RFD PDF
RFD PDF
RFD PDF
B
SECTION
REAR FINAL DRIVE C
RFD
E
CONTENTS
C200 LSD) .................................................................... 31 F
INSTALLATION OF DRIVE PINION ASSEMBLY... 34
PREPARATION ........................................................... 3 INSTALLATION OF DIFFERENTIAL CASE ........ 36
Special Service Tools ............................................... 3 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 38 G
NOISE, VIBRATION, AND HARSHNESS (NVH) C200 ....................................................................... 38
TROUBLESHOOTING ................................................ 6 GENERAL SPECIFICATIONS ............................. 38
NVH Troubleshooting Chart ..................................... 6 RING GEAR RUNOUT ........................................ 38
FRONT OIL SEAL ...................................................... 7 H
SIDE GEAR ADJUSTMENT (WITHOUT LSD) ... 38
Removal and Installation .......................................... 7 SIDE BEARING ADJUSTMENT .......................... 39
REAR COVER GASKET ............................................ 9 TOTAL PRELOAD ADJUSTMENT ...................... 39
Removal and Installation .......................................... 9 DRIVE PINION HEIGHT ADJUSTMENT ............ 39 I
REAR FINAL DRIVE ASSEMBLY ............................ 10 DRIVE PINION PRELOAD ADJUSTMENT ......... 39
Removal and Installation ........................................ 10 DIFFERENTIAL TORQUE ADJUSTMENT
REMOVAL ........................................................... 10 (WITH LSD) ......................................................... 39 J
INSTALLATION ................................................... 10
Components ............................................................11
Pre-Inspection ........................................................ 14
H233B
TOTAL PRELOAD ............................................... 14 K
PREPARATION ......................................................... 41
RING GEAR-TO-DRIVE PINION BACKLASH ... 14 Special Service Tools ............................................. 41
RING GEAR RUNOUT ........................................ 14 NOISE, VIBRATION, AND HARSHNESS (NVH)
TOOTH CONTACT .............................................. 14 TROUBLESHOOTING .............................................. 44 L
SIDE GEAR-TO-PINION MATE GEAR BACK- NVH Troubleshooting Chart ................................... 44
LASH ................................................................... 15 FRONT OIL SEAL ..................................................... 45
Disassembly and Assembly ................................... 15 Removal and Installation ........................................ 45 M
REMOVAL OF DIFFERENTIAL CASE ............... 15 REAR FINAL DRIVE ASSEMBLY ............................ 47
REMOVAL OF DRIVE PINION ASSEMBLY ....... 16 Removal and Installation ........................................ 47
DISASSEMBLY OF DIFFERENTIAL CASE REMOVAL ........................................................... 47
(WITHOUT LSD) ................................................. 17 INSTALLATION ................................................... 47
DISASSEMBLY OF DIFFERENTIAL CASE Components ........................................................... 48
(WITH LSD) ......................................................... 19 Pre-Inspection ........................................................ 49
INSPECTION ...................................................... 20 TOTAL PRELOAD ............................................... 49
ADJUSTMENT OF DIFFERENTIAL CASE RING GEAR TO DRIVE PINION BACKLASH ..... 49
(WITH LSD) ......................................................... 22 RING GEAR RUNOUT ........................................ 49
SIDE BEARING PRELOAD ................................ 23 TOOTH CONTACT .............................................. 50
PINION GEAR HEIGHT ...................................... 25 SIDE GEAR TO PINION MATE GEAR BACK-
TOOTH CONTACT .............................................. 29 LASH ................................................................... 50
ASSEMBLY OF DIFFERENTIAL CASE (WITH- Disassembly and Assembly .................................... 50
OUT LSD) ........................................................... 30 REMOVAL OF DIFFERENTIAL CASE ASSEM-
ASSEMBLY OF DIFFERENTIAL CASE (WITH
RFD-1
BLY ...................................................................... 50 LSD) .....................................................................65
REMOVAL OF DRIVE PINION ASSEMBLY ........ 51 INSTALLATION OF DRIVE PINION ASSEMBLY...67
DISASSEMBLY OF DIFFERENTIAL CASE INSTALLATION OF DIFFERENTIAL CASE ........69
(NON LSD) .......................................................... 53 SERVICE DATA AND SPECIFICATIONS (SDS) ......71
DISASSEMBLY OF DIFFERENTIAL CASE General Specifications ............................................71
(WITH LSD) ......................................................... 54 2WD MODEL .......................................................71
INSPECTION ....................................................... 56 4WD MODEL .......................................................71
ADJUSTMENT OF DIFFERENTIAL CASE Ring Gear Runout ...................................................71
(WITH LSD) ......................................................... 58 Side Gear Adjustment .............................................71
PINION GEAR HEIGHT ...................................... 59 Differential Torque Adjustment (LSD Models) .........71
TOOTH CONTACT .............................................. 63 Total Preload Adjustment ........................................72
ASSEMBLY OF DIFFERENTIAL CASE (NON Drive Pinion Height Adjustment ..............................72
LSD) .................................................................... 64 Drive Pinion Preload Adjustment ............................73
ASSEMBLY OF DIFFERENTIAL CASE (WITH
RFD-2
PREPARATION
[C200]
PREPARATION PFP:00002
A
Special Service Tools EDS0012P
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST3127S000 Measuring pinion bearing preload and total
(See J25765-A) preload C
Preload gauge
1 GG91030000
(J25765)
Torque wrench
RFD
2 HT62940000
( — )
Socket adapter E
3 HT62900000 NT124
( — )
Socket adapter
KV38108300 Removing and installing propeller shaft lock F
(J44195) nut and drive pinion lock nut
Companion flange wrench
G
NT771
H
ST3090S000 Removing and installing drive pinion rear in-
( — ) ner cone
Drive pinion rear inner race puller set a: 79 mm (3.11 in) dia.
1 ST30031000 b: 45 mm (1.77 in) dia. I
(J22912-01) c: 35 mm (1.38 in) dia.
Puller
2 ST30901000
J
(J26010-01)
NT527
Base
ST3306S001 Removing and installing differential side bear-
Differential side bearing puller set ing inner cone K
1 ST33051001 a: 28.5 mm (1.122 in) dia.
(J22888-20) b: 38 mm (1.50 in) dia.
