Officejet Pro x476 Manual Tecnico
Officejet Pro x476 Manual Tecnico
Officejet Pro x476 Manual Tecnico
MFP SERIES
Repair Manual
CN598-90007
Edition 2, 12/2013
CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging
the product.
WARNING! Warnings alert you to specific procedures that you should follow to avoid personal
injury, catastrophic loss of data, or extensive damage to the product.
ENWW iii
ENWW v
vi ENWW
ENWW vii
ENWW ix
x ENWW
ENWW xi
xii ENWW
ENWW xiii
xiv ENWW
● Service approach
ENWW 1
The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts.
CAUTION: Many repair operations will require you to flatten or straighten flex cables. However,
where possible, try to avoid doing so. You must make sure that all FFCs are fully seated in their
connectors. Failure to fully seat an FFC into a connector can cause a short circuit in a PCA.
NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread
pattern, and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw-hole
becomes stripped, repair the screw-hole or replace the affected assembly.
Throughout this chapter, the reinstallation process should follow the reverse order of the removal
process documented. Where necessary, the tasks include reinstallation tips to aid in the installation of
replacement parts.
Electrostatic discharge
CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD
reminder when removing product parts. Always perform service work at an ESD-protected
workstation or mat. If an ESD workstation or mat is not available, ground yourself by touching the
sheet-metal chassis before touching an ESD-sensitive part.
Protect the ESD-sensitive parts by placing them in ESD pouches when they are out of the product.
● #T10 TORX driver with a magnetic tip and a 25 mm (1 in) shaft length
● Needle-nose pliers
● Tweezers
● Penlight
● 1/4” (6.4mm) nut driver (for use with the OfficeJet Pro X special tools kit)
CAUTION: While the use of a motorized screwdriver is recommended, the screwdriver must have a
torque limiter, and it must be set to a low torque.
The OfficeJet Pro X special tools kit contains the following parts:
● Ink supply door switch–used to tell the printer that the supply door is closed when the front cover
is removed.
● Service sled advance tool–used to remove and reinstall the service sled.
NOTE: Use a one-quarter inch nut driver to remove or install the service sled
● Corrugated box
● Corrugated insert
Service approach
IMPORTANT: Ensure the product has the latest firmware installed for the initial installation of the
product. Certain repairs to this product also require updated firmware, as noted in this document.
Download firmware for this product at www.hp.com.
CAUTION: When working on the product, do not pick up the unit by the scanner assembly or output
tray. If you need to move the product while performing any service procedures, remove the scanner
assembly/output tray to reduce the weight of the product and decrease the chances of damaging the
product.
● Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an
ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal
chassis before touching an ESD-sensitive part.
● Remove the duplex module, which is located inside the left door.
NOTE: When removing the duplex module, avoid making direct contact with the black cylinder
to prevent ink smear on skin or clothes. Keep the duplex module level to avoid spilling any
maintenance ink.
● Reinstall the ink cartridges (if they were removed prior to performing service).
Post-service test
Perform the following test to verify that the repair or replacement was successful.
Print-quality test
1. Verify that the necessary reassembly steps have been completed.
3. Attach the power cord and interface cable or interface cables, and then turn on the product.
5. Print a configuration page, and verify that the expected printing sounds occur.
6. Print a print-quality page, and then verify that there are no lines, streaks, banding, or other print
quality defects.
7. Send a print job from the host computer, and then verify that the output meets expectations.
Tray 2
1. Pull out the tray.
NOTE: Do not touch the metal connector of the ink cartridge. Fingerprints on the connector
can cause product operation problems.
7. Place the old ink cartridge in the box, and refer to the HP recycling instructions at www.hp.com/
recycle.
NOTE: When removing the duplex module, avoid making direct contact with the black cylinder
to prevent ink smear on skin or clothes. Keep the duplex module level to avoid spilling any
maintenance ink.
When removing the duplex module, do not let the bottom of the duplex module touch or rest on
the ribs on the left door, which will damage them and might lead to paper damage and jams.
2. Flex the middle of the output bin flap, and then remove the flap by pulling the rear pin (callout 1)
away from the product first.
Reinstallation tip With the flap in the open position, insert the front pin into the product first,
and then flex or bend the flap to install the rear pin.
WARNING! Misuse of these menus could damage the product or make it unusable.
NOTE: These buttons are not illuminated until they are touched with sufficient pressure. Locate
these buttons by sweeping your finger over the general areas indicated in Figure 1-18 X476/X576
control panel button locations on page 14.
NOTE: The Support Menu is usually used by HP call center agents for assisting customers.
1. Press and hold the power button while plugging in the product. The HP logo appears on the
product control panel, and then disappears. Continue to hold the power button for five seconds
after the logo disappears.
6. After a new screen appears, touch the Home button again to enter MFG (off) mode.
WARNING! Audit mode is used only when the main PCA is replaced.
