Water Cooled Screw Chiller Service Manual

Water-Cooled Screw Chiller
Service Manual
（T1/R22, R134a）
）
GREE ELECTRIC APPLIANCES INC. OF ZHUHAI
1
CONTENTS
PRODUCT INTRODUCTION................................
INTRODUCTION ................................................................
........................................................................
........................................ 2
1 MODELS LIST.................................................................................................................................................2
2 NOMENCLATURE..........................................................................................................................................3
3 FEATUREAS....................................................................................................................................................4
3.1 Brief Introduction.............................................................................................................................. 4
3.2 Standard Specifications..................................................................................................................... 4
3.3 Standard Accessories......................................................................................................................... 5
3.4 Standard Control & Safety Devices .................................................................................................. 6
4 PRODUCT DATA.............................................................................................................................................7
4.1 Product Data at Rated Condition....................................................................................................... 7
4.2 Operating Condition of Nominal .................................................................................................... 11
4.3 ANTIFREEZE................................................................................................................................. 12
5 PIPING DIAGRAM .........................................................................................................................................1
UNITS CONTROL ................................................................

........................................................................................
........................................................ 1
1 OPERATION FLOWCHART...........................................................................................................................1
2 MAIN LOGIC...................................................................................................................................................2
2.1 Startup and Stop of the unit............................................................................................................... 2
2.2 Startup and Stop Control of Cooling Water Pump ............................................................................ 2
2.3 Startup and Stop Control of Condensate pump ................................................................................. 2
2.4 Startup and Stop of the Cooling Tower Fan ...................................................................................... 2
2.5 Capacity Regulation of Compressor ................................................................................................. 4
2.6 Protection of Compressor.................................................................................................................. 8
3 TOUCH SCREEN CONTROLLER ...............................................................................................................10
3.1 Main Interface ................................................................................................................................. 10
3.2 Controller Menu.............................................................................................................................. 11
UNITS INSTALLATION ................................................................

..............................................................................
.............................................. 14
1 UNITS INSTALL ...........................................................................................................................................14

1.1 Before Installation........................................................................................................................... 14
1.2 Installation Site ............................................................................................................................... 14
1.3 Caution for Installation ................................................................................................................... 14
1.4 Mounting Location.......................................................................................................................... 16
1.5 Rigging Instruction ......................................................................................................................... 17
1.6 Installation Clearance Data ............................................................................................................. 18
2 TYPICAL PIPING ...............................................................................................................................................19
3 ELECTRIC WIRING WORK...........................................................................................................................1
3.1 Wiring Principle ................................................................................................................................ 1
3.2 Electric Wiring Design...................................................................................................................... 2
1
3.3 WIRING DIAGRAM........................................................................................................................ 4
UNITS MAINTENANCE................................
MAINTENANCE ................................................................
................................................................................
................................................ 9
1 ERROR CODE LIST ........................................................................................................................................9

2 FLOW CHART OF TROUBLESHOOTING..................................................................................................13
3 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS ........................................................19
4 EXPLODED VIEWS & PARTS LIST ............................................................................................................22
2
GREE COMMERCIAL AIR CONDITIONERS WATER COOLED SCREW CHILLER
PRODUCT
1
WATER COOLED SCREW CHILLER PRODUCT
PRODUCT INTRODUCTION
1 MODELS LIST
Nominal
Model Power Supply
Capacity Appearance
Ph, V, Hz
RT Refrigerant Model Name
54 LSBLG190H-M
85 LSBLG290H-M
92 LSBLG325H-M
122 LSBLG430H-M
137 LSBLG480H-M
156 LSBLG550H-M
185
R22
LSBLG650H-M
～
380 415V 3PH
222 LSBLG780H-M
242 LSBLG850H-M 50Hz
274 LSBLG960H-M
330 LSBLG1160H-M
386 LSBLG1360H-M
443 LSBLG1560H-M
484 LSBLG1700H-M
52 LSBLG180H/Nb-M
60 LSBLG210H/Nb-M
68 LSBLG240H/Nb-M
84 LSBLG300H/Nb-M
97 LSBLG340H/Nb-M
109 LSBLG380H/Nb-M
126 LSBLG450H/Nb-M
144 LSBLG500H/Nb-M
R134a 380 3PH 50Hz
165 LSBLG580H/Nb-M
181 LSBLG640H/Nb-M
193 LSBLG680H/Nb-M
218 LSBLG760H/Nb-M
250 LSBLG880H/Nb-M
286 LSBLG1000H/Nb-M
328 LSBLG1160H/Nb-M
362 LSBLG1280H/Nb-M
1RT=3.517kW=12000Btu/h
2
2 NOMENCLATURE
LS BLG 1160 H /Nb -M

1 2 3 4 5 6
NO. Description Options

1 Water chiller
2 Screw compressor
3 Nominal Cooling Capacity eg:1160:1160KW
4 Flooded
Default - R22
5 Refrigeration
Nb - R134a
6 Power ～
380 415V 3PH 50Hz
3
3 FEATUREAS
3.1 Brief Introduction
With a wide cooling capacity range from 180 to 1700 KW, GREE water-cooled screw chillers are being selected by more and
more users for high efficiency and absolute dependability. GREE chillers are now widely applied in hotel, apartment,
restaurant, office building, shopping mall, theater, gymnasium, hospital and so on, as well as supplying cool water for
machine cooling purpose based on customized design all over the world.
3.2 Standard Specifications
High Efficiency Full Load Operation

Utilizing new screw compressor technology, the chillers meet or exceed the performance requirements of ASHRAE 90.1. All
system components are selected for optimum performance, including the condenser and evaporator sizes.
Excellent part load performance

Because the units are not operated in full load condition most of the time, integrated part load value (IPLV) is an important
performance indicator as outlined in standard ARI550/590-1998. Thanks to the patented design of two system parallel
connection technology, an excellent IPLV performance has been come true.
Capacity control
Step or stepless capacity control are optionally available, enabling the unit to be turned on with the least load to reduce
startup current, and to match up capability output of the units to actual load, which make the units operate steadily and reduce
operation cost.
Compressor
Compact suction gas cools semi-hermetic twin screw compressors with high efficiency performance curve. Compressors are
provided with high efficiency suction strainer as well as oil trainer crank case heater and built in safety pressure relief valve.
Compressors are also provided with intelligent electronics including motor temperature monitoring, phase reversal protection,
manual reset lock-out and discharge temperature protection by PTC`s sensors. Optimized oil management ensures minimum
refrigerant dilution in oil.
Cooler
Flooded type, shell-and-tube type with refrigerant evaporated inside the shell and water flowing in the tubes. With special
high efficiency pool boiling heat-exchange tubes, which are expanded into a steel plate, the flooded type structure enable
both the theories of pool boiling and nucleation boiling to be well applied.
Thus, the uniform refrigerant distribution, optimized temperature field of heat transferring, and heightened evaporating
temperature are achieved, so that cooling capacity and EER of the unit are improved greatly.
All evaporator are designed, constructed, inspected, and stamped according to the requirements of the ASME Boiler and
Pressure Vessel Code.
Condenser
The condenser is shell-and-tube type, carbon steel fin and seamless high efficiency copper tubes with water flowing inside
the shell and refrigerant flowing through the tubes. Each condenser is designed, constructed, inspected, and stamped
according to the requirements of the ASME Boiler and Pressure Vessel Code.
4
Reliable oil return

In order to ensure the oil in refrigeration system returning to compressor, the secondary oil separator with both centrifugal
and absorption setups is used for improving the separating efficiency of oil from refrigerant, and a kind of injection
equipment of refrigerant is specially designed which can be a great help for oil returning into compressor from refrigeration
circuit.
At the same time, the low oil location protection is applied to avoid the damnification to compressor from low oil to ensure
reliability of the chiller.
Strict Out-going test

Each unit will be tested strictly not only on nominal operation condition but also minimum/maximum operation condition
before left factory by advanced on-line test system.
Control panel
The Control panel provides a friendly interface for the operator with the color touch LCD (liquid crystal display) which can
display chiller’s operating status, diagnostic message and date curve.
Superior Controls
GREE has provided the latest technology in controlling the chillers. The control logic is designed to provide maximum
efficiency, to help provide continuous operation in unusual operating conditions through proactive controls, and to provide
the history record of operating to aid in trouble shooting. Protocol for integrating with your building automation system (BAS)
are optional available.
3.3 Standard Accessories
New throttling setup

