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    Grinding Technology HPGR

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    worquera2507
    The document discusses grinding technology from TAKRAF, a supplier of equipment and systems for mining and cement industries. It describes TAKRAF's product portfolio including their high-pressure grinding rolls (HPGR) which provide efficient size reduction with low energy usage. The HPGRs can be used for crushing, grinding, and processing minerals. The document also outlines TAKRAF's maintenance and safety practices for HPGRs, as well as their pilot HPGR equipment available for on-site materials testing.

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    Grinding Technology HPGR

    Uploaded by

    worquera2507
    228 views6 pages
    The document discusses grinding technology from TAKRAF, a supplier of equipment and systems for mining and cement industries. It describes TAKRAF's product portfolio including their high-pressure grinding rolls (HPGR) which provide efficient size reduction with low energy usage. The HPGRs can be used for crushing, grinding, and processing minerals. The document also outlines TAKRAF's maintenance and safety practices for HPGRs, as well as their pilot HPGR equipment available for on-site materials testing.

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    The document discusses grinding technology from TAKRAF, a supplier of equipment and systems for mining and cement industries. It describes TAKRAF's product portfolio including their high-pressure grinding rolls (HPGR) which provide efficient size reduction with low energy usage. The HPGRs can be used for crushing, grinding, and processing minerals. The document also outlines TAKRAF's maintenance and safety practices for HPGRs, as well as their pilot HPGR equipment available for on-site materials testing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    228 views6 pages

    Grinding Technology HPGR

    Uploaded by

    worquera2507
    The document discusses grinding technology from TAKRAF, a supplier of equipment and systems for mining and cement industries. It describes TAKRAF's product portfolio including their high-pressure grinding rolls (HPGR) which provide efficient size reduction with low energy usage. The HPGRs can be used for crushing, grinding, and processing minerals. The document also outlines TAKRAF's maintenance and safety practices for HPGRs, as well as their pilot HPGR equipment available for on-site materials testing.

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    GRINDING TECHNOLOGY

    Optimized Solutions for Comminution in Mining


    and Cement

    TENOVA
    TENOVA. is a worldwide
    INNOVATIVE supplier of
    SOLUTIONS advanced
    FOR METALStechnologies,
    AND MINING products and engineering services
    for the mining and metals industries.
    Tenova TAKRAF is an integrated solutions provider to the global mining, bulk material handling, minerals processing
    and beneficiation industries, offering innovative technological solutions as well as process and commodity know-
    ledge along the industry value chains. With the integration of the well-known DELKOR and, more recently, the Tenova
    Advanced Technologies (formerly Bateman Advanced Technologies) brand of products into TAKRAF, our portfolio
    for the mineral processing and beneficiation sectors has been considerably enhanced.

    TAKRAF is a key supplier of equipment and systems for open pit mining and bulk handling, having provided hundreds
    of complete systems, as well as individual machines, to clients all over the world. Based upon more than a century of
    experience and know-how, the product range stretches from overburden removal, raw material extraction, conveying,
    processing, comminution, homogenizing, blending and storage to onward transport or shipment.

    TAKRAF provides the full range of services, from feasibility studies, planning, engineering and design to fabrication,
    supply, erection and commissioning, technical assistance, service and after-sales service for plants, systems and
    equipment. Its equipment has proved robust and reliable in adverse geological conditions, in extreme climates with
    temperatures down to minus 45°C, in dust, wind or extreme humidity, as well as in seismic zones and altitudes of up to
    5,000 m above sea level or in underground applications.

    TAKRAF has committed to both environmental and social sustainability in their business interactions and has adopted
    a Zero harm approach to safety under the SAFETY FIRST promise of the Tenova Group.

    COMPETENCE IN CRUSHING TECHNOLOGY

    The extensive know-how of our highly qualified engineers creates


    a solid foundation for the engineering and construction of such ma-
    chinery.

    Rapid delivery and assured high quality are guaranteed by Tenova’s


    policy of close co-operation with clients and decades of experience
    in the engineering, design, fabrication and installation/commissioning
    of mining and bulk handling equipment and systems.

