Lum Goa Pickup 2006 Uk
Lum Goa Pickup 2006 Uk
Lum Goa Pickup 2006 Uk
Mahindra Pick-up
ISSUED: JUNE 2007
Congratulations! On purchasing
the MAHINDRA GOA PICK-UP.
1
LIGHTS WATER IN FUEL FILTER HEADLIGHT LOW BEAM PARKING LIGHTS HAZARD WARNING REAR WINDOW LOW BRAKE FLUID
FLASHER DEFROSTER
HORN WINDSCREEN WIPER WINDSCREEN WIPER & VENTILATOR FAN AC HIGH COOL AC LOW COOL PARKING BRAKE
WASHER
AC FACE MODE AC FACE/FLOOR MODE AC FLOOR MODE AC FLOOR & DEFROSTER MODE AIR RECIRCULATION
DEFROSTING MODE
Contents
Identification Numbers _____________ 8
Keys and Door Locks _______________ 9
Seating Adjustments ______________ 14
Ignition Switch cum Steering Lock ___ 21
Dash Board - LHD_________________ 23
Dash Board - RHD ________________ 24
Combination Levers _______________ 25 2
Combination Levers / Guiding Light __ 31
Instrument Cluster _______________ 33
Instrument Cluster (Australia)_______ 34
Follow Me Home Headlight _________ 45
Rear View Mirror _________________ 46
Foot Pedals _____________________ 48
Steering ________________________ 51
Transmission / Gear Shift __________ 52
Bonnet Release Lever _____________ 53
Bonnet Opening __________________ 54
Identification Numbers
Vehicle Identification Number (VIN)/
Vehicle Serial Number
The vehicle serial number / VIN is the
legal identity of your vehicle. It is used
in registering the ownership. To locate
the vehicle serial number and the engine
2 number, open the bonnet. You will find
both the numbers on a label near the
bonnet release lever.
Engine Number
Front
Cover
Opening the Doors Opening the door from inside Cargo Box
From outside Pull the lever as shown in the picture & Tail Gate
Unlock the door using the remote or key push the door.
To open the tail gate, place your hand
as applicable. behind the handle and pull the handle up.
Place your hand behind the handle. The support cable will hold the tailgate
Press the inner lever towards you & pull horizontally as shown in the picture. The
the door. tailgate will get locked automatically while
closing it. After closing the tailgate, make
sure that the latches are securely locked.
The weight of the cargo load must be
2
evenly distributed. All cargo should be
securely fastened with ropes or straps to
prevent it from shifting or sliding within
the vehicle.
Note Caution
Caution Lower the tailgate gently when If the open tailgate hides the tail/
• In a sudden stop or collision, unsecured it is unhooked. Make sure the tailgate stop, rear turn indicators or reflectors while
cargo could cause personal injury. is securely attached to the lugs before you are parked, other road users must be
closing the tailgate. warned of the presence of your vehicle by a
• Avoid driving the vehicle with tail gate
warning triangle or other suitable methods.
open condition.
Do not drive the vehicle with the tailgate
To lower the tailgate fully, release the open / down.
support brackets of the cable, from the
2 lugs. Warning
Don’t travel on the cargo box.
Travelling outside the cockpit causes
serious danger conditions.
Seating Adjustments
Moving the Front Seats Forward or Caution Caution
Backward Adjustable seats and seat-backs that Do not drive the vehicle unless the
To adjust the position of a front seat, pull are not securely latched are dangerous. In occupants are properly seated. Persons not
up the lever underneath the front edge a sudden stop or collision, the seat or seat- properly seated and/or properly restrained
of the seat and slide either forward or back could move causing injury. Make sure by seat belts can be severely injured in the
backward. When you reach the desired the adjustable components of the seat are case of emergency braking or a collision.
2 position, release the lever. Rock the seat
a little to ensure that its latch is secured
locked properly. Adjusting the Angle of the Seat-back/
Reclination
properly.
To adjust the angle of the seat-back, pull
up the lever at the side of the seat and
push the seat-back. When you reach the
desired angle, release the lever. To return
to the original position, pull up the lever
and lean forward.
Push
Checking seat Belt operation To check the condition of seat belt 2-Point Lap Seat Belts (2nd Row on
Your seat belt retractors are designed operation, grasp the shoulder belt and pull Double Cab Models)
to lock belt movement in the following quickly forward. The retractor should lock
Warning
conditions. and restrict further belt movement. If the
seat belt does not lock during these checks Remember that, in the event of
• When the belt is pulled quickly from
or if you have any question on seat belt a violent impact, the passengers on the
the retractor.
operation, contact Mahindra Authorised rear seats that are not wearing the seat
• When the vehicle slows down dealer. belts are not only subject to personal
rapidly. injuries but they also represent a
2 danger for passengers sitting in the
front seats.
To fasten the seat belt.
Insert the tongue into the buckle until it
snaps.
To lengthen, hold the tongue at a right
angle to the belt and pull on the belt. To
shorten, pull the free end of the belt away
from the tongue.
Position the lap belt on the hips as low as
possible.
To unfasten
To unfasten the belt, press the button on
the buckle.
Push
Pull
2 Warning
seconds.
On some models, the ring will illuminate
Never return the key to the the moment the driver door is opened and
LOCK position or try to remove the will remain glowing till the door is closed.
key, when the vehicle is in motion.
Removing the key allow the steering
wheel to lock. You will loose the
control of the vehicle and may cause
serious accident. Remove the key only
when the vehicle is parked.
Combination Levers
Combination Lighting Switches Lighting Control Lever • Headlight Low Beam: Turn the
Head lights & Parking Lights stalk end switch1 upwards to the
Warning second position until the is aligned
• Lights Off: Stalk end switch 1 is in
The responsibility for switching opposite mark 1
neutral position
on the lights, depending on the • Headlight High Beam: With the
daylight and the regulations in force • Parking Lights: Turn the stalk end
stalk end switch 1 in the second
in the country of use, always lies with
the driver.
switch 1 upwards to the first position
until the is aligned opposite mark 1
position, simply push the control
lever downwards. Headlight High
2
Beam Indicator in the instrument
cluster is illuminated when headlights
are on high beam.
Parking Lights
Fog Lights OFF
2 1
Front & Rear Fog Lights (If Operation of the fog lights depends on Note
equipped) the parking or headlights selected and an Use the fog lights only in low
indicator will light up in the instrument visibility conditions. Remember to
• Lights Off: Inner rotary switch 2 is in
cluster switch off the rear fog light when it is no
neutral position.
Note longer needed to avoid inconvenience
• Front Fog Light(s): Turn the inner rotary
to other road users.
switch 2 upwards to the first position The rear fog light will get
until the is aligned opposite mark switched on only when the parking /
2. headlights are on.
• Rear Fog light(s): Turn the inner rotary 2
switch 2 upwards to the second position
until the is aligned opposite
mark 2. Now both front & rear fog lights
glows simultaneously.
Parking Lights
Fog Lights OFF
2 1
Turn Indicators • Left Direction Indicator: Push the Wiper & Washer control Lever
RHD Models
lighting control stalk downwards till you Front wipe / Wash
hear an audible click
• Right Direction Indicator: Push the Wiper/Washer Control Lever: Wash/Wipe
The stalk automatically returns after you functions can be activated with the ignition
lighting control stalk downwards till you
make a turn. But after lane change you may key at the IGN position.
hear an audible click
have to do it manually. If the indicator light
• Left Direction Indicator: Push the continues to flash after a turn, manually • Flick-wipe (MIST): Push the stalk up
lighting control stalk upwards till you return the stalk to its original position. from the normal position for wipe only
hear an audible click and it operates as long as stalk is in that
2 LHD Models
If the turn signal indicator lights in the
instrument panel flashes faster than
position.
• Right Direction Indicator: Push the normal, it indicates a turned indicator bulb
lighting control stalk upwards till you is burned out.
hear an audible click Note
To prevent the battery from being
discharged, do not leave the lights ON
for a long time when the engine is not
running.
• OFF: stalk is in normal position • Wash /Wipe (PULL & ): The Adjustable Intermittent Wiping (if
• Intermittent Wiping (INT): Push the windshield washer & wiper operates as Installed)
stalk down to the first position long as the stalk is pulled on toward the The intermittent wiping operation
• Low Speed Wiping (LO): Push the stalk steering wheel. Wiping is done after few timing can be adjusted according to the
further down to the second position seconds of washer fluid spraying and requirement based on the intensity of rain
• High Speed Wiping (HI): Push the stalk wiping will continue for few seconds & drizzling. Follow the below procedure to
again down to the third position after releasing the switch. The washer adjust and set the time between one wipe
will work on all positions of stalk. After operation to next wipe operation.
few seconds of the post wipe, the wiper
will operate once to dribble down the
To set the time delay:
• Switch ON the intermittent wiper and
2
washer fluid remains. switch it OFF during (or) after wiper
movement. And again switch ON the
intermittent wiper to set the delay time
according to the requirement. The time
between the switch OFF and ON (to
intermittent) will get registered as the
wiper operating cycle time.
• The time delay can be set anywhere
between 1 second to 60 seconds
• The wiper movement time will remain
same in all time settings. Only the delay
can be varied from 1 second to 60
seconds.
To set the default time:
It will return to the normal (default) time
setting, if the wiper is not operated for 5
minutes (or) the delay time is more than 60
seconds or if the ignition is switched OFF.
