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    Materials & Streams Report: 1. Overall Process Data

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    Agustina Evania Dewi
    The document provides materials and stream data for a waste processing facility. It summarizes that the facility operates 329 days per year in 359 batches. The main starting materials are 6,936,313 kg/yr of waste and 221,758,388 kg/yr of water. Water and waste are the bulk materials processed, totaling 637,032,592 kg/batch. The document details the component flows and properties of five primary streams in the process.

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    Materials & Streams Report: 1. Overall Process Data

    Uploaded by

    Agustina Evania Dewi
    45 views7 pages
    The document provides materials and stream data for a waste processing facility. It summarizes that the facility operates 329 days per year in 359 batches. The main starting materials are 6,936,313 kg/yr of waste and 221,758,388 kg/yr of water. Water and waste are the bulk materials processed, totaling 637,032,592 kg/batch. The document details the component flows and properties of five primary streams in the process.

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    The document provides materials and stream data for a waste processing facility. It summarizes that the facility operates 329 days per year in 359 batches. The main starting materials are 6,936,313 kg/yr of waste and 221,758,388 kg/yr of water. Water and waste are the bulk materials processed, totaling 637,032,592 kg/batch. The document details the component flows and properties of five primary streams in the process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    45 views7 pages

    Materials & Streams Report: 1. Overall Process Data

    Uploaded by

    Agustina Evania Dewi
    The document provides materials and stream data for a waste processing facility. It summarizes that the facility operates 329 days per year in 359 batches. The main starting materials are 6,936,313 kg/yr of waste and 221,758,388 kg/yr of water. Water and waste are the bulk materials processed, totaling 637,032,592 kg/batch. The document details the component flows and properties of five primary streams in the process.

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    You are on page 1of 7

    Materials & Streams Report March 18, 2019

    for T3_AGUSTINA_1606821923

    1. OVERALL PROCESS DATA

    Annual Operating Time 329.15day


    Recipe Batch Time 23.58h
    Recipe Cycle Time 22.00h
    Number of Batches per Year 359.00
    MP = Undefined

    - Page 1 -
    2.1 STARTING MATERIAL REQUIREMENTS (per Section)

    Amount
    Gross
    Needed Molar Mass
    Mass
    Section Starting Material Active Product (kg Yield Yield
    Yield
    Sin/kg (%) (%)
    (%)
    MP)
    Main Section (none) (none) Unknown Unknown Unknown Unknown

    Sin = Section Starting Material, Aout = Section Active Product

    2.2 BULK MATERIALS (Entire Process)

    Material kg/yr kg/batch kg/kg MP


    Sampah Kota 6,936,313 19,321.206
    Water 221,758,388 617,711.386
    TOTAL 228,694,700 637,032.592

    2.3 BULK MATERIALS (per Section)

    SECTIONS IN: Main Branch


    Main Section
    Material kg/yr kg/batch kg/kg MP
    Sampah Kota 6,936,313 19,321.206
    Water 221,758,388 617,711.386
    TOTAL 228,694,700 637,032.592

    2.4 BULK MATERIALS (per Material)

    Sampah Kota
    Procedure % Total kg/yr kg/batch kg/kg MP
    Main Section (Main Branch)
    P-1 100.00 6,936,313 19,321.206
    TOTAL 100.00 6,936,313 19,321.206

    - Page 2 -
    Water
    Procedure % Total kg/yr kg/batch kg/kg MP
    Main Section (Main Branch)
    P-3 100.00 221,758,388 617,711.386
    TOTAL 100.00 221,758,388 617,711.386

    2.5 BULK MATERIALS: SECTION TOTALS (kg/batch)

    Raw Material Main Section


    Sampah Kota 19,321.206
    Water 617,711.386
    TOTAL 637,032.592

    2.6 BULK MATERIALS: SECTION TOTALS (kg/yr)

    Raw Material Main Section


    Sampah Kota 6,936,313
    Water 221,758,388
    TOTAL 228,694,700

    - Page 3 -
    3. STREAM DETAILS

    Stream Name Water S-103 Waste S-101


    Source INPUT P-3 INPUT P-1
    Destination P-3 P-4 P-1 P-2
    Stream Properties
    Activity (U/ml) 0.00 0.00 0.00 0.00
    Temperature (°C) 25.00 25.00 25.00 25.00
    Pressure (bar) 1.01 10.13 1.01 1.01
    Density (g/L) 994.70 994.70 46.67 46.17
    Total Enthalpy (kW-h) 17,915.86 17,915.86 84.07 84.07
    Specific Enthalpy (kcal/kg) 24.96 24.96 3.74 3.74
    Heat Capacity (kcal/kg-°C) 1.00 1.00 0.15 0.15
    Component Flowrates (kg/batch)
    Aluminum 0.000 0.000 253.108 253.108
    Calcium 0.000 0.000 13.525 13.525
    Carbohydrates 0.000 0.000 8,793.081 8,793.081
    Carbon 0.000 0.000 5,448.580 5,448.580
    Chromium 0.000 0.000 32.846 32.846
    Copper 0.000 0.000 398.017 398.017
    Fats 0.000 0.000 1,680.945 1,680.945
    Iron 0.000 0.000 419.270 419.270
    Magnesium 0.000 0.000 5.796 5.796
    Manganese 0.000 0.000 185.484 185.484
    Na 0.000 0.000 162.298 162.298
    Nickel 0.000 0.000 36.710 36.710
    Nitrogen 0.000 0.000 463.709 463.709
    Phosphorus 0.000 0.000 287.886 287.886
    Potassium 0.000 0.000 57.964 57.964
    Sulfur 0.000 0.000 63.760 63.760
    Water 617,711.386 617,711.386 0.000 0.000
    Zinc 0.000 0.000 1,018.228 1,018.228
    TOTAL (kg/batch) 617,711.386 617,711.386 19,321.206 19,321.206
    TOTAL (L/batch) 621,000.000 621,000.000 414,000.000 418,482.914

