Dfmea Report

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L P

OVELY ROFESSIONAL U NIVERSITY

TEAM "BLIZZARDS"

ELECTRICAL REPORT

E-Bike Racing Challenge-2017


Potential Potential Failure Potential Current Process
Process Step Failure Mode Effects SEV Causes OCC Controls DET RPN
when the
welding is
when the analysis software
improper and
appropriate such as
may lead to total the material
welding is not SOLIDWORKS,
collapse and usage is not
CHASSIS done. when the 10 8 ANSYS etc. can be 1 80
vibration in the studied or
material type is implemented to
vehicle. analyzed
not chosen prevent this type of
properly in an
properly. analyzing failure.
software.
steering ratio chances of
varies, tie rod accident is more improper
STEERING
alignment, due to improper 8 designing and 9 steering calculation 4 90
SYSTEM steering stability of mounting.
geometry. vehicle, tire wear.
control of the
improper vehicle may be good quality fasteners
joining with lost which may quality les and tires that are
TYRES steering links, lead to accident. 5 fasteners and 4 having good results 5 75
high wear and Skidding on wet tires. with quad torc
tear of tires. roads may affect vehicles are used
the performance.
deformation due
improper
to overheating, very less idea
lubrication, low appropriate lubricant
Low efficiency about the type of
MOTOR quality motor Leading to less 8 3 is to be used to fulfil 3 65
milage lubricant used
the purpose.
for heat transfer.
improper
Battery switches and batteries
BATTERY
selection motor will not improper wiring from reputed
6 8 8 25
start. and design. companies are to be
purchased.

low quality ensure proper bearing


low quality
leads to high chain used for is used, ensure that
TRANSMISSION bearing,
vibration, poor 7 chain drive, 10 drive is parallel to 10 15
SYSTEM improper gear
performance. poor bearing drive shaft, proper
meshing.
material. greasing is made.
improper low brakes may less importance
BRAKES lead to panic 10 to brake wires 7 brake calculations. 7 35
design
situation. and brake oil.
may lead to total
improper
SUSPENSION selection of
collapse and
10
improper
6
load distribution
9 28
SYSTEM vibration in the mountings analysis
suspension
vehicle.
chances of
SWING ARM selection of due to improper 9 6 8 20
material stability of mountings analysis
vehicle, tire wear.

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