1. Press and hold the power button while plugging in the product. The HP logo appears on the
control panel, and then disappears. Continue to hold the power button for five seconds after the
logo disappears.
NOTE: The product touchscreen is not active in this menu access mode. Use the and
buttons on the control panel frame.
1. Open the Engineering Menu. See Access the Engineering menu on page 14.
3. Use the arrow key to find the Reports Menu, and then touch the OK button.
4. Use the arrow key to find the Print-mech tap tests, and then touch the OK button.
Column 1 DSID_PEN_PRINTER_STARTUP_BITS A value of 1 indicates that the printbar has been started up.
This means that shipping fluid has been removed from the
printbar and replaced with ink. This is the expected state for a
printer after initialization.
Column 3 DSID_INK_SUPPLY_OOBE_COMPELTE 1–SHF purge is complete and service wipes have been
enabled.
Column 4 DSID_CAL_OOBE_STATE A value of 2 means that the OOBE printed calibrations are
complete.
Column 5 DSID_IQ_LIST_INDEX A value of 3 means that pen height and beam center have
been completed, and that BDD is scheduled (or pending) to
perform normally.
2 Pen TSR Ambient Temperature Pen TSR Ambient Temperature x10 ± 10 °C of current ambient
Estimate °C temperature
4 Print REDI Sensor Calibration Data TOF sensor, p value 1 Between 10 and 100
5 Print REDI Sensor Calibration Data TOF sensor, m value 1 Between 25 and 380
2
3
4
5
An acceptable 61 tap test has identical values for the parameters in the “Color scale (factory)” (callout
1) and “Color scale (current)” (callout 2) on the printed report areas. “Color scale (factory)” (callout 1)
and “Color scale (current)” will be identical after a main PCA replacement, but may not be the same
under other conditions. The values should also be identical after a printbar replacement.
1
= dia: 0 1 2 3 4 5 6 7 8 9
= K: 0x7eec 0x7f3c 0x8265 0x8280 0x8215 0x8070 0x7fcf 0x804b 0x7cea 0x7d65
= C: 0x7d51 0x7fbo 0x8063 0x81b5 0x80c5 0x81a1 0x7fc5 0x80ed 0x7dea 0x7fe6
= M: 0x7d51 0x7fbo 0x8063 0x81b5 0x80c5 0x81a1 0x7fc5 0x80ed 0x7dea 0x7fe6
= Y: 0x7d51 0x7fbo 0x8063 0x81b5 0x80c5 0x81a1 0x7fc5 0x80ed 0x7dea 0x7fe6
2 =
=
=
K:
C:
M:
0x7eec 0x7f3c
0x7d51 0x7fbo
0x7d51 0x7fbo
0x8265
0x8063
0x8063
0x8280
0x81b5
0x81b5
0x8215
0x80c5
0x80c5
0x8070
0x81a1
0x81a1
0x7fcf
0x7fc5
0x7fc5
0x804b
0x80ed
0x80ed
0x7cea
0x7dea
0x7dea
0x7d65
0x7fe6
0x7fe6
= Y: 0x7d51 0x7fbo 0x8063 0x81b5 0x80c5 0x81a1 0x7fc5 0x80ed 0x7dea 0x7fe6
1 BDD is operating
Rear cover
1. Remove the left rear cover. See Left rear cover on page 26.
The following figure shows the tab on the underside of the product.
● Scanner assembly. See Scanner assembly and scanner support bracket on page 53.
● Scanner support bracket. See Scanner assembly and scanner support bracket
on page 53.
2. Rotate the ZIF (zero-insertion force) latch, and then disconnect the control panel flex cable
(callout 1) from the main PCA.
1
9. Remove the top cover from the product by sliding it to the right, and then lifting it away.
● Scanner assembly. See Scanner assembly and scanner support bracket on page 53.
● Top cover. See Top cover and control panel on page 29.
2. Disconnect the eject flap opto PCA flex cable connection (callout 1), and then unthread the cable
(callout 2) from the product frame.
1 2
● Scanner assembly. See Scanner assembly and scanner support bracket on page 53.
● Top cover and control panel. See Top cover and control panel on page 29.
● Scanner assembly. See Scanner assembly and scanner support bracket on page 53.
● Top cover and control panel. See Top cover and control panel on page 29.
2. Disconnect the control panel flex cable (callout 1). Rotate the ZIF connector to unclasp the
connector first, and then disconnect the cable.
3. Disconnect the printbar lift distribution cable (callout 1) and the sensor carriage cable (callout 2).
7. Use needle-nose pliers to disconnect the fan motor power cable (callout 1).
9. Unthread the feed drive motor cable from the fan assembly housing.
11. Remove three screws (callout 1) mounting the housing to the sheet metal.
CAUTION: Avoid placing the assembly on any surface with the duct opening and gasket ring in
contact with the surface. Doing so will leave an ink ring on the surface. Additionally, avoid touching
the duct opening and gasket ring.