The new throttle setup can calculate optimal value of EER through control logic, and adjust it automatically from actual value
to optimal value, because refrigerant flux and the high of the liquid in Flooded evaporator can be controlled accurately by
Electronic expansion valve, the efficiency of unit will be maximized in either Full Load Operation or Part Load Operation.
Water Flow Switch

A water flow switch is available for field installation in the chilled water piping to protect against evaporator freeze-up under
low, or no flow conditions. Interface is provided in the unit control center for field connection of the water flow detection
switch. The flow detection device needs to be prepared on field.
Pump control output

Provide a digital output to control the secondary chilled water pump. Standard unit has one pump control output.
Unit on-off switch

ON-OFF switch is provided for manually switching the unit control circuit.
Indicator lights
LED lights of indicating power on of unit, running state and fault indications.
Filter drier
Refrigerant circuits are kept free of moisture, sludge, acid and oil contamination by filter drier.
5
Under voltage and phase protection

Protect against low voltage as well as phase fault reversal.
Sight glass
A color indicator shows moisture contents and provides a mean for checking the system refrigerant charge volume.
Liquid line solenoid valve

It will be closed when the compressor is off to prevent any liquid refrigerant from accumulating in the evaporator.
3.4 Standard Control & Safety Devices
Safety valve
Protect the unit against high discharge pressure.
Compressor built-in protection device

Motor winding temperature, discharge gas temperature and phase reversal for direction of rotation.
Crankcase heaters
Protect the unit against from refrigerant migration, oil dilution and potential compressor failure.
6
4 PRODUCT DATA
4.1 Product Data at Rated Condition
LSBLG H-M
Models
190 290 325 430 480 550 650
Nominal Cooling kW 190 298 325 430 482 550 650
Capacity RT 54 85 92 122 137 156 185
Power Consumption kW 38 59 64 83 94 104 120
Power Supply ～
380 415V 3PH 50Hz
Running Control the colorful touch LCD (liquid crystal display)

High/low pressure protection, discharge temp. protection, anti-freeze
water flow protection , low water flow protection ,phase-sequence
Safety Apparatus
protection, compressor overload protection, low oil location protection,
Safety valve , Crankcase heaters
Compressor Type Semi-Hermitic Screw Compressor
Refrigerant Type R22
l/s 9 14 16 21 23 25 33
Water Flow
GPM 147 224 246 326 365 396 515
Loss of Pressure kPa 42 45 53 57 60 62 66
Cooler Heat Exchanger Flooded Shell and Tube Evaporator
Max. Pressure MPa 1.4
Water In/Out Pipe DN12 DN12
mm DN100 DN100 DN100 DN125 DN150
Diameter 5 5
l/s 11 17 19 24 28 30 39
Water Flow
GPM 175 268 295 387 440 475 585
Conde
Heat Exchanger Shell and Tube Condenser
nser
Max. Pressure MPa 2
Water In/Out Pipe DN12 DN12
mm DN100 DN100 DN100 DN125 DN200
Diameter 5 5
Height mm 1487 1487 1487 1680 1680 1680 1920

Dimen
Width mm 3160 3160 3160 3160 3160 3160 3160
sion
Depth mm 1150 1150 1150 1400 1400 1400 1520
Shipping Weights kg 1300 1800 1900 2450 2800 2900 3100
Operation Weights kg 1350 1890 1995 2573 2940 3045 3255
7
LSBLG H-M
Models
780 850 960 1160 1360 1560 1700
Nominal Cooling kW 780 850 964 1160 1360 1560 1704
Capacity RT 222 242 274 330 386 443 484
Power Consumption kW 142 156 182 218 248 288 312
Power Supply ～
380 415V 3PH 50Hz
Running Control the colorful touch LCD(liquid crystal display)

High/low pressure protection, discharge temp. protection, anti-freeze water
flow protection , low water flow protection ,phase-sequence protection,
Safety Apparatus
compressor overload protection, low oil location protection, Safety valve ,
Crankcase heaters
Refrigerant Type R22
l/s 37 41 46 55 65 75 82
Water Flow
GPM 147 224 246 326 365 396 515
Cooler Heat Exchanger Flooded Shell and Tube Evaporator
Water In/Out Pipe
mm DN150 DN150 DN200 DN200 DN200 DN200 DN200
Diameter
l/s 45 49 55 66 78 89 98
Water Flow
GPM 708 774 876 1047 1244 1412 1544
Conde
Heat Exchanger Shell and Tube Condenser
nser
Max. Pressure MPa 2
Water In/Out Pipe
mm DN200 DN200 DN200 DN200 DN250 DN250 DN250
Diameter
Height mm 2130 2130 2030 2030 2180 2230 2230
Dimen
Width mm 3160 3160 3400 3400 3900 3900 3900
sion
Depth mm 1520 1520 1700 1700 1900 1900 1900
Shipping Weights kg 3850 4600 5100 5450 6200 6500 7000
Operation Weights kg 4043 4830 5355 5723 6510 6825 7350
8
LSBLG H/Nb-M
Models
180 210 240 300 340 380 450 500
kW 182 212 238 296 340 383 445 508
Nominal Cooling Capacity
RT 52 60 68 84 97 109 126 144
Power Consumption kW 36 42 47 57 65 74 84 95
Power Supply 380V 3N ～ 50Hz

Safety Apparatus
Crankcase heaters
Refrigerant Type R134a
l/s 9 10 11 14 16 18 21 24
Water Flow
GPM 136 158 180 224 260 290 334 383
Loss of Pressure kPa 40 45 50 60 60 62 64 66

Cooler
Heat Exchanger Flooded Shell and Tube Evaporator
Water In/Out DN10 DN10 DN10 DN12 DN12 DN12 DN15 DN15
mm
Pipe Diameter 0 0 0 5 5 5 0 0
l/s 10 12 14 17 19 22 25 29
Water Flow
GPM 163 194 216 268 308 348 396 453
Condenser Heat Exchanger Shell and Tube Condenser
Max. Pressure MPa 2
Water In/Out DN10 DN10 DN10 DN12 DN12 DN12 DN15 DN15
mm
Pipe Diameter 0 0 0 5 5 5 0 0
Height mm 1487 1487 1487 1680 1680 1720 2130 2130
Dimension Width mm 3160 3160 3160 3160 3160 3160 3160 3160
Depth mm 1150 1150 1150 1400 1400 1400 1520 1520
Shipping Weights kg 1800 1900 1900 2800 2900 3100 3850 4600
Operation Weights kg 1890 1995 1995 2940 3045 3255 4043 4830
9
LSBLG H/Nb-M
Models
580 640 680 760 880 1000 1160 1280
kW 582 637 680 767 880 1006 1155 1275

Nominal Cooling Capacity
RT 165 181 193 218 250 286 328 362
Power Consumption kW 112 122 130 148 168 190 224 244
Power Supply 380V 3N ～ 50Hz

Safety Apparatus
Crankcase heaters
Refrigerant Type R134a
l/s 28 31 33 37 42 48 56 61
Water Flow
GPM 440 484 515 581 669 761 880 968
Cooler Heat Exchanger Semi-Hermitic Screw Compressor
Water In/Out Pipe DN15 DN15 DN20 DN20 DN20 DN20 DN20 DN20
mm
Diameter 0 0 0 0 0 0 0 0
l/s 33 36 39 44 50 57 66 73
Water Flow
GPM 524 576 616 695 792 906 1052 1153
Condenser Heat Exchanger Shell and Tube Condenser
Max. Pressure MPa 2
Water In/Out Pipe DN15 DN15 DN20 DN20 DN20 DN20 DN20 DN20
mm
Diameter 0 0 0 0 0 0 0 0
Height mm 2130 2130 2030 2030 2230 2230 2230 2230
Dimension Width mm 3160 3160 3400 3400 3900 3900 3900 3900
Depth mm 1520 1520 1700 1700 1900 1900 1900 1900
Shipping Weights kg 3850 4600 5100 5100 6200 6500 6500 7000
Operation Weights kg 4043 4830 5355 5355 6510 6825 6825 7350
Notes：
Rated conditions: Cooling: Indoor air temperature ** DB/** WB, outdoor air temperature ** DBHeating: Indoor air
temperature ** DB, outdoor air temperature ** DB/** WB.
1 mm = 0.0394 inch.
Unit application data:
10
4.2 Operating Condition of Nominal
4.2.1 Cooling Nominal Operate Condition ：

