Catalogo - IOM RTAC Plus (RTAC SVX002A EN) PDF
Catalogo - IOM RTAC Plus (RTAC SVX002A EN) PDF
Catalogo - IOM RTAC Plus (RTAC SVX002A EN) PDF
Operation
Maintenance
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
I- Model Number 3
II-General Information 4
III-Installation Mechanical 19
IV-Installation Electrical 33
V-Operating Principles 55
VI-Controls Interface 61
VII-Diagnostics 82
VIII-Pre-Start Checkout 93
2 RTAC-SVX002A-EN
I-Model Number
R T A C 3 5 0 J B A 0 N N 0 F N N A T Y 2 N D C N N 0 N N 1 0 N N 0 P N N 0 0 0 0 N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Digits 1, 2 - Unit Model Digit 18 - Condensador Fin Material Digit 30 - Service Valve
RT = "Rotary Chiller" A = Aluminun Standard 1 = Succion Service Valve
Y = Aluminum Yellow Fin
Digit 3 - Unit Type Digit 31 - Sound attenuator
A = Air Cooled Digit 19 - Condenser Fan/Motor 0 = w/o sound attenuator
Configuration 1 = w/ sound attenuator
Digit 4 - Project Sequence T = Standard Fan with IPW55/TEAO motor
C = Sequence C W = Low Noise Fans Digit 32 - Panel Protection
N = w/o protection
Digits 5, 6 e 7 - Nominal Capacity Digit 20 - Compressor Starter Type A = Total Protection Panels
140 = 140 Nominal Tons Y = Y-delta closed transition starter C = Coil Protection Panels
155 = 155 Nominal Tons
170 = 170 Nominal Tons Digit 21 - Incoming Power Line Digit 33 - Installation Accessories
185 = 185 Nominal Tons Connection N = w/o installation accessories
200 = 200 Nominal Tons 1 = Single point power connection R = Neoprene Vibration Isolators
225 = 225 Nominal Tons 2 = Dual point power connection F = Flange kit for water connections
250 = 250 Nominal Tons G = Neoprene Isolator and Flange Kit
275 = 275 Nominal Tons Digit 22 - Power line connection type
300 = 300 Nominal Tons N = Input power bar Digit 34 - Reserved Digit
350 = 350 Nominal Tons D = Non-fused disconnect switch for 0 = Reserved
incoming line
Digit 8 - Power Supply C = Circuit breacker for incoming line Digit 35 - Language - Literature/Stickers
C = 230/60/3 P = Portuguese/Spanish
J = 380/60/3 Digit 23 - Unit operator interface
D = 380-400/50/3 D = Dynaview Digit 36 - Shipping Facility Accessories
4 = 440-460/60/3 P = With protection box Dynaview 0 = Reserved
Digit 9 - Manufactoring Location Digit 24 - Remote operator interface Digit 37 - Security Devices
B = Curitiba Unit - Brazil N = w/o remote operator interface N = Standard
C = Tracer Comm3 Interface
Digits 10, 11 - Minor Design Sequence L = Comm5 - LonTalk Compatible (LCI-C) Digit 38 - Reserved Digit
A0 - Sequence A0 (Factory Defined) Interface 0 = Reserved
Digit 12 - Unit Basic Configuration Digit 25 - Input Controls Digit 39 - Reserved Digit
N = Standard efficiency/performance N = w/o control 0 = Reserved
configuration R = Ext. evaporator leaving water setpoint
H = High efficiency/performance C = Current Demand Control Digit 40 - Reserved Digit
configuration B = External setpoint and e Current Demand 0 = Reserved
Control
Digit 13 - Agency Listing Digit 41 - Reserved Digit
N = no agency listing Digit 26 - Output Controls 0 = Reserved
N = w/o control
Digit 14 - Pressure vessel code A = Alarme relay output Digit 42 - Product Type
0 = no codification C = Output Relay Icemaking N = Standard
D = Alarm relay outputs and icemaking Z = Special
Digit 15 - Evaporator Temperature Range
F = Standard (40-60°F) Digit 27 - Reserved Digit
G = Low Temp. (less than 40°F) 0 = Reserved
RTAC-SVX002A-EN 3
II-General Information
NOTICE: Warnings and Cautions applicable laws and follow them. damage, if possible. The owner must
appear at appropriate sections provide reasonable evidence that the
WARNING
throughout this literature. Read these damage did not occur after delivery.
carefully. Contains Refrigerant!
• Notify the carrier’s terminal of the
WARNING: Indicates a potentially System contains oil and refrigerant damage immediately, by phone and
hazardous situation which, if not under high pressure. Recover by mail. Request an immediate, joint
avoided, could result in death or serious refrigerant to relieve pressure inspection of the damage with the
injury. before opening the system. See unit carrier and the consignee.
nameplate for refrigerant type. Do
CAUTION: Indicates a potentially • Notify the Trane sales representative
not use non-approved refrigerants,
hazardous situation which, if not and arrange for repair. Do not repair the
refrigerant substitutes, or refrigerant
avoided, may result in minor or unit, however, until damage is inspected
additives.
moderate injury. It may also be used to by the carrier’s representative.
alert against unsafe practices. Failure to follow proper procedures or
Loose Parts Inventory
the use of non-approved refrigerants,
CAUTION: Indicates a situation that
refrigerant substitutes, or refrigerant Check all the accessories and loose
may result in equipment or property-
additives could result in death or parts which are shipped with the unit
damage only accidents.
serious injury or equipment damage. against the shipping list. Included in
Important these items will be water vessel drain
Unit Inspection
plugs, rigging and electrical diagrams,
Environmental Concerns!
When the unit is delivered, verify that it and service literature, which are placed
Scientific research has shown that is the correct unit and that it is properly inside the control panel and/or starter
certain man-made chemicals can equipped. Compare the information panel for shipment.
affect the earth’s naturally occurring which appears on the unit nameplate
Unit Description
stratospheric ozone layer when with the
released to the atmosphere. In The 140 - 500 ton Model RTAC units
ordering and submittal information.
particular, several of the identified are helical-rotary type, air-cooled
Inspect all exterior components for
chemicals that may affect the ozone liquid chillers designed for installation
visible damage. Report any apparent
layer are refrigerants that contain outdoors. The compressor circuits
damage or material shortage to the
Chlorine, Fluorine and Carbon (CFCs) are completely assembled, hermetic
carrier and make a “unit damage”
and those containing Hydrogen, packages that are factory-piped, wired,
notation on the carrier’s delivery receipt.
Chlorine, Fluorine and Carbon leak-tested, dehydrated, and tested
Specify the extent and type of damage
(HCFCs). Not all refrigerants containing for proper control operation before
found and notify the appropriate Trane
these compounds have the same shipment.
Sales Office. Do not proceed with
potential impact to the environment.
installation of a damaged unit without NOTE: Packaged units are factory
Trane advocates the responsible
sales office approval. charged with refrigerant and oil.
handling of all refrigerants-including
industry replacements for CFCs such Inspection Checklist
as and HCFCs and HFCs. Precautions against product
To protect against loss due to damage corrosion
Responsible Refrigerant Practices! incurred in transit, complete the It is recommended that air conditioning
following checklist upon receipt of the equipment shall not be installed
Trane believes that responsible
unit. in environments with a corrosive
refrigerant practices are important
to the environment, our customers, • Inspect the individual pieces of the atmosphere such as acid or alkali
and the air conditioning industry. All shipment before accepting the unit. gases and environments with a sea
technicians who handle refrigerants Check for obvious damage to the unit or breeze.
must be certified. The Federal Clean packing material. In need of installing air conditioning
Air Act (Section 608) sets forth the equipment in these areas, Trane of
• Inspect the unit for concealed damage Brazil recommends the application of
requirements for handling, reclaiming,
as soon as possible after delivery and extra protection against corrosion, such
recovering and recycling of certain
before it is stored. Concealed damage as Phenolic protection or the application
refrigerants and the equipment that is
must be reported within 15 days. of ADSIL.
used in these service procedures. In
addition, some states or municipalities • If concealed damage is discovered, For more information, contact your local
may have additional requirements that stop unpacking the shipment. Do not distributor.
must also be adhered to for responsible remove damaged material from the
management of refrigerants. Know the receiving location. Take photos of the
4 RTAC-SVX002A-EN
General Information
Control Panel
Chilled water inlet and outlet openings and charging valves. The shell-and-
are covered for shipment. Each tube type evaporator is manufactured
compressor has a separate compressor in accordance with ASME standards
motor starter. The RTAC series features or other international codes. Each
Trane’s exclusive Adaptive Control evaporator is fully insulated and is
™ logic, which monitors the control equipped with water drain and vent
variables that govern the operation of connections. Packaged units have heat
the chiller unit. Adaptive Control logic tape protection to - 20°F (-28.9°C) as
can adjust capacity variables to avoid standard. As an option, a convenience
chiller shutdown when necessary, outlet can be supplied.
and keep producing chilled water.
The units feature two independent
refrigerant circuits. Compressor
unloaders are solenoid actuated and
oil pressure operated. Each refrigerant
circuit is provided with filter, sight
glass, electronic expansion valve,
RTAC-SVX002A-EN 5
General Information
Fig. II-02 – The photographs below show the RTAC in two views.
6 RTAC-SVX002A-EN
General Information
Refrigerant HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a
N° of independent refrigerant 2 2 2 2 2 2 2 2 2 2
circuits
% Minimum Load 15 15 15 15 15 15 15 15 15 15
(pounds 165/165 175/165 175/175 215/210 215/215 225/215 225/225 365/200 415/200 460/200
Refrigerant charge (1) (kg) 75/75 79/75 79/79 98/95 98/98 102/98 102/102 166/91 188/91 209/91
(gallons) 1.5/1.5 1.5/1.5 1.5/1.5 2.1/1.5 2.1/2.1 2.1/2.1 2.1/2.1 4.6/2.1 5.0/2.1 5.0/2.1
Oil charge (1) (liters) 6/6 6/6 6/6 6/8 8/8 8/8 8/8 17/8 19/8 19/8
Notes:
1. Data containing information on two circuits shown as follows: CKT 1/CKT 2
2. Minimum start-up/operating ambient based on a 5 mph wind across the condenser
RTAC-SVX002A-EN 7
General Information
(mm) 4572/4572 5486/4572 5486/5486 6401/5486 6401/6401 3658/3658 4572/2743 5486/3658 6401/3658
Coil Height (inches) 42 42 42 42 42 42 42 42 42
(mm) 1067 1067 1067 1067 1067 1067 1067 1067 1067
Fins/ ft 192 192 192 192 192 192 192 192 192
Number of Rows 3 3 3 3 3 3 3 3 3
Conderser Fins
Quantity 5/5 6/5 6/6 7/6 7/7 8/6 8/8 12/6 14/6
Diameter (inches) 30 30 30 30 30 30 30 30 30
(mm) 762 762 762 762 762 762 762 762 762
Total Airflow (cfm) 91993 101190 110387 119598 128812 136958 147242 173733 192098
(m3/h) 156281 171906 187530 203178 218831 232670 250141 295145 326344
Nominal Fan Speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140
(rps) 19 19 19 19 19 19 19 19 19
Tip Speed (ft/min) 8954 8954 8954 8954 8954 8954 8954 8954 8954
(m/s) 45 45 45 45 45 45 45 45 45
Motor Nominal (Ea) HP 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
Min Starting/ Oper Ambient (kW) 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75
Std Unit
(°F) 25 25 25 25 25 25 25 25 25
Low Ambient
(°C) -3,9 -3,9 -3,9 -3,9 -3,9 -3,9 -3,9 -3,9 -3,9
(°F) 0 0 0 0 0 0 0 0 0
General Ambient
Refrigerant HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a
N° of independent refrigerant circuits 2 2 2 2 2 2 2 2 2
% Min. Load 15 15 15 15 15 15 15 15 15
(lb) 175/175 215/205 215/215 225/215 225/225 235/235 235/235 415/200 460/200
Refrigerant Charge (kg) 79/79 98/93 98/98 102/98 102/102 107/107 107/107 188/91 209/91
(gallones) 1.5/1.5 1.5/1.5 1.5/1.5 2.1/1.5 2.1/2.1 2.1/2.1 2.1/2.1 4.6/2.2 5.0/2.2
Oil Charge (liters) 6/6 6/6 6/6 6/8 8/8 8/8 8/8 17/8 19/8
Notes:
1. Data containing information on two circuits shown as follows: CKT 1/CKT 2
2. Minimum start-up/operating ambient based on a 5 mph wind across the condenser
8 RTAC-SVX002A-EN
General Information
Refrigerant HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a HFC-134a
N° of independent refrigerant circuits 2 2 2 2 2 2 2 2 2
% min. load 15 15 15 15 15 15 15 15 15
(lb) 165/165 175/165 175/175 215/210 215/215 335/200 365/200 415/200 365/365
Refrigerant charge (kg) 75/75 79/75 79/79 98/95 98/98 152/91 166/91 188/91 166/166
(gallons) 1.5/1.5 1.5/1.5 1.5/1.5 2.1/1.5 2.1/2.1 4.6/2.1 4.6/2.1 5.0/2.1 4.6/4.6
Oil charge (liters) 6/6 6/6 6/6 6/8 8/8 17/8 17/8 19/8 17/17
Notes:
1. Data containing information on two circuits shown as follows: CKT 1/CKT 2
2. Minimum start-up/operating ambient based on a 5 mph wind across the condenser
RTAC-SVX002A-EN 9
General Information
Notes:
1. Data containing information on two circuits shown as follows: CKT 1/CKT 2
2. Minimum start-up/operating ambient based on a 5 mph wind across the condenser
RTAC-SVX002A-EN 10
General Information
Identification Tag
The RTAC iditification tags are fixed
on external control panel surface.
The compressors tags are fixed on
compressor.
An exemple of tag is shown below.
RTAC-SVX002A-EN 11
Fig. II-04 - Unit Dimensions 140 SE 155 SE - 50/60 HZ
General Information
12 RTAC-SVX002A-EN
Fig. II-05 - Unit Dimensions 140 HE 170 SE - 50/60 HZ
General Information
RTAC-SVX002A-EN 13
Fig. II-06 - Unit Dimensions 140 XE Ton, 60 Hz and 155-170 HE 185-200 Ton, High Efficiency, 50 and 60 Hz
General Information
14 RTAC-SVX002A-EN
Fig. II-07 - Unit Dimensions 155-170 XE Ton, 60 Hz and 185-200 HE 225-250 SE Ton, 50 and 60 Hz.
General Information
RTAC-SVX002A-EN 15
Fig. II-08 - Unit Dimensions 225-250 HE 185-200 XE Ton, 60 Hz
General Information
16 RTAC-SVX002A-EN
Fig. II-09 - Unit Dimensions 225-250 HE 185-200 XE Ton, 60 Hz
General Information
RTAC-SVX002A-EN 17
Fig. II-10 - Unit Dimensions 250 XE 350 SE Ton 60 Hz; 300 SE 275 HE Ton, 50 60 Hz
General Information
18 RTAC-SVX002A-EN
III-Installation Mechanical
Nameplates
The RTAC outdoor unit nameplates
(Figure 1) are applied to the exterior
of the Control Panel. A compressor
nameplate is located on each
compressor.
