BS Iv Himalayan Parts Catalogue PDF
BS Iv Himalayan Parts Catalogue PDF
BS Iv Himalayan Parts Catalogue PDF
Foreword 1
We take pleasure in releasing this Spare Parts Catalogue for Himalayan Motorcycle.
This Catalogue has been specially designed for identification of correct part number to help in ordering Spare Parts, Special Tools and Service Publications
from the company.
Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only Royal
Enfield Genuine Spares.
The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and relative
location in its respective assembly.
Due to continuous improvements in the motorcycle, the part nos. and / or illustrations are subject to change without prior notice. However the changes will
be intimated through technical Service Bulletin subsequently and periodically which must be updated by you in the catalogue at your end.
The part numbers and description were correct at the time of printing. While extreme care is taken in publishing this catalogue. We shall not be held
responsible for any errors/omissions or wrong interpretations and consequent loss of any nature due to any of the above.
ROYAL ENFIELD
(A Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
E-mail : support@royalenfield.com
“© Copyright 2017, Royal Enfield (A Unit of Eicher Motors Limited). All Rights Reserved. No part of this Spare Parts Catalogue shall be
copied, distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains
the sole owner of this manual .”
For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index.
Kindly follow the below tips on usage of this catalogue
ILLUSTRATION
Illustration given in this catalogue helps in identifying the shape of the part in its relative assembly.
A1
10 12
Key Nos.
3&4
9
A2
Key Nos.
4
1 to 8 13
3
2
Key No. Which make
up the assy. Numeric Key No.
7
1
00-00 General Information 3
The numeric key number is provided to serve as the identification of the part with its part number.
Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key
numbers of individual items or group number which make up such assembly / kit are given in illustration.
00-00 General Information 4
2. PART NUMBER
The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part
numbers are not given, are not individually serviced.
3. DESCRIPTION
The description of the part assigned to the individual item kit / assembly is mentioned in this column.
4. QUANTITY
The number of individual items, kits or assemblies required for one vehicle is mentioned here.
6. REMARKS
Special instruction if any, are provided in this column.
Contents 5
Page Page
Group No. Description Group No. Description
No. No.
01 - 00 Vehicle Kits 11,17 06 - 50 Rider & Pillion Footrest 55
06 - 25 Top Bracket & Windscreen 43 09 - 30 TCI, Ignition, Starting, Magneto & Battery 79
01 - 00 Vehicle Kits 02 - 00 Air Filter & Battery Carrier 03 - 00 Pulse Air Valve
Page Page Page
16 18 20
06 - 35 Rider & Pillion Seat 06 - 40 Side Panels LH & RH 06 - 45 Front & Rear Mudguards
Page Page Page
46 48 50
00-10 Group Index - Pictorial 8
06 - 50 Rider & Pillion Footrest 06 - 55 Rear Suspension 06 - 60 Rear Swing Arm, Bearings, Chain
Page Page Adjusters, Guard, Pad & Saree Guard
54 56 Page
58
08 - 10 Rear Disc Brake 09 - 00 Lighting & Instrument Cluster 09 - 10 Wiring Harness, Fuse Box
Page Page Holder, Fuses & Strap
70 72 Page
74
00-10 Group Index - Pictorial 9
09 - 20 Sensors, Common Key, 09 - 30 TCI, Ignition, Starting, 10 - 00 Centre & Side Stand
Switches, Horn & Flasher Magneto & Battery Page
Page Page 80
76 78
1 2 5 3 4 16 6 4
6 9
7 10
1 8
4 4 2 11
3 3 3
2 5
7
17 14 12 17
8 15 13
14 2
1 18 18
888475 576133/b 1041201/c 1 585968/a
5 6 7 19 20 8 19 20
18 18
17 17
16 16
10 1 1
11 21
15
2 15
2
12 14 3 14 3
23 13 4 13 4
5 5
12 6 12 6
25 11 11 7
29 8 8
574380/e 28 27 26 888476 587325/d 9 587326/d 9
9 19 10 18
11 20 12
19
1
15
2 2 2
14 13 14 4
4 4
7 7
888506 10 8
888504 8 888136 888505 9
13 14 13 15 10 16 10
12
11 11
12 12
11
11 12 23 23
21 2
14 4 22 22
888507 9
8 888478 888631 888630
01 - 00 Vehicle Kits 11
17 18 1 19 20
1
7 8 8
5 6 5 14 15
7 7
15 14 1312 3 1312
1 2
8 8
888483 888484 888485 888118
29 30 31 32
A2 A2
3 A4
4 3 4
2 12 34 35 2 910 10
910 10 11 c bd
1 16 13 1
5 6 5 6
f 9
9 16
8 ea 8
11 10 9 7 10 10 15 g 7 10 10
17 14
888486 587311/b 585027/a 594721/a
01 - 00 Vehicle Kits 13
33 34 35 36
910 10 12 34 35
11 c bd c bd
13 cb
9 f
f
10 10 ea ea g
15 g ea g
14
587519/a 587313 587223/a 594714/a
37 5 6 38 5 39 6 40
4 4
3 3
18 18
19 19
26 26 25 21 26
25 21 22 25
22
587909/D 888487 888488 888489
41 42 43 44 1
2
3 4
5
a bc d e f g h
6j 9
10
98
7 kl 8
11
18 13
19 23 14 m
24 gh i 7 10
27 11 11
12
888151 888490 888492 587304/b 12
45 46 47 48
3 4
5
a bcd e f g h a bcd e f g h a bc d fgh
11 11
12
587400/b 594689/a 594690/a 587856/a 12
01 - 00 Vehicle Kits 15
49 50 51
jk l jk
i m m
gh gh i
11 11
12
594696/a 594697/a 594721/a 12
01 - 00 Vehicle Kits 17
A1
Key Nos.