Chilled Water Cooling Water
Inter Water Temp. Outlet Water Temp. Inter Water Temp. Outlet Water Temp.
( / ) ( / ) ( / ) ( / )
12 7 30 35
Operating Range
Chilled Water Cooling Water
Outlet Water Temp. Temp. Difference Inter Water Temp Temp. Difference
( / ) Between Inter & Outlet ( / ) Between Inter & Outlet
( / ) ( / )
5~15 2.5~8 22~37 3.5~8
11
4.3 Antifreeze
A glycol solution is required when ambient temperature is below 0°C and there is water in evaporator or condenser for
avoiding the copper in evaporates or condenser is frosted cleft. The use of glycol will reduce the performance of the unit
depending on concentration.
% by Weight 10 20 30 40 50
Freezing Point （） -3.3(26) -7.8(18) -13.9(7) -21.7(-7) -33.3(-29)
Ambient Temperature （） 8.3(47) -1.7(29) -6.7(20) -16.7(2) -26.7(-16)
Cooling Capacity Correction Factor -.998 0.993 0.987 0.980 0.973

Water flow Correction Factor 1.036 1.060 1.092 1.132 1.182
Pressure Drop Correction Factor 1.07 1.10 1.18 1.24 1.30
12
5 PIPING DIAGRAM
Condenser
T
Injection
equipment
Oil separator
Compressor
Cooler
T
Throttle plate
Refrigerant circle piping

Electric expansion valve
Oil circle piping
1
CONTROL
1
WATER COOLED SCREW CHILLER CONTROL
UNITS CONTROL
1 OPERATION FLOWCHART
Power Switch
ON
Error Start Operation Using

Judgement Remote Controller
Start Chilled
Stop and Alarm
Water Pump
Start Compressor
Judgement
Start Cooling Water Pump

and Cooling Fan Tower
Start
Compressor
Adjust the
Capacity of
Compressor
Stop Compressor Stop

Judgement Judgement
Stop Compressor ,Cooling

Water Pump and Cooling Stop
Fan Tower
1
2 MAIN LOGIC
2.1 Startup and Stop of the unit
The unit can only be started after the controller detects that all the input information is correct. During cooling, the unit
controls the startup, unload and stop of the compressor by detecting the intake temperature of the chilled water. During
heating, the unit controls the startup, unload and stop of the compressor and startup, stop of the cooling tower fan by
detecting the intake temperature of the cooling water. Once the compressor starts up, it must be kept running for at least 6
min even if the intake temperature of chilled water or cooling water reaches the temperature for stopping the unit. The
compressor must be stopped for at least 10 min before restart.
2.2 Startup and Stop Control of Cooling Water Pump
When the unit is started up from the stop state, the cooling water pump will run automatically, and the compressor will
run later after the setting time T; when the unit is running (including standby), the cooling water pump keeps running.
After normal stop of the unit (as for the unit with dual system, both compressors stop normally), the cooling water
pump will stop after the setting time T.
If the compressor stops due to malfunction (as for the unit with dual system, both compressors stop), the cooling water
2.3 Startup and Stop Control of Condensate pump
After the unit is started up, if the condition for the compressor to start is reached, the condensate pump will run after
one third of the setting time T and the compressor will run after the setting time T; if the condition for the compressor to start
is not reached, condensate pump will not run.
During running of the unit, the condensate pump will keep running.
During standby of the unit (as for the unit with dual system, both compressors stand by), the condensate pump will stop
after the setting time.
When the compressor is started up from standby, the condensate pump will run after one third of the setting time T and
the compressor will run after the setting time T;
After normal stop of the unit (as for the unit with dual system, both compressors stop normally), the condensate pump
will stop after the setting time T.
If the compressor stops due to malfunction (as for the unit with dual system, both compressors stop), the condensate
2.4 Startup and Stop of the Cooling Tower Fan
2.4.1 Switch off Heat Reclaim Function

After the unit is started up, if the condition for the cooling tower fan to start is reached, the cooling tower fan will run
after one third of the setting time T. After normal stop of the unit (as for the unit with dual system, both compressors stop
normally), the cooling tower fan will stop at the same time.
When the unit starts or stands by, it checks the running state of the condensate pump.
If the condensate pump is started up:
When intake temperature of cooling water < T (minimum temperature of cooling water), the cooling tower fan will
stop.
When intake temperature of cooling water ≥T (minimum temperature of cooling water) +5 , the cooling water fan will
start.
When T (minimum temperature of cooling water) ≤ intake temperature of cooling water <T (minimum temperature of
cooling water) +5 , the cooling tower fan will remain the same state.
2
If the condensate pump stops:

The cooling tower fan stops.
Note: There is no cooling tower fan in water heat pump unit.
2.4.2 Switch on Heat Reclaim Function

It can be set based on the manufacturer’s parameter: high or low cooling priority.
After heat reclaim function is switched on:
2.4.2.1 If the low cooling priority is selected, cooling tower fan runs according to the following regulation:
When intake temperature of cooling water < T (minimum temperature of cooling water), the cooling tower fan will
stop.
When intake temperature of cooling water ≥T (minimum temperature of cooling water) +5 ℃, the cooling water fan
will start.
When T (minimum temperature of cooling water) ≤ intake temperature of cooling water <T (minimum temperature of
cooling water) +5 ℃, the cooling tower fan will remain the same state.
2.4.2.2 If the high heat reclaim priority is selected, cooling tower fan runs according to the following regulation:
When intake temperature of cooling water < T (minimum temperature of cooling water) +5 ℃, the cooling tower fan
will stop.
When intake temperature of cooling water ≥T (minimum temperature of cooling water) +10 ℃, the cooling water fan
will start.
When T (minimum temperature of cooling water) +5 ℃ ≤ intake temperature of cooling water <T (minimum
temperature of cooling water) +10 ℃, the cooling tower fan will remain the same state.
3
2.5 Capacity Regulation of Compressor
After startup of the compressor, the capacity is adjusted automatically according to the detected temperature of inflow
water.. (Pulse signal: works for 1s and stops for 15s. Note: during capacity adjustment, pulse signal works for 1s and stops
for 15s; in other situation such as protection unload, load and unload of start-up and stop, it works for 1s and stops for 10s).
The control logic of unloading magnetic valve is shown as below:
capacity Pulse magnetic valve Unloading magnetic valve MV2 Unload magnetic valve MV1
MV3(SV2) (SV3-50%) (SV1-25%)
100% ON OFF OFF

load PULSE OFF OFF
unload OFF PULSE OFF
50% OFF ON OFF
（
25% start-up ） OFF OFF ON
maintain OFF OFF OFF
2.5.1 Stepless Capacity Regulation during Cooling

Module 1:
The capacity regulation of compressor for system 1 is performed according to the following water intake temperature.
The intake temperature of chilled water is T.
When T (minimum temperature of chilled water) +2/5∆T (minimum temperature of chilled water) ≤ T < T (minimum
temperature of chilled water) +3/5∆T (minimum temperature of chilled water), the compressor runs at 50% of the capacity.
temperature of chilled water) +4/5∆T (minimum temperature of chilled water), the compressor runs according to unloading.
When T (minimum temperature of chilled water) +4/5∆T (minimum temperature of chilled water) ≤ T < T(minimum
temperature of chilled water) +9/10∆T(minimum temperature of chilled water), the compressor runs according to the
previous capacity.
When T(minimum temperature of chilled water)+9/10∆T(minimum temperature of chilled water) ≤ T < T(minimum
temperature of chilled water) ＋11/10∆T(minimum temperature of chilled water), the compressor runs according to loading.
When T ≥ T (minimum temperature of chilled water) +11/10∆T (minimum temperature of chilled water), the compressor
runs at 100% capacity.
4
Load
100%
load-on 100%
remain
50% unload
50%
9 10 11 11.5 12.5 13.5 intake water

temperature
The capacity regulation of compressor for system 2 should reach the following condition. (If the unit is flooded type, the
capacity regulation for system 2 is the same as that for system 1)
The intake temperature of chilled water is T.
temperature of chilled water) +4/5∆T (minimum temperature of chilled water), the compressor runs at 50% of the capacity.
temperature of chilled water) +∆T (minimum temperature of chilled water), the compressor runs according to unloading.
When T (minimum temperature of chilled water) +∆T (minimum temperature of chilled water) ≤ T < T(minimum
temperature of chilled water) +11/10∆T(minimum temperature of chilled water), the compressor runs according to the
previous capacity.
When T(minimum temperature of chilled water)+11/10∆T(minimum temperature of chilled water) ≤ T < T(minimum
When T ≥ T (minimum temperature of chilled water) +13/10∆T (minimum temperature of chilled water), the compressor
runs at 100% capacity.
5
Load
100%
load-on 100%
remain
50% unload
50%
10 11 12 12.5 13.5 14.5 intake water

temperature
Module 2
T (minimum temperature of chilled water) 2 = T (minimum temperature of chilled water) +∆T
2.5.2 Stepless Capacity Regulation during Heating