Fig. III-01 – Lifting the Unit (Package and Remote) 15-21-foot Base
Control Panel
Back View
Side View
20 RTAC-SVX002A-EN
Installation Mechanical
Fig. III-02 – Lifting the Unit (Package and Remote) 30-36-foot Base
Control
Panel
Back View
Side View
Control
Panel
Control
Panel
RTAC-SVX002A-EN 21
Installation Mechanical
Notes:
1. Operating weight includes refrigerant and water.
2. Shipping weight includes refrigerant.
3. All weights +/- 3%.
22 RTAC-SVX002A-EN
Installation Mechanical
Notes:
1. Operating weight includes refrigerant and water.
2. Shipping weight includes refrigerant.
3. All weights +/- 3%.
RTAC-SVX002A-EN 23
Installation Mechanical
Isolation and Sound Emission For maximum isolation effect, isolate State and local codes on sound
water lines and electrical conduit. Wall emissions should always be
The most effective form of isolation is sleeves and rubber isolated piping considered. Since the environment in
to locate the unit away from any sound hangers can be used to reduce the which a sound source is located affects
sensitive area. Structurally transmitted sound transmitted through water piping. sound pressure, unit placement must
sound can be reduced by elastomeric be carefully evaluated. Sound power
vibration eliminators. Spring isolators To reduce the sound transmitted levels for Trane air-cooled Series R®
are not recommended. Consult an through electrical conduit, use flexible
chillers are available on request.
acoustical engineer in critical sound electrical conduit.
applications.
Fig. III-04 – Unit Isolator Locations
ISOLATOR LOCATION
USE W/ X28050008000
1/2"-13 UNC LOCKNUT
24 RTAC-SVX002A-EN
Installation Mechanical
Foundation Clearances
Provide rigid, non-warping mounting
Provide enough space around the
pads or a concrete foundation of
outdoor unit to allow the installation and
sufficient strength and mass to support
maintenance personnel unrestricted
the outdoor unit operating weight (i.e.,
access to all service points. Refer to
including completed piping, and full
submittal drawings
operating charges of refrigerant, oil and
water). Refer to Tables in the General for the unit dimensions. A minimum
Information section for unit operating of 4 feet (1.2 m) is recommended
weights. Once in place, the outdoor unit for compressor service. Provide
must be level within 1/ 4" (6 mm) over its sufficient clearance for the opening of
length and width. control panel doors. Refer to Figure
The Trane Company is not responsible 18 through Figure 19 for minimum
for equipment problems resulting from clearances. In all cases, local codes
an improperly designed or constructed which require additional clearances
foundation. will take precedence over these
recommendations.
NOTE: To allow for cleaning under the
condensing coil, it is recommended that
an opening be left between the unit base
and the concrete pad.
RTAC-SVX002A-EN 25
Installation Mechanical
26 RTAC-SVX002A-EN
Installation Mechanical
Debris, trash, supplies etc. should not 2. Align the mounting holes in the base
be allowed to accumulate in the vicinity of the unit with the threaded positioning
of the unit. Supply air movement may pins on the top of the isolators.
draw debris into the condenser coil,
3. Lower the unit onto the isolators and
blocking spaces between coil fins
secure the isolator to the unit with a nut.
and causing coil starvation. Special
Maximum isolator deflection should be
consideration should be given to low
1/4 inch (6 mm).
ambient units. Condenser coils and fan
discharge must be kept free of snow or 4. Level the unit carefully. Fully tighten
other obstructions to permit adequate the isolator mounting bolts.
airflow for satisfactory unit operation.
Drainage
In situations where equipment must
Provide a large capacity drain for water
be installed with less clearance than
vessel drain-down during shutdown or
recommended, such as frequently
repair. The evaporator is provided with
occurs in retrofit and rooftop
a drain connection. All local and national
applications, restricted air-flow is
codes apply. The vent on the top of
common. The Main Processor will
the evaporator waterbox is provided to
direct the unit to make as much chilled
prevent a vacuum by allowing air into
water as possible given the actual
the evaporator for complete drainage.
installed conditions. Consult your Trane
sales engineer for more details. Evaporator Water Piping
NOTE: If the outdoor unit configuration Thoroughly flush all water piping to
requires a variance to the clearance the unit before making the final piping
dimensions, contact your Trane connections to the unit.
Sales Office Representative. Also
refer to Trane Engineering Bulletins Evaporator Piping
for application information on RTAC Components and layout will vary
chillers. slightly, depending on the location of
Unit Isolation and Leveling connections and the water source.
RTAC-SVX002A-EN 27
Installation Mechanical
Leaving Chilled Water Piping 3. Adjust the switch to open when water
• Air vents (to bleed air from system). flow falls below the minimum flow rate.
• Water pressure gauges with shutoff Evaporator data is given in the General
valves. Vibration eliminators. Information section. Flow switch
• Shutoff (isolation) valves. contacts are closed on proof of water
• Thermometers. flow.
• Clean-out tees.
• Balancing valve. 4. Install a pipe strainer in the entering
• Flow Switch evaporator water line to protect
components from waterborne debris.
28 RTAC-SVX002A-EN
Installation Mechanical
100
250S, 200H,
225H, 250H
(60Hz)
225S, 185H
Pressure Drop (ft H2O)
200S, 170H
10
185S, 155H
170S, 140H
155S
140S
1
100 1000
Flow Rate (GPM)
275 S
Pressure Drop (ft. of H2O)
10,0
250 S (50Hz)
1,0
10 0 10 00 10000
Flow (GPM)
RTAC-SVX002A-EN 29
Installation Mechanical
NOTE: Once the unit is installed at a site, one vertical or one diagonal unit support can be permanently removed if it creates an obstruction for water piping.
To read manifolded pressure gauges, open one valve and close the other (depending upon the reading desired). This eliminates errors resulting from differently
calibrated gauges installed at unmatched elevations.
30 RTAC-SVX002A-EN
Installation Mechanical
RTAC-SVX002A-EN 31
Installation Mechanical
28
- 18 18 19 - - - - 22 - - - - -
-2
26
- 20 21 22 - - - - 25 - - - - -
-3
24
- 22 23 26 - - - - - - - - - -
-4
22
- 24 26 - - - - - - - - - - -
-6
20
- 26 30 - - - - - - - - - - -
-7
18
- 29 - - - - - - - - - - - -
-8
16
- 31 - - - - - - - - - - - -
-9
14
30 - - - - - - - - - - - - -
-10
12
32 - - - - - - - - - - - - -
-11
10,4
34 - - - - - - - - - - - - -
-12
These tables represent the MINIMUM RECOMMENDED glycol percentages for each operating condition
Operation is not recommended at certain operating conditions as some chillers may not satisfy maximum or minimum velocity requirements or minimum performance
requirements. Contact Trane Sales Representative for more information regarding the operating limits of a particular chiller.
32 RTAC-SVX002A-EN
IV-Installation Electrical
RTAC-SVX002A-EN 33
Installation Electrical
34 RTAC-SVX002A-EN
Installation Electrical
L3
DEL EVAPORADOR
RELÉS PROGRAMABLES
LLAVE DE FLUJO
DEL EVAPORADOR
FUNCIONAMIENTO DE
DEL EVAPORADOR
LLAVE DE FLUJO
LLAVE DE FLUJO
ESTADO DE
LOS COMPRESORES
ACCIONAMIENTO DE
L2
L1
RELÉS PROGRAMABLES
FUNCIONAMIENTO DE
DEL EVAPORADOR
DEL EVAPORADOR
DEL EVAPORADOR
LLAVE DE FLUJO
LLAVE DE FLUJO
LLAVE DE FLUJO
ESTADO DE
LLAVE DE FLUJO
DEL EVAPORADOR DEL EVAPORADOR
LLAVE DE FLUJO
DEL EVAPORADOR
LLAVE DE FLUJO
RELÉS PROGRAMABLES
FUNCIONAMIENTO DE
LLAVE DE FLUJO
ESTADO DE
DEL EVAPORADOR
ALIMENTACIÓN
FUENTE DE
DEL EVAPORADOR
LLAVE DE FLUJO
RTAC-SVX002A-EN 35
Installation Electrical
Fig. IV-02 – Startup Panel Channel Control Panel for the Low Temperature option RTAC 140-350.
36 RTAC-SVX002A-EN
Installation Electrical
Control Power Supply Interconnecting Wiring Whenever the chiller has no diagnostics
and is in the AUTO mode, regardless
The unit is equipped with a control Chilled Water Flow (Pump) Interlock
of where the auto command is coming
power transformer; it is not necessary
The Model RTAC Series R® chiller from, the normally open relay is
to provide additional control power
requires a field-supplied control voltage energized. When the chiller exits the
voltage to the unit. All units are factory-
contact input through a flow proving AUTO mode, the relay is timed open
connected for appropriate labeled
switch 5S1 and an auxiliary contact for an adjustable (using TechView) 0
voltages except for the 400V/50Hz
5K1 AUX. Connect the proving switch to 30 minutes. The non-AUTO modes
units which need the control power
and auxiliary contact to 1TB5-8 and in which the pump is stopped, include
transformer (1T1) reconnected as noted
1U11 J3-2. Refer to the field wiring for Reset (88), Stop (00), External Stop
below.
details. The auxiliary contact can be (100), Remote Display Stop (600),
NOTE: Important! As shipped, a normal BAS signal, starter contactor auxiliary. Stopped by Tracer (300), Low Ambient
400 volt unit control power transformer or any signal which indicates the pump Run Inhibit (200), and Ice Building
is wired on the 400 volt tap (H3). is running. A flow switch is still required complete (101).
Reconnect the appropriate transformer and cannot be omitted.
Regardless of whether the chiller
wire lead 126A to the tap (H2) for
is allowed to control the pump on a
380V/50Hz power supply or lead 126A
full-time basis, if the MP calls for a
to the tap H4 for the 415V/50 Hz power Chilled Water Pump Control pump to start and water does not
supply. It is also necessary to adjust the
An evaporator water pump output relay flow, the evaporator may be damaged
"unit voltage" setting using TechView
closes when the chiller is given a signal catastrophically. It is the responsibility
(Configuration-Custom Tab).
to go into the Auto mode of operation of the installing contractor and/or the
Heater Power Supply and from any source. The contact is opened customer to ensure that a pump will
Convenience Outlet (Packaged Units to turn off the pump in the event of most start when called upon by the chiller
Only) machine level diagnostics to prevent controls.
the build up of pump heat.
The evaporator shell is insulated from
ambient air and protected from freezing CAUTION
temperatures by two thermostatically-
controlled immersion heaters and two Evaporator Damage!
strip heaters. Whenever the water IMPORTANT: ALL unit chilled water
temperature drops to approximately pumps must be controlled by the
37°F (2.8°C), the thermostat energizes Trane CH530 to avoid catastrophic
the heaters. The heaters will provide damage to the evaporator due to
protection from ambient temperatures freezing. Refer to RLC-PRB012-EN.
down to -20°F (-29°C).
It is required to provide an independent
power source (115V 60Hz-20 The relay output from 1U10 is required
amp, 220V 50Hz-15 amp), with a to operate the Evaporator Water Pump
fused-disconnect. The heaters are (EWP) contactor. Contacts should be
factory-wired back to the unit control compatible with 115/240 VAC control
panel. circuit. The EWP relay operates in
different modes depending on CH530
CAUTION Heat Tape! or Tracer commands, if available, or
Control panel main processor service pumpdown (See maintenance
does not check for loss of power section). Normally, the EWP relay
to the heat tape nor does it verify follows the AUTO mode of the chiller.
thermostat operation. A qualified
technician must verify power to the
heat tape and confirm operation
of the heat tape thermostat to
avoid catastrophic damage to the
evaporator.
RTAC-SVX002A-EN 37
Installation Electrical
NOTE: Exceptions are listed below. Alarm and Status Relay Outputs
(Programmable Relays)
When going from Stop to Auto, the
EWP relay is energized immediately. If A programmable relay concept provides
evaporator water flow is not established for enunciation of certain events or states
in 4 minutes and 15 sec., the CH530 de- of the chiller, selected from a list of likely
energizes the EWP relay and generates needs, while only using four physical
a non-latching diagnostic. If flow returns output relays, as shown in the field wiring
(e.g. someone else is controlling the diagram. The four relays are provided
pump), the diagnostic is cleared, the (generally with a Quad Relay Output
EWP is re-energized, and normal control LLID) as part of the Alarm Relay Output
resumed. Option. The relay’s contacts are isolated
Form C (SPDT), suitable for use with
If evaporator water flow is lost once it
120 VAC circuits drawing up to 2.8 amps
had been established, the EWP relay
inductive, 7.2 amps resistive, or 1/3 HP
remains energized and a non-latching
and for 240 VAC circuits drawing up to
diagnostic is generated. If flow returns,
0.5 amp resistive.
the diagnostic is cleared and the chiller
returns to normal operation. The list of events/states that can be
assigned to the programmable relays
In general, when there is either a non-
can be found in Table. The relay will be
latching or latching diagnostic, the EWP
energized when the event/state occurs.
relay is turned off as though there was a
zero time delay. Exceptions (see above
table) whereby the relay continues to be
energized occur with:
A Low Chilled Water Temp. diagnostic
(non-latching) (unless also accompanied
by an Evap Leaving Water Temperature
Sensor Diagnostic)
or
A starter contactor interrupt failure
diagnostic, in which a compressor
continues to draw current even after
commanded to have shutdown
or
A Loss of Evaporator Water Flow
diagnostic (non-latching) and the unit is
in the AUTO mode, after initially having
proven evaporator water flow.
38 RTAC-SVX002A-EN
Installation Electrical
RTAC-SVX002A-EN 39
Installation Electrical
40 RTAC-SVX002A-EN
Installation Electrical
If the ECWS input develops an open Limit Setpoint that will accept either a
or short, the LLID will report either a 2-10 VDC (default) or a 4-20 mA signal.
very high or very low value back to the
The Current Limit Setting can also be
main processor. This will generate an
set via the DynaView or through digital
informational diagnostic and the unit
communication with Tracer (Comm 3).
will default to using the Front Panel
The arbitration of the various sources
(DynaView) Chilled Water Setpoint.
of current limit is described in the flow
TechView Service Tool is used to set charts at the end of this section. The
the input signal type from the factory External Current Limit Setpoint may
default of 2-10 VDC to that of 4-20 be changed from a remote location
mA. TechView is also used to install by hooking up the analog input signal
or remove the External Chilled Water to the 1 U6 LLID terminals 2 and 3.
Setpoint option as well as a means to Refer to the following paragraph on
enable and disable ECWS. Analog Input Signal Wiring Details. The
following equations apply for ECLS:
External Current Limit Setpoint
(ECLS) Option
Similar to the above, the CH530 also
provides for an optional External
Current
42 RTAC-SVX002A-EN
Installation Electrical
If the ECLS input develops an open ECLS can be connected and setup as
or short, the LLID will report either a either a 2-10 VDC (factory default),
very high or very low value back to the 4-20 mA, or resistance input (also a
man processor. This will generate an form of 4-2OmA) as indicated below.
informational diagnostic and the unit Depending on the type to be used, the
will default to using the Front Panel TechView Service Tool must be used to
(DynaView) Current Limit Setpoint. configure the LLID and the MP for the
proper input type that is being used.
The TechView Service Tool must be This is accomplished by a setting
used to set the input signal type from change on the Custom Tab of the
the factory default of 2-10 VDC to that Configuration View within TechView.
of 4-20 mA current. TechView must
be also be used to install or remove The J2-3 and J2-6 terminal is chassis
the External Current Limit Setpoint grounded and terminal J2- 1 and J2-4
Option for field installation, or can be can be used to source 12 VDC. The
used to enable or disable the feature (if ECLS uses terminals J2-2 and J2-
installed). 3. ECWS uses terminals J2-5 and
J2-6. Both inputs are only compatible
ECLS and ECWS Analog Input Signal with high-side current sources.
