Cuptor Electric 38

Instruction manual
Technical documentation
Pass-through washing machine for boxes

Art. – No.: 2212227
Serial - No: 09278
Year of construction: 2013
PASS-THROUGH WASHING MACHINE FOR BOXES INSTRUCTION
MANUAL
Table of Contents
1 Introduction ........................................................................................................... 4
2 Safety precautions and regulations ................................................................... 5
3 Installation ............................................................................................................. 7
3.1 Mechanical installation ................................................................................................. 7
3.2 Connections and supplies ............................................................................................ 7
3.2.1 Water supply ............................................................................................................. 7
3.2.2 Water draining .......................................................................................................... 7
3.2.3 Electric supply ........................................................................................................... 7
4 Commissioning ...................................................................................................... 8
5 Operation.............................................................................................................. 10
6 Settings ................................................................................................................. 12
7 Cleaning .............................................................................................................. 14
8 Maintenance ....................................................................................................... 15
8.1 Decalcifying ............................................................................................................... 15
8.2 Lubrication ................................................................................................................ 16
8.3 Tensioning of the Transport Chain ............................................................................. 16
8.4 Adjusting the Safety Connector .................................................................................. 16
8.5 Maintenance and Check-up Plan ............................................................................... 18
10 Troubleshooting ................................................................................................ 20
11 Technical documentation ................................................................................. 21
11.1 General data ............................................................................................................ 21
11.2 Project drawing ........................................................................................................ 22
11.3 Spare parts drawing ................................................................................................. 23
11.4 Spare parts list- mechanical ..................................................................................... 24
11.5 Electrical diagram .....................................................................................................25
11.6 Spare parts list- electrical ......................................................................................... 34
12 Environmental protection ................................................................................ 36
13 Liability ............................................................................................................... 37
14 Guarantee ........................................................................................................... 38
15 Contact information .......................................................................................... 39
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MANUAL
EU - Declaration of Conformity
The Supplier :
Kittner Anlagen und Maschinenbau EOOD
Industrial Area “Kaloynovo Station”
Plovdiv District
4173 Kaloyanovo, Bulgaria
Tel.:+359 32 607750
Fax: +359 31 239455
E-mail: info@kittnerbg.com
hereby declares that the machine:
Pass through washing machine for boxes
Article No: 2212227
Serial No: 09278
Year of construction 2013
is produced in conformity with:
Directive 2006/42/EC of the European Parliament and Council of 09.06.2006
regarding the harmonization of legislation of member states concerning
machines;
Directive of the Council of 15.12.2004 regarding the harmonization of
legislation of member states concerning electromagnetic compatibility
(2004/108/EC)
and the following national standards:
EN ISO 12100 -1, EN ISO 12100 -2, EN ISO 3746, DIN EN ISO 13857, EN ISO
13850, EN 60204-1/A1
And regarding to electrical hazards mentioned in Annex 1 No. 1.5.1 of the machinery
directive 2006/42/EC the safety goals of the low voltage directive 2006/95/EC have
been obtained.
The declaration is issued by:
Kostadinka Kittner
/Manager /
Kaloyanovo, 20.09.2013
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MANUAL
1 Introduction
This operating manual contains important information
concerning the installation, use and maintenance of the
pass-through washing machine for boxes. It is to be
read through completely and thoroughly before
beginning any work on or with the machine.
The pass-through washing machine for boxes is an industrial washing ma-
chine designed, in accordance with the instruction manual, for fast and effec-
tive washing of boxes and crates. The crates to be washed should be stand-
ard euro-boxes with max. size 600x400x300 mm.
Using the machine in a way, different from the one specified in this instruction
manual, will be considered as incorrect. The producer shall not be responsible
for any and all damages due to incorrect usage of the machine.
The machine has been constructed in accordance with the provisions of the
prescribed safety regulations.
The CE marking has been issued under application of the following directives:
EC - Directive 2006/95/EC
If any alteration is performed to the machine without our written consent,
whether either through the removal or the addition of a part, the EC declara-
tion of conformity shall become invalid and the guarantee shall cease to apply.
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MANUAL
2 Safety precautions and regulations