Body
L
2 ST33061000
(J8107-2)
Adapter NT072
NT085
NT073
RFD-3
PREPARATION
[C200]
Tool number
(Kent-Moore No.) Description
Tool name
KV38100600 Installing side bearing spacer
(J25267) a: 8 mm (0.31 in)
Side bearing spacer drift b: R42.5 mm (1.673 in)
NT528
NT090
NT073
NT073
NT115
NT134
NT136
RFD-4
PREPARATION
[C200]
Tool number
(Kent-Moore No.) Description A
Tool name
(J8129) Measuring carrier turning torque
Spring gauge B
NT127
H
S-NT014
RFD-5
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
[C200]
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
RFD-20
RFD-20
RFD-14
MA-12
RAX-5
WT-3
PR-3
BR-6
PS-5
—
Reference page
PROPELLER SHAFT
Tooth surface worn
Possible cause and SUSPECTED PARTS
Incorrect backlash
Rough gear tooth
ROAD WHEEL
DRIVESHAFT
STEERING
BRAKES
TIRES
Symptom DIFFERENTIAL Noise × × × × × × × × × × × × ×
×: Applicable
RFD-6
FRONT OIL SEAL
[C200]
FRONT OIL SEAL PFP:38189
A
Removal and Installation EDS0012R
RFD
APD032 E
SPD737
L
WPD013
WPD014
RFD-7
FRONT OIL SEAL
[C200]
9. Hold the companion flange using Tool and tighten drive pinion
nut.
Tool number : KV38108300 (J-44195)
APD032
10. Install rear propeller shaft. Refer to PR-8, "Removal and Installation" .
RFD-8
REAR COVER GASKET
[C200]
REAR COVER GASKET PFP:38320
A
Removal and Installation EDS0012S
RFD-9
REAR FINAL DRIVE ASSEMBLY
[C200]
REAR FINAL DRIVE ASSEMBLY PFP:38300
REMOVAL
CAUTION:
● Be careful not to damage spline, sleeve yoke and front oil seal when removing propeller shaft.
● Before removing the final drive assembly or rear axle assembly, disconnect the ABS sensor har-
ness connector from the assembly and move it away from the final drive/rear axle assembly area.
Failure to do so may result in the sensor wires being damaged and the sensor becoming inopera-
tive.
1. Remove propeller shaft. Refer to PR-8, "Removal and Installation" .
● Plug front end of transfer.
SPD123
RFD-10
REAR FINAL DRIVE ASSEMBLY
[C200]
Components EDS0012U
RFD
LDIA0019E
RFD-11
REAR FINAL DRIVE ASSEMBLY
[C200]
1. Axle case 2. Front oil seal 3. ABS sensor unit
4. Rear wheel sensor rotor 5. Companion flange 6. Inner cone
7. Outer race 8. Drive pinion front bearing 9. Drain plug
10. Collapsible spacer 11. Washer 12. Pinion height adjusting washer
13. Pinion mate thrust washer 14. Thrust block 15. Side gear
16. Side gear thrust washer 17. Side bearing adjusting shim 18. Side bearing spacer
19. Outer race 20. Inner cone 21. Side bearing
22. Lock pin 23. Pinion mate shaft 24. Pinion mate gear
25. Drive pinion 26. Ring gear 27. Hypoid gear set
28. Filler plug 29. Carrier cover bolt 30. Carrier cover
31. Carrier cover gasket 32. Differential case 33. Inner cone
34. Outer race 35. Drive pinion rear bearing 36. Side bearing cap
RFD-12
REAR FINAL DRIVE ASSEMBLY
[C200]
RFD
LDIA0020E
RFD-13
REAR FINAL DRIVE ASSEMBLY
[C200]
7. Drain plug 8. Collapsible spacer 9. Washer
10. Pinion height adjusting washer 11. Pinion mate thrust washer 12. Pinion mate gear
13. Pinion mate thrust washer 14. Side gear 15. Side bearing adjusting shim
16. Outer race 17. Inner cone 18. Side bearing
19. Differential case A 20. Side gear thrust washer 21. Pinion mate shaft
22. Drive pinion 23. Ring gear 24. Hypoid gear set
25. Filler plug 26. Carrier cover bolt 27. Carrier cover
28. Carrier cover gasket 29. Side bearing spacer 30. Differential case B
31. Inner cone 32. Outer race 33. Drive pinion rear bearing
34. Side bearing cap
Pre-Inspection EDS0012V
PD245
SPD196
SPD702
TOOTH CONTACT
Check tooth contact. Refer to RFD-29, "TOOTH CONTACT" .
RFD-14
REAR FINAL DRIVE ASSEMBLY
[C200]
SIDE GEAR-TO-PINION MATE GEAR BACKLASH
Measure clearance between side gear thrust washer and differential A
case with a feeler gauge.
Clearance between : 0.10 - 0.20 mm (0.0039 -
side gear thrust washer 0.0079 in) B
and differential case
SPD198
RFD
H
SPD714
SPD202 L
SPD193
RFD-15
REAR FINAL DRIVE ASSEMBLY
[C200]
NOTE:
Keep the side bearing outer races together with their respective
inner cones — do not mix them up.
SPD745
APD032
SPD014
SPD206
RFD-16
REAR FINAL DRIVE ASSEMBLY
[C200]
6. Remove pinion bearing outer races with a brass drift.
A
PD349
RFD
7. Remove pinion rear bearing inner cone and pinion height adjust-
ing washer.
Tool number : ST30031000 (J22912-01) E
G
PD179
SPD529
RFD-17
REAR FINAL DRIVE ASSEMBLY
[C200]
NOTE:
Be careful not to confuse the right-hand and left-hand parts.
SPD022
SPD024
5. Punch off pinion mate shaft lock pin from differential case.
● Lock pin is caulked at pinhole mouth on differential case.
SPD025
SPD643
RFD-18
REAR FINAL DRIVE ASSEMBLY
[C200]
DISASSEMBLY OF DIFFERENTIAL CASE (WITH LSD)
Checking Differential Torque A
● Measure differential torque with Tool.
Differential torque : 40 - 58 N·m (4 - 6 kg-m, 29 - 43 B
ft-lb)
Tool number A : KV38105110 ( — )
Tool number B : KV38105120 ( — ) C
● If it is not within the specifications, inspect components of limited
slip differential.
RFD
SPD415
Disassembly E
M
WDIA0014E
RFD-19
REAR FINAL DRIVE ASSEMBLY
[C200]
1. Remove side bearing inner cones.
● To prevent damage to bearing, engage puller jaws in
groove.
Tool number A : ST33051001 (J22888–20)
Tool number B : ST33061000 (J8107–2)
SPD529
SPD552A
SPD276
INSPECTION
Ring Gear and Drive Pinion
Check gear teeth for scoring, cracking or chipping. If any damaged part is evident, replace ring gear and drive
pinion as a set (hypoid gear set).
RFD-20
REAR FINAL DRIVE ASSEMBLY
[C200]
Differential Case Assembly (Non LSD)
Check mating surfaces of differential case, side gears, pinion mate A
gears, pinion mate shaft, thrust block and thrust washers.