Wiring Details: Both the ECWS and
Fig. IV-03 – Wiring Examples for ECLS and ECWS
Reset Type Reset Ratio Start Reset Maximum Increment Increment Factory Default
Range Range Range Reset SI Units Value
Return: 10 to 120% 4 to 30 F 0 to 20 F 1% 1% 50%
(2.2 to 16.7 C) (0.0 to 11.1 C)
Outdoor 80 to -80% 50 to 130 F 0 to 20 F 1% 1% 10%
(10 to 54.4 C) (0.0 to 11.1 C)
In addition to Return and Outdoor Reset, CWS’ = CWS + 100% (Design Delta
the MP provides a menu item for the Temp. - (TWE - TWL))
operator to select a Constant Return
and CWS’ > or = CWS
Reset. Constant Return Reset will reset
the leaving water temperature set point and CWS’ - CWS < or = Maximum
so as to provide a constant entering Reset
water temperature. The Constant
When any type of CWR is enabled, the
Return Reset equation is the same as
MP will step the Active CWS toward
the Return Reset equation except on
the desired CWS’ (based on the above
selection of Constant Return Reset,
equations and setup parameters) at
the MP will automatically set Ratio,
a rate of 1 degree F every 5 minutes
Start Reset, and Maximum Reset to the
until the Active CWS equals the desired
following.
CWS’. This applies when the chiller is
RATIO = 100% running.
START RESET = Design Delta Temp.
MAXIMUM RESET = Design Delta
Temp.
The equation for Constant Return is then
as follows:
44 RTAC-SVX002A-EN
Installation Electrical
When the chiller is not running the CWS between the Tracer CH530 and the
is reset immediately (within one minute) building automation system.
for Return Reset and at a rate of 1
To prevent control malfunctions, do not
degree F every 5 minutes for Outdoor
run low voltage wiring (<30 V) in conduit
Reset. The chiller will start at the
with conductors carrying more than 30
Differential to Start value above a fully
volts.
reset CWS or CWS’ for both Return and
Outdoor Reset. Field wiring for the communication link
must meet the following requirements:
Communications Interface options
• All wiring must be in
Optional Tracer Communications
accordance with the NEC and local
Interface
codes.
This option allows the Tracer CH530
• Communication link wiring
controller to exchange information (e.g.
must be shielded, twisted pair wiring
operating setpoints and Auto/Standby
(Belden 8760 or equivalent). See the
commands) with a higher-level control
table below for wire size selection:
device, such as a Tracer Summit or a
multiple-machine controller. A shielded,
twisted pair connection establishes
the bi-directional communications link
RTAC-SVX002A-EN 45
Installation Electrical
46 RTAC-SVX002A-EN
Installation Electrical
Tab. IV-08 Unit electrical data for standard efficiency at all ambient operation
Unit Wiring Motor Data
Max. fuse HACR Rec. Time rec. Compressor (Each) Fans (Each)
# of Power
Rated MCA (3) Breaker or delay or RDE(4) RLA (5) XLRA (8) YLRA (8) Qty. Control
Unit Size Conns (1)
Voltage Ckt1/Ckt2 MOP(11) Ckt1/Ckt2 Ckt1/Ckt2 Qty. Ckt1/Ckt2 Ckt1/Ckt2 Ckt1/Ckt2 Ckt1/Ckt2 kW FLA kW (7)
230/60/3 1 581 800 700 2 235-235 NA 427-427 8 0,75 4,6 0.83
RTAC 140 380/60/3 1 348 450 400 2 142-142 801-801 260-260 8 0,75 2,7 0.83
440/60/3 1 288 400 350 2 118-118 652-652 212-212 8 0,75 2,2 0.83
230/60/3 1 641 800 800 2 278-235 NA 506-571 9 0,75 4,6 0.83
RTAC 155 380/60/3 1 380 500 450 2 168-142 973-801 316-260 9 0,75 2,7 0.83
440/60/3 1 317 450 400 2 139-118 774-652 252-212 9 0,75 2,2 0.83
230/60/3 1 691 800 800 2 278-278 NA 506-506 10 0,75 4,6 0.83
RTAC 170 380/60/3 1 413 500 500 2 168-168 973-973 316-316 10 0,75 2,7 0.83
440/60/3 1 341 450 400 2 139-139 774-774 252-252 10 0,75 2,2 0.83
230/60/3 1 770 1000 1000 2 336-278 NA 571-506 11 0,75 4,6 0.83
RTAC 185 380/60/3 1 460 600 600 2 203-168 1060-973 345-316 11 0,75 2,7 0.83
440/60/3 1 380 500 450 2 168-139 878-774 285-252 11 0,75 2,2 0.83
230/60/3 1 834 1000 1000 2 336-336 NA 571-571 12 0,75 4,6 0.83
RTAC 200 380/60/3 1 499 700 600 2 203-203 1060-1060 345-345 12 0,75 2,7 0.83
440/60/3 1 412 500 500 2 168-168 878-878 285-285 12 0,75 2,2 0.83
230/60/3 1 920 1200 1200 2 399-336 NA 691-571 13 0,75 4,6 0.83
RTAC 225 380/60/3 1 551 700 700 2 242-203 1306-1060 424-345 13 0,75 2,7 0.83
440/60/3 1 454 600 600 2 200-168 1065-878 346-285 13 0,75 2,2 0.83
230/60/3 1 989 1200 1200 2 399-399 NA 691-691 14 0,75 4,6 0.83
RTAC 250 380/60/3 1 594 800 700 2 242-242 1306-1306 424-424 14 0,75 2,7 0.83
440/60/3 1 489 600 600 2 200-200 1065-1065 346-346 14 0,75 2,2 0.83
230/60/3 2 681/459 800/700 800/600 3 278-278/336 NA 506-506/571 10/6 0,75 4,6 1.2
RTAC 275 380/60/3 2 413/275 500/450 500/350 3 168-168/203 973-973/1060 316-316/345 10/6 0,75 2,7 1.2
440/60/3 2 341/227 450/350 400/300 3 139-139/168 774-774/878 252-252/285 10/6 0,75 2,2 1.2
230/60/3 2 834/459 1000/700 1000/600 3 336-336/336 NA 571-571/571 12/6 0,75 4,6 1.2
RTAC 300 380/60/3 2 499/275 700/450 600/350 3 203-203/203 1060-1060/1060 345-345/345 12/6 0,75 2,7 1.2
440/60/3 2 412/227 500/350 500/300 3 168-168/168 878-878/878 285-285/285 12/6 0,75 2,2 1.2
230/60/3 2 989/459 1200/700 1200/600 3 399-399/336 NA 691-691/571 14/6 0,75 4,6 1.2
RTAC 350 380/60/3 2 594/275 800/450 700/350 3 242-242/203 1306-1306/1060 424-424/345 14/6 0,75 2,7 1.2
440/60/3 2 490/227 600/350 600/300 3 200-200/168 1065-1065/973 346-346/285 14/6 0,75 2,2 1.2
Notes:
1. As standard, all units have single point power connection. Optional dual point power connections are available.
2. Max Fuse or HACR type breaker = 225 percent of the largest compressor RLA plus 100 percent of the second compressor RLA, plus the sum of the condenser fan
FLA per NEC 440-22.
Use FLA per circuit, NOT FLA for the entire unit).
3. MCA - Minimum Circuit Ampacity - 125 percent of largest compressor RLA plus 100 percent of the second compressor RLA plus the sum of the condenser fans
FLAs per NEC 440-33.
4. RECOMMENDED TIME DELAY OR DUAL ELEMENT (RDE) FUSE SIZE: 150 percent of the largest compressor RLA plus 100 percent of the second compressor
RLA and the sum of the condenser
fan FLAs.
5. RLA - Rated Load Amps - rated in accordance with UL Standard 1995.
6. Local codes may take precedence.
7. Control kW includes operational controls only. Does not include evaporator heaters.
8. XLRA - Locked Rotor Amps - based on full winding (x-line) start units. YLRA for wye-delta starters is ~1/3 of LRA of x-line units.
9. VOLTAGE UTILIZATION RANGE:
Rated Voltage Utilization Range
230/60/3 208-254
380/60/3 342-418
440/60/3 414-506
10. A separate 115/60/1, 20 amp or 220/50/1, 15 amp customer provided power connection is needed to power the evaporator heaters (1640 watts).
11. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).
12. When recommended option with circuit breaker, we are providing two circuit breakers (one per circuit) for feeding single point and double point.
RTAC-SVX002A-EN 47
Installation Electrical
Tab. IV-09 Unit electrical data for high efficiency at standard ambient operation
Unit Wiring Motor Data
Max. fuse HACR Rec. Time rec. Compressor (Each) Fans (Each)
# of Power
Rated MCA (3) Breaker or delay or RDE(4) RLA (5) XLRA (8) YLRA (8) Qty. Control
Unit Size Conns (1)
Voltage Ckt1/Ckt2 MOP(11) Ckt1/Ckt2 Ckt1/Ckt2 Qty. Ckt1/Ckt2 Ckt1/Ckt2 Ckt1/Ckt2 Ckt1/Ckt2 kW FLA kW (7)
230/60/3 1 572 700 700 2 225-225 NA 427-427 10 0,75 4,6 0.83
RTAC 140 380/60/3 1 341 450 400 2 136-136 801-801 260-260 10 0,75 2,7 0.83
440/60/3 1 282 350 350 2 113-113 652-652 212-212 10 0,75 2,2 0.83
230/60/3 1 628 800 700 2 265-225 NA 506-427 11 0,75 4,6 0.83
RTAC 155 380/60/3 1 376 500 416 2 161-136 973-801 316-260 11 0,75 2,7 0.83
440/60/3 1 310 400 350 2 133-113 774-652 252-212 11 0,75 2,2 0.83
230/60/3 1 675 800 800 2 265-265 NA 506-506 12 0,75 4,6 0.83
RTAC 170 380/60/3 1 404 500 450 2 161-161 973-973 316-316 12 0,75 2,7 0.83
440/60/3 1 333 450 400 2 133-133 774-774 252-252 12 0,75 2,2 0.83
230/60/3 1 755 1000 1000 2 324-265 NA 571-506 13 0,75 4,6 0.83
RTAC 185 380/60/3 1 452 600 500 2 196-161 1060-973 345-316 13 0,75 2,7 0.83
440/60/3 1 372 500 450 2 162-133 878-774 285-252 13 0,75 2,2 0.83
230/60/3 1 820 1000 1000 2 324-324 NA 571-571 14 0,75 4,6 0.83
RTAC 200 380/60/3 1 490 600 600 2 196-196 1060-1060 345-345 14 0,75 2,7 0.83
440/60/3 1 404 500 450 2 162-162 878-878 285-285 14 0,75 2,2 0.83
230/60/3 1 900 1200 1000 2 388-224 NA 691-571 14 0,75 4,6 0.83
RTAC 225 380/60/3 1 539 700 600 2 235-196 1306-1060 424-345 14 0,75 2,7 0.83
440/60/3 1 444 600 500 2 194-162 1065-878 346-285 14 0,75 2,2 0.83
230/60/3 1 977 1200 1200 2 388-388 NA 691-691 16 0,75 4,6 0.83
RTAC 250 380/60/3 1 585 800 700 2 235-235 1306-1306 424-424 16 0,75 2,7 0.83
440/60/3 1 482 600 600 2 194-194 1065-1065 346-346 16 0,75 2,2 0.83
230/60/3 2 675/444 800/700 800/600 3 265-265/324 NA 506-506/571 12/6 0,75 4,6 1.2
RTAC 275 380/60/3 2 405/266 500/450 450/350 3 161-161/196 973-973/1060 316-316/345 12/6 0,75 2,7 1.2
440/60/3 2 333/220 450/350 400/300 3 133-133/162 774-774/878 252-252/285 12/6 0,75 2,2 1.2
230/60/3 2 820/444 1000/700 1000/600 3 324-324/324 NA 571-571/571 14/6 0,75 4,6 1.2
RTAC 300 380/60/3 2 490/266 600/450 600/350 3 196-196/196 1060-1060/1060 345-345/345 14/6 0,75 2,7 1.2
440/60/3 2 404/220 500/350 450/300 3 162-162/162 878-878/878 285-285/285 14/6 0,75 2,2 1.2
Notes:
1. As standard, all units have single point power connection. Optional dual point power connections are available.
2. Max Fuse or HACR type breaker = 225 percent of the largest compressor RLA plus 100 percent of the second compressor RLA, plus the sum of the condenser fan
FLA per NEC 440-22.
Use FLA per circuit, NOT FLA for the entire unit).
3. MCA - Minimum Circuit Ampacity - 125 percent of largest compressor RLA plus 100 percent of the second compressor RLA plus the sum of the condenser fans
FLAs per NEC 440-33.
4. RECOMMENDED TIME DELAY OR DUAL ELEMENT (RDE) FUSE SIZE: 150 percent of the largest compressor RLA plus 100 percent of the second compressor
RLA and the sum of the condenser
fan FLAs.
5. RLA - Rated Load Amps - rated in accordance with UL Standard 1995.
6. Local codes may take precedence.
7. Control kW includes operational controls only. Does not include evaporator heaters.
8. XLRA - Locked Rotor Amps - based on full winding (x-line) start units. YLRA for wye-delta starters is ~1/3 of LRA of x-line units.
9. VOLTAGE UTILIZATION RANGE:
Rated Voltage Utilization Range
230/60/3 208-254
380/60/3 342-418
440/60/3 414-506
10. A separate 115/60/1, 20 amp or 220/50/1, 15 amp customer provided power connection is needed to power the evaporator heaters (1640 watts).
11. If factory circuit breakers are supplied with the chiller, then these values represent Maximum Overcurrent Protection (MOP).
12. When recommended option with circuit breaker, we are providing two circuit breakers (one per circuit) for feeding single point and double point.
48 RTAC-SVX002A-EN
Installation Electrical
External
Enabled Disabled
Setpoint
Outdoor Air or
No Valid Signal Yes
Return Reset
No Yes
Enabled
Disabled or Failed Yes No
RTAC-SVX002A-EN 49
Installation Electrical
External
Enabled Disabled
Setpoint
Outdoor Air or
Return Reset
No Valid Signal Yes
Yes
Outdoor Air or
Outdoor Air or Disabled or Return Reset
Enabled Return Reset Failed
BAS
No
Use Use
Reset Reset
Reset EasyView Reset Use EasyView Reset
EasyView Use Tracer Use Tracer EasyView
Tracer or External External or Tracer
or Setpoint Setpoint or
Setpoint DynaView Setpoint Setpoint DynaView Setpoint
DynaView DynaView
Setpoint Setpoint
Note: If Tracer(Auto-Reomte) and External Setpoint co-exist, the last source enabled will control the resultant
setpoint. The chart above assumes External Setpoint is enabled (or disabled) subsequent to Tracer Auto-
Remote setting.
50 RTAC-SVX002A-EN
Installation Electrical
External
external SP
Setpoint
disabled
enabled
Enabled
On Line
Disabled
No Yes
Out of Range
No
Out of Range
Off Line
BAS Yes
or Failed
Yes
On Line
Limit Limit No
Use
Use BAS External No Use BAS External
Off Line DynaView
Setpoint Setpoint to Setpoint Setpoint to
or Failed Setpoint
120% 120%
RTAC-SVX002A-EN 51
Installation Electrical
DynaView or
Stop
EasyView
Auto
Auto
Auto Local or
BAS Comm Loss
On-Line (use defaults)**
Notes:
*Mode transition from disable to enable shall start unit if LWT>CWS regardless of differential to start. Subsequent starts during Tracer enable will
include differential to start criteria.
**if Tracer communication is lost for 15 minutes, the auto/off mode will be determined by a user defined configuration parameter to allow
1) last sent mode
2) off
3) auto
52 RTAC-SVX002A-EN
Installation Electrical
Ice Making
No Input installed Yes
and enabled
Ice
Making
Input
DynaView or
Service tool Lock
Auto Local
Circuit Lock
Lock
Running mode
as determined Assigned circuit
by EasyView with the lock
or DynaView
If the lockout is imposed by circuit service tool, the lock should remain in effect until removed by the tool, even without
connection to service tool. For example, a technician can initiate a lock from the service tool, disconnect the service tool
and keep the lock.