Module 1
The capacity regulation of compressor for system 1 is performed according to the following water intake temperature.
The intake temperature of cooling water is T.
When T (minimum temperature of hot water) +2/5∆T (minimum temperature of chilled water) < T ≤ T (minimum
temperature of hot water) +3/5∆T (minimum temperature of chilled water), the compressor runs at 50% of the capacity.
temperature of hot water) +2/5∆T (minimum temperature of chilled water), the compressor runs according to unloading
When T (minimum temperature of hot water) +1/10∆T (minimum temperature of chilled water) < T≤ T (minimum
temperature of hot water) +1/5∆T (minimum temperature of chilled water), the compressor runs according to the previous
capacity.
When T(minimum temperature of hot water)-1/10∆T(minimum temperature of chilled water) < T ≤ T(minimum
When T ≤ T (minimum temperature of hot water) -1/10∆T (minimum temperature of chilled water), the compressor runs
at 100% capacity
6
load
100%
remain
100%
load-on
50% unload
50%
38.5 39.5 40.5 41 42 43 intake water

temperature
The capacity regulation of compressor for system 2 should reach the following condition. (If the unit is flooded type, the
capacity regulation for system 2 is the same as that for system 1)
The intake temperature of cooling water is T.
temperature of hot water) +2/5∆T (minimum temperature of chilled water), the compressor runs at 50% of the capacity.
When T (minimum temperature of hot water) < T ≤ T (minimum temperature of hot water) +1/5∆T (minimum
temperature of chilled water), the compressor runs according to unloading.
When T (minimum temperature of hot water) - 1/10∆T (minimum temperature of chilled water) < T≤ T (minimum
temperature of hot water), the compressor runs according to the previous capacity.
When T(minimum temperature of hot water)-3/10∆T(minimum temperature of chilled water) < T ≤ T(minimum
temperature of chilled water)-1/10∆T(minimum temperature of chilled water), the compressor runs according to loading
When T ≤ T (minimum temperature of hot water) -3/10∆T (minimum temperature of chilled water), the compressor runs
at 100% capacity.
load
100%
100%load-on
remain
50% unload
50%
37.5 38.5 39.5 40 41 42 intake water

temperature
Module 2
T (minimum temperature of hot water) 2 = T (minimum temperature of hot water) -∆T
7
2.6 Protection of Compressor
2.6.1 High Pressure Protection

The high pressure protection includes high pressure switch and pressure sensor.
When the high pressure switch opens, the unit will stop and the error LED will light. Display: system X high pressure
protection
When the high pressure sensor detects the excessive protection value for successive 3 s, the unit will stop and the error
LED will light. Display: system X high pressure protection.
Protection Value Resuming value

Model
（）（）
cooling mode, low temperature mode (all 50 39
models)
heating mode (all R22 models) 63 48
heating mode (all R134a models) 70 55
2.6.2 Low Pressure Protection

Low pressure protection includes low pressure switch and pressure sensor.
When the low pressure switch opens, the unit will stop and the error LED will light. Display: system X low pressure
protection.
Low pressure protection value for pressure sensor:
Flooded cooling only unit (air-condition mode) and flooded water source heat pump unit: 6 min after start-up of the
compressor, if the pressure is lower than the saturation pressure at -6 , the corresponding compressor will stop immediately.
In other times, if the pressure is lower than saturation pressure at -2 , the corresponding compressor will stop immediately.
It displays “system X low pressure Protection”. When the pressure resumes to above the saturation pressure at 2 , the
malfunction can be removed manually. During standby of the unit, it is detected according to the saturation pressure at -2 .
Flooded cooling only unit (low temperature mode) and flooded ground source heat pump unit: when the low pressure
exceeds the protection value, the unit will stop and the corresponding error LED will light. Display: system X low pressure
protection.
Water source heat pump unit (include dry-type twin screw and dry-type single screw): 6min before startup of the unit, if
the pressure is lower than the protection value for 60s or 6 min after start-up of the compressor, if the pressure is lower than
the protection value for 5s (or the low pressure switch opens), the unit will stop and the display shows system X low
pressure protection.
Protection value （） Resuming

Model
（）
value
R22/R134a Flooded cooling only unit (cooling model)

-6 （within 6 min after
2
R22/R134a Flooded water source water source heat pump
(cooling and heating mode)
startup of the compressor ）
R22/R134a Flooded ground source heat pump (cooling
mode) -2 （other times） 2
R22/R134a Flooded cooling only unit (low temperature

-20 -6
mode)
8
R22/R134a Flooded ground source heat pump (heating

mode)
-20 -6
Dry-type R22//R134 water source heat pump (cooling and
heating mode)
2.6.3 Discharge High Temperature Protection

When the discharge sensor detects that the discharge temperature is higher than protection value, the unit will stop and
the corresponding error LED will light. Display: discharge high temperature X.
Protection Resuming
Model value （） value （）

R22 Flooded cooling only unit (cooling mode) 85 65
R134a Flooded cooling only unit (cooling mode) 75 55

Dry-type water source heat pump, R22/R134a flooded
ground source and water source heat pump (cooling and
110 70
heating mode), flooded cooling only unit (low
temperature mode)
2.6.4 Overload protection
The overload protection is the protection after the thermal relay is disconnected.
When the overload occurs to the compressor for 3s, the unit will stop and the corresponding error LED lights. Display:
overload protection X.
2.6.5 Lack Phase Protection (or winding protection and discharge high temperature protection)
When lack phase protection lasts for successive 2s, the unit will stop and the corresponding error LED will light. Display:
lack phase protection.
2.6.6 Flow Switch Protection of Chilled water and Cooling Water

When the unit stops, the controller will not detect the signal of water flow switch. After the cooling water pump and
condensate pump start, and either the chilled water flow switch or the cooling water flow switch disconnects, the controller
will detect the flow switch for the time T successively. If the controller detects that there is still switch protection signal after
the setting time T, the unit will stop and the corresponding error LED will light.
2.6.7 Anti-freezing Protection of Evaporator

Either anti-freezing temperature 1 or anti-freezing temperature 2 is lower than T (minimum anti-freezing temperature),
the unit will stop. If anti-freezing protection of evaporator occurs, the malfunction can be removed by manual resetting only
when both anti-freezing temperature 1 and anti-freezing temperature 2 are equal or higher than T (minimum anti-freezing
temperature) +5 . If it is lower than T (minimum anti-freezing temperature) +5 , it can not be removed even by manual
resetting.
9
3 TOUCH SCREEN CONTROLLER
3.1 Main Interface
4
5
7 8 9 10
NO. Name Function description

