Tbts Parts Catalogue PDF

Version 2.
0
Spare Parts Catalogue
SPARE PARTS CATALOGUE THUNDERBIRD TWINSPARK VERSION 2.0
1
Foreword
We take pleasure in releasing this Updated THUNDERBIRD TWINSPARK Spare Parts Catalogue (Version 2.0).
The Catalogue has been specially designed for identification of correct part number to help in ordering Spare Parts, Special Tools and Service Publications
from the company.
The Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only
Royal Enfield Genuine Spares.
The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and relative
location in its respective assembly.
Due to continuous improvements in the motorcycle, the part nos and / or illustrations are subject to change without prior notice. However the changes will
be intimated through technical Service Bulletin subsequently and periodically which must be updated by you in the catalogue at your end.
The part numbers and description were correct at the time of printing. While extreme care is taken in publishing this catalogue. We shall not be held
responsible for any errors/omissions or wrong interpretations and consequent loss of any nature due to any of the above.
For enquiry, suggestions or feedback may write to us ...
SERVICE HEADQUARTERS :
ROYAL ENFIELD
(A Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
E-mail : customerservice@royalenfield.com
distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains
Part No. 597435/b, Version 2.0 / TRAB / Qty. 400 / Jan. 2013
Developed & Printed at Jiju Graphics 98400 57140
2
00-00 General Information
For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index.
Kindly follow the below tips on usage of this catalogue
 ILLUSTRATION
Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.
02-10 AIR FILTER

Group no.
Alpha-Numeric Key
No. for assy.
1 1
3
14
A1
2
Key Nos.
All Except 4
1,3
7 5
Key No. Which make

up the assy. 6
13
7
12
8
11
Numeric Key No.
9
10
9
3
 PART NUMBER LIST

1 2 3 4 5 6 7
KEY Part MOQ

DESCRIPTION QTY. REFERENCE REMARKS
No. Number Nos.
1. KEY NUMBER (KEY NO.)

The numeric key number is provided to serve as the identification of the part with its part number.
Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key
numbers of individual items or group number which make up such assembly / kit are given in illustration.
4
2. PART NUMBER
The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part
numbers are not given, are not individually serviced.
3. DESCRIPTION
The description of the part assigned to the individual item kit / assembly is mentioned in this column.
4. QUANTITY
The number of individual items, kits or assemblies required for one vehicle is mentioned here.
Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle the
sizes only is applicable, depending upon the repair / matching requirements.
5. REFERENCE
Parts Revision / Modifications related to Technical Service Bulletin Number mentioned in this column. The part numbers which are
displayed in this column are meant for reference only (Belongs to Kits Child Part or Not Served Items).
6. REMARKS
Updated / Modified or alternate Part Numbers is provided for reference purpose.
7. M.O.Q.
Number of Items Minimum Quantity to be ordered to our Spare Parts department (SPD). So that they can serve you minimum
packed / ordered quantity. It may varies from item to item by Price, Size or Shape as applicable.
5
Contents
Group No. Description Page No. Group No. Description Page No.
00-00 GENERAL INFORMATION ........................................................................ 2 04-10 SEAT ASSEMBLY ..................................................................................... 95

00-10 GROUP INDEX PICTORIAL ..................................................................... 6 05-00 REAR SHOCK ABSORBER & CENTER STAND ASSEMBLY ................. 97
01-10 ENGINE .................................................................................................. 13 05-10 REAR CHAIN & GUARD ......................................................................... 99
01-20 ENGINE COVER RH .............................................................................. 15 05-20 SWING ARM ASSEMBLY ....................................................................... 101
01-30 CRANK CASE RH - COVER SIDE ........................................................ 21 05-30 REAR WHEEL ...................................................................................... 103
01-40 CYLINDER & HEAD ASSEMBLY ............................................................ 27 05-40 REAR BRAKE (DRUM) ......................................................................... 107
01-50 ENGINE COVER LH ............................................................................... 33 05-50 BRAKE PEDAL ..................................................................................... 109
01-60 CRANK CASE LH - COVER SIDE .......................................................... 35 05-60 REAR MUDGUARD ............................................................................... 111
01-70 CLUTCH ................................................................................................. 39 06-00 RIDER & PILLION FOOT REST ASSEMBLY - LH & RH ....................... 117
01-80 CRANK CASE LH ................................................................................... 41 06-10 SIDE PANEL LH & RH .......................................................................... 119
01-90 CRANK CASE RH .................................................................................. 43 06-20 SIDE DECOR ....................................................................................... 121
01-100 GEAR TRAIN ASSEMBLY ....................................................................... 49 06-30 FRAME .................................................................................................. 123

07-00 BATTERY, BATTERY CARRIER AND HARNESS .................................. 127
02-00 CV CARBURETOR (BS 29) .................................................................... 53
07-10 HEAD LAMP & TAIL LAMP .................................................................... 129
02-10 AIR FILTER ............................................................................................. 59
07-20 INSTRUMENTAL CLUSTER ................................................................ 131
02-20 SILENCER & EXHAUST PIPE ................................................................ 61
07-30 SWITCHES AND FITMENTS ................................................................ 133
03-00 HANDLE BAR & CONTROLS ................................................................. 65
07-40 TCI SYSTEM ......................................................................................... 135
03-10 CONTROL CABLES ............................................................................... 67
07-50 TRAFFICATOR LIGHTS ........................................................................ 137
03-20 MASTER CYLINDER ASSEMBLY (OLD TYPE) ...................................... 69
08-00 TOOL KIT, FIRST AID KIT AND HELMET LOCK ................................... 139
03-30 CALIPER ASSEMBLY (OLD TYPE) ......................................................... 71
08-10 SPECIAL TOOLS LIST - A (COMMON) ................................................. 141
03-40 MASTER CYLINDER ASSEMBLY (BBI) .................................................. 73
08-20 SPECIAL TOOLS LIST - B .................................................................... 143
03-50 CALIPER ASSEMBLY (BBI) .................................................................... 75
09-00 WALL CHARTS LIST (DOMESTIC) ...................................................... 145
03-60 HEAD BRACKET & STEERING STEM ................................................... 77
09-10 ALL UCE SERVICE PUBLICATION LIST (DOMESTIC) ....................... 147
03-70 FRONT FORK (GABRIEL) ...................................................................... 81 09-20 AFTER MARKET PARTS - A .................................................................. 149
03-80 FRONT MUDGUARD .............................................................................. 85 09-30 AFTER MARKET PARTS - B ................................................................. 151
03-90 FRONT WHEEL ...................................................................................... 87 10-00 PART NUMBER INDEX ........................................................................ 152
04-00 FUEL TANK ............................................................................................. 91 11-00 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE ............. 161
6
00-10 Group Index - Pictorial
01-10 Engine 01-20 Engine Cover RH 01-30 Crankcase RH - Cover Side

Page Page Page
12 14 20
01-40 Cylinder & Head assembly 01-50 Engine Cover LH 01-60 Crankcase LH - Coverside
Page Page Page
LOCTITE
26 32 34
01-70 Clutch 01-80 Crankcase LH 01-90 Crankcase RH

Page Page LOCTITE
Page
38 40 42
7
01-100 Gear Train Assembly 02-00 CV Carburetor (BS 29) 02-10 Air Filter
Page Page Page
48 52 58
02-20 Silencer & Exhaust Pipe 03-00 Handle Bar & Controls 03-10 Control Cables
Page Page Page
60 64 66
03-20 Master Cylinder Assembly (Old Type) 03-30 Caliper Assembly (Old Type) 03-40 Master Cylinder Assembly (BBI)
Page Page Page
68 70 72
8
03-50 Caliper Assembly (BBI) 03-60 Head Bracket & Steering Stem 03-70 Front Fork (Gabriel)
Page Page Page
74 76 80
03-80 Front Mudguard 03-90 Front Wheel 04-00 Fuel Tank

Page Page Page
84 86 90
04-10 Seat Assembly 05-00 Rear Shock Absorber & Center Stand Assy. 05-10 Rear Chain & Guard
Page Page Page
94 96 98
9
05-20 Swing Arm Assembly 05-30 Rear Wheel 05-40 Rear Brake (Drum)
Page Page Page
100 102 106
05-50 Brake Pedal 05-60 Rear Mudguard 06-00 Rider Foot Rest Assy-LH&RH
Page Page Page
108 110 116
06-10 Side Panel LH & RH 06-20 Side Decor 06-30 Frame

Page Page Page
118 120 122
10
07-00 Battery, Battery Carrier and Harness 07-10 Head Lamp & Tail Lamp 07-20 Instrumental Cluster
Page Page Page
126 128 130
07-30 Switches and Fitments 07-40 TCI System 07-50 Trafficator Lights
Page Page Page
132 134 136
08-00 Tool Kit, First Aid Kit & Helmet Lock 08-10 Special Tools List - A (Common) 08-20 Special Tools List - B
Page Page Page
138 140 142
11
09-00 Wall Charts List (Domestic) 09-10 All UCE Service Publication List (Domestic) 09-20 After Market Parts - A
Page Page Page
144 146 148
09-20 After Market Parts - B 10-00 Part Number Index 11-00 SB Checklist for Parts Cat. Update
Page Part No. Key No. Page No. Part No. Key No. Page No. Part No. Key No. Page No. Page SB RECEIVED UPDATED DATE & SIGN OF SB RECEIVED UPDATEDDATE & SIGN OF
Page
150 152 NO. DATE BY PARTS
INCHARGE
NO. DATE BY PARTS
INCHARGE
161
12
01-10 Engine
1 4,5
13
01-10 Engine
KEY Part MOQ

No. Number Nos.
1 859021 Engine without Carburetor, Self Starter Motor 1 1
2 859030 Crankcase Assembly with Bearings 1 1
3 861020 Engine with Self Starter Motor (UCE ES Buffed) 1 1
4 390066 15W50 API SL Engine Oil - 210 LTS 1
5 390067 15W 50 API SL Engine Oil - 50 LT 1
6 390068 1 10
7 390069 24
14
01-20 Engine Cover RH
A1 50
Alternate Type
51 41
Key No’s 52
1 to 4, 8 to 19, 20 (2 Nos.), 1 42 55 42
21, 25 (2 Nos.) 28, 39, 31, 40
32, 34 to 37, 50 & 51 49 49 43
43
48 44
2 44
47 45 53
A2 3 46
4 46 47
Key Nos.
54
12 to 18
5
39
25
6
A3 8 38
7 37 35 33
Key Nos. 34
23
36
9 32
43 to 49
31
23
10 22
A4
30
Key Nos. 20
21
24
11 (2 Nos.), 19
20
22, 23 (10 Nos), A2 17 18 25
24 (2 Nos), 15 16 26
14
26 (2 Nos), 13 23
28
27 (4 Nos) & 33 12 29 27
11
15
KEY Part MOQ

No. Number Nos.
A1 861027 RH Cover Assembly Complete 1 Buffed 1
A2 570726 Cap, Oil Filter Sub Assembly 1 1
A3 888100 Kick Boss Repair Kit (TBTS) 1 1
A4 888103 Bolt Reapir Kit RH Crankcase Cover 1 1
1 861028 Cover RH Sub Assembly 1 SB - 650 1
2 570183/d Jet, Crankshaft RH 1 20
3 500622/b Oil Seal, Crank Feed 24 x 10 x 7 1 1
4 550028 Circlip 24N 1 10
5 570013 Pulser Coil Fixing Screw (Hex Socket Head Cap Screw M5X16) 2 20
570718/a Hex Socket Head Cap Screw -M5 x 30 12.9 Grade 3 SB - 681 Alternate No. 570720 1
6
550095/a Allen Screw - M6x30 3 SB - 681 Old Type 10
7 570416/i Gasket - Cover RH 1 2
8 570425 Hex. Screw, M5 X 12 6 50
9 570426/h Gasket, Cover Plate 1 5
10 570424/d Cover Plate, Breather Chamber 1 1
11 570431 Hex Flange Bolt M5 X 1 X 16 2 40
572005/c Cap, Oil Filter - Powder Coated 1 Old Type, Not Serviced
12
861004 Cap, Oil Filter - Buffed 1 New Type 1
13 570123/c Gasket, Cap Oil Filter 1 14
14 572014/a ‘O’ - Ring, Filter Cap 1 6
15 500637/b Spring 1 20
16 500617/a Washer 1 20
17 500621/a ‘O’ - Ring Cap Oil Filler 1 20
16
A1 50
Alternate Type
51 41
Key No’s 52
1 to 4, 8 to 19, 20 (2 Nos.), 1 42 55 42
21, 25 (2 Nos.) 28, 39, 31, 40
32, 34 to 37, 50 & 51 49 49 43
43
48 44
2 44
47 45 53
A2 3 46
4 46 47
Key Nos.
54
12 to 18
5
39
25
6
A3 8 38
7 37 35 33
Key Nos. 34
23
36
9 32
43 to 49
31
23
10 22
A4
30
Key Nos. 20
21
24
11 (2 Nos.), 19
20
22, 23 (10 Nos), A2 17 18 25
24 (2 Nos), 15 16 26
14
26 (2 Nos), 13 23
28
27 (4 Nos) & 33 12 29 27
11
17
KEY Part MOQ

No. Number Nos.
18 571201/a Screw Spring Cap 1 SB - 555 > Mar. ‘10 10
19 500616/a Spring Cap 1 2
20 500619/a ‘O’ - Ring 2 20
21 500613/a Element - Oil Filter 1 1
22 570423/a Hex.Socket HD. Cap Screw, M6 X 40 1 10
23 144436/a Copper Washer 10 20
24 570021 Hex.Socket HD. Cap Screw, M6 X 80 2 5
25 570241 Oil seal Kick Starter, g20 x 27 x 5 double lip 2 10
26 570463/a Hex.Socket HD. Cap Screw, M6 X 60 2 10
27 570422 Hex.Socket HD. Cap Screw, M6 X 100 4 5
28 570059/c Oil Level Window 1 2
29 570604/a Circlip Oil Level Window 1 SB - 680 > Sep. ‘11 2
861001 Cover RH - Powder Coated 1 SB - 669 Not Serviced 1
30 861043 Cover RH - Buffed 1 SB - 669 Old Type, Not Serviced 1
861058 Cover RH - Buffed 1 SB - 669 New Type 1
31 144846/a Washer, Inspection Screw 1 14
32 570176/e Inspection Screw, Ignition Timing 1 6
570025 Hex.Socket HD. Cap Screw, M6 X 90 1 10
33
570130 Hex.Socket HD. Cap Screw, M6 X 85 1 Old Type, Not Serviced
34 146459/a ‘O’ - Ring 1 20
570467/b Oil Filler Cap, Metal 1 Old Type, < Feb. ‘12 1
35
570872/a Oil Filler Cap, Plastic (Cover RH) 1 New Type, > Mar. ‘12 1
18
A1 50
Alternate Type
51 41
Key No’s 52
1 to 4, 8 to 19, 20 (2 Nos.), 1 42 55 42
21, 25 (2 Nos.) 28, 39, 31, 40
32, 34 to 37, 50 & 51 49 49 43
43
48 44
2 44
47 45 53
A2 3 46
4 46 47
Key Nos.
54
12 to 18
5
39
25
6
A3 8 38
7 37 35 33
Key Nos. 34
23
36
9 32
43 to 49
31
23
10 22
A4
30
Key Nos. 20
21
24
11 (2 Nos.), 19
20
22, 23 (10 Nos), A2 17 18 25
24 (2 Nos), 15 16 26
14
26 (2 Nos), 13 23
28
27 (4 Nos) & 33 12 29 27
11
19
KEY Part MOQ

No. Number Nos.
36 570155 Sealing Washer 12 X 15.5 1 20
570444/e Bolt Breather 1 Old Type, < Feb. ‘12 (N.S.) 4
37
573968/a Bolt Breather 1 New Type, > Mar. ‘12 4
146882/a Clip Breather Pipe (Hose Clip Large) 1 Old Type, < Feb. ‘12 (N.S.) 20
38
573964/a Clip Breather Pipe 1 New Type, > Mar. ‘12 20
39 570286/c Breather Pipe 1 2
40 570242/e Kick Start Crank Assembly 1 1
41 570243/c Lever Kick Start 1 1
42 145157/c Sleeve Rubber Kick Start Lever 1 5
43 Spring Kick Crank 1 570257/c Served in Kit, Ref. A3
44 Ball Dia 6.35 1 140201 Served in Kit, Ref. A3
45 Washer 1 570258/b Served in Kit, Ref. A3
46 Circlip 10 1 570259/d Served in Kit, Ref. A3 30
47 141051 Hex Nut M8 1 40
48 Boss, Kick Start Crank 1 570260/c Served in Kit, Ref. A3 1
49 111914 Hex Bolt M8 X 40 L 1 20
50 570102/d Plug Dummy 1 25
51 570182/b Plug ID 2.3 mm Restrictor - LEE Plug 1 20
52 570808/d Lever Kick Starter Crank 1 Alternate Type
53 570814/c Boss, Kick Start Crank 1 Alternate Type, Not Serviced
54 570807/d Kick Start Crank Assembly 1 Alternate Type
55 570815/b Pin Kick Start Crank 1 Not Serviced, Ref. Key No. 54
20
01-30 Crankcase RH - Cover Side
A1
A1 (350cc)
5
4
Key No’s 56
2, 3, 4, 5, 6 11
3
2 6 10
A4 9
1 8
7
Key No’s
46 & 48
53
52 40
A5 51 45
50 46
44
49 47
Key No’s 43
41 12
(Qty. 2 Nos. 38, 48 42
39, 41 & 42) 13
40 14 54
15
A6 55
16
17
37 A2 18
Key No’s
39 19
(Qty. 2 Nos. 38, 38 26
34 27 20
39, 41 & 42)
36
35
A7
A3
29 28
Key No’s 21
31 30
(Qty. 2 Nos. 38, 33
32 23
22
39, 41 & 42)
25
24
21
KEY Part MOQ

No. Number Nos.
A1 570048/f Oil Pump Assembly 1 1
A2 570309/c Cam Gear Assembly - Exhaust with Decompressor Assembly 1 1
A3 570600/a Gear Changer Assembly 1 1
A4 888104 Cover Kick Start with Oil Seal 1 1
A5 888179 Eccentric Cam Spindle Repair Kit - STD
A6 888180 Eccentric Cam Spindle Repair Kit - 0.1mm oversize
A7 888181 Eccentric Cam Spindle Repair Kit - 0.2mm oversize
1 570051 Hex. Socket HD. Cap Screw, M4 X 30 4 20
2 570052 Circlip - Oil Pump 1 14
3 571166/b Pump Drive Pinion 1 2
4 570293/a ‘O’ Ring, Oil Pump Outlet 1 5
5 570294/a ‘O’ Ring, Oil Pump Base 1 10
6 570292/a ‘O’ Ring, Oil Pump Inlet 1 10
7 580076/b Cover Starter Motor 1 1
8 570813/b Button Head Screw M4 X 0.7 X 10 - 6G – Stainless Steel 1 1
9 570302/a Hex Socket Head Cap Screw M6 X 35 2 14
10 580306/f Starter Motor Assembly UCE350 1 1
11 570181/b Restrictor (Lee Plug 1.8 MM) - RCC 1 20
12 570102/d Plug dummy hole 4 25
13 570304/b Hex. Socket Head Cap Screw, M6 X 16 SS 2 SB - 653 50
859014 Pivot Bearing, Rocker Shaft Upper - Powder coated 1 Old Type, Not Serviced
14
861035 Pivot Bearing, Rocker Shaft Upper - Buffed 1 New Type 5
15 570234 ‘O’ Ring Black Nitrile Rubber 1 10
16 550072/b Return Spring Gear Change 1 10
17 570227/f Spacer 1 5
22
A1
A1 (350cc)
5
4
Key No’s 56
2, 3, 4, 5, 6 11
3
2 6 10
A4 9
1 8
7
Key No’s
46 & 48
53
52 40
A5 51 45
50 46
44
49 47
Key No’s 43
41 12
(Qty. 2 Nos. 38, 48 42
39, 41 & 42) 13
40 14 54
15
A6 55
16
17
37 A2 18
Key No’s
39 19
(Qty. 2 Nos. 38, 38 26
34 27 20
39, 41 & 42)
36
35
A7
A3
29 28
Key No’s 21
31 30
(Qty. 2 Nos. 38, 33
32 23
22
39, 41 & 42)
25
24
23
KEY Part MOQ