Instrument Cluster
1. Tachometer (if applicable)
2. Speedo Meter
3. Odometer
4. Trip Meter A, Trip Meter B & Clock
1 25 2 24 23 13 22 8 10 5. Knob, Mode selection - Trip Meter A, Trip
Meter B & Clock
6. Knob, Set - Trip Meter A, Trip Meter B &
Clock
7. Anti Lock Brake System
2
8. Check Engine malfunction (if applicable)
9. Rear Fog Lamp Indication
10. Glow plug indication (If applicable)
11. Battery Charging Warning Light
12. Car Security System Status (if applicable)
13. Head Lamp High Beam Status
14. Low Oil Pressure Warning light
15. Parking Brake ON & Low Brake Fluid warning
lamp
16. Door Open warning Light
17. Engine Coolant Temperature Gauge & High
Temperature Warning Light
18. Water in Fuel Indication (if applicable)
19. Driver Seat Belt Warning (if applicable)
20. Four Wheel Drive High
21. Four Wheel Drive Low
22. Check Engine Warning Lamp (if applicable)
9 18 19 7 11 12 6 3 4 5 15 20 21 14 17 16 23. Fuel Gauge
24. Right Turn Indicator
25. Left Turn Indicator
If parking brake is off, stop immediately, and check brake fluid level / contact
Brake light
Mahindra Authorised Dealer
2
Battery Stop and check
1. Tachometer (if applicable): Indicates 4. Trip meter & Clock: Second row of 5. Knob, Mode selection - Trip Meter
Engine speed in thousands of revolutions LCD screen shows the distance traveled, ’A’, Trip Meter ’B’ & Clock: The second
per minute (RPM). since the last time it was set to zero, either row will show either the Trip meter ’A’ or
on individual journeys or between the Trip meter ’B’ (or) Clock at a time. The
Note fuel fillings depending upon the settings. display from trip meter ’A’ to trip meter ’B’
Do not over rev the engine. Alternatively second row will show the to Clock can be changed by gently pressing
Operating the engine at high RPM may clock in the 12 hour format. the Mode selection knob once. When Trip
cause severe engine damage. meter is in display, alphabetical letter ’A’
Odometr & Trip meter Odometr & Trip meter Odometr & Digital Clock
‘A’ Display ‘B’ Display Display
6. Knob, Set - Trip Meter ’A’, Trip Meter 8. Check Engine malfunction 11. Battery Charging Warning
’B’ & Clock: Display Settings: Press the MIL (if applicable): When Light: Lights up when the
Set-knob for more than one second to the lamp lights up and glows ignition switch is in the IGN
set the zero on Trip meter ’A’ & Trip continuously indicates Engine Fault (other position. Goes OFF as soon as the engine
meter ’B’, when the particular Trip than EMS). Arrange for checking at the starts. If the light remains ON even after
meter displayed. Clock Setting: When nearest Mahindra Authorised Dealer the engine has been started, it indicates
clock is displayed, pressing the SET knob immediately. that the battery is not being charged or
for 3 seconds will cause the displayed time 9. Rear Fog Indicator: The malfunction of alternator.
to flash, means it is in clock setting mode.
While the clock data is flashing, pressing
lamp will glow when the rear fog
lamps are ON.
In this case, park the vehicle safely at road
side and check the drive belt for looseness 2
and releasing the SET will toggle between 10. Glow plug indication / breakage. If drive belt is okay, switch
minutes & hours. While the numbers are (if applicable): when ‘ON’ off all unnecessary electrical equipment
flashing, pressing the MODE switch will indicates that pre-heating is on. and contact a Mahindra Authorized Dealer
advance the displayed number. While It goes out when the glow plug is warm. immediately.
the numbers are flashing, if no button is Do not crank the engine when Glow Plug
pressed for 5 seconds the current values Note
is ON, to avoid excessive load on battery &
displayed are stored and the display stops ensure effective starting. Do not continue driving if the
flashing. engine drive belt is broken or loose.
7. Anti-lock Brake System This will cause engine overheat & poor
Warning Lamp (ABS) (if braking.
applicable): The ABS warning
light comes on when the ignition key is
turned to the IGN position, and goes off
after a few seconds. When the ABS warning
light is on / blinking continuously (and
the brake system warning light is off), &
contact the nearest Mahindra Authorised
dealer.
12. Car Security System Note 16. Door Open warning Light
Indication lamp (if applicable): Do not run the engine with low (if applicable): Lights up when
Will give status of the car security engine oil pressure warning light ON. the any of the doors are open
system on armed / unarmed / intrusion Otherwise it may damage the engine. and ignition key is in IGN position. The
etc. by flashing at various intervals. For 15. Parking Brake ON & Low lamp goes off when all the doors are closed
further details please refer the car-security Brake Fluid warning lamp: properly.
system manual supplied with the vehicle. The parking light and, the 17. Engine Coolant
13. Headlight High Beam low brake fluid warning light , are Temperature Gauge: Indicates
18. Water in Fuel Indication 20. Four Wheel Drive High (if Caution
(if applicable): when water installed): Indicates that the Driving the vehicle in 4WD Low /
accumulated in Fuel Filter vehicle is driving in the 4-Wheel High mode on dry, hard surface may cause
reaches the maximum permissible limit, Drive Mode in high gear. Driving in this damage to the driveline, excessive tyre
the indicator gives warning to remove mode gives more traction while driving on wear, poor fuel economy & unnecessary
water and clean the fuel filter. (Instruction cross-country Roads. noise, hence not recommended.
for how to drain the water given in the Self 22. Check EMS ‘Engine
Maintenance Section or contact a Mahindra Warning
Management System’ warning
Driving the vehicle in 4WD
Authorised Dealer.)
Note
Low / High mode on dry, hard surface
lamp: (if applicable): As soon as
the ignition key is switched ON, the lamp
2
may cause damage to the driveline,
lights up and goes OFF in few seconds
Continued driving with water excessive tyre wear, poor fuel
indicating normal status. The lamp will
accumulation in the fuel filter will economy & unnecessary noise, hence
blink / glow continuously indicating the
cause damage to the fuel pump/other not recommended.
presence of fault in EMS. The vehicle needs
fuel system components. 21. Four Wheel Drive Low: attention by Mahindra Authorised Dealer
19. Seat Belt warning (if Indicates that the vehicle is immediately.
applicable): The light reminds running in the 4-Wheel Drive
you to fasten seat belts & it will Mode in low gear. Driving in this mode
light up when the driver has not worn gives maximum traction while driving on
the seat belt with the ignition key is IGN all adverse conditions.
position/when vehicle is in motion. The
lamp will remain illuminated until the seat
belt is fastened properly.
Hazard Warning Switch: Press the Note Rear Demist Switch (if installed): Press
switch (located on the instrument panel) to The direction indicators do not the switch (located on the IP centre bezel)
activate all turn-indicators simultaneously. work when the hazard warning is to (turns the heater ON) clear the frost
Use this only in case of an emergency activated. Check local regulations from the rear door glass. Switch OFF as
to warn the traffic about any hazardous about use of hazard warning lights soon as the frost is cleared. If the switch
condition of your vehicle. It functions even while the vehicle is being towed or is ON continuously, a timer switches
without the ignition switch being turned while driving. the demister OFF automatically after 12
ON. Horn: Horn can be operated independent minutes of operation.
of the ignition switch. To sound the horn,
depress the pad in the center of the
Note 2
The demister is not designed for
steering wheel.
drying rain water or for melting snow.
If there is an accumulation, remove
the excess ice/water before switch on
the demister
Note
When cleaning the inside of the
rear glass, be careful not to scratch
the heater wires or connectors.
Parking Brake: To activate the parking Warning Cruise Control (if Installed)
brake, pull the lever upwards fully. Warning Driving with the parking brake, Important Information
light (Red colour ) on the instrument even if it is set partially, can overheat
cluster will light up when the hand brake • Cruise control will be active in gears 2nd
or damage the brakes and will result in to 5th with vehicle speed more than 25
is applied. poor braking. km/h.
To release it, pull the lever upwards slightly,
depress the locking button and push the Caution • DO NOT use cruise control on winding
lever downwards. Red warning light on the Before driving, be sure the parking (or) slippery road surfaces (rainy/icy/
snow-covered), up-hill / down-hill
2 instrument cluster will light up if you are
driving with an incorrectly released hand
brake is fully released and the brake
indicator light is OFF. driving (or) in traffic conditions where
brake. Depending on the slope and/or vehicle a constant speed can not easily be
load, it may be necessary to apply the hand maintained.
brake by two additional notches and select
a gear (preferably 1st or reverse).
• Cruise control will not be activated, if To Operate/Set the Cruise Control Speed To Increase the Set Cruising Speed
the brake pedal is not operated once, 1. Accelerate until the desired cruising Press and hold (or) tap the SET+
after the engine starting. speed is reached and the speed must be switch. The vehicle speed will increase
• Cruise control will be deactivated, if above the system’s minimum operational automatically. Release the SET+ switch as
Brake / clutch pedal is pressed, during speed of 25 km/h. soon as the desired cruise speed has been
cruise driving mode. 2. Release the accelerator pedal and press reached.
• When the ’Set Plus’ button is pressed, & release the SET+ (or) SET- switch, to Resume to the Last Preset Speed
if the acceleration is felt to be too fast set the vehicle. The desired vehicle speed By pressing the RES / COAST switch, the
and vehicle goes beyond control, press
brake or clutch immediately for safety
will automatically be maintained without
accelerator pedal operation.
last set cruise speed can be resumed,
provided the ignition switch is ON and the
2
and coming out of cruise. While operating cruise control, the vehicle vehicle speed is above 25 km/h.
The cruise control system enables the driver speed can be increased temporarily (e.g.
Disengaging the Cruise Control
to maintain the constant road speed, with for overtaking) by pressing the accelerator
pedal enough. Once the accelerator pedal The cruise control will be deactivated if the
out using the accelerator pedal, generally brake or clutch pedal is pressed, (or) when
when driving on free/open highways. is released, the vehicle speed will return to
the set cruising speed. If the accelerator the CRUISE switch is pulled-up.
The cruise control system is designed to
pedal is pressed for more than 30 seconds, The preset cruise speed in system memory
operate above the speed of 25 km/h.
the cruise control will be deactivated. will automatically get cancelled when the
ignition switch is turned OFF.
To Reduce the Set Cruising Speed
Press and hold (or) tap the SET- switch. The
vehicle speed will reduce automatically.
Release the SET- switch as soon as the
desired cruise speed has been reached (Do
remember that the cruise control system
will not operate at vehicle speeds below 25
km/h).
2 Remote Operated
Adjustments can be made using the lever
Caution
Do not adjust the mirror while the
provided inside the doors. vehicle is moving. If doing so may cause
the driver to mishandle the vehicle and
may result in loss of vehicle control.
Foot Pedals
Accelerator: Pushing the accelerator Brake: Put your foot on the brake pedal Warning
pedal down increases the acceleration and only when you intend to stop or decrease Driving with wet brake is
releasing the pressure on it decreases the the speed. Resting your foot on the pedal dangerous. Increased stopping
acceleration. keeps the brakes applied lightly, causing distance or vehicle pulling to one side
them to build up heat and/or poor when braking could cause a serious
Note fuel efficiency. Heat thus built up can accident. Dry the brakes by driving
2 Sudden acceleration or
deceleration can cause loss of control
reduce the effectiveness of the brakes.
