Industrial Rental Towable Generator: Genset Ratings

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HRJW | John Deere

Industrial Rental Towable Generator


Genset Ratings
Model: HRJW 310 T6
Ratings Range - 60Hz Operation
1800 rpm Diesel

Standby kW 275
kVA 344

Prime kW 247
kVA 309

HIPOWER reserves the right to modify any characteristic without prior notice. The technical indications described correspond to the information available at the moment of printing or editing.
Sound Attenuation:
at 7m / 23 ft 79 dBA

Pictures may include optional equipment and/or accessories.


Generator available with or without trailer

Key features

HIPOWER rental generators are an efficient, reliable and • Engine - generating set tested to ISO 8528-5.
versatile source of power designed to operate in the most • The Genset engine is certified by the Environmental
extreme working conditions. An unique combination of Protection Agency (EPA) Tier 3 non-road emissions
innovative materials and design features combine for easy regulations.
user operation and dependable power you can rely on. • The brushless, single bearing, 4 poles, 12-wire generator
end, with automatic voltage regulator has broad range
• The Genset features a heavy-duty John Deere 4 cycle diesel reconnectability.
engine certified by the Environmental Protection Agency • The Genset is CSA certified.
(EPA) to conform to Tier 3 non-road emissions regulations, • Global product support.
an AC high capability alternator regulated by a precise • Operations and maintenance manuals.
Automatic Voltage Regulator controlled and protected by our • 1 Year Standard Warranty. Extended warranties are also
own auto-start CEM7 control panel available CANBUS available.
communications including a powerful microprocessor and
easy user programming. A heavy-duty constructed chassis
supports the complete set. The generator is protected by a
best-in-class sound attenuated enclosure designed for
durability and extreme application.

Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com

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HRJW | John Deere

Industrial Rental Towable Generator

Standard features Model: HRJW 310 T6

Engine • Alternator protections: Over frequency (A),


• Industrial grade Tier 3 John Deere diesel Under frequency (A), Over voltage (A), Under
Engine, 4 stroke, water cooled, provided with: Voltage (A), Short-circuit(A), Unbalanced voltage
(A), Incorrect phase sequence (A), Reverse
• Electric start 12V. (24V optional)
power (A), Overload (A).
• Radiator with pusher fan.
• Genset readings: Voltage among phases,
• Standard water separator visible level fuel
Voltage among phases and neutral,
filter.
Amperage, Frequency, Apparent power(kVA),
• Secondary water separator fuel filter.
Active power (kW), Reactive power (kVAr),
• J1939 stop the engine with ECU John Deere.
Power factor.
• Electronic engine governor.
• Engine readings: Fuel level(%), Battery
• HWT/LOP senders.
voltage, R.P.M, Battery charge alternator
• Heavy duty 2-stage air filter with service
voltage, Coolant temperature (1),
indicator.
Oil pressure(1).
• Hot & rotating components (exhaust, fan,…)
• Digital Metering: Total hour counter, Partial
protections and radiator guards.
hour counter, kW meter, Starts valid and
• Oil drain hand pump
Starts failure counters, Maintenance.
• Spin type fuel and oil filters.
• Communications (serial): CANBUS - J1939
converter.
Alternator • Communications (optional): RS232, RS485,
• Self excited, self regulated alternator. Modbus, CCLAN, Software for PC, Analog
• Insulation class H, IP23 Protection. modem, GSM/GPRS modem, Remote screen,
• Automatic Voltage Regulator (AVR) (+/-1%). Tele-signal.
• Vacuum impregnation. • Other features: Alarms history, External start,
• Permanent Magnet Generator (PMG). Start inhibition, Start under EJP normative,
Pre-heating engine control, Genset contactor
activation, Fuel transfer control, Engine
Control Panel
temperature control, Manual Override,
• Digital microprocessor based control panel
Programmable alarms, Genset start function
with remote start capability.
in test mode, Programmable outputs,
• CEM7 Auto-start control panel (2 wires). Magnetic Pick-up control.
• Engine protections: High coolant
• Multilingual capability
temperature (A), High coolant temperature by
• Remote Communications to our RAM7
sensor (W), Low engine temperature by sensor
Remote Annunciator Module (optional).
(W), Low oil pressure(A), Low coolant level(A),
• NFPA110 Level Compatible.
Unexpected shutdown, Fuel level (W), Stop
• On/Off Switch.
failure, Battery voltage failure (W), Battery
• Emergency Stop Button.
charging alternator failure (W), Overspeed(A),
Underspeed(A), Start failure, Emergency stop.