RTAC-SVX002A-EN 53
Installation Electrical
Auto
BAS Switch
Local
Ice Making
Off-Line or Comm Fail Input
Yes No
installed and
Auto Enabled
Remote
On-Line BAS
On
Running mode as
determined by
Ice Making Mode
EasyView or
DynaView
54 RTAC-SVX002A-EN
V-Operating Principles
RTAC-SVX002A-EN 55
Operating Principles
The RTAC chiller uses a shell and The discharge lines include a highly
tube evaporator design with refrigerant efficient oil separation system that
evaporating on the shell side and water virtually removes all oil from the
flowing inside tubes having enhanced refrigerant stream going to the heat
surfaces (states 4 to 1). The suction exchangers (states 2 to 2b). De-
lines and bolt pads are designed to superheating, condensing and
minimize pressure drop.(states 1 to 1b). sub-cooling is accomplished in a fin
The compressor is a twin-rotor helical and tube air cooled heat exchanger
rotary compressor designed similarly to where refrigerant is condensed in the
the compressors offered in other Trane tube (states 2b to 3b). Refrigerant flow
Screw Compressor Based Chillers through the system is balanced by an
(states 1b to 2). electronic expansion valve (states 3b to
4).
56 RTAC-SVX002A-EN
Operating Principles
RTAC-SVX002A-EN 57
Operating Principles
Refrigerant R134a into the discharge line (state 2). A controls algorithm always runs as
many fans as possible without reducing
The RTAC chiller uses environmentally There is no physical contact between the differential pressure (discharge
friendly R134a. Trane believes that the rotors and the compressor housing. minus suction) below the setpoint (60
responsible refrigerant practices are The rotors contact each other at the psid or 4.2 bar). If a warm enough
important to the environment, our point where the driving action between ambient is sensed, all the fans will
customers, and the air conditioning the male and female rotors occurs. run. If the ambient is cooler, some fans
industry. All technicians who handle Oil is injected into the rotors of the are shut off to maintain the pressure
refrigerants must be certified. The compressor, coating the rotors and the differential. Fan staging depends on
Federal Clean Air Act (Section 608) compressor housing interior. Although the chiller load, evaporator pressure,
sets forth the requirements for handling, this oil does provide rotor lubrication, condenser effectiveness, ambient
reclaiming, recovering and recycling of its primary purpose is to seal the temperature, and numbers and sizes of
certain refrigerants and the equipment clearance spaces between the rotors fans installed on the circuit.
that is used in these service procedures. and compressor housing. A positive seal
In addition, some states or municipalities between these internal parts enhances The algorithm pre-starts fans (based on
may have additional requirements that compressor efficiency by limiting ambient and water temperatures) when
must also be adhered to for responsible leakage between the high pressure and a circuit starts the compressor. (For rare
management of refrigerants. Know the low pressure cavities. conditions such as during some pull-
applicable laws and follow them. downs, a steady fan state would either
Capacity control is accomplished by violate the 60 psid (4.2 bar) setpoint or
R134a is a medium pressure refrigerant. means of a female step load-control cause a high pressure cut-out; in those
It may not be used in any condition that valve and a male control valve. The conditions a fan will cycle on and off.)
ould cause the chiller to operate in a female step valve is the first stage of
vacuum without a purge system. RTAC loading after the compressor starts For up to two minutes after chiller start-
is not quipped with a purge system. and the last stage of unloading before up, the setpoint is 35 psi (2.45 bar)
Therefore, the RTAC chiller may not be the compressor shuts down. The male difference, and then before the controls
operated in a condition that would result control valve is positioned by a piston adjust gradually over half a minute up to
in a saturated condition in the chiller of cylinder along the length of the male 60 psi (4.2 bar).
–15°F (-26°C) or lower. rotor. Compressor capacity is dictated by
the position of the loading valve relative
R134a requires the use of specific POE to the rotors. When the valve slides
oils as designated on the unit nameplate. Expansion Valve
toward the discharge end of the rotors
compressor capacity is reduced. Pressure drop occurs in an electronic
expansion valve. The unit controller
Important! The RTAC units must only (CH530) uses the valve to regulate the
operate with R-134a and Trane Oil Condenser and Subcooler flow through the liquid line to match
00048. the flow produced by the compressor.
The condenser and subcooler are similar The valve has a variable orifice that is
to the condenser used in RTAA chillers. modulated by a stepper motor.
Compressor The heat exchanger consists of 3/8"
tubes that contain the refrigerant, large High pressure, subcooled liquid
The compressor is a semi-hermetic, fins that are in the air flow and fans refrigerant enters the expansion valve
direct-drive rotary type compressor. that draw air through the fins. Heat is from the liquid line. As refrigerant
Each compressor has only four transferred from the refrigerant through passes through the valve the pressure
moving parts: two rotors that provide the tubes and fins to the air. is dropped substantially, which results in
compression and male and female vaporization of some of the refrigerant.
load-control valves. The male rotor is High pressure gas from the compressor The heat of vaporization is supplied by
attached to the motor and the female enters the tubes of the condenser the two phase mixture resulting in low
rotor is driven by the male rotor. The through a istribution header (state temperature low pressure refrigerant
rotors and motor are supported by 2b). As refrigerant flows through the which is supplied to the evaporator (state
bearings. tubes, the heat of compression and 4) to provide cooling.
cooling load are rejected to the air.
The helical rotary compressor is a In this process the refrigerant is de-
positive displacement device. superheated, condensed (states 2b to 3)
Refrigerant vapor from the evaporator and finally subcooled (states 3 to 3b) to
is drawn into the suction opening of the a temperature slightly above the ambient
compressor (state 1b), through a suction air temperature. The subcooled liquid
strainer screen across the motor (which refrigerant is collected in the leaving
provides motor cooling) and into the header where it is transferred to the
intake of the compressor rotors. liquid line (state 3b).
58 RTAC-SVX002A-EN
Operating Principles
RTAC-SVX002A-EN 59
Operating Principles
Operating Principles
Oil that Oil
getsthatpast
getsthe
pastoilthe oil separators
separators flowsflows through the
through the condenser,
condenser, subcooler
subcooler and and
expansion valve into the evaporator. This oil is collected in the pool
expansion valve into the evaporator. This oil is collected in the pool of refrigerant that of refrigerant
that is maintained
is maintained in the bottom in theofbottom of the evaporator.
the evaporator. A smallA amount
small amountof oilofandoil refrigerant
and
from thisrefrigerant from 4b)
pool (state this pool (state 4b)through
is returned is returned through
a line thataisline that is connected
connected to the to
the compressor
compressor down stream down stream
of the of the motor.
motor. ThisThis oil and
oil and refrigerantmixes
refrigerant mixes with
withthe the
refrigerant vapor that was drawn out of the evaporator,
refrigerant vapor that was drawn out of the evaporator, prior to injection into prior to injection into the the
compressor
compressor rotors. rotors.
60 RTAC-SVX002A-EN
VI-Controls Interface
61 RTAC-SVX002A-EN
Controls Interface
RTAC-SVX002A-EN 62
Controls Interface
Its tab, thereby making it look like a part of the current folder (as would an open
folder in a file cabinet). The user selects a screen of information by touching the
appropriate tab.
The file folder tabs across the top of the Display) is present in all screens and
screen are used to select the various contains the following functions. The
display screens. left circular area is used to reduce the
contrast/ viewing angle of the display.
Scroll arrows are added if more file The right circular area is used to
tabs (choices) are available. When the increase the contrast/viewing angle of
tabs are at the left most position, the the display. The contrast may require
left navigator will not show and only re-adjustment at ambient temperatures
navigation to the right will be possible. significantly different from those present
Likewise when the right most screen at last adjustment.
is selected, only left navigation will be
possible. The other functions are critical to
machine operation. The AUTO and
The main body of the screen is used STOP keys are used to enable or
for description text, data, setpoints, or disable the chiller. The key selected is
keys (touch sensitive areas). The Chiller in black (reverse video). The chiller will
Mode is displayed here. stop when the STOP key is touched
The double up arrows cause a page- and after completing the Run Unload
by-page scroll either up or down. The mode.
single arrow causes a line by line scroll Touching the AUTO key will enable the
to occur. At the end of the page, the chiller for active cooling if no diagnostic
appropriate scroll bar will disappear. is present. (A separate action must be
A double arrow pointing to the taken to clear active diagnostics.)
right indicates more information is The AUTO and STOP keys, take
available about the specific item on precedence over the Enter and Cancel
that same line. Pressing it will bring keys. (While a setting is being changed,
you to a subscreen that will present AUTO and STOP keys are recognized
the information or allow changes to even if Enter or Cancel has not been
settings. pressed
The bottom of the screen (Fixed
63 RTAC-SVX002A-EN
Controls Interface
The ALARMS button appears only when an alarm is present, and blinks (by
alternating between normal and reverse video) to draw attention to a diagnostic
condition. Pressing the ALARMS button takes you to the corresponding tab for
additional information.
Front Panel Lockout Feature
RTAC-SVX002A-EN 64
Controls Interface
Chiller Screen
The chiller screen is a summary of the
chiller activity.
65 RTAC-SVX002A-EN
Controls Interface
Each compressor has its own screen depending on which radio key is pressed.
When toggling between compressor screens, say to compare starts and run time,
the same lines can be seen without additional key strokes. For example, toggling
from the bottom of the compressor 1A menu accesses the top of the compressor
2A menu.
Refrigerant Screen
The refrigerant screen displays those aspects of the chiller related to the refrigerant
circuits.
RTAC-SVX002A-EN 66
Controls Interface
67 RTAC-SVX002A-EN
Controls Interface
(For Authorized
Service UseOnly2)
Not Avail EXV is closed but cannot be opened manually since unit is operating
open, Open State is displayed when EXV is open. Unit will not start with EXV manually set, but will initiate
valve closure first.
Ckt Lockout Locked Out Circuit is locked out at Front Panel; other circuit may be available to run
Not Locked Out Circuit is not locked out and is available to run
Ext. Chilled Water Setpt Enable/Disable Allows unit to control setpoint; otherwise another loop controller in line will control, as optionally
wired.
Ext. Current Limit Setpt Enable/Disable Allows unit to control setpoint; otherwise another loop controller in line will, as optionally wired.
Notes:
Diagnostic Screen
The diagnostic screen (shown following) is accessible by either pressing the blinking ALARMS key or by pressing the
Diagnostic tab on the screen tab selection.
A hex code and a verbal description appears on the display as shown typically above. This is the last active diagnostic.
Pressing the “Reset All Active Diagnostics” will reset all active diagnostics regardless of type, machine or refrigerant circuit.
Compressor diagnostics, which hold off only one compressor, are treated as circuit diagnostics,
RTAC-SVX002A-EN 68
Controls Interface
consistent with the circuit to which they belong. One circuit not operating will not
shut the chiller down. Viewing the “Compressor” screen will indicate whether a
circuit is not operating and for what reason.
69 RTAC-SVX002A-EN
Controls Interface
The chilled water reset status area in Active Current Limit Setpoint
the right most column will display one of
The active current limit setpoint is
the following messages
the setpoint that is currently in use,
- Return displayed in % RLA. Touching the
double arrow to the left of the Active
- Constant Return
Current Limit Setpoint will change
- Outdoor the display to the active current limit
setpoint subscreen.
- None
The left column text “Front Panel”,
“BAS”, “External”, and “Active Chilled
Water Setpoint” will always be present.
In the second column, “_ _ _ _” will be
shown if that option is not installed.
Pressing the “Back” button takes you
back to the chiller screen.
RTAC-SVX002A-EN 70
Controls Interface
The left column text “Front Panel”, “BAS”, “External”, and “Active Current Limit
Setpoint” will always be present. In the second column, “_ _ _ _” will be shown if
that option is not installed.
71 RTAC-SVX002A-EN
Controls Interface
Refrigerant Screen
The refrigerant screen displays those aspects of the chiller related to the refrigerant
circuits.
All pressures are displayed to 0.1 psig or 1 kPa.
RTAC-SVX002A-EN 72
Controls Interface
The refrigerant liquid level is displayed relative to the optimum liquid level control
point inside the evaporator shell. The liquid level sensors range is generally
between -1.0 to +1.1 inches. If the display reads +1.0 of -1.0 inches, the liquid level
may be higher or lower than this, respectively.
Compressor Screen
The compressor screen displays information for the one, two, three, or four
compressors in the format shown. The top line of radio buttons allows you to select
the compressor of interest.
The next three lines show the compressor operating mode. The compressor radio
buttons and the compressor operating mode lines don’t change as you scroll down
in the menu.
The top screen has no upward scroll See Table for a complete listing of
keys. The single arrow down scrolls compressor modes.
the screen one line at a time. As soon
as the display is one line away from the
top, the upward pointing arrow appears. Line Currents
The last screen has a single arrow to Line currents are displayed in amps to
scroll upward one line at a time. When the nearest tenth from 0.0 to 999.9.
in the last position, the single down
arrow disappears.
Each compressor has its own screen %RLA
depending on which radio key is The line% running load amps will be
pressed. When toggling between displayed to the nearest tenth from 0.0
compressor screens, say to compare to 999.9.
starts and run time, the same lines can
be seen without additional key strokes.
For example, toggling from the bottom Line-Line Voltages
of the compressor 1A menu accesses
the top of the compressor 2A menu. The single line-to-line voltage displayed
is A-B in unit volts. Note: Only
Compressor Mode Compressor 1A has a voltage input and
The compressor mode indicates the display.
status of each compressor independent
of unit mode.
73 RTAC-SVX002A-EN
Controls Interface
Screen 2 displays the current value of the chosen setpoint in the upper half of
the display in a changeable format depending on the type. Binary setpoints use
radio buttons. Analog setpoints are displayed as spin buttons. The lower half of the
screen is reserved for help screens.
Analog Setpoint Subscreens
All setpoint subscreens will execute the equivalent of a Cancel key if any action
or key is pressed before a new setpoint is entered. All setpoint subscreens will
have a 10-minute timeout, which is reset when any key activity occurs. After 10
consecutive minutes of inactivity, the setpoint subscreen will return to the first
chiller screen.
RTAC-SVX002A-EN 74
Controls Interface
75 RTAC-SVX002A-EN
Controls Interface
The remote devices identified on the following setpoint screen are discussed in the
Electrical.
Installation section of this manual.
Cprsr Pumpdown1 Avail Pumpdown is allowed: only with unit in Stop or when circuit is locked out.
Not Avail Pumpdown is not allowed because unit is operating or pumpdown has
been completed.
Pumpdown State is displayed while pumpdown is in progress.
EXV Ckt Open Avail Indicates EXV is closed but can be opened manually since unit is in Stop
or cicuit is Lockout
(For Authorized Service Use
Only2)
Not Avail EXV is closed but cannot be opened manually since unit is operating
Open State is displayed when EXV is open. Unit will not start with EXV
manually set open, but will initiate valve closure first.
Ckt Lockout Locked Out Circuit is locked out at Front Panel, other circuit may be available to run.
Not Locked Out Circuit is not locked out and is available to run.
Ext. Chilled Water Setpoint. Enable/ Disable Allows unit to control setpoint; otherwise another loop controller in line
will control, as optionally wired.
Ext. Chilled Current Limit Enable/ Disable Allows unit to control setpoint; otherwise another loop controller in line
Setpoint will control, as optionally wired.
Notes:
1 Pumpdown procedure are discussed in Maintenance section 10.
2 Used for liquid level control or to recover from pumpdown.
RTAC-SVX002A-EN 76
Controls Interface
Button Selections
Setpoint Screen Title Resolution Setpoint Field Radio 1 Radio 2 Monitor Value
Notes:
(1) Button is reverse video while the function is active and then returns to normal.
(2) Language choices are dependent on what the Service Tool has setup in the Main Processor. Get Radio Button names from Main Processor setups.