Use the washing machine for boxes only in compliance with the safety regula-
tions. Be aware of any potential causes of accidents or any risks to operating
personnel or machinery.
If the machine is taken out of service for an extended period or if it is to be disas-
sembled, any components which could represent a potential source of danger
must be removed.
We provide you with the information you need concerning potential dangers when
operating the machinery; you and your staff are responsible for avoiding these
dangers.
1. The washing machine installation is to be carried out only by the
qualified personnel.
2. The machine is to be commissioned only if free of faults. If such is
suspected, the required repairs are to be carried out only by the
qualified personnel.
3. Do not install additional devices without the prior consent of the
manufacturer.
4. Respect the recommended maintenance periods.
5. The buyer, resp. the future owner, of this washing machine should
acquaint the cleaning and maintenance personnel and the machine
operators with all instructions.
6. The washing machine is suitable only for the usage specified in the
order.
7. It must be ensured that no person comes into contact with the electrical
current.
8. The main washing tank and its components are not insulated and the
user must protect the adjacent people from burning.
9. The sieve must be cleaned at regular intervals.
10. Avoid contact with the tank.
11. Do not peep into the machine when working.
12. Do not touch the moving machine parts during machine operation.
13. Respect the recommendations for machine maintenance.
14. Before any repair or maintenance work, which must always be
performed by authorized personnel, the machine must be switched-off.
15. Any fault is to be reported immediately to the responsible person.
16. The machine should not be switched on if the safety systems are
partially or fully switched off or missing.
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17. The machine should never work with inflammable liquids, only with the
specified detergents, disinfectants and cleaning agents.
18. The manufacturer does not bear any responsibility for incompetent or
unspecified in this manual use of the machine.
Caution: If the washing machine is not to be used for a long time, e.g.
during the night or at the weekend, switch off the electric supply from
the main switch.
Should there be any questions regarding the function, operation, or the provision
of spare parts, please contact your supplier.
Attention:
In order to quarentee a proper machine function we strongly recommend
that the costumer is aware of the cold water softener installation. Otherwise
a calcification can cause a total destruction of the heating elements as well
as failure of the nozzles and othre demages. For failures caused by
calcification the machine producer does not have any responsibility and
the quarantee sit not valid. Comversion table 6C German Water hardness
divided by conversion factor 4,8=1,25 mmol/l
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MANUAL
3 Installation
3.1 Mechanical installation
The pass-through washing machine for boxes has been designed for stationary
use.
The machine must be located in a frost-free area .The machine has been de-
signed for use with in a temperature range of 4°C - 40°C.
The machine is to be installed in such a position as to provide access to both
sides of the sieve.
The floor of the premises where the machine shall be installed must not be
slippery and must be easy to clean.
The washing machine is to be installed horizontally and levelled during the as-
sembly via the adjustable feet in order to let the dirty water drain normally.
3.2 Connections and supplies

The following connections must be available in the room housing the machine:
3.2.1 Water supply

R ¾“ AG (cold water), R ½“ AG (hot water),
To prevent protein networking the water temperature has to be max. 40°C. The
water pressure in the pipe has to be in the range of 4 - 6 bar. Should the pressure
be more than 6 bar, a pressure limitation valve must be used.
3.2.2 Water draining

Water draining pipe R 1 1/4“, external connection HT - Pipe DN 50.
The machine tank is equipped with a combined overflow, which guarantees
waste water overflow all the time during work (see Project drawing).
3.2.3 Electric supply

Operating voltage- 400 V, 50 - 60 Hz
The machine is equipped with a cable 5G x 4 mm2
Caution: The electric supply connection may only be performed by a quali-

fied person.
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MANUAL
4 Commissioning
• Check the tunnel for foreign objects.
• Close the tank water outlet ball valve.
• Remove the sieve to ensure visibility to the overflow and clean it if required.
• Open the tank water supply ball valve and fill the tank to overflow level.
• Close the tank water supply ball-valve and add manually a dose of the de-
tergent.
• For optimal result please consult the detergent supplier for dosing concen-
tration.
• Unlocked the red “Emergency stop” if there was activated. To unlock it-
rotate in direct which is indicate on it.
• Press the switch „RESET“
• Press the switch „START“
Test the machine functioning.