Reinstallation tip Align the black lines (callout 1) on the flex cables with the indicators on the fan
assembly housing.
NOTE: If you have a new pick assembly removal tool, use that tool and follow the instructions
provided with the tool to remove the assembly.
Wear a vinyl glove while handling the new pick assembly to prevent skin oils from contaminating the
roller.
1. Rotate the pick assembly shaft and mounting bracket so that the narrow tabs (callout 1) on the
bracket are positioned near the bottom of the bracket, and the wide tabs (callout 2) are near the
top of the bracket as shown below.
2. Position the flat side of the pick assembly against the flat side of the pick assembly shaft as
shown below.
4. Press down on the top of the pick assembly until the wide tabs snap into place.
NOTE: Reposition the roller shaft if it rotates while snapping the wider tabs into place.
NOTE: The posts on the document feeder are stiff and require some effort to remove from the
product.
3. Remove two screws (callout 1), and then remove the module.
The scanner assembly includes the document feeder assembly. The scanner can be removed with or
without the document feeder attached
TIP: Unscrew the gray FFC retainer to make unthreading the FFCs easier. This will also make
it easer to remove the control panel FFC.
6. Remove two plugs (callout 1) from the left side of the scanner assembly.
8. Move the scanner assembly toward the left side of the product.
10. Remove eight screws, and then remove the scanner support bracket.
NOTE: Removing the scanner support bracket is not necessary if only the scanner is being
replaced.
1. Open the Engineering menu. See Access the Engineering menu on page 14 for information on
accessing the Engineering menu.
2. Select Service, select System Configuration, and then touch the OK button.
4. Enter the scanner calibration bar code, and then touch the OK button.
NOTE: The scanner calibration bar code is located underneath the main scan glass on the left
side of the glass. See Figure 1-86 Calibrate the scanner (scanner barcode location)
on page 58.
5. Touch the Cancel button to return to the Engineering menu when the calibration is complete.
2. Disconnect the cable that connects the power supply to the main PCA.
NOTE: It might be necessary to loosen the fasteners on the duplex drive module in order to
remove the power supply. If that is the case, see Duplex drive module on page 52.
a. From the control panel, open the Service menu. See Access the Engineering menu
on page 14 for information on how to access the Service menu.
b. Select System Configuration, and then select Enable Drop Detect Calibration.
d. After resetting the drop detect calibrations, run Clean Printhead, level 1. This will take
approximately 17 minutes.
● Scanner assembly. See Scanner assembly and scanner support bracket on page 53.
● Scanner support bracket. See Scanner assembly and scanner support bracket on page 53.
● Top cover. See Top cover and control panel on page 29.
IMPORTANT: The OfficeJet Pro X special tools kit (part CN598-67056) is required when replacing
the service sled assembly.
NOTE: The printbar lock tool may look different than what is shown here.
NOTE: Do not use excessive force when installing the printbar lift lock tool.
CAUTION: The printbar lift lock tool must remain in place until either the printbar is removed,
or the service sled assembly is reinstalled in the product. If the printbar drops to the bottom of
the product, the printbar might be damaged, and likely will need to be replaced.
NOTE: On older products, part of the base material may need to be removed to mount the
service sled advance tool on the drive shaft.
NOTE: Do not touch the web contact roller during the removal process. The roller is saturated
with ink. Also, any contaminants from your hands that transfer to the roller could affect print
quality.
7. After reinstalling the service sled assembly, test for correct operation using the following steps:
a. Open the Engineering menu. See Access the Engineering menu on page 14 for information
on accessing the Engineering menu.
b. Select Service, select Service Tests, select Test Service Station, and then touch the OK
button.
d. The service sled module should move out of, and back into cap smoothly. If the operation
isn’t smooth, check for correct installation, including whether the service sled is aligned
correctly. Also check that the service sled transmission is in the correct position. See
Service sled transmission on page 114.
Reinstallation tip During the reinstallation process, ensure that the service sled is aligned with the
case part.
NOTE: If you are working on the product at a repair center, use the special alignment tool (PN
T-285463) to make sure the sled is aligned correctly. In the field, you will have to align it by sight. See
Service sled transmission on page 114.
● Top cover. See Top cover and control panel on page 29.
Reinstallation tip The front and rear ends are labeled. Set the locator bumps on the bar in the
locator holes on the product.
Printbar
IMPORTANT: Ensure the product firmware is upgraded to at least version 1336MR before
performing this repair procedure. If the firmware upgrade cannot be completed, contact HP support.
NOTE: If the product has printed more than 30,000 pages, replacing the service sled assembly is
recommended.
