K5BMC EI Manual

K5BMC

ELECTRONIC
INTERLOCKING
MANUAL

TECHNICIAN/JUNIOR ENGINEER
LEVEL

KYOSAN INDIA PVT LTD.

 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

Hand Book for Electronic Interlocking model K5BMC

- Installation, Maintenance & Trouble Shooting -

Document No. Z914-C36000245

Version 1
25. Apr. 2014

© 2014 Kyosan Electric Mfg. Co., Ltd., All Rights Reserved, Printed in Japan
THIS DOCUMENT AND ITS CONTENTS ARE THE PROPERTY OF KYOSAN ELECTRIC MFG. CO.,
LTD. FURNISHED TO YOU ON THE FOLLOWING CONDITIONS : (1) NO RIGHT OR LICENSE IN
RESPECT TO THIS DOCUMENT OR ITS CONTENTS IS GIVEN OR WAIVED IN SUPPLYING THIS
DOCUMENT TO YOU. (2) THIS DOCUMENT OR ITS DETRIMENT ARE NOT TO BE COPIED,
REPRODUCED, DISCLOSED TO OTHERS, OR DISPOSED OF EXCEPT WITH PRIOR WRITTEN
CONSENT.

29-1, Heiancho 2 chome, Tsurumi-ku, Yokohama, JAPAN

25. Apr. 2014

 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

Document Revision History

Ver.
Date Nature of Revision Author(s)
No.
1 25. Apr. 2014 First Edition S. Yamamoto

25. Apr. 2014

 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

SAFETY PRECAUTIONS
 To ensure the safety for users and personnel engaging in maintenance
activities etc, of this product, all contents of this guide(including attached
sheets) have to be carefully read and fully understood prior to the use of this
product. Then, this product have to be correctly used in accordance with this
guide.

 This guide(including attached sheets) must be kept in its proper place to be

available when necessary.

 The PL mark used in this instruction manual means as follows. Be sure to

observe and follow the messages because they are very important to ensure
your safety when using the equipment.

Danger includes information and instructions which, if not

！ DANGER followed, could result in injury or death of personnel such

as workers and passengers as well as destruction or fire
of equipment.

Warning includes information and instructions which, if not

！ WARNING followed, might result in injury or death of personnel such

as workers and passengers as well as damage or fire of
equipment.

！
Caution includes information and instructions which, if not
CAUTION followed, could result in partly fault or damage of
equipment as well as loss of the data.

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 Document No. Z914 – C36000245 Ver. 1
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If you handle erroneously, you may receive an electric shock

If you handle erroneously, you may be scalded.

If you handle erroneously, you may be caught at part of your body.

Do not touch the equipment for your safety.

Do not disassemble the equipment for your safety.

If you handle erroneously, the equipment may catch fire.

If you touch the equipment or part of body, clothes, etc. is inserted,

you may be injured.

If you handle erroneously, the equipment may fail or you may be

injured.

Unless the equipment is handled according to the procedure, the

equipment may fail or you may be injured.

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CAUTION
 All or part of contents of the manual shall not be reproduced without
permission.

 Contents of the manual may subject to change without notice.

 Although the contents of the manual have been prepared very carefully, if
you find any ambiguous matter, errors or omissions, please inform Kyosan.
Nevertheless, Kyosan may not take any responsibility for the results of
operation performed according to the manual.

 Maintenance personal computers and displays used in operator control etc.

are procured from external manufacturers, therefore, please read
specifications and instruction manual of each manufacturer.

 Windows 2000 and Windows XP are registered trade marks of Microsoft,

U.S.A.

 Input / Output library VCT-0101 built in personal computer is a registered

trade mark of Japan Interface.

 BURNDY connectors trade marks of SOURIAU Connection Technology.

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Table of Content

SAFETY PRECAUTIONS
CAUTION
1. Scope ..................................................................................................................................................................... 1
2. Terminology........................................................................................................................................................... 2
2.1 Abbreviation .................................................................................................................................................... 2
2.2 Electronic Interlocking System ....................................................................................................................... 3
3. General description................................................................................................................................................ 4
3.1 System ............................................................................................................................................................. 4
3.2 System configuration....................................................................................................................................... 4
4. Specifications and Conditions ............................................................................................................................... 5
4.1 Operator Console............................................................................................................................................. 5
4.1.1 Flat Panel Color Monitors (for reference) ................................................................................................ 5
4.1.2 FA Personal Computer(for reference)....................................................................................................... 6
4.1.3 Operator console / Control Panel.............................................................................................................. 7
4.2 Logic Module .................................................................................................................................................. 9
4.2.1 Specifications for Logic Module .............................................................................................................. 9
4.3 Electronic Terminal Module .......................................................................................................................... 12
4.3.1 Electronic Terminal – Parallel Output (ET-PIO2) .................................................................................. 12
4.3.2 Man-machine Interface Control Terminal (MMIF2) .............................................................................. 13
4.4 Journal Module.............................................................................................................................................. 14
4.4.1 ZPEN3 (Main processing part of Journal Module) ................................................................................ 14
4.4.2 ZNIO2 (I/F for interlocking Logic Module)........................................................................................... 14
4.4.3 ZSIO2 (I/F for Data Logger) .................................................................................................................. 15
4.4.4 KDD 172-KY48-2(Power supply for Journal Module) .......................................................................... 15
5. Safety precautions for operation.......................................................................................................................... 16
5.1 Operator Console........................................................................................................................................... 16
5.2 Card and IC Card replacing method .............................................................................................................. 20
5.2.1 Card replacing method............................................................................................................................ 20
5.2.2 IC Card replacing method....................................................................................................................... 21
5.3 Logic Module handling precautions .............................................................................................................. 22
5.4 Electronic Terminal Module .......................................................................................................................... 24
5.5 Power Supply Units inside of control rack .................................................................................................... 26
5.5.1 Voltage of power supply VS. type of control rack.................................................................................. 26
5.5.2 Main power switch and connected location............................................................................................ 27
5.6 Relay Unit...................................................................................................................................................... 31
5.7 Connector Unit (Square multi-pin connector made by SOURIAU) .............................................................. 34
5.8 Optical fiber................................................................................................................................................... 36
6. Equipment description......................................................................................................................................... 40
6.1 Logic Module ................................................................................................................................................ 40
6.1.1 IPU6C Card ............................................................................................................................................ 45

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6.1.2 F486-4I Card .......................................................................................................................................... 45

6.1.3 FSIO Card............................................................................................................................................... 45
6.1.4 FSIO-EX Card ........................................................................................................................................ 45
6.1.5 FIO7-[P] Card......................................................................................................................................... 45
6.1.6 EXTFIO7P Card ..................................................................................................................................... 45
6.1.7 DID Card ................................................................................................................................................ 45
6.2 Electronic Terminal Module .......................................................................................................................... 46
6.2.1 LINE2B Card.......................................................................................................................................... 48
6.2.2 LINEM2 Card......................................................................................................................................... 48
6.2.3 ET-PIO2 Card ......................................................................................................................................... 48
6.2.4 MMIF2 Card........................................................................................................................................... 48
6.3 Operator Console/Maintenance Console and MMIF2 Terminal for Control Panel ....................................... 49
6.3.1 SPHC-PW Card ...................................................................................................................................... 52
6.3.2 SPHC-TT Card ....................................................................................................................................... 52
6.3.3 INIO2 Card............................................................................................................................................. 52
6.4 Journal Module.............................................................................................................................................. 53
6.4.1 ZPEN3 Card ........................................................................................................................................... 54
6.4.2 ZNIO2 Card............................................................................................................................................ 54
6.4.3 ZSIO2 Card ............................................................................................................................................ 54
6.4.4 KDD172-KY48-2 Card .......................................................................................................................... 54
7. Maintenance and security .................................................................................................................................... 55
7.1 Start-up methods............................................................................................................................................ 55
7.1.1 EI System starting methods .................................................................................................................... 55
7.1.2 Operator Console/ Control Panel starting methods ................................................................................ 55
7.1.3 Interlocking Logic Rack ......................................................................................................................... 55
7.1.4 Electronic Terminal Rack ....................................................................................................................... 55
7.2 LED indications, switches and other items of Logic Module........................................................................ 56
7.2.1 IPU6C Card ............................................................................................................................................ 56
7.2.2 F486–4I Card.......................................................................................................................................... 57
7.2.3 FSIO Card............................................................................................................................................... 61
7.2.4 FSIO-EX Card ........................................................................................................................................ 62
7.2.5 FIO7-[P] Card......................................................................................................................................... 63
7.2.6 EXTFIO7P Card ..................................................................................................................................... 64
7.2.7 DID Card ................................................................................................................................................ 65
7.2.8 Power supply connectors and fault output connectors in Logic Sub-Rack............................................. 66
7.3 Basic block, LED indications and switch functions of Electronic Terminal Module .................................... 67
7.3.1 Electronic Terminal ................................................................................................................................ 67
7.4 Operator console............................................................................................................................................ 77
7.4.1 Personal Computer ................................................................................................................................. 77
7.4.2 INIO2 Card............................................................................................................................................. 78
7.5 LED indications, switches, ports and terminals of Journal Module .............................................................. 79
7.5.1 ZPEN3 Card ........................................................................................................................................... 79
7.5.2 ZNIO2 Card............................................................................................................................................ 80
7.5.3 ZSIO2 Card ............................................................................................................................................ 81

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7.5.4 KDD172-KY48-2 Card .......................................................................................................................... 82

7.6 Setup of Unit.................................................................................................................................................. 83
8. Cabling ................................................................................................................................................................ 94
8.1 Colour coding of wires/cables ....................................................................................................................... 94
8.2 Labeling......................................................................................................................................................... 94
8.3 Termination.................................................................................................................................................... 94
8.4 Spare core termination................................................................................................................................... 94
8.5 Insulation ....................................................................................................................................................... 94
8.6 Surge protection practices ............................................................................................................................. 94
8.7 Power protection............................................................................................................................................ 94
8.8 AC power protection...................................................................................................................................... 95
8.8.1 Secondary / Tertiary AC line protection ................................................................................................. 95
8.9 Data line equipment protection...................................................................................................................... 95
8.10 Interface protection...................................................................................................................................... 95
8.10.1 Non– vital I/O interface protection....................................................................................................... 95
8.10.2 Vital I/O interface protection requirements .......................................................................................... 95
9. Relay rack............................................................................................................................................................ 96
9.1 Wiring practices............................................................................................................................................. 96
10. Typical System Configuration........................................................................................................................... 98
11. Typical Vital Input Circuit ................................................................................................................................. 99
12. Typical Vital Output Circuit ............................................................................................................................ 100
13. Typical Non-Vital Input Circuit....................................................................................................................... 101
14. Typical Non-Vital Output Circuit .................................................................................................................... 102
15. Typical Inter Optical Fiber Cable .................................................................................................................... 103
16. Reasons of no earthing for EI .......................................................................................................................... 105
16.1 Introduction ............................................................................................................................................... 105
16.2 Prevention of inflow of lightening surge and exogenous noise ................................................................. 105
16.3 Reason for no earthing............................................................................................................................... 105
17. Pre-commissioning Check List for K5BMC Electronic Interlocking System................................................. 109

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1. Scope

The Electronic Interlocking Equipment incorporates microcomputers to realize interlocking

functions using the hardware and software developed originally.
One of the features of this Electronic Interlocking Equipment is that it consists of Interlocking
Logic Module, Electronic Terminal Modules and Journal Module. Processing cards realize
high-speed processing and transmission using fail-safe microcomputers. The Electronic
Interlocking Equipment is highly immune to various emissions (certified for EMC by the
international standards) and other climatic conditions, provides high-quality interlocking
operation, and is highly expansible. Interlocking data of each station are created using offline
equipment. Therefore, the data can be validated off line, and collected into the Interlocking
Logic Module and Electronic Terminal Modules.
This manual describes for the maintenance personnel, basic handling methods, operation
procedures, precautions, etc. Maintenance personnel are requested to read through the manual
to ensure safety of people and equipment.

In the K5BMC system manufactured by Kyosan, external units of the points, the signals, the
level crossings, blocking work and the crank handles etc. are controlled through the relay
interfaces. The EI system, the ATP and the CTC system can be interfaced by adding more
hardware.
In case of end cabin and multi cabin operations, 2 or more CCIPs or VDU control consoles, or
both of them can be interfaced to the EI system.
The K5BMC system has been isolated from external devices electrically by the relays and it is
corresponding to in the AC electrified sections.
The K5BMC system is capable of interfacing with block instrument. Also, it is capable of
interfacing with the intermediate block signals and the automatic block signals including the
outlaying yards. This can be achieved by the relays and the logic circuits.
For large stations which cannot be processed by one EI, 2 or more EI logic modules can be
connected via signal LAN.
The signal LAN has a fail-safe feature.
For all the vital connections, the OFCs or the twisted pair cables have been applied.

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2. Terminology
2.1 Abbreviation
ABBREVIATION
EI Electronic Interlocking
ET-NET Electronic Terminal-NET
MM-NET Man Machine -NET
ET-PIO2 Electronic Terminal-Parallel Input Output 2 Card
MMIF2 Man Machine Interface 2 Card
LINE2B Fiber Line 2B Card
IPU6C Interlocking Power 6C Card
F486-4I Fail-safe 486-4I Card
FSIO Fail-safe Input Output Card
B24 Terminal block No., DC24V (+side) Logic Power
C24 Terminal block No., DC24V (-side) Logic Power
B26 Terminal block No., DC26V (+side) Interface Power
C26 Terminal block No., DC26V (-side) Interface Power
OPC Operator Console
MS Master Station Room
CPU Control Processing Unit
NET Network
NFB No Fuse Breaker
NFL Noise Filter
MTC Maintenance Console

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2.2 Electronic Interlocking System

Control panel / Operator console --- Man-machine interface of EI Equipment
Interlocking Logic Module
Abbreviations of Cards
(1) F486-4I Fail-safe CPU Card
(Executes interlocking functions)
(2) FSIO Interface for Electronic Terminal Transmission and Fail-safe Driver
Card
(Abnormality relay, system control, maintenance personal computer
I/F)
(3) FSIO-EX Interface Card for Electronic Terminal Transmission
(4) IPU6C Logic power Supply Card
(Input DC 24V, output DC 5V and DC 24V)
(5) FIO7-[P] E/O Converter for Electronic Terminal Transmission and
Maintenance Terminal Transmission E/O Connector Card
(ET-NET:31.2 Kbps, MTC: for serial transmission)
(6) EXTFIO7P Electronic Terminal Transmission E/O Converter Card
(ET-NET 31.2Kbps)
(7) DID Station ID Input and Intersystem I/F Card

Electronic Terminal Module

Abbreviations of Cards
(1) PIO2-LOG Electronic terminal that controls parallel input output interface
Card.
(2) MMIF2 Electronic terminal that controls man machine I/F Card
(3) LINE2B Terminal block power supply and electronic terminal transmission
line E/O converter Card
(4) LINEM2 Man-machine I/F Card power supply and electronic terminal E/O
converter Card
(5) INIO2 Personal computer and Electronic Interlocking Logic Card
transmission Card
(Two types for operator console and maintenance console)
(6) SPHC-TT Optical Branch Card
(7) SPHC-PW Power supply for Optical branch Card

Journal Module
Abbreviations of Cards
(1) ZPEN3 Program processing card for Journal Module
(2) ZNIO2 I/F card between Logic Module and Journal Module
(3) ZSIO2 I/F card between Protocol Converter and Journal Module
(4) KDD172-KY48-2 Journal Module Power Supply Card
(Input DC 24V, output DC 5V and DC 12V)

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3. General description
3.1 System
The system consists of Operator console, Control Panel, Interlocking Logic Rack (Signaling
System Logic Module/Electronic Terminal Module/Journal Module).
Interlocking logic functions include setting and resetting control of routes, various locking
and unlocking operations such as approach locking.

(1) Interlocking equipment Electronic Interlocking Equipment

(2) Configuration See attached figures.

(2) Equipment configuration See 3.2.

3.2 System configuration

(1) Sample configuration
a. MS (Master Station Room)

Equipment Devices used QTY Weight Remarks

Personal computer + LCD monitor + mouse
Operator Console + 1 set
key board
Panel Control Domino panel 1 set

b. ER (Equipment Room)

Dimensions
No. of
Equipment H(mm Type Weight Remarks
W(mm) D(mm) Racks
)
Interlocking Logic Rack 850 600 2150 1 Standalone 450kg
Relay Rack 1
Output Terminal Rack 1
Note 1: W (mm) does not include side panel.
Note 2: Cable inlet : Bottom of each rack.
Power supply, external line and inter-rack cable of each rack.

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4. Specifications and Conditions

4.1 Operator Console
4.1.1 Flat Panel Color Monitors (for reference)

Screen Technology Active Matrix Thin Film Transistor(TFT)

Liquid Crystal Display(LCD)
Size/viewable image size 18.1”/18.1”
Pixel pitch 28 mm
Display colors
Up to 16.7 milion color combinations
(maximum)
Brightness 200 (cd/m2)
Contrast ratio 150:1
Functional Display modes VGA, SVGA, XGA, SXGA
features Maximum addressability 1280×1024
Active display area 14.1” × 11.3”
(Horizontalx Vertical) 359 × 287mm
Minimum viewing angle 80deg. up, 80deg. down, 80deg. right, 80deg. left
Power management ENERGY STAR, NUTEK
Power, brightness, contrast,
User controls image position, size, color,
horizontal/vertical position, setup
language selection, menu position
On-screen display(OSD) Yes(Analog models only)
Lockable controls Yes
Physical Power supply Universal, External 12Vdc
features Signal cable(provided) 15-D to 15-D(T85A)
P&D to P&D(T85D)
Dimensions(H×W×D) 18.2” × 18.1” × 8.8”
(462.6 × 459 × 224.3 mm)
Weight 19.8lbs (9.0kg)
Tilt -4deg. forward, 41deg. backward
Swivel 170deg. left, 170deg. right

Environment -10C ~ +70C / 5~95% at +40C

Touch display available Yes

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4.1.2 FA Personal Computer(for reference)

(1) Hardware Specifications
a. Processor (operating frequency) Celeron processor 566MHz
b. CPU built-in cache memory: 128KB
c. Main memory: 64MB with ECC (DIMM×1 pc.)
d. Video
-VRAM 16MB
-Screen resolution, display colors: 1,024× 768, True Color (32bit)
1,280×1024, True Color (32bit)
1,600×1200, True Color (32bit)
e. Standard built-in storage units
-FDD 3.5 inches (720KB/1.44MB) ×1 unit
-HDD 10.2GB(IDE)×1 unit
f. Expansion slots
-PCI : 2 pcs. (short)
-PCI/ISA sharing : 3 pcs. (long)
-ISA : 1 pc. (long)
g. Standard input/output interfaces
-RGB×1 (Mini-D-Sub15pin, 3-row type)
-Parallel×1 (D-Sub25pin)
-Serial×1 (D-Sub9pin)
-Keyboard interface×1 (PS/2)
-Mouse interface×1 (PS/2)
-USB ports×2 (Front×1, rear×1)
Note) USB ports can be used on OS of NT2000 or later versions.
h. Power supply specifications
-Voltage : AC100V - 240V ± 10%(Wide range)
-Frequency : 50/60Hz ± 3Hz
-No. of phases : Single phase
-Power consumption : 175W at a maximum (Energy consumption
efficiency based on the Energy Saving law: 0.043,
Category: R)
-Rush current : 35A or less

(2) Environmental conditions

a. Temperature : -10 ~ 70C in operation
b. Humidity : 5 ~ 95%RH (No condensation at 40C)
c. Concussion resistance : 5.9 m/s2 (10 Hz, 5 seconds except for CD-ROM)
d. Impact resistance : 19.6 m/s2 (in operation), 98m/s2 without
energi-zation
e. Dust : 0.3 mg/m3 or less (JEIDA-29, Class B)
f. Corrosive gas : JEIDA-29 Class A (Temperature 25C, relative
humidity 50%)

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4.1.3 Operator console / Control Panel

(1) Hardware Specifications

-Electronic Terminals- Man-Machine Interfaces (MMIF2)

Items Specifications
Redundant configuration Dual system
Control method Programming method for single CPU
System Serial transmission, asynchronous
Transmission Line 2 channels, RS-485
Rate 31.2 Kbps
Main unit

Type 8 bits (80386 SX)

Operating frequency 12 MHz
Memory ROM 256 Kbytes (1M Rom x 2)
capacity RAM 32 Kbytes (256K Ram x 1)

Error detection CRC check

No. of inputs 32 ports

INPUT Type Parallel photo coupler isolation
Interface unit

Current 10 mA

No. of inputs 64 ports

OUTPUT Type Parallel photo mos isolation

1920mA/Card, 640mA/common, 30mA/every port,
Current
50mA/ 1/2 port

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-INIO2 (Computer I/F)

Items Specifications Remarks

Transmission level -20dBm ~ -17dBm
Reception level -27dBm ~ -17dBm
Optical connector FC receptacle type
Fiber optics Multi-mode fiber
Light wavelength 0.85μm
31.2Kbps (ET line), 307.2Kbps (Maintenance
Transmission rate
system line)
Transmission cycle Depends on safety system
No. of nodes 8 in maximum

-SPHC-TT (Optical branch Card)

Items Specifications Remarks

Transmission level -20dBm ~ -17dBm
Reception level -27dBm ~ -17dBm
No. of input 1 channel (GI optical cable)
No. of outputs 2 channels (GI optical cable)
Supply voltage DC5V +5% -0%

-SPHC-PW (Power supply for Optical branch Card)

Items Specifications Remarks

Input voltage DC24V±10%
Output voltage DC5V +5% -0%

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4.2 Logic Module

4.2.1 Specifications for Logic Module

Items Specifications
Redundant configuration Dual system(2 sets running in parallel)
Control method Bus synchronous fail-safe CPU
Transmission system Serial transmission, asynchronous
Common

No. of inputs and

Electronic outputs Transmission/reception, 3+2 channels
terminal Electric conditions As transmission medium, optical cables are used.
circuit
Transmission rate 31.2Kbps
Transmission channel Optical cables
Logic module

Type 32 bits (i486)

Operating frequency 40MHz
ROM 1 Mbytes
Memory capacity
RAM 2 Mbytes
F486- 4I

Bus comparator
Error detection Watchdog timer
CRC checking
FSIO(1) interface Dual port RAM, 16Kbytes
FSIO(2) interface Dual port RAM, 16Kbytes
IC card Not less than 16Mbytes

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(Part 2)
Items Specifications
Type 32 bits (SH2)
Operating frequency 24.576MHz
Memory ROM 512Kbytes
capacity RAM 1 Mbytes
Parallel No. of ports 8 pcs.
input circuit System 24V power supply, photo coupler isolation
Parallel No. of ports 12 pcs
output
System 24V power supply, photo coupler isolation
circuit
Checking No. of ports 12 pcs
input circuit System 24V power supply, photo coupler isolation
Logic No. of ports 1 pc.
module
FSIO normal
System 24V power supply, photo coupler isolation
Logic module

output
circuit
Transmission
Serial transmission, optical cables
system
Monitoring No. of
1 pc.
circuit channels
Transmission
307.2Kbps
rate
Transmission
Serial transmission, optical cables
system
Electronic
No. of
terminal 3 pcs.
channels
line
Transmission
31.2 Kbps
rate
Transmission
Serial transmission, optical cables
system
Electronic
FSIO-E No. of
terminal 2 pcs.
X channels
line
Transmission
31.2 Kbps
rate