Constant application of brakes while going
at very slow speed and applying
the brakes lightly until the brake
on slippery surfaces. Take extra care downhill builds up heat and reduces their performance become normal.
while driving on slippery surfaces. effectiveness. Instead, downshift to a lower
gear and take your foot off the accelerator Caution
pedal. Even if the power assist is completely
lost, the brakes will still work. The brake
can be applied to stop the vehicle, by
Foot Pedals RHD Foot Pedals LHD
pressing the brake pedal much harder than
normal. And the vehicle stopping / braking
distance will be longer than usual.
Caution
Continuing to drive the vehicle with
engine stalled or turned off is dangerous,
since braking will require more effort than
normal to stop the vehicle. This will cause
Brake Bonnet Bonnet Brake the longer stopping distance or even an
Release Release accident.
Clutch Accelerator Lever Lever Clutch Accelerator
Anti-Lock Braking System (ABS) (If When the engine is started or when the Although this system allows you to optimize
Installed) vehicle begins to move, the ABS is in the stopping distances, the ABS system does
The anti-lock braking system (ABS) is self-check mode. During self-check, you not allow you to increase the vehicle
designed to prevent wheel lock-up during may hear a noise & motor operation sound performance which is physically linked to
an emergency/sudden braking or on from the engine compartment. This is the local conditions of tyre / road surfaces
hazardous/slippery road surfaces. The normal and is not a malfunction. / tyre-ground adhesion. It is still important
safety enhancement is that the brake to drive with all due care and maintain a
control system prevents the wheels from Warning moderate speed and safe distance from the
Use of non recommended tyres
locking, even if the brakes are applied too
sharply, and allows the vehicle to be steered / wheel-rims / alloy-wheel-rims
vehicle in front of you, because there are
limits to the vehicle stability and handling 2
and thus its direction to be controlled. other than the recommended size/ even with the anti-lock braking system is
The antilock brake system (ABS) is specification will greatly reduce the on.
operating at all speeds. The brakes will ABS performance. All the brake related Compared with the vehicles not equipped
work normally. Only at the time of wheel works to be attended by a Mahindra with ABS, your vehicle may require a longer
locking the ABS will take over and prevent Authorised dealer only. stopping distance in the following cases
wheel lock. Caution • Driving on rough road / gravel / snow
During the ABS operation, a slight pulsation covered surfaces
ABS is not designed to shorten the
may be felt in the brake pedal when the • Driving on the roads where the surface
stopping distances. ABS cannot compensate
brakes are applied and hear a noise from is different between the wheels or
for unsafe and reckless driving.
engine compartment. These conditions are wheels are in the different levels.
normal and indicate that ABS is functioning
properly. In this situation, to let the ABS
work for you, just hold down the brake
pedal down more firmly.Do not pump the
brake pedal in panic/emergency stopping.
This will result in the reduced level of
performance.
Steering
Power assisted steering Tilt steering wheel Caution
Power assisted steering uses energy To change the steering wheel angle (up/ Do not adjust the steering wheel
from the engine. If the engine is off or down), hold the steering wheel, push down angle while the vehicle is moving. It may
if the power assisted steering become the lock release lever, tilt the steering cause the mishandling of the vehicle and
inoperative, still the vehicle can be steered, wheel to the desired angle and return may result in an accident.
but it will require more effort. the lock release lever to the original lock After adjusting the steering wheel, try
Note
position. moving it up & down to ensure it is locked
properly.
2
Never hold the steering wheel to
the extreme right or left for more than
five seconds with the engine running.
This can cause damage to the power
steering system & its components.
Tilt Lever
Lock Position Tilt Lever
Unlock Position
Bonnet Bonnet
Release Lever Release Lever
Bonnet Opening
Bonnet Opening:
Caution
• Make sure that the bonnet is fully closed
and locked before driving. Otherwise,
2 the bonnet may open unexpectedly
while driving and an accident may
occur.
• After inserting the support rod into the
slot, make sure the rod supports the
bonnet securely from falling down on
your head or your body.
Contents
Starting and Stopping Engine _______ 56
Stopping Engine / Limp Home Mode _ 58
Driving Tips _____________________ 60
Shifting Driving Modes ____________ 65
Fuel ___________________________ 74
Window Winding _________________ 78
Heating, Ventilation, Air Conditioning _ 80
Other Equipment _________________ 89
Driving Tips
Driving in Wet Weather/Snowy • Maintain safe distances from other • Maintain tyres: Tyres may not provide
Conditions vehicles: Wet weather results in longer adequate traction once the tread wears
Wet weather or snow can be dangerous for stopping distances (about four times below two thirds of the tread depth.
driving. The following tips tell you how to that of normal stopping distance). So, Check tyres regularly and replace
avoid accidents in such conditions: it makes sense to keep a good distance them at proper times. Maintain the
• Drive slowly: Low driving speed increases from other vehicles, people and objects recommended tyre pressure in the tyres
the surface of tyre tread in contact with on your path. at all times.
the road and provides better traction • While braking, accelerating or turning,
avoid jerky and abrupt movements
• Apply smooth, even pressure on • If the battery is not fully charged during Refer the lubrication chart, for use of
all controls. Abrupt steering wheel extremely cold weather conditions, the suitable lubricants, engine coolant,
movements or sudden, hard application battery fluid may freeze and damage windshield washer fluid & brake/clutch
of brakes can cause loss of control. the battery. To maintain the maximum fluids, for the cold winter (extreme cold
• Exercise extra caution while driving in efficiency, the battery should be checked atmospheric) conditions.
rain after a long dry spell. After months regularly. To avoid door lock from freezing, squirt
of dry weather, the first rain brings • It is recommended that the following lock de-icer or glycerin into the locks.
grime to the surface of the roads, items to be carried in the vehicle during Heated key can be used to open the frozen
making it slippery. winter driving. lock.
• While driving on wet surfaces, downshift • A shovel to dig the vehicle out of Caution
carefully. If the traction is low, it can snowdrifts.
Be careful when accelerating, up-
lock up the drive wheels for a moment • A sturdy, flat board to be placed shifting, downshifting or braking on a
and cause a skid. under the jack to give the firm slippery surface. Sudden acceleration or
support.
• A scraper and stiff bristled brush
engine braking could cause the vehicle
wheels to spin or skid or loss of control. 3
to remove ice & snow from the
windows.
Driving in Low Visibility Safe driving tips • Driving through deep water or washing
Being able to see clearly in all directions and • Always slow down in gusty cross winds. the vehicle may get the brakes wet.
being visible to other drivers is important in This will allow/improve the better Wet brakes could make the stopping
all weather conditions. This is more difficult vehicle control. distance longer or even no braking or
in bad weather conditions. To be seen more brake pulling. To dry the wet brakes,
• Drive slowly when passing over speed drive the vehicle cautiously, when there
clearly by other road users during daylight
breakers / bumps or traveling on a is no-traffic near you, while lightly
hours, turn the headlights ON. Inspect the
bumpy road. Not doing so could cause applying the brake pedal with parking
windshield wipers and washers regularly.
severe damage to the tires/wheels/ brake applied. If brakes still not working
Keep the windshield washer reservoir full.
suspension system & may result in safely, park the vehicle beside the road
If the windshield wiper blades start to
personal injury also. and contact the nearest Mahindra
streak the windshield or leave parts un-
wiped, replace them. Use the defroster to • When parking on a slope, turn the front Authorized dealer.
avoid fogging of windshield on the inside. wheels until they touch the side curb to
avoid vehicle rolling. Apply the parking Caution
Luggage in cargo - precautions Warning Full Rear Bumper (on selected models)
• When putting away luggage or cargo in Don’t travel on the cargo box. The full rear bumper of your Mahindra is
the vehicle, observe the following Travelling outside the cockpit causes for better aesthetic, and not for step-up /
• Put luggage or cargo in the rear deck serious danger conditions. loading / unloading.
when at all possible. Make sure all the The weight of the cargo load must be
items are properly secured. evenly distributed. All cargo should be Caution
• Be cautious to maintain the vehicle securely fastened with ropes or straps to
prevent it from shifting or sliding within • Never allow any people to get / stand
balance by locating the weight as far
the vehicle. on the rear bumper, since it is not
forward as possible
designed for carrying person(s). And
• For better fuel economy, avoid carrying Caution it may be too dangerous allowing any
unwanted weights. person on the rear bumper while vehicle
In a sudden stop or collision,
unsecured cargo could cause personal is moving.
injury. • Before drop down the Cargo tail gate
3 door completely, make sure that the
rear bumper is removed (on models
fitted with full rear bumper). Not doing
so will result in rear bumper & tailgate
damage.
For the vehicles fitted with auto-lock TO SHIFT TRANSFER SHIFT PROCEDURE FOR ELECTRIC T/F CASE WITH AUTO
free running hubs LOCK-FREE-RUNNING HUBS
Electric Shifting of Driving Modes (In
vehicles with Electric 4WD Switch) From 2H to 4H • Turn Knob of the switch into 4H position
• After 2 seconds the indicator lamp starts glowing
Note
• You are now in the 4WH mode
The switch is normally at 2H
From 4H to 4L • Stop the vehicle
position indicating that you are in 2WD
(Two-wheel drive) mode. • Keep the engine running
• Depress the clutch pedal and turn the knob to 4L position
• The indicator lamp will blink for six seconds and go OFF
• The indicator lamp will start glowing
• You are now in the 4WL mode
Note
To release the front wheel locking hubs please refer the procedure under the
section. ‘To Release the Locking Hubs’ on Next page.
Manual Shifting of Driving Modes (In vehicles with Manual 4WD Shift Lever) Note
TO SHIFT TRANSFER SHIFT PROCEDURE FOR MANUAL T/F CASE WITH AUTO Driving the vehicle in 4WD Low
LOCK-FREE-RUNNING HUBS / High mode on dry, hard surface
may cause damage to the driveline,
From 2H to 4H or • Drive in a straight line up to maximum speed of 30 km/hr may cause excessive tyre wear/
From 4H to 2H • Do not depress the clutch pedal unnecessary noise and/or poor fuel
• Shift the lever quckly and smoothly to position 4H economy, hence not recommended.