WARNING! The printbar testing and calibration instructions must be followed exactly. Failure to
follow these instructions exactly may result in a printer problem that is not recoverable in the field.
● Replace the duplex module. The duplex module must be replaced any time the printbar is
replaced.
● A set of trade supplies will be required to test that the printbar has been installed correctly.
The existing customer supplies will be sufficient as long as they have ink left.
● Web advance rack assembly. See Web advance rack assembly on page 67.
CAUTION: The printbar lift lock tool must remain in place until the printbar is lowered onto the
dolly. If the printbar drops to the bottom of the product, the printbar might be damaged.
3. Install the nozzle “helmet” on the printbar to protect the ink nozzles. Install the two front rubber
bumpers (callout 1) into the matching notches in the printbar, then rotate the printbar safety cap
back and up to engage the catches on the back of the printbar (callout 2).
c. Push the dolly into the product until it reaches the left side, and then lower the printbar by
hand onto to the seated dolly. This will prevent the printbar from inadvertently dropping onto
the dolly.
5. Remove the top cap assembly. See Top cap assembly on page 33.
CAUTION: Two of these cables are installed in zero insertion force (ZIF) sockets that have a
black holder on top. The black holder must be pulled up carefully to release the cables. It is very
easy to break these connectors.
Reinstallation tip When reinstalling, remember to thread the two white flex cables through the
ferrites correctly. (The black flex cable goes through a slot in the plastic holder.) Doing so
ensures that the product meets regulatory standards.
Reinstallation tip When reinstalling, inspect the printbar flex cables for damage. If any
damage exists, replace the damaged cable.
Reinstallation tip Manually clasp the cables to make sure that the ZIF sockets are closed on
the cables correctly.
8. Carefully use a screwdriver to remove the flex cable retainer (callout 1) from the product. Take
care to avoid damaging the cable.
10. Gently remove the printbar lift lock tool to lower the printbar onto the dolly.
11. Locate both lift guides (callout 1) on the top left of the product.
13. Slide the dolly (callout 1) forward, away from the product, to remove the printbar assembly
(callout 2).
CAUTION: Use extreme care when handling the printbar while it is out of the product. It can be
easily damaged.
1. Slide the printbar dolly with new printbar gently into position and ensure it is fully seated. Insert
the front and rear lift guide rods and ensure they are fully seated in their pockets.
Reinstallation tip Ensure that the lift guide pockets have adequate grease in them during
reinstallation. Failure to apply enough lubricant to the lift pocket guides can cause a noticeable
increase in product operation noise.
Reinstallation tip Lift guide rods must be replaced in the same position. For example, front
guide back into the front of the product.
If the printbar lift rod Z stop is broken, it must be replaced (part CN598-67048). If you are
installing an new Z-stop, the top of the lift guide rods will stand proud of the top of the case.
Installing the top cap assembly will cause the Z stop to crush down to the correct height.
3. Reinstall the printbar lock. Turn the lock to lift the printbar to it's top-most position. There should
not be more than a 1.5 mm gap between where the printbar guide meets the lift rod Z stop on
the front and rear guide rods. If a larger gap is evident, the printbar guide may be misaligned by
a tooth. Lower the printbar back onto the dolly and see step 10 of Remove the printbar to
remove and reinstall the lift guide rods.
4. Remove the printbar dolly and verify that the service sled drive is not easy to turn. If the service
sled is not easy to turn, this indicates that the service sled transmission is in the correct position.
See Service sled transmission on page 114 for details.
Reinstallation tip Remove the printbar safety cap before reinstalling the service sled.
1. Temporarily connect the front panel into the main PCA. Temporarily install the right case part.
2. Place the printer into MFG (on) mode. See Place the product into MFG (manufacturing) mode
on page 14 for information on putting the product into MFG mode.
WARNING! Follow the instructions for placing the product into MFG (manufacturing) mode
exactly as listed in Place the product into MFG (manufacturing) mode on page 14. Failure to
follow these instructions while placing the product into MFG (manufacturing) mode can render
the product inoperable.
● Temporarily install a set of trade supplies or use the existing customer supplies. Host
supplies will be rejected in MFG (on) mode.
d. Ensure that the service sled is aligned with the arrows. Perform a 21 tap test. Observe that
the service sled moves smoothly, and that once it caps the printbar, that the cap is level
and aligned correctly.
e. Turn the product off using the power button, and then unplug the product.
IMPORTANT: All the product covers must installed before calibrating the printbar.
1. Place the product into MFG (off) mode, and then place the product into MFG (on) mode. See
Place the product into MFG (manufacturing) mode on page 14 for information on placing the
product into these MFG modes.
NOTE: Use trade ink supplies while in MFG (on) mode. Host supplies will be rejected in MFG
(on) mode.