SPD584
RFD
Bearing
1. Thoroughly clean bearing. E
2. Check bearings for wear, scratches, pitting or flaking.
Check tapered roller bearing for smooth rotation. If damaged,
replace outer race and inner race as a set.
F
SPD715
H
Contact Surfaces (With LSD)
1. Clean the disassembled parts in suitable solvent and blow dry
with compressed air. I
2. If following surfaces are found with burrs or scratches, smooth
with oil stone.
1 Differential case B J
2 Differential case A
3 Side gear
4 Pinion mate gear
5 Pinion mate shaft K
6 Thrust block (2WD and 4WD without ABS only)
7 Friction plate guide
L
SPD291
RFD-21
REAR FINAL DRIVE ASSEMBLY
[C200]
3. Check friction discs or plates for warpage.
Allowable warpage : 0.08 mm (0.0031 in)
● If it exceeds limits, replace with a new plate or disc to elimi-
nate possibility of clutch slippage or sticking.
SPD279
– A: Projected portion
– B: Frictional surface
Wear limit
A − B = Wear limit mm (in) : 0.1 mm (0.004 in) or less
● If any part has worn beyond the wear limit, and is deformed or
fatigued, replace it with a new one that is the same thickness
as the projected portion.
SPD551A
RFD-22
REAR FINAL DRIVE ASSEMBLY
[C200]
2. Measure values of the length of the differential case contact sur-
face to the differential case inner bottom. A
Standard length A : 49.50 - 49.55 mm
(1.9488 - 1.9508 in)
B
SPD417
RFD
3. Measure thickness of each disc and plate. Number of discs and
plates (One side), Friction disc 5, Friction plate 6 and Spring
plate 2.
E
Total thickness “B” : 18.57 - 20.43 mm (0.7311
- 0.8043 in)
Spacer :1
H
4. Measure the length of differential case contact surface to back
side of side gear.
a. Attach a dial indicator to the base plate.
I
b. Place differential case B on rear of the base plate, and install a
master gauge on case B.
Then adjust the dial indicator scale to zero with its tip on
the master gauge. J
K
SPD418
c. Install pinion mate gears, side gears and pinion mate shaft in dif-
ferential case B. L
d. Set dial indicator tip on the side gear, and read the indication.
Example:
E = A − D = A − (B + C) = 0.05 to 0.15 mm M
A = 49.52 mm
B = 19.45 mm
C = 29.7 mm
D=B+C
49.15 (D) = 19.45 (B) + 29.7 (C)
E=A−D SPD419
0.37 (E) = 49.52 (A) − 49.15 (D)
From the above equation, end play of 0.37 mm exceeds the specified range of 0.05 to 0.15 mm.
Select suitable discs and plates to adjust correctly.
SIDE BEARING PRELOAD
A selection of side bearing adjusting shims is required for successful completion of this procedure.
RFD-23
REAR FINAL DRIVE ASSEMBLY
[C200]
1. Make sure all parts are clean. Also make sure the bearings are
well lubricated with light oil or “DEXRONTM ” automatic trans-
mission fluid.
2. Place the differential carrier, with side bearings and bearing
races installed, into the final drive housing.
SPD919
SPD894
SPD986
5. Install the side bearing caps in their correct locations using the
matchmarks made during removal, and tighten the bearing cap
bolts to specification.
Bearing cap : 88 - 98 N·m (9.0 - 10.0 kg-m,
bolts 65 - 72 ft-lb)
6. Turn the carrier several times to seat the bearings.
SPD526
WDIA0013E
RFD-24
REAR FINAL DRIVE ASSEMBLY
[C200]
8. If the turning resistance is not within the specification, correct as
follows: A
● If the turning resistance is less than the specified range, install
thicker side bearing adjusting shims.
● If the turning resistance is greater than the specification, B
install thinner side bearing adjusting shims.
G
PD344
K
SPD769
2. Assemble the pinion gear bearings into the pinion preload shim selector Tool, J34309. L
● Front pinion bearing — make sure the J34309-3 front pinion
bearing seat is secured tightly against the J34309-2 gauge
anvil. Then turn the front pinion bearing pilot, J34309-5, to
secure the bearing in its proper position. M
● Rear pinion bearing — the rear pinion bearing pilot, J34309-
8, is used to center the rear pinion bearing only. The rear pin-
ion bearing locking seat, J34309-4, is used to lock the bearing
to the assembly.
SPD197A
RFD-25
REAR FINAL DRIVE ASSEMBLY
[C200]
3. Install the pinion rear bearing inner cone into the final drive
housing. Then place the pinion preload shim selector Tool,
J34309-1, on gauge screw assembly.
SPD893
4. Assemble the front pinion bearing inner cone and the J34309-2
gauge anvil. Assemble them together with the J34309-1 gauge
screw in the final drive housing. Make sure that the pinion height
gauge plate, J34309-16, will turn a full 360 degrees. Tighten the
two sections together by hand.
SPD199A
SPD770
SPD234A
7. Place the J34309-11 pinion height adapter onto the gauge plate
and tighten it by hand.
CAUTION:
Make sure all machined surfaces are clean.
SPD208A
RFD-26
REAR FINAL DRIVE ASSEMBLY
[C200]
Pinion Height Adjusting Washer Selection
1. Now, position the side bearing discs, J25269-4, and arbor firmly A
into the side bearing bores.
SPD211A
RFD
2. Install the side bearing caps and tighten the side bearing cap bolts to proper torque.
Side bearing cap bolts : 93 - 103 N·m (9.5 - 10.5 kg-m, E
69 - 76 ft-lb)
3. Select the correct standard pinion height adjusting washer thick-
F
ness. Select by using a standard gauge of 3 mm (0.12 in) and
J34309-101 feeler gauge. Measure the distance between the
J34309-11 pinion height adapter including the standard gauge
and the arbor. G
4. Write down the exact measurement (the value of feeler gauge).
SPD204A
I
5. Correct the pinion height adjusting washer size by referring to
the “pinion head number”.
● There are two numbers painted on the pinion gear. The
J
first one refers to the pinion and ring gear as a matched
set. This number should be the same as the number on
the ring gear. The second number is the “pinion head K
height number”. It refers to the ideal pinion height from
standard for quietest operation.