5
3&4 11
A2 6
Key Nos.
1 to 8 10 12
A2
4
13
3
2
1
02 - 00 Air Filter & Battery Carrier 19
1 2 3 4 5 6 7
18
12
17
16 13
13
15
11
14
9
10
8
03 - 00 Pulse Air Valve 21
15 1
3 4
1
5
2
5
6
13 5
12
9
14
7
11
1
10
9
1
04 - 00 Exhaust Pipe & Silencer 23
1
2
3 4
16 10
5 7
8
9
11
15
14
A1 17 12
Key Nos. 14
1 to 18 13
18 2
A2
Key Nos. 1
17 (2 Nos)
& 18
05 - 00 Handle Bar 25
1 2
3
05-10 Control Cables 27
A1
Key Nos. 7 8
5
23, 25, 26,
1 4
27, 28 & 29 2
3 6
9
13
10 11 12
14
7
15
19 16
36 37
20
14 21 6 17
18
6
30 15
22
23
24 16
31 32
25
34
14
35 29
33 28 27 26
06 - 00 Frame LH Side 29
7 8
5
1 4
2
3 6
9
13
10 11 12
14
7
15
19 16
36 37
20
14 21 6 17
18
6
30 15
22
23
24 16
31 32
25
34
14
35 29
33 28 27 26
06 - 00 Frame LH Side 31
32
30 29 28 31
11 29 1
27 28
26
25
15
24 14 2
13
23 3
4
22 12
11
21 6
20 8 6
10 6
19 9 5
18 6
17 7
6 3
3
16 8
8
06 - 10 Frame RH Side 33
32
30 29 28 31
11 29 1
27 28
26
25
15
24 14 2
13
23 3
4
22 12
11
21 6
20 8 6
10 6
19 9 5
18 6
17 7
6 3
3
16 8
8
06 - 10 Frame RH Side 35
A1 1
Key Nos. 2
10, 11 (2 3 4
Nos.) & 12
5
6
7 8
9
10
11
4 12
15
13
9 14
4 16
17
4
06 - 15 Steering Stem 37
A1
Key Nos.
1 to 6, 20
8 to 21 23 24 19
22 18
A2
A2
27
Key Nos. 28
25 17
1 to 20 26
1
A3 16
Key Nos.
1, 2, 4, 8,
14 & 19 A1
A4 2
3
Key Nos. 21 15 4
5
2, 4, 7, 6
13 & 18
A5 14
13
Key Nos.
15, 19 & 20
12
A6 A7
7
Key Nos. Key Nos. 11
2, 4, 7, 8, 2, 4, 8, 9, 10
8
9, 10 & 14 14 & 21 9
06 - 20 Front Suspension 39
A3
Key Nos.
1, 2, 4, 8, 20
23 24 19
14 & 19 22
A2 18
A4 27
Key Nos. 28 17
25
2, 4, 6, 26
13 & 19 1
16
A5
Key Nos.
A1
15, 18 & 19
2
A6 3
21 15 4
Key Nos. 5
6
2, 4, 7, 8,
9, 10 & 14
14
A7 13
Key Nos.
2, 4, 8, 9, 12
14 & 21
7
11
10
8
9
06 - 20 Front Suspension 41
A1
Key Nos.
13
11 (4 Nos.),
12 (4 Nos.),
& 13 12
11
12
11
10
9 14 15
8 16 14
6 7 15
16
4 5
14
15
16
19 8
17
6
18 7 20
3 5
2
1
22
21
23
22 2
06 - 25 Top Bracket & Windscreen 43
16
15
14 1
13
2
12
11 3
2
4
10 7
8
5
9
06 - 30 Fuel Tank 45
4 3
4 3
06 - 35 Rider & Pillion Seat 47
2
3
5
4
3 5
06 - 40 Side Panels LH & RH 49
A1 15 26 28
24
Key Nos. 25
13 10
10, 11, 12,
22 & 23
A2
11
Key Nos. 1 13
12
10, 11, 12,
22 & 23
5 13
24
2 14
25
17
16
27 3 23
15 14
22
6
4
21
7 11
9 14
18
19
20
8
06 - 45 Front & Rear Mudguards 51
A1 15 26 28
24
Key Nos. 25
13 10
10, 11, 12,
22 & 23
A2
11
Key Nos. 1 13
12
10, 11, 12,
22 & 23
5 13
24
2 14
25
17
16
27 3 23
15 14
22
6
4
21
7 11
9 14
18
19
20
8
06 - 45 Front & Rear Mudguards 53
A1 3
Key Nos.
