INSTRUCTIONS MANUAL

ROTATORY
SIEVE
T.R. 40-25
 INDEX

1. MANUFACTURER AND EQUIPMENT IDENTIFICATION DATA

2. INTRODUCTION

3. EQUIPMENT USE GENERALITIES

4. GENERAL WARNINGS OF SAFETY

4.1. - PREVENTION MEASURES.

4.2. - USER QUALIFICATION AND TRAINING.

4.3. - DERIVED RISKS FROM THE NONFULFILLMENT OF THE SAFETY

INSTRUCTIONS.

4.4. - INSTRUCTIONS OF SAFETY RELATIVE TO THE OPERATION.

4.5.- INSTRUCTIONS OF SAFETY RELATIVE TO WORKS OF

MAINTENANCE, INSPECTION AND INSTALLATION

4.6. - MODIFICATIONS AND MANUFACTURE OF SPARE PARTS BY OWN

ACCOUNT.

4.7. - SYSTEMS OF NONAUTHORIZED OPERATION.

5. TECHNICAL DATA

6. INDICATIONS RELATIVE TO THE TRANSPORT, RECEPTION AND

STORAGE

7. INDICATIONS RELATIVE TO THE START UP

8. DESCRIPTION OF THE MACHINE AND ITS OPERATION

9. MAINTENANCE AND POSSIBLE FAILURES

10. ANNEXED

10.1-CONFORMITY DECLARATION EC

10.2-CERTIFICATE OF QUALITY

10.3-CERTIFICATE OF LEAK-TIGHTNESS TEST

10.4-CERTIFICATE OF IN FACTORY TEST

10.5-SCHEME
1. - MANUFACTURER AND EQUIPMENT IDENTIFICATION DATA
(2006/42/ CE )

1.1. DATA OF THE MANUFACTURER

Manufacturer: TORO EQUIPMENT, S.L.

Address: C/ Sauce s/n (Pol. Ind. La Mora)
47193 La Cisterniga Valladolid
Telephone: 983 403047
Fax: 983 403048

1.2. DATA OF THE EQUIPMENT

TR 40/25
Identification number: 172.000.853
Nominal volume: 25.030 l/h (Clean water)
2. - INTRODUCTION

The present document intends to serve as a instructions manual for the

equipment made in Toro Equipment S.L. under the denomination:

“ROTATORY SIEVE T.R. 40-25”

To aim that the equipment works correctly with optimal benefits it is

necessary to fulfil these instructions. For more information, contact closest
distributor.

It is necessary that the handling personnel study the content of these

instructions.

ALL REPRODUCTION, EVEN PARTIAL OF THE ILLUSTRATIONS

AND/OR THE TEXT IS PROHIBITED.
3. - EQUIPMENT USE GENERALITIES (2006/42/ CE )

The breach of the prescribed obligations will be understood as a

improperly use of the equipment, under the technical point of view and the
security of the people and the apparatuses, and this separates the COMPANY
TORO EQUIPMENT S.L. FROM ALL RESPONSIBILITY IN the CASE FROM
ACCIDENTS TO PEOPLE OR DAMAGES TO THE THINGS AND/OR TO THE
EQUIPMENT, CAUSING IN ADDITION THE LOSS OF THE GUARANTEE.

Repairs in non specialized factories must not to take place. The

disassembling and assembly conducted by unfamiliar personnel of this type of
machines can give rise to serious failures.

Due to the technology of manufacture of the machine, the correct

use of the same one is understood for the separation by average mechanics
(filtration) of present particles in diverse types of residual waters or contribution
with the purpose of diminishing the amount of solids.

The equipment can be provided and/or installed alone or jointly with

other machines to comprise a more complex system, in which case, the
necessary prescriptions for their correct operation will de given.

It is important to observe the levelling of the sieve at the moment

of the assembly.

In case that a failure is not including among the predicted ones in this
manual, get in contact with the closest distributor.

The maintenance is reflected in the present instructions manual.