No. Number Nos.
18 550256/a ‘O’ Ring 1 25
19 570229/d Stop Pin 1 25
20 570230/f Spring, Gear Change Striker 1 10
21 570235/e Dowel, Lower Pivot Bearing 1 50
22 570219/f Assembly, Gear Lever Shaft 1 1
23 570231/h Lower Pivot Bearing, Rocker Shaft Bottom 1 1
24 570184/b Spacer - Shaft, Gear Lever 1 20
25 570233 Hex. Socket Head Cap Screw, M5 X 40 2 14
861053 Tappet Door - Powder coated 1 Old Type, Not Serviced 1
26
861018 Tappet Door - Buffed 1 New Type 1
27 570198/c CSK Socket Head Screw M5 X 0.8 X 12 4 20
570719/a Fly Wheel Magneto Assembly (6mm dia MTG holes) 1 Old Type, Not Serviced 1
28 570605/a Fly Wheel Magneto Assembly 3 Phase (White) 1 6mm dia MTG holes 1
580822/a Fly Wheel Magneto Assembly 1 SB - 652 5mm dia MTG holes 1
570606/a Rotor and Reluctor Assembly 1 Old Type 1
29
592237/a Rotor and Reluctor Assembly (Color Olive Green) 1 SB - 652 New Type 1
147058/a Stator and Pulser Coil Assembly (ES) - 3 PHASE-350CC 1 SB - 652 6mm dia MTG holes 1
30
570720/a Stator and Pulser Coil Assembly (ES) - 3 PHASE-350CC 1 SB - 681 5mm dia MTG holes 1
31 502070/a Magneto Key 1 20
145708/a Plain Washer 12mm 1 Old Type, < Feb. ‘12 (N.S.) 14
32
586008/a Plain Washer M12 1 New Type, > Mar. ‘12 14
33 550025 Hex. Nut M12 X 1.25 1 10
34 570421/a Hex. Socket Head Cap Screw, M6 X 30 2 10
36 570044/j Cam Steady Plate 1 1
24
A1
A1 (350cc)
5
4
Key No’s 56
2, 3, 4, 5, 6 11
3
2 6 10
A4 9
1 8
7
Key No’s
46 & 48
53
52 40
A5 51 45
50 46
44
49 47
Key No’s 43
41 12
(Qty. 2 Nos. 38, 48 42
39, 41 & 42) 13
40 14 54
15
A6 55
16
17
37 A2 18
Key No’s
39 19
(Qty. 2 Nos. 38, 38 26
34 27 20
39, 41 & 42)
36
35
A7
A3
29 28
Key No’s 21
31 30
(Qty. 2 Nos. 38, 33
32 23
22
39, 41 & 42)
25
24
25
KEY Part MOQ

No. Number Nos.
37 570298/a Dowel 6 mm 2 10
38 570100/b Nut - Cam Spindle Adjuster 2 10
39 570280/b Shim, Cam Gear 2 20
40 570298/a Dowel Pin 2 10
570039/d Cam Spindle Adjustable (Standard Size) 2 Modified Mtrl. 2
41 570040/c Cam Spindle Adjustable (0.1 mm over Size) 2 2
570041/c Cam Spindle Adjustable (0.2 mm over Size) 2 2
42 570099/c Cam Sleeve 2 2
43 571164/a Cam, Gear - Inlet Sub Assembly 1 1
44 146450/b Spring Kick Start 1 5
45 145090/a Hex Screw M6x16 1 20
859013 Cover, Kick Start Shaft - Powder Coated 1 Old Type, Not Serviced
46
861034 Cover, Kick Start Shaft - Buffed 1 New Type 1
47 570300/b Hex Socket Button Head Screw M5 X 12 4 50
48 570241 Oil Seal Kick Starter G20 X 27 X5 Double Lip 1 10
49 570246/e Nut, Sleeve Gear 1 1
50 570247/d Tab Washer 1 5
51 570254/c FD Sprocket 15 Teeth 1 1
52 570214/f Distance Piece 1 1
53 570213 Oil Seal (580144C - 55 X 42 X 7 Double Lip) 1 2
54 144600/a Copper Washer 1 Applicable > May ‘12 25
55 570713/a Hex. Flanged Bolt M8 X 1.25 X 12 (Oil Drain Bolt) 1 Applicable > May ‘12 10
56 Copper Brush Set for Starter Motor (350cc) 1 10
26
01-40 Cylinder & Head Assembly
A1 New Type Old Type

5
Key No’s 3 6 3
3
(Qty. 2 Nos. 15, 17, 18, 4 1 4
4 25
19, 42 ), 28
(Qty. 4 Nos. 16), 28 28
2 26
22, 23, 24, 40, 41
A2 A3
2 1 29
Key No’s Key No’s 8
27 27
30 & 38 20 & 21 27
7 26
26
A4 A5 9
9
Key No’s Key No’s

2&8 1&7 12
11 15 30
34
33
A7 16
A6
10 13
17 31
15 14
16
10 & 12 11 & 13 18
17 36
19
A8 18
19 42
Key No’s 42
37 38
(Qty. 2 Nos. 17,18 & 42), 21 32
(Qty. 4 Nos. 16) 31
23, 24, 40 & 41, 20
A9 22 40
39
41 24
Key No’s 23
22,40, 41, (Qty. 2 Nos.42)

27
KEY Part MOQ

No. Number Nos.
570082/d Cylinder Head Assembly (350cc) 1 SB - 574 Old Type, Not Serviced 1
A1
859034 Cylinder Head Assembly (350cc) Complete with Valve 1 New Type Powder Coated 1
A2 600003 Cylinder barrel & Piston with Rings Assembly (350cc) 1 1
A3 888003 Spark Plug Kit UCE 350cc Domestic 1 M14 & M10 Plugs 1
888105 Rocker Cover with Gasket - Exhaust (Old Type) 1 1
A4
888106 Rocker Cover with Gasket - Exhaust (New Type) 1 1
888107 Rocker Cover with Gasket - Inlet (Old Type) 1 1
A5
888108 Rocker Cover with Gasket - Inlet (New Type) 1 1
A6 888109 Roker Bearing Set with Rocker Arm - Exhaust - UCE 1 1
A7 888110 Roker Bearing Set with Rocker Arm - Inlet - UCE 1 1
A8 888111 Valve Repair Major Kit (UCE 350cc) 1 1
859018 Cyl. Head Sub Assy. (Cylinder Head, Valve Guide, Valve Seats) 1 SB - 574 Powder Coated, Old Type 1
A9
859035 Cyl. Head Sub Assy. (Cylinder Head, Valve Guide, Valve Seats) 1 Powder Coated, New Type 1
861005 Rocker Cover - Inlet 1 Old Type Powder Coated - Not Serviced 1
1 861023 Rocker Cover - Inlet 1 SB - 574 Buffed 1
861016 Rocker Cover - Inlet ( Common) 1 SB - 574 Buffed New Type 1
861006 Rocker Cover - Exhaust 1 Old Type Powder Coated - Not Serviced 1
2 861024 Rocker Cover - Exhaust 1 SB - 574 Buffed 1
861017 Rocker Cover - Exhaust (Common) 1 SB - 574 Buffed New Type 1
570129/h Hex. Head Screw Rocker Cover MTG. 4 SB - 574 Old Type, < Feb. ‘12 1
573932/a Bolt (Rocker Cover) 4 New Type, > Mar. ‘12 1
3
570129/h Hex. Head Screw Rocker Cover MTG. 1 Old Type, < Feb. ‘12 1
573932/a Bolt (Rocker Cover) 1 New Type, > Mar. ‘12 1
28

5
Key No’s 3 6 3
3
(Qty. 2 Nos. 15, 17, 18, 4 1 4
4 25
19, 42 ), 28
(Qty. 4 Nos. 16), 28 28
2 26
22, 23, 24, 40, 41
A2 A3
2 1 29
27 27
30 & 38 20 & 21 27
7 26
26
A4 A5 9
9

2&8 1&7 12
11 15 30
34
33
A7 16
A6
10 13
17 31
15 14
16
10 & 12 11 & 13 18
17 36
19
A8 18
19 42
Key No’s 42
37 38
(Qty. 2 Nos. 17,18 & 42), 21 32
(Qty. 4 Nos. 16) 31
23, 24, 40 & 41, 20
A9 22 40
39
41 24
Key No’s 23
22,40, 41, (Qty. 2 Nos.42)

29
KEY Part MOQ

No. Number Nos.
570128/f Washer Seal 4 SB - 574 Old Type, < Feb. ‘12 (N.S.) 5
573906/a Washer Seal Rocker Cover 4 New Type, > Mar. ‘12 5
4
570128/f Washer Seal 1 Old Type, < Feb. ‘12 (N.S.) 5
571117/c Hex. Head Screw - Rocker Cover 3 Old Type, < Feb. ‘12 (N.S.) 1
5
573933/a Bolt Rocker Cover 3 New Type, > Mar. ‘12 1
571118/a Washer Seal 3 Old Type, < Feb. ‘12 (N.S.) 30
6
570126/e Rubber Gasket, Rocker Cover - Inlet 1 SB - 574 Old Type 1
7
572021/c Rubber Gasket, Rocker Cover - Inlet (Common) 1 New Type, Common UCE 1
570127/e Rubber Gasket, Rocker Cover Exhaust 1 SB - 574 Old Type 1
8
572022/c Rubber Gasket, Rocker Cover Exhaust (Common) 1 New Type, Common UCE 1
10 570533/n Rocker Bearing Set - Exhaust 1 1
11 570532/n Rocker Bearing Set - Inlet 1 1
12 570535/h Rocker Arm - Exhaust 1 1
13 570536/g Rocker Arm - Inlet 1 1
14 570298/a Dowel (6 mm) 8 10
15 500352/a Retainer, Spring 2 5
16 500307/a Split Collar (Valve Collet) 4 20
17 500309/b Valve Spring 2 2
18 500322/a Valve Stem Seal 2 2
19 500347/a Seat, Spring 2 20
20 500904/a Spark Plug - M14, WR5DC 1 1
21 580395/a Spark Plug - M10 - Bosch (UR 5DC) 1 1
30

5
Key No’s 3 6 3
3
(Qty. 2 Nos. 15, 17, 18, 4 1 4
4 25
19, 42 ), 28
(Qty. 4 Nos. 16), 28 28
2 26
22, 23, 24, 40, 41
A2 A3
2 1 29
27 27
30 & 38 20 & 21 27
7 26
26
A4 A5 9
9

2&8 1&7 12
11 15 30
34
33
A7 16
A6
10 13
17 31
15 14
16
10 & 12 11 & 13 18
17 36
19
A8 18
19 42
Key No’s 42
37 38
(Qty. 2 Nos. 17,18 & 42), 21 32
(Qty. 4 Nos. 16) 31
23, 24, 40 & 41, 20
A9 22 40
39
41 24
Key No’s 23
22,40, 41, (Qty. 2 Nos.42)

31
KEY Part MOQ

No. Number Nos.
22 859031 Cylinder Head (350cc) 1 Not Serviced Alternate No. Ref. A9
23 570164/e Valve Exhaust (350cc) 1 1
24 570163/e Valve Inlet (350cc) 1 1
25 570478/b Damper Pad LH - Cylinder Head 2 10
26 570482/b Damper Pad - Cylinder Barrel Tapper 6 2
27 570480/b Damper Pad Straight - Cylinder Barrel 3 2
28 570479/b Damper Pad RH - Cylinder Head 4 1
570489/a Stud - Exhaust 2 Old Type, < Feb. ‘12 (N.S.) 10
29
570730/a Stud - Exhaust 2 New Type, > Mar. ‘12 10
570272/a Piston Assembly with Rings (Std size) Kit 350cc 1 1
Piston Assembly with Rings (0.25 mm over size) Kit 350cc 1 1
30
31 Circlip 20 X 1 2 500207/a 20
32 570273 Piston Ring Set Std (350cc) 1 1
33 570537/d Push Rod Assembly, Exhaust 1 1
34 570538/d Push Rod Assembly, Inlet - UCE 1 1
35 570192/c MLS Gasket (Cylinder Head to Cylinder Barrel) (350cc) 1 1
36 500123/a Dowel Pin, Inlet 1 10
37 500116/a Dowel Pin, Exhaust 1 20
38 859024 Cylinder Barrel Assembly (350cc) 1 Powder Coated 1
39 570018/g Gasket (Cylinder Barrel to Crankcase) 1 1
40 570166/c Valve Seat Insert - Inlet 1 Alternate Ref. A8 1
41 500303/2 Valve Seat Insert - Exhaust 1 Alternate Ref. A8 1
42 570165/c Valve Guide 2 Alternate Ref. A8 2
32
01-50 Engine Cover LH
A1 5
Key Nos.
6 to 10 & 17 LOCTITE
A2 2
1
Key Nos. 3
5
6&7
A3 4 17
Key Nos.
16
(Qty. 11 Nos.
8 & 9), 10
15 6
13
14
7
17
12
10
11
8
9
33
01-50 Engine Cover LH
KEY Part MOQ

No. Number Nos.
A1 861025 Cover LH Assembly 1 1
A2 861026 LH Cover Sub Assembly 1 Buffed 1
A3 888114 Seal and Bolt Repair Kit LH Engine Cover - TBTS 1 1
1 570601 Clutch Operating Lever and Clevis Sub Assembly 1 1
2 570452/e Spring, Clutch Operating Lever 1 20
3 570291/a Lock Pin Spring, Clutch Operating Mech. 1 10
4 570407 Oil Seal INA G 12 X 18 X 5, Clutch Operating lever 1 5
570410/f Gasket LH Cover 1 SB - 587 1
5
Liquid Gasket (Loctite 5699) 1 570278 1
6 550061/b Bush 1 2
7 Cover, LH - Buffed 1 861002 Not Serviced (Ref. A2) 1
9 570030 Hex Socket Head Cap Screw M6 X 20 11 20
550102/a Oil Seal 14 X 20 X 3 1 SB - 550 Old Type, Not Serviced
10
550661/a Oil Seal 1 SB - 550 New Type 1
11 572015/a Hex Flange Bolt M6X1X30-10.9 1 30
12 550507/a Sleeve, Gear Lever - Rubber 1 10
13 570244/c Gear Pedal Assembly (Lever) 1 1
14 502019/a ‘O’ - Ring (Plug) 1 2
145833/a Oil Filler Plug 1 Old Type, Not Serviced 1
15
502018/c Oil Filler Plug 1 New Type 1
16 570409/e Clutch Cable Assembly 1 1
17 570298/a Dowel 2 20
34
01-60 Crankcase LH - Cover Side
A1 2
4
Key No’s
3
31 & 32 in Group 1 5
6
40 7
6
39
22
36
37
38
34 35
6 6
33
32
A1
23 20
22
31
21 19
18
30 18
29 24 8
25
27 26
17
28 16
15 10
11 9
5 12
14 13
35
KEY Part MOQ

No. Number Nos.
570153/e Sprag Clutch Assembly (Steiber) 1 SB - 595 Old Type, Not Serviced
A1
592593/a Sprag Clutch Assembly (Tsubaki) 1 SB - 595 New Type 1
Housing Starter Drive - Powder coated 1 859005 Not Serviced, Old Type
3
861003 Housing Starter Drive - Buffed 1 1
4 570025 Hex. Socket Head Cap Screw, M6 x 90 4 10
550086/a Nut M6X1, Flange Nyloc Type 22 Old Type, < Feb. ‘12 (N.S.) 30
5
593090/c Flange Nyloc Type Nut M6X1 22 New Type, > Mar. ‘12 30
6 570298/a Dowel (6mm) 2 10
7 570255/b Neutral Switch with Packing 1 1
8 570249/g Collar, Mainshaft 1 1
9 570443/c Clutch Assembly Complete (6 Plates) 1 1
10 570465/c Plain Washer 1 20
11 560525/a Nylock Nut M16 X 1.5 1 10
12 570442 Ball Bearing 6001 1 1
13 570446/k Clutch Push Pad 1 1
14 570090/d Stud M6 X 106 L 1 25
15 570088/d Stud M6 X 168 L 1 10
16 144636/a Copper Washer (for Stud) 1 20
17 570089/d Stud M6 X 196 L 2 10
18 570030 Hex. Socket Head Cap Screw, M6X20 2 10
19 570047/d Auto Chain Tensioner Assembly with ‘O’ Ring 1 1
36
A1 2
4
Key No’s
3
31 & 32 in Group 1 5
6
40 7
6
39
22
36
37
38
34 35
6 6
33
32
A1
23 20
22
31
21 19
18
30 18
29 24 8
25
27 26
17
28 16
15 10
11 9
5 12
14 13
37
KEY Part MOQ

No. Number Nos.
20 570295/a ‘O’ Ring, Chain Tensioner Assembly 1 10
21 570086/d Stud M6 X 226 L 2 10
23 570095/e Stud, Chain Tensioner Pad 1 20
24 570029/d Chain Tensioner Pad 1 1
25 500961/a Bush, Chain Tensioner Pad 1 6
140293/1 Plain Washer - C.T. Pad 1 Old Type, < Feb. ‘12 (N.S.) 20
26
586033/a Plain Washer 1 New Type, > Mar. ‘12 20
27 141051 Hex Nut (M8) - Tensioner Pad 1 40
28 570414/b Primary Chain 1 1
570064 Hex. Head Screw M12 X 1.25 X 20 1 SB - 668 N.S., Alt. No. 571216/a
29
571216/a Hex Flange Screw M12 X 1.25 X 25 1 5
30 570063/f Washer M12 Thick 5 MM 1 10
31 Engine Sprocket (Tsubaki) 1 570551/c 1
32 570073 Needle Bearing - SCE 228 SNL - C 3 1 1
33 570074/i Distance Washer, Sprag Clutch 1 5
34 570130 Hex. Socket Head Cap Screw, M6X85 1 5
35 570091/d Stud M6 X 80 L 1 10
36 570007/f Gear - Jack Shaft 1 1
37 500635/a Key - Jack Shaft 1 20
38 570032 Circlip 12X1N (Jack Gear) 1 20
39 570072/c Shaft, Double Gear 1 1
40 570570/d Double Gear - Starter Drive 1 With 2 bush 1
41 Gasket Netural Switch 1 10
38
01-70 Clutch
A2
Key Nos.
7 (Qty. 6 Nos. &
8 (Qty. 5 Nos.)
A1
39
01-70 Clutch
KEY Part MOQ

No. Number Nos.
A1 570443/e Clutch Assembly Complete (6 Plates KIT) 1 1
A2 597459 Clutch Plates Kit (UCE 350) 1 1
1 570440 Hex. Screw M6 X 1 X 35 6 10
2 570442 Ball Bearing 6001 1 1
3 570447/b Bearing Cup 1 1
4 570439/b Holder, Clutch Spring 1 1
5 570438/b Clutch Spring 6 6
6 570434/d Clutch Hub / Back Plate 1 1
7 570436/c Clutch Friction Plate 6 6
8 570437/c Clutch Plain Plate 5 5
9 570435/b Wheel Clutch - (6 Plates type) 1 1
10 570451/b Thrust Washer 1 2
11 570433/b Clutch Drum / Sprocket 1 1
12 570441 Needle Roller Bearing SCE 228 1 1
40
01-80 Crankcase LH
1
16
15
2
3
4
5
4
10
12
9 6
14 13 11
7
8
41
01-80 Crankcase LH
KEY Part MOQ