● Use the following chart to determine the correct pinion L
height adjusting washer:
SPD542
Add or remove from the standard
Pinion head height number pinion height adjusting washer thick- M
ness measurement
−6 Add 0.06 mm (0.0024 in)
−5 Add 0.05 mm (0.0020 in)
−4 Add 0.04 mm (0.0016 in)
−3 Add 0.03 mm (0.0012 in)
−2 Add 0.02 mm (0.0008 in)
−1 Add 0.01 mm (0.0004 in)
0 Use the selected washer thickness
+1 Subtract 0.01 mm (0.0004 in)
+2 Subtract 0.02 mm (0.0008 in)
+3 Subtract 0.03 mm (0.0012 in)
+4 Subtract 0.04 mm (0.0016 in)
RFD-27
REAR FINAL DRIVE ASSEMBLY
[C200]
Add or remove from the standard
Pinion head height number pinion height adjusting washer thick-
ness measurement
+5 Subtract 0.05 mm (0.0020 in)
+6 Subtract 0.06 mm (0.0024 in)
SPD205A
RFD-28
REAR FINAL DRIVE ASSEMBLY
[C200]
TOOTH CONTACT
Checking gear tooth contact pattern is necessary to verify correct relationship between ring gear and drive pin- A
ion.
Hypoid gear set which is not positioned properly may be noisy, or have short life or both. With the checking or
gear tooth contact pattern, the most desirable contact for low noise level and long life can be assured. B
1. Thoroughly clean ring gear and drive pinion teeth.
2. Sparingly apply a mixture of powdered ferric oxide and oil or
equivalent to 3 or 4 teeth of ring gear drive side. C
RFD
E
SPD199
3. Hold companion flange steady and rotate the ring gear in both F
directions.
SPD200
I
SPD007-B
RFD-29
REAR FINAL DRIVE ASSEMBLY
[C200]
ASSEMBLY OF DIFFERENTIAL CASE (WITHOUT LSD)
1. Measure clearance between side gear thrust washer and differ-
ential case (4WD models).
Clearance between side : 0.10 - 0.20 mm (0.0039 -
gear thrust washer and 0.0079 in)
differential case (A – B)
The clearance can be adjusted with side gear thrust washer.
Refer to RFD-38, "SIDE GEAR ADJUSTMENT (WITHOUT
LSD)" .
2. Install side gears, pinion mate gears and thrust washers into dif-
ferential case
3. Apply gear oil to gear tooth surfaces and thrust surfaces and
check to see that they turn properly.
SPD656
SPD643
RFD-30
REAR FINAL DRIVE ASSEMBLY
[C200]
7. Press-fit side bearing inner cones on differential case with Tool.
A
Tool number A : ST33230000 (J25805-01)
Tool number B : ST33061000 (J8107-2)
B
PD353
RFD
ASSEMBLY OF DIFFERENTIAL CASE (WITH LSD)
● Prior to assembling discs and plates, properly lubricate them by dipping them in limited slip differential oil.
Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .
E
1. Alternately position specified number of friction plates and fric-
tion discs on rear of side gear.
● Always position a friction plate first on rear of side gear.
F
Friction discs :2
Fiction plates :5
Spacer :1 G
SPD546A
L
2. Install two spring plates.
SPD547A
RFD-31
REAR FINAL DRIVE ASSEMBLY
[C200]
3. Install friction plate guides.
● Correctly align the raised portions of friction plates, and
apply LSD gear oil to inner surfaces of friction plate
guides to prevent them from falling.
SPD424
4. Install differential case B over side gear, discs, plates and fric-
tion plate guide assembly.
● Install differential case B while supporting friction plate
guides with your middle finger inserted through oil hole
in differential case.
● Be careful not to detach spring disc from the hexagonal
part of the side gear.
SPD425
5. Install pinion mate gears and pinion mate thrust washers on pin-
ion mate shaft, then install pinion mate shaft in differential case
B.
6. Install side gear to pinion mate gears.
SPD426
SPD427
RFD-32
REAR FINAL DRIVE ASSEMBLY
[C200]
8. Install each disc and plate.
● Use same procedures as outlined in steps 1 through 4. A
SPD429
RFD
9. Install differential case A.
● Position differential cases A and B by correctly aligning
the matchmarks stamped on cases. E
G
SPD430
RFD-33
REAR FINAL DRIVE ASSEMBLY
[C200]
INSTALLATION OF DRIVE PINION ASSEMBLY
1. Press-fit front and rear bearing outer races with Tools.
Tool number A : ST30611000 (J25742-1)
Tool number B : ST30621000 (J25742-5)
Tool number C : ST30613000 (J25742-3)
SPD679
SPD377
SPD581
SPD557
RFD-34
REAR FINAL DRIVE ASSEMBLY
[C200]
6. Place drive pinion bearing spacer, drive pinion bearing adjusting
washer and drive pinion in gear carrier. A
SPD222
RFD
7. Install ABS sensor unit and sensor rotor.
ABS sensor unit bolt : 18 - 24 N·m (1.8 - 2.4 kg-m,
E
13 - 17 ft-lb)
8. Insert companion flange onto drive pinion by tapping the com-
panion flange with a soft hammer until fully seated. F
G
SPD708
9. Hold companion flange using Tool and tighten the pinion nut. H
The threaded portion of drive pinion and pinion nut should
be free from oil or grease.
Tool number : KV38108300 (J44195) I
Pinion nut : 127 - 294 N·m (13 - 30 kg-m,
94 - 217 ft-lb)
J
APD032 K
10. Tighten the pinion nut by very small degrees until the specified
preload is achieved. When checking the preload, turn the drive
pinion in both directions several times to set the bearing rollers. L
Tool number : ST3127S000 (J25765-A)
Pinion bearing preload : 1.1 - 1.4 N·m (12 - 14 kg-cm,
M
10 - 12 in-lb)
SPD241
RFD-35
REAR FINAL DRIVE ASSEMBLY
[C200]
INSTALLATION OF DIFFERENTIAL CASE
This procedure will have to be repeated if:
● Maximum preload is achieved before the minimum pinion
nut torque is reached.
● Minimum preload is not achieved before maximum pinion
nut torque is reached.
1. Select side bearing adjusting shim. Refer to RFD-23, "SIDE
BEARING PRELOAD" .
2. Install differential case assembly with side bearing outer races
into gear carrier.
SPD203
SPD558
SPD709
SPD226
RFD-36
REAR FINAL DRIVE ASSEMBLY
[C200]
6. Measure ring gear-to-drive pinion backlash with a dial indicator.
Ring gear-to-drive pin- A
ion backlash
Gear ratio 3.900, 4.625 : 0.13 - 0.18 mm (0.0051 -
0.0071 in) B
SPD241
H
● If preload is too great, remove the same amount of shim from
each side.
I
● If preload is too small, add the same amount of shim to each
side.
● Never add or remove a different number of shims for
each side as it will change ring gear-to-drive pinion back- J
lash.
8. Recheck ring gear-to-drive pinion backlash because increase or
decrease in thickness of shims will cause change of ring gear- K
to-pinion backlash.