4. GENERAL WARNINGS OF SAFETY.

THE NON-FULFILLMENT OF THESE WARNINGS AND/OR AN

ERRONEOUS HANDLING OF THE EQUIPMENT WILL SEPARATE THE
COMPANY TORO EQUIPMENT S.L. FROM ALL RESPONSIBILITY IN THE
CASE OF ACCIDENTS TO PEOPLE OR DAMAGES TO THE THINGS
AND/OR TO THE EQUIPMENT.

This section contains the basic instructions to consider during the

manufacture, test, start up and maintenance of the machine with respect to
security.

It is imperative that this manual is read by the responsible

personnel/operator before coming to the installation and beginning (in general,
when it is not an equipment supply, the star up of the machine will take place
by technicians of Toro Equipment S.L., who will as well instruct to the person in
charge/operator of the machine for the future).

This manual must be always available in the place in which at every

moment is the machine/installation.

The user must obligatorily fulfil the instructions contained in this

manual relative to the security, the effective regulations of
national scope on accident prevention, as well as, any other
instruction of service and security of internal character.

4.1. PREVENTION MEASURES.

It is imperative that indications fixed to the machine strictly are

observed and they stay legible:

- Directions of rotation.

- Symbols indicating connections for fluids.

- Symbols of electrical risk.

- Corrosive product Symbols. Etc.

4.2. USER QUALIFICATION AND TRAINING.

The personnel responsible for the use, conservation, inspection and

assembly must have the suitable qualification. The degree of responsibility and
the supervision of the personnel must be exactly defined by the plant head. If
the personnel do not have the necessary knowledge, they must be trained and
instructed. This can be made by the manufacturer or supplier at the request of
the plant head or previous mutual agreement by both parts. Plant head must
also make sure that the personnel have completely understood the content of
the instructions of operation.

4.3. DERIVED RISKS FROM THE NONFULFILLMENT OF THE SAFETY

INSTRUCTIONS

The non observance of the instructions of security can put

people, environment and the own machine in danger. It can also
give rise to lose any right of claim of damages.

Example of problems that can cause the nonfulfillment with the security
norms:

- Failures of important functions of the machine and installation.

-Failures in specific procedures of conservation and

maintenance.

-May produce damages of electrical, mechanical or chemical

origin on people.

- Danger of deterioration of environment by spilling of

dangerous substance.

4.4. SAFETY INSTRUCTIONS RELATIVE TO THE OPERATION

(2006/42/ CE )

During the normal operation of the machine, by the occasional

intervention of the worker, the risks are reduced to possible residual water
splashes.

4.5. INSTRUCTIONS OF SAFETY RELATIVE TO WORKS OF

MAINTENANCE, INSPECTION AND INSTALLATION.

Tasks of maintenance with the machine running must not to take

place, except for cases in that it is strictly necessary to verify a
correct operation.

When the machine works, the following instructions must be

observed:
 - If cold or warm components of the machine can imply risks, accidental
contacts must be prevented.

- Protections of movable parts must not be disassembled with the

machine in operation.

- Any flight of dangerous fluids must be drained so that any danger for
the people or environment is avoided. Fulfil the effective laws.

- It is necessary to avoid dangers derived from the electricity. Never

work in electrical equipment in tension. Use suitable gloves.

- During the operation of the machine it is not necessary to move or

displace it.

- Verify before the starting that the electrical cable and all devices are
efficient. Verify, in addition, that all the movable parts are fixed perfectly.

- The user must not conduct by his own initiative operations or

interventions not admitted in this manual.

4.6. MODIFICATIONS AND MANUFACTURE OF SPARE PARTS BY

OWN ACCOUNT.

Any modification or reforms of the machine requires the

authorization in writing of the manufacturer of the same one. By
security, use original and authorized accessory pieces by the
manufacturer. The use of other pieces can exempt the
manufacturer of any responsibility.