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- FIO7-[P] (Electronic terminal and MTC interfaces)

Items Specifications Remarks

Transmission system Serial transmission, asynchronous
No. of inputs Transmission and reception, 3 channels
As transmission medium, optical cables are
terminal line
Electric conditions
used.
Electronic

Transmission rate 31.2 Kbps

Transmission
Optical cables
channel
Transmission system Serial transmission, asynchronous
No. of inputs 1 channel
Monitoring line

As transmission medium, optical cables are

Electric conditions
used.
Transmission rate 307.2 Kbps
Transmission
Optical cables
channel

- EXTFIO7P (Electronic terminal interface)

Items Specifications Remarks

Transmission system Serial transmission, asynchronous
No. of channel 2 channels
Electric conditions As transmission medium, optical cables are used.
Transmission rate 31.2 Kbps
Transmission channel Optical cables

- DID (Intersystem interface)

Items Specifications Remarks

Station ID input Configurable among 00h-FFh
Intersystem
Transmission between Systems 1 and 2 of F486-4I
transmission

- IPU6C (Power supplies for each Card in Logic Module)

Items Specifications Remarks

Input voltage DC24V ±10%
Output voltage DC24V ±10% , DC5V +5% -0%

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4.3 Electronic Terminal Module

4.3.1 Electronic Terminal – Parallel Output (ET-PIO2)

Items Specifications
Redundant configuration Dual system
Control method Phase difference comparing fail-safe
System Serial transmission, asynchronous
Transmission Lines 2 lines (RS-485)
Rate 31.2 Kbps
Main unit

Type 32 bits (SH2)

Operating frequency 20 MHz
Memory ROM 1 Mbytes
capacity RAM 1 Mbytes
Phase difference comparing system
Error detection
CRC checking
32 ports for inputs
No. of inputs/outputs
32 ports for outputs

Relay output 120 mA for each port, DC24V

Interface unit

Contact capacity For DC24V, 16mA/simplex

Electric power No. control Total control
Logic DC24V 0.39A 1.67A
Power consumption Logic DC5V 0.515A 1.635A
3.972A
Interface
4mA outputs
DC24V
0.512A inputs

- LINE2B (Power supply for ET-PIO2 and Logic Module interfaces)

Items Specifications Remarks

Input voltage DC24V±10%
Output voltage DC5V+5% -0%
Transmission
Serial transmission, asynchronous
system
No.of
1 channel for input and output
input/output
Electric As transmission medium, optical cables are
conditions used.
Transmission
31.2 Kbps
rate
Transmission
Optical cables
channel

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4.3.2 Man-machine Interface Control Terminal (MMIF2)

Items Specifications
Redundant configuration Dual system
Control method Programming method for single CPU
System Serial transmission, asynchronous
Transmission Line 2 channels, RS-485
Rate 31.2 Kbps
Main unit

Type 8 bits (80386 SX)

Operating frequency 12 MHz
ROM 256 Kbytes (1M Rom x 2)
Memory capacity
RAM 32 Kbytes (256K Ram x 1)

Error detection CRC check

No. of inputs 32 ports

INPUT Type Parallel photo coupler isolation
Interface unit

Current 10 mA
No. of inputs 64 ports
Type Parallel photo mos isolation
OUTPUT 1920mA/Card, 640mA/common, 30mA/every
Current port,
50mA/ 1/2 port

- LINEM2 (power supply for MMIF2 and Logic module interfaces)

Items Specifications Remarks

Input voltage DC24V±10%
Output voltage DC5V+5%, -0%
Transmission
Serial transmission, asynchronous
system
No. of input/output 1 channel for input and output
As transmission medium, optical cables are
Electric conditions
used.
Transmission rate 31.2Kbps
Transmission
Optical cables
channel

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4.4 Journal Module

4.4.1 ZPEN3 (Main processing part of Journal Module)

Item Performance

CPU Celeron 650MHz

CULV Consumer Ultra Low Voltage
Main Memory 256MB (PC-133SDRAM)
Cache Memory L1-32KB, L2-256KB
Chipset Intel815E
Serial RS-232C × 2ch
IDE PIO4, BusMaster, UltraDMA/33
Maximum of two connection is possible by using
external connector and internal PC card connector.
VGA Controller : build in chipset
Interface unit

(VRAM; using Main memory)

Resolution : 280×1,024dot : 16.77million colour
1,600×1,200dot : 256colour
Keyboard and Mouse PS/2 × 1 (splitter cable use in using mouse)
USB USB1.1 × 2ch
Clock Lunar Inequality: 3 minutes (Condenser backup : 8H)
Buzzer Included
LAN 100BASE-TX × 2ch

4.4.2 ZNIO2 (I/F for interlocking Logic Module)

Item Performance Note

CPU SH2-DSP (Clock 24.5760MHz)
Internal ROM 512K Byte
Internal RAM 8K Byte
Memory
External RAM 1M Byte
shared RAM 16K Byte
serial transmission,
Transfer method
start-stop synchronous communication
Input / Output Transmission and receiving : 1 channel
Electric Condition Transmission Media : Optical fiber cable
transfer rate 9.6K to 614.4Kbps
transmission line Optical fiber cables

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4.4.3 ZSIO2 (I/F for Data Logger)

Item Performance Note

CPU SH2-DSP (clock frequency 24.5760MHz)
Internal ROM 512K Byte
Internal RAM 8K Byte
Memory
External RAM 1M Byte
shared RAM 16K Byte
Transfer method serial transmission, EIA/RS-232E,CCITT/V.28
Input / Output Transmission and receiving : 1 channel
transfer rate 1.2K to 76.8Kbps
transmission line Metal cable

4.4.4 KDD 172-KY48-2(Power supply for Journal Module)

Item Performance Note

Input voltage DC24V+20%, -10%
Output voltage DC5V±5%, DC12V±10% *

* This Output voltage can not be measured since the Journal module has not measuring
terminal.

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5. Safety precautions for operation

5.1 Operator Console
Please be careful to the following precautions for your health and normal operation of
Operator Console.
Operating posture
When you use the operator console continuously for a long time, you may be
tired. To avoid fatigue, keep a good pose during operation. The good posture
is that you sit on a chair with the back stretched, both hands almost parallel to the
floor, and look slightly downward to the screen.

Adjusting angle of LCD display

The angle of LCD display can be adjusted up and down. Adjust the angle to see the
screen more easily.

Adjust display angle

Adjusting brightness/contrast of LCD display

Adjust brightness and contrast of the screen.
Optimum brightness and contrast of the screen depend on age, personal difference,
environmental lighting, etc. Adjust the brightness and contrast of the screen depending
on you circumstances, for your best visible conditions

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Mouse

If the optical sensor is covered with dust or contact points of bottom phase are soiled, the
mouse pointer may move sluggishly. For such cases, cleaning is required.

Cleaning of optical sensor

Reverse side of mouse

(Optical Sensor)

Turn the mouse up.

Blow the dust on optical sensor off with air duster or wipe the same off with soft
cotton applicator.
Note : Wipe the optical sensor softly to avoid destruction.

Cleaning of contact points of bottom phase

Reverse side of mouse

(Contact points)

Turn the mouse up.

Wipe the contact points of bottom phase with soft cloth.

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！
If power to Operator Console is cut off by careless
operation, contents of the hard disk might be destroyed.
Be
sure to turn off the power switch after shutdown operation.

If power to Operator Console/Control Panel is cut off

carelessly, the EI Equipment might fail and Operator
Console/Panel Control might be disabled to control a route.
Do not cut off the power switch of the operator console/
control panel.

！
To move a personal computer or Interface Box, preferably
employ two persons for safety.
If incorrectly handled, the device might fail or break down.

Do not loosen or disassemble mounting screws, connection

cables, etc. of personal computer or LCD for purposes
other than mounting or removing. Otherwise, the
equipment may fail or break down.

Precautions for optical fiber cord or cable:

- When an optical connector is not used, be sure to apply a
cap.
(Dust-proofing purpose)
- Keep a bending radius of 500 mm or more.
- Do not step on or put anything on the cord.
- Do not pull an optical connector with a tension of 5 kg
or more.
- Do not strongly vibrate or impact the cord.

The surface of the card is hot, so to replace the card, do not

touch it with bare hands. Otherwise, your hands might be
scalded.

Be sure to house spare parts or replaced card in a static

charge protective bag. Otherwise, the card might break
down due to static electricity.

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Do not touch the equipment or card with wet hands;

otherwise, you might receive an electric shock.
When a fan etc. is rotating, do not touch it with hands or
insert your cloths or hair in it.
Do not touch internal wiring of the rack of card or power
cable. Otherwise, you might receive an electric shock.

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5.2 Card and IC Card replacing method

If the card fails sporadically, or F486-4I card is replaced, or LDC circuit diagram is modified,
replace the card and IC Card and maintain the equipment.
5.2.1 Card replacing method
(1) Removing the card
Turn OFF the power switch of each card. Remove card fixing screws. Next, pull
out the card straight.

Pull out the Card

straight

(2) Inserting the card

Confirm that the power switch of the card is OFF, and carefully insert the card along
the guide rail. If incorrectly inserted, interlocking functions might be disabled.
Completely fix the card with fixing screws, turn ON the power switch. Check the
sub- rack mounting drawing and confirm where to mount the card, and replace it with
a new card.

Good example Incorrect example Unfitted for

the rail

Fit the card

with the rail,
and insert the
card straight.

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5.2.2 IC Card replacing method

(1) Removing IC Card
Turn OFF the power switch of IPU6C card . After removing inject button guard, push
the inject button fully up to the innermost and then the IC Card comes out slightly.
Next, hold the top and bottom of the IC Card firmly and pull out the Card straight.

Push the After this,

button fully
Pull out the
Card straight.

Inject button

(2) Inserting the IC Card

After carefully confirming that device type and data version of the IC Card are
correct, replace the Card. Confirm that the power switch of the IPU6C card is OFF,
turn the surface of IC Card to right side and carefully insert the IC Card along the
guide rail. Confirm that the IC Card is inserted fully up to the innermost and so that
the inject button comes out. After returning the inject button guard to the original
position, turn ON the power switch.

Good example Incorrect example

Unfitted for the rail

Insert the Card along

with the guide rail.

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5.3 Logic Module handling precautions

！
If the power switch is inadvertently turned OFF, the EI
equipment might fail or stop functioning. Do not switch
OFF the Logic Module in operation.

Before replacing a card, be sure to turn OFF the power

switch. Otherwise, the card might fail, and in addition, all
functions of the card might stop.

！
The EI Logic Module consists of a number of cards. If
a card is inserted into an incorrect slot, the card might fail
and interlocking functions might stop.

Do not replace an IC etc. on a card board of the Logic

Module or disassemble a stack of cards, using screwdriver.

Handling precautions of optical fiber cords or cables

- When an optical fiber connector is not used, be sure to
apply caps. (Dust-proof)
- Keep a bending radius of no less than 500 mm.
- Do not step or put anything on them.
- When pulling an optical fiber connector, keep a tension of
less than 5 kg.
- Do not strongly vibrate or impact a cord or cable.

Carefully protect an IC card from static electricity, and

never touch contacts of the card during handling.
Otherwise,
the IC card might fail.

The F486-4I card normally mounts an IC card. This IC

card stores interlocking data. Be careful that if this IC card
is removed, interlocking functions might stop.

If the setting of card switch (Dip-Switch) in the Logic

Module is changed, interlocking functions stop. Do not
touch the Dip Switch.

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The surface of the card is hot, so when replacing the card, do

not touch it with bare hands. Otherwise, your hands might
be scalded.

Be sure to house spare parts or replaced card in static

electricity protective bags.

Otherwise, they might break down due to static electricity.

Do not operate with wet hands, otherwise you might receive
an electric shock.

Because the power card is hot, when replacing the card, grip
the front panel with both hands. Otherwise, your hands
might be scalded.

Be sure to house replaced cards in static electricity

protective bags.
Otherwise, they might break down due to static electricity.

After replacing the power supply card, install wires to the

terminal board exactly according to the prescribed
procedure.
Do not operate the equipment with wet hands. Otherwise,
you might receive an electric shock.

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5.4 Electronic Terminal Module

Electronic Terminal handling precautions

！
Do not turn OFF the power switch without performing
prescribed preparations, otherwise Electronic Interlocking
functions might stop.

Before replacing a card, turn OFF the power switch.

If a card is inserted or removed with power supplied, the
card might fail and all card functions might stop.

！
When replacing a card, pull out the card board while taking
care not to insert finger etc. between the housing and the
card.
If you drop the card board, the card might fail or you might
be injured.

Do not loosen fixing screws of housing, rack and cables or

overhaul any of them for purposes other than mounting or
removing a device. Otherwise, equipment failure or
damage
might occur.

Before replacing a card, turn OFF the power switch. If a

card is inserted or removed with power supplied, the card
might fail and all card functions might stop.
Do not remove ROM in the MMIF2 card without
performing prescribed preparations. Otherwise, the card
might fail. In addition, interlocking functions might be
lost.

The surface of the card is hot, so when replacing the card, do

not touch it with bare hands. Otherwise, your hands might
be scalded.

Be sure to house spare parts or replaced card in static

electricity protective bags.

Otherwise, a card might break down due to static electricity.

Do not work with wet hands, otherwise you might receive

an electric shock.

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When replacing a card board, be careful not to touch wires,

boards, etc. inside the rack. Otherwise, you might receive
an electric shock.

Because the power card is hot, when replacing the card, grip
the front panel with both hands. Otherwise, your hands
might be scalded.

Be sure to collect replaced cards in static electricity

protective bags.
Otherwise, they might break down due to static electricity.

After replacing the power supply card, install wires to the

terminal board exactly according to the prescribed
procedure.
Do not operate the equipment with wet hands. Otherwise,
you might receive an electric shock.

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5.5 Power Supply Units inside of control rack

Precautions for Power Supply Units inside of control rack are described below.
Be careful that power supply methods are different at each OPC, control panel and EI at
station.

5.5.1 Voltage of power supply VS. type of control rack

Equipment Voltage of power supply Remarks

LCD Display AC230V
OPC * See the specifications in 4.1.
Personal Computer AC230V
Control panel DC24V  10%
Interlocking Logic Rack DC24V  10%

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5.5.2 Main power switch and connected location

(1) Operator Console

PC and LCD
For details, please refer to instruction manuals of PC and LCD.

Front Rear

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(2) Interlocking Logic Rack

Functions and precautions for rack Power Supply Unit are described below.
Front

Rear

The power NFB at rack bottom supplies power to the logic circuits of Logic Sub-Rack
and Electronic Terminal Sub-Rack.

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Precaution for power supply unit of EI equipment

！
Do not inadvertently turn OFF(NFB),
otherwise functions of the EI Equipment might stop.

Before replacing a power supply unit, turn OFF the main

switch. (NFB)

If a power supply unit is replaced while the main power

switch (NFB) is turned ON. the power supply unit might fail
or you might receive an electric shock.

！
When working with a rack to replace the power supply unit,
carefully pull out the rack without inserting fingertip etc.
between the rack and the housing. Otherwise, you might
drop the rack or be injured.

Do not loosen or disassemble fixing screws for the housing,

rack and cables for purposes other than removing or
mounting
a device. Otherwise, the equipment might fail or
malfunction.

Also, do not remove accessories such as protective cover.

The surface of the unit is hot, so when replacing the unit, do

not touch it with bare hands. Otherwise, your hands might
be scalded.

Be sure to collect replaced unit in static electricity protective

bags.

A unit might break down due to static electricity.

Do not work with wet hands, otherwise you might receive

an electric shock.

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When replacing a sub-unit, be careful not to touch wires,

boards, etc. inside the rack. Otherwise, you might receive
an
electric shock.

Because the power supply unit is hot, do not open front

panel. Otherwise, your hands might be scalded.

Be sure to collect replaced unit in static electricity protective

bags.
A unit might break down due to static electricity.

After replacing the power supply unit, follow the

prescribed procedure to connect wires to the terminal board.
Do not work with wet hands. Otherwise, you might
receive
an electric shock.

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5.6 Relay Unit

Relay Unit handling precautions are described below.
Please be careful for relay insertion or pulling out, because the relay is very small.

Front of Relay Unit

Rear of Relay Unit

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Removing and inserting a relay from and to jack

When removing a relay from the jack and inserting it, carefully align the relay unit to the jack
as shown below.
Otherwise, the relay might not correctly contact the jack, resulting in a faulty contact etc.
Correct inserted condition Incorrect inserted condition

Handling a relay
Relay contacts are very fragile to vibration or shock. If strongly vibrated or impacted,
faulty contact might result. When handling a relay, do not vibrate or shock the relay.

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Relay Unit handling precautions

！
When removing or inserting a relay, move the relay
perpendicularly to the jack. If the relay unit is inserted
obliquely to the jack, faulty contact might result.

When handling a relay, do not vibrate or shock the relay.

Otherwise, faulty contact of the relay might result.

！
When transporting relays, pack them with the packing
material supplied by Kyosan, and store the relays at a
location
without vibration or shock, in a packed state.

Do not remove fixing screws of the relay cover.

Otherwise, faulty contact or relay failure might occur.

Do not touch contact parts of relay and jack with bare

hands. Otherwise, faulty contact or rust might be caused.

Do not touch wiring jacks of a relay. Otherwise, you

might receive an electric shock or the equipment may fail.

Do not work with wet hands, otherwise you might receive

an electric shock.

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5.7 Connector Unit (Square multi-pin connector made by SOURIAU)

The Connector Unit is used for inter-rack cable in the equipment room.
Connector Unit handling precautions are shown below.
Connector Unit

Receptacle
The receptacle is mounted on connector panel.
Model MS50RM
Plug
The plug connector is used for the cable.
Model MS50PM-JD10
Specifications
- Materials
Housings : Phenol resin with glass fiber
Contacts : Brass (Gold or silver plated nickel base)
- Rating
Rated voltage : AC750V DC1000V
Rated current : 13A（See Note）
Range of operating temperatures: -55C  + 125C
- Electrical performance
Contact resistance : 10.5mΩ or less (Initial)
Insulation resistance : 5000MΩ or more
Withstand voltage : AC 2000V (1 minute）
- Mechanical performance
Durability : Contact resistance shall be 12mΩ or less after 500
times
of coupling and removing test
(6.3, JIS C 5402)
Seismic resistance : Chattering during the test shall be 1sec or less
(JIS C 0040)
Contact holding force : 11.3kg or more
(after 10 times of insertion and removal)
Single contact pulling out force : 56.7  340g

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Contacts
- Pin contacts

L L L

O.D. O.D. O.D.

Fig. 1 Fig. 2 Fig. 3

Dim ensions
Applied conductor (m m ) Crimping tool
Pin
Pencilling Fig Removing
Model OD Size Covering OD M8ND M10S-1 BANDOM ATIC
length No. L O.D. tool
(mm) (mm) Stop Indenter
Stranded( mm 2) Single( F mm ) Min Max （+0.5 ） Dies Dies bushing kit model

0.13 　　 0.4 　　 0.9 1.6 S-9

RM24M-9D28 1 2.6 N24RT-10 AMK-9
~0.24 ~ 0.5 1.4 1.63 S-10
5.0 SL-40
RM20M-13D28 0.30 　　 0.65 　　 1.2 1.8
2 2.9 N20RT-30 S-10 AMK-6 RX20-
RM20M-12D28 1.59 ~0.61 ~ 0.8 1.5 2.2 25.9
25V2J
0.52 　　 1.0 　　
RM16M-23D28 3.0 7.0 2.6 N16RT-21 S-3D1 AMK-10
~1.38 ~ 1.3 - 3 SL-39
RM14M-50D28 2.0 - 3.6 11.8 3.1 - S-3-14 -

- Socket contacts

L L L

O.D. O.D. O.D.

Fig. 1 Fig. 2 Fig. 3

Dim ensions
Applied conductor (m m) Crimping tool
Pin
Model OD Size Penciling Fig
Covering OD(m m) M8ND M10S-1 BANDOM ATIC
Removing
(mm) length No. L O.D. tool
Stop
2
Stranded( m m ) Single( F m m ) Min MAX （+0.5 ） Dies Dies bushing
Indenter kit model

0.13 　　 0.4 　　 0.9 1.6 S-9

RC24M-9D28 1 2.6 N24RT-10 AMK-9
~0.24 ~0.5 1.4 1.63 S-10
5.0 SL-40
RC20M-13D28 0.30 　　 0.65 　　 1.2 1.8
2 2.9 N20RT-30 S-10 AMK-6 RX20-
RC20M-12D28 1.59 ~0.61 ~0.8 1.5 2.2 18.0
25V2J
0.52 　　 1.0 　　
RC16M-23D28 3.0 7.0 2.6 N16RT-21 S-3D1 AMK-10
~1.38 ~1.3 - 3 SL-39
RC14M-50D28 2.0 - 3.6 11.8 3.1 - S-3-14 -

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5.8 Optical fiber

The optical fiber is used in MM-NET, ET-NET (fail-safe circuit/non-fail-safe circuit).
Optical fiber handling precautions are described below.

Specifications of cord used in rack

GI optical fiber cord with connectors at both end

Specified connector P1 Cord Specified connector P2

L;m
Contract length Ｌ +0.5 + 0.015L - 0

P1, P2: Type of connector, either FC, SC, SC2, D4 or ST P1,P2 Polished surface P3
FC Spherical
P3: Color of cord sheath, either black, yellow, orange, blue or brown Black,
SC Spherical
yellow,
The drawing shows connector FC. SC2 Spherical
orange,
D4 Flat blue, brown
ST Spherical

Specifications of optical fiber cord

- Core of optical fiber
Table 1
Mold filled OD 10  1
Clad OD 125  2.0m
Eccentricity 1m or less
Buffer layer Silicon resin (OD 0.4mm)
Material Nylon
Sheath
Outside Size 0.9  0.1mm
Structure Fig-1

core

clad

Buffer
layer

Sheath

Fig-1

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Optical fiber cord Structure

Table-2
Core of optical fiber Table-1
Material Polyamide fiber
Reinforcement
Composition Longitudinal covering
Material PVC
Sheath
Color Yellow, black, orange, blue, brown
Structure Fig-2

F2.8+0.2mm

Optical fiber

Reinforcement

PVC
Sheath

Fig-2
Characteristics
Characteristics of optical fiber
Table-3
Range of operable
Wave length Transmission loss 
temperatures
(m) (dB/Km)
(C)
1.3 0.5 or less - 20  + 60

Optical characteristics of cord with connector

Table 4 Optical characteristics of cord with connector
Connector models Measuring
Item Connector model D4
FC,SC,SC2,ST conditions
Transmission loss (cord
L + 1.0dB or less L + 1.6dB or less Per JIS C
loss + connector coupling
1 2 5961
loss)
Connector reflection
22dBor more 
attenuation
(dB/km) : See Table 3
L（km） : Cord length
1 : Note that individual coupling loss shall be 0.5 dB or less.
2 : Note that individual coupling loss shall be 0.8 dB or less.

Cabling precautions
Minimum bending radius 30(mm)
Short permissible tension 98(N)

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Inter-rack optical fiber between EI – MTC – Operator Console – Panel Control.