No. Number Nos.
145867/a Flange Hex Nut - M8 X 1.25 1 SB - 685 New System (2+4) 30
1
145867/a Flange Hex Nut - M8 X 1.25 3 Old System (All 6) 30
2 500104/d Stud, M8 X 128L 3 2
3 570008/g Jack Shaft 1 2
4 110037/3 Circlip 62 X 2N (IS:3075) 2 10
5 110050 Ball Bearing 6305 C3 (25 X 62 X17) 1 1
6 570006/e Bearing Spacer Crankcase LH 1 10
7 570005/c Bearing Spacer - LH Crankshaft 1 10
571205/a NU305E Cylinderical Roller Bearing with Cage, Single Row 1 1
8
111887 Roller Bearing NU 305 C4 (25 X 62 X 17) 1 Not Serviced
9 570201/f Washer, Thrust 1 10
10 550032/a Needle Bearing Counter Shaft 1 1
11 570013/a Hex. Socket Head Cap Screw, M5 X 0.8 X 16 2 20
12 570012/c Retainer Plate, Main Shaft Bearing 1 10
13 570087/d Stud M6 X 133 L 2 10
14 570011 Ball Bearing 6006, C3 (G/B Main Shaft) 1 1
570708/a Copper Washer M8 2 Old Type, Not Serviced
15
570715/a Copper Washer M8 2 SB - 685 8
570709/a Nut M8 - Cylinder Head 2 Old Type, Not Serviced
16
570716/a Nut M8 - Cylinder Head (Cap Nut) 2 SB - 685 New System (2+4) 8
42
01-90 Crankcase RH
A1 42
2
3
Key No’s 4
1
17 to 23 LOCTITE
43
5 44
A2 45
46 40
47
Key No’s
48
20 to 23
9
A3 6
7
Key No’s 8
10
21 to 23 9
11
13
12
50 14
25
15
24 39
51 26 27
16 38
37
28
21 29 36
41 49 22 35
A2 23
30 34
19
20
31
18
33
A1 32
17 18
43
01-90 Crankcase RH
KEY Part MOQ

No. Number Nos.
A1 570470 Kick Starter Shaft Assembly 1 1
A2 570310/b Kick Start Shaft Sub Assembly 1 1
A3 888182 Kick Pawl, Plunger and Spring Kit 1 1
1 570097/b Hydraulic Valve Lifter Roller (Tappet) 2 1
145867/a Flange Hex Nut - M8 X 1.25 1 SB - 685 New System (2+4) 30
2
145867/a Flange Hex Nut - M8 X 1.25 3 Old System (All 6) 30
3 570716/a Nut M8 -Cylinder Head (Cap Nut) 2 SB - 685 New System (2+4) 8
4 570715/a Copper Washer M8 2 SB - 685 8
5 500104/d Stud, M8 X 128 3 2
6 570141/e Bracket - Pin - Hydraulic - Tappet 1 2
7 500355 Hex. Socket Head Cap Screw, M6 x12 1 10
8 570125 Needle Roller-NRB-Type-BP-Dia. 4 X 37 L 2 10
9 120005/b Dowel - Hallow (Centre Crankcase) 2 20
10 570037 Bearing NRB (NBI 30 X 45 X 20) 1 Alternate Bearing - INA Make 1
11 570028 Locating Pin, (Pivot) - NRB 3 X 21.8 1 10
12 550032/a Needle Bearing - RH Crank 1 1
13 570201/f Washer, Thrust 1 10
14 570208/b Needle Bearing RH 1 1
15 570206/m Sleeve Gear 1 1
16 570207 Needle Bearing 1 1
17 570209 Circlip 18N 1 20
18 550030/c Washer Thrust 2 10
19 570248/d Kick Start Gear with Bush 35T 1 1
44
01-90 Crankcase
01-30 CrankcaseRH RH
A1 42
2
3
Key No’s 4
1
17 to 23 LOCTITE
43
5 44
A2 45
46 40
47
Key No’s
48
20 to 23
9
A3 6
7
Key No’s 8
10
21 to 23 9
11
13
12
50 14
25
15
24 39
51 26 27
16 38
37
28
21 29 36
41 49 22 35
A2 23
30 34
19
20
31
18
33
A1 32
17 18
45
01-90
01-30Crankcase
CrankcaseRH RH
KEY Part MOQ

No. Number Nos.
20 570236/k Kick Starter Shaft 1 1
21 140333/b Pawl Kick 1 2
22 140332/b Plunger Kick 1 10
23 140331/a Spring Kick 1 50
24 110037/3 Circlip 62 x 2N 1 10
25 570469/a Deep Groove Ball Bearing – Sleeve Gear 1 1
26 550082/c Pawl, Cam Plate 1 2
27 550083/b Spring Index, Pawl 1 10
28 550087 Machined Washer 6.4 1 10
550086/a Flange Nyloc Nut M6 X 1 1 SB - 634 Not Applicable
29
570702/a Hex Nut M6X1 ( U-type Nut) 1 30
30 570240/a Hex Socket Head Cap Screw M5 X 0.8 X 35 3 10
31 570239/c Oil Thrower 1 10
32 146714/a Hex Screw M8 X 23 1 10
33 142257/b Stop Plate (KSS) 1 10
34 570431 Hex. Flange Bolt M5x16 2 20
35 570078/d Sump Drain Cap Assembly with Magnetic Tip 1 4
36 570057/b ‘O’ Ring - Drain Cap 1 10
37 570054/g Suction Filter Assy 1 5
38 570276/d Magnetic Plug Assembly (Oil Drain Bolt) 1 2
39 144846/a Washer Drain Plug (Inspection Screw Ignition Timing) 1 14
570215/f Bolt, Pawl 1 SB - 687 Old Type, < Feb. ‘12 (N.S.) 2
40
573983/a Bolt, Pawl 1 New Type, > Mar. ‘12 2
46
01-90 Crankcase RH
A1 42
2
3
Key No’s 4
1
17 to 23 LOCTITE
43
5 44
A2 45
46 40
47
Key No’s
48
20 to 23
9
A3 6
7
Key No’s 8
10
21 to 23 9
11
13
12
50 14
25
15
24 39
51 26 27
16 38
37
28
21 29 36
41 49 22 35
A2 23
30 34
19
20
31
18
33
A1 32
17 18
47
01-90 Crankcase RH
KEY Part MOQ

No. Number Nos.
41 571170/d Crank Shaft Assembly (ES) 1 1
42 Loctite 5699 (Alternate : Liquid Sealant 5702) 1 570278 1
43 570481 Hex Flange Bolt M5 X 12 1 20
45 570468/b Cap, Pivot Pin 1 1
46 146031/a ‘O’ Ring, Oil Pump Outlet 1 14
47 550108 ‘O’ Ring - Rock Shaft Pivot 1 20
48 570218/c Pivot, Cam plate 1 4
49 570186/d Crank Pin 1 SB - 665 1
50 570185/c Connecting Rod Assembly 1 SB - 665 1
51 570193/b Bearing Needle Roller - Conrod 1 SB - 665 1
48
01-100 Gear Train Assembly
A1
1
2
Key No’s
21 A3
8 to 14 22
A2
Key No’s
4 3
12 (2 Nos), 5
15 to 20 6
7 13
14
A3
8
Key No’s
A1 9
1, 2, 21
12 15
11
10
A2
16
12
18 12 17
19
20
49
KEY Part MOQ

No. Number Nos.
A1 570157 Lay Shaft Sub Assembly 1 1
A2 570158/b Main Shaft Sub Assembly 1 1
A3 570615 Cam Plate, Neutral Pin with Rollers Complete UCE 1 1
1 550075/a Ratchet Roller 4 12
2 Cam Plate Assembly 1 570216/e Not Serviced, Ref. A3
3 550091/ f Selector Fork RH 1 1
4 550081/ f Selector Fork Centre 1 1
5 550090/ f Selector Fork LH 1 1
6 550078/a Selector Fork Shaft 1 2
7 550141 Circlip (10N) 1 20
8 570202/g Lay Shaft 1st Gear Assembly (with Bush) 1 1
9 550030/c Washer Thrust 1 10
10 550011/g Lay Shaft 3rd Gear / 4th double gear 1 1
11 550216/d Lay Shaft 1 1
12 550023/e Washer, Thrust M8 & LS 3 5
13 570596/b Lay Shaft 2nd Gear Assy. (with Bush) 1 1
14 550007/d Lay Shaft High Gear 16T 1 1
15 550008/c Main Shaft 2nd Gear 1 1
16 570205/k Main Shaft 1 1
17 570823/a Main Shaft 4th Gear Assembly (with Bush) 1 1
18 550024 Circlip 1 14
19 570821/a Main Shaft 3rd Gear Assembly (with Bush) 1 1
20 570204/h Main Shaft 1st Gear 1 1
50
A1
1
2
Key No’s
21 A3
8 to 14 22
A2
Key No’s
4 3
12 (2 Nos), 5
15 to 20 6
7 13
14
A3
8
Key No’s
A1 9
1, 2, 21
12 15
11
10
A2
16
12
18 12 17
19
20
51
KEY Part MOQ

No. Number Nos.
21 550119/b Neutral Pin, Finder 1 10
22 572044/a Washer Special Cam Plate Assembly 1 5
52
02-00 CV Carburetor (BS 29)
A1 A2 A3 A4 A5
Key No’s Key No’s Key No’s Key No’s Key No’s
35, 36, 37, 43, 44 27 & 45 26 & 33 28, 29 & 30 12, 13 & 46
32
11
14
5
1 34
6
7
2 8
9
3
15
42 41 10 16
40 38 31
17
35 36
18 30
37
4 46 19 29 43
20 44
12 22 28
21
23
39 13
24
25 33
27
26 45
A5
53
KEY Part MOQ

No. Number Nos.
A1 888083 Mixture (Pilot) Screw Repair Kit CV Carb BS 29 1 2
A2 888084 Drain Screw Repair Kit CV Carb BS 29 1 2
A3 888085 Drain Pipe Kit CV Carb BS 29 1 2
A4 888086 Idle Screw Repair Kit CV Carb BS 29 1 2
A5 570832/a Piston Valve and Diaphragm Assembly Kit - CV Carb. BS 29 1 1
570282/g Carburetor BS 29 1 Not Serviced Old Type, Pilot Air Screw 1
Thread Type, < Mar. ‘12
1
570282/h Carburetor BS 29 1 New Type, Pilot Air Screw 1
Press Fit, > Apr. ‘12
2 500854 Top Cover Fixing Screw 2 10
3 570831/a Diaphragm Top Cover 1 3
4 570833/a Piston Valve Spring 1 2
5 500848 Jet Needle Plate Fixing Screw 2 10
6 500836 Jet Needle Fixing Plate 1 10
7 500837 Jet Needle Retainer Spring 1 10
8 500839 Jet Needle Washer - CV Carb 1 10
9 500838 Jet Needle - Ring (CV Carb) 1 10
10 570834/a Jet Needle 1 2
11 570874/a Clip, Air Vent 1 20
12 Diaphragm - CV Carb 1 500835 N.S., Alt. No. Ref. A5 1
13 500834 Diaphragm Retainer Ring - CV Carb 1 10
570843/a Air Vent Hose 1 Old Type, Not Serviced
14
570873/a Air Vent Hose - CV Carb 1 New Type 5
54
A1 A2 A3 A4 A5
35, 36, 37, 43, 44 27 & 45 26 & 33 28, 29 & 30 12, 13 & 46
32
11
14
5
1 34
6
7
2 8
9
3
15
42 41 10 16
40 38 31
17
35 36
18 30
37
4 46 19 29 43
20 44
12 22 28
21
23
39 13
24
25 33
27
26 45
A5
55
KEY Part MOQ

No. Number Nos.
15 570835/a Needle Jet 1 2
16 570845/a ‘O’ Ring 1 10
17 570838/a Main Jet Holder 1 2
18 570837/a Main Jet (BS29-110) 1 2
19 500846 Float Pin - CV Carb 1 2
20 500847 Float Pin Fixing Screw - CV Carb 1 10
21 500841 ‘O’ Ring Float Chamber Cover 1 2
22 500843 Float Assembly with Needle Valve - CV Carb 1 2
500860 Float Body Assembly Old Type 1 Not Serviced Without ‘O’ Ring Drain Screw 1
< Mar. ‘12
23
570732/a Float Body Assembly New Type 1 Alt.No.500860 With ‘O’ Ring type Drain Screw 1
and ‘L’ Type Bend, > Apr. ‘12
24 141963 Spring Washer 2 20
25 500842 Screw Assembly Bowl MTG. - CV Carb 2 10
26 570842/a Hose Drain 1 Alternate No. Ref. A3 5
27 500871 Screw - Drain 1 Alternate No. Ref. A2 2
28 500857 Idle Adjuster Screw - CV Carb 1 Alternate No. Ref. A4 1
29 500856/a Packing, Idle Adjusting Screw 1 Alternate No. Ref. A4 20
30 500855 Spring, Idle Adjusting - CV Carb 1 Alternate No. Ref. A4 10
31 570840/a Pilot (Slow) Jet (BS 29-12.5) 1 2
32 570839/a Pilot Air Jet 1 2
33 500874 Clip Drain Hose 1 Alternate No. Ref. A3 10
34 570841/a Plunger Assembly - CHOKE 1 1
56
A1 A2 A3 A4 A5
35, 36, 37, 43, 44 27 & 45 26 & 33 28, 29 & 30 12, 13 & 46
32
11
14
5
1 34
6
7
2 8
9
3
15
42 41 10 16
40 38 31
17
35 36
18 30
37
4 46 19 29 43
20 44
12 22 28
21
23
39 13
24
25 33
27
26 45
A5
57
KEY Part MOQ

No. Number Nos.
35 500870 ‘O’ Ring Pilot Screw 1 Alternate No. Ref. A1 20
36 500869 Washer Pilot Screw 1 Alternate No. Ref. A1 20
37 500862 Spring Pilot Screw 1 Alternate No. Ref. A1 20
38 143144/2 Clip Carb Flange 2 2
39 570261/b Flange (Carburetor to Cylinder Head) 1 1
40 521200/a ‘O’ Ring Flange 1 5
571206/a SS Hex Socket Head Cap Screw M6 X 25 2 SB - 687 New Type 10
41
500355 SS Hex Socket Head Cap Screw M6 X 16 2 Old Type, Not Serviced
42 144636/a Copper Washer - Sealing 2 20
43 570844/b Adjuster C Pilot (Mixture) Screw 1 Modified Taperness Alternate No. Ref. A1 2
44 570845/a ‘O’ Ring - Mixture Screw 1 Alternate No. Ref. A1 20
45 570846/a ‘O’ Ring - Drain Screw 1 Alternate No. Ref. A2 20
46 Piston C.V Carburetor (BS 29) 1 Alternate No. Ref. A5
58
02-10 Air Filter
A1
Old Type New Type
Key Nos.
1 to 14 1
1
A2
3
14
Key Nos.
2,4,6,8 & 2
(Qty. 5 Nos. 9)
7 5
6
7
12
8 13
11
9
10
9
59
02-10 Air Filter
KEY Part MOQ

No. Number Nos.
A1 580559 Air Filter Assembly Complete 1 1
A2 521237/b Air Filter Assembly 1 1
142258 Hex Screw M8 X 16 3 Old Type 50
145862/a Flange Hex Bolt M8 X 20 2 SB - 639 Not Serviced
1
591534/a Flange Hex Bolt M8 X 16 2 Old Type, < Feb. ‘12 (N.S.) 30
586025/a Flange Hex Bolt M8 X 16 2 New Type, > Mar. ‘12 30
2 521238/c Air Filter Body 1 1
3 141051 Hex Nut M8 3 Old Type (Loose Nut) 40
4 521129/b “O”-Ring 1 1
5 521172/a Air Filter Element 1 1
6 521093/d Cover, Filter Element 1 2
7 142065 Slotted Cheese Head Screw M5 X 20 T1 3 20
8 521092/d Lid - Air Filter 1 10
9 521125 Star Head Screw M5 X 25 T1 5 40
10 141560/a Air Polution Sticker 1 10
11 500712/a Clip Hose 1 5
12 500823/b Outlet Bellow - Air Filter 1 1
13 147897/b Hose Clip 1 SB - 661 5
140437/1 Washer 2 SB - 639 Old Type, < Feb. ‘12 (N.S.)
14
586036/a Plain Washer, M8 2 New Type, > Mar. ‘12 40
60
02-20 Silencer & Exhaust Pipe
A1
Key Nos.
All Except
2, 3, 8 & 9
3 2
15
3
11
10
12 3
13
1
9
8 6
7
14
5 4
14
5
61
KEY Part MOQ

No. Number Nos.
A1 580561 Silencer Assembly Complete 1 1
580612/d Exhaust Pipe - BS II 1 SB - 551, 590 Not Serviced
1 580807/c Exhaust Pipe - BS III 1 Not Serviced
580875/a Exhaust Pipe Assembly 1 New Type 1
500334/a Gasket Ring Exhaust (Pipe) 1 Old Type, Not Serviced
2
510804/a Gasket Ring Exhaust (Pipe) 1 New Type 30
145867/a Flanged Hex. Nut M8 X 1.25 3 Old Type, < Feb. ‘12 (N.S.) 30
3
586005/a Flanged Hex. Nut M8 X 1.25 3 New Type, > Mar. ‘12 30
580613/a Exhaust Guard - BS II 1 SB - 590 Not Serviced
4 580786/a Exhaust Guard - BS III 1 Not Serviced
580877/a Exhaust Guard 1 New Type 1
580445/a Mushroom Head Screw M5 X 0.8 X 15 2 Old Type, Not Serviced
5
147896/a Philips Pan Head Screw M6 X 1.0 X 6 2 New Type 20
141061/1 Plain Washer 2 Old Type, < Feb. ‘12 (N.S.) 50
6
141044 Hex. Screw, M6 X 35 1 Old Type, < Feb. ‘12 (N.S.) 40
7
591578/a Flange Hex. Bolt M6 X 35 1 New Type, > Mar. ‘12 40
8 540040/a Hex Socket Head Cap Screw M8 X 35 2 10
140080 Plain Washer 2 Old Type, < Feb. ‘12 (N.S.) 50
9
580614/a Silencer 1 SB - 645 Old Type, Not Serviced
10
580762/ f Silencer 1 SB - 645 New Type (Reduced Length) 1
62
A1
Key Nos.
All Except
2, 3, 8 & 9
3 2
15
3
11
10
12 3
13
1
9
8 6
7
14
5 4
14
5
63
KEY Part MOQ

No. Number Nos.
145872/b Flanged Hex, Bolt M8X1.25X10 2 Old Type, < Feb. ‘12 (N.S.) 10
11
586014/a Flanged Hex, Bolt M8X1.25X10 2 New Type, > Mar. ‘12 10
580611/a Bracket, Front MTG Silencer 1 Old Type, Not Serviced
12
591163/a Bracket, Front MTG Silencer 1 New Type 1
141060 Hex. Nut M6 1 Old Type, < Feb. ‘12 (N.S.) 40
13
586029/a Hex. Nut M6 X 1 1 New Type, > Mar. ‘12 40
14 580788/a Washer M5 2 New Type 20
15 580660/b Bracket Silencer Rear Mounting 1 New Type 1
64
03-00 Handle Bar & Controls
A1 A2 A3 A4 A5
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
1, 2, 3, 8 to11 6&7 10, 13 & 14 12 & 20 12 & 20
(Qty. 2 Nos. 4,5 & 14 )
( Qty. 4 Nos. 19)
20
18
13 12
14 17
16
15
10
A3 11
19 1
9 2
8
4 3
5 4
5
7
6
65
03-00 Handle Bar & Controls
KEY Part MOQ

