Technip Document No.

068107C001-702-PDS-0610-003-0
PAGE 2 of 10
HEAT EXCHANGER SPECIFICATION SHEET Page 1 of 3
INDIAN OIL CORPORATION LIMITED MKH Units
PROCESS DESIGN ENGG. CELL
RHQ, NEW DELHI, INDIA Job No. 1408
Customer Barauni Refinery Reference No. CASE - SOR
Address Barauni Proposal No.
Plant Location Barauni Date 08-09-2015
3/13/2015 Rev 01
Service of Unit Reactor
Effluent Effluent
- Feed / Feed
Hot Exchanger Item No. 702-E-03 A-1/2, B-1/2 (Case - SOR)
Size (Note-15)
1100 x 9000 mm Type DJ12U
DJU(Note-14)Horizontal Connected In 2 Parallel 2 Series
Surf/Unit (Gross/Eff) 1900 / 1820.9 m2 Shell/Unit 4 Surf/Shell (Gross/Eff) 475.01 / 455.24 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name Reactor Effluent Feed
Fluid Quantity, Total kg/hr 462761
462759 412500
Vapor (In/Out) 331339
331125 215706
211536
Liquid 131422
131635 251225
247054 412500 412500
Steam
Water
Noncondensables
Temperature (In/Out) 376.00
376 330
332.28 231.00
245 310.00
322.6
Specific Gravity 0.6158 0.5954 0.7556
0.746 0.7067
0.698
Viscosity cP 0.0228 V/L 0.0295 0.0213 V/L 0.0286 0.2853
0.3300 0.1699
0.1884
FOR PROPERTIES REFER TO
Molecular Weight, Vapor HEATING COOLING CURVE
Molecular Weight, Noncondensables ON PAGE 5 to 10
Specific Heat kcal/kg-C 0.8728 V/L 0.7383 0.9474 V/L 0.7007 0.6187
0.66 0.69
0.6802
Thermal Conductivity kcal/hr-m-C 0.1727 V/L 0.0726 0.1522 V/L 0.0762 0.0898
0.0910 0.0812
0.0791
Latent Heat kcal/kg 33.80
- -
38.00
Inlet Pressure kgf/cm2A 100.9 (Note-8)
100.53 132.00
141 (Note-8)
Velocity m/s 2.43 1.76
Pressure Drop, Allow/Calc kgf/cm2 0.870 0.155 0.870 1.272
Fouling Resistance (min) m2-hr-C/kcal 0.000400 0.000400
Heat Exchanged 21.93
20896620 MMKcal/hr
kcal/hr MTD (Corrected) 79.5 C
Transfer Rate, Service 144.38 kcal/m2-hr-C Clean 638.16 kcal/m2-hr-C Actual 398.32 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 124.00 /
143.5 / FV@405° C 186.00 / FV@350°
/ C
Design Temperature C 437.00 407.00
No Passes per Shell 1 4
Corrosion Allowance mm Note-4
3.200 Note-4
3.200
Connections In mm 2 @ 438.15 1 @ 215.90
Size & Out mm 1 @ 438.15 1 @ 215.90
Rating Intermediate @ @
Tube No. 336U OD 25.000 mm Thk(Avg) 3.300 mm Length 9000. mm Pitch 32.000 mm
Tube Type Plain Note-4
Material SA 213 TP 321 Tube pattern 90
Shell Note-4
SA 387 Gr. 22 CL2 ID 1100.0 OD mm Shell Cover SA 387 Gr. 22 CL2
Note-4 (Integ.)
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate Rectangular plate
Baffles-Cross Type Double-Seg. %Cut (Diam) 26.3 Spacing(c/c) 485.00 Inlet mm
Baffles-Long Seal Type
Supports-Tube U-Bend Type Full support
Bypass Seal Arrangement 2 pairs seal strips Tube-Tubesheet Joint
Expansion Joint Type
Rho-V2-Inlet Nozzle kg/m-s2 Bundle Entrance Bundle Exit kg/m-s2
Gaskets-Shell Side Tube Side
-Floating Head
Code Requirements TEMA Class R
Weight/Shell kg Filled with Water kg Bundle kg

