PROJECT:DARIBA SMELTER ROASTER 5 1,70,000 TPA

CUSTOMER: HZL, DARIBA.

CONSULTANT : MECON LIMITED SHEET B

CONTENT LIST & REVISION STATUS SHEET

DESCRIPTION REVISION DATE

DOC. NO. SHT NO. TITLE 0 1 2 3

A COVER SHEET X X X 05/07/2013

B CONTENT LIST & REVISION SHEET X X X 05/07/2013

D11T906-101-02 1-3 SYSTEM ARCHITECHTURE X X X 05/07/2013

SYSTEM ARCHITECHTURE DOC.NO.D11T906-101-02 Rev 2

DARIBA SMELTER ROASTER 5
1,70,000 TPA
DARIBA SMELTER ROASTER 5
1,70,000 TPA
FROM MC
ENGINEERING
ROOM-1 MC
ROASTER IV

DARIBA SMELTER ROASTER 5

1,70,000 TPA
 CLIENT: HINDUSTAN ZINC LIMITED

ANNEXURE - A
Project : Dariba Zinc Smelter Expansion Phase IV - 100 KTPA Expansion
DCS SYSTEM BLOCK DIAGRAM - NEW SUBSTATION RACK ROOM

100 KTPA EXPANSION NEW RACK ROOM NO. XX NOTES:

1) TOTAL NO. OF CONTROLLERS SHALL BE DECIDED DURING
DETAIL ENGINEERING
2) THE MCC INTERFACE WITH DCS SHALL BE HARDWIRED
VIA INTER POSING RELAY PANEL LOCATED IN ELECTRICAL
MC ROOM OF NEW SUB-STATION.
A2 3) TOTAL NO. OF AIR COMP. PLCs TO BE CONFIRMED DURING
DETAIL ENGINEERING BY EPC CONTRACTOR
MC 4) EPC CONTRACTOR TO CONSIDER HONEYWELL C300
SYSTEM FOR THE SMELTER EXPANSION INLINE WITH THE
TO ENGINEERING ROOM-1
TO SHEETIV3 OF DRG NO.
ROASTER EXISTING
D11T906-101-02
ETHERNET SWITCH ETHERNET SWITCH
ESW # x1 (YELLOW) ESW # x2 (GREEN)
MC
(XX PORTS) (XX PORTS)
NEW ZINC DUST A1
CONVEYING SYSTEM NEW ELECTRICAL
SCADA (PLC-1) MC

TO SHEET 2 OF 2 OF
ANNEXURE# A
REDUNDANT CONTROL FIREWALL

(YELLOW) (GREEN)
5) EXISTING GRAPHICS ON THE OPERATOR CONSOLES IN
TS#X1 AREA CONTROL ROOM-1 & 3 SHALL UPDATED AND NEW
GRAPHICS SHALL BE ADDED FOR THE SMELTER EXPANSION

6) THERE SHALL BE SEPERATE SERVER CLIENT SYSTEM FOR

NEW 100 KTPA EXPANSION

REDUNDANT CONTROLLER
NEW FILTER (C300) LEGENDS
PRESS (PLC-1)
STP SHIELDED TWISTED PAIR (CAT#6 CABLE)
ESW ETHERNET SWITCH
NOTE: 1 TS TERMINAL SERVER (16 PORT)
NEW FILTER MC MEDIA CONVERTER
PRESS (PLC-2)
MODBUS RS 485

STP CABLE
NEW AIR COMP. MARSHALLING CABINETS
PLC FO CABLE
NOTE:3

NOTE:2

1 of 2
 CLIENT: HINDUSTAN ZINC LIMITED

ANNEXURE - A
Project : Dariba Zinc Smelter Expansion Phase IV - 100 KTPA Expansion
DCS SYSTEM BLOCK DIAGRAM - NEW CELL HOUSE

NOTES:
100 KTPA EXPANSION NEW RACK ROOM NO. XX CELL HOUSE 1) TOTAL NO. OF CONTROLLERS SHALL BE DECIDED DURING
DETAIL ENGINEERING
2) THE MCC INTERFACE WITH DCS SHALL BE HARDWIRED
VIA INTER POSING RELAY PANEL LOCATED IN ELECTRICAL
MC
ROOM OF NEW CELL HOUSE .
A1 3) TOTAL NO. OF PLCs SHALL BE CONFIRMED BY LICENSOR
M/S OUTOTEC.
MC REFER ATTACHED OUTOTEC PROCESS CONTROL
SYSTEM DIAGRAM FOR OUTOTEC'S CONTROL SCHEME.
TO SHEET 1 OF ANNEXURE # A
ETHERNET SWITCH ETHERNET SWITCH
ESW # x3 (YELLOW) ESW # x4 (GREEN)
(XX PORTS) (XX PORTS)
ANODE WASHING
ELECTRICAL
MACHINE PLC-1
SCADA (PLC-1)
(NOTE:3)

REDUNDANT CONTROL FIREWALL

(YELLOW) (GREEN)

TS#X2

CATHODE
STRIPPING
REDUNDANT CONTROLLER
M/C (PLC-1) (C300)
(NOTE:3) LEGENDS

STP SHIELDED TWISTED PAIR (CAT#6 CABLE)

SLAB CASTING M/C NOTE: 1 ESW ETHERNET SWITCH
CELL HOUSE REFER NOTE 3 TS TERMINAL SERVER (16 PORT)
CRANE PLC PLC (NOTE:3)
MC MEDIA CONVERTER
(NOTE:3)
MODBUS RS 485

MARSHALLING CABINETS STP CABLE

TRANS. RECT.
PLC (NOTE:3) CATHODE BUND. &
TRANS. UNIT PLC FO CABLE
(NOTE:3)
NOTE:2

2 of 2
The content of these documents are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved.
Reproduction, transfer or distribution of part or all of the contents in any form without prior written permission of Outotec is prohibited.
The content of these documents are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved.
Reproduction, transfer or distribution of part or all of the contents in any form without prior written permission of Outotec is prohibited.

NEW CELLHOUSE

NEW CELLHOUSE