(3) Temperatures will be adjustable to 0.1 °F or °C or 1 deg F or C dependent on the resolution setting adjustable through the Service Tool. The Main Processor
will provide the minimum and maximum allowable value.
(4) Adjustable to nearest integer or whole %. The Main Processor will provide the minimum and maximum allowable value.
(5) Enables a DynaView Lockout screen. All other screens time out in 30 minutes to this screen. The DynaView Lockout Screen will have 0-9 keypad to permit the
user to reenter the other DynaView screens with a fixed password.
(6) The Date and Time setup screen formats deviate slightly from the standard screens defined above. See the alternate screen layouts following.
(7) The subscreen for these setpoints will have the additional direction “Available OnlyWhen Unit Is In Stop”.
77 RTAC-SVX002A-EN
Controls Interface
The setpoint screen for setting up the CH530 date is shown below: Select Month,
Day, or Year and then use the up/down arrows to adjust.
The setpoint screen for setting up the CH530 time with a 12-hour format is shown
below: Select Hour, Minute, or AM/PM and then use the up/down arrows to adjust.
RTAC-SVX002A-EN 78
Controls Interface
79 RTAC-SVX002A-EN
Controls Interface
Important: Performing any Tracer Download” page and download the lat-
CH530 service functions should be est version of TechView, Java Runtime
done only Environment, emGateway installation
by a properly trained service techni- files and the MP software. These files
cian. Please contact your local Trane should be stored in a folder named
service agency for assistance with “CH530” so they are easy to locate.
any service requirements. 2 - For easier recognition, write down the
names of all of the files downloaded.
TechView software is available via Trane. 3 - Using your PCs file manager, locate
com (http://www.trane.com/commercial/ the files you just downloaded.
software/ tracerch530/) provides a user Note: The files should be located in the
the TechView installation software and CH530 folder.
CH530 main processor software that 4 - Install Java Runtime Environment on
must be loaded onto your PC in order your PC by running the loaded “JRE_
to service a CH530 main processor. The VXXX.exe” file. For example, locate the
TechView service tool is used to load “JRE_VXXX.exe” file on your PC, then
software into the Tracer CH530 main double left click the file to execute the
processor (DynaView or EasyView). install program. Then follow the installa-
Minimum PC requirements to install and tion prompts.
operate TechView are: 5 - Install emGateway on your PC by
- Pentium II or higher processor running the loaded “emG_VXXX.exe”
- 128Mb RAM file. For
- 1024 x 768 resolution of display example, locate the “emG_VXXX.exe”
- CD-ROM file on your PC, then double left click the
- 56K modem file to execute the install program. Then
- 9-pin RS-232 serial connection follow the installation prompts.
- Operating system - Windows 2000 Note: A com port MUST be selected
- Microsoft Office (MS Word, MS Access, since there is no default setting.
MS Excel) 6 - Install TechView on your PC by run-
ning the loaded “TV_VXXX.exe” file. For
Note: TechView was designed for the example, locate the “TV_VXXX.exe” file
preceding listed laptop configuration. on your PC, then double left click the file
Any variation will have unknown results. to execute the install program. Then fol-
Therefore, support for TechView is lim- low the installation prompts.
ited to only those laptops that meet the 7 - Install the MP software, RTAC MP
specific configuration listed here. Only version XX.X.
laptops with a Pentium II class proces- 8 - Connect your PC to the CH530
sor or better are supported; Intel Cel- main processor using a standard 9-pin
eron, AMD, or Cyrix processors are not male/9-pin female RS-232 cable.
supported. 9 - Run TechView software by selecting
the TechView icon placed on your desk-
TechView is also used to perform any top during the installation process. The
CH530 service or maintenance function. “Help...About” menu can be viewed to
Servicing a CH530 main processor in- confirm proper installation of latest ver-
cludes: sions.
- Updating main processor software Note: An installation of TechView in-
- Monitoring chiller operation cludes the set of chiller main processor
- Viewing and resetting chiller diagnos- software files available upon that date of
tics the TechView release. It would be nec-
- Low Level Intelligent Device (LLID) re- essary to select a chiller main proces-
placement and binding sor only if a later version of chiller main
- Main processor replacement and con- processor software were released. The
figuration modifications version of chiller main processor soft-
- Setpoint modifications ware available in TechView can be de-
- Service overrides termined from the Software Download
View screen within TechView.
Software Download Process
Important Installation Instructions: First
Time Users:
RTAC-SVX002A-EN 80
Controls Interface
81 RTAC-SVX002A-EN
VII-Diagnostics
RTAC-SVX002A-EN 82
Diagnostics
5DF Comm Loss: External Special Latch Continual loss of communication between the MP and the Functional ID Remote
Circuit Lockout, Circuit #1 Mode has occurred for a 30 second period. MP will nonvolatily hold the lockout
state (enabled or disabled) that was in effect at the time of comm loss.
5E0 Comm Loss: External Special Latch Same as Comm Loss: External Circuit Lockout, Circuit #1 Remote
Circuit Lockout, Circuit #2 Mode
5EA Comm Loss: External Special NonLatch Continual loss of communication between the MP and the Functional ID Remote
Current Limit Setpoint Mode has occurred for a 30 second period. Chiller shall discontinue use of the
External Current limit setpoint and revert to the next higher priority for
Current Limit setpoint arbitration
680 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #1, Stage #1
681 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #1, Stage #2
682 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #1, Stage #3
683 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #1, Stage #4
684 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #2, Stage #1
685 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #2, Stage #2
686 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #2, Stage #3
687 Comm Loss: Fan Control Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Circuit #2, Stage #4
68C Comm Loss: Fan Inverter Special Latch Continual loss of communication between the MP and the Functional Remote
Fault, Circuit #1 or Circuit Mode ID has occurred for a 30 second period. Operate the remaining fans as
#1, Drive 1 fixed speed fan deck.
68D Comm Loss: Fan Inverter Special Latch Same as Comm Loss: Fan Inverter Fault, Circuit #1 or Circuit #1, .Drive Remote
Fault, Circuit #1, Drive 2 Mode 1.
69A Comm Loss: Fan Inverter Special Latch Same as Comm Loss: Fan Inverter Fault, Circuit #1 or Circuit #1, .Drive Remote
Fault, Circuit #2 or Circuit Mode 1.
#2
69B Comm Loss: Fan Inverter Special Latch Same as Comm Loss: Fan Inverter Fault, Circuit #1 or Circuit #1, .Drive Remote
Fault, Circuit #2, Drive 2 Mode 1.
68A Comm Loss: Fan Inverter Normal Latch Same as Comm Loss: Fan Inverter Fault, Circuit #1 or Circuit #1, .Drive Remote
Power, Circuit #1 or 1.
Circuit #1 Drive 1 and 2
698 Comm Loss: Fan Inverter Normal Latch Same as Comm Loss: Fan Inverter Fault, Circuit #1 Drive 1. Remote
Power, Circuit #2 or
Circuit #2 or Drive 1
and 2
68B Comm Loss: Fan Inverter Special Latch Same as Comm Loss: Fan Inverter Fault, Circuit #1 or Circuit #1, .Drive Remote
Speed Command, Circuit Mode 1.
#1 or Circuit #1 Drive 1
and 2
699 Comm Loss: Fan Inverter Special Latch Same as Comm Loss: Fan Inverter Fault, Circuit #1 or Circuit #1,.Drive Remote
or Circuit #2 Drive 1 and Mode 1.
2 Speed Command,
Circuit #2
5D9 Comm Loss: Female Step Normal Latch Same as Comm Loss: Chilled Water Flow Switch Remote
Load Compressor 1A
83 RTAC-SVX002A-EN
Diagnostics
RTAC-SVX002A-EN 84
Diagnostics
85 RTAC-SVX002A-EN
Diagnostics
RTAC-SVX002A-EN 86
Diagnostics
87 RTAC-SVX002A-EN
Diagnostics
RTAC-SVX002A-EN 88
Diagnostics
89 RTAC-SVX002A-EN
Diagnostics
RTAC-SVX002A-EN 90
Diagnostics
91 RTAC-SVX002A-EN
Diagnostics
Hex Diagnostic Name and Source Severity Persistence Criteria Reset Level
Code
5B0 Transition Complete Input Immediate Latch The Transition Complete input was found to be opened with the Local
Opened - Compressor 1A compressor motor running after a successful completion of transition.
This is active only for YDelta, Auto-Transformer, Primary Reactor, and
X- Line Starters. To prevent this diagnostic from occurring as the result
of a power loss to the contactors, the minimum time to trip must be
greater than the trip time for the power loss diagnostic.
5B1 Transition Complete Input Immediate Latch Same as Transition Complete Input Opened - Compressor 1A Local
Opened - Compressor
1B
5B2 Transition Complete Input Immediate Latch Same as Transition Complete Input Opened - Compressor 1A Local
Opened - Compressor 2A
5B3 Transition Complete Input Immediate Latch Same as Transition Complete Input Opened - Compressor 1A Local
Opened - Compressor
2B
5AC Transition Complete Input Immediate Latch The Transition Complete input was found to be shorted before the Local
Shorted - Compressor 1A compressor was started. This is active for all electromechanical
starters.
5AD Transition Complete Input Immediate Latch Same as Transition Complete Input Opened - Compressor 2B Local
Shorted - Compressor 1B
5AE Transition Complete Input Immediate Latch Same as Transition Complete Input Opened - Compressor 2B Local
Shorted - Compressor 2A
5AF Transition Complete Input Immediate Latch Same as Transition Complete Input Opened - Compressor 2B Local
Shorted - Compressor 2B
D8 Under Voltage Normal NonLatch a. Line voltage below - 10% of nominal or the Under/Overvoltage Remote
transformer is not connected. [Must hold = - 10 % of nominal.
Must trip = - 15 % of nominal. Reset differential = min. of 2% and max.
of 4%. Time to trip = min. of 1 min. and max. of 5 min.) Design: Nom.
trip: 60 seconds at less than 87.5%, + or - 2.8% at 200V or + or - 1.8%
at 575V, Auto Reset at 90% or greater.
771 Very Low Evaporator Immediate Latch The evaporator pressure dropped below 10 psia (or 5 psia in software Local
Refrigerant Pressure – Circuit 1 prior to Oct '02)regardless of whether or not compressors are running
on that circuit. This diagnostic was created to prevent compressor
failures due to crossbinding by forcing an entire chiller shutdown. If
a given compressor or circuit is locked out, the suction pressure
transducer(s)associated with it, will be excluded from causing this
diagnostic.
772 Very Low Evaporator Immediate Latch Same as Very Low Evaporator Refrigerant Pressure - Circuit 1 Local
Refrigerant Pressure – Circuit 2
RTAC-SVX002A-EN 92
VIII-Pre-Start Checkout
93 RTAC-SVX002A-EN
Pre-Start Checkout
RTAC-SVX002A-EN 94
Pre-Start Checkout
95 RTAC-SVX002A-EN
Pre-Start Checkout
2. Open the electrical disconnect or cir- 7. Reopen the unit disconnect and dis-
cuit protection switch that provides line connect the phase indicator.
power to the line power terminal block(s)
in the starter panel (or to the unit-mount- Water System Flow Rates
ed disconnect). Establish a balanced chilled water flow
through the evaporator. The flow rates
WARNING should fall between the minimum and
Hazardous Voltage w/Capacitors! maximum values given on the pressure
Disconnect all electric power, includ- drop curves.
ing remote disconnects before ser- Chilled water flow rates below the mini-
vicing. Follow proper lockout/tagout mum values will result in laminar flow,
procedures to ensure the power can- which reduces heat transfer and causes
not be inadvertently energized. For either loss of EXV control or repeated
variable frequency drives or other nuisance, low temperature, cutouts.
energy storing components provided Flow rates that are too high can cause
by Trane or others, refer to the appro- tube erosion in the evaporator.
priate manufacturer’s literature for al-
lowable waiting periods for discharge Water System Pressure Drop
of capacitors. Verify with an appropri- Measure water pressure drop through
ate voltmeter that all capacitors have the evaporator at the field-installed pres-
discharged. Failure to disconnect sure taps on the system water piping.
power and discharge capacitors be- Use the same gauge for each measure-
fore servicing could result in death or ment. Do not include valves, strainers fit-
serious injury. tings in the pressure drop readings.
Note: For additional information re- Pressure drop readings should be ap-
garding the safe discharge of capaci- proximately those shown in the Pressure
tors. Drop Charts in the Mechanical Installa-
tion section.
3. Connect the phase sequence indi-
cator leads to the line Power terminal CH530 Set-Up
block, as follows: Use of TechView service tool is required
to view and adjust most settings. Refer
to the Controls Interface section for in-
Tab. VIII-01 Dimensión del cable vs. struction on adjustment of the settings.
extensión máxima
Daily Unit Start-Up
Phase Seq. Lead Terminal The time line for sequence of opera-
Black (Phase A) L1 tion is shown at the end of this section
Red (Phase B) L2 and depicts the nominal delays and se-
Yellow (Phase C) L3 quences that a chiller would experience
during a typical operational cycle. The
4. Turn power on by closing the unit sup- time line begins with a power up of the
ply power fused-disconnect switch. main power to the chiller. The sequence
5. Read the phase sequence on the in-
assumes a 2 circuit, 2 compressor air-
dicator. The “ABC” LED on the face of
cooled RTAC chiller with no diagnostics
the phase indicator will glow if phase is
“ABC.” or malfunctioning components. External
6. If the “CBA” indicator glows instead, events such as the operator placing the
open the unit main power disconnect and chiller in Auto or Stop, chilled water flow
switch two line leads on the line power through the evaporator, and application
terminal block(s) (or the unit mounted of load to the chilled water loop causing
disconnect). Re-close the main power loop water temperature increases are
disconnect and recheck the phasing. depicted and the chillers responses to
those events are shown, with appropri-
ate delays noted. The effects of diagnos-
CAUTION tics, and other external interlocks other
Compressor Damage! than evaporator water flow proving, are
Do not interchange any load leads not considered.
that are from the unit contactors or
the motor terminals. Doing so may
damage the equipment.
RTAC-SVX002A-EN 96
IX-Unit Start-Up Procedures
The response of the EasyView Display is pressure and the condenser refrigerant
also depicted on the time line. pressure under Refrigerant Report on
NOTE: Unless the CH530 TechView the CH530 TechView. The pressures are
and building automation system are referenced to sea level (14.6960 psia).
controlling the chilled water pump, the
manual unit start sequence is as follows. 2. Check the EXV sight glasses after
Operator actions are noted. sufficient time has elapsed to stabilize
the chiller. The refrigerant flow past the
CAUTION sight glasses should be clear. Bubbles in
Compressor Damage! the refrigerant indicate either low refrig-
Ensure that the compressor and oil erant charge or excessive pressure drop
separator heaters have been operat- in the liquid line or a stuck open expan-
ing for a minimum of 24 hours before sion valve. A restriction in the line can
starting. Failure to do so may result in sometimes be identified by a noticeable
equipment damage. temperature differential between the two
General sides of the restriction. Frost will often
If the pre-start checkout, has been form on the line at this point. Proper re-
completed, the unit is ready to start. frigerant charges are shown in the Gen-
eral Information Section.
1. Press the STOP key on the CH530.
NOTE: Important! A clear sight glass
2. As necessary, adjust the setpoint val- alone does not mean that the system
ues in the CH530 menus using Tech- is properly charged. Also check system
View. subcooling, liquid level control and unit
operating pressures.
3. Close the fused-disconnect switch
for the chilled water pump. Energize the 3. Measure the system subcooling.
pump(s) to start water circulation.