No. Number Nos.
A1 580402/a Handle Bar Assembly 1 1
A2 597382 Mirror Set - Thunderbird Kit 1 1
A3 888082 Clutch Switch Repair Kit (TBTS) 1 1
A4 888094 Clutch & Front Brake Lever Kit - (BBI) (TBTS) 1 Powder Coated, Black 1
A5 888093 Clutch & Front Brake Lever Kit - (Pricol) (TBTS) 1 Powder Coated, Black 1
1 560539/c Handle Bar 1 1
2 560195/a Switch Module RH 1 1
3 146044/a Rotor Grip Assembly 1 1
4 580404/a Damper Weight 2 2
5 521202/c Counter Weight Screw, M8 X 50 2 10
6 521265/a Rear View Mirror - RH 1 2
7 521264/a Rear View Mirror - LH 1 2
8 521186/a Dummy Grip 1 1
9 580441/a Switch Module LH 1 1
10 560632/a Clutch Switch 1 5
11 146875/a Lever Assembly LH 1 1
12 560581 Lever RH (Master Cylinder Assembly) 1 1
13 147270/a Add on Lead Clutch Switch 1 5
14 560633/a Screw Clutch Switch 2 10
15 591975 Stud Release Lever 1 1
16 591972 Screw 1 10
17 591973 Washer 1 10
18 591974 Nut Nylock 1 10
145782/b Cable Strap Small 6” 4 Old Type, Not Serviced
19
580250/a Cable Strap - Black (Tie) 4 New Type 10
20 592300/a Lever LH ( Clutch) 1 2
66
03-10 Control Cables
A1
Key Nos.
1, 2 & 3
1 2
3
4
67
03-10 Control Cables
KEY Part MOQ

No. Number Nos.
A1 888075 Control Cable Kit (Thunderbird Twinspark) 1 1
1 580387/a Throttle Cable 1 10
2 570409/e Clutch Cable 1 SB - 643 Length Modified 10
3 170398/a Speedo Cable Assembly 1 10
4 141161/c Cable Strap 6 Inches 1 40
5 141162/c Cable Strap 8 Inches 7 40
68
03-20 Master Cylinder Assembly (Old Type)
A1
Key No’s 1
5
2 to 6, (Qty. 2 6
Nos. 1, 7), 2
8 to 13 & 19
A1
A2
19 8
Key No’s
18, (Qty. 2 Nos.
16), (Qty. 4 Nos. 13
17) 12
3
11
14
9
15
7 16
4 16
17 17
17 17
10
18
69
03-20 Master Cylinder Assembly (Old Type)
KEY Part MOQ

No. Number Nos.
146199/a Master Cylinder Assembly Set 1 Not Serviced
A1
560513/b Master Cylinder Assembly Set with Lever 1 1
A2 888095 Brake Hose and Banjo Bolt Kit - Pricol (TBTS) 1 1
1 560574 Casket Philips Head Screw 2 10
2 560575 Cover 1 2
3 560573 Diaphragm 1 1
4 560568 Banjo - Bolt Kit 1 1
5 560609 Screw - Lever 1 6
6 560581 Lever - Disc Brake 1 1
7 146337 Bolt Clamp 2 20
8 560579 Nut - Lever 1 40
9 146336 Clamp, Mirror Mounting 1 1
10 560570 Switch Assembly Kit 1 1
11 560567 Piston Sub Assembly 1 1
12 560571 Circlip 1 10
13 560572 Boot 1 10
14 560530/d Socket Button Head Cap Screw 6 10
15 560511/b Disc 1 1
16 560534 Banjo Bolt 2 2
17 560535/a Washer 4 10
18 560529/a Brake Hose - Pricol 1 1
19 Plate Diaphragm 1 1
70
03-30 Caliper Assembly (Old Type)
A1
Key Nos. 1
A2 page No. 70 & A2 17
(A1, 16, 17, 18 in
Page No. 68) 18
A2 2
Key Nos. 3
5
1 to 15
4
6 2
A3 16
7 3
Key Nos.
(Qty. 2 Nos. 2, 3 & 4), 4
7, 13 & 14
8
9
8
15
9
14
12
11 13
10
71
03-30 Caliper Assembly (Old Type)
KEY Part MOQ

No. Number Nos.
A1 560510/a Disc Brake Assembly Kit - Pricol (TBTS) 1 1
A2 560512/b Caliper Assembly - Pricol 1 1
A3 888096 Caliper Seal & Piston Kit - Pricol (TBTS) 1 1
1 560584 Pad Assembly Caliper 1 Old Type 1
2 560588 Dust Seal 2 2
3 560587 Seal Piston 2 2
4 560586 Piston 2 2
5 560593 Spring Pad 1 1
6 560585 Body Caliper 1 1
7 560589 Boot Caliper - Pricol 1 10
8 560594 Pin Bolt 2 10
9 560595 Grub Screw 2 20
10 560534 Banjo Bolt 1 10
11 560535 Washer (Copper) 2 20
12 560591 Bleed Screw 1 5
13 560592 Cap - Bleed Screw 1 10
14 560590 Bellow 1 10
15 560583 Mounting Bracket Assembly 1 1
16 560545/a Hex. Flange Bolt M8 X 30 2 10
17 Brake Pad RH 1 560533 Served in Kit, Ref. Key No. 1
18 Brake Pad LH 1 560536 Served in Kit, Ref. Key No. 1
72
03-40 Master Cylinder Assembly (BBI)
A1
A1
1
Key Nos. 5
6
2 to 6, 8, 9, 11, 12,
13, 19, 20, 21, 2
(Qty. 2 Nos. 1 & 7)
A2
8
Key Nos. 19 7
16 (Qty. 2 Nos)
17 (Qty. 4 Nos), 18 13
12
3
A3
11
Key Nos.
(Qty. 2 Nos. 1), 14
2, 3 & 19 9
15
A4
Key Nos.
16
10, 20 & 21 4
16
10
17 17
20
17 17
21
18
73
03-40 Master Cylinder Assembly (BBI)
KEY Part MOQ

No. Number Nos.
A1 147650/a Master Cylinder Assembly - (BBI) 1 > Jun. ‘12 1
A2 888078 Brake Hose and Banjo Bolt Kit - (BBI) 1 1
A3 888009 Reservoir Cover Kit and Diaphragm - (BBI) 1 1
A4 888168 Switch Assembly Kit Front Disc - (BBI) TBTS 1 1
1 592260/a Reservoir Screw - Disc FR (Casket Philips Head Screw) 2 20
2 594614 Cover Reservior - (BBI) 1 2
3 592257/a Diaphragm - (BBI) 1 1
4 Banjo - Bolt Kit 1 2
5 594611 Bolt - Handle Lever NT 1 10
6 592281/a Lever - Disc Brake - (BBI) 1 1
7 594619 Bolt Clamp 2 10
8 594612 Nut - Lever 1 20
9 594618 Clamp 1 2
10 582519 Addon Lead Front Brake Switch - Disc (BBI) TBTS 1 Served in Kit, Ref. A4 10
11 Piston Sub Assembly 1
12 594607 Circlip 1 10
13 594608 Boot Piston Sub Assembly 1 10
14 560530/e Socket Button Head Cap Screw 6 6
15 147652/a Disc - (BBI) 1 1
16 594507 Banjo Bolt 2 10
17 594508 Washer Banjo Bolt 4 20
18 147981/a Brake Hose - (BBI) 1 1
19 592258/a Plate Diaphragm - (BBI) 1 1
20 580892 Front Disc Brake Switch (Plate Type) 1 New Type, > Jun. ‘12 1
21 594620 Screw Switch Mounting 1 Served in Kit, Ref. A4 10
74
03-50 Caliper Assembly (BBI)
A1 1
2
Key Nos.
A2 page No. 74 &
(A1, 16, 17, 18 in
Page No. 72) 4
A2
A3
Key Nos. 9
3
1&2 7
18 17
8
12
A4 10
11
16
Key Nos. 15
5, (Qty. 2 Nos. 6)
17
A5
4
Key Nos.
(Qty. 2 Nos.
7, 8, 9),
11,14 & 15 5
13
6 14
75
03-50 Caliper Assembly (BBI)
KEY Part MOQ

No. Number Nos.
A1 147980/a Disc Brake Assembly Kit - (BBI) 1 > Jun. ‘12 1
A2 147649/a Caliper Assembly - (BBI) 1 > Jun. ‘12 1
A3 888008 Disc Pad Kit - (BBI) 1 > Jun. ‘12 1
A4 888007 Banjo Bolt Kit BBI (Disc Brake Caliper) TBTS 1 > Jun. ‘12 2
A5 Caliper Seal and Piston Kit Front Disc - (BBI) 1 > Jun. ‘12 1
1 Pad (Piston Side) 1 592254/a Served in Kit, Ref. A3
2 Pad (Opp Side) 1 592255/a Served in Kit, Ref. A3
3 592256/a Spring Pad 1 5
4 591321/a Hex Flange Bolt M8 X 1.25 X 38 1 10
5 594507 Banjo Bolt 1 Not Serviced
6 594508 Washer (Copper) 2 Not Serviced
7 594628 Dust Seal (Scrapper Ring) 2 10
8 594629 Seal Piston (Front Disc) 2 10
9 594624 Piston Front Caliper 2 2
10 594623 Body Caliper 1 1
11 594625 Boot (Insulator) 1 10
12 Mounting Bracket Assembly 1
13 Bleed Screw 1
14 Cap (Rubber Boot Bleed Screw) 1
15 594626 Bellow (Dust Cover) 1 20
16 594627 Pin Sub Assembly Special Pad Mounting 1 10
17 594632 Clip Lock Pin 2 20
18 594630 Wear Pad Clip 1 10
76
03-60 Head Bracket & Steering Stem
A1
20
Key Nos. 21
19
2, (Qty. 38 Nos. 3),
(Qty. 2 Nos. 4), 5 18 22
17
27 23
A2 1
28
Key Nos. 2
3 16 27
2, (Qty. 38 Nos. 3),
(Qty. 2 Nos.1 & 4), 5 4
28
A3 1
15
Key Nos. 4
(Qty. 2 Nos. 11, 12 3 26
& 13) 25 14
5
25
29
6 13
8
7
12
13
11
8 12
10
24
9 30
11
10
77
KEY Part MOQ

No. Number Nos.
A1 597010 Ball Race Kit 1 Alt. No. 597204 1
A2 597204 Ball Race Kit with Cover 1 1
A3 888121 Rubber Spacer, Bush and Cover Tube Short Kit 1 1
1 145446/a Cover - Ball Race 2 20
2 Ball Race, Head Lamp Casing 1 144583/e Served in Kit Ref. A2 1
3 140201 Ball 6.35 mm (Dia 1/4”) 38 50
4 Ball Race, Frame 2 144582 Served in Kit Ref. A2 1
5 Ball Race - Fork Crown 1 144581 Served in Kit Ref. A2 2
6 801269 Steering Stem Assembly Black 1 1
580339/a Washer 1 Old Type, < Feb. ‘12 (N.S.)
7
8 142182 Hex. Nut with Nylon Insert M8 2 20
9 845001 Number Plate, Front 1 1
10 580545/b Hex. Screw M8 X 70 - Number Plate, Pinch Bolt 2 20
11 521067/b Cover Tube, Short 2 1
12 143906/b Bush 2 4
13 140193/b Rubber Spacer 2 14
14 521131/c Head Lamp Holder LH 1 1
15 521132/b Head Lamp Holder RH 1 1
16 804023 Head Bracket 1 1
17 124168/7 Clamp, Handle Bar 2 2
18
78
A1
20
Key Nos. 21
19
2, (Qty. 38 Nos. 3),
(Qty. 2 Nos. 4), 5 18 22
17
27 23
A2 1
28
Key Nos. 2
3 16 27
2, (Qty. 38 Nos. 3),
(Qty. 2 Nos.1 & 4), 5 4
28
A3 1
15
Key Nos. 4
(Qty. 2 Nos. 11, 12 3 26
& 13) 25 14
5
25
29
6 13
8
7
12
13
11
8 12
10
24
9 30
11
10
79
KEY Part MOQ

No. Number Nos.
146430/a Domed Cap Nut, M8 4 Not Serviced
19
145233 Domed Cap Nut, M8 4 10
20 521162/a Cup - Lock Nut 1 10
21 521134/b Lock Nut 1 1
22 521133/c Taper Lock Nut 1 2
23 124169/9 Stud 4 10
24 560516/a Clamp Holder (For Disc Brake Bikes) 1 20
25
145862/a Flange Hex. Bolt M8 X 20 2 Old Type, < Feb. ‘12 (N.S.) 10
26
27 146231 Bolt M10 X 1.25 2 2
28 146230 Washer Stainless Steel 2 2
29 145867/a Flange Hex. Nut M8 X 1.25 2 20
145867/a Flange Hex. Nut M8 X 1.25 1 Old Type, < Feb. ‘12 (N.S.) 30
30
586005/a Flange Hex. Nut M8 X 1.25 1 New Type, > Mar. ‘12 30
80
03-70 Front Fork (Gabriel)
A1 A6
Key Nos. Key Nos. 22
All Except 2 2 to 6 & 14 21

3 20
A7 19
A2 4
14
5 17
All Except 1, 1, 3, 4, 5, 6 & 14
8 to 10 16
13
A3
Key Nos.
2
3, 5, 6, 14, 1 17
18 & 19
5
12
A4
11 18
Key Nos.
8
Qty 2 Nos. each -
3, 5, 6, 14 & 19 9
6
9
10
A5 7
Key Nos.
Qty 2 Nos. each -
17, 19, 21 & 22
81
KEY Part MOQ

No. Number Nos.
A1 145940/c Fork End RH Assembly (Disc) 1 1
A2 145941/c Fork End LH Assembly (Disc) 1 1
A3 888027 Fork Pipe Spining Repair Kit 1 1
A4 888030 Fork Oil Seal, ‘O’ Ring & Piston Ring Kit 1 1
A5 888031 Main Spring Fork Major Kit 1 1
A6 888029 Bottom Tube LH Sub Assembly Kit 1 1
A7 888028 Bottom Tube RH Sub Assembly Kit 1 1
1 146212 Fork End RH Complete (Bottom Tube RH-Disc) 1 1
2 146213 Fork End LH Complete (Bottom Tube LH-Disc) 1 1
3 146219 Seal, Dust 2 2
4 146218 Circlip 2 40
5 146217 Oil Seal 2 2
6 146221 Gasket (Copper Washer) 2 50
7 146222 Bolt Hex Socket Head (M10 X 1.25) 2 5
8 146236 Bolt Hex Head M6 X 1 1 Alternate No. 560564 10
9 146237 Washer 2 Alternate No. 586032/a 50
10 143238 Nyloc Nut 1 Alternate No. 141306/2 20
11 146220 Tapper Spindle (Oil Control Collar) 2 2
12 146216 Spring Short 2 20
13 146215 Spring Stud Assembly (Piston) 2 1
14 146226 Piston Ring 2 10
15 146229 Spacer 2 10
16 146228 Washer - Spring Seat 2 10
82
A1 A6
All Except 2 2 to 6 & 14 21

3 20
A7 19
A2 4
14
5 17
All Except 1, 1, 3, 4, 5, 6 & 14
8 to 10 16
13
A3
Key Nos.
2
3, 5, 6, 14, 1 17
18 & 19
5
12
A4
11 18
Key Nos.
8
Qty 2 Nos. each -
3, 5, 6, 14 & 19 9
6
9
10
A5 7
Key Nos.
Qty 2 Nos. each -
17, 19, 21 & 22
83
KEY Part MOQ

No. Number Nos.
17 146223 Spring Long 2 1
18 Main Tube 2 146214 Alt. No. Ref. A3 1
19 146224 ‘O’ Ring 2 30
20 146225 Bolt Cap 2 2
21 146230 Washer Stainless Steel 2 2
22 146231 Bolt (M10 x 1.25) 2 2
84
03-80 Front Mudguard
A1
1
Key Nos.
3
(Qty. 3 Nos. 5, 6, 8),
2, 7 & 9 4
3
4
5
6
7
4
8
3
4
5 3
6 8
2
New Type
9 2
8
6
5
85
03-80 Front Mudguard
KEY Part MOQ

No. Number Nos.
A1 888116 Front Mudguard Extension and Clip Kit - TBTS 1 1
855005 Front Mudguard, Jet Black 1 SB - 611 Not Serviced
855009 Front Mudguard, Jet Black 1 New Type 1
856005 Front Mudguard, MTL Red 1 SB - 611 Not Serviced
1 856009 Front Mudguard, MTL Red 1 New Type 1
857005 Front Mudguard, Silver MTL 1 SB - 611 Not Serviced
857010 Front Mudguard, Silver MTL 1 New Type 1
858005 Front Mudguard, Blue MTL 1 SB - 611 Not Serviced
858009 Front Mudguard, Blue MTL 1 New Type 1
142532/b Cable Guide - Rubber 1 SB - 611 Old Type, Not Serviced
2
580229/b Clip - Speedo Cable - Metal Guide 1 New Type 20
580349/a Flange Hex Bolt M8 X 20 4 Old Type, < Feb. ‘12 (N.S.) 20
3
586002/a Flange Hex Bolt M8 X 20 4 New Type, > Mar. ‘12 20
4 210026 Spring Washer M8 4 50
5 145882/a Cross Recessed Pan Head Screw M6 X 14 3 20
6 141061/1 Punched Washer 6.4 3 50
7 560516/a Clamp Holder - Brake Hose 1 20
8 141306/2 Hex Nut with Nyloc Insert M6 3 40
9 146797/a Mudguard Extension - Plastic 1 Alt. No. Ref. A1 10
86
03-90 Front Wheel
A1
Key Nos. 21
(Qty. 40 Nos. 12), 20
(Qty. 20 Nos. 11 & 13),
(Qty. 6 Nos. 4),
19
(Qty. 2 Nos. 8& 9), 1
2, 10,6, 14, 19,
20 & 21
A2
Key Nos. 4
(Qty. 2 Nos. 8 & 9) 2
10,14,
12
A3
11
3 13
Key Nos.
1, 17 & 18
A4 5 7
6 8
Key Nos. 9
14
Qty. 2 Nos. 8 & 9
A5 10 9
8
15
Key Nos.
16
19 & 20
A6 A7
17
18
Key Nos. Key Nos.
(Qty. 20 Nos.11 &13) 6 & 10
(Qty. 40 Nos. 12)
87
03-90 Front Wheel
KEY Part MOQ

No. Number Nos.
A1 147285/e Front Wheel Sub Assembly 3.25 X 19” - Disc Type 1 1
A2 888120 Front Hub Sub Assembly - Disc (TBTS) 1 1
A3 888097 Front Wheel Spindle Kit - Disc (TBTS) 1 1
A4 888118 Front Wheel Bearing & Seal Kit - Disc (TBTS) 1 1
A5 888048 Front Wheel Tyre & Tube Kit - 3.25 X 19” 1 1
A6 888119 Front Wheel Spokes & Nipple Kit Disc (TBTS) 1 1
A7 597273 Front Hub Sub Kit for Disc (TBTS) 1 1
560520/e Spindle 1 SB - 515 Not Serviced
1
560679/b Spindle 1 1
141133/b Wheel Rim WM 1.85” X 19” (2mm THK) 1 Old Type, N.S. Alt.No. 147507/b 1
2
147507/b Wheel Rim WM 1.85” X 19” (1.5mm THK) 1 1
3 560511/b Disc Front 1 Alternate No. 147652/a (BBI) 1
4 560530/e Socket Button Head Cap Screw 6 4
5 560545/a Hex. Flange Bolt M8 X 30 6 6
6 560504/f Adopter plate 1 1
560523/e Spacer 1 Old Type, < Feb. ‘12 (N.S.) 5
7
593063/c Spacer 1 New Type, > Mar. ‘12 5
8 141109/1 Grease Seal 2 5
145552/b Bearing 6203.RS1-C3 (17X40X12) - Single Side Sealed 2 SB - 541 Old Type, Not Serviced
9
150324/a Wheel Bearing 6203 Deep Grove (Double Side Sealed) 2 SB - 541 New Type 2
10 804027 Hub, Front Brake Disc (Powder Coated) 1 1
11 560502/e Spokes, Long 19” (Inner) 20 20
12 110349 Spoke Nipples 40 40
88
03-90 Front Wheel
A1
Key Nos. 21
(Qty. 40 Nos. 12), 20
(Qty. 20 Nos. 11 & 13),
(Qty. 6 Nos. 4),
19
(Qty. 2 Nos. 8& 9), 1
2, 10,6, 14, 19,
20 & 21
A2
Key Nos. 4
(Qty. 2 Nos. 8 & 9) 2
10,14,
12
A3
11
3 13
Key Nos.
1, 17 & 18
A4 5 7
6 8
Key Nos. 9
14
Qty. 2 Nos. 8 & 9
A5 10 9
8
15
Key Nos.
16
19 & 20
A6 A7
17
18
Key Nos. Key Nos.
(Qty. 20 Nos.11 &13) 6 & 10
(Qty. 40 Nos. 12)
89
03-90 Front Wheel
KEY Part MOQ