The washing machine for boxes is now ready to be commissioned.
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5 Operation
The pass-through washing machine for boxes is an universal industrial washing
machine. The machine consists of four relatively-differentiated units:
- operational tunnel
- washing section
- rinsing section
- box transport section
5.1 Operational tunnel

The operational tunnel consists of two sections /washing and rinsing/ and an in
feed and out feed table.
It is closed on both sides with mobile anti-spraying polyethylene curtains which
do not obstruct the movement of the boxes.
The tunnel is equipped with removable side covers that facilitate the cleaning and
maintenance.
Caution: Before commissioning the machine, adjust the tunnel height in

conformity with the boxes to be washed! Check within the work tunnel zone
for any out-of-place or uncharacteristic objects!
5.2 Washing section

This is the section for the main washing of the boxes with detergent pre-heated to
a certain temperature. A collector with adjustable nozzles makes sure the boxes
are sprayed on all sides. The washing solution then drains through the removable
sieve into the tank and is thus cleaned as the dirt and particles remain in the
sieve.
The main washing section consists of:

- Centrifugal pump, 3 kW, 30 m3/ hour at a pressure of 3 bar
- Tank for the washing solution, capacity approx. 300 ltr.
- Sensor, for monitoring the min. tank level
- Overflow in the tank for monitoring the max. level
- Ball valve 1 ¼ ” in the drainage pipe for emptying the tank
- Sieve with a mesh size of 1.5 mm for catching the dirt
- Collector with a total of 36 nozzles for spraying the washing solution
- Ball valve ¾” for filling the tank
- Heating element – 2 x 10 kW
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5.3 Rinsing section

In that section, the items are rinsed by getting sprayed with clean warm water
(min 85°C) coming out through nozzles. The amount of water can be adjusted
very precisely using a dosing ball-valve. The rinsing water flows automatically in-
to the tank and thus refreshes the washing solution.
Automatic rinse section consists of:

- hose nipple ½” for the automatic supply of water
- dosing ball-valve ½” for adjusting the precise amount of rinsing water
- collector with 10 nozzles for spraying the rinsing water
5.4 Box transport section

The pass-through washing machine is fitted with a rust-resisting stainless steel
chain with welded sections. A geared motor installed on the output side provides
the drive power for the transport system. The boxes are placed with the bottom
facing upwards. When feeding them into the machine, observe the required dis-
tance in between determined by the leading plated welded to the chain.
In order to protect the boxes from damages in case of possible blocking, a safety
connector is mounted on the conveyor leading shaft.
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MANUAL
6 Settings
6.1 Temperature of the Washing Solution
In order to achieve the best cleaning result, the washing solution is heated to ap-
prox. 50°C. The machine is equipped with a heating element- 2 pcs. with capacity
10 kW.
The washing solution can be adjusted from 30°C to 65°C by temperature regula-
tor ( a s. pic.2).
Pic. 2 Temperature regulator
In order to achieve better results, in case of oil and protein pollution, choose tem-
perature in the range from 40°C to 65°C and if the pollution is mainly from protein
– between 35°C and 45°C.
Caution: Do not place your hands in the tank! There is real danger from
burning.
6.2 Conveyor speed

Speed on transportation is 250-300 crates per hour (depending how dirty they
are).Adjustment of the speed by frequency regulator.
6.3 Height of Hold-Down Plate