L(m)

L1(m) L2(m)

7 7

A terminal A B B terminal

5 6
4
3 1 2
No. Part Note (Option)
1 Connector SC, FC, ST
2 Mark band 1, 2, 3, 4, 5, 6, 7, 8
3 Polishing Physical contact Spherical polishing = p
Subdivision B(black), G(green), Y(yellow), S(blue), D(orange)
cable Color
4 R(red), H(white), N(gray)
Length 0.5m or more
Main B(black), G(green), Y(yellow), S(blue), D(orange)
cable Color
R(red), H(white), N(gray)
Length 0.5m or more

5 One core = 18
Two core s = 26
Size Four cores = 30
Six core s = 40
Eight core s = 60

G1(G1 50/125) G(GI 62.5/125)

6 Optical fiber
S1(SM 10/125)
7 Protective tube -

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Optical fiber handling precautions

！
Do not bend an optical fiber with a radius of less than rated
value. Otherwise, the optical fiber might break down.

To remove or insert an optical fiber, grip connector (FC) and

insert it straight. After insertion, confirm that the connector
is inserted firmly. If the fiber cord or fiber is pulled
strongly, the fiber might be destroyed.

Do not apply a load to an optical fiber cord or cable.

Otherwise, the fiber may break down.

！
Do not disassemble the optical fiber cable.
Otherwise, the optical fiber connector or cable may be
destroyed.

Do not touch the tip of an optical connector.

Do not stick a PVC tape etc. on the tip.

Otherwise, a loss of the optical fiber might become large
during operation, and the connector at the optical fiber unit
might be defective.

Do not place anything on an optical fiber during storage.

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6. Equipment description
6.1 Logic Module
Precautions of Logic Module operating and storing cards are described below.

(1) Cards mounting view in Logic Module (front)

System 1 System 2

IPU6C F486-4I FSIO FSIO-EX IPU6C F486-4I FSIO FSIO-EX

D D37 D D3 D 7 D3 7 D D37 D D3 D 7 D3 7
PW D D26 D D2 D 6 D2 6 PW D D26 D D2 D 6 D2 6
D D15 D D1 D 5 D1 5 D D15 D D1 D 5 D1 5
D D04 D D0 D 4 D0 4 D D04 D D0 D 4 D0 4
WT BO WT WT WT BO WT WT
FLH FLL FLH FLL

SW1 IC Cord SW1 IC Cord

T T T T
1 1 1 1
BER R R BER R R
MI MI
DC DC
WR WR
IM VM T T IM VM T T
2 2 2 2
II VI R R II VI R R

SW1 SW1

T T T T
SW2 3 3 SW2 3 3
R R R R

SW3 SW3

MON MON

- -
24V 24V
+ +

- -
5V 5V
+ +
RES RES

a. b. c. d. e. f. g. h. i. j. k.. l. m. n. o. p.
No. Card (System 1) No. Card (System 2)
a. IPU6C i. IPU6C
b. F486-4I j. F486-4I
c. FSIO k. FSIO
d. FSIO-EX l. FSIO-EX
e. Vacancy m. Vacancy
f. Vacancy n. Vacancy
g. Vacancy o. Vacancy

h. Vacancy p. Vacancy

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Cards mounting view in Logic Module (rear)

System 2 System 1

EXT FIO7 EXT FIO7 DID

FIO7P [P] DID FIO7P [P]
CN1 CN1

CN5
CN5
CN9 CN9

CN2 CN2

CN6
CN6

CN7 CN8 CN7 CN8

DSW 1 DSW1

CN51T CN51T

CN51R CN51R
CN11T CN1T CN11T CN1T

CN11R CN1R CN11R CN1R

CN12T CN2T CN12T CN2T

CN12R CN2R CN12R CN2R

CN3T CN13T CN3T

CN13T

CN61T CN61T

CN13R CN3R CN61R CN13R CN3R CN61R

n. m. l. k. j. i. h. g. f. e. d. c. b. a.
No. Card (System 1) No. Card (System 2)
a. DID h. DID
b. FIO7-[P] i. FIO7-[P]
c. EXTFIO7P j. EXTFIO7P
d. Vacancy k. Vacancy
e. Vacancy l. Vacancy
f. Vacancy m. Vacancy
g. Vacancy n. Vacancy

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(2) Configuration of Logic Module and ET-NET

Control Panel

Logic Sub-Rack
LINEM2
System -1
No.1 ......
MMIF2
LINEM2 1
FIO7-[P] -2
F486
-4I FSIO -MTC I/F

-ET I/F
Operator
DC24V Console
IPU6C
5V FSIO
-EX EXTFIO7P
-ET I/F
INIO2
DID

ET-PIO Sub-Rack

System LINE2B
No.2 DID -1

FIO7-[P] LINE2B ET-PIO2 ....

-2 -1
F486 FSIO -MTC I/F
-4I

-ET I/F
Maintenance
Console
IPU6C
5V FSIO
-EX EXTFIO7P
SPHC
-ET I/F -TT
INIO2
SPHC
-TT
ETH I/F
Journal Module

ZNIO2
DC24V KDD172- ZPEN3
Protocol Data Logger Central
KY48-2 5V ZSIO2 Monitoring
Converter System Unit

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(3) Power supply system of Logic Module

Although IPU6C supplies power to Logic Module.
Power supply system diagram is shown below.

Power supply system (Logic Module)

IPU6C
DC5V
DC24V F486-4I
DC/DC

DC24V
DC/DC FSIO FIO7-[P]

FSIO-EX EXTFIO7P

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(4) IC cards
An IC card of F486-4I card is a memory to store the data that achieves interlocking
functions.

-How to grip a card

IC cards used in the Electronic

Interlocking Logic Unit include smart
medium and compact flash.

-Compact flash

Do not insert or remove IC card when the system is in operation. In

addition, it shall be confirmed without fail that IC card is mounted
in the Logic Module when power is turned ON.
Do not remove "Smart medium " or "Compact flash " from the
adapter.
Otherwise, functions of EI will be stopped.

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6.1.1 IPU6C Card

IPU6C is a power supply card for each card of the Logic Module. With DC 24V
received, it supplies each card of the Logic Module with DC 24V and DC 5V through the
built-in DC/DC converter.

6.1.2 F486-4I Card

F486-4I processes main tasks of the EI System (setting system cycle time, Processing of
interlocking connections and input/output with various apparatus, etc.). In addition, it also
processes interlocking connections by reading station-based data and driver data for
inputs and outputs of each card from IC cards.

6.1.3 FSIO Card

FSIO is used when the logic module and the electronic terminal are connected in a star
shape. It has 3 lines which can be connected to terminals and when a cycle of the EI
system’s processing time is 200ms, each line can be connected to up to 8 cards.
The FSIO is an optic connector/PIO2 card which is used in combination with the
FIO7-[P].
It also performs fault monitoring of each card and fail-safe driver output. In addition, it
also outputs all the Logic Module data to the maintenance system.

6.1.4 FSIO-EX Card

FSIO-EX is used for star-connecting the Logic Module and Electronic Terminal. The card
has 2 circuits for connecting to the terminals and each circuit can be connected to up to 8
electronic terminals when processing time per cycle of the EI is 200ms.

6.1.5 FIO7-[P] Card

FIO7-P is an optical fiber connector card to be used in combination with the FSIO(1)
card.
It incorporates optic connectors for connecting the electronic terminals for 3 lines.
It is connected to the maintenance system using a FC connector.

6.1.6 EXTFIO7P Card

EXTFIO7P is an optical fiber connector card to be used in combination with the
FSIO-EX card.
It incorporates optic connectors for connecting the electronic terminals for 2 lines.

6.1.7 DID Card

DID is an intersystem transmission card. Also a card ID can be set.

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6.2 Electronic Terminal Module

Electronic terminal operating precautions are described below.

Mounting view of Electronic Terminal of ET-PIO Sub-Rack

ET-PIO2 for SYSTEM 2

ET-PIO2 for SYSTEM 1
LINE2B for SYSTEM 2
LINE2B for SYSTEM 1

Rear View of ET-PIO Sub-Rack

(J1)

B24V2 B24V1 B24V2 B24V1 B24V2 B24V1 B24V2 B24V1 B24V2 B24V1

J4 J4 J4 J4 J4

J1 J1 J1 J1 J1

J5 J5 J5 J5 J5

J2 J2 J2 J2 J2

J3 J3 J3 J3 J3

B28V2 B28V1 B28V2 B28V1 B28V2 B28V1 B28V2 B28V1 B28V2 B28V1

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Configuration of Electronic Terminal

ET-PIO Sub-Rack

ET-PIO2

EI Logic FS- PIO2-LOG

Module ET-NET SIO CPU In door
Equipment

LINE2B

ET-PIO2

FS- PIO2-LOG
CPU In door
Equipment

Power distribution system of Electronic

Terminal
ET-PIO Sub-Rack

ET-PIO２ DC24V

PIO２-LOG
In door
LINE2B Equipment
DC
5V
DC
24V DC/DC
DC
24V

PIO２-LOG
In door
Equipment

ET-PIO2

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6.2.1 LINE2B Card

LINE2B connects electronic terminals and the main EI System. Star-connection is
adopted using ET-NET. And LINE2B card has FC optical connectors.
Receiving DC 24V input, LINE2B supplies Electronic terminals with DC 5V through
built-in DC/DC converter.
The LINE2B is used for ET-PIO2.

6.2.2 LINEM2 Card

LINEM2 connects electronic terminals and the main EI System. Star-connection is
adopted using ET-NET. And LINEM2 card has FC optical connectors.
Receiving DC 24V input, LINEM2 supplies Electronic terminals with DC 5V through
built-in DC/DC converter.
The LINEM2 is used for MMIF2.

6.2.3 ET-PIO2 Card

ET-PIO2 gates conditional input and output of DC24V. Each ET-PIO2 is provided with 32
input/output ports, and it can be connected only to indoor equipment. An input current of
32mA flows per port. An output port can transmit a load current of 120mA per port.

6.2.4 MMIF2 Card

MMIF2 gates non fail-safe conditional input and output of DC 24V. Each MMIF2 is
provided with 32 input ports and 64 output ports, and it can be connected only to indoor
equipment.

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6.3 Operator Console/Maintenance Console and MMIF2 Terminal for Control Panel
Operations and storing precautions of cards for Operator Console/Maintenance Console and
MMIF2 Terminal for Control Panel are described below.

Module Mounting on Operator Console/Maintenance Console

Mounting view of Module (front/rear)

Front Rear

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Card Mounting on MMIF2 Terminal

Mounting view of Cards (front/rear, In case of MMIF2 full mounting)

Front View

MMIF2 MMIF2 MMIF2 MMIF2 MMIF2 MMIF2 MMIF2 MMIF2 MMIF2 MMIF2 MMIF2 MMIF2

ON ON ON ON ON ON ON ON ON ON ON ON
Power Power Power Power Power Power Power Power Power Power Power Power Power Power
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

5VK 5VK
0V 0V
5V 5V

MMIF2 for System2

MMIF2 for System 1
LINEM2 system 2
LINEM2 system 1

Rear View

T1 T1 T1
J12 J11
T2 T2 T2 J3
CN3 CN3 CN3 CN3 CN3 CN3
-2 -1 -2 -1 -2 -1

T3 T3 T3 T3 T3 T3
-2 -1 -2 -1 -2 OPTICAL OPTICAL
-1 LINE LINE
TR TR
1 1
CN4 CN4 CN4 CN4 CN4 CN4 TR TR

-2 T4 -1 -2 T4 -1 T4 -2 -1 A
2
T A
2
T
3 3
R R
T5 T5 T5 4 4

TR TR
1 1
TR TR

MJ11 MJ11 MJ11 B

2
T B
2
T
3 3
MJ21 MJ21 MJ21 R R
4 4
MJ11
CODE CODE

MJ21
REPS-RS REPS-RS

M2MB M2MB MLMB2

LAN Cable Wired by Kyosan corresponding to the sub-rack set

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(1) Connection configuration between MTC and Interlocking Logic Module

Logic Module PC (MTC)

FSIO Keyboard Display

FIO7-[P] INIO2 CPU

F486
F486-4I HDD

ROM

F486-4I RAM

FIO7-[P] INIO2 FDD

FSIO RAS

Mouse

The Logic Module and MTC are connected by serial transmission using optical fiber cable.

(2) Power source of MTC

Personal Computer is operated with power supply system of AC100V/230V.
Detail ratings shall be referred to operation manual of personal computer.

Power source of MTC

AC100V/230V
system DC 24V system
AC/DC

PC
(MTC)

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Mounting view of Operator Console (Rear)

Name Card name

a INIO2 a

6.3.1 SPHC-PW Card

SPHC-PW is a card to convert 24V DC to 5V DC through a DC/DC converter.

6.3.2 SPHC-TT Card

SPHC –TT is a card to divide the optical cable into 2 and connect the Operator
Console/Control Panel to EI.

6.3.3 INIO2 Card

INIO2 is a card to connect Logic Module with Personal Computer, and FC type optical
connector is mounted on the card. The Card is operated with 5V DC prepared in the
Personal Computer.

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6.4 Journal Module

ZPEN3 ZNIO2 ZNIO2 ZSIO2 KDD172-K

Card Card Card Card Y48-2
for system1 for system2 Card

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System configuration of Journal Module

MTC for K5BMC

EI Logic
SPHC-TT Sys.1 Sys.1
INIO2 GI 2 C
GI 2C Tx Rx Tx
for EI ←
Logic
Sys.1
*3 Tx Rx
GI 2C ← GI 2 C
Rx Tx Rx

Rx Tx
INIO2
for EI GI 2 C SPHC-PW Sys.1
Logic
Sys.2 EI Logic
GI 2 C SPHC-TT Sys.2 Sys.2
Tx Rx Tx
←
ETH I/F
*3 Tx Rx
Ethernet（ETH) ←
← Rx Tx Rx
*4
Journal Module Rx Tx

ZPEN３ ZNIO２ SPHC-PW Sys.2

for EI DC/DC
Logic GI 1 C Converter DC５V
Sys.1

Protocol ZNIO２ DC24V

ZSIO２ GI 1C
Converter RS－２３２C for EI
← → Logic
Sys.2
*2 *1
Data Logger KDD172-KY48-2 DC５V
DC24V
DC/DC
System Converter DC12V

Central
Monitoring
Unit

6.4.1 ZPEN3 Card

(1) ZPEN3 performs main processing of Journal Module. (clock time control, editing of
interlocking status data, input and output processing with other cards in Journal
Module)
(2) ZPEN3 transmits the time data to MTC in constant cycle (10 sec) (*4)

6.4.2 ZNIO2 Card

EI Logic Module transmits interlocking status data to MTC and ZNIO2 in constant cycle
(300msec). However, ZNIO2 only receives interlocking status data, and transmit no data.
(*3)

6.4.3 ZSIO2 Card

(1) ZSIO2 receives the interlocking status data demand in constant cycle (200msec)
from the Data Logger. When time adjustment is required, ZSIO2 receives time
correction demand from the Central Monitoring Unit via Data Logger. (*1)
(2) ZSIO2 of the Journal Module transmit necessary interlocking status data as the
answer, when the module receives required interlocking status data demand from the
Data Logger. (*2)

6.4.4 KDD172-KY48-2 Card

KDD172-KY48-2 and SPHC-TT convert DC24V power to DC5V and DC12V by DC/DC
converter.

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7. Maintenance and security

7.1 Start-up methods
7.1.1 EI System starting methods
Basically, power should be switched ON from a remote part in the system configuration
diagram.
Fundamental switch-ON procedure is shown below.
Switch-ON procedure
(1) Electronic Terminal Parts (ET-PIO2 and MMIF2)
(2) Interlocking Logic Parts
However, even if this fundamental procedure is not exactly followed, system
failure might not occur.
(The procedure is only referential at any rate.)

7.1.2 Operator Console/ Control Panel starting methods

(1) Check that the cards and cables are inserted completely in correct position
before starting up the Operator Console.
Turn ON the power switch of personal computer. The personal computer starts
up from the hard disk. Therefore, it takes about 30 seconds. Upon completion
of starting up, the station track line figure is displayed.
(2) Electronic Terminal (MMIF2)

7.1.3 Interlocking Logic Rack

Check that card power SW, card, cable, etc. are inserted completely in correct position
before starting up the Interlocking Logic Rack.
(To fix the card, fully tighten fixing screws. Be careful that faulty contact of the card etc.
might occur due to vibration during operation.)
The Interlocking Logic Rack starts up by turning on the NFB.
It takes a starting time of about 30 seconds to read the IC card. After started up, confirm
that the rack operates normally according to the LED indication on the F486-4I card.

7.1.4 Electronic Terminal Rack

Check that card power SW, card, cable, etc. are inserted completely in correct position
before starting up the Electronic Terminal Rack.
(To fix the card, completely tighten fixing screws. Be careful that faulty contact of the
card etc. might occur due to vibration during operation.)
The Electronic Terminal Rack starts up by turning on the NFB. When started up
completely, normal indication (G) of the Electronic Terminal lights and shows normal
operation. (See the LED indication of the card.)

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7.2 LED indications, switches and other items of Logic Module

LED indications, switches and other items on panel of cards used in the Logic Module are
shown below. Please read and understand the following paragraphs so as to be of some
help for replacing or troubleshooting the card, and carefully handle the equipment.
When inserting or removing a card, turn off the power switch without fail. In addition, after
replacing the card, settings shall be restored to the original positions before replacing.

7.2.1 IPU6C Card

IPU6C

PW
Function
PW Power supply normal ON
SW1 Power switch (outputs 5V, 24V) *1
5V+, - Trimmer resistance to adjust output 5V *2
SW1 24V+, - Trimmer resistance to adjust output 24V *2

*1 When replacing a logic card, turn off the

power switch without fail.
*2 Do not operate the trimmer resistance.

-
24V
+

-
5V
+

KYOSAN

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7.2.2 F486–4I Card

1) LED-Indications, Switches, Slot & Socket

D7=OFF: Normal, ON: Stopped

In case of D7=OFF
F486-4I
D0=ON: SYS1, OFF SYS2
D1=ON: Master, OFF Slave
D2=ON: Freeze, OFF: Not Freeze
D3=ON: Control action running, OFF: Control action stopped
D4=ON: APL running start, OFF: APL running stop
D5=Reserved
D6=ON: Data links good, OFF: Data links failure,
In case of D7=ON
D0 - D7=Code number of error (Refer to Table 1.1.1)

IC card: Slot of IC card

WT: Status of watchdog (Blink)
BO: VME bus error (ON= No error)
FLH, FLL: Status of bus co-clock (Blink)
BER: External RAM access bus error (ON= error)
MI, DC, WR, IM, VM, II, VI: Status of Hardware (Refer to Table 1.1.2)
SW1, SW2, SW3: All must be “0”.

MON: Interface of F486-4I Debugger (D-Sub 9 Pin socket)

RES: System reset switch

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2) Stop code

More significant digit If the F486-4I card is stopped the operation, LED indication are fixed at
ON or OFF with indicating the stop code (Hexadecimal)which are listed
Amount Less significant digit
in the Table 1.1.1 Stop code.
In the figure shown to the left, the status shows the stop code ‘E8’.
8 D7 D3
More significant digit
4 D6 D2
8 + 4 + 2 = EH
2 D5 D1
Less significant digit → The stop code = E8H
1 D4 D0
WT BO
8 = 8H
FLH FLL

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Table 1.1.1 Stop code

Stop
Cause of function stop Remarks
code
81 Illegal interrupt error Illegal interrupt occurs
The system cannot shift to normal operation at preset time after
82 Main system start-up condition error
being judged as main system during initializing period
83 Module trace error Module trace diagnostic error
84 Key-code error Key-code diagnostic error
85 Parameter error Illegal CRC or SUM of K6. DAT
86 Initial diagnostic error There is no preset idle time for application during initial period
The relay drops away although WDT has alternately been
87 WDT alternate output error
output
88 S-SYS output error Disagreement with details received from S-SYS
89 RAM diagnostic error RAM diagnostic result error during normal operation
Logic computation range
8A Disagreement between A range and A/range
disagreement error
8B Timer monitor error Timer of subject system fails
8C Monitor input error Monitor input to parallel port is abnormal
Version of sub-system differs from that of main system, when
8D Sub-system version error
sub-system starts up
8E Bus disagreement detection error Pendulum signal stops to output alternately
There are transmission data while inter-system transmission is
8F Inter-system transmission error
not activated
Pendulum stop circuit diagnostic
91 Pendulum stop circuit fails (output of 1)
error 1
Pendulum stop circuit diagnostic
92 Pendulum stop circuit fails (output of 0)
error 0
All main system conditions are not valid although subject
94 Main system condition error
system operates
Subject system is judged as working system although subject
95 Sub system condition error
system is unuse
96 Initial program diagnostic error Program check code is abnormal during initial period
97 Program diagnostic error Program check code is abnormal during normal operation
E1 Initial RAM diagnostic error RAM diagnostic result is abnormal during initial period
E1 Transmission card data length error
E2 Receiving card data length error
FHSC L line node No. monitor input
E5
error
FHSC L line card No. monitor input
E8
error
FHSC R line node No. monitor
EB
input error
FHSC R line card No. monitor input
EE
error
EF FHSC node No. disagreement
F1 (ET) control data length error Length of control data to be output to ET circuit exceeds 192
Transmission data are detected in ET circuit during
F3 (ET) transmission error
non-transmission period
SIO operation permission semaphore of ET-SIO cannot be
F4 (ET) SIO operation permission error
acquired during initial period
F5 Fail Safe bus error CPU-A / CPU-B Fail Safe Bus data disagreement
(MT) SIO operation permission SIO operation permission semaphore of MT-SIO cannot be
F8
error acquired during initial period

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Table 1.1.2
Access detail MI DC WR IM VM II VI
ROM prefetch OFF ON ON ON OFF - -
ROM, IC card read OFF OFF ON ON OFF - -
IC card write OFF OFF OFF ON OFF - -
Internal IO read ON OFF ON - - ON OFF
Internal IO write ON OFF OFF - - ON OFF
Interrupt ACK ON ON ON - - - -
VME(A24)read OFF OFF ON OFF ON - -
VME(A24)write OFF OFF OFF OFF ON - -
VME(A16)read ON OFF ON - - OFF ON
VME(A16)write ON OFF OFF - - OFF ON

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7.2.3 FSIO Card

1) LED-Indications

FSIO
D7 D3 D0 to D7:
D6 D2
D5 D1 Status of software (Refer to Table 1.2.1)
D4 D0
WT
WT:
Blink= Normal running, OFF= Stopped.
T
R
1
Show status of ET SIO lines.
Blink = Have transfer data, OFF= No transfer data
1 T: Line 1 Self SYS Sending
T
2 1 R(left): Line 1 Self SYS Receiving
R
1 R(right): Line 1 Other SYS Receiving

T
2 T: Line 2 Self SYS Sending
R
3
2 R(left): Line 2 Self SYS Receiving
2 R(right): Line 2 Other SYS Receiving

3 T: Line 3 Self SYS Sending

3 R(left): Line 3 Self SYS Receiving
3 R(right): Line 3 Other SYS Receiving

KYOSAN

Table 1.2.1
LED Information Normal Failure
D0 LED output (50ms) Blink ON or OFF
D1 Initialize processing Blink ON (Initial processing start)
OFF (Initial processing finish)
D2 DPRAM read processing Blink ON (DPRAM read processing start)
OFF (DPRAM read processing finish)
D3 DPRAM write processing Blink ON (DPRAM write processing start)
OFF (DPRAM write processing finish)
D4 MTC Tx/Rx processing OFF ON (DPRAM initialization is not finished)
D5 Transmission speed ON or ON (1.2Mbps)
OFF OFF (307.2Kbps)
D6 Interrupt MTC Tx/Rx Blink ON (Interrupt processing start)
OFF (Interrupt processing finish)
D7 System Error OFF ON Initial RAM check error (When D0 is OFF)
Idle time RAM check error (When D0 is ON)

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7.2.4 FSIO-EX Card

1) LED-Indications

FSIO-EX
D7 D3
D6 D2 D0 to D7
D5 D1
Status of software (Refer to Table 1.3.1)
D4 D0
WT
WT:
NOT USED.
T
1
R

Show status of ET SIO lines.

