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    Annexure - Bolt Torque Calculation

    Uploaded by

    Darshan Panchal
    The document provides calculations for bolt torque on a 4" flange for a cleaning plant skid. It calculates the operating bolt load, gasket seating bolt load, maximum load, force required per bolt, and required bolt torque of 61.08 N-m to provide adequate pre-stress without exceeding the bolt's allowable stress. It also includes calculations for loads and stresses on lifting trunnions and welds for a 60KL tank.

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    Annexure - Bolt Torque Calculation

    Uploaded by

    Darshan Panchal
    331 views4 pages
    The document provides calculations for bolt torque on a 4" flange for a cleaning plant skid. It calculates the operating bolt load, gasket seating bolt load, maximum load, force required per bolt, and required bolt torque of 61.08 N-m to provide adequate pre-stress without exceeding the bolt's allowable stress. It also includes calculations for loads and stresses on lifting trunnions and welds for a 60KL tank.

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    The document provides calculations for bolt torque on a 4" flange for a cleaning plant skid. It calculates the operating bolt load, gasket seating bolt load, maximum load, force required per bolt, and required bolt torque of 61.08 N-m to provide adequate pre-stress without exceeding the bolt's allowable stress. It also includes calculations for loads and stresses on lifting trunnions and welds for a 60KL tank.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    331 views4 pages

    Annexure - Bolt Torque Calculation

    Uploaded by

    Darshan Panchal
    The document provides calculations for bolt torque on a 4" flange for a cleaning plant skid. It calculates the operating bolt load, gasket seating bolt load, maximum load, force required per bolt, and required bolt torque of 61.08 N-m to provide adequate pre-stress without exceeding the bolt's allowable stress. It also includes calculations for loads and stresses on lifting trunnions and welds for a 60KL tank.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    You are on page 1of 4

    ANNEXURE 3

    BOLT TORQUE CALCULATION


    TECHFINIX ENGINEERING PVT.LTD.
    Customer : JNK India PVT LTD Date: 08.01.19
    Item: Bolt Torque Calculation for Piping flanges Rev.No: 0
    Project: Cleaning Plant Skid
    Doc No: TEM-2017_CPS_BTC_00 Sheet: 1

    BOLT TORQUE CALCULATION FOR 4" FLANGE


    Remark
    DESIGN PRESSURE P Mpa(g) 0.9996

    Design Temperature (Max.) Deg,C 150

    Ext. Bolt Diameter D mm 19.05 3/4" UNC

    Bolt Sectional Area A mm2 194.83832 ( From TEMA for Inch Series)

    Bolt Root Diameter Dn mm 15.75

    Number of Bolt N 8

    Bolt Material SA 193 Gr. B8

    Bolt allowable Stress @ design temperature Sy MPa 172.25264 As per ASME Section II, Part D

    Operating Bolt Load WM1 Kg 1786.946 As per ASME Sec. VIII, Appendix-2
    N 17529.94026

    Gasket Seating Bolt Load WM2 Kg 10056.03 As per ASME Sec. VIII, Appendix-2
    N 98649.6543

    Maximum Load (Max. of Wm1 & Wm2) Wreg N 98649.6543

    Safety Factor considered for above calculation 1.3

    Force Required = Wreg x SOF / N Freq N 16030.56882 ( For Single Bolt)

    Required Bolt Torque (K * D * Freq) T N-mm 61076.5 K= (Bolt constant) 0.2

    Induced Stress in Bolt (Freq/A) Sinduced MPa 82.27626282

    Bolt allowable Stress @ design temperature Sallowed MPa 172.25264

    AS INDUCED STRESS IN THE BOLT IS LESS THAN ALLOWABLE STRESS, THE PROVIDED PRE-STRESS IS ADEQUATE

    Thus bolt torque to be provided T N-m 61.08


    PTA SILO EQPT No. F6951 F 6952 PAGE 3

    60 KL tank

    TOP LIFTING TRUNNION CALCULATIONS :


    MATERIAL : SA 36

    L : Moment arm 80.00 mm

    d1 : Outside Diameter of Trunnion Pipe 219.10 mm

    t : Thickness of Trunnion Pipe = SCH 80 12.70 mm

    d2 : Inside Diameter of Trunnion Pipe 193.70 mm

    I : Moment Of Inertia = pi * (d1^4 - d2^4) / 64 = 44018358.97 mm4

    Z : Section Modulus = I / (d1 / 2) = 401810.67 mm3


    sy : Yield stress 227.76 Mpa

    S : Allowable stress = 2/3 * yield stress 151.84 Mpa

    Maximum longitudinal load per Trunnion = PL = #REF! N

    Maximum transverse load per Trunnion = PT = #REF! N

    Vessel Vertical
    Longitudinal Moment ML = PL x L = #REF! N-mm

    Bending stress in trunnion, Sb = ML / Z = #REF! Mpa

    Vessel Horizontal
    Circumferencial moment, Mc = PT x L = #REF! N-mm

    Bending stress in trunnion, Sb = Mc / Z = #REF! Mpa

    Maximum Bending Stress = #REF! Mpa

    #REF!

    WELD CALCULATION

    Vessel Vertical
    Longitudinal Moment ML = PL x L = #REF! N-mm

    Section Modulus of weld Sw = pi * Ro^2 = 37702.889608 mm2

    Shear stress in weld due to bending moment fs = ML / Sw = #REF! Mpa

    Allowable shear stress = 0.4 * Yield Stress = 91.1 Mpa

    Weld Size of trunnion to end plate = W1 > end plate thickness = 30 mm

    Min. Weld Size of trunnion to pad = W2 = max {(fs / FS ) , 20mm) #REF! mm

    Provided weld thickness at trunnion to pad (total groove + fillet) = w = 20 mm PAGE A4


    PTA SILO EQPT No. F6951 F 6952 PAGE 4

    60 KL tank

    TOP LIFTING TRUNNION LOADS


    MATERIAL : SA 516 GR. 60

    CASE 1 : HORIZONTAL LIFT WITH NO RADIAL LOAD

    Maximum transverse load PT = N = #REF! N

    Moment = M = PT * Moment Arm L = #REF! N-mm

    CASE 2 : HORIZONTAL LIFT WITH RADIAL LOAD

    Considering half angle formed by roap = 15 Deg.

    Maximum transverse load PT1 = PT * cos 15 = #REF! N

    Maximum Radial load PT1 = PT * sin 15 = #REF! N

    Moment = M = PT1 * Moment Arm L = #REF! N-mm

    CASE 3 : VERTICAL LIFT WITH NO RADIAL LOAD

    Maximum Longitudinal load PL = N = #REF! N

    Moment = M = PT * Moment Arm L = #REF! N-mm

    CASE 4 : VERTICAL LIFT WITH RADIAL LOAD

    Considering half angle formed by roap = 15 Deg.

    Maximum Longitudinal load PL1 = PL * cos 15 = #REF! N

    Maximum Radial load PL = PL * sin 15 = #REF! N

    Moment = M = PT1 * Moment Arm L = #REF! N-mm

    Above loading is checked for local stresses as per WRC 107 in PVELite and found safe.

    PAGE A6

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