2. Open the Engineering menu. See Access the Engineering menu on page 14 for information
accessing the Engineering menu.
WARNING! Follow the instructions for accessing the Engineering menu exactly as listed in
Access the Engineering menu on page 14. Failure to follow these instructions when accessing
the Engineering menu can render the product inoperable.
WARNING! Replacement of the duplex module is critical. Failure to replace the duplex module
and to inform the firmware that the duplex module has been replaced will likely force the system
into an unrecoverable error.
4. From the Service Menu, scroll to System Configuration, select Replace Printbar and follow the
onscreen prompts, and then touch the OK button.
5. After the product restarts, remove the trade supplies, and then install the HP Setup supplies that
came with the printbar replacement kit.
NOTE: An initialization screen will be displayed on the product control panel while the printbar
purges the shipping fluid.
NOTE: After the printbar purges the shipping fluid, the product begins calibrating. The
calibrations will take approximately 20 to 25 minutes and a total of nine pages will print. When
the calibrations are complete, the control panel will return to the Home screen.
6. Turn off the product, and then turn the product on. The product will boot in user (standard)
mode.
NOTE: Use the power button to turn the product off and on. If the power button does not work,
see the Troubleshooting guide.
7. Print a Print Quality Report. If there are problems, then follow the Print Quality Checklist in the
Troubleshooting Guide.
8. Open the Engineering menu. See Access the Engineering menu on page 14 for information
accessing the Engineering menu.
● 10 tap
● 12 tap
● 61 tap
● 909 tap
For more information on running and verifying tap test results, see Perform tap tests and
interpret results on page 16.
10. Return to the Ready screen, and then complete the customer configurations, including network
settings, preferred paper size and trays, and so forth.
2. Remove two screws, and then remove the two FFC retainers.
3. Remove two printbar FFCs installed in ZIF sockets, and then remove the prime pump FFC.
2
1
Reinstallation tip Remember the cable orientation and order. Take care to avoid crimping the
flex cables when removing or reinstalling them.
TIP: Temporarily tape the two REDI FFCs together to make them easier to thread through the
wall. Remove the tape after the FFCs are threaded through the wall.
8. New REDI sensors were installed with the new platen and require calibration. Use the following
steps to calibrate the REDI sensors.
b. From the Engineering Menu, select the Service Menu, and then select System
Configuration.
NOTE: The paper sensor calibrations require one sheet of blank HP Colorlok paper.
HP Colorlok paper must be used for the Paper Sensor Calibration. The same sheet of
paper can be reused if it is undamaged.
d. Select Calibrate Main tray. The tray will eject one blank page.
e. Select Calibrate MP tray. The product will eject one blank page into the tray.
Reinstallation tip Place the black cable (callout 1) under the white cable and thread the cables
through the hole in the product interior.
Reinstallation tip While reinstalling the right end of the platen, depress the spring in the front of the
unit.
2. Remove three screws (callout 1), and then remove the assembly (callout 2).
1
2
● Drying path gear assembly. See Drying path gear assembly on page 86.
2. Remove two screws (callout 1), and then remove the assembly.
Reinstallation tip Fit the encoder wheel through the sensor on the back of the PCA assembly.
Reinstallation tip Use the clip supplied with the printbar lift mechanism kit. Do not reuse the
existing clip.
● Pick encoder distribution PCA. See Pick encoder distribution PCA on page 141.
Reinstallation tip When reinstalling the tray lift transmission assembly, ensure the service
sled is installed correctly. See Service sled transmission on page 114.
● Top cover. See Top cover and control panel on page 29.
Reinstallation tip Ensure that the actuator is correctly aligned during reinstallation. If the actuator is
aligned incorrectly, the actuator flap will not open. The actuator must pass through the guide
anchored on both sides of the guide.
▲ Remove four screws (callout 1), and then remove the assembly.
● Top cover. See Top cover and control panel on page 29.
● Top cover. See Top cover and control panel on page 29.
3. Pull the shaft (callout 1) to the rear of the product, and then remove the shaft.
● Drying path gear assembly. See Drying path gear assembly on page 86.
Drive shaft 3
1. Remove the following components:
● Top cover. See Top cover and control panel on page 29.
3. Use tweezers to release the hooks on the rear gear so it can slide off the shaft.
● Top cover. See Top cover and control panel on page 29.
● Eject drive gear module. See Eject drive gear module on page 93.
NOTE: It can be quite difficult getting the inner top frame out from the slots in the metal cube.
Bias the assembly toward the front, and it should lift out from the rear.
3. Remove the flex cable (callout 1) and the wire retainer (callout 2).
NOTE: Use caution to avoid breaking the plastic tabs on the shield. Take care to correctly plug
the shield back into the top paper guide.
● Top cover. See Top cover and control panel on page 29.
● Drying path gear assembly. See Drying path gear assembly on page 86.