Blink = Have transfer data, OFF= No transfer data
T
R
2 1 T: Line 4 Self SYS Sending
1 R(left): Line 4 Self SYS Receiving
1 R(right): Line 4 Other SYS Receiving
T
R
3
2 T: Line 5 Self SYS Sending
2 R(left): Line 5 Self SYS Receiving
2 R(right): Line 5 Other SYS Receiving

3 T: Reserved
3 R(left): Reserved
3 R(right): Reserved

KYOSAN

Table 1.3.1
LED Information Normal Failure
D0 LED output (50ms) Blink ON or OFF
D1 Initialize processing Blink ON (Initial processing start)
OFF (Initial processing finish)
D2 DPRAM read processing Blink ON (DPRAM read processing start)
OFF (DPRAM read processing finish)
D3 DPRAM write processing Blink ON (DPRAM write processing start)
OFF (DPRAM write processing finish)
D4 MTC Tx/Rx processing OFF ON (DPRAM initialization is not finished)
D5 Transmission speed ON or ON (1.2Mbps)
OFF OFF (307.2Kbps)
D6 Interrupt MTC Tx/Rx Blink ON (Interrupt processing start)
OFF (Interrupt processing finish)
D7 System Error OFF ON Initial RAM check error (When D0 is OFF)
Idle time RAM check error (When D0 is
ON)

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7.2.5 FIO7-[P] Card

FIO7
-[P]
CN9: Reserved

CN9
CN7: Reserved
CN8: Reserved

CN7 CN8
CN1T: ET Line 1 (Output Only)
CN1R: ET Line 1 (Input Only)

CN2T: ET Line 2 (Output Only)

CN2R: ET Line 2(Input Only)

CN3T: ET Line 3 (Output Only)

CN3R: ET Line 3 (Input Only)
CN1T

CN51T: Maintenance Line (Output Only)

CN51R: Maintenance Line (Input Only)
CN1R
CN51T

CN61T: Reserved
CN61R: Reserved
CN51R
CN2T

CN2R
CN61T

CN61R
CN3T

CN3R

KYOSAN

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7.2.6 EXTFIO7P Card

EXT
FIO7P
CN5: Reserved

CN5

CN6: Reserved

CN6

CN11T: ET Line 4 (Output Only)

CN11R: ET Line 4 (Input Only)

CN12T: ET Line 5 (Output Only)

CN12R: ET Line 5(Input Only)
CN11T

CN11R
CN13T: Reserved
CN13R: Reserved

CN12T

CN12R

CN13T

CN13R

KYOSAN

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7.2.7 DID Card

DID

CN2 CN2: Station ID Jumper Connector

DSW1: VME base-Address setting (Must be F)

DSW1

KYOSAN

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7.2.8 Power supply connectors and fault output connectors in Logic Sub-Rack

Rear of Logic Sub-Rack

EXT FIO7 EXT FIO7 DID

FIO7P [P] DID FIO7P [P]
CN1 CN1

CN5
CN5
CN9 CN9

CN6
CN6
CN7 CN8 CN7 CN8

DSW1
CN2 DSW1
CN2
CN51T CN51T

CN51R CN51R
CN11T CN1T CN11T CN1T

CN11R CN1R CN11R CN1R

CN12T CN2T CN12T CN2T

CN12R CN2R CN12R CN2R

CN3T CN13T CN3T

CN13T

System 2 System 1
CN61T CN61T

CN3R CN61R CN13R CN3R CN61R

CN13R

CN1 is Logic Module power input connector for System 1 or 2.

CN2 is Logic Module fault output connector for System 1 or 2.

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7.3 Basic block, LED indications and switch functions of Electronic Terminal Module

LED indications and switch functions of the card panel used in Electronic Terminal Module
are shown below. Carefully read and understand the following descriptions and handle
accordingly the card for replacement and fault repair.

7.3.1 Electronic Terminal

(1) LINE2B Card

System 1 System 2

LINE 2B LINE 2B

NORNAL NORMAL
RXD RXD
TXD TXD

LED4 LED4
LED5 LED5

NORMAL Meaning ----Terminal transmission & 5V power supply normal

Indication status----ON for normal, OFF for fault
RXD Meaning ----Reception from safety system
Indication status----ON during reception
TXD Meaning ----Transmission to safety system
Indication status----ON during transmission
LED 4 Meaning ----Terminal transmission normal
Indication status----ON for normal
LED 5 Meaning ----5V power supply normal
Indication status----ON for normal

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(2) ET-PIO2 Card

System 1 System 2
PIO2-LOG PIO2-LOG
SYSTEM NORMAL SYSTEM NORMAL

TXD TXD

SYSTEM Meaning ---- Comparator (FLR) is normal

Indication status---- ON for normal, OFF for fault
NORMAL Meaning ---- All function is normal
Indication status---- ON for normal, OFF for fault
TXD Meaning ---- Transmission
Indication status---- ON during transmission

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(3) LINEM2 card

LINEM2 LINEM2

NORNAL NORMAL
RXD RXD
TXD TXD

LED4 LED4

LED5 LED5

NORMAL Meaning ----5V power supply normal

Indication status----ON for normal, OFF for fault
RXD Meaning ----Reception from safety system
Indication status----ON during reception
TXD Meaning ----Transmission to safety system
Indication status----ON during transmission
LED 4 Not Used
LED 5 Not Used

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(4) MMIF2 Card

LED7 Meaning ----WDT

Indication status----ON for normal power supply and normal by
hardware diagnosis
LED8 Meaning ---- Indication to slave
Indication status----ON when slave
LED9 Meaning ----System in use
Indication status----ON when own card has input/output right,
OFF when other card has input/output right
LED1,2,3,4 Terminal No
LED5 Meaning ----TX
Indication status----ON during transmission
LED6 Meaning ----RX
Indication status----ON during reception
LED10 Not Used
LED11 Not Used

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(5) SPHC-TT

LED1 Blink when data receiving (TLR1 Optical Line)

LED2 Blink when data sending (TLT1 Optical Line)
LED3 Blink when data receiving (TRR1Optical Line)
LED4 Blink when data sending (TRT1 Optical Line)
LED5 Blink when data sending (TLT2 Optical Line)
LED6 Blink when data receiving (TLR2 Optical Line)
LED7 Blink when data sending (TRT2 Optical Line)
LED8 Blink when data receiving (TRR2 Optical Line)

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(6) LED indication for various maintenance detail for ET-PIO2

8-seg LED indicators (yellow) are provided and show normal status during normal operation,
and when a fault occurs, the indicators show error code.
a. Details of normal indication codes
System U
when normal
Less significant More significant

8 Terminal type Terminal type : Type 6 shown to the left

4
2
1
8 AP under way PIO = 6
4 Operating circuit
2 Rx
1 SIO error
Terminal No. : Terminal No. 5 (= 4+1) shown to
System V the left
More significant

8 Terminal No.
4 Operating line : ON when SIO1 is used
2
1
AP under way : ON when application is
executed Normally
8 AP under way flickering
Less significant

4 Operating circuit Rx : ON when receiving

2 Rx SIO error : Toggle-indicated
1 SIO error

OFF when committing an error during

Flickering ON when committing an
error during OFF

b. Details of FLR drop-away indication codes of terminal

In this state, all LEDs are fixed at ON or OFF.
(When SYSTEM lamp In the figure shown to the left,
is extinguished) System U 27H (comparator check data error)
System U when normal System V CFH (application synchronism error)
Less significant More significant Less significant More significant

8
4
2
Stop code

1
8
4
System U more significant digits
2 =2 = 2H
1 　　　　　　　 27H
System V 　　Less significant digits
= 1 + 2 + 4 = 7H
8
4 System V more significant digits
2 = 8 + 4 = 12 = CH
Stop code

1 　　　　　　　　　　　 CFH
8 　　Less significant digits
4 = 8+ 4 + 2 + 1 = FH
2
1

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Causes of faults that extinguish SYSTEM lamp at Electronic Terminal Module are encoded,
and output to maintenance LED.

A. Stop codes of collation output data

Details in common with terminals

a) Collation data before comparator

Stop code Meaning
81H Comparator check data
62H Buffer resistor data
E3H Important data
C4H ROM check data
45H RAM check data
A6H Command check data

b) Command check data

Stop code Meaning

27H Comparator check data

E8H Buffer resistor data
69H Important data
8AH ROM check data
0BH RAM check data
2CH Command check data

“Buffer register data” include “Terminal No. data” and “Control output data”.
“Important data” include “Control output data”.

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B. Stop codes at each terminal when error is detected (other than collation output data)

Stop code Meaning

ADH INT_0 signal
4EH Window timer
CFH I/O port input/output synchronization
CFH Application synchronization
CFH SIO transmission monitor signal
11H TXMON error
22H Transmission error
44H Other system normal status input error
55H Latch answer error
66H Control output (NR, RW) error
77H SSR check error
88H RI input error

C. Details of indication codes when normal lamp at terminal is extinguished

When normal lamp is extinguished, both Systems U and V of

maintenance LED show the detail status by less significant lights
(When NORMAL lamp is extinguished)
and more significant lights.
System U Refer to an example in the figure shown to the left:
Less significant More significant Less significant More significant

8
4 Fault System U 7H = ( = 4 + 2 + 1 )
2 code
1
8
4
2
1
System V
8 System V 7H = ( = 4 + 2 + 1 )
4 Fault
2 code
1
8
4
2 → Fault indication code
1
77H (SSR check error)

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Causes of faults that extinguish NORMAL lamp at Electronic Terminal Module are encoded,
and output to maintenance LED.

(Example) Notation of fault code

1 1 H
 
System U System V

Details of PIO terminal

Stop code Meaning
11H Control information receiving error
22H Transmission error
33H Unset terminal No. error
44H Other system normal status input error
55H Latch answer error
66H Control output (RO) error
77H SSR check error
88H RI input error

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D. Details of Indication Code for MMIF2

8 LED4

4 LED3

2 LED2

LED1 These LEDs indicate terminal No. during transmission (Terminal No.2 for this
1 case) and diagnosis result during non transmission as per below table.

LED4 No serial input for continuous 3 cycles

LED3 No polling input to terminal for continuous 4 cycles
LED2 Input data error
LED1 Transmission supervising error

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7.4 Operator console

LED indication and switch functions of a card used in Operator Console are described below.
It is useful for replacement of the card and faults of the cards, so it shall handle the card
carefully
with understanding of this description.

7.4.1 Personal Computer

Front

Note: 1) Before the an card of Personal Computer is to be added/replaced, shut down the Personal
Computer and turn OFF power switch without fail.
2) Do not operate DIP switch mounted on the card.

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7.4.2 INIO2 Card

Front
Item Function

WT Lighted when CPU in module is normal

Lighted when transmission data exist in A
SA
channel
RA Lighted when reception data exist in A channel
Lighted when transmission data exist in B
SB
channel
RB Lighted when reception data exist in B channel
FC type optical connector for transmission of
Ach-SD
A channel
FC type optical connector for reception of A
Ach-RD
channel
FC type optical connector for transmission of
Bch-SD
B channel
FC type optical connector for reception of B
Bch-RD
channel

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7.5 LED indications, switches, ports and terminals of Journal Module

LED indications, switches, ports and terminals of Card Panel used in the Journal Module are
shown below.
Please read and understand the following paragraphs because the manual may be of some
help for replacing or troubleshooting the card, and carefully handle the equipment
When inserting or removing a card, turn off the power switch without fail. In addition, after
replacing the card, setting shall be restored to the original positions before replacing.

7.5.1 ZPEN3 Card LED indications

D7　 Status of ZPEN3 card Blink : Normal
ON or OFF : Failure
D6 Status of ZNIO2 card for ON : Normal
system 1 OFF : Failure
D5 Status of ZNIO2 card for ON : Normal
system 2 OFF : Failure
D4 Status of ZSIO2 card ON : Normal
OFF : Failure
D3 Status of KDD172-KY48-2 ON : Normal
card OFF : Failure
D2 ZNIO2 card for system 1 ON : Normal
data receiving OFF : Failure
D1 ZNIO2 card for system 2 ON : Normal
data receiving OFF : Failure
D0 ZSIO2 card data receiving ON : Normal
OFF : Failure
WT WDT ON : Normal
OFF : Failure
BO Status of VMEbus ON : Normal
OFF : Failure
ID Not used (OFF : Normal）
FN Not used (OFF : Normal）
ChA Not used (OFF : Normal）
TR
ChA Not used (OFF : Normal）
LK
ChB Blink when data receiving & sending with MTC
TR
ChB Connection status with MTC ON : Connect
LK via ethernet link OFF : DisConnect
Switches & Ports

IDE Not Used

CON Not Used
ChA Not Used
ChB Connect to MTC(Ethernet Cable)
USB Not Used
KB&MOUSE Not Used
CRT Not Used
RES Not Used
SW1 Not Used
SW2 Not Used
WDT Not Used
PFD Not Used

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7.5.2 ZNIO2 Card

*ZNIO2 card is used for Logic System 1 and 2 separately.

LED indications
WDT Status of ZNIO2 card ON : Normal
OFF : Failure
D1 Not used (ON : Normal)

D0 Not used (OFF : Normal)

ChA Not used (ON : Normal)

SD
ChA Blink when data receiving
RD
ChB Not used (OFF : Normal)
SD
ChB Not used (OFF : Normal)
RD

Ports
CON Not Used
ChA SD Not Used
ChA RD Connect to EI-Logic(Optical Cable)
ChB SD Not Used
ChB RD Not Used

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7.5.3 ZSIO2 Card

LED indications
WDT Status of ZSIO2 card Blink : Normal
ON or OFF : Failure
ON : Error
PE Parity Error
OFF : Normal
D1 ResponseFrame Control ON : Normal
OFF : Abnormal
D0 Set Up ON : Set up completed
OFF : Under set up
ChA
Blink when data sending
SD
ChA
Blink when data receiving
RD
ChA
Not used (OFF : Normal)
RS
ChA
Not used (OFF : Normal)
CS
ChA
Not used (ON : Normal)
ER
ChA
Not used (OFF : Normal)
DR
ChB
Not used (OFF : Normal)
SD
ChB
Not used (OFF : Normal)
RD
ChB
Not used (OFF : Normal)
RS
ChB
Not used (OFF : Normal)
CS
ChB
Not used (ON : Normal)
ER
ChB
Not used (OFF : Normal)
DR

Ports
CON Not Used
ChA Connect to Data Logger(RS-232C Cable)
ChB Not Used

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7.5.4 KDD172-KY48-2 Card

LED indications
DC5V DC5V power status ON : Normal
Terminals OFF : Failure
DC12V DC12V power status ON : Normal
OFF : Failure
DC24V DC24V power status ON : Normal
OFF : Failure

DC24V P1
Power Supply
DC24V P2
FG Not Used
SG Not Used
PFD Not Used
POW FL Not Used
FAN FL Not Used

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7.6 Setup of Unit

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8. Cabling
All cable shall be supplied as per IS Railway standards and comply with standard practice of
laying. The inter-connecting cabling shall be carried out from Relay Racks / CT Racks to EI
cabinet. Refer "Typical Disposition MAP of K5BMC EI System" for overall System view.

8.1 Colour coding of wires/cables

(0.2SQ) Blue/Black colour wire is provided for Non-vital input / vital input circuits. (0.2SQ)
Red/Black colour wire is provided for Non-vital output / vital output circuits. The multimode
OFC GI 2C of 50/125 is to be used between operator console (OPCs), Maintenance Console
(MTC), MMIF and Electronics Interlocking (EI) system Logic Rack.

8.2 Labeling
All cable ends are provided with proper identification Tags made of non-deteriorating
material. All terminals will have identification markers. In the racks, Column / row will be
numbered and also, all the major equipments used in the system / sub system will have
proper labels or painting for easy identification.

8.3 Termination
A perfect termination is gastight, therefore corrosion free and amounts to a cold weld of the
parts being connected. Wires are to be terminated shall match with the correct size of the
crimp contacts. If these basic requirements are to be met, highly reliable connections with
low contact resistance and high resistance to corrosive attack are assured.

8.4 Spare core termination

Cables having spare conductors will be terminated in the spare terminals and will have
proper tags for future use. In case of non-availability of Terminals, spare conductor ends will
be insulated and neatly separated cable wise with proper identification tags.

8.5 Insulation
The following shall be provided with proper Insulation from ground.
･ Mat and Rubber bushes between racks/ Panel and floor.
･ Hylum sheet and PVC separators between ladders and Racks / Walls.
･ PVC cable trays for all the wires/cables runs.
･ PVC tape / sleeve wrapped over the flat connecting to the angles of the ladder for
insulation between wires / cables and ladder.

8.6 Surge protection practices

The IEEE specification contains update and new parts, which provide detailed guidelines for
effective surge protection of signalling equipment and systems.

8.7 Power protection

Power protection is much important in a signaling facility. The power supply is distributed
throughout the equipment rooms and is often toughed with other wiring. The staged
protection refers to primary, secondary & tertiary levels and DC & data line equipment. In
K5BMC system 110V/24V DC/DC converter has been used to provide 24 VDC output.

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8.8 AC power protection

Primary AC line protection:
In AC line feeds, primary protection begins at the service entrance. In severe lightning areas,
primary protection begins at the service entrance inside the equipment rooms. The preference
for primary side protection is the block type MOVs.
It is better to use two or more in a fused, parallel fashion with indicators lamps across the
fuse. In this way, it will be known if any one MOV is shorted and because of the parallel
redundant configuration, line protection continues.

8.8.1 Secondary / Tertiary AC line protection

Secondary protection levels in AC feeds are only effective if sufficient isolation
Impedance exists between the primary and secondary protectors. The needed amount of
isolation number is not easy to arrive at. Tertiary protection is generally found within the
equipment itself. No fuse breaker (MCB) is used in EI line protection.

8.9 Data line equipment protection

Data line are mainly on the OFC cable between EI to OPC, MTC and Hard panel. So no risk
of electric surge. However between Data Logger to EI twisted pair serial communication is
there.

Twisted pair wiring:

It consists of two identical wires wrapped together in a double helix. Both wires in
the pair have the same impedance to ground, making it a balance from neighboring
cables or external source.

Isolation:
Isolation of field wiring is through relay rack. So no external surge / spikes can
damage the EI system.

8.10 Interface protection

8.10.1 Non– vital I/O interface protection
Normal indoor OFC cable is used to interface panel and Non- vital boards, where the
panel room is adjacent to K5BMC equipment room. If the panel room is at a distance
from the K5BMC equipment room. i.e. in a different building, then underground OFC
and twisted pair jelly filled cables are used for power supply to Hard Panel.

8.10.2 Vital I/O interface protection requirements

The Vital inputs from the field to the K5BMC equipment are read through a relay contact.
Since reading through relay contacts provides galvanic isolation to the vital inputs/
outputs.

In order to provide adequate maintenance, It shall be preferable to lay cables from the CT
rack on PVC/ Aluminum cable trays. The cables shall be terminated at both ends using
prefab connections at EI end.

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9. Relay rack
The racks shall install adequate space to house fuse boxes of 1.6 Amp and 0.6 Amp for each
circuit protection of non deteriorating type from standard manufacturer. All mounting of fuses
shall be on insulated fire proof sheet of suitable material to provide electrical isolation. The
racks shall be insulated from the ground to prevent any external extraneous feeding of
unwanted supply. It shall have anti vibration pads.

The rack shall provide sufficient strength and coated with anti corrosive paint, Enameled paint
for preventing corrosion, rust. Installation of capacitors and resistors shall be provided on racks
for holding power to external devices i.e. point machine. Proper rating of such devices is
essential for functioning of circuits. Inter racks wiring shall be through Tag Block.

9.1 Wiring practices

Ladders:
Cable ladders insulated horizontally shall have sufficient space to facilitate cable
pulling and cleating /stapping.

It is isolated from racks and wall via rubber bush & hylum sheet. All power cables
and I/O cables & interconnection wires shall run different ladders. Ladder width
shall be 2/3rd of rack width and it is ensured that it carries fewer amounts of cables
& avoid bends / damages.

Maximum distance between the supports is provided every 3 meters.

All surfaces are cleaned prior to bolting together.

Cables runs:
All the cable / wire run will have smooth surface.

Sharp bending will be avoided when coming to racks. Cable entry holes in the Racks
will have correct size rubber beedings. Ladders will be used for Interconnection of
cable runs.

PVC Troughs with cover will be used for Intra- connections.

Cable systems:
Cable shall be separated into Power cable, Communication cable, I/O cable and
Panel cable. Sufficient cable spare length shall be provided for equipment, which
needs future adjustment.

Cable splicing shall be avoided. Cable insulated resistance must be 20 mega ohms.
Cable should be arranged properly for maintenance.

Clean wiring:
Wires carrying extremely small currents that are prone to EMI and other disturbance.

Dirty wiring:
Wires regularly carrying large varying currents or currents that are subjected to EMI
or other disturbance caused transient conditions which can couple with adjacent
wiring. Dirty wiring will be separated as much as possible from clean wiring.

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Input & output wiring:

The input and output wiring to a particular unit should be separated from power
wiring and ideally not run in parallel, i.e. , all input wires are bunched together and
are routed in a separate trough from power wiring. All output wires are bunched
together and are routed in a separate trough from power wiring. All power wires are
bunched together and are routed in a separate trough from input and output wiring.

All output wiring from signalling & power supply units to the K5BMC system shall
be considered as 'clean' wiring and routed by the shortest practical path, even if it
runs via intermediate distribution fuses or terminals.

Power wiring:
The power supply wiring and equipment should be located closed to K5BMC and
other electronic equipment to minimize the length of low voltage power leads. The
power supply feeding to external equipment will be separated from the supply that
feeds internal equipment to ensure that external surges and transients are not directly
connected to the internal bus bars.

Earth wires associated with main power supply will be installed to the applicable
standards specified but these shall be kept as short as possible and well away from
the signalling power supply.

Cables & Wires will be kept as short as possible from power supply to minimize
induced noise.

Case / house wiring will also be arranged to minimize noise.

To avoid transient voltage, surge suppression device is installed in K5BMC system.

Serial link wiring:

For maximum noise mitigation serial data is through OFC cable (The conductors
wires if there shall be twisted pairs.). The purpose of this structure is to minimize
capacitive, inductive and RF coupling. The cable shields must be earthed at one end
only.