4.7. SYSTEMS OF NONAUTHORIZED OPERATION.

The reliability of the machine and/or provided installation will be

only guaranteed if it is used of suitable form and according to the
indicated in the instructions of the present document. The values
limits specified in the technical data, must not to be exceeded in
any case.
5. TECHNICAL DATA

Type .................................................................... Rotatory Sieve

Model .................................................................. TR 40/25
Light, mm…...………………………………………. 0,75 mm
Maximum flow, m3/h….……………………………. 25,03 (clean water)
Drum diameter, mm............................................. 400
Drum lenght, mm................................................. 250
Power, Kw........................................................... 0,25
Total length, mm…………………………………… 960
Total width, mm………...………………………..... 600
Total height, mm…..……………………………….. 990
Body material………………………………………. AISI 304
Rotator mesh material…………………………….. AISI 304

Waste inlet…………………………………............ 1 x DN100

Water outllet……………………………………...... 1 x DN100
Over flow………………………………………….... 1 x DN100

Mechanism driver:
Type…………………………………………………. Geared-Motor
Brand……………………………………………….. MOTOVARIO
Model……………………………………………….. NMRV-P 063
Quantity………………………………………….. ... 1
Installed power, Kw……………………………….. 0,25
R.p.m ................................................................... 11

Auto-cleaning:
Nº of nuzzles………….…………………………… 2
Work pressure, bar………………………………… 3,5
Flow per unit, l/min…………………………………... 10,65
Total flow, l/min…………………………………….. 21,3
6. INDICATIONS OF TRANSPORT, RECEPTION AND STORAGE.
(2006/42/ CE )

The machine and its accessories must be protected against

blows that could take place during the transport, so the machine
has to go perfectly moored.

The machine must be reviewed when it arrives at his destiny.

Verify:

1. That it has not undergone deteriorations.

2. If the totality of the order is received.

3. That the technical data of the plate agree with the order.

At the time of the hoisting of the machine this it must be made by zones
that do not damage parts of the same one and by the designed elements
(eyebolts).

The storage has great importance for the conservation of the machine
and later operation without problems, so is obligated:

- To clean the machine, as much inner completely as externally.

- It will be avoided whenever it is possible the exhibition prolonged

outdoors, mainly to the abrupt changes of temperature.

In order to move or to uninstall the equipment is needed:

a) To unplug the electrical energy.

b) To disconnect the pipes of inlet, outlet, purges, etc.

d) To raise the equipment by means of suitable elements.

7. INDICATIONS RELATIVE TO START UP. (2006/42/ CE )

Before starting up, it is advisable to follow all these instructions.

a.- March and test of the drive motors

Verify if the voltage of the engines fit in with the one of the network.

Verify the connections of the engine.

Verify the rotator direction of the engine.

Control as much as possible the stability of running and the balance.

b.- Levelling.

Verify the correct levelling of the machine. Incorrect equipment levelling

repels in a very important way in the performance.

A wrong transverse levelling would origin an efficacy waste in the

rotatory sieve.

A wrong longitudinal levelling would cause undesirables variations in

the Rotatory Sieve’s flow, having repercussions in the performance:
 Flow excess, which could cause splashing and expulsion of
water outside.
 Flow reduction because of inappropriate leak through the
overflow circuit.
 To do a correct levelling we must put two bubble levels in perpendicular
directions and introduce level plates under the legs until the equipment is
perfectly levelled.

Subjection must be properly done using spigots or screws in the holes

of the sieve legs
 c. - Hydraulic connection.

PIPING:

Pipes that go in or way out bridles and others must be supported by

themselves, must not hang of the machine’s bridle.

DRAINAGE:

Sieve blow off (with external screw ( 3” or 2 ½”) place in the back of the
drum). A ball check valve must be placed to do periodic blow offs.

CLEANING KIT:
THE PROVIDED CLEANING KIT (SEPARATELY PACKED) MUST
BE ASSEMBLED IN THE INLET WATER PIPE FOR AUTOCLEANING.
 Inlet water pipe and autocleaning kit

d.- Layout.

Place the equipment respecting the established minimum distances

from the walls for the good performance of the machine and let develop its
work and, of course, maintaining the security conditions. The equipment will
have a minimum separation of 0,75 meters for each side respectively to any
element..

d.- Assemble and dismantle.

