Manual RVC ABB
Manual RVC ABB
Manual RVC ABB
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Safety
Installation, maintenance and operation of the PF Controller must be performed by qualified
electricians.
Do not work under voltage.
Do not open the PF Controller’s housing. There are no user serviceable parts inside.
The PF Controller is connected to a current transformer. Do not unplug the current transformer
connections before making sure it is short-circuited or connected to another parallel load of
sufficiently low impedance. Failure to do so can create dangerous over voltages.
Do not use this product for any other purpose than its original aim.
Electromagnetic compatibility
This PF Controller has been verified for compliance with EU (European Union) directives for
EMC (electromagnetic compatibility) for operation at 50 Hz and bears the CE marking to this
effect.
Useful guidelines for improvement of EMC performance may be consulted in chapter 14
Electromagnetic Compatibility.
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2. Figures
Fig.1. Front view
LCD Display
Keypad
Mounting
brackets
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k
l
Mounting
brackets
Mounting
brackets
Step outputs
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A. LCD Display
1. Activated outputs 6. Demand for switching on or off capacitor
2. Inductive PF steps
3. Capacitive PF 7. Numerical display
4. Undercompensation alarm 8. Programmable parameters
5. Overtemperature indication 9. Modes
10. Special feature icons
A 6
1
10
2 7
8
3
B. Keypad
11. Mode button 11 12 13 B
12. - button
13. + button
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3. Mounting
1.
Slide the Controller (1)
into the Capacitor Bank
cubicle (2)
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2. A.
Insert the Mounting Brackets (3) in the corresponding
Fixation Holes (4) of the Controller
4
3
2. B
Pull the Mounting
Brackets
backwards.
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3.
Turn the Screw (5) into the
Mounting Brackets (3) and
tighten until the Controller is
fixed.
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4. Connection arrangement
Wiring diagram
k, l : leads of the current transformer
L2, L3 : 2 of the 3 phases
(not monitored by the CT)
M1, M2 : leads of the normally closed
contact
A: output relay common source
1-12 : outputs
Leads connection
1 2 3 4
1. Push the lever of 2. Insert the wire in 3. Release the 4. The wire is
the connector the corresponding screwdriver. properly connected.
backwards with a connection hole
screwdriver. while keeping the
pressure on the
lever.
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5. Switching strategy
Steps switching is based on the average value of the reactive power consumption of the load
during the switching delay time.
It allows:
• to control the PF in the presence of rapidly varying loads
• to use a longer switching delay time and as a result, to reduce the number of switchings.
On the basis of the reactive power demand measured during the switching delay time, the RVC
identifies the number of steps to be switched on.
It then automatically switches the bigger outputs first to avoid unnecessary intermediary
switchings.
During this switching sequence, a fixed 12-second delay time between each step is introduced
in order to avoid transient problems and to fulfil EMC requirements.
When several steps must be switched off, the controller does it in one shot because capacitor
switch-off is transient-free.
Default switching of steps is circular , however linear switching can also be done as explained in
the chapter 7.
Circular switching increases the lifetime of capacitors and contactors by balancing the switching
stress among all the outputs.
In case of “double first step” (1:1:2:2…; 1:1:2:4:4:…; 1:1:2:4:8:8:..), the circularity applies to the
first two outputs and also on the outputs of higher value.
6. Modes
AUTO Mode
• Steps are automatically switched on and off to reach the target cos ϕ according to the
measurement of the reactive current, the C/k setting, the switching delay, the number of
outputs and the type of sequence.
• The LCD display shows the actual cos ϕ.
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MAN Mode
• Steps are switched on and off manually by pressing + and - buttons.
• The LCD display shows the actual cos ϕ.
AUTO SET Mode
Automatic setting of the following parameters:
• C/k: automatic setting of the sensitivity.
• PHASE: automatic connection recognition (including inverted CT leads and single phase).
• DELAY: automatic setting of the switching delay time to 40s.
• OUTPUT: automatic recognition of number of outputs.
• SEQUENCE: automatic recognition of type of sequence.
Factory default target cos ϕ : 1.00
7. Programmable parameters
COS ϕ
It is the target power factor that the PF Controller has to reach by switching steps. The value can
be set between 0.70 inductive and 0.70 capacitive in the Manual Set Mode (MAN SET – COS ϕ).
An alternative generative / regenerative power factor may be activated. So, when the power flow
is reversed (P < 0), the target power factor is forced to 1.0 (see chapter 8).
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C/k
C/k is the sensitivity of the PF Controller. It is usually set equal to 2/3 of the current of the first
capacitor step. It represents the threshold current value for the PF Controller to switch on or off
a capacitor step. The C/k can be programmed from 0.050 to 1.00.