Reinstallation tip During the reinstallation process, the bottom metal edge of the assembly inserts
into the grooves in the plastic center left paper guide.
● Top left paper guide assembly. See Top left paper guide assembly on page 108.
There are two paper REDI sensors; the lower paper path REDI sensor and the upper paper path
REDI sensor. This procedure works for both.
2. Remove two screws (callout 1) and disconnect two flex cables (callout 2), and then remove the
sensors (callout 3).
1 2 3
3. After replacing the sensors, use the following steps to calibrate the REDI sensors.
a. Open the Engineering menu. See Access the Engineering menu on page 14 for information
accessing the Engineering menu.
b. From the Engineering menu, select the Service Menu, and then select System
Configuration.
NOTE: The paper sensor calibrations require one sheet of blank HP Colorlok paper.
HP Colorlok paper must be used for the Paper Sensor Calibration. The same sheet of
paper can be reused if it is undamaged.
d. Select Calibrate Main tray. The tray will eject one blank page.
e. Select Calibrate MP tray. The product will eject one blank page into the tray.
The service sled transmission is located behind the main PCA. Remove the aerosol fan assembly to
check or adjust the positioning of the service sled transmission.
Fax PCA
NOTE: If the fax PCA is removed permanently, cover the fax line port opening in the rear cover with
a piece of electrical tape.
3. Remove the shield (callout 1) by pushing the shield toward the aerosol fan assembly.
Figure 1-174 Remove the sensor carriage PCA and encoder strip (1 of 8)
Figure 1-175 Remove the sensor carriage PCA and encoder strip (2 of 8)
Figure 1-176 Remove the sensor carriage PCA and encoder strip (3 of 8)
5. Locate the sensor carriage encoder strip (callout 1). The sensor carriage encoder strip feeds
through the product, passes through the encoder strip sensor on the back of the sensor carriage
PCA (callout 2), and then attaches to the bracket (callout 3) at the back of the product.
Figure 1-177 Remove the sensor carriage PCA and encoder strip (4 of 8)
1 3
Figure 1-178 Remove the sensor carriage PCA and encoder strip (5 of 8)
7. At the front of product, use a pair of needle nose pliers to grasp the encoder strip, and then lift it
off the bracket.
Figure 1-179 Remove the sensor carriage PCA and encoder strip (6 of 8)
8. At the front of the product, carefully pull the encoder strip through the product and remove it.
Ensure that you can still grasp the thread at the back of the product.
Figure 1-180 Remove the sensor carriage PCA and encoder strip (7 of 8)
10. Carefully pull the encoder strip through the product, and then reattach the encoder strip on the
bracket at the rear of the product.
11. Install the new sensor carriage PCA. Ensure that the encoder strip threads through encoder strip
sensor on the back of the sensor carriage PCA.
Figure 1-181 Remove the sensor carriage PCA and encoder strip (8 of 8)
IMPORTANT: Threading the sensor carriage encoder strip through the product and through
the encoder strip sensor on the back of the sensor carriage PCA can be a difficult procedure. If
the sensor carriage encoder strip is not correctly positioned, then the front panel will display a
61000012 error when the product is turned on.
3. Remove one screw (callout 1), and then remove the sensor.
4. After reinstalling the temperature sensor, test for the correct operation: A correctly operating
temperature sensor is indicated by the results of a 12 tap test. Print a 12 tap test, and check for
the correct temperature. See 12 tap test results (REDI sensor values) on page 18.
Reinstallation tip Ensure that the upper left flex cable does not poke through the front wall. It
should not be visible when looking at the wall from the left door.
2. Remove two screws (callout 1) from the guard bracket, and then remove the bracket.
Reinstallation tip Make sure that the encoder disk is inserted into both sensors on the sensor
PCA.
● Top cover. See Top cover and control panel on page 29.
2. Remove one screw (callout 1) from the underneath of the top cap assembly, and then remove
the sensor PCA (callout 2).
1
2
2. Remove one screw (callout 1) from the sensor flag (callout 2), and then remove the flag.
1 2
3. Disconnect the flex cable connector (callout 1), remove one screw (callout 2), and then remove
the sensor PCA.
1
2
If the product has printed more than 30,000 pages, replacement of the service sled assembly is
recommended. This only applies if the main PCA is being replaced.
NOTE: The replacement main PCA should already have the required revision of firmware –
1336MR or later. Earlier versions of firmware do not support the required calibrations. If the
replacement main PCA has older firmware, contact HP support.
NOTE: Additional clearance can be obtained by removing the aerosol fan assembly.
IMPORTANT: The main PCA sockets highlighted in Figure 1-202 Remove the main PCA (2 of
8) on page 133 are ZIF sockets. Take care to not break the latches on these ZIF sockets when
removing or installing the FFCs in these sockets.