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10. Typical System Configuration

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11. Typical Vital Input Circuit

Each ET-PIO2 is provided with 32 input ports(for the field gear status like point detection, track
status etc.), and it can be connected only to indoor equipment.

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12. Typical Vital Output Circuit

Each ET-PIO2 is provided with 32 output ports(for the field gears like signals, point machines
etc.), and it can be connected only to indoor equipment.
ET-PIO2
1E-B-2
B24
ID 6-1
C24
R(+) J2 (R) 1E1 RR OUTPUT1
(#1OUT) _
3
1

R(+) J2 (R) 1E2 RR OUTPUT2

(#2OUT) _
4
2

R(+) J2 (R) 1E2 RR OUTPUT3

(#3OUT) _
5
3

R(+) J2 (R) 1E2 RR OUTPUT4

(#4OUT) _
6
4

R(+) J2 (R) 1E2 RR OUTPUT5

(#5OUT) _
7
5

R(+) J2 (R) 1E2 RR OUTPUT6

(#6OUT) _
8
6

R(+) J2 (R) 1E2 RR OUTPUT7

(#7OUT) _
9
7

R(+) J2 (R) 1E2 RR OUTPUT8

(#8OUT) _
10
8
R(-) J2 (K) 1E2 RR
1
9
B24

C24
R(+) J2 (R) 1E1 RR OUTPUT9
(#9OUT) _
42
10

R(+) J2 (R) 1E2 RR OUTPUT10

(#10OUT) _
43
11

R(+) J2 (R) 1E2 RR OUTPUT11

(#11OUT) _
44
12

R(+) J2 (R) 1E2 RR OUTPUT12

(#12OUT) _
45
13

R(+) J2 (R) 1E2 RR OUTPUT13

(#13OUT) _
46
14

R(+) J2 (R) 1E2 RR OUTPUT14

(#14OUT) _
47
15

R(+) J2 (R) 1E2 RR OUTPUT15

(#15OUT) _
48
16

R(+) J2 (R) 1E2 RR OUTPUT16

(#16OUT) _
49
17
R(-) J2 (K) 1E2 RR
40
18
B24

C24
R(+) J2 (R) 1E1 RR OUTPUT17
(#17OUT) _
12
19

R(+) J2 (R) 1E2 RR OUTPUT18

(#18OUT) _
13
20

R(+) J2 (R) 1E2 RR OUTPUT19

(#19OUT) _
14
21

R(+) J2 (R) 1E2 RR OUTPUT20

(#20OUT) _
15
22

R(+) J2 (R) 1E2 RR OUTPUT21

(#21OUT) _
16
23

R(+) J2 (R) 1E2 RR OUTPUT22

(#22OUT) _
17
24

R(+) J2 (R) 1E2 RR OUTPUT23

(#23OUT) _
18
25

R(+) J2 (R) 1E2 RR OUTPUT24

(#24OUT) _
19
26
R(-) J2 (K) 1E2 RR
21
27
B24

C24
R(+) J2 (R) 1E1 RR OUTPUT25
(#25OUT) _
51
28

R(+) J2 (R) 1E2 RR OUTPUT26

(#26OUT) _
52
29

R(+) J2 (R) 1E2 RR OUTPUT27

(#27OUT) _
53
30

R(+) J2 (R) 1E2 RR OUTPUT28

(#28OUT) _
54
31

R(+) J2 (R) 1E2 RR OUTPUT29

(#29OUT) _
55
32

R(+) J2 (R) 1E2 RR OUTPUT30

(#30OUT) _
56
33

R(+) J2 (R) 1E2 RR OUTPUT31

(#31UT) _
57
34 NOTE
(R)
: Red
R(+) J2 (R) 1E2 RR OUTPUT32
(#32OUT) _ (K)
58 : Black
35
R(-) J2 (K) 1E2 RR
60
36

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13. Typical Non-Vital Input Circuit

Each MMIF2 is provided with 32 input ports(for push buttons etc.), and it can be connected
only to indoor equipment.
MLMB2 MMIF2
Mother board C-B-2
CN3-1 ID 7-1
CN1,2
22 T3 B24 T3
(K) CM1R CM1 A3

4 3
C24
INPUT1
(B) 23 IN1 A4
C 1 NO _
#1IN

INPUT2
(B) 24 IN2 A5
C 1 NO _
#2IN

INPUT3
(B) 25 IN3 A6
C 1 NO _
#3IN

INPUT4
(B) 26 IN4 A7
C 1 NO _ #4IN

INPUT5
(B) 27 IN5 A8
C 1 NO _ #5IN

INPUT6
(B) 28 IN6 A9
C 1 NO _ #6IN

INPUT7
(B) 29 IN7 A10
C 1 NO _ #7IN

INPUT8
(B) 30 IN8 A11
C 1 NO _ #8IN

31 T3 B24 T3
(K) CM2R CM2 A12

6 C24 5
INPUT9
(B) 32 IN9 A13
C 1 NO _
#9IN

INPUT10
(B) 33 IN10 A14
C 1 NO _
#10N

INPUT11
(B) 34 IN11 A15
C 1 NO _
#11IN

INPUT12
(B) 35 IN12 A16
C 1 NO _ #12IN

INPUT13
(B) 36 IN13 A17
C 1 NO _ #13IN

INPUT14
(B) 37 IN14 A18
C 1 NO _ #14IN

INPUT15
(B) 38 IN15 A19
C 1 NO _ #15IN

INPUT16
(B) 39 IN16 A20
C 1 NO _ #16IN

40 T3 B24 T3
(K) CM3R CM3 A21

8 C24 7
INPUT17
(B) 41 IN17 A22
C 1 NO _
#17IN

INPUT18
(B) 42 IN18 A23
C 1 NO _
#18N

INPUT19
(B) 43 IN19 A24
C 1 NO _
#19IN

INPUT20
(B) 44 IN20 A25
C 1 NO _ #20IN

INPUT21
(B) 45 IN21 A26
C 1 NO _ #21IN

INPUT22
(B) 46 IN22 A27
C 1 NO _ #22IN

INPUT23
(B) 47 IN23 A28
C 1 NO _ #23IN

INPUT24
(B) 48 IN24 A29
C 1 NO _ #24IN

49 T3 B24 T3
(K) CM4R CM4 A30

10 C24 9
INPUT25
(B) 50 IN25 A31
C 1 NO _
#25IN

INPUT26
(B) 51 IN26 A32
C 1 NO _
#26N

INPUT27
(B) 52 IN27 A33
C 1 NO _
#27IN

INPUT28
(B) 53 IN28 A34
C 1 NO _ #28IN

INPUT29
(B) 54 IN29 A35
C 1 NO _ #29IN

INPUT30
(B) 55 IN30 A36
NOTE
C 1 NO _ #30IN
: Push Button

(B) INPUT31
: Blue (B) 56 IN31 A37
C 1 NO _ #31IN
(K)
: Black
INPUT32
(B) 57 IN32 A38
C 1 NO _ #32IN

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14. Typical Non-Vital Output Circuit

Each MMIF2 is provided with 64 output ports(for LED indications etc.), and it can be
connected only to indoor equipment.

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15. Typical Inter Optical Fiber Cable

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16. Reasons of no earthing for EI

16.1 Introduction
Basically we don’t earth the K5BMC EI and keep it in floating condition against the ground.
In this regard, we are going to explain in the following.

16.2 Prevention of inflow of lightening surge and exogenous noise

Since electronic interlocking systems (EI) are the purpose of the use and an electric devices,
inflow of lightening surge and exogenous noise have to be prevented into EI systems.
The countermeasure against them are followings.

1) prevention of inflow of lightening surge from electric power line

A lightening surge proof transformer is installed in the AC power-system of an electronic
interlocking system for preventing the inflow of the lightning surge from the power line
system outside.
2) Relay interface
EI system is insulates electrically from external device and wiring, and EI system is
prevented external surge inflow as relay I/F
3) Grounding of the cable shield between the relay rack and OT rack
Cable between relay rack and OT rack is used with cable shield, and the shield is grounded to
be clarified the prevention of the surge/noise inflow to the EI systems from the outside.
4) The connection with a control panel is used optical fiber.
The connection between the EI in an equipment room and control panel installed in the
separated place is used the optical fiber cable.

16.3 Reason for no earthing

It is necessary to carry out the countermeasures which prevents that a lightning surge passes
into the ground through the EI system after implementing the countermeasures of lightning
surge inflow prevention described above clause.

1) Insulation between each sub-racks and main-rack

The Sub-racks such as Logic sub-rack, Electronic Sub-rack etc., are insulated from main rack.
This countermeasure is also to prevents that serge passes to the ground through equipment.
2) Insulation between a rack and the ground
The electronic interlocking system rack itself is installed on an insulator, and it is not
grounded. It is also one of the countermeasure which prevents the serge passes to the ground
through equipment.

These countermeasures are as explaining in attachment.

By these countermeasures, EI systems which Kyosan supplied until now have been operating
stably, and we have no report about the any problem from each railway operating company
who is maintaining.

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<<Provisions for Lightning Damage to EI System in India>>

Measures for preventing lightning damages to the EI system follow.

Protection Protection

Power supply EI system

Outside
ET unit
Lightning surge Lightning surge
Insulator

-Optical cable
-Thunder resistance transformer
-Wiring via relay
-Arrester -Insulation -Arrester

Figure 1 Basic concept

1. Provisions for lightning damage to the system
1) Measures for lightning surge are to be taken.
2) Measures for direct lightning can not be taken.

2. Units to which measures for preventing damages are to be taken.

1) The electronic circuits (See figure 2-a)

3. Surge types
1) Vertical surge: Surge between conductors and the ground
2) Lateral surge: Surge between conductors

4. Main points (See figure 1)

1) To prevent lightning surge influx as much as possible
2) and to prevent defluxion of surge entered.

5. Lightning surge approach path and measures for preventing its approach
1) Influx to the power supply
a. Set the lightning surge impulse voltage below the specified value(See figure 2-b).
b. Insert a arrester etc. into the power inlet to let the lightning surge flow to the
ground(See figure 2-c).
c. Insert a thunder resistance transformer (ZT) to reduce lightning surge entered(See
figure 2-d).
d. Separate primary and secondary wirings of the thunder resistance transformer to
prevent the lightning surge transferring from the primary side to the secondary
side(See figure 2-e).

2) Approach from the ground

a. Set each earth resistance value below the specified value (See figure 2-f)
b. Separate between earths according to the standard(See figure2-g).
c. Separate between earth wirings to prevent lightning surge transition (See figure2-h).

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3) Influx to cables between equipment rooms

a. Use the optical cables for preventing lightning damages (See figure 2-i).
b. Using metal cables via a relay completely can prevent flux of the lightning surge.

4) Influx to field equipment

a. As the signal protective device has been configured such that units and circuits have
been isolated from the ground from a safety viewpoint, preventive measures for
lightning surge will be very difficult for direct control from the electronic terminals.
Thus, cables are wired via a relay to reduce the lightning surge (See figure 2-j).
b. To prevent lightning surge transition to the electronic terminals, the wirings from
outside and those from the electronic terminals are separated (See figure 2-k).

6. Measures for reducing defluxion of lightning surge entered

Isolate the EI system and the electronic terminal units from floors and ladders with wood bases
or bakelite board (See figure 2-l).

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Preventive Measures against Lightning Damages

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17. Pre-commissioning Check List for K5BMC Electronic Interlocking System

Name and Type of Equipment: Specification No.: RDSO/SPN/192/2005

K5BMC Electronic Interlocking System
Name and Address of manufacturer/ Supplier: Serial No. of the equipment:

Station / Section / Yard Name: Division / Zonal Railway

Executive Software Application Software

File Name Version No. Checksum Value Station Name Version No. Checksum Value

K6LGC_J3.EXP C3.82 0047F003

K6STP_C5.EXP C5.00 000B66D4

K6ET_J3.EXP C3.82 00186A7B

K6MTN_I5.EXP I5.01 0010F8AF

Reference Documents:

1. K5BMC Installation Manual

2. Maintenance Manual for K5BMC Electronic Interlocking System Ver.3
3. MTC Failure Display Specification for K5BMC Electronic Interlocking System Ver.5
4. OPC Operation Manual Ver.4
5. Reasons of no earthing for SSI dated 20. Nov. 2009
(including Provisions for Lightning Damage to EI System in India)
6. Electronic Interlocking (EI) System Wiring Diagram for each station
7. Selection Table for each station
8. LDC Wiring Diagram for each station

Note: The installation works should be strictly adhered and checked before commissioning
covering all points in the following table:

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Check List:
Observed Result
S. No Check Point Remarks
OK/Not OK
The Installation Status Inspection regarding Grounding in the Signal
Equipment Room
Check that the earthing and lightning protection for this installation is in
accordance with the document of “Reasons of no earthing for SSI dated
1 20. Nov. 2009” (including Provisions for Lightning Damage to EI System
in India).

Check that each rack (Logic rack, Relay rack, OT/FT rack) in signal
2 equipment room is not grounded.

Check that earth pit and pipe burial is done as per each earthing.
3
Check that signal equipment room EBB (Earth Bonding Bar) is not
connected to power room EBB, and these EBBs are enough separated
4
each other.

Before connecting Earth Bonding Bar (EBB) to earth pit, measure earth
5 resistance of grounding around the earth pit and confirm that is less than 1
ohm.
Measure earth resistance of system earth pit and check that is less than 1
6 ohm.

Connect EBB to system earth pit and measure earth resistance of the
7 EBB. Check that the resistance is less than 1 ohm.

The cables between Relay rack and OT/FT rack should be electrically
shielded. Check that all cable shields are grounded at the OT/FT rack
8 side. The shield is for preventing surge or noise inflow to EI system from
outside.

Check that the grounding terminals of surge protective device and

lightning surge proof transformer are securely connected to EBB in signal
9
equipment room.

Visual Inspection of Power Devices for Signal System

Check that the power distribution within signal equipment room for signal
system such as rectifier or external devices is through the surge protective
device and/or lightning surge proof transformer according to Fig. 2 of
10
“Reasons of no earthing for SSI dated 20. Nov.2009 (including Provisions
for Lightning Damage to EI System in India)”.

Ladder visual inspection

11 Check that the Ladder is installed as per the interface circuit diagram.
12 Check whether the ladder is insulated from racks and the wall.
The width of the ladder is from 200mm to 800mm as a standard. Check
13 whether it use what RDSO‘s specified.

Ladder and cable path between rack

About the cable path between the rack, check it according to the details
14
showed in Electronic Interlocking wiring diagram.

Visual Inspection of K5BMC EI Logic Rack

Check that proper ventilation is provided in the rack.
15
Check that adequate space for maintenance is available in the rack.
16
Check that the cards are inserted in the respective slots as per the EI
17
Wiring Diagram.
18 Check for the RDSO inspection stamp in EI EQUIPMENTS.

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Observed Result
S. No Check Point Remarks
OK/Not OK
Check that locking arrangement is provided for front door.
19
Check that locking arrangement is provided for rear door.
20
Check that dummy cardｓ are inserted on the unused slots.
21
Check that the nameplate contains serial no. and mfg. date.
22
Check that each sub-racks such as Logic sub-rack or Electronic sub-racks
23 are insulated from the Logic rack.

Check that all the cards are fixed firmly to the respective slots of sub-rack
24 with fixing screws.

Check that the wire ends of terminals or connectors shall be crimped with
25
correct size lugs and there are no loose connections at the terminals.
Check that all the wiring of terminals or connectors should be properly
26 lugged and securely tightened.

27 Check whether it use Bolt terminal of 4mm in Bus Bar and Wire terminal.
In order to display the EI System Wiring Diagram, check whether the
28
Burndy connector is fixed and connected to each position.
Check whether the relay for WDT directed to Relay panel of Connector
29
parts in the EI System wiring diagram is installed.
Check whether the RS232C connector is firmly fixed by the installation
30
screw of the connector.
In order to display the EI System Wiring Diagram, check whether the
31 SOURIAU’s connector is fixed and connected to each position in the back
surface of motherboard of the Logic Unit.
In order to display the EI System Wiring Diagram, check whether the
32 MIC’s connector is fixed and connected to each position in the back
surface of motherboard of the Electronic Terminal Unit.
Check whether the Logic Unit and Electronic Terminal are connected to
33 Circuit Protector and Noise Filter in System 1 and System 2 respectively
from DC/DC converter of 24V of configuration of n+1.

Wiring and Routing of the K5BMC EI Logic Rack

Check that the wirings and connections from or to the EI are as
per the details of the EI wiring diagram.
Check the power input part especially the 3.5SQ electric wire of
34 UL1015 is used.
When it is not specified particularly, 2.0SQ between Bus Bar
and Wire terminal and 1.25SQ between Wire terminal and each
Sub-Rack. Also check the Input/Output section that used 0.5SQ.
Check that the wirings for logic power, interface of electronic
terminal and outer power line are respectively separated and
35
conducted in each wiring duct.

Check that the RS232C cables and wiring duct are routed and harnessed
36 properly.

Check that the metal connectors of each sub-racks, such as the

Logic sub-rack and the Electronic terminal sub-racks, are
37
properly fixed.

Check that the connectors of metal cables between racks are

38 properly fixed to the receptacles and rack.

Check that all the optical connectors are fastened with no slack and the
39 caps has been put on all the unused optical connector.

Check that optical fiber cables are uses GI optical cable (GI 50/125), bent
40
in suitable curve (radius 30mm or more) and protected with sheath.

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Observed Result
S. No Check Point Remarks
OK/Not OK

Check that cable glands are provided for all the incoming and outgoing
41 wires of the rack.

Visual Inspection of Relay Rack

Check that the wire ends of terminals or connectors shall be crimped with
42 correct size lugs and there are no loose connections at the terminals.

About the wiring, check if you have followed the displayed details on the
Electronic Interlocking device wiring diagram. When it is not specified
43
particularly, check if you used 1.25SQ of UL1015 for power section and
0.5SQ of UL1015 for Internal section.
Check that the type or arrangement of the relays inserted in the relay racks
44 are as per the relay mounting chart in EI wiring diagram.

Check that the wiring is carried out following the EI wiring diagram and
45 the rack has RDSO inspection seal.

Check that wirings from outside and wirings from electronic terminals are
46 crossed at right angle in order to prevent electrical induction.

Check that all wires have proper lugs and are inserted properly in the
47 terminal sub-racks.

48 Check that proper identification markers are attached to all terminals.

Check whether the cable is connected to System 1 and System 2
49
respectively from DC/DC converter of 24V of configuration of n+1.

Visual Inspection of OT/FT Rack

Check that wire ends of terminals or connectors shall be crimped with
50 correct size lugs and there are no loose connections at the terminals.

Check that the wiring is carried out following EI wiring diagram and the
51 rack has RDSO inspection seal.

Check that all wires have proper lugs and are inserted properly in the
52 terminal sub-racks.

Check that proper identification markers are attached to all terminals.

53
Check mechanical dimensions of fuse so that the fuse fits in fuse holder
properly in accordance with EI system wiring diagram and there is no
54
loose connection.

55 Check whether the Wago terminal is used as an OT terminal.

56 Check whether the Bolt terminal of 6mm is used in FT terminal.

Visual Inspection of CCIP

Check that the wirings and connections from or to the EI are as
per the details of the EI wiring diagram.
57
Check the power input part especially the 3.5SQ electric wire of UL1015
is used.
Regarding wiring of terminals or connectors, check that the wire ends
58 shall be crimped with correct size lugs and there are no loose connections
at the terminals.
Check that the yard layout on CCIP panel is as per the approved
59 signalling plan.

Check that two redundant power inputs are provided for the panel.
60
Check that power supply line and interface wiring for input boards as well
61 as output boards should be isolated each other.

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Observed Result
S. No Check Point Remarks
OK/Not OK
Check whether the cable is connected to System 1 and System 2
62
respectively from DC/DC converter of 24V of configuration of n+1.

Visual Inspection of PC for OPC (VDU)

Check that the wirings and connections from or to the EI are as
per the details of the EI wiring diagram.
63
Check the power input part especially the 3.5SQ electric wire of UL1015
is used.
64 Check that surge suppressor is provided for PC power input of OPC.
Check proper power connections from IPS to PC of OPC.
65
Check that all optical connections are fastened without slack and also
connections with keyboard, mouse and monitor also shall be proper
66
without slack.

Check whether the cable is connected from DC/DC converter of 24V of

67
configuration of n+1.
Check that optical fiber cables are uses GI optical cable (GI 50/125), bent
68 in suitable curve (radius 30mm or more) and protected with sheath.

Visual Inspection of PC for MTC

Check that the wirings and connections from or to the EI are as
per the details of the EI wiring diagram.
69
Check the power input part especially the 3.5SQ electric wire of UL1015
is used.
Check that surge suppressor is provided for PC power input of MTC.
70
Check proper power connections from IPS to PC of MTC.
71
Check that all optical connections are fastened without slack and also
connections with keyboard, mouse and monitor also shall be proper
72
without slack.

Check whether the cable is connected from DC/DC converter of 24V of

73
configuration of n+1.
Check that optical fiber cables are uses GI optical cable (GI 50/125), bent
74 in suitable curve (radius 30mm or more) and protected with sheath.

Check points after turning on K5BMC EI

Check that power supplies for all signal equipment, NFB, OPC, MTC and
75 Data Logger etc. have been turned on.

Check that all switches of IPU6C in Logic sub-rack, LINE2Band

PIO2-LOG in PIO sub-rack and LINEM2 and MMF2 in MMIF sub-rack
76
have been turned on.

Check that all switches of LINEM2 and MMIF2 in MMIF sub-rack have
77 been turned on.

Check electric voltage of all measuring points and confirm all of those
78 voltages are within standard range according to the voltage checklist.

Check that EI status is normal through General System Display of MTC.

79
Check that yard layout on OPC is as per approved signalling
80 plan.

Check that the RGB colour bar on the bottom of OPC screen is flashing
81 continually.

Check that all the emergency operations on OPC are protected

82 with password.

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Observed Result
S. No Check Point Remarks
OK/Not OK
Check that RDSO approved Data-logger is connected to EI and
also checked by the Data Logger that all events are logged in
83
with date and time stamp.

Check that the file name, Version No. and CRC checksums of
Executive softwares in system 1 and system 2 are same with
84
values of the software what RDSO already verified.

Check that the station name, Version No. and the CRC
checksums of the application softwares in system 1 and system
85
2 are same with values of the software what RDSO already
verified.

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Functional Tests
Functional Tests by mock connection
System in use changeover inspection
In advance of the tests, verify that all the normal indicators are light up.
Observed
No. Items Procedure Criteria Result Remarks
OK/Not OK
1 Logic Confirm normal operation Route settings are confirmed at
rack/logic with system 1 and 2. LCD display at Operator
card Set two or more routes, and Console.
then proceed following
operation. Normal operation is confirmed at
indication of F486-4I card.
(1) Turn OFF the power System 2 must become active (in
supply of Logic Module use). Indication in LCD display
system 1 should not change (keeping
normal condition) and system
must be in working order.
(2) Turn the system 1 power System 1 must start up and revert
switch ON. to redundant operation.

(3) Turn OFF the power System 1 must become active(in

supply of Logic Module use).
system 2 Indication in LCD display should
not change.
System must be in working order.
(4) Turn system 2 power System 2 must start up and revert
supply ON. to redundant operation.