The filtration equipment will be supplied totally assembled.

During the installation of the equipment will be only necessary the
electric and hydraulic connections.

AN ELECTRO-VALVE THAT CONTROLS THE AUTOMATIC

CLEANING OF THE SIEVE´S MESH MUST BE ASSEMBLED.
8. DESCRIPTION OF THE MACHINE AND ITS OPERATION

Introduction: The Rotatory Sieve is a high capacity filter with a smaller

size than the others sieves for solid liquid separation, with the aim of avoid
obstructions and mechanic problems in the installations. The obstructions are
almost non-existents because of the cleaning effect.

Operation: The waste to be treated is inserted through the bridle

placed in the outer of the body, distributing itself evenly in the overflow channel
through the filter drum. The solids will stay on the surface of the cylinder while
the waste goes straight through the slots carrying out an auto-cleaning function
when it passes again through the lower part of the drum.

Automatic cleaning of the Sieve: For the automatic cleaning of the

sieve, an electro-valve is installed in the water entrance of sieve cleaning. This
cleaning must be made with clean water under a pressure of 3 bar or more.

Description: The rotatory sieve consists of the following elements:

Filter Drum (1): Made of a stainless steel triangular cross section bar rolled
around a frame of longitudinal ribs. The base of the triangular bar
coincides with the outer surface of the drum. This highly rigid and resistant
device retains the solids which are larger than the mesh size used on the
surface thus preventing the accumulation of solids inside.

4 5
 Body (2): where the filter drum is fixed using an axel with bearings at the
upper front part. The rear part of the body has a reception tank for the
liquid to be screened, distributing it as a laminar stream.

Cleansing Shaver (3): that eliminates solids deposited on the surface of the
filter drum.

Driving mechanism (4): consisting of a geared motor coupled directly to the

shaft of the body, thus providing the filter drum with the rotational
movement.

Filtered liquid reception tank (5): this is al the bottom of the body to collect
the filtered liquid which is evacuated through a clamped tube.

Washing tube: situated inside of the filter drum, it has nozzles that shoot
water under pressure onto the inner surface of the cylinder carrying out a
complete cleaning.

Operating process of automatic cleaning system:

Everytime you start pumping waste into the sieve (pump active), the engine of
the screen and self-cleaning valve it starts. The rotational engine operation will be
running in a continuous way provided that the sludge pump is connected.

The process of self-cleaning operation will be described in the timing diagram

shown on the next page. The solenoid is activated and deactivated during a
configurable time in successive cycles. To regulate the time you can use a selector
where you can control the time at which the valve will be activated or deactivated.

-Ton: time during which the electrovalve remains active. (15 sec. approx)
-Toff: time during which the valve is off. (2 min. approx).

When the pump switches off, the rotatory sieve will perform a final cleaning of the
drum. This last cleaning is configured by a delay time “Tr”, usually the same as “Ton” of
the electrovalve during the usual operation cycle. This time may be configurable by
another selector. When the last cleaning finishes, the valve and the spindle motor turn
off.
9. MAINTENANCE AND EMERGENCY REPAIR. (2006/42/ CE )

- Daily observation of the equipment and its operation and the operation
of the electro valve.

- Check the enter flow.

- Each 2500 hour of work lubrication of bearings.

-Replace the clearing shaver and the pieces of PVC and nylon of
entrance. It depends on the use.

- The sieve must be totally cleaned with pressured water at least once
per year, being necessary to repeat these cleanings in case of stops longer
than one week or in case of excess of dirty in the sieve.

Possible breakdowns

a) Breakdown in the electro-valves

-The reel can be burned.
- The passage of the power-assisted control could be blocked, clean
and check the system.
- Breakdown of the feeding pipe of water to electro-valve.

b) Splashing and expulsion of water to outside.