No. Number Nos.
13 560519/e Spokes, Short 19” (Outer) 20 20
14 560521/b Spacer Assembly 1 2
560522/e Spacer Disc Side 1 Old Type, < Feb. ‘12 (N.S.) 5
15
593062/c Spacer Disc Side 1 New Type, > Mar. ‘12 5
16 560524/c Speedo Hub Drive Assembly - Disc Type 1 1
142835 Plain Washer 1 Old Type, < Feb. ‘12 (N.S.) 20
17
560525/a Hex Nut with Nyloc Insert M16x1.5 1 Old Type, < Feb. ‘12 (N.S.) 10
18
593038/d Hex Nut with Nyloc Insert M16x1.5 1 New Type, > Mar. ‘12 10
19 Tyre Ribbed 3.25 X 19” 1 110278/a Alternate No. Ref. A5 5
20 Tube 3.25 X 19” 1 110280/a Alternate No. Ref. A5 5
21 140355/b Rim Tape 1
90
04-00 Fuel Tank
4 3
5
2
6 6
7 8
28
27
30 26
30
25
9
29
23 24
13
10 14 15 18
17 13
11
12 16 19
20
21
22
91
04-00 Fuel Tank
KEY Part MOQ

No. Number Nos.
855001 Fuel Tank with Stickers, Jet Black 1 Key No. 1 + 28 1
1 856001 Fuel Tank with Stickers, MTL Red 1 Key No. 1 + 28 1
857001 Fuel Tank with Stickers, Silver MTL 1 Key No. 1 + 28 1
858001 Fuel Tank with Stickers, Blue MTL 1 Key No. 1 + 28 1
2 140536 Washer Flat Rubber - Petrol Tank Filler Cap 1 Child applicable for 143180/b 10
3 143180/b Fuel Tank Cap with Key 1 Old Type 1
4 801557 Tank Decor Assembly LH 1 1
5 801556 Tank Decor Assembly RH 1 1
6 Reflex Reflector with Nut 2 580303/a 2
7 580297/a Decor Assembly LH 1 Served in Kit, Ref. Key No. 4
8 580296/a Decor Assembly RH (Level Sensor) 1 Served in Kit, Ref. Key No. 5
9 170374 Gasket - Fuel Gauge 1 5
10 170372 Tank Fuel Guage Unit 1 1
11
141093 Hex. Screw M6 X 10 4 SB - 638 Not Serviced
12
591702/a Hex. Bolt M6 X 1 X 12 4 50
580336/a Flange Hex Nut M10 X 1.25 2 Old Type, < Feb. ‘12 (N.S.) 50
13
593011/c Flange Hex Nut M10 2 New Type, > Mar. ‘12 50
145368/a Sleeve Long Petrol Tank Rubber 1 Old Type, < Aug. ‘11 4
14
147891/a Sleeve 1 New Type, > Sep. ‘11 4
145369/a Tube 1 Old Type, < Aug. ‘11 2
15
147372/b Tube 1 New Type, > Sep. ‘11 2
92
04-00 Fuel Tank
4 3
5
2
6 6
7 8
28
27
30 26
30
25
9
29
23 24
13
10 14 15 18
17 13
11
12 16 19
20
21
22
93
04-00 Fuel Tank
KEY Part MOQ

No. Number Nos.
16 110422 Sleeve Assembly, Fuel Tank 1 10
580335/a Flanged Hex Bolt M10 X 1.25 X 85 1 Old Type, < Feb. ‘12 (N.S.) 50
17
593009/c Flanged Hex Bolt M10 X 1.25 X 85 1 New Type, > Mar. ‘12 50
18 570175/b Flanged Hex. Bolt M8x90 1 Alternate No. 594210/b 50
19 570262/f Steady Bracket Cylinder Head 1 10
570299/a Spacer Steady Bracket 1 Old Type, < Feb. ‘12 (N.S.) 40
20
586056/a Spacer Steady Bracket 1 New Type, > Mar. ‘12 40
500829/a Spacer 1 Not Serviced
21
570263/b Spacer 1 5
580340/a Hex. Nyloc Nut, M8 1 Old Type, < Feb. ‘12 (N.S.) 50
22
586004/a Hex. Nyloc Nut, M8 X 9.5 1 New Type, > Mar. ‘12 50
580337/b Flanged Hex Bolt M10 X 1.25 X 75 1 Old Type, < Feb. ‘12 (N.S.) 5
23
594545/a Flanged Hex Bolt M10 X 1.25 L 1 New Type, > Mar. ‘12 5
24 521159/a Fuel Tap Assembly 1 1
143498 Hex Screw M6 X 25 2 Old Type, < Feb. ‘12 (N.S.) 40
25
586053/a Hex Bolt M6 X 25 2 New Type, > Mar. ‘12 40
144636/a Copper Washer 2 Not Serviced
26 140143 Plain Washer 2 Old Type, < Feb. ‘12 (N.S.) 50
27 143496/1 Fibre Washer 4 30
146152/a Sticker DG Chrome - Royal Enfield 2 2
28
146042 Sticker DG Gold - Royal Enfield 2 2
29 Fuel Pipe 1 10
30 Clip Fuel pipe 2 50
94
04-10 Seat Assembly
12
8
7
10 9
11
1
5 2
11
13
14
A1 5
4
6
Key Nos. 3
5, 9, 10, 11 & 14
A2
8
Key Nos.
1, (Qty. 2 Nos. 4)
95
04-10 Seat Assembly
KEY Part MOQ

No. Number Nos.
A1 580544/a Back Rest Assembly with Sticker 1 1
A2 580563 Seat Assembly with Support 1 1
1 580292/c Seat Assembly 1 SB - 657 Seat Pan Weld Nut, Alternate Ref. A2 1
2 580411/a Seat Cover 1 1
3 801546 Seat Pan Complete 1 5
4 580290/a Seat Support 2 10
5 521110/b Plug 2 10
6 580247/a Decor - Back Rest RH 1 1
7 580248/b Decor - Back Rest LH 1 1
8 580122/b Hex Socket Head Cap Screw M8 x 48 4 10
9 580442/b Sticker Twinspark 1 5
10 521086/a Sticker Thunderbird 1 1
11 580572/a Cushion Assembly, Back Rest 1 1
12 580431/e Side Handle 1 1
580340/a Hex Nyloc Nut M8 2 SB - 657 Old Type, < Feb. ‘12 (N.S.) 50
13
586004/a Hex Nyloc Nut M8 X 9.5 2 New Type, > Mar. ‘12 50
14 580547 Tube - Back Rest Assembly 1 1
96
05-00 Rear Shock Absorbers & Center Stand Assembly
A1 RH
LH
2
Key Nos. 4
3, (Qty. 3 Nos. 4),
(Qty. 2 Nos. 5 & 6) 4
6 5
8
6 10
5
4 9
4 1
3 11
4
5
12
4
5
A2 7
6
Key Nos.
2, (Qty. 3 Nos. 4),
(Qty. 2 Nos. 5 & 6)
97
05-00 Rear Shock Absorbers & Center Stand Assembly
KEY Part MOQ

No. Number Nos.
A1 888099 Bolt, Washer & Nut Kit LH Rear Shocks 1 1
A2 888098 Bolt, Washer & Nut Kit RH Rear Shocks 1 1
1 146347/b Shock Absorber - Gas filled 2 2
170399/a Hex Bolt - 3/8" X 45 (For RH side only) 1 Old Type, < Feb. ‘12 (N.S.) 5
2
593110/b Hex Bolt - 3/8" X 45 (For RH side only) 1 New Type, > Mar. ‘12 5
111696/1 Hex Bolt - 3/8" BSF X 2" (For LH side only) 1 Old Type, < Feb. ‘12 (N.S.) 10
3
593113/b Hex Bolt - 3/8" BSF X 2" (For LH side only) 1 New Type, > Mar. ‘12 10
4
143407 Spring Lock Washer 4 Old Type, < Feb. ‘12 (N.S.) 50
5
586019/a Spring Lock Washer 4 New Type, > Mar. ‘12 50
6 170352/1 Dome Nut (3/8" BSF) 4 4
7 801531 Center Stand 1 1
580295/a Spindle, Center Stand 1 SB - 664 Old Type, Not Serviced
8 591393/b Spindle, Center Stand 1 Old Type, < Feb. ‘12 (N.S.) 5
586015/a Spindle, Center Stand 1 New Type, > Mar. ‘12 5
141234 Plain Washer (Spacer) 2 Old Type, < Feb. ‘12 (N.S.) 40
9
580361/a Split Pin 2 Old Type, < Feb. ‘12 (N.S.) 20
10
586017/a Split Pin 2 New Type, > Mar. ‘12 20
11 145186/c Rubber Stop 1 10
144766/a Spring 2 Not Serviced
12
591991/b Spring 2 10
98
05-10 Rear Chain & Guard
A1
1
Key Nos.
3, 4, 5 & 6
Old Typ
e
2
New Ty
p e
6 5 2
3
4
99
05-10 Rear Chain & Guard
KEY Part MOQ

No. Number Nos.
A1 597457 Chain and Sprocket Kit 1 100L + 15T 1
867008 Chain Guard Assembly 1 SB - 575 New Type 1
1
801535 Chain Guard Assembly 1 Old Type 1
580592/a Flange Hex Bolt M8 X 10 X 1.25 1 SB - 575 New Type, > Mar. ‘12 20
2
580592/a Flange Hex Bolt M8 X 10 X 1.25 2 Old Type, < Feb. ‘12 20
3 580100/b Chain - Rear (100 Pitches ‘O’ Ring Type LGB) 1 1
4 145854/a Connecting Link 1 1
5 570254/c FD Sprocket - 15T 1 1
6 801479 Sprocket Drum 1 1
100
05-20 Swing Arm Assembly
Old Type New Type

1
32
1
2 9
4
4
8
A1
A1
6
6
5 6
5
6 7
7
A1
Key Nos.
(Qty. 2 Nos. 6) & 7
A1 A2 A3
Key Nos. Key Nos. Key Nos.

6 (Qty 2 Nos) & 7 (Qty. 2 Nos. 6, 8 ) & 4 (Qty. 2 Nos. 3) & 9
101
05-20 Swing Arm Assembly
KEY Part MOQ

No. Number Nos.
A1 867006 Swing Arm Sub Assembly, Black (Powder Coated) 1 1
A2 888079 Swing Arm End Cap, Bush and Spacer Kit 1 1
A3 570547/c Pad Assembly, Rear Chain Protection 1 SB - 651 1
1 580343/a Hex Nyloc Nut 1/2” 1 10
580344/a Washer 1 Old Type, < Feb. ‘12 40
2
586008/a Plain Washer M12 1 New Type, > Mar. ‘12 40
3 570545/a Flange Hex. Bolt M6 X 1.25 X 45 2 10
4 580037/h Spacer - Chain Stay 1 SB - 651 1
5 580347/c Hex Flange Bolt 1/2” - 16T 1 1
6 580038/e Bush (Celcon) 2 SB - 651 2
7 Swing Arm Complete, Black (Powder Coated) 1 801534 N.S., Ref. 867006, SB - 651
8 580749/d End Cap -Swing Arm 2 SB - 651 2
9 570544/c Pad Rear Chain 1 Alternate No. Ref. A3
102
05-30 Rear Wheel
A1 29 1
28
Key Nos.
A2
1,2,14 to 18, 10
(Qty. 2 Nos. 20),
21,22,26 to 29 13
2
A2
11
27 9
Key Nos. 12
26 6
14 to 18, (Qty. 2
25 4 30 7
Nos. 20), 21 & 22 24
23 3 19
A3 5
8 14
Key Nos.
17, 18, (Qty. 2
Nos. 20), 21 & 22 15
A4
Key Nos. 16
1 & 28
A5 A6 A7
22
20
21
4, 19, (Qty. 2 Nos. (Qty. 40 Nos. 15), 4, 30,
20
20), 22 & 30 (Qty 20 Nos.16 & 18) (Qty. 2 Nos. 20) 18
17
2
103
05-30 Rear Wheel
KEY Part MOQ

No. Number Nos.
A1 580170/g Rear Wheel Assembly with Tyre 1 1
A2 580427/b Rear Wheel Sub Assembly 3.50 X 19” 1 1
A3 170547/a Rear Hub Assembly Drum 1 1
A4 888053 Rear Tyre & Tube Kit - 3.50 X 19” 1 1
A5 888080 Bearing, ‘O’ Ring and Seal Kit Rear Wheel (TBTS) 1 1
A6 112153 Wheel Spokes and Nipple Kit - Rear19” Drum 1 1
A7 144296 Rear Wheel Bearing Kit 1 1
1 Tube Rear 3.50 X 19" 1 141769 N.S., Alt. No. 888053 1
2 144471/a Cushion Rubber - Rear Hub 4 4
580355/a Spindle, Short 1 SB - 618 Old Type, Not Serviced
3 141114/b Spindle, Short 1 Old Type, < Feb. ‘12 (N.S.) 1
586011/a Spindle, Short 1 New Type, > Mar. ‘12 1
4 145553/b Bearing 6005 C3 1 1
5 801479 Sprocket Drum 1 1
580356/a Distance Piece 1 SB - 664 Old Type, Not Serviced
6
141115/c Distance Piece 1 New Type 5
7 580182/d Cover Plate (Sub) Assembly - Complete 1 1
580354/a Distance Collar Stepped 1 SB - 664 Not Serviced
8
141119/c Distance Collar 1 5
580309/a Spacer Cover Plate 1 Old Type, < Feb. ‘12 (N.S.) 2
9
593039/d Spacer Cover P4late 1 New Type, > Mar. ‘12 2
580358/b Chain Adjuster LH 1 Old Type, < Feb. ‘12 (N.S.) 4
10
593142/b Chain Adjuster LH 1 Cover Plate Side New Type, > Mar. ‘12 4
580359/a Hex. Lock Nut M22X1.5 Thin 1 Old Type, < Feb. ‘12 (N.S.) 50
11
586009/a Hex. Lock Nut M22X1.5 Thin 1 New Type, > Mar. ‘12 50
580361/a Split Pin 1 Old Type, < Feb. ‘12 (N.S.) 20
12
104
05-30 Rear Wheel
A1 29 1
28
Key Nos.
A2
1,2,14 to 18, 10
(Qty. 2 Nos. 20),
21,22,26 to 29 13
2
A2
11
27 9
Key Nos. 12
26 6
14 to 18, (Qty. 2
25 4 30 7
Nos. 20), 21 & 22 24
23 3 19
A3 5
8 14
Key Nos.
17, 18, (Qty. 2
Nos. 20), 21 & 22 15
A4
Key Nos. 16
1 & 28
A5 A6 A7
22
20
21
4, 19, (Qty. 2 Nos. (Qty. 40 Nos. 15), 4, 30,
20
20), 22 & 30 (Qty 20 Nos.16 & 18) (Qty. 2 Nos. 20) 18
17
2
105
05-30 Rear Wheel
KEY Part MOQ

No. Number Nos.
580360/a Rear Hub Spindle Nut (Hex Castle Nut M16) 1 Old Type, < Feb. ‘12 (N.S.) 10
13
586010/a Rear Hub Spindle Nut (Hex Castle Nut M16 X 1.5) 1 New Type, > Mar. ‘12 10
141133/b Rim (1.85” X 19-2mm Thick) 1 Old Type, Not Serviced 1
14
147507/b Rim 19" Rear (1.85” X 1.5 Thick) 1 New Type 1
15 110349 Nipple - Rear Spoke 40 40
16 141135 Spokes Inner - 19” Rear - Long 20 20
17 804006 Center Hub Rear 6” 1 1
18 141136 Spoke Outer 19” Rear - Short 20 20
19 146256/a “O” Ring - Rear Sprocket 1 40
145552/b Bearing 6203.RS1-C3(17X40X12) - Single Side Sealed 2 SB - 541 Old Type, Not Serviced 2
20
150324/a Deep Groove Ball Bearing 6203 (17 X 40 X 12) 2 New Type Double side sealed 2
21 146499/b Spacer Assembly 1 1
22 141109/1 Grease Seal, 25 X 40 X 7 1 5
580308/b Spindle, Long 1 Old Type, < Feb. ‘12 (N.S.) 1
23
593041/c Spindle, Long 1 New Type, > Mar. ‘12 1
580357/b Chain Adjuster RH 1 Old Type, < Feb. ‘12 (N.S.) 5
24
593143/b Chain Adjuster RH 1 Spindle Side New Type, > Mar. ‘12 5
580311/b Spacer Rear Wheel 1 Old Type, < Feb. ‘12 (N.S.) 1
25
593040/d Spacer Rear Wheel 1 New Type, > Mar. ‘12 1
580370/a Hex. Head Collar Bolt M5 X 10 2 Old Type, Not Serviced
26
147878 Hex. Head Collar Bolt M5 X 10 (Dust Cover Fixing Screw) 2 New Type 20
27 804005 Dust Cover (Poly Chrome Silver Grey) 1 1
28 Tyre Studed 3.50 X 19" Rear 1 141768 Alt. No. Ref. A4 1
29 140355/b Rim Tape 1
30 141113/1 Grease Seal 25 X 47 X 7 - Rear Sprocket 1 1
106
05-40 Rear Brake (Drum)
A1
Key Nos.
1 to 16 1
A1
A2 7
Key Nos.
3, 4, 7, 11, 6
2
(Qty. 2 Nos.
12) 8 9 10
5
2
4 12
11 12
14 15
13
16
107
05-40 Rear Brake (Drum)
KEY Part MOQ

No. Number Nos.
A1 580182/d Cover Plate (Sub) Assembly Complete 1 1
A2 888122 Cover Plate Sub Assembly (Powder Coated) 1 1
1 144570/d Brake Shoe Assembly 2 2
124313/a Spring Brake Shoe - Rear 2 Old Type, Not Serviced
2
147150/c Spring Brake Shoe - Rear 2 SB - 656 New Type 40
580371/a Screw,1/4 CEX13/16” 1 Not Serviced
3
145089/b Screw,1/4 CEX13/16” 1 16
580371/a Screw M6 X 16 1 Not Serviced
4
145090/a Hex Head Screw M6x16, 1 20
580363/a Operating Cam 1 Old Type, < Feb. ‘12 (N.S.) 1
5
593075/b Operating Cam Special 1 New Type, > Mar. ‘12 1
580362/c Shoe Pin 1 SB - 646 Old Type, < Feb. ‘12 (N.S.) 10
6
593076/d Shoe Pin 1 New Type, > Mar. ‘12 10
7 801540 Cover Plate Assembly Black 1 1
8 580310/a Lock Nut - Cover Plate 1 5
580367/b Washer 1 Old Type, < Feb. ‘12 (N.S.) 40
9
580368/b Hex Nut M12 X 1.25 1 Old Type, < Feb. ‘12 (N.S.) 10
10
586028/a Hex Nut M12 X 1.25 1 New Type, > Mar. ‘12 10
11 145088/b Cam Bush 1 2
12 145091 Hex Thin Nut M6 x 1 2 20
13 580139/c Spring Rear Brake (Torsion Spring) 1 10
580365/a Spring Washer, M8 1 Old Type, < Feb. ‘12 (N.S.) 50
14
586039/a Spring Washer, M10 1 New Type, > Mar. ‘12 50
580366/a Nut Brake Assembly 7/16 1 Old Type, < Feb. ‘12 (N.S.) 20
15
586027 Nut Brake 1 New Type, > Mar. ‘12 20
580364/b Lever Assembly 1 Old Type, < Feb. ‘12 (N.S.) 1
16
591451 Lever Assembly 1 New Type, > Mar. ‘12 1
108
05-50 Brake Pedal
A1
Key Nos.
5, 8, 9 & 10
1
2
5
3
7
6
9
10
109
05-50 Brake Pedal
KEY Part MOQ