(5) . Turn OFF the power System 1 must become active(in

supply of Logic Module use).
system 2

Interlocking functional Test

For Functional testing of route setting and point control, Operator Console is to be used.

Status of each external equipment such as point switch indications, track circuits and signal
proceed aspects etc. are to be confirmed at Operator Console LCD.

The system shall be tested functionally for all the signals, point operation, emergency point
operation, route cancellation, emergency route cancellation, level crossing and crank handles of
all the routes.

Functional test is to be simulated with using C.P. which is for setting simulating condition of
input and output of MMIF2s and ET-PIOs.

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Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

Contents of function test

Observed
No. Items Procedure Criteria Result Remarks
OK/Not OK
1 Track Turn ON/OFF the switches Indicated position of the track
circuit on C.P. circuit must correspond with
track name.
2 Points Perform changeover Indicated direction of points must
operation of points. correspond with point no.
3 Route Perform route setting and
setting and cancellation of route for all Corresponding route must be set
cancellation the signals on possible routes for all the signals and cancelled.
of route as per selection table.

Interlocking inspection
a) Point lock by route control
Observed
No. Item Procedure Criteria Result Remarks
OK/Not OK
1 Point lock (1) Perform route setting Route must be set.
operation. Proceed aspect of signal must be
indicated.
(2) Perform switchover Points should not be switched.
operation of points.

(3) Restore route and switch Points must be changed to

points. controlled direction.

b) Lock inspection between routes

Route A (test route) and route B which is specified in the column of “Signal and Point Lock”
in the Interlocking Control Table, is to be inspected as follows.
Observed
No. Item Procedure Criteria Result Remarks
OK/Not OK
1 Route Perform route setting Route A must be set.
normal operation for route A. Proceed aspect of signal must be
position indicated.
lock (1) Perform route setting Route B should not be set.
operation for route B. Proceed aspect of signal for route
A must remain indicated.
Perform operations of route Stop aspect must be indicated for
restoration for route A and route A, route B should be set and
route setting for route B. proceed aspect of signal must be
indicated for route B.

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 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

Signal control inspection (with track circuit and point machine conditions)
Inspection for the track circuits specified in the column of “In run track circuit of selection table”
is carried out.
Observed
No. Item Procedure Criteria Result Remarks
OK/Not OK
1 Track (1) Perform route setting Route must be set.
condition operation. Proceed aspect of signal must be
indicated.
(2) Short track circuit Stop aspect must be indicated for
concerning signal route.
control.
(3) Release track circuit Proceed aspect of signal must be
concerning signal indicated for route.
control.
2 Points (1) Perform route setting Route must be set.
condition operation. Proceed aspect of signal must be
indicated.
(2) Turn points indicators When point indicators are turned
concerning signal control OFF, stop aspect must be
ON/OFF individually. indicated.

Point Lock inspection

Point inspection is to be carried out for normal and reverse position of points per concerned track.
Observed
No. Item Procedure Criteria Result Remarks
OK/Not OK
1 Points Short track of points and Points should not switch over.
operate point to the opposite
direction against cleared
direction.
Release track which shorted Points must switch over.
above and operate points to
the opposite direction against
cleared direction.

Approach route lock inspection

a) Between routes and points

This inspection is to be carried out by shorting track circuits specified in “In run track
circuit” rows in the Selection Table for the related routes.
Observed
No. Procedure Criteria Result Remarks
OK/Not OK
1 (1) Perform route setting Route must be set.
operation.
(2) Operate points to the Any of concerned points should not switch
opposite direction. over.
(3) Move the vehicle (pick up Points in route section should not switch
and drop of track relays) over. After passes of vehicle from route set
section the point of that section should be
switch over.

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 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

b) Between signals
Between two signals, one (A) that is under inspection and the other (B) which is opposite
one, is to be inspected.

Observed Result
No. Item Procedure Criteria Remarks
OK/Not OK
1 Normal After setting route for A, Route for A must remain locked.
position short the first track circuit in
lock ahead of signal and cancel
route for A.
Perform route setting for Route for B should not be set.
signal B, which is the
opposite one of signal A.
Operate train along route for Route for B must be set with
A. appropriate track circuit picked
up.

Approach lock or stick lock

The inspection is carried out for the checking of approach stick relay.
Observed Result
No. Item Procedure Criteria Remarks
OK/Not OK
1 Where there (1) Cancel route without Stop aspect must be indicated for
is approach shorting of track circuit route.
lock in approach lock section. The related points must be
unlocked
(2) Short track circuits in Stop aspect must be indicated for
approach lock section. signal.
2 Where there (1)After setting route, cancel Stop aspect must be indicated for
is no it. route.
approach The related points must be
lock unlocked.
(2)Short track circuits in Stop aspect must be indicated for
ahead of signal. signal.
The related points must be
unlocked.

Inspection between parallel routes

Setting and cancellation of routes which don’t overlap any related routes are to be inspected.
Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1 Perform route setting operation.The route must be set.
Proceed aspect of signal must be indicated
for the route.
2 Set route which doesn’t overlap The following route must be set.
the route set first. Proceed aspect of signal must be indicated
for the route set first and the following
route.

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 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

Slot Normal
Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1 Press related CH button for Related CHZYR on MTC must indicate 1
releaseing crank handle. and UNCRKEW and GNCRKEW
indications on Control Panel must start
flashing.
2 Perform route setting The route must not be set.
opearationon Control Panel.
3 Reverse crank handle release. Related route must be set.
4 Press related d CH button for Crank handle must not be released.
releasing crank handle.
5 Press ECHYN button for crank Crank handle must not be released.
handle emergency release.

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 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

Failure functional inspection

Fault information inspection (Logic card)

Observed Result
No. Item Procedure Criteria Remarks
OK/Not OK
1 System 1 Press [Reset] button on System 2 must become active (in
failure system 1 F486-4I card. use).
Confirm at F486-4I card.
(1) Let [Reset] button go. System 1 normal indicator must
light up with system 2 remaining
active.
2 System 2 Press [Reset] button on System 1 must become active (in
failure system 2 F486-4I card. use).
Confirm at F486-4I card.
(1) Let [Reset] button go. System 2 normal indicator must
light up with system 1 remaining
active.
3 System 1 (1) Turn System 1 logic System 2 must become active (in
power OFF IPU6C card power use).
supply OFF. Confirm at F486-4I card.
(2) Turn system 1 power System 1 normal indicator must
supply ON. light up with system 2 remaining
active.
4 System 2 (1) Turn system 2 logic System 1 must become active (in
power OFF IPU6C card power use).
supply OFF. Confirm at F486-4I card.
(2) Turn system 2 power System 1 must remain active and
supply ON. system 2 normal indicator must
light up.

Fault information inspection (Electronic terminal card)

Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1 Turn power supply switch of Failure must occur.
related electronic terminal card
OFF.
2 Turn power supply switch of Failure must occur.
LINEM2/LINE2B card of
system1 OFF.
3 Turn power supply switch of Failure must occur.
LINEM2/LINE2B card of
system2 OFF after recovery of
system 1.
4 Turn power supply switches of Failure must occur.
LINEM2/LINE2B card of both
system 1 and 2 OFF after
recovery of system 2.

Signal sequence inspection

Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1. Set route. Signal aspects must be in accordance with
the Signal Sequence Table.

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 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

Fail safe related inspection

HBP (Check for indicating lock)
Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1 Set the HRBP input to ‘0’ with no The indication circuit of cleared direction of
setting route and pull out the the related route must light up.
relay. (Less than 3 sec.)
2 Put (mount) the relay back and The route must be cancelled and the
set the HRBP input to ‘1’. indication circuit for truck must go off.
3 Set the HRBP input to ‘0’ with no Logic Power supply shall be turn off by cut
setting route and pull out the off relay.
relay. (More than 3 sec.)

PORBP (Check for point control relay)

Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1 Clear the related route. The indication circuit for route and the
proceed aspect must right up.

2 Pull out the relay and then set the The stop aspect must light up and the
PORBP input to ‘0’. indication circuit for route must light up
(Less steadily.
than 10 sec.)
3 Return back (mount) the relay, The indication circuit for route and the
and then set back the PORBP proceed aspect must light up.
input to ‘1’.
4 Pull out the relay and then set Logic Power supply shall be turned off by
the PORBP input to ‘0’. (More cut off relay.
than 10 sec.)

Data Logger connecting test

Transmission Data check inspection
Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1. Connect the Protocol Converter
to Journal Module with RS-232C
“ ZSIO2-RX-FL” on MTC display should
cable. Check the relay status of
be “1”.
“ZSIO2-RX-FL” normal on
MTC.

Real Time synchronous check inspection

Observed Result
No. Procedure Criteria Remarks
OK/Not OK
1. Time correction command is MTC time is synchronized to Data Logger
carried out from the Data Logger. time.
2 Time correction command is After MTC is start up, MTC time is
transmitted from Data Logger synchronized to Data Logger time.
with the MTC power off, and
then MTC shall be started up
(turn on)

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 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

VOLTAGE CHECK LIST (1/2)

Power Voltage Adjustment Observed Result
BLOCK Voltage Measuring Point Measurements Remarks
Supply Type Point OK/Not OK
DC24V 8C-A 1,5 At no load
(LOGIC
POWER) 8C-A 3,7 At no load
E
DC26V 8C-B 1,5 At no load
(I/F POWER) 8C-B 3,7 At no load

B1 CN1 3, 1

B9 CN1 3, 1
IPU6C 24V measuring
DC24V IPU6C (B-1)
terminal (B-1)
(LOGIC
IPU6C 24V measuring
POWER) IPU6C (B-9)
terminal (B-9)
LINEM2 J11- 6, 7
B
LINEM2 J12- 6, 7
IPU6C 5V measuring
IPU6C (B-1)
terminal (B-1)
IPU6C 5V measuring
IPU6C (B-9)
terminal (B-9)
DC5V
MMIF2 5V measuring
LINEM2( SYSTEM1)
terminal (B-18)
MMIF2 5V measuring
LINEM2( SYSTEM2)
LOGIC terminal (B-18)
RACK J1-6,8 (C-1)
DC24V LINE2B 24V measuring
(LOGIC LINE2B (SYSTEM1)
terminal (SYSTEM1)
POWER)
LINE2B 24V measuring
LINE2B (SYSTEM2)
terminal (SYSTEM2)
ET-PIO2 6-1 J3-1,3 (C-2)

C DC26V ET-PIO2 6-2 J3-1,3 (C-3)

(I/F POWER) ET-PIO2 6-3 J3-1,3 (C-4)

ET-PIO2 6-4 J3-1,3 (C-5)

LINE2B LINE2B 5V measuring
(SYSTEM1) terminal (C-1)
DC5V
LINE2B LINE2B 5V measuring
(SYSTEM2) terminal (C-1)
D KDD172-KY48-2 P1, P2
DC24V SPHC-PW CN1-3,4
(LOGIC (For System 1 SPHC-TT)
POWER)
SPHC-PW CN1-3,4
(For System 2 SPHC-TT)
A
System 1 SPHC-TT
System 1 SPHC-PW
CN1-1,2
DC5V
System 2 SPHC-TT
System 2 SPHC-PW
CN1-1,2

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 Document No. Z914 – C36000245 Ver. 1
Hand Book for Electronic Interlocking model K5BMC - Installation, Maintenance & Trouble Shooting -

VOLTAGE CHECK LIST(2/2)

System 1 System 1
System 1 SPHC-TT Observed Result
SPHC-TT SPHC-TT Measurements Remarks
CN1-1,2 OK/Not OK
CN1-1,2 CN1-1,2
LINEM2 J11 - 6, 7
(System 1)
LINEM2 J12 - 6, 7
(System 2)
DC24V
SPHC-PW CN1-3,4
(LOGIC
(For System 1
POWER)
SPHC-TT)
SPHC-PW CN1-3,4
(For System 2
CONTROL PANEL
SPHC-TT)
LINEM2 (System MMIF2 7-4 5V
1) measurement terminal
LINEM2 (System MMIF2 7-4 5V
2) measurement terminal
DC5V
SPHC-PW SPHC-TT CN1-1,2
(System 1) (System 1)
SPHC-PW SPHC-TT CN1-1,2
(System 2) (System 2)

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

MTC Failure Display Specification

for K5BMC Electronic Interlocking System

Document No. Z914-C73000030E

Version 5
12. Feb. 2011

© 2011 Kyosan Electric Mfg. Co., Ltd., All Rights Reserved, Printed in Japan
THIS DOCUMENT AND ITS CONTENTS ARE THE PROPERTY OF KYOSAN ELECTRIC MFG. CO., LTD.
FURNISHED TO YOU ON THE FOLLOWING CONDITIONS : (1) NO RIGHT OR LICENSE IN RESPECT
TO THIS DOCUMENT OR ITS CONTENTS IS GIVEN OR WAIVED IN SUPPLYING THIS DOCUMENT TO
YOU. (2) THIS DOCUMENT OR ITS DETRIMENT ARE NOT TO BE COPIED, REPRODUCED, DISCLOSED
TO OTHERS, OR DISPOSED OF EXCEPT WITH PRIOR WRITTEN CONSENT.

29-1, Heiancho 2 chome, Tsurumi-ku, Yokohama, JAPAN

12. Feb. 2011

 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

Document Revision History

Ver.
Date Nature of Revision Author(s)
No.
1 12. Jul. 2010 First Edition T. Suzuki
Improvement in function, Words-and-phrases
2 11. Aug. 2010 T. Suzuki
correction and Reexamination of message
3 12. Nov. 2010 Revised by addition of Journal Module T. Suzuki
4 13. Dec. 2010 Reviced by checking the card level screen name and the T. Suzuki
item name.
Reviced by checking the MTC message corresponding to
the card level failure
5 12. Feb. 2011 Adding explanation of pop-up diagnostic screen. Y. Kanno
Correcting the screen of out field equipment, the table of
status of out field equipment and misword.

12. Feb. 2011

 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

TABLE OF CONTENTS
1. Scope ............................................................................................................................................................. 1
2. Display Transition Diagram........................................................................................................................ 1
3. MTC DISPLAY............................................................................................................................................. 1
3.1 General System Display ............................................................................................................................ 1
3.2 Logic Rack Mounting Display ................................................................................................................... 2
3.3 Card Level Display..................................................................................................................................... 3
3.3.1 Logic Block............................................................................................................................................... 3
3.3.2 ET-PIO Block........................................................................................................................................... 5
3.3.3 MMIF Block............................................................................................................................................. 6
3.3.4 Journal Module ....................................................................................................................................... 7
3.4 Control Panel Display ............................................................................................................................... 8
3.5 Out Field Equipment Display................................................................................................................... 9
4. Indication Contents of each card and the card level Status .................................................................... 10
4.1 The List of Sub-Rack Level Status ( corresponding to each card)......................................................... 10
4.2 The List of Card Level Status ( corresponding to each item in the card) ............................................. 11
4.2.1 Logic Sub-Rack...................................................................................................................................... 11
4.2.2 ET-PIO Sub-Rack.................................................................................................................................. 14
4.2.3 MMIF Sub-Rack .................................................................................................................................... 15
4.2.4 Journal Module ..................................................................................................................................... 15
4.3 The List of Status Level of Other Block.................................................................................................. 16
4.3.1 MMIF for Control Panel ....................................................................................................................... 16
4.3.2 The Status of Out Field Equipment（an example） .......................................................................... 17
5. The MTC message corresponding to failure for K5BMC EI................................................................... 19
5.1 Logic Sub-Rack......................................................................................................................................... 19
5.1.1 IPU6C .................................................................................................................................................... 19
5.1.2 F486-4I and DID ................................................................................................................................... 19
5.1.3 FSIO and FIO7-[P]................................................................................................................................ 20
5.1.4 FSIO-EX and EXTFIO7P ..................................................................................................................... 21
5.2 ET-PIO Sub-Rack..................................................................................................................................... 22
5.2.1 LINE2B.................................................................................................................................................. 22
5.2.2 ET-PIO2................................................................................................................................................. 23
5.3 ET-MMIF Sub-Rack................................................................................................................................. 24
5.3.1 LINEM2................................................................................................................................................. 24
5.3.2 MMIF2 ................................................................................................................................................... 24
5.4 Journal Module ........................................................................................................................................ 25
5.4.1 KDD172-KY48-2 ................................................................................................................................... 25
5.4.2 ZPEN3.................................................................................................................................................... 25
5.4.3 ZNIO2-S1............................................................................................................................................... 25
5.4.4 ZNIO2-S2............................................................................................................................................... 25
5.4.5 ZSIO2 ..................................................................................................................................................... 25

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

1. Scope

This document applys to display indication of Maintenance Console(MTC).

2. Display Transition Diagram

（Ｂｌｏｃｋ　Ｂｕｔｔｏn） (Logic Rack Mounting Display) （Card Level Display)

Ｇｅｎｅｒａｌ　System LOGIC
ＲACK LOGIC Rack Each Card
ＤISPLAY

（Ｂｌｏｃｋ　Ｂｕｔｔｏn） (Control Panel Display) （Card Level Display)

CONTROL
PANEL CONTROL PANEL Each Card

（Ｂｌｏｃｋ　Ｂｕｔｔｏn） (Out Field Equipment Display)

OUTFIELD POINT MOVEMENT and
EQUIPMENT FILAMENT BURN OUT

Operator Maintenance
Console Console
(OPC) (MTC)

Dot-line shows only status indication and not Button.

3. MTC DISPLAY

3.1 General System Display

General System Display is shown on the MTC.

Unless specified, system status is to be indicated in green for normal and in red for abnormal.
In case of abnormality, the audio alarm is provided.
Switching from the General System Display below to linked display, e.g. LOGIC RACK,
OUTFIELD EQUIPMENT or CONTROL PANEL, can be achieved by pressing each button.

RELAY ROOM

OPERATOR ROOM
MTC

CONTROL
PANEL

LOGIC
RACK

OPC

FIELD

OUTFIELD
EQUIPMENT

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3.2 Logic Rack Mounting Display

LOGIC By pressing LOGIC RACK button on the General System Display, the screen shift to
RACK
LOGIC RACK mounting display below.
Each card status is to be indicated in green for normal and in red for abnormal.

LOGIC RACK OTHER

BLOCK A
BLOCK
CONNECTOR PANEL
LOGIC
RACK

-1
BLOCK B
Logic

EXTFIO7P

EXTFIO7P
Sub-Rack

FIO7-[P]
FSIO-EX

FIO7-[P]
FSIO-EX
F486-4I

F486-4I

LINEM2
LINEM2
MMIF2
IPU6C

IPU6C
CONTROL
FSIO

FSIO
DID

DID
MMIF PANEL
Sub-Rack
(E-M2) FRONT REAR FRONT REAR

S1

S1
S2
S1 S2
OPC
BLOCK C
-1

-2

-3

-4
ET-PIO
LINE2B

LINE2B

Sub-Rack MTC
PIO2

PIO2

PIO2

PIO2
（E-P5)
S1

S2

S1

S1

S1
S1

OUT FIELD
EQUIPMENT
S1

S2

(DC/DC Converter)

BLOCK D
KDD172-KY48-2

Journal
ZPEN3

ZNIO2

ZNIO2

ZSIO2

Module

BLOCK E

POWER

1) When any card in the Logic Sub-Rack, MMIF Sub-Rack, ET-PIO Sub-Rack and Journal Module
on the above-screen is clicked, it will shift to the card level display shown in the following clause.
2) By clicking Push button of the OTHER BLOCK portion (for example CONTROL PANEL ), it shifts to the
detail display of relevance.
The color of Push button of the OTHER BLOCK portion is usually white. When it is selected, it is
indicated in yellow, and in case of impossible to use it indicates in gray.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3.3 Card Level Display

When any card portion in Logic Sub-Rack, MMIF Sub-Rack, ET-PIO Sub-Rack and Journal
Module is clicked in the LOGIC RACK mounting display of the preceding clause, it will shift to
the Card Level Display shown in this clause.
The status of each card is indicated with green in normal and with red in abnormalities.
The display of each card level shall be displayed to objective card, and the figure of the card level
is shown for mounted cards of the each system.

3.3.1 Logic Block

Each Card Level Display can be indicated in system 1 and 2 each.

1) F486-4I and DID Screen

F486-4I and DID in System 1

DID

Inter-sys Inter-sys F486-4I

Tx/Rx Tx/Rx
Rx Tx

Ctrl Data Tx
CPU ＦＳＩＯ
Or
IC Card FSIO-EX
Indic. Data Rx
ROM

RAM

2) FSIO and FIO7-[P] Screen

FSIO and FIO7-[P] in System 1

FSIO FIO7-[P]

Ctrl Data Rx MTC CH Tx MTC CH Tx

Ｆ486
MTC
MTC CH Rx MTC CH Rx
-4I
Indic. Data Tx
ET CH1 Tx ET CH1 Tx MMIF2
or
ET CH1 Rx ET CH1 Rx OPC

ET CH2 Tx ET CH2 Tx MMIF2

or
ET CH2 Rx ET CH2 Rx OPC

ET CH3 Tx ET CH3 Tx
ET-PIO
ET CH3 Rx ET CH3 Rx

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3) FSIO-EX and EXTFIO7P Screen

FSIO-EX and EXTFIO7P in System 1

FSIO-EX EXTFIO7P

Ctrl Data Rx ET CH4 Tx ET CH4 Tx

ET-PIO
Ｆ486
-4I ET CH4 Rx ET CH4 Rx
Indic. Data Tx
ET CH5 Tx ET CH5 Tx MMIF2
or
ET CH5 Rx ET CH5 Rx OPC

4) IPU6C Screen

IPU6C in System 1

IPU6C
Input DC/DC Converter Output
DC24V DC5V
DC24/DC5

DC/DC Converter Output

DC24V
DC24/DC24

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3.3.2 ET-PIO Block

Each Card Level display can be indicated according to mounted cards of each system

１）LINE2B Screen
LINE2B in SYSTEM 1

LINE2B

ET Ctrl Data
OE Transform
LOGIC PIO2
ET Indic. Data
EO Transform PIO2
１

DC/ DC Converter 2
INPUT OUTPUT
24V DC5V
DC24/DC5
3

4
5

2) ET-PIO Screen

PIO2-1 in SYSTEM 1

PIO2

1 2 3 4
ET Ctrl Data 5 6 7 8
LINE Rx
2B 9 10 11 12
ET Indic. Data 13 14 15 16
I/O
Tx
Port 17 18 19 20
21 22 23 24
PIO 2 ID 25 26 27 28
Check
29 30 31 32

DC/DC Converter
INPUT OUTPUT
DC24V DC5V
DC24/DC5

DC24V

The result of status of Circuit No. of ET-PIO2 I/O is displayed collectively each four I/Os such as
1 2 3 4, 5 6 7 8, etc.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3.3.3 MMIF Block

Each Card Level display can be indicated according to mounted cards of each system

1) LINEM2 Screen

LINEM2 in SYSTEM 1

LINEM2

ET Ctrl Data
OE Transform
LOGIC MMIF2
ET Indic. Data
EO Transform ET-
PIO
１

DC/ DC Converter
INPUT
2
OUTPUT
DC 24V DC5V
DC24/DC5

5
6

2) MMIF2 Screen

MMIF2 in SYSTEM1

MMIF2

1 2 3 4
ET Ctrl Data
Rx 5 6 7 8
LINEM2 9 10 11 12
ET Indic. Data
Tx 13 14 15 16
17 18 19 20
21 22 23 24
25 26 27 28
I/O 29 30 31 32
Port
33 34 35 36
37 38 39 40
41 42 43 44
MMIF2
ID Check 45 46 47 48
49 50 51 52
53 54 55 56
57 58 59 60
61 62 63 64

In this screen, the indication of I/O port and the right side from No.1 to 64 shall be totally colored
gray, since there is no indication condition.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3.3.4 Journal Module

(1) Journal Module Screen

Journal Module

ZNIO2-S1 ZPEN3 ZSIO2

Rx
LOGIC
Tx Protocol
MTC Converter
(Data Logger)
Rx
ZNIO2-S2

Rx

MTC
KDD172-KY48-2
DC/DC
INPUT Converter OUTPUT
DC24V DC 5V
DC24/DC5

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Document No. Z914-C73000030E Ver. 5

3.4 Control Panel Display

By pressing CONTROL PANEL button on the General Sytem Display, shifting

CONTROL
PANEL to CONTROL PANEL Display below can be achieved.
Each card status is to be indicated in green for normal and in red for abnormal.