From 4H to 4L or • Stop the vehicle
From 4L to 4H or • Depress the clutch pedal and shift the lever to the desired
From 2H to 4L or mode
From 4L to 2H
Note
To release the front wheel locking hubs please refer the procedure under
the section 3
To Release the Locking Hubs on subsequent page.
Caution
Never shift lever to 4WD position if wheels are slipping. Stop the slipping or spinning
before select the 4WD modes.
Wheel Locking Hubs (Only for To Release the locking hubs Caution
4WD vehicles) • Shift from 4WD to 2WD If auto-lock hubs make a clattering
Automatic Locking Hubs • Reverse the vehicle in a straight line for noise when driving in 2H mode, stop and
about a meter move the vehicle about 2 to 3 meters in
Note backward direction.
• An audible ’click’ will indicate that the
When you shift to 4WD mode, hubs have been released Note
an audible ’click’ will indicate that
• Unlocking is necessarily required to be When engaging & disengaging,
automatic locking hubs are engaged
done to isolate front axle & transfer case the auto-lock hubs will make a clicking
and therefore power is being
from transmission & from front wheels noise. It is normal.
transmitted to the front wheels. While
changing back to the 2WD mode, the
hubs need to be released.
Manual Locking Hubs Now both the hubs are engaged and For the vehicles fitted with
therefore power is being transmitted to the manual-lock free running hubs
Note front wheels. While changing back to the Electric Shifting of Driving Modes (In
Before you shift to 4WD mode, 2WD mode, the hubs need to be released. vehicles with Electric 4WD Switch)
manually lock the front wheel hubs.
For engaging the free wheel locking hubs, Note Note
Turn the knob of the locking hubs to ‘LOCK’ Do not drive the vehicle in 2WD The switch is normally at 2H
and for disengaging turn knob to ‘FREE’. mode with front free wheel hubs position indicating that you are in 2WD
Make sure the triangle mark on the hub locked (Two-wheel drive) mode.
aligns with the other one at the you desires
Caution
to set.
Never drive with only one hub
engaged.
LOCK FREE
Caution
TO SHIFT TRANSFER SHIFT PROCEDURE FOR ELECTRIC T/F CASE WITH Driving the vehicle in 4WD Low /
MANUAL LOCK-FREE-RUNNING HUBS High mode on dry, hard surface may cause
damage to the driveline, excessive tyre,
From 2H to 4H • Stop the vehicle & set the free running hubs to the ’LOCK’ poor fuel economy & unnecessary noise,
position
hence not recommended.
• Turn the knob of the switch into 4H position
Never select the 4WD mode if wheels are
• After 2 seconds the indicator lamp starts glowing
slipping. Stop the slipping or spinning
• You are now in the 4WH mode
before select the 4WD modes.
From 4H to 4L • Stop the vehicle & keep the engine running
• Depress the clutch pedal and turn the knob to 4L position
• The indicator lamp will blink for six seconds and go
OFF
• The indicator lamp will start glowing
3 • You are now in the 4WL mode
From 4L to 4H • Stop the vehicle & keep the engine running
• Depress the clutch and turn the knob of the switch from 4L
to 4H
• The indicator lamp will blink for six seconds and go
OFF
• The 4H indicator lamp will start slowing
• You are now in the 4WH mode
From 4H to 2H • Stop the vehicle & turn the knob from 4H position to 2H
position
• Set the free running hubs to the ’FREE’ position
• The 4H indicator lamp will go OFF
• You are now in the 2WD mode
Manual Shifting of Driving Modes (In vehicles with Manual 4WD Shift Lever) Note
TO SHIFT TRANSFER SHIFT PROCEDURE FOR MANUAL T/F CASE WITH MANUAL Driving the vehicle in 4WD Low
LOCK-FREE-RUNNING HUS / High mode on dry, hard surface
From 2H to 4H • Stop the vehicle
may cause damage to the driveline,
may cause excessive tyre wear/
• Set the free running hubs to the ’LOCK’ position
unnecessary noise and/or poor fuel
• Drive in a straight line up to maximum speed of 30 km/hr
economy, hence not recommended.
• Do not depress the clutch pedal
• Shift the lever quickly and smoothly to position 4H
From 4H to 4L • Stop the vehicle
• Depress the clutch and shift the lever from 4H to 4L
• You are now in the 4WH mode
From 4L to 4H • Stop the vehicle
• Keep the engine running
•
•
Depress the clutch and shift the lever from 4L to 4H
You are now in the 4WH mode
3
From 4H to 2H • Stop the vehicle
• Shift the lever from 4H position to 2H position
• Set the free running hubs to the ’FREE’ position
• You are now in the 2WD mode
Caution
Never shift lever to 4WD position if wheels are slipping. Stop the slipping or spinning
before select the 4WD modes.
Instructions for Driving in the Break-in • Avoid sudden acceleration and full
Period throttle
You can assure your vehicle’s future • Do not drive for a long time at a single
reliability, economical operation and speed; either increase or decrease the
performance by paying extra attention to speed at intervals
how you drive during the first 1,000 km
• Do not drive slowly with the transmission
(600 miles). Follow these recommendations
in high gear
during this period:
• Avoid hard braking; new brakes need to
• After starting the engine, do not rev it
be broken-in by moderate use for the
up; Warm up gradually at idling speed
first 300 km
• Do not drive over 100 km/hr or 3/4 of
• Do not tow a trailer during first 2500
the top speed.
kms of operation
• Avoid running the engine at high speeds
at full load until it has reached its normal
operating temperatures.
3
These recommendations should be
followed when the engine is overhauled or
when the brakes pads / liners replaced.
Fuel
Recommended Fuel Note Unscrew the inner cap and fill the
Diesel: Euro III diesel or higher grade for In the unlikely event of fuel lid recommended fuel. Replace the inner cap
Euro III diesel engines, and Euro II diesel not opening by electrical actuation, the and push the outer lid until you hear an
or higher grade for Euro II diesel engines operating cable can be approached by audible click.
opening the tail light inspection cover
(LH side) and pull the inner cable
Caution upward to open the fuel lid.
• Damage caused due to the use of
substandard fuel / other than specified,
will not be covered under Mahindra’s
warranty. The operation, power output
and durability of the engine are affected
3 to a great extent by the quality of the
fuel.
• Never add fuel system additives or
cleaning agents. These may damage the
system. These may damage the system.
And use of petrol / kerosene in diesel
engines will result in engine damage
and adversely affect the emission.
Opening Fuel Lid
Remote Operated Fuel Lid
To open the fuel lid, gently press the
switch once, which is located in centre of
instrument panel.
Fuel Economy & Money-Saving • Avoid fast start and unnecessary • Maintain a clear air-cleaner; Clogged
Suggestions stops; Avoid sudden acceleration air-cleaner decreases the amount of
These suggestions are to help save money or deceleration. air supplied to the engine, resulting
on fuel & repair costs. • Do not try to maintain the same speed in incomplete combustion and thus,
• Maintain correct tyre pressure; Under- up a hill; accelerate no more than wastage of fuel.
inflated tyres result in increased running you would on the level. Keep you foot in • Anticipate traffic conditions. Avoid
resistance, leading to higher fuel the same position on the acceleration. traffic congestions whenever and
consumption. • Driving with open window at high speed wherever possible. This would lead to
• Maintain proper front-wheel alignment; will increase fuel consumption. considerable fuel savings.
Improper front wheel alignment • Avoid long warm-ups. Once the engine Note
causes tyres to wear out faster and runs smoothly, start driving.
exerts more load on the engine, leading Do not drive with the air cleaner
• Keep the engine tuned. Get the vehicle filter element removed. Doing so can
to higher fuel consumption.
serviced at a Mahindra Authorised cause the excessive engine wear.
• Avoid driving with excess weight; Excess
3 weight increases load on
service centre regularly.
• Drive slowly on rough roads / crosswinds
• Follow proper driving practices; Do not
rest your foot on the clutch or brake
the engine, leading to higher fuel
/ headwinds. pedals unnecessarily; It doesn’t allow
consumption.
• Drive the vehicle at optimum engine transmission of full engine power to the
• Avoid excessive engine idling; It is wheels and causes premature wear and
speeds.
advisable to switch the engine OFF results in poor fuel economy.
during prolonged waits at traffic signals,
railway crossings etc.
Window Winding
Manual Winding Power Assisted Rear Window Safety Switch (only on
To manually open the windows, rotate The power windows system functions only double cab models)
clockwise the handle on the door pad. when the ignition switch is in the IGN An additional switch in the center console
Rotate anti-clockwise to close the position. All windows can be operated by disables the switches on the rear windows.
windows. means of switches located on the center When disabled, power windows in the rear
console. Rear windows can be wound can not be operated. We advise you to use
or unwound individually using separate this switch when there are children in the
switches provided on the rear door trim back seat.
pads. • Press the switch to the left - To enable
• Push the switch to open the window the operation of the rear power
• Pull the switch to close the window windows
Rear power
window switches
Front power
window switches
Disabling switch
Blower Speed Control Knob: Blower Fresh / Recirculation Air Selector Air Distribution Control Knob: The
speed can be regulated by turning the Switch: knob can be used in the following modes
blower speed control knob. to change the direction of the airflow.
0 Blower Off 1 Low Speed Fresh Air Mode: When light is OFF. Operation is as follows:
2 Medium Speed 3 High Speed Face Mode: Air stream flows
4 Very High Speed Recirculation mode when light is ON. primarily to the face level and
Temperature Control Knob: Air console vents. A minor flow of air is
temperature can be controlled by turning directed to the windshield and the
the temperature control knob to blue (anti- foot-well area.
clockwise) for cold or red (clockwise) for Face/Foot-well Mode: Air stream
warm. flows to face vents, foot-well areas
and to console vents.