- Because of freezing of fluid to filter
- Because of excess of dirt.
- Because of excess of flow
- Because wrong levelled out.
10. ANNEXED

10.1-CONFORMITY DECLARATION EC

10.2-CERTIFICATE OF QUALITY

10.3-CERTIFICATE OF LEAK-TIGHTNESS TEST

10.4-CERTIFICATE OF IN FACTORY TEST

10.5-SCHEME
ANNEXED
10.1 CONFORMITY DECLARATION EC
 "EC" CONFORMITY DECLARATION

TORO EQUIPMENT, S.L.

Address: C/ Sauce s/n (Pol. Ind. La Mora)

47193 La Cistérniga. Valladolid.
Telf: +34 983 403047
Fax: +34 983 403048

DECLARES under his responsibility that the machine:

ROTATORY SIEVE:

MODEL: TR 40/25
Nº DE IDENTIFICATION: 172.000.853
YEAR OF CONSTRUCTION: 2011

Has been developed, made and mounted according to the Directive of Machines
2006/42/CE

The starting up of this equipment is subordinated to the conformity, according to the

directive EC for machines, of the installation in which it must be integrated.

TORO EQUIPMENT, S.L.

Fabrication department Quality department

10.2 CERTIFICATE OF QUALITY
10.3 CERTIFICATE OF LEAK-TIGHTNESS TEST
 CERTIFICATE OF LEAK-TIGHTNESS

TORO EQUIPMENT, S.L.

Address: C/ Sauce s/n (Pol. Ind. La Mora)

47193 La Cistérniga. Valladolid.
Telf: +34 983 403047
Fax: +34 983 403048

DECARES under its responsibility that the machine:

ROTATORY SIEVE

MODEL: TR 40/25
Nº OF IDENTIFICATION: 172.000.853
YEAR OF CONSTRUCTION: 2011

Has undergone the following tests of leak-tightness:

Sieve Deposit:

Duration of observation: 1 day

Leakage in deposit: OK
Leakage in tubes: OK
Leakage of bonding agent of internal
components: OK

TORO EQUIPMENT, S.L.

Production Department Quality Department

10.4 CERTIFICATE OF IN FACTORY
TEST
 CERTIFICATE OF IN FACTORY TEST

TORO EQUIPMENT, S.L.

Address: C/ Sauce s/n (Pol. Ind. La Mora)

47193 La Cistérniga. Valladolid.
Telf: +34 983 403047
Fax: +34 983 403048

DECLARES under his responsibility that the machine:

ROTATORY SIEVE:

MODEL: TR 40/25
Nº DE IDENTIFICATION: 172.000.853
YEAR OF CONSTRUCTION: 2011

Has undergone the following tests in the factory:

Direction of rotation of the motors: OK

Operation of solenoid-cleaning: OK
Adjust scraper solids: OK
Gearmotor Consumption: 0,71 A

TORO EQUIPMENT, S.L.

Fabrication department Quality department

10.5 SCHEME
 SCHEME ROTATORY SIEVE T.R. 40/25

MARCK DENOMINATION QTTY. CHARACTERISTICS

1 AUTO-CLEANING WATER INLET 1 AISI 304 ½”

2 BEARING 2 Ø25 mm

3 FILTER DRUM 1 AISI 304

4 DIFFUSERS 2 1/4P 5025

5 DIFFUSERS SEWER 1 AISI 304

6 GEARED MOTOR 1 MOTOVARIO NMRV-P 063

7 GEARED MOTOR SUPPORTER 1 AISI 304

8 ENTRANCE CLEANING SHAVER 1 NYLON

9 FILTER DRUM ADJUSTER 2 P.V.C.

10 LATERAL PROTECTOR 2 AISI 304

11 MESH SUPPORT 2 AISI 304

12 TENSIONER 2 AISI 304

13 SOLIDS SHAVER 1 BRASS

14 COVER 1 AISI 304

15 ENTRANCE BODY 1 AISI 304

16 OVER FLOW 1 AISI 304, Aluminium DN 100

17 WASTE INLET 1 AISI 304, Aluminium DN 100

18 WATER OUTLET 1 AISI 304, Aluminium DN 100

19 BODY 1 AISI 304