User Setting can be touched into the interface for the setting of clock, timer, start-stop
1 User setting
mode and chilled water inlet temp.(under heating mode, cooling water inlet temp.)
Error Records can be touched into the interface for review of malfunction info of recent
2 Error record
1200 times.
Factory Parameters can be touched into the interface of review of running parameters of the
3 parameter
system.
4 System info System Info can be touched into the interface of review of basic info of the system.
Maintenance can be touched into the maintenance interface in which the events requested
5 maintenance
to be paid attention to during usage and maintenance of touch screen can be viewed.
6 home Back to the Home can be touched into Home interface.
7 T Indicator T, green, can be touched to light.
Taskbar consists of Indicator T and a blank column. A popped window with Minimize
button can be minimized into the blank column of taskbar which can contain 6 minimized
8 Taskbar
icons at most. The minimized window can be recovered in the screen after touching the
minimized icon in taskbar.
9 Taskbar Taskbar Button can be touched to hide or display taskbar.
10 Start Start can be touched to hide or display Start menu.
10
3.2 Controller Menu
1. Touch User Setting into the interface for setting of System Clock, Start-stop Mode (Timer Mode or Manual Mode),
Auto Antifreeze Enable, Timer of Each Day of a week, Chilled Water Inlet Temp (hot water Inlet Temp in heating mode) and
so on.
2. Touch View in homepage interface for View of running state. This interface provides detailed running state of unit
including each output, input of sampling point and malfunction info. There are 4 displaying pages. The first page is about
input info of sampling point, the second and the third page is about the state of each output switch and the fourth one is
about malfunction info.
Touch Curve in the first page to make temp and pressure curve diagram popped, as shown below. The horizontal
11
ordinate means times and vertical one means temp and pressure value. Current temp is displayed at the left side of Curve
Diagram, while the pressure at the right side of Curve Diagram. The Curve Diagram consist of 31 pages which record temp
and pressure alteration trend in up to 31 hr(1860 min.) shown at the upper side. The right side shows current page and
representative time slice, for example, the first page represents the temperature and pressure within current 1hr, the second
one represents the temperature and pressure before 1hr, the third one represents the temperature and pressure before 2hr,
analogizing like this.
3. Touch Error Records into the interface for record of error info of recent 1200 times, which is divided into 60 pages.
Each page contains 20 pieces of info which is arranged by No., Date, Time, Recovery Time and Error Type from left to right.
The latest error info is always in the front.
4. This interface records the malfunction info of recent 1200 times. There are 60 pages in total and 20 pieces of
information in each page which are ordered by Error No, Date, Time, Recovery Time and Error Type from left to right. The
lasted error info is always on the top.
：
5. Parameters Parameters are mainly used by after-sales persons with password and not open to the users. Pay attention to
that casual modification of them will cause bad result.

6. Touch System Info into interface for control of basic parameters and use conditions of system, update time of software,
accumulated running time of compressor and setting of control system in Region A and Region B and long-distance control.
12
INSTALLATION
13
WATER COOLED SCREW CHILLER INSTALLATION
UNITS INSTALLATION
1 UNITS INSTALL
1.1 Before Installation
It is a must to have related installers confirm the following situation so that the installing can be safe, correct and rapid.
Installing site: confirm if it accord with section 1.2.
Hole for carrying-in: confirm its size, height, capacity and remove the obstacle.
Sequence: for carrying-in: decide the way and sequence of carrying-in according to the installation site and equipment.
Access or carrying-in: remove the obstacles in the access.
1.2 Installation Site
The unit should not be close to fire and tinder. If it is installed together with heating unit such as boiler, it is necessary
to consider the effect of thermal radiation.
Select those sites where indoor temperature is below 45 ℃ and is drafty. It is not permitted to install and store the unit
outside or in the open air or in the environment with corrosive gas 。
Select the site with less dust.
The site should be bright for easy maintenance and inspection.
In order to meet the needs of maintaining, inspecting and cleaning the evaporator and the heat exchange tube of the
condenser, there should be enough space for tubing, which should be as long as the evaporator and the condenser.
For the sake of easy lift and overhaul, it is necessary to install traveling crane or derrick car and ensure that the machine
room is high enough.
The surrounding of the unit and the whole machine room should be drained completely
1.3 Caution for Installation
1.3.1 Installation
1. First of all, check whether the base conforms to the footing size of the unit in the general diagram. The base should be
smooth and level.
2. Put the steel plate of the chassis to the specific place.
3. Put the base steel in the prescriptive position.
4. There should be no space between the base steel and the foot plate of the refrigerant unit. Inser the adjusting shim
between the base steel and the concrete base. Adjust the base steel to be horizontal (the altitude difference should be
within 0.5mm every meter. )
5. Lift the refrigerant unit and put damper rubber blanket on the base steel, and then put the unit on the damper rubber
blanket.
6. After installation, ensure that the horizontal slope should be within l ／1000. If it is beyond the range, adjust the unit.
Put a pad (the pad is provided by the installer) between the footing and the shock pad, and then check the horizontal
slope until it is passed.
14
1.3.2 Piping
1. After leveling the unit, connect the chilled water pipe and cooling water pipe. Piping should have flexible parts and
independently supportive capability to avoid any distortion or vibration. The pipe should be supported and correctly joined.
Shock pad can be added to the pipe supporter so as for reduce the vibration.
2. There are marks near the inlet and outlet for reference when connecting the pipe. It is necessary to connect the pipe
according to the marks on the unit.
3. According to the general diagram, connect the pipe for cool water and cooling water (flange or clamping band
connection), and set a filter in the inlet. Whether the pipe is horizontally or vertically led from the unit to the water pump is
decided by the user based on the site condition. Manometer should be set on the inflow pipe and outflow pipe of the unit so
as for measure the differential pressure of the inlet and outlet and thus estimate whether the water flow conforms to the rated
water flow. The control valve of cool water and cooling water must be installed on the outflow pipe of the refrigerant unit to
avoid disorder of the water flow as well as eroding the heat transfer tube near the inlet.
1.3.3 Water Quality Control
When the water quality is bad, there will be much deposit such as scale and sand in the shell and tube exchanger, which will
decrease the water flow and affect the rate of heat exchange. Meanwhile, if the quality of chilled water and cooling water is
bad, it will not only cause scaling, affecting the rate of heat exchange and the performance of the unit, but also cause erosion
of the heat exchange pipe which may lead to serious leak. Thus, the water must be filtered and softened by the
water-softening equipment before flowing into the system. If the water quality is too bad, treat the water according to GB
50050-2007 Treatment and Design Regulation of Industrial Circulating Cooling Water. The inclosed chilled water system
should adopt soft water. During running of the unit, it is necessary to sample the water for analysis and the water quality
should conform to the requirement of sheet 2-3. Otherwise, the water must be treated. Currently the commonly used water
treating device is sand eliminator and water-softening equipment. If the water quality still can not reach the requirements,
add a heat exchanger between the water on side of heat source and the water-cooled screw chiller. Actually, even if the
above actions are taken, there will be deposit such as scale and sand in the shell and tube exchanger, which will decrease the
water flow and affect the rate of heat exchange and even freeze the evaporator. Therefore, it is necessary to inspect and
maintain the unit periodically.
Sheet 2-3 Quality of cooling water
standard trend
item
value erosion scaling
PH value 25（） 6.5-8.0 0 0
（）
specific conductance 25
µS/cm <800 0 0
basic item chloride ion Cl-

（）/L
Mg Cl-
<200 0
sulfate radical ion SO-2

（
Mg SO-2 ）/L <200 0
（
acid depletion PH4.8 ） Mg(CaCO3)/L <100 0
full hardnessl Mg(CaCO3)/L <200 0

reference item Fe ferrum mg(Fe)/L <1.0 0 0
sulphur ion S2- mg(S2-)/L none 0
15
ammon ion NH+ mg(NH+)/L <1.0 0