Item No.: 702-E-03 A-1/2, B-1/2

 Technip Document No. 068107C001-702-PDS-0610-003-0
PAGE 3 of 10

HEAT EXCHANGER SPECIFICATION SHEET Page 2 of 3

INDIAN OIL CORPORATION LIMITED MKH Units
PROCESS DESIGN ENGG. CELL
RHQ, NEW DELHI, INDIA Job No. 1408
Customer Barauni Refinery Reference No. CASE - EOR
Address Barauni Proposal No.
Plant Location Barauni Date 08-09-2015
3/13/2015 Rev 01
Service of Unit Effluent
Reactor - Feed Hot Exchanger
Effluent / Feed Item No. 702-E-03 A-1/2, B-1/2 (Case - EOR)
Size (Note-15)
1100 x 9000 mm Type DJ12UDJU(Note-14)Horizontal Connected In 2 Parallel 2 Series
Surf/Unit (Gross/Eff) 1900 / 1820.9 m2 Shell/Unit 4 Surf/Shell (Gross/Eff) 475.01 / 455.24 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name Reactor Effluent Feed
Fluid Quantity, Total kg/hr 464751 412500
Vapor (In/Out) 405445
405845 241919.5
241725
Liquid 59306
58906 222831.5
223026 412500 412500
Steam
Water
Noncondensables
Temperature (In/Out) 404
404.00 340.1
340.13 239.60
240.1 348.2
347.60
Specific Gravity 0.6543 0.5983 0.7498
0.7505 0.6820
Viscosity cP 0.0235 V/L 0.0324 0.0216 V/L 0.0287 0.2944
0.2937 0.1408
0.1407
FOR PROPERTIES REFER TO
Molecular Weight, Vapor HEATING COOLING CURVE
Molecular Weight, Noncondensables ON PAGE 5/10
Specific Heat kcal/kg-C 0.8649 V/L 0.7385 0.9349 V/L 0.7103 0.63
0.6499 0.71
0.7200
Thermal Conductivity kcal/hr-m-C 0.1872 V/L 0.0746 0.1560 V/L 0.0758 0.0902
0.0900 0.0744
0.0740
Latent Heat kcal/kg -
30.26 -
36.53
Inlet Pressure kgf/cm2A 100.9 (Note-8)
100.53 141.2 (Note-8)
132.00
Velocity m/s 2.75 1.81
Pressure Drop, Allow/Calc kgf/cm2 0.870 0.300 0.870 1.266
Fouling Resistance (min) m2-hr-C/kcal 0.000400 0.000400
Heat Exchanged 30481491
30.53 kcal/hr
MMKcal/hr MTD (Corrected) 71.1 C
Transfer Rate, Service 235.57 kcal/m2-hr-C Clean 636.85 kcal/m2-hr-C Actual 397.82 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 143.5 / FV@405°
124.00 / C 186.00 / FV@350°
/ C
Design Temperature C 437.00 407.00
No Passes per Shell 1 4
Corrosion Allowance mm 3.200
Note-4 Note-4
3.200
Connections In mm 2 @ 438.15 1 @ 215.90
Size & Out mm 1 @ 438.15 1 @ 215.90
Rating Intermediate @ @
Tube No. 336U OD 25.000 mm Thk(Avg) 3.300 mm Length 9000. mm Pitch 32.000 mm
Tube Type Plain Material SANote-4
213 TP 321 Tube pattern 90
Shell Note-4
SA 387 Gr. 22 CL2 ID 1100.0 OD mm Shell Cover SA 387 Gr. 22 CL2
Note-4
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate Rectangular plate
Baffles-Cross Type Double-Seg. %Cut (Diam) 26.3 Spacing(c/c) 485.00 Inlet mm
Baffles-Long Seal Type
Supports-Tube U-Bend Type Full support
Bypass Seal Arrangement 2 pairs seal strips Tube-Tubesheet Joint
Expansion Joint Type
Rho-V2-Inlet Nozzle kg/m-s2 Bundle Entrance Bundle Exit kg/m-s2
Gaskets-Shell Side Tube Side
-Floating Head
Code Requirements TEMA Class R
Weight/Shell kg Filled with Water kg Bundle kg