When any card and ET-card portion on the display below are clicked, it will shift to the card level
display as same of clause “3.3.3 MMIF Block”

CONTROL PANEL
STATUS
OTHER
BLOCK
-1

-2

-3

-4

-5
LOGIC
RACK
LINEM2
LINEM2

MMIF2

MMIF2

MMIF2

MMIF2

MMIF2

CONTROL
PANEL
S2

S1

S1

S1

S1

S1
S1

OPC

MTC

OUT FIELD
EQUIPMENT

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3.5 Out Field Equipment Display

OUTFIELD
By pressing OUT FIELD EQUIPMENT button on the General Sytem Display,
switching to OUT FIELD EQUIPMENT Display below can be achieved.
EQUIPMENT

Each card status is to be indicated in green for normal and in red for abnormal.

Out Field Equipment (Example)

POINT FAILURE
OTHER
BLOCK
101/102 103/104 105/106 113/114 115/116

LOGIC
SIGNAL LAMP FILAMENT FAILURE RACK

S39 RED YELLOW GREEN

CONTROL
S37 RED YELLOW PANEL

S49 RED GREEN

S12 RED YELLOW GREEN

OPC
S14 RED YELLOW

S2 RED GREEN
CALLING
S46 RED YELLOW GREEN
ON ROUTE MTC
SH7 ON OFF

SH44 ON OFF
OUT FIELD
S5 RED YELLOW GREEN CALLING ROUTE EQUIPMENT
ON
DD GREEN DOUBLE
YELLOW
DID YELLOW DOUBLE GREEN
YELLOW
UD GREEN DOUBLE
YELLOW
UID YELLOW DOUBLE GREEN
YELLOW

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

4. Indication Contents of each card and the card level Status

Each card and the card level Status are indicated with colors, normal in green and abnormal in red.
When a failure or abnormality is occurred, “message of failure” (message of following table +
“occur”) is appeared on MTC display corresponding to the each card level item of the
following table. When the failure or abnormality is recoverd, “message of recover” (message of
following table + “recover”) is appeared on the MTC display.

4.1 The List of Sub-Rack Level Status ( corresponding to each card)

1) Logic Sub-Rack

Test Nomal bit

Check Item Relay Name Note
No. status

1 IPU6C S1-IPU6C-FL 1 *
2 F486-4I S1-F486-4I-FL 1 *
3 FSIO S1-FSIO-FL 1 *
4 FSIO-EX S1-FSIO-EX-FL 1 *
5 DID S1-DID-FL 1 *
6 FIO7-[P] S1-FIO7-P-FL 1 *
7 EXTFIO7P S1-EXTFIO7P-FL 1 *
8 IPU6C S2-IPU6C-FL 1 *
9 F486-4I S2-F486-4I-FL 1 *
10 FSIO S2-FSIO-FL 1 *
11 FSIO-EX S2-FSIO-EX-FL 1 *
12 DID S2-DID-FL 1 *
13 FIO7-[P] S2-FIO7-P-FL 1 *
14 EXTFIO7P S2-EXTFIO7P-FL 1 *

2) ET-PIO Sub-Rack
Test Nomal
Check Item Relay Name Note
No. bit status
1 S1 LINE2B S1-LINE2B-FL 1 *
2 S2 LINE2B S2-LINE2B-FL 1 *
3 S1 PIO2 -1 S1-PIO-1-FL 1 *
4 S1 PIO2 -2 S1-PIO-2-FL 1 *
5 S1 PIO2 -3 S1-PIO-3-FL 1 *
6 S1 PIO2 -4 S1-PIO-4-FL 1 *

3) MMIF Sub-Rack

Test Nomal
Check Item Relay Name Note
No. bit status
1 S1 LINEM2 S1-LINEM2-FL 1 *
2 S2 LINEM2 S2-LINEM2-FL 1 *
3 S1 MMIF2 -1 S1-MM-1-FL 1 *

*The corresponding yellow message pop-up screen will appear on MTC for the ease of maintenance.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

4) Journal Module

Test Nomal
Check Item Relay Name Note
No. bit status
1 ZPEN3 ZPEN3-FL 1 *
2 ZNIO2 S1 ZNIO2-S1-FL 1 *
3 ZNIO2 S2 ZNIO2-S2-FL 1 *
4 ZSIO2 ZSIO2-FL 1 *
5 KDD172-KY48-2 J-DD_CON-FL 1 *

4.2 The List of Card Level Status ( corresponding to each item in the card)

4.2.1 Logic Sub-Rack

1) F486-4I and DID

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 CPU LOGIC_S1_F486-4I CPU_fail S1-F486-CPU-FL 1 *
2 ROM LOGIC_S1_F486-4I ROM_fail S1-F486-ROM-FL 1 *
3 RAM LOGIC_S1_F486-4I RAM_fail S1-F486-RAM-FL 1 *
4 Ctrl Data Tx LOGIC_S1_F486-4I Ctrl-Data-Tx_fail S1-F486-Tx-FL 1 *
5 Indic. Data Rx LOGIC_S1_F486-4I Indic.-Data-Rx_fail S1-F486-Rx-FL 1 *
6 Inter-sys Tx/Rx Rx LOGIC_S1_F486-4I InterSys-Tx/Rx_Rx_fail S1-DID-Rx-FL 1 *
7 Inter-sys Tx/Rx Tx LOGIC_S1_F486-4I InterSys-Tx/Rx_Tx_fail S1-DID-Tx-FL 1 *
8 IC Card LOGIC_S1_F486-4I IC-Card_fail S1-IC-Card-FL 1 *
9 DID S1-DID_fail S1-DID-FL 1 *
10 CPU LOGIC_S2_F486-4I CPU_fail S2-F486-CPU-FL 1 *
11 ROM LOGIC_S2_F486-4I ROM_fail S2-F486-ROM-FL 1 *
12 RAM LOGIC_S2_F486-4I RAM_fail S2-F486-RAM-FL 1 *
13 Ctrl Data Tx LOGIC_S2_F486-4I Ctrl-Data-Tx_fail S2-F486-Tx-FL 1 *
14 Indic. Data Rx LOGIC_S2_F486-4I Indic.-Data-Rx_fail S2-F486-Rx-FL 1 *
15 Inter-sys Tx/Rx Rx LOGIC_S2_F486-4I InterSys-Tx/Rx_Rx_fail S2-DID-Rx-FL 1 *
16 Inter-sys Tx/Rx Tx LOGIC_S2_F486-4I InterSys-Tx/Rx_Tx_fail S2-DID-Tx-FL 1 *
17 IC Card LOGIC_S2_F486-4I IC-Card_fail S2-IC-Card-FL 1 *
18 DID S2-DID_fail S2-DID-FL 1 *

*The corresponding yellow message pop-up screen will appear on MTC for the ease of maintenance.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

2) FSIO and FIO7-[P]

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 Ctrl Data Rx LOGIC_S1_FSIO Ctrl-Data_Rx_fail S1-FSIO-Data-Rx-FL 1 *
2 Indic. Data Tx LOGIC_S1_FSIO Indic.-Data_Tx_fail S1-FSIO-Data Tx-FL 1 *
3 MTC CH Tx LOGIC_S1_FSIO MTC-CH_Tx_fail S1-FSIO-MTCCH-Tx-FL 1 *
4 MTC CH Rx LOGIC_S1_FSIO MTC-CH_Rx_fail S1-FSIO-MTCCH-Rx-FL 1 *
5 ET CH1 Tx LOGIC_S1_FSIO ET-CH1_Tx_fail S1-FSIO-CH1Tx-FL 1 *
6 ET CH1 Rx LOGIC_S1_FSIO ET-CH1_Rx_fail S1-FSIO-CH1Rx-FL 1 *
7 ET CH2 Tx LOGIC_S1_FSIO ET-CH2_Tx_fail S1-FSIO-CH2Tx-FL 1 *
8 ET CH2 Rx LOGIC_S1_FSIO ET-CH2_Rx_fail S1-FSIO-CH2 Rx-FL 1 *
9 ET CH3 Tx LOGIC_S1_FSIO ET-CH3_Tx_fail S1-FSIO-CH3 Tx-FL 1 *
10 ET CH3 Rx LOGIC_S1_FSIO ET-CH3_Rx_fail S1-FSIO-CH3 Rx-FL 1 *
11 MTC CH Tx LOGIC_S1_FIO7-[P] MTC-CH_Tx_fail S1-FIO7-MTC-Tx-FL 1 *
12 MTC CH Rx LOGIC_S1_FIO7-[P] MTC-CH_Rx_fail S1-FIO7-MTC-Rx-FL 1 *
13 ET CH1 Tx LOGIC_S1_FIO7-[P] ET-CH1_Tx_fail S1-FIO7-CH1-Tx-FL 1 *
14 ET CH1 Rx LOGIC_S1_FIO7-[P] ET-CH1_Rx_fail S1-FIO7-CH1-Rx-FL 1 *
15 ET CH2 Tx LOGIC_S1_FIO7-[P] ET-CH2_Tx_fail S1-FIO7-CH2-Tx-FL 1 *
16 ET CH2 Rx LOGIC_S1_FIO7-[P] ET-CH2_Rx_fail S1-FIO7-CH2-Rx-FL 1 *
17 ET CH3 Tx LOGIC_S1_FIO7-[P] ET-CH3_Tx_fail S1-FIO7-CH3-Tx-FL 1 *
18 ET CH3 Rx LOGIC_S1_FIO7-[P] ET-CH3_Rx_fail S1-FIO7-CH3-Rx-FL 1 *
19 Ctrl Data Rx LOGIC_S2_FSIO Ctrl-Data_Rx_fail S2-FSIO-Data-Rx-FL 1 *
20 Indic. Data Tx LOGIC_S2_FSIO Indic.-Data_Tx_fail S2-FSIO-Data Tx-FL 1 *
21 MTC CH Tx LOGIC_S2_FSIO MTC-CH_Tx_fail S2-FSIO-MTCCH-Tx-FL 1 *
22 MTC CH Rx LOGIC_S2_FSIO MTC-CH_Rx_fail S2-FSIO-MTCCH-Rx-FL 1 *
23 ET CH1 Tx LOGIC_S2_FSIO ET-CH1_Tx_fail S2-FSIO-CH1Tx-FL 1 *
24 ET CH1 Rx LOGIC_S2_FSIO ET-CH1_Rx_fail S2-FSIO-CH1Rx-FL 1 *
25 ET CH2 Tx LOGIC_S2_FSIO ET-CH2_Tx_fail S2-FSIO-CH2Tx-FL 1 *
26 ET CH2 Rx LOGIC_S2_FSIO ET-CH2_Rx_fail S2-FSIO-CH2 Rx-FL 1 *
27 ET CH3 Tx LOGIC_S2_FSIO ET-CH3_Tx_fail S2-FSIO-CH3 Tx-FL 1 *
28 ET CH3 Rx LOGIC_S2_FSIO ET-CH3_Rx_fail S2-FSIO-CH3 Rx-FL 1 *
29 MTC CH Tx LOGIC_S2_FIO7-[P] MTC-CH_Tx_fail S2-FIO7-MTC-Tx-FL 1 *
30 MTC CH Rx LOGIC_S2_FIO7-[P] MTC-CH_Rx_fail S2-FIO7-MTC-Rx-FL 1 *
31 ET CH1 Tx LOGIC_S2_FIO7-[P] ET-CH1_Tx_fail S2-FIO7-CH1-Tx-FL 1 *
32 ET CH1 Rx LOGIC_S2_FIO7-[P] ET-CH1_Rx_fail S2-FIO7-CH1-Rx-FL 1 *
33 ET CH2 Tx LOGIC_S2_FIO7-[P] ET-CH2_Tx_fail S2-FIO7-CH2-Tx-FL 1 *
34 ET CH2 Rx LOGIC_S2_FIO7-[P] ET-CH2_Rx_fail S2-FIO7-CH2-Rx-FL 1 *
35 ET CH3 Tx LOGIC_S2_FIO7-[P] ET-CH3_Tx_fail S2-FIO7-CH3-Tx-FL 1 *
36 ET CH3 Rx LOGIC_S2_FIO7-[P] ET-CH3_Rx_fail S2-FIO7-CH3-Rx-FL 1 *

*The corresponding yellow message pop-up screen will appear on MTC for the ease of maintenance.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

3) FSIO-EX and EXTFIO7P

Tes
Nomal
t Check Item Message in case of failure occurs/recovers Relay Name
bit status
Note
No.
1 Ctrl Data Rx LOGIC_S1_FSIO-EX Ctrl-Data_Rx_fail S1-FSIO-EX-Data-Rx-FL 1 *
2 Indic. Data Tx LOGIC_S1_FSIO-EX Indic.-Data_Tx_fail S1-FSIO-EX-Data-Tx-FL 1 *
3 ET CH4 Tx LOGIC_S1_FSIO-EX ET-CH4_Tx_fail S1-FSIO-CH4-Tx-FL 1 *
4 ET CH4 Rx LOGIC_S1_FSIO-EX ET-CH4_Rx_fail S1-FSIO-CH4-Rx-FL 1 *
5 ET CH5 Tx LOGIC_S1_FSIO-EX ET-CH5_Tx_fail S1-FSIO-CH5-Tx-FL 1 *
6 ET CH5 Rx LOGIC_S1_FSIO-EX ET-CH5_Rx_fail S1-FSIO-CH5-Rx-FL 1 *
7 ET CH4 Tx LOGIC_S1_EXTFIO7P ET-CH4_Tx_fail S1-EX-FIO7-CH4-Tx-FL 1 *
8 ET CH4 Rx LOGIC_S1_EXTFIO7P ET-CH4_Rx_fail S1-EX-FIO7-CH4-Rx-FL 1 *
9 ET CH5 Tx LOGIC_S1_EXTFIO7P ET-CH5_Tx_fail S1-EX-FIO7-CH5-Tx-FL 1 *
10 ET CH5 Rx LOGIC_S1_EXTFIO7P ET-CH5_Rx_fail S1-EX-FIO7-CH5 Rx-FL 1 *
11 Ctrl Data Rx LOGIC_S2_FSIO-EX Ctrl-Data_Rx_fail S2-FSIO-EX-Data-Rx-FL 1 *
12 Indic. Data Tx LOGIC_S2_FSIO-EX Indic.-Data_Tx_fail S2-FSIO-EX-Data-Tx-FL 1 *
13 ET CH4 Tx LOGIC_S2_FSIO-EX ET-CH4_Tx_fail S2-FSIO-CH4-Tx-FL 1 *
14 ET CH4 Rx LOGIC_S2_FSIO-EX ET-CH4_Rx_fail S2-FSIO-CH4-Rx-FL 1 *
15 ET CH5 Tx LOGIC_S2_FSIO-EX ET-CH5_Tx_fail S2-FSIO-CH5-Tx-FL 1 *
16 ET CH5 Rx LOGIC_S2_FSIO-EX ET-CH5_Rx_fail S2-FSIO-CH5-Rx-FL 1 *
17 ET CH4 Tx LOGIC_S2_EXTFIO7P ET-CH4_Tx_fail S2-EX-FIO7-CH4-Tx-FL 1 *
18 ET CH4 Rx LOGIC_S2_EXTFIO7P ET-CH4_Rx_fail S2-EX-FIO7-CH4-Rx-FL 1 *
19 ET CH5 Tx LOGIC_S2_EXTFIO7P ET-CH5_Tx_fail S2-EX-FIO7-CH5-Tx-FL 1 *
20 ET CH5 Rx LOGIC_S2_EXTFIO7P ET-CH5_Rx_fail S2-EX-FIO7-CH5 Rx-FL 1 *

4) IPU6C
Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 DC24/DC5 LOGIC_S1_IPU6C DC24/DC5_fail S1-IPU6-D24-5-FL 1 *
2 DC24/DC24 LOGIC_S1_IPU6C DC24/DC24_fail S1-IPU6-D24-24-FL 1 *
3 DC24/DC5 LOGIC_S2_IPU6C DC24/DC5_fail S2-IPU6-D24-5-FL 1 *
4 DC24/DC24 LOGIC_S2_IPU6C DC24/DC24_fail S2-IPU6-D24-24-FL 1 *

*The corresponding yellow message pop-up screen will appear on MTC for the ease of maintenance.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

4.2.2 ET-PIO Sub-Rack

1) LINE2B

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 ET Ctrl Data OE Transform ET-PIO_S1_LINE2B ET-Ctrl-Data-OE_fail S1-LINE2B-OE-FL 1 *
2 ET Indic. Data EO Transform ET-PIO_S1_LINE2B ET-Indic.-Data-EO_fail S1-LINE2B-EO-FL 1 *
3 DC24/DC5 ET-PIO_S1_LINE2B DC24/DC5_fail S1-LINE2B-D24-5-FL 1 *
4 ET Ctrl Data OE Transform ET-PIO_S2_LINE2B ET-Ctrl-Data-OE_fail S2-LINE2B-OE-FL 1 *
5 ET Indic. Data EO Transform ET-PIO_S2_LINE2B ET-Indic.-Data-EO_fail S2-LINE2B-EO-FL 1 *
6 DC24/DC5 ET-PIO_S2_LINE2B DC24/DC5_fail S2-LINE2B-D24-5-FL 1 *

2) PIO2

Nomal
Test
No.
Check Item Message in case of failure occurs/recovers Relay Name bit Note
status
1 ET Ctrl Data Rx ET-PIO_S1_PIO2-n ET-Ctrl-Data-Rx_fail S1-PIO-Rx-FL 1 n=1 to 4 *
2 ET Indic. Data Tx ET-PIO_S1_PIO2-n ET-Indic.-Data-Tx_fail S1-PIO-Tx-FL 1 n=1 to 4 *
3 PIO2 ID CHECK ET-PIO_S1_PIO2-n PIO2-ID-CHECK_fail S1-PIO-IDCHECK-FL 1 n=1 to 4 *
4 DC24/DC5 ET-PIO_S1_PIO2-n DC24/DC5_fail S1-PIO2-D24-5-FL 1 n=1 to 4 *
5 I/O ET-PIO_S1_PIO2-n I/O_fail S1-PIO-IO-FL 1 n=1 to 4 *
6 1234 ET-PIO_S1_PIO2-n Circuit-0_Fail S1-PIO-IO-Circuit-0_FL 1 n=1 to 4 *
7 5678 ET-PIO_S1_PIO2-n Circuit-1_Fail S1-PIO-IO-Circuit-1_FL 1 n=1 to 4 *
8 9 10 11 12 ET-PIO_S1_PIO2-n Circuit-2_Fail S1-PIO-IO-Circuit-2_FL 1 n=1 to 4 *
9 13 14 15 16 ET-PIO_S1_PIO2-n Circuit-3_Fail S1-PIO-IO-Circuit-3_FL 1 n=1 to 4 *
10 17 18 19 20 ET-PIO_S1_PIO2-n Circuit-4_Fail S1-PIO-IO-Circuit-4_FL 1 n=1 to 4 *
11 21 22 23 24 ET-PIO_S1_PIO2-n Circuit-5_Fail S1-PIO-IO-Circuit-5_FL 1 n=1 to 4 *
12 25 26 27 28 ET-PIO_S1_PIO2-n Circuit-6_Fail S1-PIO-IO-Circuit-6_FL 1 n=1 to 4 *
13 29 30 31 32 ET-PIO_S1_PIO2-n Circuit-7_Fail S1-PIO-IO-Circuit-7_FL 1 n=1 to 4 *

*The corresponding yellow message pop-up screen will appear on MTC for the ease of maintenance.