monox SiO2 Mg(SiO2)/L <50 0
1.4 Mounting Location
The screw compressor has relatively less movable parts and is stable, so the live load for base is small. The specific
dimension of base is shown in general diagram of refrigerant unit. In case of corrosion of the unit footing, it is required that
the surrounding of the unit is in good drain state. The corresponding basic plane to base steel of the unit should be smooth.
The specific requirements are as below:
1. The maximum altitude difference (levelness) should be within 3mm.
2. For easy maintenance and inspection of the refrigerant unit, the base should be higher than 100mm
3. It is necessary to install drain ditch around the refrigerant unit.
4. There should be no space between the base steel and the foot plate of the refrigerant unit. Inser the adjusting shim
between the base steel and the concrete base. Adjust the base steel to be horizontal (the altitude difference should be
within 0.5mm every meter. )
5. The installation base of the unit must be concrete or steely structure, which can bear the running weight of the machine.
Besides, the top should be horizontal. It is better to prepare a drain ditch in the installation base,
6. Refer to the diagram of installation base. Put the steel plate and anti-vibration cushion in the correct position. Finish the
installation of the unit and the foundation bolt before secondary grouting. The foundation bolt is generally exposed for
about 100mm.
16
Fig2-2 Diagram of istallation base
Sheet 2-2 Demsion of installation base Unit :mm
Name A B D M K
LSBLG190H -M 3160 1350 1150 2630 740
LSBLG290H -M 3160 1350 1150 2630 740
LSBLG325H -M 3160 1350 1150 2630 740
LSBLG430H -M 3160 1600 1400 2630 920
LSBLG480H -M 3160 1600 1400 2630 920
LSBLG550H -M 3160 1600 1400 2630 920
LSBLG650H -M 3160 1720 1520 2630 1100
LSBLG780H -M 3160 1720 1520 2630 1100
LSBLG850H -M 3160 1720 1520 2630 1100
LSBLG960H -M 3400 1900 1700 2830 1210
LSBLG1160H -M 3400 1900 1700 2830 1210
LSBLG1360H -M 3900 2100 1900 3330 1420
LSBLG1560H -M 3900 2100 1900 3330 1420
LSBLG1700H -M 3900 2100 1900 3330 1420
LSBLG180H/Nb-M 3160 1350 1150 2630 740
LSBLG210H/Nb-M 3160 1350 1150 2630 740
LSBLG240H/Nb-M 3160 1350 1150 2630 740
LSBLG300H/Nb-M 3160 1600 1400 2630 920
LSBLG340H/Nb-M 3160 1600 1400 2630 920
LSBLG380H/Nb-M 3160 1600 1400 2630 920
LSBLG450H/Nb-M 3160 1720 1520 2630 1100
LSBLG500H/Nb-M 3160 1720 1520 2630 1100
LSBLG580H/Nb-M 3160 1720 1520 2630 1100
LSBLG640H/Nb-M 3160 1720 1520 2630 1100
LSBLG680H/Nb-M 3400 1900 1700 2830 1210
LSBLG760H/Nb-M 3400 1900 1700 2830 1210
LSBLG880H/Nb-M 3900 2000 1900 3330 1420
LSBLG1000H/Nb-M 3900 2000 1900 3330 1420
LSBLG1160H/Nb-M 3900 2000 1900 3330 1420
LSBLG1280H/Nb-M 3900 2000 1900 3330 1420
1.5 Rigging Instruction
ATTENTION TO RIGGERS
Center of gravity is not unit center line. Ensure center of gravity aligns with the main lifting point before lifting. Use
spreader bar when rigging, to prevent the slings during the unit.
CAUTION
All panels should be in place when rigging.

Care must be taken to avoid damage to the pipeline during handing.
17
Rigging schematic plan （according to the indication on unit)
1.6 Installation Clearance Data
Installation Clearance schematic plan

Name A B C D H
LSBLG190H -M 600 600 2600 1000 500
LSBLG290H -M 600 600 2600 1000 500
LSBLG325H -M 600 600 2600 1000 500
LSBLG430H -M 600 600 2600 1000 500
LSBLG480H -M 600 600 2600 1000 500
LSBLG550H -M 600 600 2600 1000 500
18
LSBLG650H -M 600 600 2600 1000 500

LSBLG780H -M 600 600 2600 1000 500
LSBLG850H -M 600 600 2600 1000 500
LSBLG960H -M 600 600 2600 1000 500
LSBLG1160H -M 600 600 2600 1000 500
LSBLG1360H -M 600 600 3000 1000 500
LSBLG1560H -M 600 600 3000 1000 500
LSBLG1700H -M 600 600 3000 1000 500
LSBLG180H/Nb-M 600 600 2600 1000 500
LSBLG210H/Nb-M 600 600 2600 1000 500
LSBLG240H/Nb-M 600 600 2600 1000 500
LSBLG300H/Nb-M 600 600 2600 1000 500
LSBLG340H/Nb-M 600 600 2600 1000 500
LSBLG380H/Nb-M 600 600 2600 1000 500
LSBLG450H/Nb-M 600 600 2600 1000 500
LSBLG500H/Nb-M 600 600 2600 1000 500
LSBLG580H/Nb-M 600 600 2600 1000 500
LSBLG640H/Nb-M 600 600 2600 1000 500
LSBLG680H/Nb-M 600 600 3000 1000 500
LSBLG760H/Nb-M 600 600 3000 1000 500
LSBLG880H/Nb-M 600 600 3000 1000 500
LSBLG1000H/Nb-M 600 600 3500 1000 500
LSBLG1160H/Nb-M 600 600 3500 1000 500
LSBLG1280H/Nb-M 600 600 3500 1000 500
2 Typical Piping
water soft check stop Y-type filter temperature pressure

pump contact valve valve meter gauge
discharging water safety balanced

valve switch valve valve
19
Cooling tower
air-condition load
Cool er
By-pass valve
(when necessary)
Compressor
Expansion
valve
Condenser
20
3 ELECTRIC WIRING WORK
3.1 Wiring Principle
1 ）General Provision
All the cables, equipments, wire, connector must meet the related regulation and engineering requirement.
All the wiring must be executed by electrician with certificate.
The power must be cut off before wire connection.
Installers should be responsible for any damage caused by incorrect outer wiring.
Caution: the wire must be copper conducting wire.
2 ）Lead power cord into electric cabinet

The switch cabinet must be fitted with circuit breaker for cutting of the power of electric cabinet
The power cord must be led trough the trunking, wire duct or electric trench.
When led into the electric cabinet, the power cord must be protected with rubber or plastic from scratching by
edge of sheet metal.
The power cord near the electric cabinet must be fixed reliably so that the power terminal is not affected by the
outside force.
It must be earthed reliably.
3 ）Connection of control wire

The control wire should be 1mm2 or bigger.
The connected signal of flow switch should be 12V weak-current signal. Do not lead the control wire parallel to
the wire of 50V or higher voltage. If it is unavoidable, they must be kept a space of at least 150mm.
；
The electric cabinet has control signal of chilled water pump and cooling water pump (220V AC 5A capacity). It
can drive the AC contactor such as chilled water pump and cooling water pump. Do not drive the motor of
chilled water pump and cooling water pump directly with the control signal.
The reserved control wire should be suitable. Do not bind the superfluous wire and fill it into the electric cabinet.
1
3.2 Electric Wiring Design
2
3
3.3 WIRING DIAGRAM
(LSBLG190H-M~LSBLG850H-M; LSBLG180H/Nb-M~LSBLG640H/Nb-M)
4
5
(LSBLG960H-M~LSBLG1160H-M; LSBLG680H/Nb-M~LSBLG1280H/Nb-M)
6
(LSBLG1360H-M~LSBLG1700H-M)
7
MAINTENANCE
8
WATER COOLED SCREW CHILLER MATINTENANCE
UNITS MAINTENANCE
1 ERROR CODE LIST
error Source of error

name description
display signal
When the high temperature of system exceeds the setting value,
the high pressure protection occurs and the corresponding
high high malfunction LED lights while the compressor stops
high pressure
pressure of pressure immediately. The malfunction information is shown on the
switch
compressor protection wired controller.
The unit can be started up only after the malfunction is removed
manually.
When the low temperature of system is lower than the setting
value, the low pressure protection occurs and the corresponding
low pressure malfunction LED lights while the compressor stops
low pressure low pressure
of immediately. The malfunction information is shown on the
protection switch
compressor wired controller.
manually.
Upon overcurrent of compressor, the overload protection will
occur and the corresponding malfunction LED lights while the
overload of overload compressor stops immediately. The malfunction information is
thermal relay
compressor protection shown on the wired controller.
manually.
When the chilled water flowing through the unit is not
sufficient, the flow switch protection will occur. The error LED
chilled flow switch chilled water of system 1 and system 2 (dual system) will light and all the
water switch protection switch compressors, chilled water pumps and cooling water pumps will
stop immediately. The malfunction information is shown on the
wired controller. It can be reset automatically.
When the cooling water flowing through the unit is not
sufficient, the flow switch protection will occur. The error LED
cooling chilled chilled water flow of system 1 and system 2 (dual system) will light and all the
water switch water switch switch compressors, chilled water pumps and cooling water pumps will
stop immediately. The malfunction information is shown on the
wired controller. It can be reset automatically.
If the sensor is wrong, the error LED of system 1 and system 2
(dual system) will light and all the compressors will stop
anti-freezing
anti-freezing anti-freezing heat immediately. The malfunction information is shown on the
heat
protection detector wired controller.
detector
manually.
9

