Ready Recknor For Vessel Calculation

READY RECKNOR FOR VESSEL THICKNESS CALCULATION
PARAMETERS
SR.NO. DESIGN DATA
UNIT
1 Shell ID OF VESSEL 870 mm
2 TL-TL HEIGHT OF VESSEL 1050 mm
3 Density of Fluid (ρ) 1050 kg/m3
4 Density of Material (ρ) 8000 kg/m3
5 SHAPE OF THE VESSEL Volume (m3)
10%
5.1 TOP END 0.07053
torrispherical
10%
5.2 BOTTOM END 0.07053
torrispherical
5.3 SHELL Cylinder 0.61000
5.4 - - mm
FOLLOWING DETAIL DATA FILL BY REFERRING THE DRAWING MENTION IN RESPECTIVE SHEET
6 FILL ONLY YELLOW MARK DATA
6.1 Bottom discharge ID ENTER VALUE mm
6.2 Angle 10 Deg
6.3 Thickness 0 mm
6.4 Pyramid Length (L) 0 mm
6.5 Pyramid Breadth (B) 0 mm
6.6 Pyramid length (l) 0 mm
6.7 Pyramid Breadth (b) 0 mm
6.8 Thickness of Pyramid 0 mm
6.9 Toriconical Ht 0 mm
6.10 Knuckle Radius (KR) of toriconical 0 mm
6.11 Thickness of toricone 0 mm
6.12 Design Pressure (P) 4 kg/cm2
6.14 Pressure with Liquid Head (Ph) = 4.13
6.15 Material SA 285 Gr A
6.16 Design temperature 800 F
6.17 Allowable stress Value 12900 PSI
6.18 Joint Efficiency Shell 0.8
Dish 1
6.20 Corrosion allowance (CA) 0 mm
7 RESULT OF THE CALCULATIONS ARE AS FOLLOWS

7.1 Filled Capacity (Vf) 0.75 m3
7.2 Filled Load (W) = 788.62 Kg
7.3 Total empty weight ( WE ) 222.69 Kg
7.4 Thickness calculation of vessel
Circumferential Thickness 6.00 mm
Longitudinal Thickness 6.00 mm
Take thickness whichever is higher value in above
Add CA in Higher calculated thk i.e. (Thk=C.A+Higher calculated thk)
7.4 A Hence Thickness of Shell will be 6.00 mm
Details of the head

10%
Shape of the top head torrispherical
10%
Shape of the bottom head torrispherical
Depth of the head 166.84 mm
Crown Radius (L) 870 mm
Knuckle Radius ( r) 87 mm
Nominal thickness of the head 3.2518059913 mm
Top end shape Volume in M3 Weight in Kg
Enter the shape 0 0

Cone 0.0152029874 0
Conical frustrum 0.227553066 0
10% torrispherical 0.0705303078 43.25133466
Circular flat 0 28.5381576
Rectangular flat 0 0
Torriconical #VALUE! #VALUE!
100-6% torispherical 0.0557752041 21.00747199
Hemispherical 0.17231048 10.03963761
ellipsoidal #VALUE! #VALUE!
2:1 ellipsoidal 0.0862090178 13.85482772
Bottom end end shape

Enter the shape
Cone
Conical frustrum
10% torrispherical
Circular flat
Rectangular flat
Torriconical
100-6% torispherical
Hemispherical
ellipsoidal
2:1 ellipsoidal
Enter the shape

Cylinder with bottom cone
Cylinder
Cone
Conical frustrum
Frustrum of pyramid
ALCULATION FILL ALL THE
YELLOW
CONDITION
MARKED DATA
l/d 1.2068965517
top dish height 0.16684
Weight (Kg) bottom dish height 0.16684
43.25133 shell height TL to TL 1.05
43.25133 total height 1.38368
136.18685
N IN RESPECTIVE SHEET capacity 0.75106
Only applicable for

cone & frustrum
shape
jacket weight 197.3820009216
total weight of 420.07

jacketed vessel
total filled weight of 788.61741595102

jacketed vessel
Internal
S
Cylinder with bottom cone
Conical id
Thickness of Cone
Density of Plate
Material
Cylinderrical Shell
Ht(TL_TL)
jacket dim 970
jacket length = 950
jacket volume 0.137287599
jacket fluid weight 137.2875989619

bottom cone CONE
Conical ID M
Angle deg
Thickness of Cone mm
Density of Plate g/cm3