SPD561
RFD-37
SERVICE DATA AND SPECIFICATIONS (SDS)
[C200]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
C200 EDS0012X
GENERAL SPECIFICATIONS
2WD Models
Engine KA24DE VG33E
Vehicle grade XE XE, SE
M/T A/T Standard Optional
Rear final drive C200
2 Pinion 4 Pinion LSD
Gear ratio 3.900 4.625 4.636
Number of teeth (Ring gear drive pinion) 39/10 37/8 51/11
Oil capacity (Approx.) (US pt., Imp pt) 1.3 (2 3/4, 2 1/4)
4WD Model
Engine VG33E
Vehicle Grade XE
Transmission Standard Optional
Standard
Rear final drive
C200
4-Pinion LSD
Gear ratio 4.636
Number of teeth (Ring gear/drive pinion) 51/11
Oil capacity (Approx.) (US pt, lmp pt) 1.3 (2-3/4, 2-1/4)
*Always check with the Parts Department for the latest parts information.
RFD-38
SERVICE DATA AND SPECIFICATIONS (SDS)
[C200]
SIDE BEARING ADJUSTMENT
Differential carrier assembly turning resistance N (kg, lb) 34.3 - 39.2 (3.5 - 4.0, 7.7 - 8.8)
A
RFD-39
SERVICE DATA AND SPECIFICATIONS (SDS)
[C200]
Wear limit of plate and disc mm
0.1 (0.004)
(in)
Allowable warpage of friction disc
0.08 (0.0031)
and plate mm (in)
Total thickness mm (in)) 18.57 - 20.43 (0.7311 - 0.8043)
Part name Thickness mm (in)) Part number*
38433-C6004
1.4 (0.055)
(adjusting type)
Friction disc
38433-C6002
1.5 (0.059)
(standard type)
38433-C6003
1.6 (0.063)
Available discs and plates (one side) (adjusting type)
1.4 (0.055) 38432-C6002
Friction plate 1.5 (0.059) 38432-C6001
1.6 (0.063) 38432-C6003
Spring plate 1.5 (0.059) 38435-S9200
Spacer 6.0 (0.236) 38454-S9200
*Always check with the Parts Department for the latest parts information.
RFD-40
PREPARATION
[H233B]
PREPARATION PFP:00002
A
Special Service Tools EDS0012Y
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST3127S000 Measuring pinion bearing preload and total
(J25765-A) preload C
Preload gauge
1 GG91030000
(J25765)
Torque wrench
RFD
2 HT62940000
( — )
Socket adapter E
3 HT62900000 NT124
( — )
Socket adapter
ST06340000 Mounting final drive F
(J24310, J34310)
Differential attachment
G
NT140
H
ST32580000 Adjusting side bearing preload and backlash
(J34312) (ring gear-drive pinion)
Differential side bearing adjusting nut
wrench I
J
NT141
L
NT771
RFD-41
PREPARATION
[H233B]
Tool number
(Kent-Moore No.) Description
Tool name
ST33190000 Installing side bearing inner cone
(J25523) a: 52 mm (2.05 in) dia.
Differential side bearing drift b: 45.5 mm (1.791 in) dia.
c: 34 mm (1.34 in) dia.
NT085
NT431
NT090
NT073
NT073
NT134
RFD-42
PREPARATION
[H233B]
Tool number
(Kent-Moore No.) Description A
Tool name
(J25269-18) Selecting pinion height adjusting washer
Side bearing discs B
(2 Req'd)
NT135
H
NT115
RFD-43
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
[H233B]
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
RFD-56
RFD-56
RFD-49
MA-12
RAX-5
WT-3
PR-3
BR-6
PS-5
--—
Reference page
PROPELLER SHAFT
Tooth surface worn
Possible cause and SUSPECTED PARTS
Incorrect backlash
Rough gear tooth
ROAD WHEEL
DRIVESHAFT
STEERING
BRAKES
TIRES
Symptom DIFFERENTIAL Noise × × × × × × × × × × × × ×
×: Applicable
RFD-44
FRONT OIL SEAL
[H233B]
FRONT OIL SEAL PFP:38189
A
Removal and Installation EDS00130
RFD
SPD479A E
3. Remove companion flange.
4. Remove ABS sensor and sensor rotor (2WD models).
F
SPD737
L
SPD738
RFD-45
FRONT OIL SEAL
[H233B]
9. Hold companion flange using Tool and tighten drive pinion nut.
Tool number : KV38108300 (J-44195)
SPD479A
10. Install rear propeller shaft. Refer to PR-8, "Removal and Installation" .
RFD-46
REAR FINAL DRIVE ASSEMBLY
[H233B]
REAR FINAL DRIVE ASSEMBLY PFP:38300
A
Removal and Installation EDS00131
REMOVAL
CAUTION: B
Be careful not to damage spline, sleeve yoke and front oil seal when removing propeller shaft.
Before removing the final drive assembly or rear axle assembly, disconnect the ABS sensor harness
connector from the assembly and move it away from the final drive/rear axle assembly area. Failure to
do so may result in the sensor wires being damaged and the sensor becoming inoperative. C
1. Remove rear propeller shaft. Refer to PR-8, "Removal and Installation" .
● Plug front end of transfer.
RFD
2. Remove axle shaft. Refer to RAX-8, "Removal" .
3. Remove rear final drive nuts.
INSTALLATION E
Installation is in the reverse order of removal.
Rear final drive mounting nuts : Refer to RFD-48, "Components" .
F
● Fill final drive with recommended gear oil. Refer to MA-12,
"RECOMMENDED FLUIDS AND LUBRICANTS" .
I
SPD123
SPD767
M
RFD-47
REAR FINAL DRIVE ASSEMBLY
[H233B]
Components EDS00132
H233B
WDIA0067E
RFD-48
REAR FINAL DRIVE ASSEMBLY
[H233B]
1. Pinion mate shaft 2. Pinion mate gear 3. Pinion mate thrust washer
4. Differential case 5. Ring gear bolt 6. Side bearing adjuster
A
7. Side bearing cap bolt 8. Side bearing cap 9. Outer race
10. Inner cone 11. Side bearing 12. Ring gear
B
13. Drive pinion 14. Hypoid gear set 15. Drive pinion height adjusting washer
16. Drive pinion bearing adjusting spacer 17. Drive pinion bearing adjusting shim 18. Rear final drive mounting stud
19. Rear final drive mounting nut 20. ABS sensor mounting bolt 21. Washer
C
22. Pinion nut 23. Companion flange 24. Rear wheel sensor rotor (2WD models)
25. ABS sensor unit (2WD models) 26. Front oil seal 27. Inner cone
28. Pinion front bearing 29. Outer race 30. Gear carrier
RFD
31. Gasket 32. Outer race 33. Drive pinion rear bearing
34. Inner cone 35. Lock pin 36. Side gear
37. Side gear thrust washer
E
Pre-Inspection EDS00133
SPD149 J
SPD246
SPD247
RFD-49
REAR FINAL DRIVE ASSEMBLY
[H233B]
TOOTH CONTACT
● Check tooth contact. Refer to RFD-63, "TOOTH CONTACT" .