heat
detector of sensor heat detector of
immediately. The malfunction information is shown on the
intake malfunction intake chilled
wired controller.
chilled protection water
water
manually.
heat
outflow malfunction outflow chilled
wired controller.
chilled protection water
water
manually.
heat
intake malfunction intake cooling
wired controller.
cooling protection water
water
manually.
heat
outflow malfunction outflow cooling
wired controller.
cooling protection water
water
manually.
When the outflow cooling water temperature is higher than the
setting value, the superheat protection will occur. The error LED
of system 1 and system 2 (dual system) will light and all the
heat detector of
superheat compressors will stop immediately. The malfunction
superheat outflow cooling
protection information is shown on the wired controller. In that case, only
water
when the outflow cooling water temperature is lower than the
setting value, the malfunction can be removed by manual
resetting.
When the anti-freezing heat detector detects that temperature is
lower than the setting value, the error LED of system 1 and
system 2 (dual system) will light and all the compressors will
anti-freezing anti-freezing heat
anti-freeze stop immediately. The malfunction information is shown on the
protection detector
wired controller. In that case, only when the temperature is
higher than the setting value, the malfunction can be removed
by manual resetting.
When the discharge temperature is higher than the setting value,
discharge the error LED of corresponding system will light and the
discharge heat detector of
high corresponding compressors will stop immediately. The
high discharge high
temperature malfunction information is shown on the wired controller. In
temperature temperature
protection that case, only when the discharge temperature is lower than the
setting value, the malfunction can be removed by manual
10
resetting.
When the phase sequence of the power supply is wrong or the

power supply is lack of phase, the lack phase protection will
phase
Phase occur and the error LED of system 1 and system 2 will light and
sequence of Lack phase
sequence all the compressors will stop immediately. The malfunction
power protector
protection information is shown on the wired controller.
supply
manually.
When the controller detects for successive 10min that the
low flow heat detector of differential temperature between inflow and outflow cooling
low flow of
protection inflow and outflow water is higher than the setting value, the error LED will light.
cooling
of cooling temperature for The wired controller will display the information of insufficient
water
water cooling water cooling water flow, but the unit will not stop. The error can be
removed automatically.
low flow heat detector of When the controller detects for successive 10min that the
low flow of
protection inflow and outflow differential temperature between inflow and outflow chilled
chilled
of chilled temperature for water is higher than the setting value, c, but the unit will not
water
water chilled water stop. The error can be removed automatically.
high sensor
high pressure immediately. The malfunction information is shown on the
pressure malfunction
sensor wired controller.
sensor protection
manually.
sensor
low pressure low pressure immediately. The malfunction information is shown on the
malfunction
sensor sensor wired controller.
protection
manually.
discharge sensor
discharge immediately. The malfunction information is shown on the
temperature malfunction
temperature sensor wired controller.
sensor protection
manually.
inspiratory sensor
inspiratory immediately. The malfunction information is shown on the
temperature malfunction
temperature sensor wired controller.
sensor protection
manually.
oil switch When the oil level of the compressor is too low, the oil level
oil switch oil switch
protection switch protection will occur. The corresponding error LED will
11
light and the corresponding compressor will stop. The

malfunction information is shown on the wired controller.
manually.
When it is detected that the differential pressure of the
differential differential high pressure and compressor is too low, the differential pressure protection will
pressure pressure low pressure occur and the compressor will stop.
protection protection sensor The unit can be started up only after the malfunction is removed
manually.
heat (dual system) will light and all the compressors will stop
sensor
detector of heat detector of immediately. The malfunction information is shown on the
malfunction
condenser condenser outlet wired controller.
protection
outlet The unit can be started up only after the malfunction is removed
manually.
12
2 FLOW CHART OF TROUBLESHOOTING
2.1 High Pressure Protection
13
2.2. Low Pressure Protection
14
2.3. Overload Protection of Compressor
15
2.4. Internal Protection
2.5. Differential Pressure Protection
16
2.6. Water Flow Switch Protection
17
2.7. Oil Level Switch Protection
18
3 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS
disassembly of electric expansion valve
Remarks: before disassemble the electric expansion valve, ensure that the inside pressure is released. Otherwise, it may
cause accident and injury.
step diagram instruction
discharge Freon After stopping the unit,
close the ball valve and
open the Freon inlet on
the ball valve to release
the Freon in the pipe.
replace electric Solder off the expansion
expansion valve valve and replace a new
one.
Vacuumize the expansion
valve via the Freon inlet

vacuumizing
and then open the ball
valve.
Soldering point
Test the soldering point
leak test for leakage. If it is leaked,
repair it.
19
disassembly of dry filter
Remarks: before disassemble the dry filter, ensure that the inside pressure is released. Otherwise, it may cause accident
and injury.
discharge Freon After stopping the unit, close the
ball valve and open the Freon
inlet on the ball valve to release
Open the end cover of the filter

Open the end cover and remove the old filter core.
replace the filter core
Replace a new one and mount the
cover.
Vacuumize the filter via the
vacuumizing Freon inlet and then open the ball
valve.
Leak test
Test the end cover and orificial
leak test screw for leakage. If it is leaked,
tighten it.
20
disassembly of the filter of the oil return pipe
Remarks: before disassemble the filter of the oil return pipe, ensure that the inside pressure is released. Otherwise, it may
cause accident and injury.
discharge After stopping the unit,
Freon close the ball valve and
open the Freon inlet on
the ball valve to release
When discharging the
Freon, the magnetic
valve on the pipe must
be energized to keep
the pipe smooth.
replace the Solder off the filter
filter from the pipe and
mount a new one.
vacuumize the pipe via
the Freon inlet on the
ball valve. Open the

vacuumizing
ball valve after finish
vacuumizing the pipe.
Test the welding spot
leak test for leakage. If it is
leaked, repair it.
21
4 EXPLODED VIEWS & PARTS LIST
LSBLG190H-M, LSBLG290H-M, LSBLG325H-M, LSBLG430H-M, LSBLG480H-M, LSBLG550H-M,