No. Number Nos.
A1 888081 Rear Brake Rod Kit (TBTS) 1 1
1 580202/d Brake Light Switch Assembly 1 New Type 1
2 144886/c Brake Pedal Rubber 1 5
580265/e Brake Pedal Assembly 1 Not Serviced
3
580785/a Brake Pedal Assembly 1 1
4 580412/a Support - Brake Pedal 1 14
110298/2 Split Pin 1 Old Type, < Feb. ‘12 (N.S.) 50
5
580200/a Washer 1 New Type, > Mar. ‘12 10
6
586041/a Washer 1 Old Type, < Feb. ‘12 (N.S.) 10
580349/a Flanged Hex Bolt, M8 X 20 1 Not Serviced
7 580633/a Binding Head Screw M8X1.25X20 1 Old Type, < Feb. ‘12 (N.S.)
586002/a Flanged Hex Bolt, M8 X 20 1 New Type, > Mar. ‘12 20
580423/b Pin - Brake Rod 1 Old Type, < Feb. ‘12 (N.S.) 10
8
586076/a Pin - Brake Rod 1 New Type, > Mar. ‘12 10
580408/ f Brake Rod Assembly 1 N.S., Alt. No. Ref. A1
9 580662/b Brake Rod Assembly 1 SB - 687 Old Type, < Feb. ‘12 (N.S.) 1
593070/d Brake Rod Assembly 1 SB - 687 New Type, > Mar. ‘12 1
580369/a Nut, Brake Rod 1 SB - 687 Old Type, < Feb. ‘12 (N.S.) 10
10
586077/a Nut, Brake Rod 1 SB - 687 New Type, > Mar. ‘12 10
110
05-60 Rear Mudguard
2
3 10
11
4 12
6
7 13
A1 8
9
5 14
24
7 8 9 15
6 16
17
15 18
25 26
16
17 19
29 27
18
20
21
22
25 26
23
28 27
111
05-60 Rear Mudguard
KEY Part MOQ

No. Number Nos.
855006 Rear Mudguard Jet Black 1 1
856006 Rear Mudguard MTL Red (33) 1 1
A1
857006 Rear Mudguard Silver MTL J 1 1
858006 Rear Mudguard Blue MTL 5 1 1
801566 Sub Frame 1 Old Type, Not Serviced
1
801504 Sub Frame - Rear 1 New Type 1
2 145882/a Screw 4 20
141061/1 Washer, Plain 4 Old Type, < Feb. ‘12 (N.S.) 50
3
586032/a Washer, Plain 4 New Type, > Mar. ‘12 50
141306/2 Nut 4 Old Type, < Feb. ‘12 (N.S.) 40
4
586021/a Nyloc Nut M6 X 1 X 7 4 New Type, > Mar. ‘12 40
5 170242/a Grommet 1 50
140402/c Nut 2 Old Type, < Feb. ‘12 (N.S.) 14
6
586046/a Washer Faced Hex. Nut, 3/8” C 2 New Type, > Mar. ‘12 14
146143/b Stud - 3/8” X 26 2 Old Type, < Feb. ‘12 (N.S.) 6
7
586047/a Stud 2 New Type, > Mar. ‘12 6
140293/1 Washer 2 Old Type, < Feb. ‘12 (N.S.) 20
8
140302/3 Nut 2 Old Type, < Feb. ‘12 (N.S.) 20
9
586057/a Nut 2 New Type, > Mar. ‘12 20
145862/a Flange Hex. Bolt M8 X 20 1 Old Type, < Feb. ‘12 (N.S.) 20
10
11 521111/a Beading, Tail Lamp Bracket 1 1
112
05-60 Rear Mudguard
2
3 10
11
4 12
6
7 13
A1 8
9
5 14
24
7 8 9 15
6 16
17
15 18
25 26
16
17 19
29 27
18
20
21
22
25 26
23
28 27
113
05-60 Rear Mudguard
KEY Part MOQ

No. Number Nos.
521060/d Bracket - Tail Lamp 1 Old Type, Not Serviced
12
580837/a Tail Lamp Bracket Assembly 1 New Type 1
13 801289 Bracket, Number Plate (RR ENG. Spacer Stud) 1 2
14 845003 Number Plate, Rear 1 1
141060 Nut M6 2 Old Type, < Feb. ‘12 (N.S.) 40
15
586029/a Nut M6 2 New Type, > Mar. ‘12 40
140129 Star Washer 2 Old Type, < Feb. ‘12 (N.S.) 50
16
586031/a Star Washer M6 2 New Type, > Mar. ‘12 50
17
586032/a Washer, Plain 2 New Type, > Mar. ‘12 50
141093 Hex Screw M6X10 2 Old Type, < Feb. ‘12 (N.S.) 50
18
586048/a Hex Screw M6X10 2 New Type, > Mar. ‘12 50
19 521095/b Bracket, Reflector 1 5
20 141306/2 Nut, Nyloc 1 40
170357/b Spacer 1 Not Serviced
21 580847/a Spacer 1 Old Type, < Feb. ‘12 (N.S.) 10
586050 Spacer 1 New Type, > Mar. ‘12 10
143657 Hex Screw M6X35 1 Old Type, < Feb. ‘12 (N.S.) 40
22
586049/a Hex Screw M6X35 1 New Type, > Mar. ‘12 40
23 143275/b Reflector Assembly with Washer and Nut 1 SB - 654 1
24 801530 Piece Mudguard 1 1
25
586035/a Washer, Plain M6 2 New Type, > Mar. ‘12 50
114
05-60 Rear Mudguard
2
3 10
11
4 12
6
7 13
A1 8
9
5 14
24
7 8 9 15
6 16
17
15 18
25 26
16
17 19
29 27
18
20
21
22
25 26
23
28 27
115
05-60 Rear Mudguard
KEY Part MOQ

No. Number Nos.
141060 Nut 2 Old Type, < Feb. ‘12 (N.S.) 40
26
586029/a Hex. Nut M6 X 1 2 New Type, > Mar. ‘12 40
140090/1 Star Washer 2 Old Type, < Feb. ‘12 (N.S.) 50
27
586034/a Star Washer, M6 2 New Type, > Mar. ‘12 50
142274/a Hex. Screw M6X16 1 Old Type, < Feb. ‘12 (N.S.) 40
28
586052/a Hex. Screw M6X16 1 New Type, > Mar. ‘12 40
111846/4 Hex. Screw M6X20 1 Old Type, < Feb. ‘12 (N.S.) 50
29
586051/a Hex. Screw M6X20 1 New Type, > Mar. ‘12 50
116
06-00 Rider & Pillion Foot Rest Assembly - LH & RH
A1 A2 A3 A4 A5 A6
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
1, 3 to 13 & 16 2 to 5, 13 & 17 12, 13 & 16 12, 13 & 17 (Qty. 4 Nos. 12), (Qty. 2 Nos. 13) 1, 6 to 11
Pillion Foot Peg
Rider Foot Rest Sub Assembly LH Rider Foot Rest RH
13 13
13
4
3
1 16
15
16 17
12
5 14
12 11 12 13
3
10
15
9
4 2 5
15
6
7
17
5
12
117
06-00 Rider & Pillion Foot Rest Assembly - LH & RH
KEY Part MOQ

No. Number Nos.
A1 580388/d Foot Rest Sub Assembly Rider LH 1 1
A2 580389/f Foot Rest Sub Assembly Rider RH 1 1
A3 580392/b Foot Peg Assembly LH 2 1
A4 580393/b Foot Peg Assembly RH 2 1
A5 888077 Foot Rest Rubber Repair Kit (Rider or Pillion) 1 1
A6 580064/c Side Stand Assembly without Foot Peg Assembly 1 1
1 580293/d Foot Rest Assembly LH 1 1
2 580277/d Foot Rest Weld Assembly RH 1 1
3 580394/b Lock Pin 4 5
4 Rider Foot Rest Spring 2 580376/c Not Serviced
5 570259/d Circlip 4 30
6 580349/a Flanged Hex Bolt M8 X 20 (LH) 1 20
144766/a Spring Side Stand 1 N.S., Alt. No. 591991/b
7
591991/b Spring Side Stand 1 1
580340/a Hex Nyloc Nut M8 1 Old Type, < Feb. ‘12 (N.S.) 50
8
586004/a Hex Nyloc Nut M8 X 9.5 1 New Type, > Mar. ‘12 50
580294/b Side Stand 1 Old Type, Not Serviced 1
9
580064/b Side Stand 1 New Type 1
10 580399/a Plain Washer 1 40
11 521199 Hex Socket Head Cap Screw M8 X 45 1 4
12 580401 Socket Head Screw M5 8 20
13 580281/c Foot Rest Rubber Pillion 4 4
14 Spring Pillion Foot Peg 2 580381/d Not Serviced
15 Ball 2 580380/a Not Serviced
16 Foot Rest Casting LH 1 801532 Not Serviced
17 Foot Rest Casting RH 1 801533 Not Serviced
118
06-10 Side Panel LH & RH
4
4
1
2
3
3
5
6
119
06-10 Side Panel LH & RH
KEY Part MOQ

No. Number Nos.
855004 Side Panel LH (with Sticker), Jet Black 1 1
856004 Side Panel LH (with Sticker), MTL Red 1 1
1
857004 Side Panel LH (with Sticker), Silver MTL 1 1
858004 Side Panel LH (with Sticker), Blue MTL 1 1
855003 Side Panel RH (with Sticker), Jet Black 1 1
856003 Side Panel RH (with Sticker), MTL Red 1 1
2
857003 Side Panel RH (with Sticker), Silver MTL 1 1
858003 Side Panel RH (with Sticker), Blue MTL 1 1
3 521066/b Side Panel Boot 2 30
4 521112/b Grommet 4 30
521124/a Side Panel Monogram - LH 1 1
5
521142/a Side Panel Monogram - RH 1 1
580548 Sticker Twinspark, Jet Black 2 10
580549 Sticker Twinspark, MTL Red 2 10
6 580551/a Sticker Twinspark, Silver MTL 2 10
580550/a Sticker Twinspark, Blue MTL 2 10
580442 Sticker Twinspark 2 10
120
06-20 Side Decor
A1
Key Nos. 3 4
1&8 5
6 7
3 4
1 4 3
4
3
121
06-20 Side Decor
KEY Part MOQ

No. Number Nos.
A1 888117 Side Decor Assembly LH & RH Kit (TBTS) 1 1
1 521108/e Side Decor LH (TBTS) 1 1
2 580447/b Side Panel Beading 1 10
3 142274 Hex Screw (M6 X 16) 4 40
4
5 521088/b Grommet 2 14
6 521087/e Back Plate 1 1
7 521089/b Rubber Strap 1 5
8 580210/b Side Decor RH (TBTS) 1 1
122
06-30 Frame
9 8
18
20
10
3
2
16
5
12 14 13
6 15
11 17 19
123
06-30 Frame
KEY Part MOQ

No. Number Nos.
1 801545 Frame 1 1
2 801527 Engine Mounting Plate LH Front 1 1
3 801528 Engine Mounting Plate RH Front 1 1
580342/c Hex Flange Bolt 1/2” BSFX120 1 Old Type, < Feb. ‘12 (N.S.) 2
4
593049/c Hex Flange Bolt 1/2” BSFX120 1 New Type, > Mar. ‘12 2
580343/a Hex. Nyloc Nut 1/2” 1 Old Type, < Feb. ‘12 (N.S.) 10
5
593050/c Hex. Nyloc Nut 1/2” 1 New Type, > Mar. ‘12 10
6 801529 Engine Mounting Plate, Rear 2 1
580114/b Hex Bolt M12 X 226 1 Old Type, < Feb. ‘12 (N.S.) 2
7
593022/c Hex Bolt M12 X 226 1 New Type, > Mar. ‘12 2
580344/a Plain Washer 1 Old Type, < Feb. ‘12 (N.S.) 40
8
580346/a Hex. Nut with Nyloc M12 X 1.25 1 Old Type, < Feb. ‘12 (N.S.) 50
9
586081/a Hex. Nut with Nyloc M12 X 1.25 1 New Type, > Mar. ‘12 50
580338/b Flanged Hex. Bolt, M8 X 1.25 X 120 1 Old Type, < Feb. ‘12 (N.S.) 5
10
593060/c Flanged Hex. Bolt, M8 X 1.25 X 120 1 New Type, > Mar. ‘12 5
580339/a Plain Washer, M8 4 Old Type, < Feb. ‘12 (N.S.) 20
11
580340/a Hex Nyloc Nut M8 4 Old Type, < Feb. ‘12 (N.S.) 50
12
586004/a Hex Nyloc Nut M8 4 New Type, > Mar. ‘12 50
13 580203/d Cap Swing Pivot 2 2
580341/b Flanged Hex. Bolt, M8 X 1.25 X 112 1 Old Type, < Feb. ‘12 (N.S.) 5
14
586001/a Flanged Hex. Bolt, M8 X 1.25 X 112 1 New Type, > Mar. ‘12 5
124
06-30 Frame
9 8
18
20
10
3
2
16
5
12 14 13
6 15
11 17 19
125
06-30 Frame
KEY Part MOQ

No. Number Nos.
580345/b Flanged Hex Bolt, M8 X 1.25 X 100 1 Not Serviced 5
15 591386/a Flanged Hex Bolt, M8 X 1.25 X 100 1 Old Type, < Feb. ‘12 (N.S.) 5
593061/c Flanged Hex Bolt, M8 X 1.25 X 100 1 New Type, > Mar. ‘12 5
16 580448/a Flanged Hex Bolt, M10 X 1.5 X 85 1 1
17 801530 Bracket (Piece Mudguard) 1 TPL - 580314/a 5
18 580151/a Tank Decor Grommet - Rubber 2 20
19 586002/a Flanged Hex Bolt M8 X 1.25 1 20
20 592897/c Cover Tube 1 SB - 686 10
126
07-00 Battery, Battery Carrier and Harness
1
5
8
7
2
6 9
10
14
12
13
11
4
127
07-00 Battery, Battery Carrier and Harness
KEY Part MOQ

No. Number Nos.
146134/c Battery,12V-14 AH MF14-A2 - Dry Battery 1 Old Type 1
1 Battery,12V-14 AH - Pre Charged 1 592212/a SB - 589 1
592913/a Battery,12V-14 AH 1 SB - 615 FIAMM Battery 1
2 580275/e Main Cable Harness 1 SB - 536 1
3 147294/a Wiring Harness, Tail Light 1 1
4 Cable Battery +ve to Relay Starter 1 147262/a Applicable For Old Type Relay 1
5 Cable Battery -ve to Body Earth 1 580424/a 1
6 Battery Cable +ve (Cable Relay Starter to Starter Motor) 1 580199/a Applicable For Old Type Relay 1
7 146418 Fuse 15 Amps (Tubular) 2 16
8 146451 Fuse 10 Amps (Tubular) 2 20
9 521089/b Rubber Strap 1 5
10 801292 Back Plate Assembly 1 Alt. No. 1
11 801541 Battery Carrier Complete 1 Alt. No. 521204/g 1
12 142258 Hex Bolt M8 X 16 2 50
13 142237 Hex Screw M6 X 16 2 Alt. No. 142274 40
14 Rubber Holder Fuse Carrier 1 10
128
07-10 Head Lamp & Tail Lamp
A1
10
3
Key Nos.
1 to 10 4
9
A2
A1 2
Key Nos.
11 to 16
5
6
1
8 7
12 11
13
14
16
A2
15
129
07-10 Head Lamp & Tail Lamp
KEY Part MOQ

No. Number Nos.
A1 580575/c Head Lamp Assembly with Bulb 1 SB - 654 1
A2 146780/c Tail Lamp Assembly with Bulb 1 SB - 654 1
1 580581/a Head Lamp Shell Assembly 1 1
2 580584/a Bulb Holder with Wiring - 2W 1 1
3 Rubber Holder Head Light Bullb 1 Not Serviced
4 580580/a Bulb 12V 35/35W, Halogen 1 1
5 580583/a Bulb 12V - 2W Wedge Base 1 10
6 580582/a Lens Cum Reflector 1 1
7 Insert Plastic Rim Fixing Screw 1 Not Serviced
8 Screw Head Light Fixing 1 Not Serviced
9 Rim Head Light 1 Not Serviced, Ref. A1
10 Clip Head Lamp Fixing with Rim 6 Not Serviced
11 170448/a Screw - Tail Lamp Mounting 3 10
12 146915/a Lens - Tail Lamp 1 1
13 Washer - Tail Lamp Mounting 3 141801/a 20
14 141862 Hex. Nut 3 10
15 141755 Bulb - Tail Lamp 12V 21/5W 1 Alt. No. 141718 10
16 146914/a Base Assembly - Tail Lamp 1 1
130
07-20 Instrument Cluster
2 3
4 5
A1
10 10
11 9 9
7 6
8
131
07-20 Instrument Cluster
KEY Part MOQ

No. Number Nos.
A1 521250/d Instrument Cluster Assembly 1 1
1 521210/b Knob Reset 1 20
2 144514 Speedometer Bulb 12V, 3.4W 2 10
3 141715 Bulb 12V, 2W (BA 9S) 3 10
4 521206/b Speedometer Assembly without Cover & Knob Reset 1 1
5 521278 RPM Meter with Fuel Gauge without Back Cover 1 1
6 521209 Back Cover (Dual Guage) 1 1
7 521208/b Back Cover (Speedometer) 1 1
8 Soft illumination Module 1 146781/b SB-536, 1
Old Type, < Sep. ‘09 (N.S.)
140542 Screw Mounting Meter Assembly 2 Old Type, < Feb. ‘12 (N.S.) 50
9
586068/a Slotted Head Screw - Allen Screw 2 New Type, > Mar. ‘12 50
10 586034/a Spring Washer M6 2 50
11 170398/a Speedo Cable Assembly 1 14
132
07-30 Switches and Fitments
9
New Type
16
1 8
13
Old Type
8
14
12
10
2
7
3
6 11
15
4 5
133
07-30 Switches and Fitments
KEY Part MOQ

No. Number Nos.
147548/a Common Key Set 1 Melamine Base N.S., Old Type 1
1
521153 Common Key Set 1 Backlite Base New Type 1
2 144519/a Bracket, Flasher Mounting 1 14
144349/1 Flasher unit 1 SB - 502 N.S., Alt. No. 580396/a
3
580396/a Electronic Flasher Unit 1 1
4 142274 Screw (M6x16) 1 40
141061/1 Washer 1 Old Type, < Feb. ‘12 (N.S.) 50
5
6 500905/c Spark Plug Cap M14 1 1
7 580407/b Horn 1 1
147593/a Relay Starter 1 Not Serviced
8
580648/e Relay Starter 1 SB - 538 1
9 146435/a Steering Lock Mounting Screw (M6 x 12) 4 20
10 146173/c Holder (For Relay Starter) 1 5
11 580397/a Spark Plug Cap, M10 1 4
141060 Nut M6 1 Old Type, < Feb. ‘12 (N.S.) 40
12
586029/a Hex. Nut M6 1 New Type, > Mar. ‘12 40
13 521145/a Ignition Switch Assembly with Key 1 1
14 143180 Cap Assembly Fuel Tank with Key 1 Round Cap 1
15 Bracket Horn Mounting 2
16 Side Panel Lock with Key
134
07-40 TCI System
2 8
10
6
9
10
3
14 13
4
14 13
11
12
135
07-40 TCI System
KEY Part MOQ

