The document provides instructions for installing and maintaining a WAV252 Heated Wind Vane sensor, including mounting it to a WAC151 cross arm, connecting wiring, and disassembling or reassembling parts like removing the vane assembly or checking ball bearings. Key steps include pre-assembling mounting screws, fitting the cable plug, adjusting a 0.4mm gap between ferrite coils, and ensuring the rotating transformer assembly rotates freely without touching parts.
The document provides instructions for installing and maintaining a WAV252 Heated Wind Vane sensor, including mounting it to a WAC151 cross arm, connecting wiring, and disassembling or reassembling parts like removing the vane assembly or checking ball bearings. Key steps include pre-assembling mounting screws, fitting the cable plug, adjusting a 0.4mm gap between ferrite coils, and ensuring the rotating transformer assembly rotates freely without touching parts.
The document provides instructions for installing and maintaining a WAV252 Heated Wind Vane sensor, including mounting it to a WAC151 cross arm, connecting wiring, and disassembling or reassembling parts like removing the vane assembly or checking ball bearings. Key steps include pre-assembling mounting screws, fitting the cable plug, adjusting a 0.4mm gap between ferrite coils, and ensuring the rotating transformer assembly rotates freely without touching parts.
The document provides instructions for installing and maintaining a WAV252 Heated Wind Vane sensor, including mounting it to a WAC151 cross arm, connecting wiring, and disassembling or reassembling parts like removing the vane assembly or checking ball bearings. Key steps include pre-assembling mounting screws, fitting the cable plug, adjusting a 0.4mm gap between ferrite coils, and ensuring the rotating transformer assembly rotates freely without touching parts.
Mount the sensor to the flange by twisting, and tighten
the screws. Quick Reference Guide 4. Finally, mount the cup assembly. Align the planes in Initial Check the shaft and inside the hub. The bottom edges of the Prior to the installation check that the WAV252 is not hub and the shoulder should reach approximately the WAV252 Heated Wind Vane damaged during transportation. Check also that the shaft rotates smoothly without any detectable noise. It is same level (see Figure 1). Tighten the set screw.
recommended to mount the sensor body when the vane
WAC151 Wiring assembly is removed. Be careful not to cause damage to the shaft of the sensor body or to the connector pins. The wiring diagram for the WA252 system to the WAC151 Installation and Maintenance Sensor Crossarm is presented in the Figure 2. The power input wire connections are highlighted, since they differ from Mechanical those for regular wind sensors. The Heated Wind Vane WAV252 is preferably installed into the WAC151 sensor cross arm. On bottom of the WAV252 there is a special button-shaped temperature sensor (diameter 22 mm), elastically attached to the bottom plate. This is for sensing the ambient temperature and should therefore be set in good thermal contact with the mounting support.
NOTE The three mounting screws properly tightened
will force the temperature sensor button firmly enough against the support.
0002-025
Figure 2. WAC151 Standard Wiring for WAA252 and WAV252
When using standard power and signal cables ZZ45049 and
ZZ45048 the connections are following: 1. For power supply, connect the YEL, GRN, and PNK colored wires to the screw terminal #2 and the WHT, BRN, and GRY colored wires to the terminal #3. 0002-024 2. For signal output connect wires GRN, YEL, WHT, VIO, Figure 1. Mounting of the Wind Sensor and the Hub GRY, and PNK to terminals #7 … #12. For signal grounding, connect BLK to the terminal #5. When installed to the WAC151 cross arm, the WAV252 is 3. For the optional sensor power input connect BRN to 0002-028 mounted at the northern end, the southern end is reserved the terminal #6. for the WAA252 Heated Anemometer. 1. First pre-assemble the three mounting screws, with As a power source use the Vaisala WHP25 Mains Power plastic washers, to the anemometer's mounting legs. Supply, which has a mast mountable, all-weather enclosure. 2. Fit the 10-pin cable plug through the mounting flange For a typical installation see the figure on the front page. www.vaisala.com and connect it to the sensor. MAINTENANCE AND REPAIR For reassembling the sensor: Ball bearings must be checked once a year visually and by B1. Install the bearings in reverse order. rotating the sensor shaft. To do this, remove first the vane NOTE Be careful when assembling the assembly as instructed below (A1). The shaft should spin bearings. smoothly and should not create any detectable noise. Replacement of the bearings should be done only by a B2. The rotating transformer assembly (7) is reinstalled trained technician. Steps A1 to A15 are for disassembling and together with the sensor board (9). Its (7) set screw is steps B1 to B10 are for reassembling. The numbers in not fastened until in step B7, when the power supply parenthesis refer to Figure 3. board has been reinstalled and the gap adjusted. B3. In assembling, push the transformer (7) as far up as A1. Loosen the set screw (use allen key) and carefully possible towards the shaft tunnel. remove the vane assembly. B4. Reassemble the spacer screws (8), the power supply board (4) and tighten the nuts (5). CAUTION Be careful with the connector pins, do not bend them. NOTE Make sure the four pin connector (15) installs properly. A2. Loosen the hex nut of the green MIL-connector at the bottom of the sensor body (use 22 mm tool). B5. For adjusting the gap, place a 0.4 mm feeler gauge between ferrite coils (parts 4 and 7) (preferably use 30 A3. Loosen the three capnuts (1) at the bottom of the sensor body (use 7 mm tool). mm wide feeler gauge). B6. Place a screwdriver tip into the slot between the top A4. Remove the body cover and the O-rings (2). end of rotating transformer assembly (7) and the shaft A5. Release the connector (3) of two white wires from the tunnel, and pry until the air gap between ferrite coils power supply board (4). is 0.4 mm (0.016”) (use feeler gauge for measuring). A6. Loosen the three nuts (5) at the bottom of the power supply board (4) and remove it (use 7 mm tool). CAUTION The ferrite coils are breakable, do not A7. Loosen the shaft heating foil (6) (use pliers). try to adjust the gap by prising them. A8. Loosen the set screw of the rotating transformer When the gap is right, fasten the set screw of the assembly (7) (use allen key). B7. rotating transformer assembly (7). A9. Loosen the spacer screws (8) (use 6 mm tool). A10. Remove the sensor board (9) together with the rotating CAUTION Make sure the rotating transformer transformer assembly (7). assembly rotates freely without touching the lower part at any rotary CAUTION Handle the rotating transformer position of the shaft. carefully, do not drop or hit. B8. Reconnect the shaft heating foil (6) and the connector A11. Remove the retaining ring (10) (use narrow-pointed of two white wires (3). pliers) and the bushing from the shaft tunnel. B9. Reassemble the body cover (2) with new O-rings. A12. Remove the upper bearing (12) after pulling out the B10. Tighten the three capnuts (1) and the connector nut. shaft. B11. Install the vane as instructed in mechanical section. CAUTION Handle the shaft carefully, do not drop or hit. Spare parts: Order number: Vane assembly for WAV252 WA35336 0002-029 A13. Remove the retaining ring (13) at the shaft. Set of bearings and gasket 16644WA Figure 3. WAV252 Assembly A14. Remove the lower bearing (14).