Material
Density of Fluid (σf) kg/m3

Cylinder frustrum of pyramid
Pyramid Length (L) 6

Pyramid Breadth (B) 5
Pyramid length (l) 4
Density of Plate Material g/cm3 Pyramid Breadth (b) 3
Conical Angle 70
Thickness of Pyramid 2
Density of Plate Material 8
Density of Fluid (σf) 1000

ASME SEC II -D (20
Sr No Material Desc … -20 to 100

1 SA 285 Gr A 12900
2 SA 285 Gr B 14300
3 SA 285 Gr C 15700
4 SA 516 Gr 70 20000
5 SA 515 Gr 65 18600
6 SA 515 Gr 70 20000
7 SA 516 Gr 65 18600
8 SA 515 Gr 60 17100
9 SA 516 Gr 60 17100
10 SA 240 Gr 316 20000
11 SA 240 Gr 316L 16700
12 SA 240 Gr 304 20000
13 SA 240 Gr 304L 16700
m of pyramid Rectangular Flat Toriconica
M Length (L) 6 M Toriconical ID

M Breadth (B) 5 M Toriconical id
Thickness of
M 2 mm Toriconical Ht
Pyramid
Density of
M 8 g/cm3 Knuckle Radius (KR)
Plate Material
Density of
Deg 1000 kg/m3 Thickness of toricone
Fluid (σf)
mm
g/cm3
kg/m3
ASME SEC II -D (2007)
Stress Value upto 600 F in PSI
300 F 400 F 500 F 600 F
12900 12900 12900 12300
14300 14300 14300 13800
15700 15700 15700 15300
20000 20000 20000 19400
18600 18600 18600 17900
20000 20000 20000 19400
18600 18600 18600 17900
17100 17100 17100 16400
17100 17100 17100 16400
20000 19300 18000 17000
16700 15700 14800 14000
15000 13800 12900 12300
16700 15800 14700 14000
Toriconical
2 M
0.5 M
3 M
0.2 M
2 mm
ID
0.87 TL
Vessel Dept 14.09.2011
Conical Frustrum Top/Bottom 0.624 1.05 HT
Inputs
Description Value Unit
Conical ID 0.87 M TL
Conical id 0.04 M Angle 10 Deg
Conical angle 10 degree
Conical Ht 0.073 M
0.015 0.07 HT
Thickness of Cone 0 mm
Slant Ht[√((R-r)2+H2)]……(S) 0.42 M
Density of Plate Material 8 g/cm3
Density of Fluid (σf) 1050 kg/m3
Cylinderrical Shell Ht(TL_TL) 1.05 M 0.04
Thickness of Shell 6.00 mm id
Calculation:-
Lateral Surface Area(AL) Cone
= П * (ID+id)/2* S
= 0.602 m2
Lateral Surface Area(AL) Cylinder
= П * ID * H
= 2.870 m2
Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Cone = g/cm3) kg
= 0.000 kg

Cylindrical = g/cm3) kg
= 137.770 kg
Volume(capacity) (V) Cylindrical = (П/4) * IDˆ2 * H

= 0.624 m3
Volume(capacity) (V) Cone

= (П/12) *h*( IDˆ2 + ID*id+idˆ2 )
= 0.0152015 m3
Total Lateral Empty Plate

Weight(Cone +Cylinder) = 137.770 kg
Total Volume(Cone+Cylinder) = 0.63947371 m3
Total Filled Capacity ( VF) = V * σf
= 671.4473927018 Kg
Total Load
= VF + WE
= 809.218 Kg
Cylindrical Shell
Inputs
Shell ID 0.86 M
Shell Ht(TL_TL) 1.05 M
Thickness of Shell 6.00 mm
Density of Fluid (σ) 1050 kg/m3
Calculation:-
Cross Sectional Area A = П /4* IDˆ2