The value can be set either automatically (AUTO SET) or manually (MAN SET – C/k).
Phase shift
If the RVC is connected as shown on the connection diagram of the PF Controller, the phase shift
is 90° (default setting). For special connections, please refer to chapter 11 – Programming.
Setting the phase shift may be done either automatically (AUTO SET) or manually (MAN SET –
PHASE).
Overvoltage / Undervoltage
The user can set upper and lower threshold limits in voltage. The RVC allows disconnection of
all the steps in case the voltage exceeds preset threshold limits.
Linear / Circular
Linear switching follows the “first in, last out” switchings principle whereas the circular switching
follows the “first in, first out” switchings principle. Circular switching increases the lifetime of
capacitors and contactors by balancing the stress among all the outputs (default setting).
Switching delay
The default value of the switching delay time between steps is 40s and can be programmed from
1s to 999s. Setting of switching delay time may be done manually (MAN SET – DELAY).
Output
Output represents the number of physical outputs and can be programmed from 1 to 12
according to the RVC type. Setting the output may be done either automatically (AUTO SET) or
manually (MAN SET – OUTPUT).
Sequence
Switching sequences allowed by the RVC Controllers are:
1:1:1:1:1:...:1 1:1:2:2:2:...:2 1:2:3:6:6:...:6
1:2:2:2:2:...:2 1:1:2:4:4:...:4 1:1:2:3:3:...:3
1:2:4:4:4:...:4 1:1:2:4:8:...:8 1:1:2:3:6:...:6
1:2:4:8:8:...:8 1:2:3:3:3:...:3
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9. Easy Commissioning
Step 1. Energize the PF Controller
Note: If you have a short-circuit on the CT’s secondary
winding do not forget to open it after having connected the
current input of the PF Controller.
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AU starts flashing.
C/k, phase, output and sequence are automatically set.
The switching delay time is also set to 40 seconds except if a
higher value has been previously programmed. Any lower
value is erased and replaced by 40 seconds.
During this procedure which may take several minutes, the
capacitor steps are activated.
The setting procedure is finalized once AU stops flashing.
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and respectively indicate the demand to switch on or off one step is being processed.
The display indicates the measured cos ϕ, for inductive and for capacitive.
11. Programming
11.A. Manual setting of the parameters
or
1. Target cos ϕ
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2. C/k
Q: reactive 3-phase power of one step (kvar) Q: reactive power of one step (kvar)
U: system voltage (V) U: system voltage (V)
k: current transformer ratio k: current transformer ratio
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3. Phase
L1 L2
L3
90
Direct
L1
L1 L2
L3
270
Inverted
L1
L2
L2
330
L3
Direct
L1
L2
L2
150
L3
Inverted
L1
L2
L3 L3
210
Direct
L1
L2
L3 L3
30
Inverted
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L1
0
Direct
L1
180
Inverted
L2
240
Direct
L2
60
Inverted
L3
120
Direct
L3
300
Inverted
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Single-Phase connection
L2
Direct 0
L1
Inverted 180
L2
The programmed delay time value is The programmed sequence type is displayed
displayed (the default value is 40s). according to the following table.
The delay time may be programmed from 1s
to 999s. Type of sequence Display
It is highly recommended that the switching 1:1:1:1:1:…:1 1.1.1
delay time is not less than 40 seconds.
1:2:2:2:2:…:2 1.2.2
5. Output 1:2:4:4:4:…:4 1.2.4
1:2:4:8:8:…:8 1.2.8
The programmed output value is displayed. 1:1:2:2:2:…:2 1.1.2
The output value may be programmed as 1:1:2:4:4:…:4 1.1.4
follows: 1:1:2:4:8:…:8 1.1.8
RVC 3: up to 3 1:2:3:3:3:...:3 1.2.3
RVC 6: up to 6
1:2:3:6:6:...:6 1.2.6
RVC 8: up to 8
1:1:2:3:3:...:3 1.1.3
RVC 10: up to 10
1:1:2:3:6:...:6 1.1.6
RVC 12: up to 12
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The “A” icon indicates that the target cos ϕ = 1.0 feature in
generative / regenerative mode is activated (although the tar-
get cos ϕ may be different in the passive mode).
2. Linear / circular
(accessible under MAN SET - output parameter)
3. Overvoltage / undervotlage
(accessible under MAN SET - phase parameter)
The “C” icon and a flashing indicates that the Vmax threshold can be changed with + and
- buttons.
The “C” icon and a flashing indicates that the Vmin threshold can be changed with + and
- buttons.
Press the mode button to validate a change.