NOTES :
★ All the protections are programmable to carry out “Warning Alarm without engine stop” or “Alarm with Engine Stop (with or without cooling cycle)”.
★ (A) Alarm with Engine Stop.
★ (W) Warning Alarm without Engine Stop.
★ (1) Sensor installation necessary

Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com

- 2-
HRJW
HRJW || John
John Deere
Deere

Industrial Rental Towable Generator

Standard features Model: HRJW 310 T6

Power Panel • Vibration isolators between chassis and


• 3P Main Line Circuit Breaker for overload generator.
protection (UL listed)/ CSA 22.2). • Internal fuel tank filling.
• Main bus / Hardwire connection panel. • Chassis ready for mobile kit installation.
• Battery disconnect switch. (see mobile kits options).

Enclosure
Distribution Panel
• Heavy duty sound attenuated canopy made
• Auxiliary socket box IP67, with individual
with high quality 11 gauge steel.
breaker protection and 2 GFCI DUPLEX 20A
• Powder coat paint which exceeds 1,000 hour
125VGFl for 110v duplex and 3 TWIST-LOCK
salt spray test.
50A 2P+N+G.
• Stainless steel hardware and fasteners.
• Direct access to auxiliary sockets with
• Ultra silent all weather enclosures with Rock-
suitable protection.
Wool insulation and curved edges with
• Secondary Main bus / hardwire connection
minimum outside fasteners.
(Load lugs).
• Reinforced Single eye lifting point.
• Voltage selector switch. Lockable, with 3
• Emergency stops (double protection for
positions (3phase 277/480V - 3phase
emergency stop; inside on control panel +
120/208V - 1phase 120/240V).
external on canopy).
• Door with window to view control panel.
Electric Equipment
• Easy access to radiator fill through roof on
• Battery charging alternator. enclosure.
• Gel type, heavy-duty Starting battery(s)
installed and connected to the engine include
cables and rack. Exhaust
• Ground connection prepared for ground spike • Steel residential silencer of -35dBA
(not supplied). attenuation, with rain cap.

Chassis
• Heavy duty skid base with forklift pockets.
• Extended run time high capacity fuel tank.
• 110% spill containment for engine oil, coolant
and fuel spills.
• Easy access for chassis cleaning and fast
draining of fuel tank.
• Oversized chassis with forklift pockets for
easy transport.

Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com

- 3-
HRJW
HRJW || John
John Deere
Deere

Industrial Rental Towable Generator

Optional features Model: HRJW 310 T6

Engine (optional) • Multiple remote annunciation options


• Water Jacket Heater (CAN/USB, GSM, RS232, RS485, remote
• Low coolant level sensor. screen, tele-signal..).
• Secondary water separator fuel filter -
RACOR type (Decanting filter with water Chassis (optional)
detection kit, alarm signal and sensor • Oil field type skid.
contact). • Leakage detector sensor.
• Heavy duty, three stage air filter with service
indicator. Fuel System (optional)
• Three way fuel valve with quick disconnect
Alternator (optional) fittings.
• Anti-condensation heater. • Automatic fuel transfer pump.

Electric Equipment (optional) Trailers (optional)


• Battery isolator. • Road towing trailers to DOT standards.
• Automatic battery chargers.

Power Panel (optional)


• MPS - Multiple Parallel System.
• Multiple genset paralleling in three different
voltages. (120/240 1Ph, 120/208V 3Ph or
277/480V 3Ph) achieved through the voltage
selector switch.

Distribution Panel (optional)


• Camlocks.

Electronics (optional)
• Remote Annunciator Module RAM7 to meet
NFPA 110 installation.
• Digital timer.
• CANBUS - LAN, converter.
• CANBUS - USB, converter.
• Communication modules for tele-control.
• Transfer switch and MPS paralleling control
panel.

Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com

- 4-
HRJW | John Deere

Industrial Rental Towable Generator

Model: HRJW 310 T6

GENSET RATING
150ºC RISE 125ºC RISE
GENSET ENGINE ALTERNATOR VOLTAGE STANDBY RATING PRIME RATING
Ph Hz
Model Model Model L-L
kW kVA Amps L-L kW kVA Amps L-L

HRJW 310 T6 6090HF484 - 315 HCI 444 D 208 3 60 274 343 951 246 308 854
240 3 60 275 344 827 247 309 743
480 3 60 275 344 413 247 309 371