Foot-well Mode: Air stream flows Defroster Mode: Air stream is Center Vents: Airflow can be adjusted
primarily to foot-well area and to directed to the windshield. with rotary controls located between the
the console vents. A minor portion is (Fresh air intake mode is preferable centre vents. The airflow can be directed
also directed to the side and center with this distribution). with knob at the centre of the vents.
vents and to the windshield. Air Distribution: Airflow and direction Side and Console Vents: Airflow can be
Foot-well/Defroster Mode: Air can be regulated in the centre / side / floor adjusted with rotary controls underneath
stream flows primarily to the foot- console vents with the rotary controls and the vents. The airflow can be directed with
well area, the windshield vents and centre knobs. lever at the centre of the vent by swiveling
to the console vents. (Fresh air up or down and from side to side.
intake mode is preferable with this
distribution)
For the vehicles fitted with HVAC • The air conditioner should be operated Air conditioning (if applicable)
for a few minutes atleast once in a For cooling the vehicle interior,
Note week. This helps prevent damage to the • Switch on the engine
If your vehicle has been parked in system due to lack of lubrication.
the hot sun with the windows closed, • Set the blower to any speed except OFF
Shutting Out Unpleasant Odors: To shut
drive with windows open for few out unpleasant odors, set the blower to re- • Set the temperature control knob to
minutes. This will help to vent hot air circulated air. cold (blue)
out and allowing the air conditioner to • Set the air distribution control knob to
cool the interior quickly. face mode
• Air conditioner extracts humidity from • Press the A/C HI or A/C LO switch.
cooled air. Therefore it is completely (For fast cooling, select the recirculation
normal if a small pool of water forms mode)
underneath your parked vehicle.
• Make sure that the air intake grills in the
3 windshield areas are not blocked (with
leaves, ice/snow etc)
• On humid days, do not blow cold air on
the wind shield & side window glass,
because the difference between the
outside & inside temperature could
make the fogging worse.
• When driving the vehicle in dusty
conditions, it is recommended to select
the air intake to Recirculation mode
temporarily, to avoid the outside dust
entering the vehicle.
3 Caution
If the lighter does not pop out
within 30 seconds, remove it to prevent
overheating. Do not keep it pressed for a
long period unnecessarily because it will
overheat.
Warning
The cigarette lighter reaches
high temperatures. Handle it carefully
and do not allow children to use it: risk
of fire and burns!
Smoking in the Vehicle Sun-visors: Sun-visors protect the eyes Glove Box: To open, lift the handle on the
Avoid smoking inside the vehicle. Smoking from bright light. They can be lowered, glove box. Always keep the Owner’s Manual
in the vehicle spoils the ambience and the released from the retention clips and in the glove box for ready reference. On
interiors of the vehicle. swiveled sideways towards the door. The selected models, a light is given for better
• Do not toss a cigarette out of the sun-visor on the co-driver’s side has a visibility, and it will glow when the glove
window. It may land on somebody or vanity mirror on its backside. box is open.
may result in a fire hazard. Ashtrays Grab Handles with Coat Hook: Grab Always keep the glove box closed after
have been provided for disposing ash handles with coat hooks are located above use.
and cigarette butts. the passenger door and the rear doors. A Additional power connection for extra
grab handle is also provided for pulling the fittings: Use the 12V 10 Amps extra fitting
• Take care not to drop the cigarette
door from inside. connection point (where ever provided)
on the seats. It may burn holes in the
upholstery. for taking out supply for additional
accessories. This is visible just behind the
driver instrument panel.
3
Cup Holder (Floor Console) Front and Rear Tow Hooks: Your Note
The cup holder is designed for holding cup Mahindra comes with two towing eyelets. When towing a vehicle, a driver
or drink-cans securely The front tow hook should be used when must be in the vehicle being towed to
the vehicle needs towing, and the rear tow steer and operate the brakes.
Caution hook should be used when other vehicles
Do not place anything else other need towing. Caution
than cups or drink-cans in the cup holder. Towing A Trailer Use only the towing eyelets for
If doing so, cause the object thrown in the Your vehicle is designed as a passenger- towing; otherwise the vehicle may be
compartment and possibly injure people &-load carrying vehicle. Towing a vehicle damaged. Switch on the hazard lights when
in the vehicle during sudden braking or in / trailer will have adverse effect on the the vehicle is being towed.
an accident. Using the cup holder to hold vehicle performance, durability, driving
hot liquids when the vehicle is moving is economy and/or handling/ braking. Your
dangerous. The contents may spill on the safety & satisfaction is depending on the
occupants causing scald. correct use of proper equipment & cautious
3 driving habits. Contact your Mahindra
Authorised Dealer for further details before
towing, as there may be some additional
legal requirements in your country.
Before towing, be sure of the total weight
of your vehicle, trailer weight, gross axle
weight and towing-tongue-load-capacity, Rear
are well with in the permissible limits. And Tow
for further details on towing a trailer, call Hook
nearest Mahindra Authorised dealer. Front
Tow
Hook
Contents
Maintenance Schedule Chart ________ 96
Recommended Lubrication Chart ___ 103
Fuse & Relay Identification ________ 104
Light / Bulb Specifications ________ 106
Self Maintenance Checks __________ 108
Engine Oil Check ________________ 115
Battery Check___________________ 118
Catalytic Converter / Fuel _________ 120
Engine Maintenance Checks _______ 121
Tyre Inspection & Rotation ________ 122
Flat Tyres ______________________ 125
Wipers ________________________ 134
Appearance Care ________________ 135
Maintaining the AC System ________ 139
Trouble Shooting ________________ 140
Towing ________________________ 146
4
100000/60m
20000/12m
25000/15m
30000/18m
35000/21m
40000/24m
45000/27m
50000/30m
55000/33m
60000/36m
65000/39m
70000/42m
75000/45m
80000/48m
85000/51m
90000/54m
95000/57m
Maintenance Schedule
10000/6m
15000/9m
5000/3m
PDI500
Daily
Work Nature
100000/60m
20000/12m
25000/15m
30000/18m
35000/21m
40000/24m
45000/27m
50000/30m
55000/33m
60000/36m
65000/39m
70000/42m
75000/45m
80000/48m
85000/51m
90000/54m
95000/57m
Maintenance Schedule
10000/6m
15000/9m
5000/3m
PDI500
Daily
Work Nature
HVAC
Check Air conditioning / cooler Refrigerant 3 3 3 3 3 3 3 3 3 3 3
Tighten the bolts on brackets and compressor 3 3 3 3 3 3 3 3 3 3 3
Change the HVAC filter element R R R R R R
Clean the evaporator (Every 40,000 Kms. or every 9 months
3 3
in normal condition & 4 months in dusty condition)
Clutch & Transmission
Clutch fluid. Check & Top up 3 3 3 3 R 3 3 3 R 3 3
Replace Transmission Gear oil 3 R 3 3 R 3 3 3 R 3 3 3 R 3 3 3 R 3 3 3 R
Clean & refit breather 3 3
Steering
Check All stg rods & Arms (Loose, damage, wear) + tighten
3 3 3 3 3 3 3 3 3 3 3
intermediate shaft bolts
Check stg ball joint and dust covers 3 3 3 3 3 3 3 3 3 3 3
100000/60m
20000/12m
25000/15m
30000/18m
35000/21m
40000/24m
45000/27m
50000/30m
55000/33m
60000/36m
65000/39m
70000/42m
75000/45m
80000/48m
85000/51m
90000/54m
95000/57m
Maintenance Schedule
10000/6m
15000/9m
5000/3m
PDI500
Daily
Work Nature
Rear Axle
Check & change Rear Axle wheel bearing and check for
R R
Smooth rotation
Check, top-up if required & replace Rear Axle differential
3 R 3 R 3 R 3 R 3 R 3 R
gear oil
Brake
Check front brake pads, disc & other brake components for
3 3 3 3 3 3 3 3 3 3
wear, deterioration & leaks
Check rear brake lining, drums & other brake components
3 3 3 3 3 3 3 3 3 3
for wear, deterioration & leaks
Check Brake pedal operation 3 3 3 3 3 3 3 3 3 3 3 3
Check and adjust parking brakes 3 3 3 3 3 3 3 3 3 3 3 3
Check or Change Brake fluid 3 3 3 3 3 R 3 3 3 R 3 3
Pedals & Controls
Check foot brake, parking brake & clutch for free play
3 3 3 3 3 3
stroke & operation
Suspension
Check Wheel alignment & rotate the wheels as per manual 3 3 3 3 3 3 3 3 3 3 4
Check shock absorber & its bushes (for oil leakages /
3 3 3 3 3
damages), Replace if necessary
Check condition of bushes, rubber links in anti-roll bar
3 3 3
Replace if necessary. @@
Check the condition of rubber bushes in lower link of front
3 3 3
suspension. Replace if necessary. @@
100000/60m
20000/12m
25000/15m
30000/18m
35000/21m
40000/24m
45000/27m
50000/30m
55000/33m
60000/36m
65000/39m
70000/42m
75000/45m
80000/48m
85000/51m
90000/54m
95000/57m
Maintenance Schedule
10000/6m
15000/9m
5000/3m
PDI500
Daily
Work Nature
4
Check Front and rear seats, and seat belts for operation. 3
Check All moldings, trims and fittings for fit and alignment 3
Check seat belts, buckles, retractors & adjuster 3 3 3 3 3 3
Check All windows for operation & alignment 3
Check Hood, NVH covers, door panels for fit and alignment 3
Check & lubricate Latches, Keys and locks for operation 3 3 3 3 3 3 3 3 3 3 3 3
Check & apply grease Door lock striker, Check arm, Bonnet
3 3 3 3 3 3 3 3 3 3 3
opening lever & lock plate.
100000/60m
20000/12m
25000/15m
30000/18m
35000/21m
40000/24m
45000/27m
50000/30m
55000/33m
60000/36m
65000/39m
70000/42m
75000/45m
80000/48m
85000/51m
90000/54m
95000/57m
Maintenance Schedule
10000/6m
15000/9m
5000/3m
PDI500
Daily
Work Nature
100000/60m
20000/12m
25000/15m
30000/18m
35000/21m
40000/24m
45000/27m
50000/30m
55000/33m
60000/36m
65000/39m
70000/42m
75000/45m
80000/48m
85000/51m
90000/54m
95000/57m
Maintenance Schedule
10000/6m
15000/9m
5000/3m
PDI500
Daily
Work Nature
Final Inspection
Install necessary parts (Outside mirror, Wheel covers, Seat
belts, mat, Side foot step, Ski-rack & mud flaps) Inspect
for interior and exterior metal and paint damage. Check for 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
spare tire, jack, jack rod, tools and literature. Wash & Clean
interior and exterior before every delivery.