= 0.5809558 m2
Lateral Surface Area(AL)

= П * ID * H
= 2.837 m2
Lateral Empty PlateWeight (AL in m2)* (THK in

(WE) = mm)*( Density in g/cm3) kg
= 136.187 kg
Volume(capacity) (V) = (П/4) * IDˆ2 * H

= 0.610 m3
Total Filled Capacity ( VF) = V*σ

= 640.504 Kg
Total Load = VF + WE
= 776.691 Kg
ID
0.86 TL
0.61000359 1.05 HT
TL
Conical Top/Bottom
Inputs
Conical ID 0.87 M
Angle 10 deg
Conical Ht 0.077 M
Slant Ht[√(R2+H2)]……(S) 0.44 M
Calculation:-

= (П * ID* S)/2
= 0.604 m2
Lateral Empty PlateWeight (AL in m2)* (THK in

(WE) = mm)*( Density in g/cm3) kg
= 0.000 kg
Volume(capacity) (V) = (П/4) * IDˆ2 * H/3

= 0.015 m3

= 15.9631367864 Kg
= 15.963 Kg
ID
0.87
0.015 0.08 HT
TL
Angle 10 deg
Conical Frustrum Top/Bottom
Inputs
Conical ID 0.87 M
Conical id 0.114 M
Conical angle 60 degree
Conical Ht 1.000 M
Slant Ht[√((R-r)2+H2)]……(S) 1.00 M
Calculation:-
Lateral Surface Area(AL) = П * (ID+id)/2* S
= 1.546 m2

= g/cm3) kg
= 0.000 kg
Volume(capacity) (V) = (П/12) *h*( IDˆ2 + ID*id+idˆ2 )
= 0.228 m3
= 238.9307193 Kg
Total Load
= VF + WE
= 238.931 Kg
id
0.114
0.228 1 HT
TL
0.87
ID Angle 60 Deg
Frustrm of Pyramid
Inputs
Pyramid Length (L) 0 M
Pyramid Breadth (B) 0 M
Pyramid length (l) 0 M
Pyramid Breadth (b) 0 M
Conical Angle 10 Deg
Pyramid Ht 0.000 M
Thickness of Pyramid 0 mm
Slant Ht[√((R-r)2+H2)]……(S) 0.00 M
Calculation:-
Top Area (a) = l*b m2
= 0 m2
Bottom Area (A) = L*B m2

0 m2
Lateral Surface Area(AL) *2Sides

= [(L+l)/2*H] *2
= 0.000 m2
Lateral Surface Area(AB) *2Sides

= [(B+b)/2*H] *2
= 0.000 m2
Lateral Surface Area(A,LB)

= AL+AB
= 0.000 m2

= g/cm3) kg
= 0.000 kg
Volume(capacity) (V) = H/3* [ A + √(A*a)+ a ]
= 0.000 m3
= 0 Kg
Total Load
= VF + WE
= 0.000 Kg
a=l*b
0
0.000 0 HT
TL
0
A=L*B Angle 10 Deg
L
l
b B
10% Torispherical Top/Bottom
Inputs
Torispherical ID 0.86 M
Thickness of Torispherical min 6 mm
Calculation:-
10%Torispherical Depth (h) = 0.194*ID M

= 0.16684 M

= 6.28 *ID* h
= 0.901 m2
Lateral Empty PlateWeight (WE) (AL in m2)* (THK in

= mm)*( Density in g/cm3) kg
= 43.251 kg
Volume(capacity) (V) = 1.05*h2*(3D-h)