No. Number Nos.
147067/f TCI - Unit (Black Colour) 1 For White Passivation Magneto 1
570607/a TCI - Unit Dual Spark (Green Colour) 1 SB - 652 For Yellow Passivation Magneto 1
1
592238/a Digital TCI - Unit (Blue Colour) 1 SB - 652 For Olive Green Passivation 1
Magneto
2 147098/c R/R Unit - 3 Phase (Double Coupler) 1 1
3 581027/b Primary Ignition Coil 1 1
4 147096/a Secondary Ignition Coil 1 1
5 502071 Hex. Screw M5 X 0.8 X 10 L (Ignition Coil Mounting) 5 50
6 142274 Hex. Screw for TCI M6 X 16 1 40
7 502026/b Bracket TCI Unit 1 10
8 143498 Hex. Screw RR Mounting M6 X 25 1 40
140129 Lock Washer 2 Old Type, < Feb. ‘12 (N.S.) 50
9
586031/a Lock Washer M6 2 New Type, > Mar. ‘12 50
10
11 580377/b Bracket, Ignition Coil 1 2
12 580288/d Throttle Position Switch (TPS) Assembly (With Water Proof Rubber) 1 1
13 142606 Lock Washer Internal Teeth 2 50
14 502071 Hex. Screw M5 X 0.8 X 10 L 2 50
136
07-50 Trafficator Lights
A1
Key Nos. 7
7
1 to 4 6 6
5
5
A2
4
1
Key Nos.
9 &10 (Qty.
2 Nos.)
9 10
8
11
9 10
2
3
5 5
6 6
7 7
137
07-50 Trafficator Lights
KEY Part MOQ

No. Number Nos.
A1 597404 Trafficator Kit 1 1
A2 Stay Kit Trafficator LH & RH 1 1
1 146773/c Trafficator Assembly RH Front (MFR) 1 SB - 654 1
2 146775/c Trafficator Assembly RH Rear (MFR) 1 SB - 654 1
3 146774/c Trafficator Assembly LH Rear (MFR) 1 SB - 654 1
4 146772/c Trafficator Assembly LH Front (MFR) 1 SB - 654 1
5 521219 Bulb 12V 10W 4 10
6 146917 Lens - Trafficator 4 4
7 146918 Screw - Trafficator Lens 1/4” 8 8
142182 Nut, Nyloc M8 4 Old Type, < Feb. ‘12 (N.S.)
8
586004/a Hex. Nyloc Nut M8 4 New Type, > Mar. ‘12 50
9 Stay Rubber Trafficator LH 2 2
10 Stay Rubber Trafficator RH 2 2
580339/a Single Coil Washer 4 Old Type, < Feb. ‘12 (N.S.)
11
586036/a Single Coil Washer 4 New Type, > Mar. ‘12 50
138
08-00 Tool Kit, First Aid Kit and Helmet Lock
A1
2 3 4 5 6
1
9
11 10
10
11
8
139
08-00 Tool Kit, First Aid Kit and Helmet Lock
KEY Part MOQ

No. Number Nos.
A1 570288/b Tool Kit 1 1
1 Tool Bag 1 521150/a N.S., Alt. No. Ref. A1
2 Screw Driver 1 521104/a N.S., Alt. No. Ref. A1
3 Tommy Bar 1 521105/a N.S., Alt. No. Ref. A1
4 Tubular Spanner 21 X 24 MM 1 142631 N.S., Alt. No. Ref. A1
5 Round Spanner, Spark Plug - 16 MM 1 570287/a N.S., Alt. No. Ref. A1
6 Double End Spanner 10 X 12 mm 2 580695/a N.S., Alt. No. Ref. A1
7 521097/a First Aid Kit 1 1
8 145475/a Helmet Lock with 2 Keys 1 1
9 521183/a Helmet Lock Bracket 1 1
140129 Lock Washer Internal Teeth 2 Old Type, < Feb. ‘12 (N.S.)
10
586031/a Lock Washer M6, Internal Teeth 2 New Type, > Mar. ‘12 50
11 141093 Hex. Screw M6 X 10 2 50
140
08-10 Special Tools List - A (COMMON)
2
1 3
5
4 6
7 8 9
141
08-10 Special Tools List - A (COMMON)
KEY Part MOQ

No. Number Nos.
1 ST-26199-3 Cylinder Head Nut Tightening Tool (UCE models) 1 New Design, Common Old No.ST-25118/4, Not Serviced 1
2 ST-25123-1 Valve Spring Compressor 1 Common 1
3 ST-25128-2 Puller for Magneto Rotor 1 Common 1
4 ST-25151-4 Puller for Chaincase Outer 1 Common 1
5 ST-25153-4 Extractor for Gear Box Rocker Pivot Pin 1 Common 1
6 ST-25114-4 Extractor for Fork Oil Seal 1 Common 1
7 ST-25113-4 Mandrel for Oil Seal Sprocket 1 Common 1
8 ST-25112-4 Expander for Front Fork Oil Seal 1 Common 1
9 ST-25110-3 Gauge Plate for Tightening Chain Stay 1 Common 1
142
08-20 Special Tools List - B
10
11 12
13 14 15
16 17 18
143
08-20 Special Tools List - B
KEY Part MOQ

No. Number Nos.
10 ST-25244-4 Special Spanner Adjuster 1 Common 1

11 ST-25612-4 Rotor Tightening & Loosening Tool 1 1
12 ST-25592-4 Connecting Rod Locking Tool 1 1
13 ST-25591-4 Sprocket & Clutch Tightening Tool 1 1
14 ST-25594-4 Clutch Plate Tightening Tool 1 1
15 ST-25835-2 FD Sprocket Removing Tool 1 1
16 Front Fork Dismantling Tool 1 ST-25834-2 Reference only 1
17 Front Fork Tool 1/2 SD (Special Spanner - Fork) NA ST-25833-4 Reference only 1
18 DOL Tool for EFI Diagnosis - ECU NA CR0060 Reference only 1
144
09-00 Wall Charts List (Domestic)
A1
Key Nos.
1 to 9
1 2 3
4 5 6
7 8 9
145
09-00 Wall Charts List (Domestic)
KEY Part MOQ

No. Number Nos.
A1 597473 Classic Model Blow up Charts Kit NA Consists of Sl. No.1 to 9 1
Reference only
1 Crankcase RH 500 - Exploded View NA 597464 From Sl. No. 1 to 9 are 1
Served in Kit, Reference only
2 Crankcase RH 350 - Exploded View 1 597465 Served in Kit 1
3 Cylinder & Head 500 & 350 - Exploded View 1 597466 Served in Kit 1
4 Crankcase LH 500 & 350 - Exploded View 1 597467 Served in Kit 1
5 Cover LH & RH 500 & 350 - Exploded View 1 597468 Served in Kit 1
6 Crankcase LH & RH 500 & 350 - Exploded View 1 597469 Served in Kit 1
7 EFI Components - Exploded View - Classic 500 NA 597470 Served in Kit, Reference only 1
8 Complete Wiring Diagram - Classic 500 - Version 1.0 NA 597471 Served in Kit, Reference only 1
Single Horn +
Fuse (3+3)
9 Complete Wiring Diagram - Classic 350 NA 597472 Served in Kit 1
146
09-10 All UCE Models Service Publication List (Domestic)
1 2 3 4
6-a 7 8
6-b
5
13
11 12
9 10
147
09-10 All UCE Models Service Publication List (Domestic)
KEY Part MOQ

No. Number Nos.
1 Bullet 350 UCE Owner’s Manual NA 592814/b Version 2.0, Reference only 1
2 Electra 350 UCE Owner’s Manual NA 592579/b Version 2.0, Reference only 1
3 Classic 350 Owner’s Manual NA 592025/b Version 2.0, Reference only 1
4 Classic 500 Owner’s Manual NA 591822/b Version 3.0, Reference only 1
5 Dealer’s Directory 1 581677/a New Layout, Jan’12 version 1
6 DVD Spare Parts Catalogue & Service Manual - Classic models NA 597475 Reference only 1
7 DVD Parts Catalogue - Electra & Bu 350UCE NA 597480 Reference only 1
8 888002 Self Learning UCE Service Module DVD 1 1
9 597435 Thunderbird Twinspark Parts Catalogue (2012 Revision 2.0) 1 (Book) 1
10 597436 Thunderbird Twinspark Service Manual 1 (Book) 1
11 580589/b TBTS Owner’s Manual 1 Version 2.0 1
12 Combined UCE Models Spare Parts Catalogue NA 888005 Book (Hard copy), Reference only 1
13 Combined UCE & Retired Models Spare Parts Catalogue DVD NA 888006 PDF (Soft copy), Reference only 1
148
09-20 After Market Parts - A
A1
Key Nos.
1 to 9
6
4
8
4
3
5
1
2
149
09-20 After Market Parts - A
KEY Part MOQ

No. Number Nos.
A1 597438 Silencer Short Kit - TBTS 1 1
1 Lock Washer, Internal Teeth 1 140129 Served in Kit, Ref. A1 50
2 Hex. Bolt, M6X35 1 141044 Served in Kit, Ref. A1 40
3 Nut, Pillion Holding 1 141060 Served in Kit, Ref. A1 40
4 Hex. Screw M6 X 16 2 142274 Served in Kit, Ref. A1 40
5 Plain Washer 1 141061/1 Served in Kit, Ref. A1 50
6 Flange Nut M8X1.25 1 145867/a Served in Kit, Ref. A1 30
7 Silencer Bracket Rear Mounting 1 580645/a Served in Kit, Ref. A1 1
8 Silencer Short TBTS Plated 1 580647/a Served in Kit, Ref. A1 1
9 Hex. Socket Head Cap Screw M8 x 35 2 581158/a Served in Kit, Ref. A1 5
150
09-30 After Market Parts - B
3
151
09-30 After Market Parts - B
KEY Part MOQ

No. Number Nos.
320050 Touch Up Paint Aerosal, Black (440 ML) 1 1
320051 Touch Up Paint Aerosal, Black (180 ML) 1 1
320119 Touch Up Paint Aerosal, Silver (400 ML) 1 1
Touch Up Paint Aerosal, Royal Maroon C5 (440 ML) NA 320040 Reference Only 1
Touch Up Paint Aerosal, Classic Green C5 (440 ML) NA 320039 Reference Only 1
Touch Up Paint Aerosal, Classic Green C5 (180 ML) NA 320052 Reference Only 1
1 Touch Up Paint Aerosal, Desert Storm (180 ML) NA 320064 Reference Only 1
Touch Up Paint Aerosal, Rivera Red NA 320321 Reference Only 1
Touch Up Paint Aerosal, Magic Black NA 320012 Reference Only 1
Touch Up Paint Aerosal, Dark Silver (120 GSM) NA 320055 Reference Only 1
320038 Touch Up Paint Aerosal, PU Clear (Lacquer) (440 ML) 1 1
Touch Up Paint Aerosol, Olive Green (180 ML) NA 320060 Reference Only 1
320014 Touch Up Paint Aerosol, PO Red EZPU 1 1
2 580624/b Saree Guard Assembly with Rubber Sleeve 1 1
3 580637/a Flange Hex. Bolt - M8 X 1.25 X 22 2 10
152
10-00 Part Number Index

Part No. Key No. Page No. Part No. Key No. Page No. Part No. Key No. Page No. Part No. Key No. Page No. Part No. Key No. Page No.
110050 5 41 141093 11 139 144296 A7 103 146336 9 69 500834 13 53
110278 19 89 141135 16 105 144514 2 131 146337 7 69 500835 12 53
110280 20 89 141136 18 105 144766 7 117 146418 7 127 500836 6 53
110349 12 87 141234 9 97 145091 12 107 146451 8 127 500837 7 53
110349 15 105 141715 3 131 145233 19 79 146714 32 45 500838 9 53
110422 16 93 141755 15 129 145854 4 99 146914 16 129 500839 8 53
111887 8 41 141768 28 105 146042 28 93 146915 12 129 500841 21 55
111914 49 19 141769 1 103 146212 1 81 146917 6 137 500842 25 55
112153 A6 103 141801 13 129 146213 2 81 146918 7 137 500843 22 55
140129 16 113 141862 14 129 146214 18 83 147878 26 105 500846 19 55
140129 9 135 141963 24 55 146215 13 81 170374 9 91 500847 20 55
140129 10 139 142065 7 59 146216 12 81 170398 11 131 500848 5 53
140129 1 149 142182 8 77 146217 5 81 170448 11 129 500854 2 53
140143 26 93 142182 8 137 146218 4 81 210026 4 85 500855 30 55
140201 44 19 142237 13 127 146219 3 81 320012 1 151 500857 28 55
140201 3 77 142258 1 59 146220 11 81 320014 1 151 500860 23 55
140536 2 91 142258 12 127 146221 6 81 320038 1 151 500862 37 57
140542 9 131 142274 3 121 146222 7 81 320039 1 151 500869 36 57
141044 7 61 142274 4 133 146223 17 83 320040 1 151 500870 35 57
141044 2 149 142274 6 135 146224 19 83 320050 1 151 500871 27 55
141051 47 19 142274 4 149 146225 20 83 320051 1 151 500874 33 55
141051 27 37 142606 13 135 146226 14 81 320052 1 151 502071 5 135
141051 3 59 142631 4 139 146228 16 81 320055 1 151 502071 14 135
141060 13 63 142835 17 89 146229 15 81 320060 1 151 521125 9 59
141060 15 113 143180 14 133 146230 28 79 320064 1 151 521153 1 133
141060 26 115 143238 10 81 146230 21 83 320119 1 151 521199 11 117
141060 12 133 143407 5 97 146231 27 79 320321 1 151 521209 6 131
141060 3 149 143498 25 93 146231 22 83 500355 7 43 521219 5 137
141093 12 91 143498 8 135 146236 8 81 500355 41 57 521278 5 131
141093 18 113 143657 22 113 146237 9 81 500829 21 93 550024 18 49
153

550025 33 23 560595 9 71 570234 15 21 580550 6 119 594611 5 73
550028 4 15 560609 5 69 570240 30 45 580551 6 119 594612 8 73
550087 28 45 570011 14 41 570241 25 17 580559 A1 59 594614 2 73
550108 47 47 570013 5 15 570241 48 25 580561 A1 61 594618 9 73
550141 7 49 570013 11 41 570259 5 117 580563 A2 95 594619 7 73
560533 17 71 570016 2 35 570273 32 31 580580 4 129 594620 21 73
560536 18 71 570021 24 17 570278 5 33 580581 1 129 594623 10 75
560567 11 69 570024 22 37 570278 42 47 580582 6 129 594624 9 75
560568 4 69 570025 33 17 570292 6 21 580583 5 129 594625 11 75
560570 10 69 570025 4 35 570293 4 21 580584 2 129 594626 15 75
560571 12 69 570028 11 43 570294 5 21 580892 20 73 594627 16 75
560572 13 69 570030 9 33 570295 20 37 582519 10 73 594628 7 75
560573 3 69 570030 18 35 570407 4 33 586002 26 79 594629 8 75
560574 1 69 570032 38 37 570422 27 17 586002 7 109 594630 18 75
560575 2 69 570040 41 25 570425 8 15 586002 10 111 594632 17 75
560579 8 69 570041 41 25 570431 11 15 586002 19 125 597010 A1 77
560581 12 65 570051 1 21 570431 34 45 586027 15 107 597204 A2 77
560581 6 69 570052 2 21 570440 1 39 586050 21 113 597273 A7 87
560583 15 71 570064 29 37 570441 12 39 591451 16 107 597382 A2 65
560584 1 71 570073 32 37 570442 12 35 591972 16 65 597404 A1 137
560585 6 71 570094 1 35 570442 2 39 591973 17 65 597435 9 147
560586 4 71 570125 8 43 570470 A1 43 591974 18 65 597436 10 147
560587 3 71 570130 33 17 570481 43 47 591975 15 65 597438 A1 149
560588 2 71 570130 34 37 570615 A3 49 593011 13 91 597457 A1 99
560589 7 71 570155 36 19 570726 A2 15 594507 16 73 597459 A2 39
560590 14 71 570157 A1 49 580339 9 137 594507 5 75 597464 1 145
560591 12 71 570208 14 43 580401 12 117 594508 17 73 597465 2 145
560592 13 71 570209 17 43 580442 6 119 594508 6 75 597466 3 145
560593 5 71 570213 53 25 580548 6 119 594607 12 73 597467 4 145
560594 8 71 570233 25 23 580549 6 119 594608 13 73 597468 5 145
154

597469 6 145 140383/3 25 113 143180/b 3 91 145446/a 1 77 146199/b A1 69
597470 7 145 140402/c 6 111 143275/b 23 113 145475/a 8 139 146256/a 19 105
597471 8 145 140437/1 14 59 143496/1 27 93 145552/b 9 87 146347/b 1 97
597472 9 145 141061/1 6 61 143906/b 12 77 145552/b 20 105 146430/a 19 79
597473 A1 145 141061/1 6 85 144349/1 3 133 145553/b 4 103 146435/a 9 133
597475 6 147 141061/1 11 91 144436/a 23 17 145708/a 32 23 146450/b 44 25
597480 7 147 141061/1 3 111 144471/a 2 103 145782/b 19 65 146459/a 34 17
110037/3 4 41 141061/1 17 113 144519/a 2 133 145833/a 15 33 146499/b 21 105
110037/3 24 45 141061/1 4 121 144570/d 1 107 145862/a 1 59 146772/c 4 137
110298/2 5 109 141061/1 5 133 144581/e 5 77 145862/a 26 79 146773/c 1 137
111696/1 3 97 141061/1 10 135 144582/e 4 77 145862/a 10 111 146774/c 3 137
111846/4 29 115 141061/1 5 149 144583/e 2 77 145867/a 1 41 146775/c 2 137
120005/b 9 43 141109/1 8 87 144600/a 54 25 145867/a 1 41 146780/c A2 129
124168/7 17 77 141109/1 22 105 144636/a 8 33 145867/a 2 43 146781/b 8 131
124169/9 23 79 141113/1 30 105 144636/a 16 35 145867/a 2 43 146797/a 9 85
124313/a 2 107 141114/b 3 103 144636/a 44 47 145867/a 3 61 146875/a 11 65
140080/2 9 61 141115/c 6 103 144636/a 42 57 145867/a 30 79 146882/a 38 19
140080/2 18 77 141119/c 8 103 144636/a 26 93 145867/A 6 149 147058/a 30 23
140090/1 27 115 141133/b 2 87 144766/a 12 97 145867/b 29 79 147067/f 1 135
140193/b 13 77 141133/b 14 105 144846/a 31 17 145872/b 11 63 147096/a 4 135
140293/1 26 37 141161/c 4 67 144846/a 39 45 145882/a 5 85 147098/c 2 135
140293/1 8 111 141162/c 5 67 144886/c 2 109 145882/a 2 111 147150/b 2 107
140302/3 9 111 141306/2 8 85 145088/b 11 107 145940/c A1 81 147262/a 4 127
140304/1 25 79 141306/2 4 111 145089/b 3 107 145941/c A2 81 147270/a 13 65
140304/1 4 97 141306/2 20 113 145090/a 45 25 146031/a 46 47 147285/d A1 87
140331/a 23 45 141560/a 10 59 145090/a 4 107 146044/a 3 65 147294/a 3 127
140332/b 22 45 142257/b 33 45 145157/b 42 19 146134/c 1 127 147372/b 15 93
140333/b 21 45 142274/a 28 115 145186/c 11 97 146143/b 7 111 147507/b 2 87
140355/b 21 89 142532/b 2 85 145368/a 14 91 146152/a 28 93 147507/b 14 105
140355/b 29 105 143144/2 38 57 145369/a 15 93 146173/c 10 133 147548/a 1 133
155