3 2 1
1, 5 & 6 2
4
1
A2
4
Key Nos.
1, 5 & 7
A3
Key Nos. 6 7
8 & 14
5 8
A4 5
8
Key Nos. 3 3
9
8 & 15
10
15
11 11 14
12 12
13
13
06 - 50 Rider & Pillion Footrest 55
A1
3
Key Nos.
2
7, 8 (8 Nos.),
10 (2 Nos.),
4, 5 &12 (2 nos.)
1
4 5
11 2
8 6
13 2
12
8
12 8 7
8
11
8
9
2
10
06 - 55 Rear Suspension 57
11 14
10
8
9
7 12 17
3 10 13
12 11 16
4 13 17
5 15
4 18
6
19
4
1
19 20
5
4 21
3
A1 A2
Key Nos. Key Nos.
9,10 (2 Nos.), 15,16 (2 Nos.),
11 (2 Nos.) 17 (4 Nos.) 22 22
06 - 60 Rear Swing Arm, Bearings, Chain Adjusters, Guard, Pad & Saree Guard 59
11 14
10
8
9
7 12 17
3 10 13
12 11 16
4 13 17
5 15
4 18
6
19
4
1
19 20
5
4 21
3
A1 A2
Key Nos. Key Nos.
9,10 (2 Nos.), 15,16 (2 Nos.),
11 (2 Nos.) 17 (4 Nos.) 22 22
06 - 60 Rear Swing Arm, Bearings, Chain Adjusters, Guard, Pad & Saree Guard 61
A1 1 2 3
Key Nos. 4
A2 & A3
A2 5
Key Nos.
4, 5, 6, 7, 8, 12,
13(2 Nos.), 14,15
A3 6
Key Nos.
1, 2 & 3
A4
Key Nos. 7
7 (36 Nos.),
8 (36 Nos.)
8
A5
Key Nos.
12, 13 (2 Nos.) 15
14 13 12 11 10 9
A6 17 16 13
Key Nos.
9, 10, 11 & 17
07 - 00 Front Wheel 63
A3 A6 A7
Key Nos. Key Nos. Key Nos.
9 (2 Nos.), a to g a to c & e to g
10 (4 Nos.)
A1
A2
A4 A5
3 4
2 9
9 10 10 12
11
34 35 13
16 c b d
1
5 f
16 c b d
9 10 10
e a g
8
14
7 15
07 - 10 Front Disc Brake 65
A1 6
Key Nos. 5
A2 & A3
4
A2
Key Nos.
5, 18, 19, 21, 3
22, 25 & 26
A3
Key Nos.
12
3, 4 & 6
2 7
A4 16
8
Key Nos. 10 9
11
25 & 26 12
(36 Nos. each) 13
1 16 15
17
A5 19 18
Key Nos. 20
10, 11, 18 (2 Nos.) 26
21
& 19 (2 Nos.) 22
25 19
A6 A7 23 18
24 8
Key Nos. Key Nos.
14
7, 8, 9, 23 & 24 13, 14 & 27
27
08 - 00 Rear Wheel 67
A1 6
Key Nos. 5
A2 & A3
4
A2
Key Nos.
5, 18, 19, 21, 3
22, 25 & 26
A3
Key Nos.
12
3, 4 & 6
2 7
A4 16
8
Key Nos. 10 9
11
25 & 26 12
(36 Nos. each) 13
1 16 15
17
A5 19 18
Key Nos. 20
10, 11, 18 (2 Nos.) 26
21
& 19 (2 Nos.) 22
25 19
A6 A7 23 18
24 8
Key Nos. Key Nos.
14
7, 8, 9, 23 & 24 13, 14 & 27
27
08 - 00 Rear Wheel 69
A3
Key Nos.
1
a to h
A2
A6 2
Key Nos.
3 4
a to d, f, g & h
A3
A6 5
Key Nos.
g to m
a b cd e f g h
A7 A1
6 9
Key Nos.
g to k & m 8
A8 j k l
Key Nos.
11 & 12
m
10
g h 7
i
11 11
12 12
A5
12 12
08 - 10 Rear Disc Brake 71
4 5
6
2 3
1
8 9
10
10 11 10
11 11
09 - 00 Lighting & Instrument Cluster 73
1
3 4 5 7 8
9
09 - 10 Wiring Harness, Fuse Box Holder, Fuses & Strap 75
1 4 5
2
7 10
9
12 14
13
11
09-20 Sensors, Common Key, Switches, Horn & Flasher 77
1 2
3 4
9
6 8
09 - 30 TCI, Ignition, Starting, Magneto & Battery 79
1
2 10 11
9 4
3
4
7
2 5
6
10 - 00 Centre and Side Stands 81
1
12 - 00 Tool Kit 85