= 0.071 m3

= 74.057 Kg
= 117.308 Kg
7.4 Thickness calculation of vessel

Circumferential Thickness t=(P*Rint)/(SE-.6P) 1.92 mm
Longitudinal Thickness t=(P*Rint)/(2SE+.4P) 0.96 mm
Take thickness whichever is higher value in above
Add CA in Higher calculated thk i.e. (Thk=C.A+Higher calculated thk)
7.4 A Hence Thickness of Shell will be 1.92 mm
BOTTOM TORISPHERICAL DISH END
Inputs:-
Crown Radius (L) 870 mm
Knuckle Radius ( r) 87 mm
Calculation:-
M Factor M =0.25(3+√(L/r)) 1.540569415 mm
Thickness of Torispherical End t=(PLM)/(2SE-0.2P) 2.956187265 mm
7.5B Hence minimum thickness of dish end will be = 2.96 mm
NOM thickness including thining allowance 10% = 3.251805991 mm

0.071 0.16684 h
0.86 TL
ID
Note that
P should
added
with
liquid
head
discuss sir
How to
add it
Min
Thk=Calcu
lated+CA
Nom
THK=Min
thk+10%
of min thk
Circular Flat
Inputs
Shell ID 0.87 M
Thickness of Shell 6.00 mm
Density of Fluid (σ) 1050 kg/m3
Calculation:-
Cross Sectional Area A = П /4* IDˆ2

= 0.59454495 m2
(A in m2)* (THK in
PlateWeight (WE) = mm)*( Density in g/cm3) kg
= 28.538 kg
0.59454495
0.87
ID
Rectangular Flat
Inputs
Length (L) 0 M
Breadth (B) 0 M
Thickness of Pyramid 0 mm
Calculation:-
Bottom Area (A)

= L*B m2
0 m2
(A in m2)* (THK in
PlateWeight (WE) = mm)*( Density in g/cm3) kg
= 0.000 kg
0 0 B
0
L
Toriconical Frustrum Top/Bottom
Inputs
Toriconical ID 0.87 M
Toriconical id #VALUE! M
Toriconical Ht #VALUE! M
Knuckle Radius (KR) 0 M
Thickness of toricone 0 mm
Slant Ht[√((R-r)2+(H-KR)2)]……(Stc) #VALUE! M

Calculation:-
Lateral Surface Area(AL) = [П * ((ID-2*KR)+id)/2* S] + (П*2*KR)/4
Approx = #VALUE! m2

= g/cm3) kg
Approx = #VALUE! kg
(П/12) *(H-KR)*
{ (ID-2KR)ˆ2 + [(ID-2KR)*id]+idˆ2 }
+
{П/4 *2*KR*П*ID-KR}
+
Volume(capacity) (V) = {П/4 *(ID-2*KR)*KR}
Approx
= #VALUE! m3
= #VALUE! Kg
Total Load
= VF + WE
= #VALUE! Kg
id
#VALUE!
#VALUE! ### HT
TL
0.87
Knuckle
ID Radius
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ASME SEC II -D (2007)
Stress Value upto 600 F in PSI
Sr No Material Desc … -20 to 100 300 F 400 F 500 F 600 F
1 SA 285 Gr A 12900 12900 12900 12900 12300
2 SA 285 Gr B 14300 14300 14300 14300 13800
3 SA 285 Gr C 15700 15700 15700 15700 15300
4 SA 516 Gr 70 20000 20000 20000 20000 19400

5 SA 515 Gr 70 20000 20000 20000 20000 19400
6 SA 515 Gr 65 18600 18600 18600 18600 17900

7 SA 516 Gr 65 18600 18600 18600 18600 17900
8 SA 515 Gr 60 17100 17100 17100 17100 16400

9 SA 516 Gr 60 17100 17100 17100 17100 16400
10 SA 240 Gr 316 20000 20000 19300 18000 17000

11 SA 240 Gr 316L 16700 16700 15700 14800 14000
12 SA 240 Gr 304 20000 15000 13800 12900 12300

13 SA 240 Gr 304L 16700 16700 15800 14700 14000
Pin Points:-
1 Circumferential(Hoop) Stress =
2 Vessel Subdivided into Thin & Thick vessel
3 Thin Vessel when
4 Thick Vessel when
5 The Allowable Stress For the Plate Material obtained by
σt =
σt =
6 Design Pressure =
7 Hydrostatic Test Pressure =