General Inspection
Check Sound System & Controls, Retractable Aerial, Child
lock, Power Window Controls, Power Lock system & control,
Cigarette Lighter and Remote Control Mirrors. Check proper 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
operation of Security system and voice messaging system
(if fitted),
3 - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace
R - Indicates Replace or change
4 21
22
40A
40A
MAXI FUSE
MAXI FUSE
GREEN POWER WINDOW
GREEN AC BLOWER
E1 60A MAXI FUSE YELLOW BATTERY 1
LOCATION : E2 60A MAXI FUSE YELLOW BATTERY. 2
ENGINE COMPARTMENT E3 60A MAXI FUSE YELLOW GLOW PLUG
E4 30A MAXI FUSE PINK CRDe ECU
E8 15A BLADE TYPE BLUE HEAD LAMP HI BEAM
E9 15A BLADE TYPE BLUE HEAD LAMP LOW BEAM
E10 15A BLADE TYPE BLUE HORN & HAZARD
E12 100A MAXI FUSE BLUE CHARGING SYSTEM
LOCATION :
BEHIND GLOVE BOX
Front Parking & turn-signal light Turn Indicator Rear Parking, turn-signal & tail light
bulbs • Turn the bulb holder in the anticlockwise bulbs
Parking Light direction in order to remove the bulb • Disconnect the negative terminal from
holder the battery.
• Disconnect the negative terminal from
the battery. • Pull out the bulb holder from head light • Remove the inspection cover from
assy the inside cargo box by loosening the
• Remove the (upper) wiring connector screws
• Replace the burned bulb with new bulb
• Turn the bulb assy in anti-clockwise • Turn the respective bulb holder assy in
of the same wattage
direction to remove it from the head anti-clock wise direction to remove it
light assy • Assemble back the bulb & holder assy in
to the head lamp from light assy
• Insert the new bulb assy and turn clock • Replace the bulb in the holder
wise direction to fit it properly • Turn the bulb holder clockwise to lock
it.
• Re-connect the wiring connector
• Re-assemble the bulb & holder assy back Fender Side turn-signal light bulbs Rear registration plate light bulbs
to the light assembly in the respective • Use a small flat head screw driver as • Disconnect the wiring connector
slot. tool at the front side of light assy to • Remove the light assy by loosening the 2
• Turn the bulb holder clockwise to lock remove it from the vehicle body panel nos. of M6 nuts (which can be accessed
it. • Pull out the bulb holder from the lens from behind)
• Fit back the inspection cover • Replace the burned bulb with new one • Take off the rubber gasket from the
• Insert the bulb holder back to lens assy
• Keep the hook at rear side first and press • Remove the bulb holder assy by turning
the front side of the lens, to assemble it it in anti-clock wise direction
back on the vehicle body • Replace the bulb with new one of the
same rating
• Reverse the procedure for re-assembling
the light assy
Maintenance of your vehicle is best • Lights: Make sure that headlights, stop • Engine coolant level: Check the
performed at a Mahindra Authorized lights, tail lights, turn signal lights and radiator reserve tank every time you fill
Service Station. However, for your vehicle other lights are working properly. And the fuel tank
to function in peak condition, it is necessary also check the headlight aim.
that you do a little maintenance yourself. Warning
• Engine oil level: Check every time you
This section provides maintenance fill the fuel tank With the engine warm, be
instructions that are relatively easy to very careful when working inside the
perform. Take maximum care when working engine compartment since there is the
on the vehicle to prevent accidental injury. risk of burns. Remember that, when
Check the following at regular intervals. the engine is warm, the fan could start
to move and this could cause injury.
Minimum
Maximum
4
Dipstick - Engine
Oil Level
Radiator Coolant
Reserve Tank
• Windshield Wipers: Check the wiper Brakes: Check the brake fluid level If brake fluid spills in your eyes, they
condition every month; Check for wear, regularly, if the level is low add the brake could be seriously injured. If this
cracks or other damage fluid until it reaches Max level. It should be happens, immediately flush your eyes
kept at max level. with water and get medical attention.
Caution
Working near the engine when it is Warning Caution
running is dangerous. When the engine is Low brake fluid level could Brake fluid will damage the painted
running, keep hands, loose cloths, neckties, be dangerous. Low level could signal surface & interior /exterior trims. If brake
scarves & tools away from the moving fan brake lining wear or brake system leak, fluid gets on these surfaces, wipe it off
and engine drive belts. which may leads to system failure and immediately.
cause a serious accident. If you find
Caution fluid level low, have the brake system
If the engine is hot, do not remove / checked at Mahindra Authorised
loosen the radiator cap to prevent burning dealer.
yourself.
Power steering: Check the oil level • Tyres: Check the tyres for air pressure; Air conditioner: Check its operation for
regularly when engine is off, if the level is Check tread every month for wear and effective cooling every week; Note any
low add the recommended power steering foreign objects drop in cooling efficiency
oil until it reaches Max level. It should be • Battery: Check battery and terminals Windshield washer fluid: Check that
kept between Max & Min level. for corrosion there is adequate fluid in the tank.
• Brake pedal: Check the brake pedal for Windscreen defroster: Check the fan,
smooth operation Caution heater and air conditioner every month
• Clutch pedal: Check the clutch pedal Be extremely cautious when working Doors: Check all doors including the tail
for smooth operation on the battery. It contains corrosive & door for smooth opening/closing and
poisonous sulphuric acid. secure locking
• Parking brake: Check the parking
brake lever for smooth operation Seat Belts: Check all the parts of seat belt
system working properly and smoothly.
Check belt webbing for cuts, fraying wear
or damage.
Power Steering
Fluid Reservoir
4 Jack Handle
Wheel Spanner
Identifying Vehicle Problems For CRDe diesel engine only Engine Oil Check
To identify the problems with your vehicle,
Warning Engine oil has the primary functions of
pay close attention to the following:
Never try to work on injection lubricating and cooling the inside of the
Fluid leaks: If you frequently find puddles
system with engine running. High engine. It plays a major role in maintaining
underneath the vehicle, you may be able
pressure must be existing in high- the engine in proper working order.
to identify the origin from the color/odor
pressure pump, rail, injectors and high Therefore, it is essential to check the
of the fluid.
pressure pipes. The high pressure engine oil regularly.
• Coolant is usually bright green spray produced by fuel leaks may
• Oil is brown cause serious injuries
• Power steering fluid is generally red
• Brake fluid is either tan or clear
• Fuel (diesel/petrol) has a distinct odor
• If the fluid is plain water, touch it. If
the water is cold, then it may be the
condensation from your air conditioning
system and is nothing to worry about.
Warning Lights: Warning lights on your Minimum
dash board give important information Maximum
about your vehicle. Go through the section
on the instrument panel to learn about 4
warning lights.
Dipstick - Engine
Oil Level
Engine oil consumption: Engine oil consumption depends upon the Checking the Engine Oil
It is normal for engines to consume some viscosity and quality of the oil, and upon the • Be sure the vehicle is on a level surface.
engine oil during operation. Causes of conditions in which the vehicle is driven.
• Warm up the engine to normal
consumption in a normal engine are as Oil consumption will be more due to high
temperature
follows: speed driving and frequent acceleration and
deceleration. A new engine may consume • Turn it off and wait for 10~15 minutes
Oil is used to lubricate pistons, piston rings
more oil since its pistons, piston rings and for the oil to return to the sump. Pull out
and cylinders. Thin films of oil, left over
cylinder walls are not conditioned. the dipstick and Wipe the dipstick with a
when pistons move in cylinders, are sucked
clean cloth or paper towel
into the combustion chamber due to high
Warning • Insert it all the way back in its tube
negative pressure generated when the
vehicle is decelerating. This oil gets burnt If the oil pressure warning light
in the combustion chamber. glows continuously, check the engine
oil level and add the recommended
Oil is also used to lubricate the stems of
grade of oil, if necessary.
intake valves. Some of this oil is sucked
into the combustion chamber together
with the intake air and is burnt there.
Minimum
Maximum
4
Dipstick - Engine
Oil Level
• Remove the dipstick again and check Changing the Engine Oil Note
the level. It should be between the • Remove the drain plug in the sump Change the engine oil every time
maximum and minimum marks. If the you replace the oil filter. Mahindra
• Drain the engine oil
level is close to the minimum mark, add recommends the use of correct
oil. • Put the plug back in place
grade of engine oil according to the
• Fill with recommended engine oil (Refer temperature range the vehicle is being
Caution lubrication chart given on the start of operated. Changing the engine oil
A hot engine is dangerous. If the this chapter.) and the coolant should be done by an
engine has been running, parts of engine Authorised Mahindra dealer.
/ engine compartment can become very
The drain plug has a magnet that
hot. You could get burned / injured. Avoid
attracts metallic particles. Hence,
working when engine is hot.
clean the drain plug every time engine
Warning oil is changed.
With the engine warm, be
very careful when working inside the
engine compartment since there is the
risk of burns. Remember that, when
the engine is warm, the fan could start Minimum
to move and this could cause injury. Maximum
4
• Always disconnect the negative terminal Adding Distilled Water Draining water from fuel Filter
cable first from the battery. But when • Remove the vent plugs The fuel filter warning light on indicates
reconnecting, always connect the cable that the water from the fuel filter to be
• Add distilled water to all the cells that
to the positive terminal first. removed immediately.
require the fluid
Checking Electrolyte Level • Place a small open container / tray
• Secure the plugs properly
Check the electrolyte level and specific under the drain plug cum sensor to
gravity at intervals of three months. Check Caution collect the water.
all the six cells for proper electrolyte level. Do not fill distilled water beyond • Place a small open container / tray
If the level is below the lower marker, add the upper mark level. Excessive electrolyte under the drain plug cum sensor to
distilled water until the level reaches the could squirt out of the battery during heavy collect the water.
upper marker. charging, causing corrosion or damage. • Turn the drain plug cum sensor about
2 to 2 ½ turns in the anti clockwise
direction
• Operate the priming pump until fuel
begins to flow clean & clear.
• After draining, retighten the drain plug
cum sensor. Do not use any tool. Use
the priming pump to inspect for leaks.