SIDE GEAR TO PINION MATE GEAR BACKLASH
● Measure clearance between side gear thrust washer and differ-
ential case with a feeler gauge.
Clearance between side gear : 0.10 - 0.20 mm
thrust washer and differential case (0.0039 - 0.0079 in)
SPD004
SPD683
2. Put match marks on one side of side bearing cap with paint or
punch to ensure that it is replaced in proper position during reas-
sembly.
SPD249
SPD250
RFD-50
REAR FINAL DRIVE ASSEMBLY
[H233B]
4. Remove side bearing adjuster using Tool.
Tool number : ST32580000 (J-34312) A
SPD684
RFD
5. Remove differential case assembly with a pry bar.
● Keep the side bearing outer races together with their respec-
tive inner cones — do not mix them up.
E
G
SPD685
SPD011
SPD480A
RFD-51
REAR FINAL DRIVE ASSEMBLY
[H233B]
4. Take out drive pinion together with pinion rear bearing inner
cone, drive pinion bearing spacer and pinion bearing adjusting
shim.
SPD687
5. Remove front oil seal and pinion front bearing inner cone.
6. Remove pinion bearing outer races with a brass drift.
SPD563
7. Remove pinion rear bearing inner cone and drive pinion adjust-
ing washer.
Tool number : ST30031000 (J-22912-01)
SPD542A
RFD-52
REAR FINAL DRIVE ASSEMBLY
[H233B]
DISASSEMBLY OF DIFFERENTIAL CASE (NON LSD)
1. Remove lock pin and remove the side gears, pinion mate gears and pinion mate shaft. A
2. Remove side bearing inner cones.
Tool number A: ST33051001 (J-22888-20)
B
Tool number B: ST33061000 (J-8107-2)
To prevent damage to bearing, engage puller jaws in groove.
C
RFD
SPD529 H
● Be careful not to confuse the left-hand and right-hand parts.
● Keep bearing and bearing race for each side together.
I
SPD022
L
3. Loosen ring gear bolts in a crisscross pattern.
SPD024
RFD-53
REAR FINAL DRIVE ASSEMBLY
[H233B]
5. Drive out pinion mate shaft lock pin, with punch from ring gear
side.
● Lock pin is caulked at pinhole mouth on differential case.
SPD025
SPD415
RFD-54
REAR FINAL DRIVE ASSEMBLY
[H233B]
Disassembly
A
RFD
WDIA0017E I
1. Pinion mate shaft 2. Differential case B 3. Differential case couple bolt
4. Pinion mate thrust washer 5. Pinion mate gear 6. Side gear
J
7. Friction plate 8. Spring plate 9. Differential case A
10. Friction plate guide 11. Spacer 12. Friction disc
13. Friction plate 14.
K
1. Remove side bearing inner cones.
● To prevent damage to bearing, engage puller jaws in groove.
L
Tool number A: ST33051001 (J-22888–20)
Tool number B: ST33061000 (J-8107–2)
M
SPD529
RFD-55
REAR FINAL DRIVE ASSEMBLY
[H233B]
2. Loosen ring gear bolts in a crisscross pattern.
SPD552A
SPD363A
INSPECTION
Ring Gear and Drive Pinion
Check gear teeth for scoring, cracking or chipping.
If any damaged part is evident, replace ring gear and drive pinion as a set (hypoid gear set).
Differential Case Assembly (Non LSD)
Check mating surfaces of differential case, side gears, pinion mate
gears, pinion mate shaft, and thrust washers.
SPD530-A
Bearing
1. Thoroughly clean bearing.
2. Check bearings for wear, scratches, pitting or flaking.
Check tapered roller bearing for smooth rotation. If damaged,
replace outer race and inner cone as a set.
SPD715
RFD-56
REAR FINAL DRIVE ASSEMBLY
[H233B]
Contact Surfaces (With LSD)
1. Clean the disassembled parts in suitable solvent and blow dry A
with compressed air.
2. If following surfaces are found with burrs or scratches, smooth
with oil stone. B
1 Differential case B
2 Differential case A
3 Side gear
C
4 Pinion mate gear
5 Pinion mate shaft
6 Friction plate guide
RFD
SPD359A
L
SPD279
RFD-57
REAR FINAL DRIVE ASSEMBLY
[H233B]
4. Measure frictional surfaces and projected portions of friction
disc, friction plate, spring plate, and determine each part's differ-
ences to see if the specified wear limit has been exceeded.
● Measuring points:
– A: Projected portion
– B: Frictional surface
Wear limit
A − B = Wear limit mm (in) : 0.1 mm (0.004 in) or less
● If any part has worn beyond the wear limit, and deformed or
fatigued, replace it with a new one that is the same thickness
as the projected portion.
SPD551A
SPD417
RFD-58
REAR FINAL DRIVE ASSEMBLY
[H233B]
3. Measure thickness of each disc and plate. Number of discs and
plates (One side), Friction disc 5, Friction plate 6 and Spring A
plate 2.
Total thickness “B” : 18.57 - 20.43 mm (0.7311
- 0.8043 in) B
Spacer :1 RFD
SPD418
H
c. Install pinion mate gears, side gears and pinion mate shaft in dif-
ferential case B.
d. Set dial indicator tip on the rear of side gear, and read the indi- I
cation.
Example:
E = A − D = A − (B + C) = 0.05 to 0.15 mm
A = 49.52 mm J
B = 19.45 mm
C = 29.7 mm
D=B+C K
49.15 (D) = 19.45 (B) + 29.7 (C) SPD419
E=A−D
0.37 (E) = 49.52 (A) − 49.15 (D)
L
From the above equation, end play of 0.37 mm exceeds the specified range of 0.05 to 0.15 mm.
Select suitable discs and plates to adjust correctly.
PINION GEAR HEIGHT M
1. Make sure all parts are clean and that the bearings are well
lubricated.
SPD196A
2. Assemble the pinion gear bearings into the pinion pre-load shim selector tool, J34309.
RFD-59
REAR FINAL DRIVE ASSEMBLY
[H233B]
● Rear Pinion Bearing — the rear pinion bearing pilot, J34309-
8, is used to center the rear pinion bearing only. The rear pin-
ion bearing locking seat, J34309-4, is used to lock the bearing
to the assembly.