Item No.: 702-E-03 A-1/2, B-1/2

 Technip Document No. 068107C001-702-PDS-0610-003-0
PAGE 4 of 10

HEAT EXCHANGER SPECIFICATION SHEET Page 3 of 3

INDIAN OIL CORPORATION LIMITED MKH Units
PROCESS DESIGN ENGG. CELL
RHQ, NEW DELHI, INDIA Job No. 1408
Customer Barauni Refinery Reference No.
Address Barauni Proposal No.
Plant Location Barauni Date 08-09-2015
3/13/2015 Rev 01
Service of Unit Effluent
Reactor - Feed Hot Exchanger
Effluent / Feed Item No. 702-E-03 A-1/2, B-1/2
Size (Note-15)
1100 x 9000 mm Type DJ12U
DJU(Note-14)Horizontal Connected In 2 Parallel 2 Series
Surf/Unit (Gross/Eff) 1900 / 1820.9 m2 Shell/Unit 4 Surf/Shell (Gross/Eff) 475.01 / 455.24 m2
NOTES:
1. This is new exchanger replacing existing 702-E-03A1-2,B1-2 exchanger.
2. Exchanger shall be designed for Hydrogen services as per UOP standard specification 4-11, section IV.F and/or 4-12 section III.D.
3. Minimum Design Metal Temperature is 5 deg C.
Remarks:
4. MOC and corrosion allowance shall be as per existing exchanger GA drawings.
1) Exchangers
5. Rating of existing exchanger
are connected for revamp-
in 2 parallel 3.3 MMTPA
and 2 series unit T'Put.
configuration.
6.
2) Inlet and Outlet
Existing tube line
sidesize details
nozzle are provided
needs below. from existing 6" to 10" NPS.
to be chnaged
Shell Inlet Tube Inlet
Inlet Line Size 18" 10"
Outlet Line Size 18" 10"
7. Shell side Heat release curves are provided for SOR and EOR cases in page no. 5/10.
8. Shell side and Tube side inlet pressures shall be confirmed after detailed hydraulics.
9. 10/13th rule shall be applicable for calculating the design pressure of low pressure side i.e. shell side.
10. Refer sheet no. 3 and 8 of Annexure-I UOP General Notes and Specifications for additional notes and requirements.
11. Based on adequacy check of existing exchanger, tube side nozzles needs to be changed from 6" to 10". Other nozzles such as shell side nozzles,
instrument nozzles, neutralization nozzles, MP connections shall be as per existing exchanger. Refer existing GA drawing for details.
12. Weld overlay all materials in contact with the shell side and tube side fluids (other than tubes/tubesheets) with 3.2mm thick TP347.
13. Weld overlay thickness shall be considered as the corrosion allowance. The weld overlay shall not be considered in the mechanical design of this
exchanger.
14. Breech lock type closure is mandatory.
15. The overall dimensions of the exchanger such as Shell OD, shell side nozzle size & projections, saddle locations and tube length shall be same as
existing exchanger dimensions.
16. Vendor to maintain the same configuration of Exisitng exchanger 702-E-03A1-2,B1-2 as shown below for new Exchanger.

Shell IN Tube IN
Exchanger Configuration

702-E-03A1 702-E-03B1

702-E-03A2 702-E-03B2

Shell OUT Tube OUT

Item No.: 702-E-03 A-1/2, B-1/2