The adjustment of the hold-down plate prevents the lifting of the crates. When the
washing machine is to be used for the washing of crates and boxes of different
size, the height of the hold-down plate must be adjusted before each change of
containers.
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Caution: Before starting the washing process sort out the boxes and crates
according to size and adjust the height of the hold-down plate to fit the di-
mensions of the respective type of containers.
Caution: Place the crates and boxes in the pass-through washing machine
apart from each other!
To adjust the height of the hold-down plate, proceed as follows:
- Switch off the pass-through washing machine (move the main switch to the
(„OFF“position).
Loosen the wing screws (see Project drawing).
Place the respective container under the hold-down plate.
- Select the correct position by sliding the hold-down plate up and down.
Adjust the hold-down plate in such a way as to position it flat on top of the con-
tainer.
Having adjusted the height of the hold-down plate, the washing machine is now
ready to be commissioned with the respective containers.
Caution: The height adjustment procedure is to be carried out following
each change in the type of container to be washed.
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MANUAL
7 Cleaning
To clean the machine, proceed as follows:
Switch off the pass-through washing machine (move the MAIN
SWITCH to the „OFF“ position).
Remove the inspection side covers.
Clean the tunnel and the tunnel components.
Replace the inspection side covers.
Remove the filter and rinse it in water.
Open the ball-valve in the drainage pipe and allow the water to flow
away.
Thoroughly clean the tank, the heating element and level monitoring
sensors.
Replace the filter
Close the ball-valve in the drainage pipe.
Never use high pressure for cleaning this machine and its separate
parts. Never use detergents containing chlorine when cleaning the
stainless parts.
Switch on the electric supply.
Check the machine functionality.
Now the machine is ready for work.
Caution: After cleaning always check all machine parts for possible dam-
ages, correct functioning and good sealing.
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MANUAL
8 Maintenance
8.1 Decalcifying
In order to prevent the jet nozzles and spray pipes from getting blocked and to
avoid damaging the pump, the sensors and the heating element, the washing
machine must undergo regular decalcifying. The decalcification procedure is as
follows:
Switch off the electric supply by turning the main switch to the
„OFF“position.
Dismantle the nozzles and clean them with pressurised air or im-
merse them in a decalcifying agent solution.
Fill the tank with water and replace the cleaned filter.
Pour slightly acid solution or declacifying agent into the tank.
Switch on the electric supply by turning the main switch to the
„ON“position.
Press the „RESET “ (button.
Press the green „START“ button
Let the pump run for a short time. The machine will be washed thor-
oughly. The time needed depends on the cleaning agent, the water
hardness and the decalcification agent used.
Switch off the pump by pressing the red „STOP“ button
Switch off the electric supply by turning the main switch to the
„OFF“position.
Open the ball-valve in the drainage pipe and allow the water to drain.
When empty, close the ball-valve in the drainage pipe.
Reassemble the cleaned nozzles in their original positions.
Fill the tank with fresh water.
Switch on the power supply by turning the main switch to the
„ON“position.
Check the machine functionality.
Caution: If calcium deposits relatively quickly it will be necessary to use a
decalcification agent!
Caution: After each decalcifying always check all machine parts for possi-
ble damages, correct functioning and good sealing.
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8.2 Lubrication
In order to guarantee proper operation and a long service life of the machine, cer-
tain components of the washing machine must be lubricated and checked.
Regular checks must be performed to determine the oil level in the gear motor.
If a slight amount of oil is lost - refill with oil in accordance with the in-
structions of the manufacturer.
If a considerable amount of oil is lost - examine the bolt and the filling
screw and tighten them.
Also the drive roller chains should be lubricated with a lubricant periodically (see
Project drawing).
8.3 Tensioning of the Transport Chain

Check regularly that there is sufficient tension in the chain (see Project drawing).
If necessary, the chain should be tightened as follows:
• Switch off the machine power supply by turning the MAIN SWITCH to the
„OFF“ position.
• Loosen the security nut of the tensioner (see Project drawing).
• Tighten the chain by tightening the tension nut.
• Tighten the security nut..
Caution! Do not tighten exessively the chain as this shall influence the
work of the safety connector! A sign that the chain is tightened is that the
plates welded onto its links cannot rotate either forward or backward.
Caution! Do not come into contact with the moving chain!
8.4 Adjusting the Safety Connector

The safety connector is positioned on the gear motor shaft (see Project drawing).
It serves to protect the servicing personnel from injuries and the crates from
damages in case of jamming. Protect the connector from water and moisture in
order to secure its correct functioning.
First check that the transport chain can move freely. If not – remove the cause
(e.g. the wash product may have jammed).
Now restart the machine. If the transport chain is now running normally with load,
then the safety connector does not require adjustment.
If the transport chain shaft still does not rotate, adjust the safety connector by re-
moving the panel and releasing the security of the regulation nut (see diagram 3).
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MANUAL
Pic. 3: Safety connector
•Turning the regulation nut clockwise tightens the safety connector.
•Turning the regulation nut anticlockwise loosens the safety connector.
Caution!: Only ever turn the regulation nut in steps of 30º!
The safety connector is adjusted correctly when the heaviest products can be
transported safely.
When the setting adjustments have been completed, the safety connector regula-
tion nut has to be tightened, and all the panels which have been removed must
be reassembled.
Caution: Tighten the chain in such a way as to make it possible to hold the
chain by hand.
Caution: Please note that every time the slip clutch is subsequently read-
justed, the MAIN SWITCH must be in the “OFF” position.
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MANUAL
8.5 Maintenance and Check-up Plan