● Front Pinion Bearing — make sure the J34309-3, front pin-
ion bearing seat is secured tightly against the J34309-2
gauge anvil. Then turn the front pinion bearing pilot, J34309-
5, to secure the bearing in its proper position.
SPD197A
3. Place the pinion preload shim selector tool gauge screw assem-
bly, J34309-1, with the pinion rear bearing inner cone installed,
into the final drive housing.
SPD216A
4. Install the J34309-2 gauge anvil with the front pinion bearing into
the final drive housing and assemble it to the J34309-1 gauge
screw. Make sure that the J34309-16 gauge plate will turn a full
360 degrees, and tighten the two sections by hand to set bear-
ing preload.
5. Turn the assembly several times to seat the bearings.
SPD217A
SPD234A
SPD208A
RFD-60
REAR FINAL DRIVE ASSEMBLY
[H233B]
PINION HEIGHT ADJUSTING WASHER SELECTION
CAUTION: A
Make sure all machined surfaces are clean.
8. Position the J25269-18 side bearing discs and the arbor into the
side bearing bores. B
SPD286A
RFD
9. Install the bearing caps and tighten the bearing cap bolts.
Side bearing cap bolts : Refer to RFD-48, "Compo-
nents" . E
G
SPD237A
10. Select the correct standard pinion height adjusting washer thick-
ness using a standard gauge of 2.5, 3.0, or 3.5 mm (0.098, H
0.118, or 0.138 in) and the J34309-101 feeler gauge.
Measure the distance between the J34309-12 “H233B” pinion
height adapter and the arbor. I
11. Write down the exact total measurement (the value of feeler
gauge).
J
SPD204A
K
12. Correct the drive pinion height adjusting washer size by referring
to the “pinion head height number”.
● There are two numbers painted on the drive pinion. The first L
one refers to the pinion and ring gear as a matched set and
should be the same as the number on the ring gear. The sec-
ond number is the “pinion head height number”, and it refers M
to the ideal pinion height from standard for the quietest opera-
tion. Use the following chart to determine the correct drive
pinion height adjusting washer. Refer to RFD-72, "Drive Pin-
ion Height Adjustment" .
SPD542
Add or remove from the selected
Pinion head height number standard drive pinion height adjust-
ing washer thickness measurement
−6 Add 0.06 mm (0.0024 in)
−5 Add 0.05 mm (0.0020 in)
−4 Add 0.04 mm (0.0016 in)
−3 Add 0.03 mm (0.0012 in)
−2 Add 0.02 mm (0.0008 in)
−1 Add 0.01 mm (0.0004 in)
0 Use the selected washer thickness
+1 Subtract 0.01 mm (0.0004 in)
RFD-61
REAR FINAL DRIVE ASSEMBLY
[H233B]
Add or remove from the selected
Pinion head height number standard drive pinion height adjust-
ing washer thickness measurement
+2 Subtract 0.02 mm (0.0008 in)
+3 Subtract 0.03 mm (0.0012 in)
+4 Subtract 0.04 mm (0.0016 in)
+5 Subtract 0.05 mm (0.0020 in)
+6 Subtract 0.06 mm (0.0024 in)
13. Select the correct drive pinion height adjusting washer. Refer to RFD-72, "Drive Pinion Height Adjust-
ment" .
14. Remove the J34309 pinion preload shim selector tool from the
final drive housing and disassemble to retrieve the pinion bear-
ings.
SPD220A
RFD-62
REAR FINAL DRIVE ASSEMBLY
[H233B]
TOOTH CONTACT
Gear tooth contact pattern check is necessary to verify correct relationship between ring gear and drive pinion. A
Hypoid gear sets which are not positioned properly in relation to one another may be noisy, or have short life,
or both. With a pattern check, the most desirable contact for low noise level and long life can be assured.
1. Thoroughly clean ring gear and drive pinion teeth. B
2. Sparingly apply a mixture of powdered ferric oxide and oil or
equivalent to 3 or 4 teeth of ring gear drive side.
C
RFD
SPD005 E
3. Hold companion flange steady by hand and rotate the ring gear
in both directions. F
SPD695
SPD007-B
RFD-63
REAR FINAL DRIVE ASSEMBLY
[H233B]
ASSEMBLY OF DIFFERENTIAL CASE (NON LSD)
1. Install side gears, pinion mate gears and thrust washers into dif-
ferential case.
The clearance can be adjusted with side gear thrust washer.
Refer to RFD-71, "Side Gear Adjustment" .
SPD552
2. Fit pinion mate shaft to differential case so that it meets lock pin-
holes.
3. Adjust backlash between side gear and pinion mate gear by
selecting side gear thrust washer.
Backlash between side gear and : 0.10 – 0.20 mm
pinion mate gear (Clearance (0.0039 – 0.0079 in)
between side gear thrust washer
and differential case)
4. Install a new pinion mate shaft lock pin with a punch.
SPD258
NOTE:
● Always use a new lock pin.
SPD030
5. Apply gear oil to gear tooth surfaces and thrust surfaces and
check to see that they turn properly.
SPD322
6. Install ring gear on differential case and tighten ring gear bolts.
● Tighten bolts in a crisscross pattern.
Tool number KV10112100 (BT-8653-A)
Ring gear bolts
Step 1 : 53.9 - 63.7 N·m (5.5 - 6.4 kg-m,
40 - 46 lb-ft)
Step 2 : 34° - 39° degrees rotation
RFD-64
REAR FINAL DRIVE ASSEMBLY
[H233B]
7. Press-fit side bearing inner races on differential case with Tool.
A
Tool number A: ST33190000 (J-25523)
Tool number B: ST33081000 ( — )
B
PD244
RFD
ASSEMBLY OF DIFFERENTIAL CASE (WITH LSD)
● Prior to assembling discs and plates, properly lubricate them by dipping them in limited slip differential oil.
Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .
E
1. Position specified number of friction plates, friction discs and
spacer on rear of side gear.
● Always position a friction plate first on rear of side gear.
F
No. of discs and plates (One side)
Friction disc :2
Friction plates :5 G
Spacer :1
H
SPD546A
L
2. Install two spring plates.
SPD547A
RFD-65
REAR FINAL DRIVE ASSEMBLY
[H233B]
3. Install friction plate guides.
● Correctly align the raised portions of friction plates, and
apply LSD gear oil to inner surfaces of friction plate
guides to prevent them from falling.
SPD385A
SPD386A
5. Install pinion mate gears and pinion mate thrust washers on pin-
ion mate shaft, then install pinion mate shaft in differential case
B.