Tyre Inspection
Inspect your vehicle’s tyres periodically by Caution
performing the following checks:
• Air pressures should be checked when
• Measure the air pressure with a tyre the tyres are cold. Otherwise, you may
gauge only when the tyres are cold. Front Side
get inaccurate results. Never under- of Vehicle
Adjust the pressure if necessary inflate or over-inflate tyres. Under-
• Check for abnormal wear, cracks and inflation may cause the rim to slip on
damage. If any tyre shows abnormal the tyre bead, resulting in an accident
wear, have it inspected by your or damage to the tyre or rim. Over-
Mahindra Authorised Dealer and replace inflation may cause the tyre to burst.
it if necessary. • Do not mix different ply-type-ratings
• Check for loose wheel nuts and/or different brands, construction or
• Check for stones, nails and other objects tread patterns of tyres on your Mahindra
that may be stuck in the tread. vehicle and do not use tyres other than
Plug method (mushroom type) is preferred the manufactures recommended size.
over filler method, for repairing the DO not use the alloy wheels / rims
punctured tubeless tyres. And avoid the other than the recommended. Doing
patch method, for tyre repairing. Proper so may cause dangerous handling
tools to be used for mounting & de- characteristics resulting in loss of
mounting the tubeless tyres from the
wheel rim, to avoid the tyre bead damage
control.
4
/ rim damage.
Warning Warning
Driving with worn tyres is Never fit tyres of uncertain
dangerous. origin.
Warning Warning
Have the old tyres inspected Drive carefully on wet roads to
by an experienced tyre fitter, to make decrease the risk of aquaplaning.
sure they can still be used safely. If the
same tyre has been on your vehicle for
4 or 5 years, have it inspected anyway
by an experienced tyre fitter.
Jack
Seat
4 Jack Handle
Direction 2
Direction 1
Jack
Wheel Spanner
Removing the Spare Tyre • Turn the wheel spanner in the clockwise When fitting back the spare tyre,
• Keep the cargo tail gate closed. direction (the tyre lowers with each • Put it in place with the outer side of the
turn). wheel facing up.
• Insert the jack handle (wheel nut
wrench) into the lowering screw • After the tyre is lowered completely to • Place the retaining plate in the centre of
extension (RH side of the cargo rear) as the ground tilt the holding bracket a the spare tyre
shown in the picture. little and remove the tyre.
• Then secure the spare wheel properly
by tightening the tyre winch screw
extension (RH side of the cargo rear).
• Check the spare wheel from the side of
the vehicle to ensure the spare wheel
secured properly.
Note Removing the Wheel Cover Loosening all the Wheel Nuts
If the tyre is not stored securely, Pry off the wheel cover, using a screw Always loosen the wheel nuts before raising
spare wheel winch will not lock driver and then pull it out with hands. Wrap the vehicle.
properly. Even though it may lock the tip of the screw driver with cloth, then Turn the wheel nuts anti-clockwise to
temporarily, the spare tyre may fall out insert it near the lugs of the wheel cover loosen them. To get maximum leverage, fit
while the vehicle is moving. and pry the cover away from the wheel. the wheel spanner to the nut so that the
handle is on your right, as shown. Grab the
Caution Caution
wheel spanner near the end of the handle
To prevent the vehicle from rolling Do not try to pry off the wheel cover and pull up on the handle. Be careful that
when it is jacked up, block the wheel which by hand. Take due care in handling the the spanner does not slip off the nut. Do
is diagonally opposite the flat tyre. wheel cover to avoid unexpected personal not remove the nuts yet. Just unscrew
injury. them about one-half turn.
Warning
On 4WD models with manual
shifting transfer-case, the transfer
shift lever should not be kept in ’N’
position, to prevent from vehicle
rolling.
Positioning the jack at the correct
location
• Front jack up point - below chassis
side long member just behind the front
wheels (refer to diagram)
• Rear jack up point under rear axle (refer
to diagram)
• Ensure that the jack is on solid and level
ground
• Insert the jack handle into the jack and
turn clockwise
• Ensure that the handle remains firmly
Rear Axle
Foot Step
fitted
• When the jack touches the vehicle, Front long
4
check once more to see that it is member Front wheel
properly positioned under the vehicle
• Raise it high enough to remove the flat
Rear Front
tyre and install the spare one
Removing the Wheel Nuts and Changing • Position the spare so that the holes in Reinstalling the Wheel Nuts
the Tyres the wheel align with the bolts Reinstall all the wheel nuts and tighten
• When the wheel is off the ground, • Press the tyre over the bolts till it is them as much as possible using your
remove the wheel nuts completely secured properly (you may need to fingers. Press the tyre to see if it can be
• Lift the flat tyre off the bolts and set it wiggle the tyre a little) pushed in further. Tighten the nuts a little
aside more using your finger, if possible
• Clean the bolts with a wire brush to
remove corrosion (lack of good metal to
metal contact on the mounting surfaces
may loosen the nuts and cause the
wheel to come off when driving)
Checking the Air Pressure of the Restoring the Tools, Jack and Flat Tyre
Replaced Tyre After changing the wheels, tighten the
Check the air pressure of the replaced tyre. wheel nuts to the torque to specifications,
If it is lower than the specified level, go to as soon as possible. Replace the tools and
the nearest service station and fill air. jack in their respective locations properly,
to avoid rattling. Get the flat tyre repaired
Caution by a technician and replace it.
Driving on tyres with over-inflation
or under-inflation is dangerous. It will Note
affect the vehicle handling and result in a Follow the same procedure for
serious accident. Always inflate the tyres to changing or rotating the tyres.
the correct pressure.
Caution
Store the spare tyre with its outer
side facing upwards. Ensure that the tyre
is secure to prevent it from flying during
collision or sudden braking.
Wipers
Warning • In winter, remove any snow or ice from Caution
Travelling with worn wiper around the arms and blades, including Even though all the electrical and
blades is very dangerous because it the wiped area of the windscreen. electronic sensors / actuators, etc. are
reduces the visibility in the event of Engine Compartment Washing water resistant / sealed, care must be
poor atmospheric conditions. Ignition must be switched off before taken, and avoid direct water jet on these
• Do not operate the wipers on a dry washing. It is recommended to cover items during car wash.
screen. other electrical / electronic items (such as High pressure washing of engine
• In freezing or very hot conditions, ECU, alternator, fuses, ignition coil, wiring compartment is forbidden otherwise it
ensure that the blades are not frozen or harness connectors etc) before washing can leads to short circuit / malfunction
stuck to the glass. the engine compartment. of electrical / electronic system. After
washing all the electrical / electronic units
and wiring connectors should be dried
by blowing moderate compressed air all
around.
Mahindra recommends to carry out engine
compartment wash at Mahindra authorised
workshops.
Appearance Care
Care of Exterior • Wash the vehicle in shade and not Washing Tips
Washing
in direct sunlight or in freezing • Rinse the vehicle thoroughly to remove
temperatures. If the vehicle is exposed loose dirt.
• Letting dirt collect on the vehicle can to the sun, move the vehicle into shade
cause scratches on the paint. Leaving • Make a solution of a detergent, made
and let the exterior cool off before you
bird droppings unwashed can cause especially for vehicle washing, and cool
start washing.
permanent damage to the finish. water.
However, you can preserve the vehicle’s Caution • Use a soft bristle brush, sponge or soft
looks by washing it regularly. Avoid using chemical solvents and cloth with the detergent solution to
strong cleaners that can damage the paint wash the vehicle.
and metal of the vehicle. • Rinse frequently.
Check the body for road tar, tree sap, etc. As you dry the vehicle, inspect for chips Warning
Remove these stains with tar remover or and scratches that could start corrosion. Driving with wet brake is
turpentine. Rinse it off immediately so that Repair them with the recommended touch- dangerous. Increased stopping
it does not harm the finish. Remember to up paint. distance or vehicle pulling to one side
re-wax these areas, even if the rest of the when braking could cause a serious
vehicle does not need re-waxing. Note
accident. Dry the brakes by driving
When the exterior is washed and rinsed, Observe local regulations. at very slow speed and applying
dry it with a soft towel or chamois. Letting Aluminum wheels: Use only a mild soap or the brakes lightly until the brake
it dry in the air will cause dulling and leave neutral detergent performance become normal.
water spots on the surface. Plastic Bumpers: wash carefully. Do not
Waxing (only for vehicles without
scrub with abrasive cleaners. metallic paint)
Note Always wash and dry the complete vehicle
before waxing it. The vehicle should be
Mahindra is not responsible
waxed whenever you see water on the
for scratches caused by automatic
surface in large patches. Apply the wax
car washes or improper washing.
according to directions on the container. In
Scratches are more noticeable on
general, there are two types of products -
vehicles with darker paint finishes.
Avoid washing your vehicle in an • Waxes: A wax coats the finish and
automatic car washer that uses high- protects it from damage due to sunlight,
• Polishes: Polishes restore shine to Care for Interiors Washing the seat belts: Care should
paint that is oxidized or has lost some Seat Belts: be taken to avoid contamination of the
of its shine. They typically contain mild webbing with polishes, oils and chemicals,
Check to see if dirt has accumulated in the
solvents and abrasives that remove the and particularly battery acid. Cleaning
loops (this usually results in the slowing
top layer of the finish. Use a polish if may safely be carried out using mild soap
down of the retraction mechanism).
your vehicle does not have the original and water. The belt should be replaced if
Check for cuts and frayed spots in the belt
shine after using wax. webbing becomes frayed, contaminated or
material
Removing tar, dead insects etc. from your damaged. Use a soft cloth with the solution
Check to see if the locking and unlocking to clean the seat belts. You may also use
vehicle using removers, wears off the wax.
mechanism is smooth. isopropyl alcohol to wipe the loops of the
Rewax these areas even if you are not
rewaxing the rest of the vehicle. Caution seat belt anchors. Use a soft-bristle brush
with the same solution for places that are
If you encounter any faults, get difficult to reach.
them repaired only at Mahindra Authorised
Service Station. Get the damaged parts Caution
replaced immediately. It is essential to Avoid using solvents, such as bleach,
replace the entire assembly after it has that tend to damage the belt material.
been worn in a severe impact even if
damage to the assembly is not obvious.
Trouble Shooting
If the Engine does not start • If the headlights don’t dim, there may • If you are starting the engine after
Determining why your vehicle won’t start be something wrong with the electrical adding fuel to an empty fuel tank, you
falls into two areas, depending on what you circuit. Meet a qualified technician to may have to bleed the fuel system by
hear when you turn the key to IGN: rectify it. operating the priming pump several
Case 1: You hear nothing, or almost • Turn the ignition switch to IGN position times until you feel more resistance.
nothing. The engine’s starter motor does and check the fuel gauge for fuel. Your engine may take longer to start.
not operate at all, or operates very slowly.