12. Feb. 2011 P 14 / 25

 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

4.2.3 MMIF Sub-Rack

1) LINEM2

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 ETCtrl Data OE Transform MMIF_S1_LINEM2 ET-Ctrl-Data-OE_fail S1-LINEM-OE-FL 1 *
2 ET Indic. Data EO Transform MMIF_S1_LINEM2 ET-Indic.-Data-EO_fail S1-LINEM-EO-FL 1 *
3 DC24/DC5 MMIF_S1_LINEM2 DC24/DC5_fail S1-LINEM-D24-5-FL 1 *
4 ETCtrl Data OE Transform MMIF_S2_LINEM2 ET-Ctrl-Data-OE_fail S2-LINEM-OE-FL 1 *
5 ET Indic. Data EO Transform MMIF_S2_LINEM2 ET-Indic.-Data-EO_fail S2-LINEM-EO-FL 1 *
6 DC24/DC5 MMIF_S2_LINEM2 DC24/DC5_fail S2-LINEM-D24-5-FL 1 *

2) MMIF2

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 ETCtrl Data Rx MMIF_S1_MMIF2-n ET-Ctrl-Data-Rx_fail S1-MM-n-Rx-FL 1 n=1 *
2 ET Indic. Data Tx MMIF_S1_MMIF2-n ET-Indic.-Data-Tx_fail S1-MM-n-Tx-FL 1 n=1 *
3 MMIF2 ID CHECK MMIF_S1_MMIF2-n MMIF2-ID-CHECK_fail S1-MM-n-IDCHECK-FL 1 n=1 *
4 I/O-1 MMIF_S1_MMIF2-n I/O_fail S1-MM-n-IO-FL 1 n=1 *

4.2.4 Journal Module

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 ZPEN3 JOURNAL_ ZPEN3 Card_fail ZPEN3-FL 1 *

2 ZNIO2- S1 JOURNAL_ZNIO2_S1 Card_Main_fail ZNIO2-S1_M-FL 1 *

3 ZNIO2 -S2 JOURNAL_ZNIO2_S2 Card_Main _fail ZNIO2-S2_M-FL 1 *

4 ZSIO2 JOURNAL_ ZSIO2 Card_Main_fail ZSIO2_M-FL 1 *

5 DC24/DC5 JOURNAL_DC/DC Converter_fail J-DD_CON-FL 1 *

6 ZNIO2-S1 Rx JOURNAL_ZNIO2_S1 Rx_fail ZNIO2-S2-Rx-FL 1 *

7 ZNIO2-S2 Rx JOURNAL_ZNIO2_S2 Rx_fail ZNIO2-S2-Rx-FL 1 *

8 ZSIO2 Tx/Rx JOURNAL_ ZSIO2 Tx/Rx_fail ZSIO2-Rx-FL 1 *

9 ZPEN3 JOURNAL Rx_stop_fail J-RX-STOP-FL 1 *

10 ZPEN3 JOURNAL Rx_data_fail J-RX-DATA-FL 1 *

*The corresponding yellow message pop-up screen will appear on MTC for the ease of maintenance.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

4.3 The List of Status Level of Other Block

4.3.1 MMIF for Control Panel

1) MMIF Sub-Rack for Control Panel

Test Nomal
Check Item Relay Name Note
No. bit status
1 S1 LINEM2 CP-S1-LINEM2-FL 1 *
2 S2 LINEM2 CP-S2-LINEM2-FL 1 *
3 S1 MMIF2 -1 CP-S1-MM-1-FL 1 *
4 S1 MMIF2 -2 CP-S1-MM-2-FL 1 *
5 S1 MMIF2 -3 CP-S1-MM-3-FL 1 *
6 S1 MMIF2 -4 CP-S1-MM-4-FL 1 *
7 S1 MMIF2 -5 CP-S1-MM-5-FL 1 *
8 Logic Rack Push Button
9 CONTROL PANEL Push Button
10 OPC Push Button
11 MTC Push Button

12 OUT FIELD Push Button

EQUIPMENT

2) Card for LINEM2

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 ETCtrl Data OE Transform CCIP_S1_LINEM2 ET-Ctrl-Data-OE_fail S1-LINEM-OE-FL 1 *
2 ET Indic. Data EO Transform CCIP_S1_LINEM2 ET-Indic.-Data-EO_fail S1-LINEM-EO-FL 1 *
3 DC24/DC5 CCIP_S1_LINEM2 DC24/DC5_fail S1-LINEM-D24-5-FL 1 *
4 ETCtrl Data OE Transform CCIP_S2_LINEM2 ET-Ctrl-Data-OE_fail S2-LINEM-OE-FL 1 *
5 ET Indic. Data EO Transform CCIP_S2_LINEM2 ET-Indic.-Data-EO_fail S2-LINEM-EO-FL 1 *
6 DC24/DC5 CCIP_S2_LINEM2 DC24/DC5_fail S2-LINEM-D24-5-FL 1 *

3) Card for MMIF2

Test Nomal
Check Item Message in case of failure occurs/recovers Relay Name Note
No. bit status
1 ETCtrl Data Rx CCIP_S1_MMIF2-n ET-Ctrl-Data-Rx_fail S1-MM-n-Rx-FL 1 n=1 to 5 *
2 ET Indic. Data Tx CCIP_S1_MMIF2-n ET-Indic.-Data-Tx_fail S1-MM-n-Tx-FL 1 n=1 to 5 *
3 MMIF2 ID CHECK CCIP_S1_MMIF2-n MMIF2-ID-CHECK_fail S1-MM-n-IDCHECK-FL 1 n=1 to 5 *
4 I/O-1 CCIP_S1_MMIF2-n I/O_fail S1-MM-n-IO-FL 1 n=1 to 5 *

*The corresponding yellow message pop-up screen will appear on MTC for the ease of maintenance.

12. Feb. 2011 P 16 / 25

 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

4.3.2 The Status of Out Field Equipment（an example）

Nomal
Test Message in case of failure
No.
Check Item
occurs/recovers
Relay Name bit Note
status
1 101/102 Point_101/102_fail 101.2KUR 1 **
2 103/104 Point_103/104_fail 103.4KUR 1 **
3 105/106 Point_105/106_fail 105.6KUR 1 **
4 113/114 Point_113/114_fail 113.4KUR 1 **
5 115/116 Point_115/116_fail 115.6KUR 1 **
６ S39 RED Sig_39_R_lamp_fail 39RGKERMF 0 **
７ S39 YELLOW Sig_39_Y_lamp_fail 39HKEWMF 0 **
８ S39 GREEN Sig_39_G_lamp_fail 39DGKEWMF 0 **
９ S37 RED Sig_37_R_lamp_fail 37RGKERMF 0 **
10 S37 YELLOW Sig_37_Y_lamp_fail 37HGKEWMF 0 **
11 S49 RED Sig_49_R_lamp_fail 49RGKERMF 0 **
12 S49 YELLOW Sig_49_Y_lamp_fail 49DGKEWMF 0 **
13 S12 RED Sig_12_R_lamp_fail 12RGKERMF 0 **
14 S12 YELLOW Sig_12_Y_lamp_fail 12HKEWMF 0 **
15 S12 GREEN Sig_12_G_lamp_fail 12DGKEWMF 0 **
16 S14 RED Sig_14_lamp_fail 14RGKERMF 0 **
17 S14 YELLOW Sig_14_Y_lamp_fail 14HGKEWMF 0 **
18 S2 RED Sig_2_R_lamp_fail 2RGKERMF 0 **
19 S2 YELLOW Sig_2_Y_lamp_fail 2DGKEWMF 0 **
20 S46 RED Sig_46_R_lamp_fail 46RGKERMF 0 **
21 S46 YELLOW Sig_46_Y_lamp_fail 46HKEWMF 0 **
22 S46 GREEN Sig_46_G_lamp_fail 46DGKEWMF 0 **
23 S46 CALLING ON Sig_CO46_calling_on_lamp_fail CO46HGKEWMF 0 **
24 S46 ROUTE Sig_46UG_Y_lamp_fail 46UGKEWMF 0 **
25 SH7 ON Shunt_7_ON_lamp_fail 7ONGKEWMF 0 **
26 SH7 OFF Shunt_7_OFF_lamp_fail 7OFFGKEWMF 0 **
27 SH44 ON Shunt_44_ON_lamp_fail 44ONGKEWMF 0 **
28 SH44 OFF Shunt_44_OFF_lamp_fail 44OFFGKEWMF 0 **
29 S5 RED Sig_5_R_lamp_fail 5RGKERMF 0 **
30 S5 YELLOW Sig_5_Y_lamp_fail 5HKEWMF 0 **
31 S5 GREEN Sig_5_G_lamp_fail 5DGKEWMF 0 **
32 S5 CALLING ON Sig_CO5_calling_on_lamp_fail CO5HGKEWMF 0 **
33 S5 ROUTE Sig_5UG_Y_lamp_fail 5UGKEWMF 0 **
34 DD GREEN Sig_DD_G_lamp_fail DDDGKEWMF 0 **
35 DD DOUBLE YELLOW Sig_DD_YY_lamp_fail DDHHGKEWMF 0 **
36 DID YELLOW Sig_DID_Y_lamp_fail DIDHGKEWMF 0 **
37 DID DOUBLE YELLOW Sig_DID_YY_lamp_fail DIDHH-DGKEWMF 0 **
38 DID GREEN Sig_DID_G_lamp_fail DIDDGKEWMF 0 **

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

39 UD GREEN Sig_UD_G_lamp_fail UDDGKEWMF 0 **

40 UD DOUBLE YELLOW Sig_UD_YY_lamp_fail UDHHGKEWMF 0 **

41 UID YELLOW Sig_UID_Y_lamp_fail UIDHGKEWMF 0 **

42 UID DOUBLE YELLOW Sig_UID_YY_lamp_fail UIDHH-DGKEWMF 0 **

43 UID GREEN Sig_UID_G_lamp_fail UIDDGKEWMF 0 **

44 Logic Rack Push Button

45 CONTROL PANEL Push Button

46 OPC Push Button

47 MTC Push Button

48 OUT FIELD EQUIPMENT Push Button

** The status corresponding to the Relay Name in the above table can be confirmed by the window of Online information
(Relay status) of MTC.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

5. The MTC message corresponding to failure for K5BMC EI

5.1 Logic Sub-Rack

5.1.1 IPU6C
(1) DC24/DC5
1) Check the input voltage DC24V of the Logic Sub-Rack. (rating 21.6V to 26.4V)
2) Then, check the output voltage DC5V at the measuring terminal of the IPU6C card. (rating 5V to
5.25V)
3) If the voltage described at 2) is normal, change the IPU6C card.
4) If the voltage described at 1) is abnormal, check the output voltage of the AC/DC converter
bottom of the Logic Rack and change the converter if the voltage is not suitable.

(2) DC24/DC24
1) Check the input voltage DC24V of the Logic Sub-Rack. (rating 21.6V to 26.4V)
2) Then, check the output voltage DC24V at the measuring terminal of the IPU6C card. (rating
21.6V to 26.4V)
3) If the voltage described at 2) is abnormal, change the IPU6C card.
4) If the voltage described at 1) is abnormal, check the output voltage DC24V of the AC/DC
converter at the bottom of the Logic Rack and change the converter if the voltage is not suitable.

5.1.2 F486-4I and DID

(1) CPU
1) Turn the power SW of IPU6C card OFF and then ON. (reset operation)
2) If failure is not recovered, change the F486-4I card.
(2) ROM
3) Turn the power SW of IPU6C card OFF and then ON. (reset operation)
4) If failure is not recovered, change the F486-4I card.

(3) RAM
1) Turn the power SW of IPU6C card OFF and then ON. (reset operation)
2) If failure is not recovered, change the F486-4I card.

(4) IC Card
1) Check the IC Card inserted to the F486-4I card
2) If failure is not recovered, turn the power SW of IPU6C card OFF and then ON. (reset operation)
3) If failure is not recovered yet, change the F486-4I card.

(5 ) Ctrl Data Tx
1) Check that all the CPU, ROM and RAM in F486-4I card are normal.
2) If the state is normal, change the F486-4I card.

(6) Indic. Data Rx

1) Check that the FSIO or FSIO-EX card is normal.
2) If the state described at 1) is normal, change the F486-4I card.
3) If the failure is not recovered yet, change the FSIO or FSIO-EX card.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

(7) Inter-sys Tx/Rx Rx

1) Check that all the CPU, ROM and RAM in F486-4I card of the other system are normal.
2) If the state described at 1) is normal, change the F486-4I card or DID card of own system.
3) If the state described at 1) is abnormal, change the F486-4I card or DID card of the other system.
4) If failure is not recovered yet, change the Logic Sub-Rack.

(8) Inter-sys Tx/Rx Tx

1) Check that all the CPU, ROM and RAM in F486-4I card are normal.
2) If this state is normal, change the F486-4I card.

(9) DID
1) Check that all the CPU, ROM and RAM in F486-4I card of the other system are normal.
2) If state described at 1) is normal, change the F486-4I card or DID card of own system.
3) If state described at 1) is abnormal, change the F486-4I card or DID card of other system.
4) If failure is not recovered yet, change the Logic Sub-Rack.

5.1.3 FSIO and FIO7-[P]

(1) Ctrl Data Rx
1) Change the FSIO card.
2) If failure is not recovered, change the FIO7-[P] card.

(2) Indic. Data Tx

1) Change the FSIO card.
2) If failure is not recovered, change the FIO7-[P] card.

(3) MTC CH Tx
1) Change the FSIO card.
2) If failure is not recovered, change the FIO7-[P] card.

(4) ET CH1 Tx
1) Change the FSIO card.
2) If failure is not recovered, change the FIO7-[P] card.

(5) ET CH2 Tx
1) Change the FSIO card.
2) If failure is not recovered, change the FIO7-[P] card.

(6) ET CH3 Tx
1) Change the FSIO card.
2) If failure is not recovered, change the FIO7-[P] card.

(7) MTC CH Rx
1) Check that the MTC operation is normal.
2) Check the optical cable connection of the MTC CH Tx. (from CN5T of FIO7-[P] to RD of INIO2)
3) Check the optical cable connection of the MTC CH Rx. (from SD of INIO2 to CN5R of FIO7-[P])
4) If failure is not recovered, change the optical cable of MTC CH Tx. (described at 2))

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5
5) If failure is not recovered yet, change the optical cable of MTC CH Rx. (described 3))
6) If failure is not recovered yet more, change the FIO7-[P] card.
7) If failure is not recovered yet, change the FSIO card.

(8) ET CH1 Rx
1) Check that the Electronic Terminal is connected to the ET CH1(CN1R and CN1T of FIO7-[P])
with optical cable.
2) If the Electronic Terminal is connected, check the optical cable connection of ET CH1 Tx. (CN1T
of FIO7-[P])
3) Check the optical cable connection of ET CH1 Rx. (CN1R of FIO7-[P])
4) If failure is not recovered, change the optical cable of ET CH1 Tx. (described at 2))
5) If failure is not recovered yet, change the optical cable of ET CH1 Rx. (described at 3))
6) If failure is not recovered yet, change the FIO7-[P] card.
7) If failure is still not recovered yet, change the FSIO card.

(9) ET CH2 Rx
1) Check that the Electronic Terminal is connected to the ET CH2(CN2R and CN2T of FIO7-[P])
with optical cable.
2) When the Electronic Terminal is connected, check the optical cable connection of ET CH2 Tx.
(CN2T of FIO7-[P])
3) Check the optical cable connection of ET CH2 Rx. (CN2R of FIO7-[P])
4) If failure is not recovered, change the optical cable of ET CH2 Tx. ( described 2))
5) If failure is not recovered yet, change the optical cable of ET CH2 Rx. (described at 3))
6) If failure is not recovered yet, change the FIO7-[P] card.
7) If failure is not recovered yet, change the FSIO card.

(10) ET CH3 Rx
1) Check that the Electronic Terminal is connected to the ET CH3(CN3R and CN3T of FIO7-[P])
with optical cable.
2) Whenthe Electronic Terminal is connected, check the optical cable connection of ET CH3 Tx.
(CN3T of FIO7-[P])
3) Check the optical cable connection of ET CH3 Rx. (CN3R of FIO7-[P])
4) If failure is not recovered, change the optical cable of ET CH3 Tx. ( described 2))
5) If failure is not recovered yet, change the optical cable of ET CH3 Rx. (described at 3))
6) If failure is not recovered yet, change the FIO7-[P] card.
7) If failure is not recovered yet, change the FSIO card.

5.1.4 FSIO-EX and EXTFIO7P

(1) Ctrl Data Rx
1) Change the FSIO-EX card.
2) If failure is not recovered, change the EXTFIO7P card.

(2) Indic. Data Tx

1) Change the FSIO-EX card.
2) If failure is not recovered, change the EXTFIO7P card.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5
(3) ET CH4 Tx
1) Change the FSIO-EX card.
2) If failure is not recovered, change the EXTFIO7P card.

(4) ET CH5 Tx
1) Change the FSIO-EX card.
2) If failure is not recovered, change the EXTFIO7P card.

(5) ET CH4 Rx
1) Check that the Electronic Terminal is connected to the ET CH4(CN11R＆CN11T of EXTFIO7P)
with optical cable.
2) When the Electronic Terminal is connected, check the optical cable connection of ET CH4 Tx.
(CN11T of EXTFIO7P)
3) Check the optical cable connection of ET CH4 Rx. (CN11R of EXTFIO7P)
4) If failure is not recovered, change the optical cable of the ET CH4 Tx. (described at 2))
5) If failure is not recovered yet, change the optical cable of ET CH4 Rx. (described at 3)).
6) If failure is not recovered yet, change the EXTFIO7P card.
7) If failure is not recovered yet, change the FSIO card.

(6) ET CH5 Rx
1) Check that the Electronic Terminal is connected to the ET CH5(CN12R＆CN12T of EXTFIO7P)
with optical cable.
2) If the Electronic Terminal is connected, check the optical cable connection of ET CH5 Tx. (CN12T
of EXTFIO7P)
3) Check the optical cable connection of ET CH5 Rx. (CN12R of EXTFIO7P)
4) If failure is not recovered, change the optical cable of ET CH5 Tx. (described at 2))
5) If failure is not recovered yet, change the optical cable of ET CH5 Rx. (described at 3))
6) If failure is not recovered yet, change the EXTFIO7P card.
7) If failure is still not recovered yet, change the FSIO-EX card.

5.2 ET-PIO Sub-Rack

5.2.1 LINE2B
(1) ET Ctrl Data OE transform
1) Check the optical cable connection of Rx. (from Ach R of LINE2B to Tx of FIO7-[P] or EXTFIO7P)
2) If failure is not recovered, change the optical cable of Rx. (described 1)).
3) If failure is not recovered yet, change the LINE2B card.

(2) ET Indic. Data EO transform

1) Check the optical cable connection of Tx. (from Ach T of LINE2B to Rx of FIO7-[P] or EXTFIO7P)
2) Check the optical cable connection of Rx. (from Ach R of LINE2B to Tx of FIO7-[P] or EXTFIO7P)
3) If failure is not recovered, change the optical cable of Tx. (described at 1))
4) If failure is not recovered yet, change the optical cable of Rx. (described at 2))
5) If failure is not recovered yet, change the LINE2B card.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5
(3) DC24/DC5
1) Check the input voltage DC24V of the ET-PIO Sub-Rack. (rating 21.6V to 26.4V)
2) Then, check the output voltage DC5V at the measuring terminal of of the LINE2B card. (rating
5V to 5.25V)
3) If the voltage described at 2) is normal, change the LINE2B card.
4) If the voltage described at 1) is abnormal, check the input voltage DC24V of the AC/DC converter
bottom of the Logic Rack and then change the converter if the voltage is not suitable.

5.2.2 ET-PIO2
(1) ET Ctrl Data Rx
1) Check the optical cable connection ofLINE2B Rx.
2) If failure is not recovered, change the optical cable of LINE2B Rx.
3) If failure is not recovered yet, change the PIO2-LOG card.
4) If failure is not recovered yet, change the LINE2B card.

(2) ET Indic. Data Tx

1) Check the optical cable connection of LINE2B Tx.
2) Check the optical cable connection of LINE2B Rx.
3) Change the optical cable of LINE2B Tx.
4) Change the optical cable of LINE2B Rx.
5) Change the PIO2-LOG card.

(3) I/O Port

1) Check and record the LED indication of the front panel of the PIO2-LOG card, and then refer to
the maintenance manual.
2) Turn the power SW of PIO2-LOG card OFF and then ON.
3) If the failure is not recovered, change the PIO2-LOG card.
4) When the failure is recovered, leave the card at the slot and observe for a while.
5) If the failure occurs again, change the PIO2-LOG card.

(4) PIO2 ID Check

1) Turn the power SW of PIO2-LOG card OFF and then ON.
2) If the failure is not recovered, change the PIO2-LOG card.
3) If the failure is not recovered yet, change the ET-PIO Sub-Rack.

(5) DC24/DC5
1) Check the input voltage DC24V of ET-PIO Sub-Rack.
2) If the voltage is normal, change the PIO2-LOG card.
3) If the voltage is abnormal, check the AC/DC converter at the bottom of the Logic Rack, and
change the converter if the voltage is not suitable.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

5.3 ET-MMIF Sub-Rack

5.3.1 LINEM2
(1) ET Ctrl Data OE transform
1) Check the optical cable connection of Rx. (from Ach R of LINEM2 to Tx of FIO7-[P] or
EXTFIO7P)
2) If failure is not recovered, change the optical cable of Rx. (described at 1))
3) If failure is not recovered yet, change the LINEM2 card.

(2) ET Indic. Data. EO transform

1) Check the optical cable connection of Tx. (from Ach T of LINEM2 to Rx of FIO7-[P] or/
EXTFIO7P)
2) Check the optical cable connection of Rx. (from Ach R of LINEM2 to Tx of FIO7-[P] or
EXTFIO7P)
3) If failure is not recovered, change the optical cable of Tx. (described at 1))
4) If failure is not recovered yet, change the optical cable of Rx. (described at 2))
5) If failure is not recovered yet, change the LINEM2 card.

(3) DC24/DC5
1) Check the input voltage DC24V of the ET-MMIF Sub-Rack. (rating 21.6V to 26.4V)
2) Then, check the output voltage DC5V at the measuring terminal of the LINEM2 card. (Rating 5V
to 5.25V)
3) If the voltage described at 2) is normal, change the LINEM2 card.
4) If the voltage described at 1) is abnormal, check the output voltage DC24V of AC/DC converter at
the bottom of the Logic Rack, and change the converter if the voltage is not suitable.

5.3.2 MMIF2
(1) ET Ctrl Data Rx
1) Check the optical cable connection of the LINEM2 Rx. (from Tx of FIO7-[P] or EXTFIO7P to Ach
Rx of LINEM2)
2) If failure is not recovered, change the optical cable of LINEM2 Rx. (described at 1))
3) If failure is not recovered yet, change the MMIF2 card.
4) If failure is not recovered yet, change the LINEM2 card.

(2) ET Indic. Data Tx

1) Check the optical cable connection of the LINEM2 Tx. (from Ach T of LINEM2 to Rx of FIO7-[P]
or EXTFIO7P)
2) Check the optical cable connection of the LINEM2 Rx. (from Tx of FIO7-[P] or /EXTFIO7P to A ch
R of LINEM2)
3) If failure is not recovered, change the optical cable of LINEM2 Tx. (described at 1))
4) If failure is not recovered yet, change the optical cable of LINEM2 Rx. (described at 2))
5) If failure is not recovered yet, change the MMIF2 card.

(3) MMIF2 ID Check

1) Turn the power SW of MMIF2 card OFF and then ON. (reset operation)
2) If failure is not recovered yet, change the MMIF2 card.

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 MTC Failure Display Specification for K5BMC EI
Document No. Z914-C73000030E Ver. 5

5.4 Journal Module

5.4.1 KDD172-KY48-2
(1) DC24/DC5
1) Check that all the LED indications of DC24V, DC12V and DC5V on KDD172-KY48-2 card light.
2) If only LED indication of DC24V is abnormal, check the input voltage DC24V of Journal Module.
(rating 21.6V to 26.4V）
3) If input voltage described at 2) is abnormal, check the output voltage DC24V of AC/DC converter
at the bottom of the Logic Rack, and change the converter if the voltage is not suitable.
4) If the DC12V LED or DC5V LED are abnormal, change the KDD172-KY48-2 card.

5.4.2 ZPEN3
(1) All kinds of failure
1) Turn the power SW of Journal Module OFF and then ON. (reset operation)
2) If the failure is not recovered, change the ZPEN3 card.

5.4.3 ZNIO2-S1
(1) All kinds of failure except Rx port
1) Turn the power SW of Journal Module OFF and then ON. (reset operation)
2) If the failure is not recovered, change the ZNIO2 card.
(2) Rx port
1) Check the optical cable connection of Rx. (from SPHC-TT of system 1 to LOGIC-S1 RD of
ZNIO2).
2) If the failure is not recovered, change the optical cable of Rx. (described at 1))
3) If the failure is not recovered yet, change the ZNIO2 card.

5.4.4 ZNIO2-S2
(1) All kinds of failure except Rx port
1) Turn the power SW of Journal Module OFF and then ON. (reset operation)
2) If the failure is not recovered yet, change the ZNIO2 card.
(2) Rx port
1) Check the optical cable connection of Rx. (from SPHC-TT of system 2 to LOGIC-S2 RD of ZNIO2)
2) If the failure is not recovered, change the optical cable of Rx. (described at 1))
3) If the failure is not recovered yet, change the ZNIO2 card.

5.4.5 ZSIO2
(1) All kinds of failure except Rx/Tx port
1) Turn the power SW of Journal Module OFF and then ON. (reset operation)
2) If the failure is not recovered, change the ZSIO2 card.
(2) Rx/Tx port
1) Check the RS232C cable connection from the Data Logger (Protocol Converter).
2) If the failure is not recovered, change the RS232C cable. (described at 1))
3) If the failure is not recovered yet, change the ZSIO2 card.

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