6. Install side gear to pinion mate gears.
SPD426
SPD387A
SPD388A
RFD-66
REAR FINAL DRIVE ASSEMBLY
[H233B]
9. Tighten differential case couple bolts.
A
Differential case couple : 64 - 74 N·m (6.5 - 7.5 kg-m,
bolts 47 - 54 ft-lb)
10. Place ring gear on differential case and tighten ring gear bolts. B
Tool number KV10112100 (BT-8653-A)
Ring gear bolts
C
Step 1 : 53.9 - 63.7 N·m (5.5 - 6.4 kg-m,
40 - 46 lb-ft)
SPD364A
Step 2 : 34° - 39° degrees rotation RFD
● Tighten bolts in a crisscross pattern.
L
SPD580
SPD377
RFD-67
REAR FINAL DRIVE ASSEMBLY
[H233B]
4. Place pinion front bearing inner cone in gear carrier.
SPD581
SPD291A
SPD935-A
SPD697
RFD-68
REAR FINAL DRIVE ASSEMBLY
[H233B]
10. Turn drive pinion in both directions several times, and measure
pinion bearing preload using Tool. A
Tool number : ST3127S000 (J-25765-A)
Pinion bearing preload : 1.4 - 1.7 N·m (14 - 17 kg-cm,
(With front oil seal) 12 - 15 in-lb) B
Pinion bearing preload : 1.2 - 1.5 N·m (12 - 15 kg-cm,
(Without front oil seal) 10 - 13 in-lb)
C
If preload is out of specification, adjust the thickness of spacer
and shim combination by replacing shim and spacer with thinner
one. SPD149
RFD
● Start from the combination of thickest spacer and shim.
● Combine each spacer and shim thickness one by one until the correct specification are achieved.
1. Install differential case assembly with side bearing outer races into gear carrier.
G
2. Position side bearing adjusters on gear carrier with threads
properly engaged; using Tool, screw in adjusters lightly at this
stage of assembly.
H
Tool number : ST32580000 (J-34312)
J
SPD684
3. Align mark on bearing cap with that on gear carrier and install
bearing cap on gear carrier. K
● Do not tighten at this point. This allows further tightening of
side bearing adjusters.
L
SPD265
4. Tighten both right and left side bearing adjusters alternately and
measure ring gear backlash and total preload at the same time.
Adjust right and left side bearing adjusters by tightening them
alternately so that proper ring gear backlash and total preload
can be obtained.
Ring gear-to-drive pinion : 0.13 - 0.18 mm (0.0051 -
backlash 0.0071 in)
SPD246
RFD-69
REAR FINAL DRIVE ASSEMBLY
[H233B]
● When checking preload, turn drive pinion in both direc-
tions several times to set bearing rollers using Tool.
Tool number : ST3127S000 (J-25765-A)
Total preload : 1.7 - 2.5 N·m (17 - 25 kg-cm,
15 - 22 in-lb)
SPD149
SPD698
RFD-70
SERVICE DATA AND SPECIFICATIONS (SDS)
[H233B]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
General Specifications EDS00135
2WD MODEL
Engine VG33E VG33ER B
Vehicle grade XE SE SC
Standard Optional* Standard Standard
Rear final drive H233B C
2-pinion LSD 2-pinion LSD LSD
Gear ratio 4.636 4.900 4.363
RFD
Number of teeth (Ring gear/drive pinion) 51/11 49/10 48/11
Oil capacity (Approx.) (US pt, lmp pt) 2.8 (5-7/8, 4-7/8)
*: Standard on Canada models.
E
4WD MODEL
Engine VG33E VG33ER F
Vehicle grade XE SE SC
Standard Optional Standard Optional* Standard
G
Rear final drive H233B
2-pinion LSD 2-pinion LSD LSD
Gear ratio 4.636 4.900 4.900 4.900 H
Number of teeth (Ring gear/drive pinion) 51/11 49/10 49/10 49/10
Oil capacity (Approx.) (US pt, lmp pt) 2.8 (5-7/8, 4-7/8)
I
*: Standard on Canada models.
J
Ring gear runout limit mm (in) 0.08 (0.0031)
K
Side gear backlash (Clearance between side gear thrust washer and dif-
0.10 - 0.20 (0.0039 - 0.0079)
ferential case) mm (in)
RFD-71
SERVICE DATA AND SPECIFICATIONS (SDS)
[H233B]
Part name Thickness mm (in)) Part number*
38433-C6004
1.4 (0.055)
(adjusting type)
Friction disc
38433-C6002
1.5 (0.059)
(standard type)
38433-C6003
1.6 (0.063)
Available discs and plates (one side) (adjusting type)
1.4 (0.055) 38432-C6002
Friction plate 1.5 (0.059) 38432-C6001
1.6 (0.063) 38432-C6003
Spring plate 1.5 (0.059) 38435-S9200
Spacer 6.0 (0.236) 38454-S9200
*Always check with the Parts Department for the latest parts information.
Total preload N·m (kg-cm, in-lb) 1.7 - 2.5 (17 - 25, 15 - 22)
Ring gear to drive pinion backlash mm (in) 0.13 - 0.18 (0.0051 - 0.0071)
Side bearing adjusting method Side adjuster
RFD-72
SERVICE DATA AND SPECIFICATIONS (SDS)
[H233B]
Drive Pinion Preload Adjustment EDS0013B
A
Drive pinion bearing preload adjusting method Adjusting shim and spacer
Drive pinion preload without front oil seal N·m (kg-cm, in-lb) 1.2 - 1.5 (12 - 15, 10 - 13)
Drive pinion preload with front oil seal N·m (kg-cm, in-lb) 1.4 - 1.7 (14 - 17, 12 - 15) B
Thickness mm (in) Part number*
2.31 (0.0909) 38125-82100
2.33 (0.0917) 38126-82100 C
2.35 (0.0925) 38127-82100
2.37 (0.0933) 38128-82100
Available 2.39 (0.0941) 38129-82100
2.41 (0.0949) 38130-82100 RFD
front drive
pinion bear- 2.43 (0.0957) 38131-82100
ing adjust- 2.45 (0.0965) 38132-82100
ing shims 2.47 (0.0972) 38133-82100 E
2.49 (0.0980) 38134-82100
2.51 (0.0988) 38135-82100
2.53 (0.0996) 38136-82100
2.55 (0.1004) 38137-82100 F
2.57 (0.1012) 38138-82100
2.59 (0.1020) 38139-82100
Thickness mm (in) Part number*
Available G
drive pinion 4.50 (0.1772) 38165-76000
bearing 4.75 (0.1870) 38166-76000
adjusting 5.00 (0.1969) 38167-76000
spacers 5.25 (0.2067) 38166-01J00 H
5.50 (0.2165) 38166-01J10
*Always check with the Parts Department for the latest parts information.
I
RFD-73
SERVICE DATA AND SPECIFICATIONS (SDS)
[H233B]
RFD-74