    Through our own in-house workshop, we are also able to offer


    “Made in Germany” fabrication solutions. Thanks to a skilled and
    passionate workforce and the adoption of TAKRAF’s integrated
    management system certified according to ISO 9001, ISO 14001
    and BS OHSAS 18001, the Lauchhammer workshop is able to
    maintain the highest quality standards whilst meeting the most
    demanding of delivery schedules.
    TAKRAF HPGR

    „„ Outstanding size reduction as result of interparticle comminution between the rolls


    „„ High throughput rates at comparably low operating cost
    „„ Low specific energy demand
    „„ Proven alternative for SAG mill in SAG/ball mill circuits
    „„ Improves energy efficiency or throughput in existing ball mill plants
    „„ Proven alternative for tertiary & quaternary crushers and rod mills
    „„ Can perform final grinding duty in fine grinding circuits (iron ore pellet feed)
    „„ Enhances leaching performance and flotation efficiency
    „„ Type of roller surface customized for different applications

    Machine size TRP 2-08.03 TRP 5-02.06 TRP 7-04.08 TRP 8-04.12 TRP 9-1.11 TRP 13-1.14
    Force (kN) 850 6,000 6,500 8,500 9,300 12,500
    Roll diameter (mm) 800 1,200 1,400 1,400 1,800 1,800
    Roll width (mm) 250 600 800 1,200 1,100 1,400
    Throughput (t/h) 50 150 300 500 750 1,200

    Machine size TRP 16-1.18 TRP 21-2.20 TRP 24-3.20 TRP 27-3.22 TRP 27-4.22 TRP 30-4.24
    Force (kN) 16,000 20,500 24,000 27,000 27,000 30,000
    Roll diameter (mm) 1,800 2,200 2,600 2,600 2,700 2,700
    Roll width (mm) 1,800 2,000 2,000 2,200 2,200 2,400
    Throughput (t/h) 1,625 2,100 2,800 3,500 4,200 5,100

    TYPICAL OPERATING CHARACTERISTICS

    „„ Throughput Rates up to 5,100 t/h


    „„ Installed Power up to 2 x 5,200 kW
    „„ Specific Pressures up to 6.0 N/mm²
    „„ Potential Feed Size (for biggest roll ø) up to 80 mm
    „„ Typical Specific Energy Consumption 0.8-2.8 kWh/t (Ore Specific)
    „„ Weight of HPGR 25 to 450 t
    MAINTENANCE - SAFE AND EASY

    5
    3

    1 Movable pre-bin and feeding device for 4 Roller transport cart eliminates the need for
    better access of the HPGR an overhead crane

    2 Main wear parts can be serviced with 5 Connection of gearbox and roller with
    integrated lifting equipment flange and special bolt type, for faster
    dis- / connection of roller and gearbox and
    3 Quick coupler and integrated lifting no need of displacing and realigning the
    device for safe and fast opening of the gearbox for roller exchange
    frame
    PILOT HPGR

    Pilot HPGR for on-site material testing, easy to transport in a 20” container:

    „„ HPGR type: TRP 2-08.03 „„ Feed moisture: max. 5 %


    „„ Roller diameter: 800 mm „„ HPGR product: 95 % < 10 mm,
    „„ Roller width: 250 mm 80 % < 8 mm
    „„ Throughput rate: 45 – 60 t/h „„ Variable speed: 18 – 22 RPM
    „„ Feed material: various ores „„ Reference force: 2,5 – 6,5 N/mm2
    „„ Feed particle size: 100 % < 35 mm, „„ Motor rating: 2 x 200 kW
    80 % < 30mm „„ Roller surface: stud lining /welded surface
    TAKRAF GmbH
    Lustheide 85
    51427 Bergisch Gladbach - Germany
    T + 49 2204 30813 23
    ruediger.dicke@tenova.com

    TAKRAF GmbH
    Torgauer Straße 336
    04347 Leipzig - Germany
    T + 49 341 2423 500
    takraf.sales@tenova.com

    Tenova S.p.A.
    Via Gerenzano, 58
    21053 Castellanza - Italy
    T + 39 0331 444111
    tenova@tenova.com

    www.takraf.com

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