The relevant plan for control and maintenance should be observed for each
machine. If the machine is not cleaned and oiled regularly and if the calcium is
not removed, the machine will not function properly and may break down.
The control and maintenance plan specified underneath is only advisable, not
obligatory.
The obligatory plan for maintenance and control must be made by the machine
user, according to the functioning, working hours and the level of contamina-
tion of the details to be washed.
For further questions please contact Kittner Anlagen-und Maschienenbau
EOOD.
Maintenance / Control Recommended interval

Filter cleaning Every hour
Washing machine cleaning Daily
Decalcifying Weekly
Heating element cleaning Weekly
Washing agent sensor cleaning (if any) Weekly
Nozzles and spraying pipelines cleaning Monthly
Gear motor testing Monthly
Drive roller chain oiling Monthly
Testing the pumps for leaks Monthly
Testing the conveyor for chain tension Quarterly
Checking the motor protection Quarterly
Checking the pipeline connections for leaks Quarterly
Cleaning the guiding plates and wear checks Quarterly
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MANUAL
9 Decommissioning and Re-

commissioning
If the washing machine for crates needs to be decommissioned for a prolonged
period of time, e.g. when it is to be transported, proceed as follows:
Decommissioning of the equipment
The machine is decommissioned as follows:
Let the conveyor work until all crates have left the machine.
Press the red „ STOP“ button
Switch off the machine from the main switch.
Stop feeding water.
Drain the washing solution from the tank.
Clean the machine as described in article “Cleaning”.
If the washing machine for crates is to be transported, the decommissioning pro-
cedure may only be performed by a qualified expert.
Observe the refuse disposal information of the detergent manufacturer.
Caution: In case of low ambient temperature, the decommissioning of the

machine for a prolonged period should be performed only after the water
has been entirely removed from all the pipes and the pump.
Re-commissioning
When re-commissioning the machine, follow the instructions provided in item
“Commissioning”.
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MANUAL
10 Troubleshooting
Fault Cause Solution
1. Machine does not Main switch QS1 not on Turn on main switch QS1
start
Emergency stop SB1, SB2 not Release emergency stop
activated SB1, SB2
Automatic circuit-breaker QF1 Switch on automatic
or QF2 switched off circuit-breaker QF1 or
QF2
2. The washing jet Blocked nozzles Clean or replace nozzles
nozzles do not
spray
3. The rinsing jet Blocked nozzles Clean or replace nozzles

nozzles do not
spray
Damaged solenoid valve Replace solenoid valve

4. Boxes not The chosen work cycle is not Adjust the work cycle
washed well enough taking into consideration how parameters to suit the
(bad cleaning effect) dirty the boxes are degree of dirt on the
boxes (see item
“Settings”)
The tube with the washing Refill the tube with
solution is empty washing solution
5. Heater not Switched off contactor КМ1, Switch on contactor КМ1,
heating KM2 KM2
Automatic circuit breaker QF1, Switch on automatic
QF2 switched off circuit breaker QF1, QF2
Low level of washing solution Fill the tank
Blown heating element Replace heating element
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MANUAL
11 Technical documentation
11.1 General data
Power supply 400 V/50 Hz/ 3 Phase + N+Pe

Cable to electrical network 5Gx 4 mm2
Pump power 3 kW
Pump debit 30 m3/h / 3 bar
Gear motor Worm, 0,12 kW
Electric heating 2x10 kW
Power consumption 24 kW 32 A
Degree of protection IP 65
Motor degree of protection IP 55
Water inlet ¾“ AG
Water outlet 1 ¼ “ AG
Total weight ≈ 450 kg
Capacity 250-300 crates per hour
Water temperature Max. 60° C
Dimension, L x B x H 3030 x 1083 x 1600 mm
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11.2 Project drawing
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11.3 Spare parts drawing
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11.4 Spare parts list- mechanical