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The user can set upper and lower threshold limits in voltage. The RVC allows disconnection of
all the steps in case the voltage exceeds preset threshold limits.
These limits are as follows:
These threshold limits can be changed by the user by using the + and - buttons.
In case a non standard threshold is selected by the user, the “C” icon appears on the LCD display
in AUTO mode.
To select the AUTO SET Mode – submenu 1, use the Mode button as represented on the flow
chart p.14.
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AU starts flashing.
The indicated parameters are then automatically set.
During this procedure which may take several minutes, the
capacitor steps are activated.
The setting procedure is finalized once AU stops flashing.
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Alarm
The alarm icon (1) appears when the target cos ϕ is not
reached 6 minutes after all outputs have been switched on.
1
Temperature
The temperature icon (2) appears when the internal
temperature of the RVC rises above 85°C.
In this case all the steps are automatically disconnected.
Steps are switched on again once the internal temperature is
below 80°C and the temperature icon then disappears.
2
Alarm contact
The RVC is also fitted with a normally closed alarm contact. It is closed each time:
1. The target cos ϕ is not reached 6 minutes after all outputs have been switched on.
2. The internal temperature of the RVC rises above 85°C.
3. Power supply is missing.
4. The network voltage exceeds preset threshold limits.
After a power outage, the reset delay time is 40 seconds. During this delay time, the alarm icon
blinks and the alarm contact remains closed.
The alarm contact opens when alarm condition disappears.
Condition Alarm icon Temp. icon Alarm relay Outputs
Reset (40s) blinking closed open
Target cos ϕ alarm fixed closed all closed since 6 minutes
Overtemperature blinking fixed closed disconnection
Overvoltage blinking closed disconnection step by step
Undervoltage blinking closed fast disconnection (< 1 network period)
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1. Select MAN Mode If all steps are switched on and there is still a
2. Add two or more steps by pressing the + demand for additionnal steps, then check the
button. setting of C/k. If it is correct, then the bank is
3. Select AUTO Mode. too small to compensate to cos ϕ = 1. Select
All capacitor steps must be switched off with a lower value for cos ϕ.
the programmed delay time between each
switching operation. If all steps are not When one stage repeatedly switches on and
switched off, check the following: off, it means the C/k is set too low (unless the
load actually fluctuates periodically with a
• Has an inductive load been connected? time period equal to the switching delay time).
• Have the correct C/k ratio and/or step size
been programmed? (it is recommended that
the C/k value be set to a value slightly
higher than the calculated value).
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Troubleshooting
Fault: The controller does not switch on or If the average cos ϕ over a period of time is
off steps although there is a considerable too low, the preset cos ϕ may be increased.
variable inductive load.
Fault: All capacitors are switched on
Solution although the required reactive power is
• Check that the controller is in automatic relatively low.
Mode.
• Check setting of phase shift and C/k. Solution
• Check that the CT short-circuit bridge is Check setting of phase and C/k values.
removed.
Fault: The controller is connected but
Fault: The controller does not seem to does not work (nothing on display).
activate any steps.
Solution
Solution Check the voltage setting.
Wait for the delay time between switching
and/or the power outage delay time. Fault: The AutoSet procedure stops and
the controller displays an error message
Fault: One of the arrow indicators flashes. “ FXX ”.
Solution Solution
Normal situation when the actual inductive Please identify the meaning of the error
current varies around the set sensitivity (C/k). message (see following table) and act
accordingly.
Fault: The preset power factor is not
achieved. Fault: All capacitors are switched off and
the alarm icon blinks for more than 40s.
Solution
At low or no load, a low power factor can
Solution
correspond to a very small inductive current.
Check the network voltage and Vmax / Vmin
The corresponding capacitor steps are too
parameters.
large for compensation.
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The IndustrialIT wordmark and all above-mentioned product names in the form
This product has been certified by ABB Group as IndustrialIT Enabled™ -
Information Level. All product information is supplied in interactive electronic
format, based on ABB Aspect Object™ technology. The IndustrialIT commitment
from ABB ensures that every enterprise building block is equipped with the integral
tools necessary to install, operate, and maintain it efficiently throughout the
product lifecycle.
While all care has been taken to ensure that the informations contained in this
publication is correct, no responsability can be accepted for any inaccuracy. The
Company reserves the right to alter or modify the information contained herein at
any time in the light of technical or other developments. Technical specifications
are valid under normal operating conditions only. The Company does not accept
2GCS201015A0050
Asea Brown Boveri Jumet S.A.
Zoning Industriel de Jumet
B-6040 Charleroi, Belgium
Phone: +32 71 250 811
Fax: +32 71 344 007