4. Lift the wire harness (callout 1) away from the PCA. The printbar flex cables can remain in the
wire harness.
8. Rotate the top of the PCA (callout 1) outward, and the lift the PCA up (callout 2) to remove.
Reinstallation tip Fit the bottom of the PCA onto the mounting posts in the product frame.
When reinstalling the main PCA, ensure the service sled is installed correctly. See Service sled
transmission on page 114.
NOTE: After replacing the main PCA, perform the calibration procedure.
1. Place the product into Audit mode. See Place the product into Audit mode on page 15 for
information on placing the product into Audit mode.
● Temporarily install a set of trade supplies or use the existing customer supplies. Host
supplies will be rejected in MFG (on) mode.
3. Select the Country and the Language, and then enter the localization information.
1. Turn the product on and enter the Engineering menu. See Access the Engineering menu
on page 14 for information on accessing the Engineering menu.
2. Select Service, select System Configuration, and then touch the OK button.
3. Scroll to Enter Serial Number. Use the up and down arrows on the control panel to enter the
serial number
NOTE: The serial number only contains 10 digits. Any digits entered after the tenth are
ignored.
4. Scroll to Enter Ethernet MAC address, and then touch the OK button. Enter the Ethernet MAC
address using the up and down arrows on the control panel, and then touch the OK button.
5. For DW models only: Scroll to Enter wireless MAC address and then touch the OK button.
6. Enter the wireless MAC address using the up and down arrows on the control panel, and then
touch the OK button.
NOTE: HP Colorlok paper must be used for the Paper Sensor Calibration.
The paper sensor calibrations require one sheet of blank paper for each calibration. The same
sheet of paper can be reused if it is undamaged.
8. Select Calibrate Main tray. The tray will eject one blank page.
10. MFP models only: Scroll to Enter scanner barcode and then touch the OK button.
11. Enter the scanner calibration bar code, and then touch the OK button.
NOTE: The scanner calibration bar code is located underneath the main scan glass on the left
side of the glass.
14. Scroll to the Special Tests menu, and then touch the OK button.
IMPORTANT: Use a stylus or other rounded object to complete the interactive screen
calibration in order to prevent scratching or damaging the screen.
19. Scroll to the System menu, and then touch the OK button.
21. Set the derivative for the country/region. Select from the following choices:
NOTE: The localization information is similar to the information entered after turning the
product on in Audit Mode. However, the derivative has additional country/region specific
settings. This will be the last time you will be prompted to enter language and countryregion
information in this process.
26. Open the Engineering menu. See Access the Engineering menu on page 14 for information on
accessing the Engineering menu.
27. Select the Service menu. See Access the Support Menu on page 14 for information on
accessing the Service menu.
29. Scroll to Trigger All Calibrations, and then touch the OK button.
NOTE: The product automatically restarts and begins the calibrations. The calibrations will
take approximately 20 to 25 minutes and a total of 9 pages will print. When the calibrations are
complete, the control panel will return to the Home screen.
30. From the Ready screen, touch the left arrow, and then select Setup.
31. Scroll to and touch Print Reports, and then select Print Quality Report.
NOTE: If there are any discrepancies in the Print Quality Report, consult the Troubleshooting
Manual for recovery methods.
32. Touch the Back button twice to return to the Ready screen.
33. Open the Engineering menu. See Menu access on page 14 for information on accessing the
Engineering menu.
35. Scroll to the Reports menu, and then touch the OK button.
● 10 tap
● 12 tap
● 61 tap
● 909 tap
For more information on running and verifying tap test results, see Perform tap tests and
interpret results on page 16.
37. Return to the Ready screen, and then complete the customer configurations, including network
settings, preferred paper size and trays, and so forth.
3. Use a small screwdriver to release the tab on the right side of the PCA (callout 1), and lift the
PCA slightly. Release the tab on the left side of the PCA (callout 2), and then remove the PCA.
2 1
3. Remove one screw (callout 1), which requires the T10 Torx driver with the 25 mm (1 in) shaft.
Reinstallation tip Make sure that the encoder disk is seated correctly in the sensor when
reinstalling the PCA.
2. Remove the screw and retention holder that fastens the wireless PCA to the main PCA
3. Remove the wireless PCA connector by lifting the wireless PCA vertically from the main PCA.
NOTE: In this chapter, part numbers are listed only for available replaceable parts.
● Assembly locations
● Scanner assembly
● Internal assemblies
ENWW 143
Order through service or support providers Contact an HP-authorized service or support provider.