    - Page 4 -
    Stream Name S-104 S-105 Main Product By-Product
    Source P-2 P-4 P-5 P-5
    Destination P-5 P-5 OUTPUT OUTPUT
    Stream Properties
    Activity (U/ml) 0.00 0.00 0.00 0.00
    Temperature (°C) 25.00 25.02 40.00 40.00
    Pressure (bar) 1.01 12.13 1.00 1.00
    Density (g/L) 46.17 994.70 1.06 997.85
    Total Enthalpy (kW-h) 84.07 17,930.64 6.55 28,793.74
    Specific Enthalpy (kcal/kg) 3.74 24.98 11.52 38.92
    Heat Capacity (kcal/kg-°C) 0.15 1.00 0.26 0.97
    Component Flowrates (kg/batch)
    Aluminum 253.108 0.000 0.000 252.975
    Calcium 13.525 0.000 0.000 13.518
    Carb. Dioxide 0.000 0.000 11.638 0.000
    Carbohydrates 8,793.081 0.000 0.000 8,788.214
    Carbon 5,448.580 0.000 0.000 5,445.716
    Chromium 32.846 0.000 0.000 32.829
    Copper 398.017 0.000 0.000 397.808
    Fats 1,680.945 0.000 0.000 1,680.061
    Iron 419.270 0.000 0.000 419.050
    Magnesium 5.796 0.000 0.000 5.793
    Manganese 185.484 0.000 0.000 185.386
    Methane 0.000 0.000 13.755 0.000
    Na 162.298 0.000 0.000 162.213
    Nickel 36.710 0.000 0.000 36.691
    Nitrogen 463.709 0.000 463.709 0.000
    Phosphorus 287.886 0.000 0.000 287.735
    Potassium 57.964 0.000 0.000 57.933
    Sulfur 63.760 0.000 0.000 63.726
    Water 0.000 617,711.386 0.000 617,696.150
    Zinc 1,018.228 0.000 0.000 1,017.692
    TOTAL (kg/batch) 19,321.206 617,711.386 489.103 636,543.489
    TOTAL (L/batch) 418,482.914 621,004.695 460,201.363 637,916.262

    - Page 5 -
    4. OVERALL COMPONENT BALANCE (kg/batch)

    COMPONENT INITIAL INPUT OUTPUT FINAL IN-OUT


    Aluminum 0.000 253.108 252.975 0.000 0.133
    Calcium 0.000 13.525 13.518 0.000 0.007
    Carb. Dioxide 0.000 0.000 11.638 0.000 - 11.638
    Carbohydrates 0.000 8,793.081 8,788.214 0.000 4.867
    Carbon 0.000 5,448.580 5,445.716 0.000 2.865
    Chromium 0.000 32.846 32.829 0.000 0.017
    Copper 0.000 398.017 397.808 0.000 0.209
    Fats 0.000 1,680.945 1,680.061 0.000 0.884
    Iron 0.000 419.270 419.050 0.000 0.220
    Magnesium 0.000 5.796 5.793 0.000 0.003
    Manganese 0.000 185.484 185.386 0.000 0.098
    Methane 0.000 0.000 13.755 0.000 - 13.755
    Na 0.000 162.298 162.213 0.000 0.085
    Nickel 0.000 36.710 36.691 0.000 0.019
    Nitrogen 624.175 463.709 463.709 624.175 - 0.000
    Oxygen 189.488 0.000 0.000 189.488 0.000
    Phosphorus 0.000 287.886 287.735 0.000 0.151
    Potassium 0.000 57.964 57.933 0.000 0.030
    Sulfur 0.000 63.760 63.726 0.000 0.034
    Water 0.000 617,711.386 617,696.150 0.000 15.236
    Zinc 0.000 1,018.228 1,017.692 0.000 0.535
    TOTAL 813.663 637,032.592 637,032.592 813.663 0.000

    - Page 6 -
    5. EQUIPMENT CONTENTS

    V-101
    Procedure Operation Time (in h) Volume (in L)
    P-3 START 0.000 0.000
    P-3 CHARGE-1 (Charge) 0.333 621,000.000
    P-3 STORE-1 (Batch Storage) 1.333 621,000.000
    P-3 TRANSFER-OUT-1 (Transfer Out) 1.583 0.000

    - Page 7 -

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