Pos. Stk. Benennung Art.-Nr.:
Item Q-ty. Description Art.-Nо.:
1 1 Pumpe, ”Lowara”, Typ: SHE 40-160/40 1012092
Pump
2 1 Niveauschalter, “Comeco”, 1114069
Level sensor
3 1 Dosierpumpe „Concept” 2114 mcs 230V,AC 1012020
Dosing pump
4 22 Flachstrahldüse R1/4” AG, PVC, “MC GmbH”, Typ: 1023014
F40-90 Jet
5 14 Flachstrahldüse R1/4” AG, PVC, “MC GmbH”, Typ: 1023015
F40-50 Jet
6 6 Flachstrahldüse 1/8”, “PNR”, Typ 95°, 0,39 lpm/3 1023067
bar
7 4 Flachstrahldüse 1/8”, “PNR”, Typ: 40°, 0,39 lpm/3 1023066
bar
8 1 Steuerung 1109023
Thermoregulator
9 36 Duesenhalter, PVC, „MC GmbH“ 1023057
Jetholder
10 1 Getriebemotor, Lenze GST05-3M VBR 063C12
Gear motor
11 1 Kette 6mm, DIN 766 1021009
Chain
12 1 Kette, DIN 8187, Typ: 08 B-1 SS 1021005
Chain
13 1 Rutschnupplung, Typ : LC 85-1 1037016
Clipping clutch
14 4 Magnet ventil 1/2"IG, “ODE”, Typ: 24V AC 1031021
Solenoid valve
15 1 Zahnrad fuer Kette, VA, “Kittner” 2222301.186
Gear wheel for chain
16 1 Zahnrad, VA, “Kittner” 2211402.170
Gear wheel
17 1 Zahnrad fuer Kette DIN 766, 6 mm 2212206.061
Wheel for chain DIN 766, 6 mm
18 1 Spannrad fuer Kette DIN 766, 6 mm 2212208.111
Tail wheel for chain
19 2 Edelstahl lager 6201-2RS DIN 625-T1 1034042
Stainless steel bearing
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Item Q-ty. Description Art.-Nо.:
20 2 Gehäuselager UCFL 206 C “Marbett” 1034052
Flange bearing
21 1 Welle 2212401.136
Shaft
22 2 Paßfeder, 8x7x30 DIN 6885 1030251
Seather key
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11.5 Electrical circuit diagram
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28
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11.6 Spare parts list- electrical

Item. Q-ty Description Art.-
Поз. Бр. Описание No.:
Арт.
SL1 1 Niveauschalter 2xS1, 2NO, 1SL.G 1/8” Comeco 1114055
Level sensor
QS1 1 Hauptschalter, 32A 3P Telemecanique VCF1 1104018
Main switch
KM3 1 Kontaktgeber, 11kW 24V AC Moeller DILM25-10 1102053

Circuit closer
KM1 1 Kontaktgeber, 4 kW AC-3 24V AC Moeller DILM9-10 1102056

Circuit closer
SB3 1 Leuchdrucktasten flach, “Möller”, Typ M22-DL-B 1118002

(HL3) Button-luminous-blue
SB4 1 Leuchdrucktasten flach, Moeller M22-D-R 1118134
(HL4) Button ‘Stop”
SB5 1 Taste “Stop”,”Möller”, Typ M22-DL-G 1118135
Button ‘Start”
SB1 1 Not-Aus Taste, Moeller M22-PVT 1118147

Emergency stop button
SB2 1 1H3 Telemecanique XALK174 1118048
QM1 1 Motorschutz, “Möller”, Typ PKZM0-10/6,3-10 A 1117030

Motor protection
KA1 3 Relais, 24V АС, “Schrack”, Typ: PT570524 1113005
KA2 Relay
KA3
TC1 1 Steuertrafo, 100VA 400/24V Moeller 1116015
Transformer
YV2 1 Magnet ventil 1/2"IG, “ODE”, Typ: 24V AC 1031021
Solenoid valve
QF3 1 Schalter (automatic) 3P 16 A 1117075

Switch automatic
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MANUAL

Item. Q-ty Description Art.-
Поз. Бр. Описание No.:
Арт.
QF1 1 Schalter (automatic) 1P 1 A 1117127
Switch automatic
QF2 1 Schalter (automatic) 1A 2p C Schneider electric 1117131
iC60N
Switch automatic
QF4 1 Schalter (automatic) 10A 1p C Schneider electric 1117130
iC60N
Switch automatic
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12 Environmental protection
Here you will find tips on how to dispose of components from the sole cleaning
machine in an environmentally sound manner.
Item Material Disposal
Machine casing Stainless steel Scrap