LSBLG650H-M, LSBLG780H-M, LSBLG850H-M, LSBLG180H/Nb-M, LSBLG210H/Nb-M,
LSBLG240H/Nb-M, LSBLG300H/Nb-M, LSBLG340H/Nb-M, LSBLG380H/Nb-M, LSBLG450H/Nb-M,
LSBLG500H/Nb-M, LSBLG580H/Nb-M, LSBLG640H/Nb-M
22
LSBLG190H-M
No. Name of part Part code Quantity
1 Electric Cabinet Assy 01398056 1
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
4 Compressor and fittings RC-2-200B-F 00201322 1
5 Oil Separator SSD1600H 07428007 1
6 Flooded evaporator MZ190D 01058815 1
7 Shell and Tube Condenser WN230DHorizontal 01158812 1
8 Filter 07418001 1
9 Liquid Valve Sub-Assy 07108627 4
10 Electromagnetic Valve EVR10 43008155 2
11 Magnet Coil 43008152 2
12 Bidirection Strainer φ16 07210044 2
13 injector Assy 07228122 1
14 Sight glasses SGN16s(ODFXODF) 22458401 1
15 orifice plate 0222802508 1
16 Valve 2-φ28.58X1.5 071800042 2
17 Expansion Valve EX6-121 07139065 1
18 Dry Filter A-TDS-969/STAS-969/STAS-969T 07210041 1
19 Filtering Core D48 07218205 2
20 Main Board 1 WZ2G1A 30222061 1
21 Transformer 66X28B 43110028 1
22 Single-phase Air Switch (3/40A) C45N.6A QF1/C65N 45020203 1
23 Driver EXD-U00 32210012 1
24 Phase Reverse Protector EWS 46020054 1
25 AC Contactor LC1D80M7C 44010239 1
26 Thermal Overload Relay LRD3357C 44020376 1
23
LSBLG290H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
7 Shell and Tube Condenser WN350D 0115881201 1
8 Filter 07418001 1
16 Valve 2-φ28.58X1.5 071800042 2
20 Main Board1 WZ2G1A 30222061 1
22 Single-phase Air Switch (3/40A) C45N.6A QF1/C65N 45020203 1
23 Driver EXD-U00 32210012 1
24
LSBLG325H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
8 Filter 07418001 1
16 Valve 2-φ28.58X1.5 071800042 2
22 Single-phase Air Switch(3/40A) C45N.6A QF1/C65N 45020203 1
23 Driver EXD-U00 32210012 1
25
LSBLG430H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 07180005 2
17 Expansion Valve EX7 07130333 1
23 Driver EXD-U00 32210012 1
25 AC Contactor LC1-D170006M7C 44010237 1
26 Thermal Overload Relay LR9-D5369 44020375 1
26
LSBLG480H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 07180005 2
23 Driver EXD-U00 32210012 1
… ... ... ...
27
LSBLG550H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 07180005 2
23 Driver EXD-U00 32210012 1
28
LSBLG650H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 07180005 2
23 Driver EXD-U00 32210012 1
26 Thermal Overload Relay LR9-F5371 44020381 1
29
LSBLG780H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 07180005 2
23 Driver EXD-U00 32210012 1
30
LSBLG850H-M
2 Relief Valve 3/8(30bar) 0718000801 1
3 Relief Valve 3/8 07388802 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 07180005 2
23 Driver EXD-U00 32210012 1
31
LSBLG180H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
4 Compressor and fittings CSW7572-70Y-40P 00208029 1
5 Oil Separator 07428001 1
6 Flooded evaporator MZ180DNb 01058808 1
7 Shell and Tube Condenser WN220DNb 01158807 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 071800042 2
23 Driver EXD-U00 32210012 1
25 AC Contactor LC1 D6511M7C 44010280 1
32
LSBLG210H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 071800042 2
23 Driver EXD-U00 32210012 1
33
LSBLG240H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve 2-φ35X1.5 071800042 2
23 Driver EXD-U00 32210012 1
… ... ... ...
34
LSBLG300H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve 1-5/8 07189057 2
23 Driver EXD-U00 32210012 1
35
LSBLG340H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve 1-5/8 07189057 2
23 Driver EXD-U00 32210012 1
36
LSBLG380H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve 1-5/8 07189057 2
23 Driver EXD-U00 32210012 1
37
LSBLG450H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
4 Compressor and fittings CSW9562-160Y-40D 00208035 1
8 Filter 07418001 1
16 Valve HYV-G09 07180007 2
23 Driver EXD-U00 32210012 1
38
LSBLG500H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve HYV-G09 07180007 2
23 Driver EXD-U00 32210012 1
39
LSBLG580H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve HYV-G09 07180007 2
23 Driver EXD-U00 32210012 1
40
LSBLG640H/Nb-M
2 Relief Valve 3/8 07388801 1
3 Relief Valve 3/8 0718000804 1
8 Filter 07418001 1
16 Valve HYV-G09 07180007 2
23 Driver EXD-U00 32210012 1
41
LSBLG960H-M , LSBLG1160H-M, LSBLG1360H-M, LSBLG1560H-M, LSBLG1700H-M, LSBLG680H/Nb-M,

LSBLG760H/Nb-M, LSBLG880H/Nb-M, LSBLG1000H/Nb-M, LSBLG1160H/Nb-M, LSBLG1280H/Nb-M
42
LSBLG960H/Nb-M
1 Shell and Tube Condenser WN1210S 01158815 1
2 Flooded evaporator MZ960S 01058818 1
6 Relief Valve 3/8(30bar) 0718000801 1
7 Relief Valve 3/8 07388802 1
8 Pipe Filter 07219051 2
9 Valve 2-φ22.2X1.5 07180004 2
13 Electromagnetic Valve EVR6(032F1236) 43000078 2
19 Valve 1-5/8 07189057 2
28 Fuse Switch XLP2 45010017 2
29 Driver EXD-U00 32210012 1
43
LSBLG1160H/Nb-M
6 Relief Valve 3/8(30bar) 0718000801 1
7 Relief Valve 3/8 07388802 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
44
LSBLG1360H/Nb-M
6 Relief Valve 3/8(30bar) 0718000801 1
7 Relief Valve 3/8 07388802 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
45
LSBLG1560H/Nb-M
6 Relief Valve 3/8(30bar) 0718000801 1
7 Relief Valve 3/8 07388802 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
46
LSBLG1700H/Nb-M
6 Relief Valve 3/8(30bar) 0718000801 1
7 Relief Valve 3/8 07388802 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
47
LSBLG680H/Nb-M
1 Shell and Tube Condenser WN810SNb 01158804 1
2 Flooded evaporator MZ680SNb 01058805 1
6 Relief Valve 3/8 07388801 1
7 Relief Valve 3/8 0718000804 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
48
LSBLG760H/Nb-M
6 Relief Valve 3/8 07388801 1
7 Relief Valve 3/8 0718000804 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
49
LSBLG880H/Nb-M
6 Relief Valve 3/8 07388801 1
7 Relief Valve 3/8 0718000804 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
50
LSBLG1000H/Nb-M
6 Relief Valve 3/8 07388801 1
7 Relief Valve 3/8 0718000804 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
51
LSBLG1160H/Nb-M
6 Relief Valve 3/8 07388801 1
7 Relief Valve 3/8 0718000804 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
52
LSBLG1280H/Nb-M
6 Relief Valve 3/8 07388801 1
7 Relief Valve 3/8 0718000804 1
9 Valve 2-φ22.2X1.5 07180004 2
19 Valve 1-5/8 07189057 2
29 Driver EXD-U00 32210012 1
53

Water Cooled Screw Chiller Service Manual

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Water-Cooled Screw Chiller

GREE ELECTRIC APPLIANCES INC. OF ZHUHAI

UNITS CONTROL ................................................................

UNITS INSTALLATION ................................................................

1 UNITS INSTALL ...........................................................................................................................................14

1 ERROR CODE LIST ........................................................................................................................................9

LS BLG 1160 H /Nb -M

NO. Description Options

3.1 Brief Introduction

3.2 Standard Specifications

High Efficiency Full Load Operation

Excellent part load performance

Reliable oil return

Strict Out-going test

3.3 Standard Accessories

New throttling setup

Water Flow Switch

Pump control output

Unit on-off switch

Under voltage and phase protection

Liquid line solenoid valve

3.4 Standard Control & Safety Devices

Compressor built-in protection device

4.1 Product Data at Rated Condition

Running Control the colorful touch LCD (liquid crystal display)

Height mm 1487 1487 1487 1680 1680 1680 1920

Running Control the colorful touch LCD(liquid crystal display)

Power Supply 380V 3N ～ 50Hz

Loss of Pressure kPa 40 45 50 60 60 62 64 66

kW 582 637 680 767 880 1006 1155 1275

Power Supply 380V 3N ～ 50Hz

Refrigerant Type R134a

4.2 Operating Condition of Nominal

4.2.1 Cooling Nominal Operate Condition ：

Freezing Point （） -3.3(26) -7.8(18) -13.9(7) -21.7(-7) -33.3(-29)

Ambient Temperature （） 8.3(47) -1.7(29) -6.7(20) -16.7(2) -26.7(-16)

Cooling Capacity Correction Factor -.998 0.993 0.987 0.980 0.973

Refrigerant circle piping

Error Start Operation Using

Start Cooling Water Pump

Stop Compressor Stop

Stop Compressor ,Cooling

2.1 Startup and Stop of the unit

2.2 Startup and Stop Control of Cooling Water Pump

2.3 Startup and Stop Control of Condensate pump

2.4 Startup and Stop of the Cooling Tower Fan

2.4.1 Switch off Heat Reclaim Function

If the condensate pump stops:

2.4.2 Switch on Heat Reclaim Function

2.5 Capacity Regulation of Compressor

100% ON OFF OFF

maintain OFF OFF OFF

2.5.1 Stepless Capacity Regulation during Cooling

9 10 11 11.5 12.5 13.5 intake water

10 11 12 12.5 13.5 14.5 intake water

2.5.2 Stepless Capacity Regulation during Heating

38.5 39.5 40.5 41 42 43 intake water

37.5 38.5 39.5 40 41 42 intake water

2.6 Protection of Compressor

PH value 25（） 6.5-8.0 0 0