HP Officejet Pro X476 and X576 Series Printers User Guide Product user guide CE863-90907
HP Officejet Pro X476 and X576 Series Printers Repair English repair manual (this CN598-90007
Manual manual)
HP Officejet Pro X476 and X576 Series Printers English troubleshooting CN598-90006
Troubleshooting Manual manual
Each kit includes parts and installation instructions. The customer self repair (CSR) level indicates the
expected difficulty the customer will experience when replacing this part:
● A: Easy
● B: Difficult
8120-6313 Power cord (black), 2-wire, 1.8 m (6.0 ft) long—US, Canada, Mexico
8120-8699 Power cord (black), 2-wire, 1.8 m (6.0 ft) long—UK, HK, Singapore, Middle East
8120-6314 Power cord (black), 2-wire, 1.8 m (6.0 ft) long—Europe, Indonesia, Vietnam, Middle East
8121-1168 Power cord (black), 2-wire, 1.8 m (6.0 ft) long— India (6A-2wire)
CN461A#ACQ
CN461A#BHG
CN461A#ACJ
CN461A#BBU
CN461A#BGM
CN461A#AC8
CN461A#AKH
CN461A#AKY
CN598A#ACQ
CN598A#BHG
CN598A#ACJ
CN598A#BBU
CN598A#BGM
CAUTION: Be sure to order the correct part. When looking for part numbers for electrical
components, pay careful attention to the voltage that is listed in the description column. Doing so will
ensure that the part number selected is for the correct product model.
NOTE: In this manual, the abbreviation “PCA” stands for “printed circuit-board assembly.”
Components described as a PCA might consist of a single circuit board or a circuit board plus other
parts, such as cables and sensors.
1 2 3
4
11
10 5
8 6
6 Output bin
8 On/Off button
1
5
4
2
3
3 Power connection
5 Ethernet port
9
1
10
2
4 3
12
11 13
7
5
1 3
4
6 7
2
5
8
13 9
13
10
12
11
Not shown Eject drive gear module (part of output drive kit) CN459-60292 1
Not shown Flap actuator solenoid (part of output drive kit) CN459-60307 1
Not shown Rack-eject lifter flap (part of output drive kit) CN459-40410 1
2
1
3
4
5
7
8
10
11
3 4
1
12
11 13
10
1 Platen CN598-67025 1
NOTE: The platen kit contains a TOF REDI sensor and a print
zone REDI sensor.
8 Printbar CN598-67045 1
2
3
4
7
5
6
2
7
3
4
5
6
Eject drive gear module (part of output drive kit) CN459-60292 Internal assemblies (1 of 3)
on page 157
Flap actuator solenoid (part of output drive kit) CN459-60307 Internal assemblies (1 of 3)
on page 157
Rack-eject lifter flap (part of output drive kit) CN459-40410 Internal assemblies (1 of 3)
on page 157
CN459-40410 Rack-eject lifter flap (part of output drive kit) Internal assemblies (1 of 3)
on page 157
CN459-60292 Eject drive gear module (part of output drive kit) Internal assemblies (1 of 3)
on page 157
CN459-60307 Flap actuator solenoid (part of output drive kit) Internal assemblies (1 of 3)
on page 157
A E output bin
accessories eject flap sensor PCA, removing locating 149
ordering 144 128
after-service checklist 5 electrostatic discharge (ESD) 2 P
ESD (electrostatic discharge) panels
B precaution during parts parts list 152
bin, output removal 2 parts 143
locating 149 ethernet port cover locations 152
locating 150 door locations 152
C internal assembly locations
cautions iii F 156
checklists front cover, removing 35 panel locations 152
after-service 5 pliers, required 3
preservice 5 I ports
conventions, document iii ink cartridges locating 150
covers door release, locating 149 post-service tests 6
front, removing 35 input tray preservice checklist 5
left door, removing 23 locating 149 print quality
left front, removing 27 interface ports test 6
left rear, removing 26 locating 150
locations 152 internal assembly R
parts list 152 locations 156 rear cover, removing 22
right, removing 36 parts list 156 removing parts
top cap, removing 33 cautions for 2
covers, removing L checklists 5
rear 22 left door, removing 23 Eject flap opto PCA 128
left front cover, removing 27 front cover 35
D left rear cover, removing 26 left door 23
diagrams 143 left front cover 27
covers. panels, and doors 152 M left rear cover 26
internal assemblies 156 main PCA, removing 132 main PCA 132
document conventions iii rear cover 22
document feeder N right cover 36
locating 149 notes iii tools, required 3
replacing 49 top cap 33
door release, locating 149 O replacing
doors ordering document feeder 49
parts list 152 product documents 144 parts 2
supplies and accessories 144 scanner assembly 53
S
scanner assembly
replacing 53
screwdrivers, required 3
screws
replacing 2
service
tools, required 3
static precautions 2
supplies
ordering 144
T
tests
post-service 6
print-quality 6
tips iii
tools, required 3
top cap, removing 33
trays
locating 149
U
USB port
locating 150
W
warnings iii
www.hp.com
*CN598-90007*
*CN598-90007*
CN598-90007
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