147593/a 8 133 500613/a 21 17 521097/a 7 139 521265/a 6 65 560504/f 6 87
147649/a A2 75 500616/a 19 17 521104/a 2 139 540040/a 8 61 560510/a A1 71
147650/a A1 73 500617/a 16 15 521105/a 3 139 550007/c 14 49 560511/b 15 69
147652/a 15 73 500619/a 20 17 521108/c 1 121 550008/b 15 49 560511/b 3 87
147891/A 14 91 500621/a 17 15 521110/a 5 95 550011/g 10 49 560512/b A2 71
147896/a 5 61 500622/b 3 15 521111/a 11 111 550023/e 12 49 560513/b A1 69
147897/b 13 59 500635/a 37 37 521112/b 4 119 550030/c 18 43 560516/a 24 79
147980/a A1 75 500637/b 15 15 521124/a 5 119 550030/c 9 49 560516/a 7 85
147981/a 18 73 500712/2 11 59 521129/b 4 59 550032/a 10 41 560519/d 13 89
150324/a 9 87 500820/a 29 55 521131/c 14 77 550032/a 12 43 560520/e 1 87
150324/a 20 105 500823/a 12 59 521132/b 15 77 550061/b 6 33 560521/b 14 89
170242/a 5 111 500904/a 20 29 521133/c 22 79 550072/b 16 21 560522/d 15 89
170352/1 6 97 500905/c 6 133 521134/b 21 79 550075/a 1 49 560523/e 7 87
170357/b 21 113 500961/a 25 37 521142/a 5 119 550078/a 6 49 560524/b 16 89
170372/b 10 91 502018/c 15 33 521145/a 13 133 550081/e 4 49 560525/a 11 35
170398/a 3 67 502019/a 14 33 521150/a 1 139 550082/c 26 45 560525/a 18 89
170399/a 2 97 502026/b 7 135 521159/a 24 93 550083/b 27 45 560529/a 18 69
170547/a A3 103 502070/a 31 23 521162/a 20 79 550086/a 5 35 560530/e 14 69
500104/d 2 41 510804/a 2 61 521172/a 5 59 550086/a 29 45 560530/e 14 73
500104/d 5 43 521060/d 12 113 521183/a 9 139 550090/e 5 49 560530/e 4 87
500116/a 37 31 521066/b 3 119 521186/a 8 65 550091/e 3 49 560534/a 16 69
500123/a 36 31 521067/b 11 77 521200/a 40 57 550095/a 6 15 560534/a 10 71
500207/a 31 31 521086/a 10 95 521202/c 5 65 550102/a 10 33 560535/a 17 69
500303/2 41 31 521087/c 6 121 521206/b 4 131 550119/b 21 51 560535/a 11 71
500307/a 16 29 521088/b 5 121 521208/b 7 131 550216/d 11 49 560539/d 1 65
500309/b 17 29 521089/b 7 121 521210/b 1 131 550256/a 18 21 560545/a 16 71
500322/a 18 29 521089/b 9 127 521237/b A2 59 550507/a 12 33 560545/a 5 87
500334/a 2 61 521092/d 8 59 521238/c 2 59 550661/a 10 33 560632/a 10 65
500347/a 19 29 521093/c 6 59 521250/d A1 131 560195/a 2 65 560633/a 14 65
500352/a 15 29 521095/b 19 113 521264/a 7 65 560502/d 11 87 560679/b 1 87
156

570005/c 7 41 570102/d 50 19 570202/g 8 49 570260/c 48 19 570423/a 22 17
570006/e 6 41 570102/d 12 21 570204/m 20 49 570261/b 39 57 570424/d 10 15
570007/g 36 37 570123/c 13 15 570205/k 16 49 570262/f 19 93 570426/h 9 15
570008/g 3 41 570126/e 7 29 570206/m 15 43 570263/b 21 93 570433/b 11 39
570012/c 12 41 570127/e 8 29 570207/a 16 43 570272/a 30 31 570434/d 6 39
570018/g 39 31 570128/f 4 29 570214/f 52 25 570276/d 38 45 570435/b 9 39
570029/d 24 37 570128/f 4 29 570215/f 40 45 570280/b 39 25 570436/c 7 39
570037/a 10 43 570129/h 3 27 570216/e 2 49 570282/f 1 53 570437/c 8 39
570039/d 41 25 570129/h 3 27 570218/c 48 47 570282/h 1 53 570438/b 5 39
570044/j 36 25 570131/a 9 29 570219/f 22 23 570286/c 39 19 570439/b 4 39
570047/d 19 35 570132/a 35 23 570227/f 17 21 570287/a 5 139 570443/c 9 35
570048/f A1 21 570141/d 6 43 570229/d 19 23 570288/b A1 139 570443/e A1 39
570054/g 37 45 570153/e A1 35 570230/f 20 23 570291/a 3 33 570444/e 37 19
570057/b 36 45 570158/b A2 49 570231/h 23 23 570298/a 37 25 570446/k 13 35
570059/c 28 17 570163/e 24 31 570235/e 21 23 570298/a 40 25 570447/b 3 39
570063/f 30 37 570164/e 23 31 570236/k 20 45 570298/a 14 29 570451/b 10 39
570072/d 39 37 570165/c 42 31 570239/c 31 45 570298/a 17 33 570452/e 2 33
570074/i 33 37 570166/c 40 31 570242/c 40 19 570298/a 6 35 570463/a 26 17
570078/d 35 45 570175/b 18 93 570243/c 41 19 570299/a 20 93 570465/c 10 35
570082/d A1 27 570176/e 32 17 570244/c 13 33 570300/b 47 25 570467/a 35 17
570086/d 21 37 570181/b 11 21 570246/e 49 25 570302/a 9 21 570468/b 45 47
570087/d 13 41 570182/b 51 19 570247/d 50 25 570304/b 13 21 570469/a 25 45
570088/d 15 35 570183/d 2 15 570248/e 19 43 570309/b A2 21 570478/b 25 31
570089/d 17 35 570184/b 24 23 570249/g 8 35 570310/a A2 43 570479/b 28 31
570090/d 14 35 570185/c 50 47 570254/c 51 25 570409/e 16 33 570480/b 27 31
570091/d 35 37 570186/d 49 47 570254/c 5 99 570409/e 2 67 570482/b 26 31
570095/d 23 37 570192/c 35 31 570255/b 7 35 570410/f 5 33 570489/a 29 31
570097/b 1 43 570198/c 27 23 570257/c 43 19 570414/b 28 37 570532/n 11 29
570099/c 42 25 570201/f 9 41 570258/b 45 19 570416/i 7 15 570533/n 10 29
570100/b 38 25 570201/f 13 43 570259/d 46 19 570421/a 34 23 570535/g 12 29
157

570536/g 13 29 570813/b 8 21 571205/a 8 41 580182/d A1 107 580337/b 23 93
570537/d 33 31 570814/c 53 19 571206/a 41 57 580199/a 6 127 580338/a 10 123
570538/d 34 31 570815/b 55 19 571216/a 29 37 580200/a 6 109 580339/a 7 77
570544/c 9 101 570821/a 19 49 572005/c 12 15 580202/d 1 109 580339/a 11 123
570545/b 3 101 570823/a 17 49 572014/a 14 15 580203/d 13 123 580340/a 22 93
570547/c A3 101 570831/a 3 53 572015/a 11 33 580210/b 8 121 580340/a 13 95
570551/b 31 37 570832/a A5 53 572021/c 7 29 580229/b 2 85 580340/a 8 117
570570/d 40 37 570833/a 4 53 572022/c 8 29 580247/a 6 95 580340/a 12 123
570596/b 13 49 570834/a 10 53 572044/a 22 51 580248/b 7 95 580341/b 14 123
570600/a A3 21 570835/a 15 55 573906/a 4 29 580250/a 19 65 580342/c 4 123
570601/a 1 33 570837/a 18 55 573906/a 4 29 580265/e 3 109 580343/a 1 101
570604/a 29 17 570838/a 17 55 573907/a 6 29 580275/e 2 127 580343/a 5 123
570605/a 28 23 570839/a 32 55 573932/a 3 27 580277/d 2 117 580344/a 2 101
570606/a 29 23 570840/a 31 55 573932/a 3 27 580281/c 13 117 580344/a 8 123
570607/a 1 135 570841/a 34 55 573933/a 5 29 580288/d 12 135 580345/b 15 125
570702/a 29 45 570842/a 26 55 573964/a 38 19 580290/a 4 95 580346/a 9 123
570708/a 15 41 570843/a 14 53 573968/a 37 19 580292/c 1 95 580347/a 5 101
570709/a 16 41 570844/b 43 57 573983/a 40 45 580293/d 1 117 580349/a 3 85
570713/a 55 25 570845/a 16 55 580037/h 4 101 580294/b 9 117 580349/a 7 109
570715/a 15 41 570845/a 44 57 580038/e 6 101 580295/a 8 97 580349/a 6 117
570715/a 4 43 570846/a 45 57 580064/b 9 117 580296/a 8 91 580354/a 8 103
570716/a 16 41 570872/a 35 17 580064/c A6 117 580297/a 7 91 580355/a 3 103
570716/a 3 43 570873/a 14 53 580076/b 7 21 580303/a 6 91 580356/a 6 103
570718/a 6 15 570874/a 11 53 580100/b 3 99 580306/f 10 21 580357/b 24 105
570719/a 28 23 571117/c 5 29 580114/b 7 123 580308/b 23 105 580358/b 10 103
570720/a 30 23 571118/a 6 29 580122/a 8 95 580309/a 9 103 580359/a 11 103
570730/a 29 31 571164/a 43 25 580139/c 13 107 580310/a 8 107 580360/a 13 105
570732/a 23 55 571166/b 3 21 580151/a 18 125 580311/b 25 105 580361/a 10 97
570807/c 54 19 571170/d 41 47 580170/f A1 103 580335/a 17 93 580361/a 12 103
570808/c 52 19 571201/a 18 17 580182/d 7 103 580336/a 13 91 580362/c 6 107
158

580363/a 5 107 580423/b 8 109 580749/d 8 101 586015/a 8 97 586036/a 7 77
580364/b 16 107 580424/a 5 127 580762/e 10 61 586016/a 9 97 586036/a 18 77
580365/a 14 107 580427/b A2 103 580785/b 3 109 586017/a 10 97 586036/a 11 123
580366/a 15 107 580431/b 12 95 580786/a 4 61 586018/a 25 79 586036/a 9 137
580367/b 9 107 580441/a 9 65 580788/a 14 63 586018/a 4 97 586039/a 14 107
580368/b 10 107 580442/b 9 95 580807/c 1 61 586019/a 5 97 586040/a 9 107
580369/a 10 109 580445/a 5 61 580822/a 28 23 586021/a 4 111 586041/a 6 109
580370/a 26 105 580447/b 2 121 580837/a 12 113 586025/a 1 59 586045/a 5 109
580371/a 3 107 580448/a 16 125 580847/a 21 113 586028/a 10 107 586046/a 6 111
580371/a 4 107 580544/c A1 95 580875/a 1 61 586029/a 13 63 586047/a 7 111
580376/c 4 117 580545/b 10 77 580877/a 4 61 586029/a 15 113 586048/a 18 113
580377/b 11 135 580547/b 14 95 581027/b 3 135 586029/a 26 115 586049/a 22 113
580380/a 15 117 580572/a 11 95 581158/A 9 149 586029/a 12 133 586051/a 29 115
580381/d 14 117 580575/c A1 129 586001/a 14 123 586031/a 16 113 586052/a 28 115
580387/a 1 67 580589/b 11 147 586002/a 3 85 586031/a 9 135 586053/a 25 93
580388/d A1 117 580592/a 2 99 586004/a 22 93 586031/a 10 139 586056/a 20 93
580389/e A2 117 580592/a 2 99 586004/a 13 95 586032/a 6 61 586057/a 9 111
580392/b A3 117 580611/a 12 63 586004/a 8 117 586032/a 11 91 586068/a 9 131
580393/b A4 117 580612/d 1 61 586004/a 12 123 586032/a 3 111 586070/a 17 89
580394/a 3 117 580613/a 4 61 586004/a 8 137 586032/a 17 113 586071/a 26 93
580395/a 21 29 580614/a 10 61 586005/a 3 61 586032/a 4 121 586076/a 8 109
580396/a 3 133 580624/b 2 151 586005/a 30 79 586032/a 5 133 586077/a 10 109
580397/a 11 133 580633/a 7 109 586008/a 32 23 586032/a 10 135 586081/a 9 123
580399/a 10 117 580637/a 3 151 586008/a 2 101 586033/a 26 37 586177/a 5 147
580402/a A1 65 580645/A 7 149 586008/a 8 123 586033/a 8 111 591061/c 3 91
580404/a 4 65 580647/A 8 149 586009/a 11 103 586034/a 27 115 591163/a 12 63
580407/b 7 133 580648/e 8 133 586010/a 13 105 586034/a 10 131 591321/A 4 75
580408/e 9 109 580660/c 15 63 586011/a 3 103 586035/a 25 113 591386/a 15 125
580411/a 2 95 580662/a 9 109 586012/a 12 103 586036/a 14 59 591393/b 8 97
580412/a 4 109 580695/a 6 139 586014/a 11 63 586036/a 9 61 591534/a 1 59
159

591578/a 7 61 593060/c 10 123 801540 7 107 857010 1 85 861026 A2 33
591702/a 12 91 593061/c 15 125 801541 11 127 858001 1 91 861027 A1 15
591822/b 4 147 593062/c 15 89 801545 1 123 858003 2 119 861028 1 15
591991/b 12 97 593063/c 7 87 801546 3 95 858004 1 119 861034 46 25
591991/b 7 117 593070/d 9 109 801556 5 91 858005 1 85 861035 14 21
592025/a 3 147 593075/b 5 107 801557 4 91 858006 A1 111 861043 30 17
592212/a 1 127 593076/d 6 107 801566 1 111 858009 1 85 861053 26 23
592237/a 29 23 593090/c 5 35 804005 27 105 859005 3 35 861058 30 17
592238/a 1 135 593110/b 2 97 804006 17 105 859013 46 25 867006 A1 101
592254/a 1 75 593113/b 3 97 804023 16 77 859014 14 21 867008 1 99
592255/a 2 75 593142/b 10 103 804027 10 87 859018 A9 27 888002 8 147
592256/a 3 75 593143/b 24 105 845001 9 77 859021 1 13 888003 A3 27
592257/a 3 73 594545/a 23 93 845003 14 113 859024 38 31 888005 12 147
592258/a 19 73 600003 A2 27 855001 1 91 859030 2 13 888006 13 147
592260/a 1 73 801269 6 77 855003 2 119 859031 22 31 888008 A3 75
592281/a 6 73 801289 13 113 855004 1 119 859034 A1 27 888009 A3 73
592300/a 20 65 801292 10 127 855005 1 85 859035 A9 27 888027 A3 81
592579/a 2 147 801479 6 99 855006 A1 111 861001 30 17 888028 A7 81
592593/a A1 35 801479 5 103 855009 1 85 861002 7 33 888029 A6 81
592814/b 1 147 801504 1 111 856001 1 91 861003 3 35 888030 A4 81
592897/c 20 125 801527 2 123 856003 2 119 861004 12 15 888031 A5 81
592913/a 1 127 801528 3 123 856004 1 119 861005 1 27 888048 A5 87
593009/c 17 93 801529 6 123 856005 1 85 861006 2 27 888053 A4 103
593022/c 7 123 801530 24 113 856006 A1 111 861016 1 27 888075 A1 67
593038/d 18 89 801530 17 125 856009 1 85 861017 2 27 888077 A5 117
593039/d 9 103 801531 7 97 857001 1 91 861018 26 23 888078 A2 73
593040/d 25 105 801532 16 117 857003 2 119 861020 3 13 888079 A2 101
593041/c 23 105 801533 17 117 857004 1 119 861023 1 27 888080 A5 103
593049/c 4 123 801534 7 101 857005 1 85 861024 2 27 888081 A1 109
593050/c 5 123 801535 1 99 857006 A1 111 861025 A1 33 888082 A3 65
160

888083 A1 53 888180 A6 21 A3 43
888084 A2 53 888181 A7 21 46 57
888085 A3 53 888182 A3 43 19 69
888086 A4 53 CR0060 18 143 A4 73
888093 A5 65 ST-25110-3 9 141 4 73
888094 A4 65 ST-25112-4 8 141 11 73
888095 A2 69 ST-25113-4 7 141 A4 75
888096 A3 71 ST-25114-4 6 141 A5 75
888097 A3 87 ST-25123-1 2 141 12 75
888098 A2 97 ST-25128-2 3 141 13 75
888099 A1 97 ST-25151-4 4 141 14 75
888100 A3 15 ST-25153-4 5 141 14 127
888103 A4 15 ST-25244-4 10 143 3 129
888104 A4 21 ST-25591-4 13 143 7 129
888105 A4 27 ST-25592-4 12 143 8 129
888106 A4 27 ST-25594-4 14 143 9 129
888107 A5 27 ST-25612-4 11 143 10 129
888108 A5 27 ST-25833-4 17 143 A2 137
888109 A6 27 ST-25834-2 16 143 10 137
888110 A7 27 ST-25835-2 15 143 11 137
888111 A8 27 ST-26193-3 1 141
888114 A3 33 390066 4 13
888116 A1 85 390067 5 13
888117 A1 121 390068 6 13
888118 A4 87 390069 7 13
888119 A6 87 5 13
888120 A2 87 30 31
888121 A3 77 30 31
888122 A2 107 30 31
888179 A5 21 30 31
161
11-00 Service Bulletins Checklist for Parts Catalogue Update
SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE
SB - 687 Last SB No. 687 had been updated in this parts catalogue
SB - 688
SB - 689
SB - 690
162
163
164
USE ONLY GENUINE
ROYAL ENFIELD
SPARE PARTS
Royal Enfield (A Unit of Eicher Motors Limited)

Tiruvottiyur High Road, Tiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
All Specification and features are subjected to change without prior notice. All rights reserved.
We encourage you to ride safely and always wear helmet.

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00-00 General Information

02-10 AIR FILTER

Key No. Which make

00-00 General Information

 PART NUMBER LIST

KEY Part MOQ

1. KEY NUMBER (KEY NO.)

00-00 General Information

00-00 GENERAL INFORMATION ........................................................................ 2 04-10 SEAT ASSEMBLY ..................................................................................... 95

01-100 GEAR TRAIN ASSEMBLY ....................................................................... 49 06-30 FRAME .................................................................................................. 123

00-10 Group Index - Pictorial

01-10 Engine 01-20 Engine Cover RH 01-30 Crankcase RH - Cover Side

01-70 Clutch 01-80 Crankcase LH 01-90 Crankcase RH

00-10 Group Index - Pictorial

00-10 Group Index - Pictorial

03-80 Front Mudguard 03-90 Front Wheel 04-00 Fuel Tank

00-10 Group Index - Pictorial

06-10 Side Panel LH & RH 06-20 Side Decor 06-30 Frame

00-10 Group Index - Pictorial

00-10 Group Index - Pictorial

KEY Part MOQ

01-20 Engine Cover RH

01-20 Engine Cover RH

KEY Part MOQ

01-20 Engine Cover RH

01-20 Engine Cover RH

KEY Part MOQ

01-20 Engine Cover RH

01-20 Engine Cover RH

KEY Part MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY Part MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY Part MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY Part MOQ

01-40 Cylinder & Head Assembly

A1 New Type Old Type

Key No’s Key No’s

22,40, 41, (Qty. 2 Nos.42)

01-40 Cylinder & Head Assembly

KEY Part MOQ

01-40 Cylinder & Head Assembly

A1 New Type Old Type

Key No’s Key No’s

22,40, 41, (Qty. 2 Nos.42)

01-40 Cylinder & Head Assembly

KEY Part MOQ

01-40 Cylinder & Head Assembly

A1 New Type Old Type

Key No’s Key No’s

22,40, 41, (Qty. 2 Nos.42)

01-40 Cylinder & Head Assembly

KEY Part MOQ