Electric cables Copper Special treatment
Internal pipes Stainless steel Scrap
Motor casing Aluminum Recycling
Valves Plastic Recycling
Positioning feet Plastic Recycling
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MANUAL
13 Liability
The construction of this machine is based on the latest technology and has been
performed in accordance with all safety regulations.
We reserve the right to perform at any time changes to the machine which are to
the benefit of technical and ecological progress, without entering into any obliga-
tions with regard to previous deliveries.
We are always available to respond to any questions or to provide any explana-
tions regarding the disinfecting machine’s functions, guarantee or spare parts;
please do not hesitate to contact Kittner Anlagen-und Maschinenbau EOOD
should you require any assistance.
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14 Guarantee
A guarantee claim, as per the terms stated within the delivery conditions, can on-
ly be made:
• The maintenance and servicing of the machine are implemented
according to the instructions in this manual.
• All of the repairs are made by our specialized personnel or with our prior
written agreement.
• Any and all changes to the machine are made with our written
authorization.
• Only the specified detergents and disinfectants are used.
• The washing machine for small details is used only in accordance with
its purpose.
• All wearable parts are excluded from the warranty terms.
When the machine is delivered check the following:
• Transport damages. In case of such, contact the shipper immediately to

prepare a damage protocol.
• If the delivered products correspond to the goods described in the bill of
lading.
In case of discrepancies, contact Kittner Anlagen-und Maschienenbau EOOD

immediately
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MANUAL
15 Contact information
Should you require help, or should you wish to order any machine components,
please be sure to state the article and serial number of the machine.
These numbers are stated on a sign, mounted on the disinfecting machine and
on the front page of this manual.
Any improper use of this machine can lead to injuries to people or to break-
downs of the machine.
Kittner Anlagen -und Maschinenbau EOOD

Industrial Area “Kaloynovo Station”
Plovdiv District
4173 Kaloyanovo, Bulgaria
Tel.:+359 32 607750
Fax: +359 31 239455
E-mail: info@kittnerbg.com
39

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Cuptor Electric 38

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Instruction manual

Pass-through washing machine for boxes

The declaration is issued by:

2 Safety precautions and regulations

3.2 Connections and supplies

3.2.1 Water supply

3.2.2 Water draining

3.2.3 Electric supply

Caution: The electric supply connection may only be performed by a quali-

• Close the tank water outlet ball valve.

Test the machine functioning.

5.1 Operational tunnel

Caution: Before commissioning the machine, adjust the tunnel height in

5.2 Washing section

The main washing section consists of:

5.3 Rinsing section

Automatic rinse section consists of:

5.4 Box transport section

Pic. 2 Temperature regulator

6.2 Conveyor speed

6.3 Height of Hold-Down Plate

8.3 Tensioning of the Transport Chain

Caution! Do not come into contact with the moving chain!

8.4 Adjusting the Safety Connector

Pic. 3: Safety connector

•Turning the regulation nut clockwise tightens the safety connector.

•Turning the regulation nut anticlockwise loosens the safety connector.

Caution!: Only ever turn the regulation nut in steps of 30º!

8.5 Maintenance and Check-up Plan

Maintenance / Control Recommended interval

9 Decommissioning and Re-

Decommissioning of the equipment

The machine is decommissioned as follows:

Caution: In case of low ambient temperature, the decommissioning of the

3. The rinsing jet Blocked nozzles Clean or replace nozzles

Damaged solenoid valve Replace solenoid valve

Low level of washing solution Fill the tank

Blown heating element Replace heating element

Power supply 400 V/50 Hz/ 3 Phase + N+Pe

11.2 Project drawing

11.3 Spare parts drawing

11.4 Spare parts list- mechanical

Pos. Stk. Benennung Art.-Nr.:

11.5 Electrical circuit diagram

11.6 Spare parts list- electrical

KM3 1 Kontaktgeber, 11kW 24V AC Moeller DILM25-10 1102053

KM1 1 Kontaktgeber, 4 kW AC-3 24V AC Moeller DILM9-10 1102056

SB3 1 Leuchdrucktasten flach, “Möller”, Typ M22-DL-B 1118002

SB1 1 Not-Aus Taste, Moeller M22-PVT 1118147

SB2 1 1H3 Telemecanique XALK174 1118048

QM1 1 Motorschutz, “Möller”, Typ PKZM0-10/6,3-10 A 1117030

QF3 1 Schalter (automatic) 3P 16 A 1117075

Pos. Stk. Benennung Art.-Nr.:

Item Material Disposal

Machine casing Stainless steel Scrap

When the machine is delivered check the following:

• Transport damages. In case of such, contact the shipper immediately to

In case of discrepancies, contact Kittner Anlagen-und Maschienenbau EOOD

Kittner Anlagen -und Maschinenbau EOOD