4. A shortage of refrigerant is indicat-
4. Check the service valves on the dis- ed if operating pressures are low and
charge line, suction line, oil line and subcooling is also low. If the operating
liquid line for each circuit. These valves pressures, sight glass, superheat and
must be open (backseated) before start- subcooling readings indicate a refriger-
ing the compressors. ant shortage, gas-charge refrigerant into
each circuit, as required. With the unit
running, add refrigerant vapor by con-
CAUTION
necting the charging line to the suction
Compressor Damage!
service valve and charging through the
Catastrophic damage to the compres-
sor will occur if the oil line shut off backseat port until operating conditions
valve or the isolation valves are left become normal.
closed on unit start-up.
CAUTION
5. Press the AUTO key. If the chiller Refrigerant!
control calls for cooling and all safety If both suction and discharge pres-
interlocks are closed, the unit will start. sures are low but sub-cooling is nor-
The compressor(s) will load and unload mal, a problem other than refrigerant
in response to the leaving chilled water shortage exists. Do not add refriger-
temperature. ant, as this may result in overcharg-
ing the circuit.
6. Verify that the chilled water pump runs Use only refrigerants specified on the
for at least one minute after the chiller is unit nameplate (HFC 134a) and Trane
commanded to stop (for normal chilled OIL00048. Failure to do so may cause
water systems). compressor damage and improper
unit operation.
Once the system has been operating for
approximately 30 minutes and has be-
come stabilized, complete the remaining
start-up procedures, as follows:
97 RTAC-SVX002A-EN
Unit Start-Up Procedures
6. If the evaporator was previously 5. Start the evaporator water pump and,
drained, vent and fill the evaporator and while water is circulating, inspect all pip-
chilled water circuit. When all air is re- ing for leakage. Make any necessary re-
moved from the system (including each pairs before starting the unit.
pass), install the vent plugs in the evapo-
rator water boxes. 6. While the water is circulating, adjust
the water flows and check the water
7. Check the adjustment and operation pressure drops through the evaporator.
of each safety and operating control. Refer to “Water System Flow Rates” and
“Water System Pressure Drop”.
8. Close all disconnect switches.
7. Adjust the flow switch on the evapora-
9. Refer to the sequence for daily unit tor piping for proper operation.
startup for the remainder of the seasonal
start-up. 8. Stop the water pump. The unit is now
ready for start-up as described in “Start-
System Restart After Extended Shut- Up Procedures”.
down
Follow the procedures below to restart Temporary Shutdown And Restart
the unit after extended shutdown: To shut the unit down for a short time,
1. Verify that the liquid line service use the following procedure:
valves, oil line, compressor discharge 1. Press the STOP key on the CH530.
service valves and suction service The compressors will continue to op-
valves are open (backseated). erate and, after an unloading period
(which may be followed by pumpdown
CAUTION cycle in outdoor ambients below 50oF),
Compressor Damage! will stop when the compressor contac-
Catastrophic damage to the compres- tors de-energize.
sor will occur if the oil line shut off
valve or the isolation valves are left 2. CH530 pump control will turn off the
closed on unit start-up. pump (after a minimum 1 min. delay)
when the STOP key is pressed and au-
2. Check the oil separator oil level (see tomatically restart the pump when the
Maintenance Procedures section). unit starts normally.
3. Fill the evaporator water circuit. Vent 3. The unit will start normally, provided
the system while it is being filled. Open the following conditions exist:
the vent on the top of the evaporator and
condenser while filling and close when – The CH530 receives a call for cooling
filling is completed. and the differential-to-start is above the
setpoint.
RTAC-SVX002A-EN 98
Unit Start-Up Procedures
CAUTION
Chilled Water Pump!
Lock the chilled water pump discon-
nects open, to prevent pump damage.
CAUTION
Disconnect Power!
Lock the disconnects in the “OPEN”
position to prevent accidental start-
up and damage to the system when
it has been setup for extended shut-
down.
99 RTAC-SVX002A-EN
X-Periodic Maintenance
Annual Maintenance
1. Perform all weekly and monthly pro-
cedures.
RTAC-SVX002A-EN 100
Periodic Maintenance
101 RTAC-SVX002A-EN
Periodic Maintenance
Note:
* Using Techview, click on "View" and then click "Setpoint View" Log accordingly.
** Using Techview, click on "View" and then click "Compressor Service View" Log accordingly.
*** Using Techview, click on "View" and then click "Configuration" (Nameplate Tab) Log accordingly.
RTAC-SVX002A-EN 102
Periodic Maintenance
103 RTAC-SVX002A-EN
Periodic Maintenance
RTAC-SVX002A-EN 104
XI-Maintenance Procedures
105 RTAC-SVX002A-EN
Maintenance Procedures
1. Note the weight of the amount of 4. Start circuit with the service tool in
charge removed. Compare it to Table charge isolation mode:
- Table A difference in charge may indi- – All fans will turn on
cate a leak. – EXV will open 100%
– Oil return line solenoid (if included) will
2. Attach charging hose to evaporator open
service valve (3/8" (9mm) flare). Open – Unit will start at minimum load
service valve. – Unit will run until it cuts out on low
pressure (~6 psia) (0.41 bar)
3. Add charge to evaporator to bring total – Monitor pressure with a suction gauge
circuit charge up to the level indicated in
the above chart. 5. When unit trips, the discharge check
valve will close.
4. Close service valve and disconnect
charging hose. 6. Close discharge isolation valve.
RTAC-SVX002A-EN 106
Maintenance Procedures
107 RTAC-SVX002A-EN
Maintenance Procedures
The evaporator is large enough to hold 14. Replace stored charge in liquid line.
all the charge for any unit to below the
centerline of the shell. Therefore, no 15. Remove charging hose.
special precautions are required to re-
start the unit after isolating the charge in 16. Open liquid line isolation valve. On
the evaporator. units with remote evaporators or oil cool-
er circuits, open oil cooler liquid line ball
Refrigerant Filter Replacement Proce- valve.
dure
A dirty filter is indicated by a temperature Lubrication System
gradient across the filter, corresponding The lubrication system has been de-
to a pressure drop. If the temperature signed to keep most of the oil lines filled
downstream of the filter is 8°F (4.4°C) with oil as long as there is a proper oil
lower than the upstream temperature, level in the oil sump.
the filter should be replaced. A tempera- The total oil charge can be removed by
ture drop can also indicate that the unit is draining the oil system, oil return line
undercharged. Ensure proper subcool- from the evaporator, the evaporator, and
ing before taking temperature readings. the compressor. Very small quantities of
1. With the unit off, verify that the EXV is oil may be found in other components.
closed. Close liquid line isolation valve. Like many machines, an excessive oil
On units with remote evaporators or oil charge can cause operational problems.
cooling circuits, close ball valve on oil Special care should always be taken to
cooler liquid line. avoid adding extra oil.
Units that exhibit the symptoms of an oil
2. Attach hose to service port on liquid overcharge at high loads may still run
line filter flange. fine at light loads. An oil overcharged
unit may result in an evaporator limit
3. Evacuate refrigerant from liquid line warning or even a low liquid level or low
and store. evap temp (LRTC) diagnostic. An oil
overcharged unit may exhibit increased
4. Remove hose. approach temperatures and decreased
overall unit efficiency.
5. Depress schrader valve to equalize
pressure in liquid line with atmospheric Oil Charging Procedure
pressure. Proper charging of the oil system is criti-
cal to the reliability of the compressor
6. Remove bolts that retain filter flange. and chiller. Too little oil can cause the
compressor to run hot and inefficient.
7. Remove old filter element. When taken to an extreme, low oil level
may result in instant failure of the com-
8. Inspect replacement filter element and pressor. Too much oil
lubricate o-ring with Trane OIL00048.
will result in high oil circulation rates
NOTE: Do not use mineral oil. It will which will foul the condenser and evapo-
contaminate the system. rator performance. This will result in inef-
ficient operation of the chiller. Taken to
9. Install new filter element in filter hous- an extreme, high oil levels may result in
ing. erratic expansion valve control or shut
down of the chiller due to low evaporator
10. Inspect flange gasket and replace if refrigerant temperature.
damaged.
Too much oil may contribute to long term
11. Install flange and torque bolts to 14- bearing wear. Additionally, excessive
16 lb-ft (19-22 n-m). compressor wear is probable when the
compressor is started with the oil lines
12. Attach vacuum hose and evacuate dry.
liquid line.
RTAC-SVX002A-EN 108
Maintenance Procedures
Oil system consists of the following com- • Oil filter (internal to compressor) with
ponents: flare fitting service connection and
• Compressor schrader valve
• Oil separator • Oil flow control valve (internal to the
• Discharge line with service valve compressor after the filter)
• Oil line from separator to compressor • Oil return line from evaporator with shut
• Oil line drain (lowest point in system) off valve and strainer
• Oil cooler - optional
• Oil temperature sensor Refer to Table below - Table for the stan-
• Oil line shut off valve with flare service dard oil charge for each circuit.
connection
NOTE: Recommendation: check the oil
level in the sump using a sight glass or a
manometer, attached to charging hoses.
109 RTAC-SVX002A-EN
Maintenance Procedures
-- 1. To measure oil level, use the the oil lines and the oil separator.
oil drain valve on the oil line and a
-- 6. The oil charging port is a ¼”
service valve on the discharge line.
(6mm) flare fitting with a schrader
This measurement can only be
valve that is on the side of the oil filter
made when the circuit is not running.
housing. This is the port that must be
-- N
ote: The level is measured from the used to add oil into the compressor so
bottom of the separator and 1" must that the filter and lines are full at the
be subtracted for the thickness of the first start of the compressor.
bottom plate.
-- 7. On single compressor circuits
-- 2. The initial oil charge should all the oil should be put into the circuit
be approximately at the level in the through the oil charging port on the
above chart. This is the approximate compressor filter housing. On two
oil level if all the oil is in the oil lines, compressor circuits put approximately
filter and oil sump and the unit is in ½ of the oil into the unit through each
vacuum so that there is no refrigerant of the two oil charging ports on the
dissolved in the oil. two compressors.
-- 3. After the unit has run for a -- 8. Oil may be put into the unit
while, the oil level in the sump can using either of two methods:
vary greatly. However, if the unit has
-- CAUTION
run “normal” conditions for a long
time the level should resemble the -- Equipment Damage!
level in the above chart. (+1" to – 4"
-- Use only Trane OIL00048 in
(25 to -101mm) is acceptable.)
the RTAC units to avoid any
-- The field charging procedure catastrophic damage to the
depends on the circumstances that compressor or unit.
resulted in the need for oil charge.
-- • Have the unit in vacuum. Note that
-- 1. Some service procedures may the vacuum connection should be
result in loss of small quantities of oil made on the unit at the service valve
which must be replaced (oil analysis, that is on the discharge line. Hook
filter replacement, re-tubing the up the oil charging hose to the oil
evaporator, etc.). charging fitting and submerse the
other end into the oil container. Let
-- 2. Additionally, some
the vacuum draw the required amount
maintenance procedures may result
of oil into the unit.
in virtually all of the oil being removed
(compressor motor burn or total -- • Have the unit at the same pressure
removal of the charge to trouble as the oil. Hook up the oil charging
shoot a unit). hose to the oil charging fitting and
the other end to an oil pump. Use
-- 3. Finally, leaks may result in a
the pump to draw oil out of the oil
loss of oil that must be replaced.
container and push the required
-- Factory (initial) Oil Charging amount of oil into the unit.
Procedure
-- NOTE: The compressor filter has an
-- The initial charging procedure should internal shut off valve that will prevent
be followed any time the unit is new oil from entering the compressor
or has had all of the oil removed. while the compressor is not running.
Therefore, there is no concern about
-- 4. If the isolation valves is
flooding the compressor with oil.
closed, then the charge may be
trapped in the evaporator. In either
case, the high side of the system
should not be pressurized.
-- 5. The oil line shut off valve must
be open to allow the oil to pass into
RTAC-SVX002A-EN 110
Maintenance Procedures
Field Oil Charging Procedure pour oil into the filter housing.
Use the initial charging procedure under 7. When oil comes out of the flare fitting
the following circumstances: on the oil line shut off valve the filter is
• When virtually all of the oil has been full. Stop adding oil.
removed.
• If the oil charge is removed from the 8. Put the cap on the flare on the oil line
compressor and oil system only but the shut off valve, remove the charging hose
unit has been run for less than 15 min- and put the cap back on the flare on the
utes. filter housing.
• If the oil charge is removed from the
compressor and oil system only and the 9. Vacuum the compressor (low side)
unit has been run for more than 15 min- and prepare it for inclusion in the sys-
utes. However, reduce the amount of oil tem.
added to the unit by the normal quantity
of oil in refrigeration system. There is a service valve on the suction
line and on the evaporator. Use these
NOTE: This procedure can be followed valves to vacuum the compressor.
even with the refrigerant charge isolated
in the evaporating section of the unit. 10. Open the oil line shut off valve. Se-
vere damage to the compressor can re-
If small quantities of oil were removed sult if the oil line shut off valve is closed
to service refrigeration components, when the compressor is started.
such as the evaporator, simply replace
the oil that was removed into the ser- CAUTION
viced component prior to vacuum and Compressor Damage!
recharge of the refrigerant. Catastrophic damage to the compres-
sor will occur if the oil line shut off
If oil was removed from the compres- valve or the isolation valves are left
sor only to service a compressor or closed on unit start-up.
change the oil filter follow this proce-
dure: 11. Open the other compressor isolation
1. If the compressor is a new compres- valves.
sor or has been removed from the sys-
tem and reworked, add 1 quart (2 lb.) oil NOTE: This procedure assumes that the
to the motor cavity prior to installing the oil that is put into the filter housing does
compressor into the chiller. not have contaminants such as non-
2. Install the compressor in the system. condensable gases. The oil forces these
Make sure that the filter shut off valve gases out of the filter and oil line shut off
is closed. Other compressor isolation valve without the need to pull a vacuum
valves may also be closed depending on this small volume. If the oil has been
upon the service that was completed. in an open container or is otherwise con-
For example, changing the oil filter taminated, then this small volume must
would require the compressor to be iso- be subject to vacuum as well. However,
lated and pulled into vacuum. the filter cavity is full of oil. Therefore, be
sure to use a flash tank in line with the
NOTE: Make sure that compressor is vacuum pump to make sure that oil, that
not pressurized. is pulled out of the filter cavity, does not
slug the vacuum pump.
3. Open the flare fitting on the oil line
shut off valve. Evaporator tube replacement
The units were designed for installation
4. Open the flare fitting on the filter hous- of the tubes from the end of the evapora-
ing. This is the port that must be used to tor opposite the control panel end.
put oil into the compressor. The following units will need to have the
circuit 2 control panel removed to re-
5. Install charging hose on oil charging place tubes in the evaporator.
port (with schrader valve) and the other • 30' Base - 3 compressor units
on the oil canister. • 36' Base - 3 compressor units
111 RTAC-SVX002A-EN
Maintenance Procedures
WARNING
Hazardous Voltage!
Disconnect all electric power, includ-
ing remote disconnects before ser-
vicing. Follow proper lockout/tagout
procedures to ensure the power can
not be inadvertently energized. Fail-
ure to disconnect power before ser-
vicing could result in death or serious
injury.