2 * Longitudinal Stress
ID/Thk> 10
ID/Thk< 10
Yield Strength or 0.2% of Proof Stress

1.5
Ultimate Tensile Strength

3
1.05 *(Max Working Pressure)
1.3 * (Design Pressure)

Hemispherical Top/Bottom
Inputs
Hemisphere ID 0.87 M
Thickness of Hemisphere min 1.0553909352 mm
Calculation:-
Hemisphere Depth (h) = 0.5*ID M
= 0.435 M

= 3.142 *ID* h
= 1.189 m2

= 10.040 kg
Volume(capacity) (V) = 0.26167 * D3

= 0.172 m3

= 180.926 Kg
= 190.966 Kg
BOTTOM HEMISPHERICAL DISH END

Calculation:-
Crown radius L=0.5*D 435 mm
Knuckle radius - -
Thickness of Hemispherical End t=(PR)/(2SE-0.2P) 0.959446305 mm
7.5B Hence minimum thickness of dish end will be = 0.96 mm
NOM thickness including thining allowance 10% = 1.055390935 mm

0.172 0.435 h
0.87 TL
ID
Note that
P should
added
with
liquid
head
discuss sir
How to
add it
Min
Thk=Calcu
lated+CA
Nom
THK=Min
thk+10%
of min thk
Ellipsoidal Top/Bottom
Inputs
Ellipsoidal ID 0.87 M
Thickness of Ellipsoidal min #VALUE! mm
Calculation:-
Ellipsoidal Depth (h) = We have to give M
= #VALUE! M
Lateral Surface Area(AL) (2*3.142*R2)+((3.142*h2
= /e)*ln((1+e)/(1-e)))
= #VALUE! m2

= #VALUE! kg
Volume(capacity) (V) = (3.142* D2)*h/6

= #VALUE! m3

= #VALUE! Kg
= #VALUE! Kg
BOTTOM HEMISPHERICAL DISH END

Calculation:-
Crown radius L=0.9045*D #VALUE!
Knuckle radius - -
Factor K 0.167(2+(D/2h)2) #VALUE!
Thickness of Ellipsoidal End t= (P*D*K)/(2SE-0.2P) #VALUE!
7.5B Hence minimum thickness of dish end will be = #VALUE!
NOM thickness including thining allowance 10% = #VALUE!

#VALUE! #VALUE! h
0.87 TL
ID
mm
Note that
P should
added
with
mm liquid
head
discuss sir
How to
add it
Min
mm Thk=Calcu
lated+CA
Nom
THK=Min
mm thk+10%
of min thk
2:1 Elliptical Top/Bottom
Inputs
2:1 Elliptical ID 0.87 M
Thickness of 2:1 Elliptical min 2.1107818703 mm
Calculation:-
2:1 Elliptical Depth (h) = 0.25*D M
= 0.2175 M

= 1.084*D2
= 0.820 m2

= 13.855 kg
Volume(capacity) (V) = (3.142* D3)/24

= 0.086 m3

= 90.519 Kg
= 104.374 Kg
BOTTOM 2:1 ELLIPSOIDAL DISH END

Calculation:-
Crown radius L=0.9045*D 786.915
Knuckle radius r=0.1727*D 150.249
Thickness of 2:1 Ellipsoidal End t= (P*D)/(2SE-0.2P) 1.92
7.5B Hence minimum thickness of dish end will be = 1.92
NOM thickness including thining allowance 10% = 2.1107818703