ENGINE SPECIFICATIONS ALTERNATOR SPECIFICATIONS


Manufacturer JOHN DEERE Manufacturer Stamford
Engine model 6090HF484 -315 Model (480V) HCI 444 D
EPA Certification for: Stage Tier 3 Alternator Type HCI 444 D
Rated RPM 1800 Excitation system
Nominal Power (PRIME) kW - HP 284 380 Exciter Type PMG
Nominal Power (STANDBY) kW - HP 315 422 Leads: quantity, type 12, reconnectable
Engine type Diesel 4 stroke Stator Pitch 2/3
Inyection type HPCR Insulation system
Aspiration type TURBOCHARGED Material Class H
Cylinder arrangement 6-L Temperature rise 150ºC Standby
Bore and stroke (mm) - In (118,4 x 136,0) 4,661 x 5,354 125ºC Prime
Displacement L - in3 9.0 549 Bearing: quantity, type Single bearing sealed
Cooling system Liquid (Cool-Gard) Coupling Flexible disc
Governor Type electronic Amortisseur windings Full
Make c Automatic Voltage regulator
Standard c PMG regulator or EBS MX341, Opt MX321
Starting voltage Vcc 12* Voltage regulation, no load to full load
Air cleaner type Medium duty w/double cartridge PMG regulator +/-1%, +/- 0.5%
Compression ratio 16.0 : 1 Load acceptance 100% of rated standby current
Unbalanced load capability 20% of standby rating
AMPERAGE Subtransient Reactance
3 Phase 208V 854 Amps 480V 12%
3 Phase 240V 743 Amps TIF <50
3 Phase 480V 371 Amps Line Harmonics 5% Maximum
Main Line Circuit Breaker Rating 1200 Amps Peak motor starting kVA: 30% dip
480V PMG excited MX series- 945kVA

Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com

-5-
HRJW
HRJW || John
John Deere
Deere

Industrial Rental Towable Generator

Model: HRJW 310 T6

ELECTRICAL SYSTEM 12V EXHAUST SYSTEM PRIME STANDBY


Battery charging alternator: Exhaust manifold type Dry Dry

Ground (negative/positive) Negative Exhaust outlet diameter

Volts (DC) V 12 Sound Attenuated version mm - In 160 - 6.304

Ampere rating Amp 90 Max. Exhaust temp. at full load ºC 638 638

Starter motor rated voltage (DC) V 12V ºF 1180 1173

Starter motor rated kW 2.03 Exhaust Gas Flow kg/h - Lb/h 1474.2 - 3250.05 - 1486.8 - 3277.82

Starter motor rated HP 2.76 (m3/min) - ft3/min (58.5) - 2066 - (59.0) - 2084

Battery recommendations Evacuated by the exhaust heat kcal/kWh - kcal/kWh 0.00 - 700.88

Quantity & Min. Amps rating Amp 120 Maximum allowed back
(mm/H2O) - inH2O 762 - 30
pressure
Min. Cold Cranking Amps Amp 1100 (kPa) - inH2O 7.5 - 30
Battery Voltage (DC) V 12
COOLING SYSTEM
FUEL SYSTEM Engine cooling air flow m3/s - ft3/s 9.9 - 350.2
Recommended fuel #2 Diesel Generator cooling air flow m3/min - ft3/min 59.4 - 2,097.7
Fuel supply line. min. ID mm - in 11 - 0.44 Total cooling air flow (engine + generator + combustion)
Fuel return line. min. ID mm - in 10 - 0.38 Sound Attenuated version m3/min - ft3/min 1,360.0 - 48,027.9
Fuel pump Type Engine Driven Total cooling capacity l - gal 1,768.0 - 62,436.3
Max. Lift fuel pump m - ft 6 - 1.83 Antifreeze recommended l - gal 46.0 - 12.1
Max. Flow to pump (l/h) - gal/h 240.0 - 63.4
Fuel filter LUBRICATION SYSTEM
Secondary filter 2µm Oil Filter: quantity. type 1 x Cartridge
Secondary Water Separator Included Oil pan capacity l - gal 34 - 9.0
Primary filter 10µm Oil pan capacity with filter l - gal 29 - 7.7
Primary Water Separator Included Oil cooler Water Cooled
Recommended Oil 15W-40 or API CI-4 PLUS o CI-4
FUEL CONSUMPTION PRIME STANDBY
Specific oil consumption full
% fuel <0,1%
load
l/h gal/h l/h gal/h
Oil Press (psi) - kPA 38 - 260.0
100% Load l/h - gal/h 69.8 18.4 74.4 19.6

75% Load l/h - gal/h 60.2 15.9 64.2 17.0 VENTILATION REQUIREMENTS
50% Load l/h - gal/h 42.7 11.3 45.5 12.0 Air requirement for combustion
m3/h - ft3/h 1530 - 54060
at 100% load/rated speed
25% Load l/h - gal/h 22.1 5.8 23.8 6.2
Cooling airflow m3/h - ft3/h - - -
Heat rejected to ambient:
From engine kW - btu/min 104 - 5920
From alternator kW - btu/min 3.8 - 216.26

Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com

-6-
HRJW | John Deere

Model: HRJW 310 T6

Control & Power Panel


1. CM Control Panel.
✓ CEM7 Auto-start control panel.
✓ On/Off Switch..
✓ Emergency Stop.

2. CP Power Panel.
✓ Main Line Circuit Breaker for overload
protection (UL listed / CSA22.2).
✓ Main bus /hardwire connection panel.