RTAC-SVX002A-EN 112
XII-Wiring Diagram
113 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 114
Wiring Diagram
115 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 116
Wiring Diagram
117 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 118
Wiring Diagram
123
119 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 120
Wiring Diagram
121 RTAC-SVX002A-EN
Wiring Diagram
Fig. XII-10 – Wiring Diagram, Fan, 3&4 Length, Circuit 1, Low Voltage
RTAC-SVX002A-EN 122
Wiring Diagram
Fig. XII-11 – Wiring Diagram, Fan, 3&4 Length, Circuit 1, Hight Voltage
123 RTAC-SVX002A-EN
Wiring Diagram
Fig. XII-12 – Wiring Diagram, Fan, 3 Length, Circuit 1, 250T, 50Hz, Std
RTAC-SVX002A-EN 124
Wiring Diagram
125 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 126
Wiring Diagram
127 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 128
Wiring Diagram
129 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 130
Wiring Diagram
131 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 132
Wiring Diagram
1 2 3 4 5 6
5K18 STATUS or
CP12 (ACTIVE OR 1SW1 L3
CP6
LT RT COMPLETE)
START/STOP (OPTIONAL) ATTACH
ICE MAKING CP13 GROUND
J11
4
1U8
J2
J1
CP37 INSET A
7 CONTROL PANEL 2
1 2
J1
J2
CP38 CKT 1 OR CKT 2
J11
CP14 CP39 TRACER 1U12 CP9 19 (VERTICAL MOUNTING)
INTERNAL VOLTAGE
C
8 9 10 11 12
SOURCE CP40 COMMUNICATIONS CP10
NO NC
4
(OPTIONAL) CP30 4
CP15
UNIT OPERATING CP9
CUSTOMER CURRENT 7
J2
1U7
J1
CP12 STATUS
NO NC C
LIMIT SETPOINT INPUT CP31 L1
1 2 3 4
2-10V OR 4-20ma CP13 (OPTIONAL) 19 CB1
J11
CP16 CP32 2CB1 or
ICE MAKING or L2 TB1
5 6 7
CUSTOMER CONTROL CP9 2TB1 or
NO NC C
PROVIDED (OPTIONAL) CP33 or SW1
INTERNAL VOLTAGE CP17 2SW1 L3
ATTACH
CLASS 2 SOURCE CP34 GROUND
CONTROL
J2
4
J1
CP14 1U6 CP9 ATTACH
WIRING CP18
1 2 3 4 5 6
NO NC C
1 2 3
CP35 GROUND
CP15 L1 L2 L3
J11
4
J11
4 CUSTOMER CHILLED
WATER SETPOINT INPUT CP16 CP36
EXTERNAL CURRENT
9 2-10V OR 4-20ma CP19 7
J1
CP17
J2
LIMIT & EXTERNAL
10 CP18 CHILLED WATER
19
SETPOINT 1U11 CP43
J3
CP19
16
(OPTIONAL) WATER FLOW
1 2
1K16
CP20 SWITCH AND
USE REAR INTERLOCKS
J2
EXTERNAL CIRCUIT 1U5
J1
CP20
J2
6 KNOCKOUTS
J11
1 2 3 4
LOCKOUT SWITCH EXTERNAL
IN PANEL CP21
1 2
J11
CIRCUIT 1 CP21 CIRUIT
CP22
J1
LOCKOUT
CP23
1K17 1U10 CP41
CP22
1 2 3 4 5 6
EXTERNAL CIRCUIT
CHILLED WATER
J2
1U4
J1
LOCKOUT SWITCH CP24 CP42
PUMP CONTROL
1 2 3 4
CIRCUIT 2 CP23 CP25 W1
J11
12 CP26 3
J11
5K15
CP24 CP27 W2
AUTO/EMERGENCY
LT RT STOP
J1
J2
AUTO STOP 13 626A
626B
CP25
H1 H2 H3 H4
5K14 380V 400V 415V
CP26
13 126A
LT RT 126B 2T1
EMERGENCY STOP
CP27
H1 H2 H3 H4
380V 400V 415V
1T1
ICE MAKING
STATUS
5K19
CP5
LT RT
CP6 1TB5
1
2
3
4
5
6
7
CP44
ALARM INDICATOR 8
5K4 9
CP10 10
LT RT 11
12
ALARM INDICATOR 13
5K5 14
CP30 15
LT RT 16
CP43
5K1 AUX
CP44 5S1
EVAPORATOR WATER
CP9 FLOW INTERLOCK CIRCUIT
17
H N H N
H N H N CUSTOMER PROVIDED CUSTOMER PROVIDED
115V 60HZ POWER 115V 60HZ POWER
CUSTOMER PROVIDED CUSTOMER PROVIDED or FOR CONVENIENCE
115V 60HZ 115V 60HZ POWER 220V 50HZ POWER OUTLET
OR 220V 50HZ 15 or 4 SUPPLY FOR
FOR OPTIONAL 220V 50HZ POWER 4 MAX FUSE SIZE 15 AMPS
EVAPORATOR HEATER
15 ICE MAKING 18 FOR OPTIONAL
STATUS UNIT OPERATING MAX FUSE SIZE
STATUS MODULE 15 AMPS FOR 50HZ
MAX FUSE SIZE
IS 15 AMPS MAX FUSE SIZE 20 AMPS FOR 60HZ
IS 15 AMPS
AVERTISSEMENT ENDOMMAGER L'ÉQUIPEMENT. EXTERNAL CURENT LIMIT AND EXTERNAL CHILLED WATER SETPOINT
10 DO NOT RUN LOW VOLTAGE CONTROL WIRING (30 VOLTS OR LESS) IN CONDUIT WITH 110 VOLT OR HIGHER WIRING. DO NOT EXCEED
PRECAUCIÓN
115 VOLT OPTIONS FOR 60HZ, OR 220 VOLT OPTIONS FOR 50HZ. THE FOLLOWING MAXIMUM RUN LENGTHS FOR A GIVEN SIZE: 14 AWG, 5000 FT; 16 AWG, 2000 FT; 18 AWG, 1000FT
TENSION DANGEREUSE! ICE MAKING STATUS
UNIT OPERATING STATUS MODULE 11 SHIELDED TWISTED PAIR LEADS ARE REQUIRED FOR CONNECTIONS TO THE COMMUNICATIONS INTERFACE MODULE (1U8). THE
COUPER TOUTES LES TENSIONS ET ¡UTILICE ÚNICAMENTE CONDUCTORES DE COBRE!
OUVRIR LES SECTIONNEURS À DISTANCE, EVAPORATOR HEATER (FREEZE PROTECTION). STANDARD WITH UNIT MOUNTED EVAPORATOR. NOT USED WITH SHIELD SHOULD BE GROUNDED AT THE RTAC CONTROL PANEL END.
LAS TERMINALES DE LA UNIDAD NO ESTÁN DISEÑADAS REMOTE EVAPORATOR OPTION.
PUIS SUIVRE LES PROCÉDURES DE
PARA ACEPTAR OTROS TIPOS DE CONDUCTORES. CONVENIENCE OUTLET OPTION IS AVAILABLE ONLY ON 60HZ UNITS. 12 THE CONTACTS FOR THESE FEATURES ARE JUMPERED AT THE FACTORY BY JUMPERS W1 & W2 TO ENABLE UNIT OPERATION. IF REMOTE
VERROUILLAGE ET DES ÉTIQUETTES AVANT
SI NO LO HACE, PUEDE OCASIONAR DAÑO AL EQUIPO. CONTROL IS DESIRED REMOVE THE JUMPERS AND CONNECT TO THE DESIRED CONTROL CIRCUIT.
TOUTE INTERVENTION. VÉRIFIER QUE TOUS LINE VOLTAGE OPTIONS
19
LES CONDENSATEURS DES MOTEURS SONT
SINGLE OR DUAL SOURCE POWER MAY BE SPECIFIED. THIS DRAWING COVERS THE DUAL SOURCE POWER OPTION. 13 AS SHIPPED THE NORMAL 400 VOLT UNIT CONTROL POWER TRANSFORMERS ARE WIRED ON THE 400 VOLT TAP (H3). TRANSFORMER
DÉCHARGÉS. DANS LE CAS D'UNITÉS
LEADS 126A & 126B SHOULD BE RECONNECTED TO THE APPROPRIATE TAP FOR THE 380 (H2) OR 415 (H4) VOLT POWER SUPPLIES.
COMPORTANT DES ENTRAÎNEMENTS À
WHEN SPECIFIED CUSTOMER POWER WIRING CONNECTIONS ARE MADE TO CIRCUIT 1 (CONTROL PANEL 1) AND
VITESSE VARIABLE, SE REPORTER AUX GROUND ALL CUSTOMER PROVIDED 115 VOLT POWER SUPPLIES AS REQUIRED BY CODES. GREEN GROUND SCREWS ARE PROVIDED IN THE
CIRCUIT 2 (CONTROL PANEL 2). AVAILABLE OPTIONS IN PANELS 1 & 2 FOR CUSTOMER WIRING TERMINATION 14
INSTRUCTIONS DE L'ENTRAÎNEMENT POUR INCLUDE TERMINAL BLOCKS, DISCONNECT SWITCHES OR HACR TYPE CIRCUIT BREAKERS. (TB, SW, CB) UNIT CONTROL PANEL.
DÉCHARGER LES CONDENSATEURS.
NE PAS RESPECTER CES MESURES DE THE NOTED WIRE TERMINATION DEVICES MAY BE MOUNTED VERTICALLY OR HORIZONTALLY. SEE INSET A FOR
CORRECT PHASING WHEN THE DEVICES ARE MOUNTED VERTICALLY. CONTACT RATINGS AND REQUIREMENTS
PRÉCAUTION PEUT ENTRAÎNER DES
BLESSURES GRAVES POUVANT ÊTRE UNIT PROVIDED DRY CONTACTS FOR THE EVAPORATOR PUMP CONTROL, THE UNIT OPERATING STATUS RELAYS & THE ICE MAKING
MORTELLES. 15
STATUS RELAY (1U10, 1U12, & 1U13) ARE RATED FOR 7.2 AMPS RESISTIVE, 2.88 AMPS PILOT DUTY, OR 1/3 HP, 7.2 FLA AT 120 VOLTS 60
REPLACEMENT FUSE SIZES
ADVERTENCIA FUSE PROTECT FUNCTION UNIT SIZE UNIT VOLTAGE DESIGNATION VOLTS CLASS AMPS
16
HZ. CONTACTS ARE RATED FOR 5 AMPS GENERAL PURPOSE DUTY AT 240 VOLTS. THE MAX FUSE SIZE FOR ANY OF THESE CIRCUITS IS 15 AMPS.
CUSTOMER SUPPLIED CONTACTS FOR ALL LOW VOLTAGE CONNECTIONS MUST BE COMPATABLE WITH DRY CIRCUIT 24 VOLTS DC
iVOLTAJE PELIGROSO! CONDENSER FANS 250 TO 500 ALL 1F1-1F6/1F23-1F28/2F7-2F12/2F23-2F28 600 R 40 FOR A 12 MA RESISTIVE LOAD. SILVER OR GOLD PLATED CONTACTS ARE RECOMMENDED.
DESCONECTE TODA LA ENERGÍA ELÉCTRICA, CONTROL POWER TRANSFORMER PRIMARY 200/60 1F13,1F14/2F13,2F14 CC 6.25 17 FLOW SWITCH AND INTERLOCK CONTACTS MUST BE ACCEPTABLE FOR USE IN A 120 VOLT 1mA CIRCUIT. OR A 220 VOLT 2mA CIRCUIT.
INCLUSO LAS DESCONEXIONES REMOTAS Y 230/60 6
SIGA LOS PROCEDIMIENTOS DE CIERRE Y 380/60 3.5 18 THE FIELD PROVIDED INDICATORS MAY BE RELAYS (AS SHOWN), LIGHTS OR AUDIBLE DEVICES. FOUR DUPLICATE FUNCTIONS ARE SHOWN.
ETIQUETADO ANTES DE PROCEDER AL THE DUPLICATE FUNCTIONS MAY BE CONNECTED TO EITHER OR BOTH OF THE NORMALLY OPEN OR NORMALLY CLOSED RELAY CONTACTS
460/60 5
SERVICIO. ASEGÚRESE DE QUE TODOS OF EACH OF THE 4 SPDT RELAYS ON THE OPTIONAL UNIT OPERATING STATUS MODULE.
LOS CAPACITORES DEL MOTOR HAYAN 575/60 4
DESCARGADO EL VOLTAJE ALMACENADO. 400/50 5 THE FUNCTIONS OF THE OPERATING STATUS MODULE RELAYS ARE PROGRAMABLE. DEFAULT FUNCTIONS ARE SHOWN. SEE IOM FOR DETAILS.
PARA LAS UNIDADES CON EJE DE CONTROL POWER TRANSFORMER 115 VOLT SEC. ALL 1F15/2F15 10
DIRECCIÓN DE VELOCIDAD VARIABLE, CONTROL POWER TRANSFORMER 24 VOLT SEC. 5
ALL 1F16/2F16
CONSULTE LAS INSTRUCCIONES PARA LA
INVERTER DRIVE AND OR INVERTER TRANSFORMER PRI. 380/60 1F17-1F22/2F17-2F22 9
DESCARGA DEL CONDENSADOR.
460/60,400/50 10
EL NO REALIZAR LO ANTERIORMENTE
INDICADO, PODRÍA OCASIONAR LA MUERTE 575/60 6.25
O SERIAS LESIONES PERSONALES.
133 RTAC-SVX002A-EN
Wiring Diagram
PRECAUCIÓN
BLESSURES GRAVES POUVANT ÊTRE O SERIAS LESIONES PERSONALES.
MORTELLES.
¡UTILICE ÚNICAMENTE CONDUCTORES DE COBRE!
LAS TERMINALES DE LA UNIDAD NO ESTÁN DISEÑADAS
PARA ACEPTAR OTROS TIPOS DE CONDUCTORES.
SI NO LO HACE, PUEDE OCASIONAR DAÑO AL EQUIPO.
CHILLED WATER
PUMP
EVAPORATOR MAY
3 CHILLED WATER BE UNIT OR REMOTE
FLOW SWITCH MOUNTED
CLASS 2
4 9 10 15 CUSTOMER
WIRING EVAPORATOR
ENTRANCE CHILLER
ICE MAKING STATUS (REAR 6 KNOCKOUTS
IN PANEL)
LINE VOLTAGE
(OPTIONAL) UNIT POWER SUPPLY 4 7
13
3 WIRES & GROUND IF REQUIRED
14 115V
TO NORMALLY OPEN CONTACTS 4 9
CUSTOMER SINGLE OR
WHICH CLOSE WHEN ICE BUILD
WIRING DUAL SOURCE
IS COMPLETE ENTRANCE
(FRONT 6 KNOCKOUTS
11 TRANE TRACER IN PANEL)
OR
OTHER REMOTE DEVICE ALARM INDICATOR
(OPTIONAL)
(OPTIONAL) 3 WIRES MINIMUM &
13
SHIELDED TWISTED PAIR LEADS GROUND IF REQUIRED
14
17 ALARM INDICATOR
GENERAL NOTES:
11 (OPTIONAL)
LINK TO NEXT UNIT 3 WIRES MINIMUM & 1. CAUTION-DO NOT ENERGIZE THE UNIT UNTIL CHECK OUT AND STARTUP PROCEDURES HAVE BEEN COMPLETED.
(OPTIONAL) GROUND IF REQUIRED
2. ALL MOTORS ARE PROTECTED FROM PRIMARY SINGLE PHASE FAILURES.
SHIELDED TWISTED PAIR LEADS
3 CAUTION - TRANE PUMP CONTROL MUST BE USED TO PROVIDE PUMP CONTROL. EVAPORATOR CHILLED WATER
PUMP MUST BE CONTROLLED BY THE CHILLER OUTPUT. FAILURE TO COMPLY WITH THIS REQUIREMENT
UNIT OPERATION MAY RESULT IN DAMAGE TO THE UNIT.
START STOP ICE MAKING INDICATER
(OPTIONAL) (OPTIONAL) 4 THE FOLLOWING FEATURES ARE OPTIONAL AND MAY OR MAY NOT BE PROVIDED. CUSTOMER PROVIDED WIRING FOR ALL STANDARD
13 3 WIRES MINIMUM & FEATURES AND OPTIONS IS SHOWN ON THIS DIAGRAM. OPTIONAL FEATURES ARE SO NOTED.