0.086 0.2175 h
0.87 TL
ID
mm
mm
Note that
P should
added
with
mm liquid
head
discuss sir
How to
add it
Min
mm Thk=Calcu
lated+CA
Nom
THK=Min
mm thk+10%
of min thk
100-6% torispherical Top/Bottom
Inputs
100-6% torispherical ID 0.87 M
Thickness of 100-6% torispherical
min 3.7360839105 mm
Calculation:-
100-6% torispherical Depth (h)
= 0.162*D M
= 0.14094 M

= 0.9286*D2
= 0.703 m2

= 21.007 kg
Volume(capacity) (V) = 0.0847D3

= 0.056 m3

= 58.564 Kg
= 79.571 Kg
BOTTOM 100-6% torispherical DISH END

Calculation:-
Crown radius L=D 870
Knuckle radius r=0.06*D 52.2
Thickness of 100-6% torispherical t= (0.885P*L)/(SE-0.1P) 3.40
End
7.5B Hence minimum thickness of dish end will be = 3.40
NOM thickness including thining allowance 10% = 3.7360839105

0.056 0.14094 h
0.87 TL
ID
mm
mm
Note that
P should
added
with
mm liquid
head
discuss sir
How to
add it
Min
mm Thk=Calcu
lated+CA
Nom
THK=Min
mm thk+10%
of min thk

Ready Recknor For Vessel Calculation

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READY RECKNOR FOR VESSEL THICKNESS CALCULATION

5 SHAPE OF THE VESSEL Volume (m3)

6.2 Angle 10 Deg

6.6 Pyramid length (l) 0 mm

6.7 Pyramid Breadth (b) 0 mm

6.8 Thickness of Pyramid 0 mm

7 RESULT OF THE CALCULATIONS ARE AS FOLLOWS

Details of the head

Enter the shape 0 0

Bottom end end shape

Enter the shape

top dish height 0.16684

Weight (Kg) bottom dish height 0.16684

43.25133 shell height TL to TL 1.05

43.25133 total height 1.38368

N IN RESPECTIVE SHEET capacity 0.75106

Only applicable for

total weight of 420.07

total filled weight of 788.61741595102

jacket length = 950

jacket volume 0.137287599

jacket fluid weight 137.2875989619

Density of Plate g/cm3

Density of Fluid (σf) kg/m3

Pyramid Length (L) 6

Density of Plate Material g/cm3 Pyramid Breadth (b) 3

Density of Plate Material 8

Density of Fluid (σf) 1000

Sr No Material Desc … -20 to 100

M Length (L) 6 M Toriconical ID

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Volume(capacity) (V) Cylindrical = (П/4) * IDˆ2 * H

Volume(capacity) (V) Cone

Total Lateral Empty Plate

Total Volume(Cone+Cylinder) = 0.63947371 m3

Total Filled Capacity ( VF) = V * σf

Cross Sectional Area A = П /4* IDˆ2

Lateral Surface Area(AL)

Lateral Empty PlateWeight (AL in m2)* (THK in

Volume(capacity) (V) = (П/4) * IDˆ2 * H

Total Filled Capacity ( VF) = V*σ

Lateral Surface Area(AL)

Lateral Empty PlateWeight (AL in m2)* (THK in

Volume(capacity) (V) = (П/4) * IDˆ2 * H/3

Total Filled Capacity ( VF) = V * σf

Lateral Surface Area(AL) = П * (ID+id)/2* S

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Volume(capacity) (V) = (П/12) *h*( IDˆ2 + ID*id+idˆ2 )

Total Filled Capacity ( VF) = V * σf

Top Area (a) = l*b m2

Bottom Area (A) = L*B m2

Lateral Surface Area(AL) *2Sides

Lateral Surface Area(AB) *2Sides

Lateral Surface Area(A,LB)

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Total Filled Capacity ( VF) = V * σf

10%Torispherical Depth (h) = 0.194*ID M

Volume(capacity) (V) = (П/12) h( IDˆ2 + ID*id+idˆ2 )

Volume(capacity) (V) = 1.05h2(3D-h)

Lateral Surface Area(AL) = [П * ((ID-2KR)+id)/2 S] + (П2KR)/4