Pictures may include optional equipment and/or accessories.

Distribution Panel

1. Auxiliary socket box IP67 with:


✓ Individual breaker protection for sockets.
✓ 2 GFCI duplex 20A 125VGFI for 110v
duplex.
✓ 3 TWIST-LOCK 50A 2P+N + G.
✓ Secondary Main bus / hardwire
connection (Load lugs). Details

✓ Camlocks (optional).

Pictures may include optional equipment and/or accessories.

Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com

-7-
HRJW
HRJW || John
John Deere
Deere

Model: HRJW 310 T6

Voltage Selector Switch


1. Voltage selector switch 3 positions padlockable
(12h / 09h/ 03h).
✓ High (Series) Wye 480/277V 3Ph Y.
✓ Low (Parallel) Wye 208/120V 3Ph YY.
✓ Low (Parallel) Zig Zag 240/120V 1Ph ZZ
2. 7 contact stages, 14 contacts.
3. Switching angle 90º.

AC Generator Startor Widing connected for 2Phase


+Neutral Parallel Zig-Zag: 120/240 VAC 60Hz

AC Generator Startor Widing connected for


3Phase Low Wye: 208/120 VAC 60Hz

AC Generator Startor Widing connected for


3Phase Low Wye:480/277 VAC 60Hz

Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
-8-
HRJW
HRJW || John
John Deere
Deere

Model: HRJW 310 T6

CEM7 Auto-start control panel


1. Voltage between each Phase & Neutral.
2. Voltage between Phases.
3. Current (Amps) on each Phase.
4. Frequency.
5. Active, Apparent & Reactive Power.
6. Power Factor.
7. Instant Power (kWH) and Accumulative power
(day, month & year).
8. Fuel reserve.
9. Oil pressure, coolant temperature.
10. Battery voltage.
NOTES :
11. Battery charging alternator voltage. ★ All the protections are programmable to carry out “Warning Alarm
without engine stop” or “Alarm with Engine Stop (with or without
12. Engine Speed. cooling cycle)”.
★ (A) Alarm with Engine Stop.
★ (W) Warning Alarm without Engine Stop.
13. Hours running (total & partial). ★ (1) Sensor installation necessary.

Engine Alarms Generators Alarms


1. High coolant temperature (A). 1. Over-load (A).
2. Low oil pressure (A). 2. Unbalanced voltage (A).
3. Low coolant level (A). 3. Over voltage (A).
4. Unexpected shutdown. 4. Under voltage (A).
5. Low fuel level (W). 5. Over frequency (A).
6. Stop failure. 6. Under frequency (A).
7. Battery voltage failure (W). 7. Short-circuit (A).
8. Battery charging alternator failure (W). 8. Reverse Power (A).
9. Overspeed (A). 9. Incorrect phase sequence (A).
10. Under-speed (A).
11. Start failure.
12. Emergency stop.

Himoinsa
HimoinsaPower
PowerSystems,
Systems,Inc
Inc- -16210
16210West
West110th
110thStreet,
Street,Lenexa,
Lenexa,KS
KS66219
66219- -Tel:
Tel:913-495-5557
913-495-5557- -Fax:
Fax:913-495-5575
913-495-5575• •www.hipowersystems.com
www.hipowersystems.com
-9-
HRJW | John Deere

Industrial Rental Towable Generator

Model: HRJW 310 T6

Enclosure model G1
(Length x Width x Height)
Overall size (L x W x H) in 161.4 x 63.0 x 102.4
mm 4100 x 1600 x 2740
Dry weight (with std. accessories) Lb Kg 9370 4249

Trailer size (L x W x H) in 0
mm 0
Trailer weight Lb Kg 0 0

Fuel Tank Capacity Gal L 438.2 1660


Run Time (Hr) 100% 75% 50% 25%
23.8 27.6 38.8 75.2

NOTE: The drawings are only representative of the overall dimensions.


For full detailed drawings please consult your local distributor or contact Himoinsa Power Systems www.hipowersystems.com

HIPOWER reserves the right to modify any characteristic without prior notice. The illustrations may include optional equipment and/or accessories.
Not contractual images. The technical indications described correspond to the information available at the moment of printing or editing.
TD_HRJW 310 T6_ 06.2010 - rev0

Distributor:

Himoinsa Power Systems, Inc - 16210 West 110th Street, Lenexa, KS 66219 - Tel: 913-495-5557 - Fax: 913-495-5575 • www.hipowersystems.com

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