2 WIRES LOW VOLTAGE OPTIONAL (CLASS 2)
GROUND IF REQUIRED
14
BINARY INPUT TO UNIT. CONTACT
CLOSURE ENABLES ICE MAKING
UNIT OPERATION TRACER COMMUNICATION INTERFACE
17
INDICATER ICE MAKING START/STOP
(OPTIONAL) EXTERNAL CURRENT LIMIT AND EXTERNAL CHILLED WATER SETPOINT
3 WIRES MINIMUM & 115 VOLT OPTIONS FOR 60HZ UNITS OR 220 VOLT OPTIONS FOR 50HZ UNITS.
CURRENT LIMIT SETPOINT GROUND IF REQUIRED ICE MAKING STATUS
(OPTIONAL) UNIT OPERATING STATUS MODULE
EVAPORATOR HEATER (FREEZE PROTECTION). STANDARD WITH UNIT-
3 WIRES MAXIMUM MOUNTED EVAPORATOR. NOT USED WITH REMOTE EVAPORATOR OPTION.
2-10 VOLT OR 4-20 mA INPUT MAXIMUM UNIT CAPACITY CONVENIENCE OUTLET
TO UNIT INDICATOR LINE VOLTAGE OPTIONS
(OPTIONAL) UNIT MOUNTED TERMINAL BLOCK, DISCONNECT OR HACR CIRCUIT BREAKER
3 WIRES MINIMUM & SINGLE SOURCE POWER IS PROVIDED AS STANDARD. DUAL SOURCE POWER IS AVAILABLE AS AN OPTION.
13
GROUND IF REQUIRED
CHILLED WATER SETPOINT 14
(OPTIONAL) MAXIMUM UNIT CAPACITY WIRING REQUIREMENTS
17 INDICATOR 5. RECOMMENDED FIELD WIRING CONNECTIONS ARE SHOWN BY DOTTED LINES
3 WIRES MAXIMUM
(OPTIONAL)
2-10 VOLT OR 4-20 mA INPUT 6. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE AND STATE AND LOCAL REQUIREMENTS.
3 WIRES MINIMUM &
TO UNIT EXPORT UNIT WIRING MUST COMPLY WITH LOCAL APPLICABLE CODES.
GROUND IF REQUIRED
7 ALL UNIT POWER WIRING MUST BE COPPER CONDUCTORS ONLY AND HAVE A MINIMUM TEMPERATURE INSULATION RATING OF
90 DEGREE C. SEE UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM FUSE SIZE REQUIREMENTS. THE POWER
EXTERNAL LOCKOUT WIRING LUG SIZE PROVIDED ON THE VARIOUS UNITS IS SHOWN IN THE TABLE BELOW.
CIRCUIT #1 LIMITED UNIT OPERATION 8 POWER FOR THE EVAPORATOR HEATER AND/OR OPTIONAL CONVENIENCE OUTLET IS SUPPLIED BY A COMMON CUSTOMER PROVIDED POWER
2 WIRES INDICATOR SUPPLY. WHEN POWERED, THE HEAT TAPE WILL USE 1640 VA OF THE TOTAL AVAILABLE SUPPLY ON 60HZ UNITS AND APPROXIMATELY
BINARY INPUT TO UNIT. (OPTIONAL) 1390 VA ON 50 HZ UNITS. EVAPORATOR HEATERS ARE NOT PROVIDED WITH REMOTE EVAPORATOR UNITS.
OPEN CONTACTS ENABLE UNIT 13 3 WIRES MINIMUM & 9 ALL CUSTOMER CONTROL CIRCUIT WIRING MUST BE COPPER CONDUCTORS ONLY AND HAVE A MINIMUM INSULATION RATING OF 300 VOLTS.
OPERATION GROUND IF REQUIRED EXCEPT AS NOTED ALL CUSTOMER WIRING CONNECTIONS ARE MADE TO CIRCUIT BOARD MOUNTED BOX LUGS WITH A WIRE RANGE OF 14
14
TO 18 AWG. THE HEAT TAPE AND/OR CONVENIENCE OUTLET AND THE GROUND SIDE OF THE FLOW SWITCH GO TO TERMINAL STRIPS WITH A
17
LIMITED UNIT OPERATION #10 SET SCREW WHICH WILL ACCEPT RING OR FORK TERMINALS OR STRIPPED WIRE LEADS.
INDICATOR
EXTERNAL LOCKOUT (OPTIONAL) 10 DO NOT RUN LOW VOLTAGE CONTROL WIRING (30 VOLTS OR LESS) IN CONDUIT WITH 110 VOLT OR HIGHER WIRING. DO NOT EXCEED
THE FOLLOWING MAXIMUM RUN LENGTHS FOR A GIVEN SIZE: 14 AWG, 5000 FT; 16 AWG, 2000 FT; 18 AWG, 1000FT
CIRCUIT #2 3 WIRES MINIMUM &
2 WIRES GROUND IF REQUIRED 11 SHIELDED TWISTED PAIR LEADS ARE REQUIRED FOR CONNECTIONS TO THE COMMUNICATIONS INTERFACE MODULE (1U8). THE
BINARY INPUT TO UNIT. SHIELD SHOULD BE GROUNDED AT THE RTAC CONTROL PANEL END.
OPEN CONTACTS ENABLE UNIT
12 THE CONTACTS FOR THESE FEATURES ARE JUMPERED AT THE FACTORY BY JUMPERS W1 & W2 TO ENABLE UNIT OPERATION. IF
OPERATION
IF REMOTE CONTROL IS DESIRED REMOVE THE NOTED JUMPERS AND CONNECT TO THE DESIRED CONTROL CIRCUIT.
EVAPORATOR HEATER
13 FIELD PROVIDED 115 VOLT 60HZ OR 220 VOLT 50HZ CONTROL POWER SUPPLIES ARE REQUIRED. THE MAX FUSE SIZE FOR EVAPORATOR HEATER
AND/OR AND CONVENIENCE OUTLET IS 20 AMPS ON 115 VOLT 60HZ PRODUCTS AND 15 AMPS ON 220 VOLT 50 HZ PRODUCTS. THE MAX FUSE SIZE FOR
12 8
AUTO STOP CONVENIENCE OUTLET ALL OTHER FIELD PROVIDED CIRCUITS IS 15 AMPS. GROUND ALL CUSTOMER PROVIDED POWER SUPPLIES AS REQUIRED BY CODE. GREEN GROUND
13 (OPTIONAL) SCREWS ARE PROVIDED IN UNIT CONTROL PANEL.
2 WIRES
BINARY INPUT TO UNIT. 2 WIRES & GROUND IF REQUIRED CONTACT RATINGS AND REQUIREMENTS
CLOSED CONTACTS ENABLE UNIT
OPERATION 14 UNIT PROVIDED DRY CONTACTS FOR THE EVAPORATOR PUMP CONTROL, THE UNIT OPERATING STATUS RELAYS AND ICE MAKING STATUS RELAY
ARE RATED FOR 7.2 AMPS RESISTIVE, 2.88 AMPS PILOT DUTY, OR 1/3 HP, 7.2 FLA AT 120 VOLTS 60 HZ, CONTACTS ARE RATED FOR 5 AMPS
CHILLED WATER PUMP GENERAL PURPOSE DUTY AT 240 VOLTS.
12 EMERGENCY STOP AUXILIARY & FLOW 15 CUSTOMER SUPPLIED CONTACTS FOR ALL CLASS 2 CONNECTIONS MUST BE COMPATABLE WITH DRY CIRCUIT 24 VOLTS DC
FOR A 12 MA RESISTIVE LOAD. SILVER OR GOLD PLATED CONTACTS ARE RECOMMENDED.
2 WIRES 16 SWITCH INTERLOCKS
16 FLOW SWITCH & INTERLOCK CONTACTS MUST BE ACCEPTABLE FOR USE IN A 120 VOLT 1 mA CIRCUIT OR A 220 VOLT 2 mA CIRCUT.
3 WIRES
BINARY INPUT TO UNIT.
BINARY INPUTS TO UNIT. THE FIELD PROVIDED INDICATORS MAY BE RELAYS, LIGHTS OR AUDIBLE DEVICES. FOUR DUPLICATE INDICATOR FUNCTIONS ARE SHOWN.
17
CLOSED CONTACTS ENABLE UNIT CONTACT CLOSURE INDICATES THE DUPLICATE FUNCTIONS MAY BE CONNECTED TO EITHER OR BOTH OF THE NORMALLY OPEN OR NORMALLY CLOSED RELAY CONTACTS
OPERATION CHILLED WATER FLOW OF EACH OF THE 4 SPDT RELAYS ON THE OPTIONAL UNIT OPERATING STATUS MODULE.
THE FUNCTIONS OF THE OPERATING STATUS MODULE RELAYS ARE PROGRAMABLE. SEE IOM FOR DETAILS. DEFAULT FUNCTIONS ARE SHOWN.
THE NORMALLY OPEN CONTACTS ON EACH RELAY OPERATE AS FOLLOWS:
3 TRANE CHILLED WATER CONTACTS TO THE ALARM INDICATOR CLOSE ON A UNIT MALFUNCTION.
PUMP CONTROL CONTACTS TH THE UNIT OPERATION INDICATOR CLOSE WHEN ANY COMPRESSOR IS RUNNING.
13 CONTACTS TO THE MAX UNIT CAPACITY INDICATOR CLOSE WHEN ALL UNIT COMPRESSORS ARE FULLY LOADED.
3 WIRES MINIMUM & CONTACTS TO THE LIMITED UNIT OPERATION INDICATOR CLOSE IF NORMAL UNIT OPERATION IS RESTRICTED BY SOME OPERATING PARAMETER.
14
GROUND IF REQUIRED
RTAC-SVX002A-EN 134
Wiring Diagram
WIRE SIZE RANGE FOR FACTORY PROVIDED LUGS FOR CUSTOMER POWER WIRING CONNECTIONS
CIRCUIT BREAKER OPTION
SINGLE SOURCE POWER ELECTRICAL CIRCUIT 1 & 2 ELECTRICAL CIRCUIT 1 DUAL SOURCE POWER ELECTRICAL CIRCUIT 2 DUAL SOURCE POWER
VOLTAGE
UNIT SIZE (TONS) LUG WIRE SIZE RANGE UNIT SIZE (TONS) LUG WIRE SIZE RANGE UNIT SIZE (TONS) LUG WIRE SIZE RANGE
200/60/3 140 THREE 1/0 AWG - 500 MCM 140, 155, 170, 185, 200 TWO 3/0 AWG - 500 MCM 140, 155, 170, 185, 200, 225 TWO 3/0 AWG - 500 MCM
200/60/3 155, 170, 185, 200, 225, 250 FOUR 250 MCM - 500 MCM 225, 250 THREE 1/0 AWG - 500 MCM 250 THREE 1/0 AWG - 500 MCM
230/60/3 140, 155 THREE 1/0 AWG - 500 MCM 140, 155, 170, 185, 200 TWO 3/0 AWG - 500 MCM 140, 155, 170, 185, 200, 225
230/60/3 170, 185, 200, 225, 250 FOUR 250 MCM - 500 MCM 225, 250 THREE 1/0 AWG - 500 MCM 250 THREE 1/0 AWG - 500 MCM
380/60/3 140, 155, 170, 185 TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
380/60/3 200, 225, 250 THREE 1/0 AWG - 500 MCM
460/60/3 ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
575/60/3 ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
400/50/3 ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
VOLTAGE
UNIT SIZE (TONS) LUG WIRE SIZE RANGE UNIT SIZE (TONS) LUG WIRE SIZE RANGE UNIT SIZE (TONS) LUG WIRE SIZE RANGE
200/60/3 140, 155 THREE 1/0 AWG - 500 MCM 140, 155, 170, 185, 200 TWO 3/0 AWG - 500 MCM 140, 155, 170, 185, 200, 225 TWO 3/0 AWG - 500 MCM
200/60/3 170, 185, 200, 225, 250 FOUR 250 MCM - 500 MCM 225, 250 THREE 1/0 AWG - 500 MCM 250 THREE 1/0 AWG - 500 MCM
230/60/3 140, 155, 170 THREE 1/0 AWG - 500 MCM 140, 155, 170, 185, 200, 225 TWO 3/0 AWG - 500 MCM 140, 155, 170, 185, 200, 225
230/60/3 185, 200, 225, 250 FOUR 250 MCM - 500 MCM 250 THREE 1/0 AWG - 500 MCM 250 THREE 1/0 AWG - 500 MCM
380/60/3 140, 155, 170, 185 TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
380/60/3 200, 225, 250 THREE 1/0 AWG - 500 MCM
460/60/3 ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
575/60/3 ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
400/50/3 ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM ALL TWO 3/0 AWG - 500 MCM
VOLTAGE
UNIT SIZE (TONS) LUG WIRE SIZE RANGE UNIT SIZE (TONS) LUG WIRE SIZE RANGE UNIT SIZE (TONS) LUG WIRE SIZE RANGE
200/60/3 140 THREE 2 AWG - 600 MCM 140, 155, 170, 185, 200 TWO 2 AWG - 600 MCM 140, 155, 170, 185, 200, 225 TWO 2 AWG - 600 MCM
200/60/3 155, 170, 185, 200, 225, 250 FOUR 2 AWG - 600 MCM 225, 250 THREE 2 AWG - 600 MCM 250 THREE 2 AWG - 600 MCM
DRAWN BY
DATE
REVISION DATE
REPLACES
01-16-01
PBL
6-7-01
2309-1967
230/60/3 140, 155 THREE 2 AWG - 600 MCM 140, 155, 170, 185, 200, 225 TWO 2 AWG - 600 MCM 140, 155, 170, 185, 200, 225 TWO 2 AWG - 600 MCM
230/60/3 170, 185, 200, 225, 250 FOUR 2 AWG - 600 MCM 250 THREE 2 AWG - 600 MCM 250 THREE 2 AWG - 600 MCM
380/60/3 140, 155, 170, 185 TWO 2 AWG - 600 MCM ALL TWO 2 AWG - 600 MCM ALL TWO 2 AWG - 600 MCM
380/60/3 200, 225, 250 THREE 2 AWG - 600 MCM
SIMILAR TO
AUTOCAD
A DIVISION OF
575/60/3 ALL TWO 2 AWG - 600 MCM ALL TWO 2 AWG - 600 MCM ALL TWO 2 AWG - 600 MCM
400/50/3 ALL TWO 2 AWG - 600 MCM ALL TWO 2 AWG - 600 MCM ALL TWO 2 AWG - 600 MCM
2309-2248
CONDENSER FANS 140 TO 250 ALL 1F1 THRU 1F12 600 R 40
CONTROL POWER TRANSFORMER PRIMARY ALL 200/60 1F13,1F14 600 CC 6.25
230/60 600 CC 6
FIELD LAYOUT
380/60 600 CC 3.5
460/60 600 CC 5
RTAC
575/60 600 CC 4
400/50 600 CC 5
CONTROL POWER TRANSFORMER 115 VOLT SEC. ALL ALL 1F15 600 CC 10
CONTROL POWER TRANSFORMER 24 VOLT SEC. ALL ALL 1F16 600 CC 5
INVERTER DRIVE AND OR INVERTER TRANSFORMER PRI. ALL 380/60 1F17 THRU 1F22 600 CC 9
460/60, 400/50 600 CC 10
E
REV
575/60 600 CC 6.25
135 RTAC-SVX002A-EN
Wiring Diagram
RTAC-SVX002A-EN 136
XIII-Standard Conversion Table
To convert from: To: Multiply By: To convert from: To: Multiply By:
Length Velocity
Feet (ft) meters (m) 0,30481 Feet per minute (ft/min) meters per second (m/s) 0,00508
Inche (in) milimeters (mm) 25,4 Feet per second (ft/s) meters per second (m/s) 0,3048
137 RTAC-SVX002A-EN
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