Case 2: You can hear the starter motor
operating normally, or the starter motor
sounds like it is spinning faster than
normal, but the engine does not start up
and run.
In either case, do the following:
• Turn the ignition switch to IGN. Turn
on the headlights and check their
brightness. If the headlights are very
dim or don’t light at all, the battery is
4 discharged. You will need to ’Jump
Start’ the vehicle.
Jump Starting If your vehicle’s battery has run down, you Caution
may be able to start the engine by using a Connect the negative lead to a
Warning booster battery. Although this seems like a point away from the battery. Connect the
Do not carry out this procedure simple procedure, you should take several jumper cable leads away from moving
if you have no experience of it: precautions while you are at it: parts. Otherwise it may be dangerous, the
incorrect manoeuvres can originate Open the bonnet and check the physical lead could get caught when the engine
high electrical discharges and even condition of the battery. If the weather starts and cause serious injury.
cause the battery to explode. is very cold, check the condition of the If the booster battery is in another vehicle,
electrolyte. If it seems slushy or like ice, do set an assistant to start the vehicle and run
Warning
not attempt jump-starting until it thaws. it at a fast idle.
You are also advised not to Connect one jumper cable to the positive
approach the battery with naked Start your vehicle. If the starter motor still
(+) terminal on the booster battery. operates slowly, check the jumper cable
flames or lit cigarettes and not to cause Connect the other end of the cable to the
sparks: risk of explosion and fire. connections to make sure they have good
positive terminal of your vehicle’s battery. metal-to-metal contact.
Connect the second jumper cable to the
negative (-) terminal on the booster battery.
Positive (+)
Jumper Connect the other end to the grounding
terminal
Negative (+) cable strap. Do not connect this jumper cable to
terminal any other part of the engine.
4
Booster
Battery
• Once your vehicle is running, disconnect • Batteries contain sulphuric acid, which Note
the negative cable from your vehicle, is highly corrosive. Wear protective The battery used for boosting
and then from the booster battery. safety glasses when jump starting, and should be a 12 V type. Jump start
Next, disconnect the positive cable from avoid spilling acid on to yourself, your only with the correct type of booster
your vehicle and then from the booster clothing or your vehicle. battery.
battery. • If acid gets into your eyes or spills on
to your body accidentally, wash the area Note
Warning If the battery is low, the glow plug
with water until the burning sensation
A battery may explode if you do subsides. Get immediate medical would not operate (in extreme cold
not follow the correct jump starting attention. Continue application of water climatic conditions) and the engine
procedure, seriously injuring anyone en route to the medical institute. won’t start.
nearby. Keep all sparks, open flames,
• The gas normally produced by a battery Warning
and smoking materials away from the
will explode if a flame or spark is close
battery. Towing a vehicle to start it
enough. So use only standardized
could be a dangerous. The vehicle
Warning jumper cables and do not light a match
being towed could surge forward
or smoke while jump starting.
Attempting to jump-start when when its engine starts, causing the
the electrolyte is frozen or slushy can tow vehicles to collide & injuring the
cause the battery to rupture / explode occupants
causing serious injury.
4 • Turn off all electrical accessories such
as lights, stereo system, A/C etc. Put
the transmission in neutral and set the
parking brake.
• Visually check to see if the engine fan • After the engine coolant temperature Caution
drive belt is broken or slipping. Check has come to normal, again cheek the Do not attempt to remove the
for coolant leaks from the radiator, coolant level in the reservoir, if required, radiator cap when the engine and radiator
hoses and underneath the vehicle. But add the coolant to the maximum mark. are hot. Serious injury could result from
do not get misunderstanding with air- Heavy coolant lose indicates a leak in scalding hot fluid & steam blown out under
conditioning water dripping is normal if the system. Have the vehicle checked pressure.
it is being used. If the fan belt is broken at a Mahindra Authorised dealer at the Start the engine. Add coolant to the
/ coolant leak stop the engine, contact earliest. radiator up to the base of the filter neck.
the nearest Mahindra Authorised dealer If the temperature gauge stays at the If you do not have the proper coolant
for assistance. extreme right end, turn off the engine. mixture available, you may add plain water.
• If the fan belt is okay and no coolant Wait until you see no more signs of steam Remember to have the cooling system
leak, then you may have to cool down or spray, and then open the bonnet. Let the drained and refilled with the proper mixture
the engine by running it at about 1500 engine cool down until the pointer reaches as soon as you can. Put the radiator cap
rpm for a few minutes. the middle of the temperature gauge, or back on tightly. Run the engine and watch
• If the coolant reservoir is dry or with lower, before checking the radiator. Using the temperature gauge. If it goes back to
low level, add coolant to the reservoir gloves or a heavy cloth, turn the radiator the red mark, the engine needs servicing.
while the engine is running. Fill it up to cap anti-clockwise, without pushing If the temperature stays normal, check the
the maximum level mark. down, to the first stop. This releases any coolant level in the radiator and reserve
remaining pressure in the cooling system. tank. If it has gone down, add coolant to
After the pressure is released, push down the MAX mark. Put the cap back on tightly.
4 on the cap and turn it until it comes off.
Caution Low Oil Pressure • Start the engine and have a look at the
Wherever the engine is overheated, • If the low oil pressure indicator stays oil pressure indicator. If the light does
safely pull to the side of the road. Put the ON when the engine is running, it shows not go out within 10 seconds, it means
transmission in neutral and set the parking that the engine has lost oil pressure. that there is a mechanical problem that
brake. Turn off the air-conditioning system needs to be addressed before you can
• Running the engine with low oil pressure continue driving.
and all other accessories. Turn on the can cause serious mechanical damage
hazard warning indicators. almost immediately.
• Safely pull off the road and shut off the
engine. Turn on the hazard warning
indicators.
• Let the vehicle ’sit’ for a minute. Open the
bonnet and check the oil level. Although
oil level and oil pressure are not directly
connected, an engine that is very low on
oil may lose pressure during cornering
and other maintenance maneuvers.
If necessary, add oil to bring the level
back to the FULL mark on the dipstick.
Towing
Towing A Trailer Towing your vehicle Towing Equipment
Your new vehicle was designed to be If your vehicle needs to be towed, call a Towing equipments are of three types.
used primarily for carrying passenger and professional towing service.
• Flat-bed equipment: Your vehicle is
luggage.
loaded on the back of a truck. This is the
Remember that towing a trailer will place safest and best way of towing.
additional loads on your vehicle’s engine,
drive-train, steering, braking and other • Wheel-lift equipment: The tow truck
systems. Also towing a trailer may greatly uses two pivoting arms that go under
affect your vehicle’s handling & suspension the tyres (front or rear) and lift them off
characteristics. Your vehicle cannot be the ground. The other two tyres remain
driven as normal with a trailer attached. on the ground.
• Sling-type equipment: The tow truck
uses metal cables with hooks on both
ends. These hooks go around parts of
the frame or suspension and lift the
end of the vehicle off the ground. This
is not a good method of towing as it
may damage the vehicle’s suspension
4 and body. Avoid tow with sling type
equipment
Flat-bed Towing
If your vehicle cannot be transported by Towing your vehicle during • If the engine is not running, the power
flat-bed equipment, it should be towed by Emergency assist for the steering & brakes will not
wheel-lift equipment with the front wheels If a towing service is unavailable in an work and it will be much harder than
off the ground. emergency, your vehicle may be temporarily usual.
Note towed by a cable or chain secured to the Warning
emergency towing eyelet under the front
Improper towing procedure will bumper of the vehicle. Do not extract the key, as the
damage the transmission. Follow the steering wheel will lock automatically
Use only the eyelet provided, for towing in
above instructions precisely. When and you will be unable to steer the
an emergency. Otherwise the vehicle may
towing with the front wheels off the wheels.
be damaged.
ground, it is best to tow no more than
80 kms. Also keep the towing speed Warning
below 55 kmph. When towing the vehicle,
Caution
make sure that you observe the road
• A driver must be in the vehicle being traffic regulations concerning both the
towed to steer and operate the brakes. towing device and driving conduct.
Towing in this manner must be done
only on hard-surfaced roads for short
distances and at low speeds. Also, the
wheels, axles, drive train, steering and
brakes must all be in good condition.
• Avoid sudden starts or erratic driving 4
maneuvers, which would place excessive
stress on the towing eyelet and towing
cable or chain, and result in breaking of
the eyelet or the chain.
Note For your vehicle safety • Do not leave the vehicle documents
Use only a cable or chain When leaving your vehicle unoccupied in your vehicle. In the unfortunate
specifically intended for use in towing • Always remove the ignition key even event of your vehicle being stolen the
vehicles. Securely fasten the cable or when you park vehicle in your own documents will only help a thief to sell
chain to the towing eyelets provided. garage. the vehicle.
• Close all the windows completely & lock • Do not leave the spare key or a note of
Note your vehicle key number in the vehicle.
all the doors.
Do not tow with sling type truck, Keep the spare key in a safe place in
either from the front or rear. Doing so • Always park your vehicle in where it can your home.
may cause body damage. be seen. At night, park in a well lighted
area.
• If you have an alarm, use it even for
short period.
• Do not leave any valuables in your
vehicle. If you must leave something
in your vehicle secure it properly by
locking the doors / by hiding it.
Contents
Technical Specifications __________ 150
Safety_________________________ 154
Road Signs _____________________ 155
Technical Specifications
Engine
Type 4 stroke, Turbo charged with intercooler, CRDi Engine
Bore/Stroke, mm 94 x 94
No. of Cylinders 4
No. of Valves 8
Displacement, CC 2609
Compression Ratio 18.5:1
Max. Net Engine Output, RPM 84.5 kW (115 HP) @ 3800 RPM
Max. Net Torque, RPM 278 N-m ( 28.3 kg-m.) @ 1700-2200 RPM
BRAKES
Service Brakes Tandem Master Cylinder, Vacuum assisted servo, with LSPV & BV
Front Ventilated Disc and caliper type
Rear Drum type
Parking Brake Internal expanding with auto adjuster on rear wheels, hand lever and cable type
ABS (with DRP) Optional
FUEL TANK CAPACITY, Lits. 80 Liters
ELECTRICAL SYSTEM
System Voltage, V 12 V
Battery, V, Amp-Hr 12 V, 65 Ah (12V, 80Ah for cold temperature)
DIMENSIONS
Wheel Base, mm 3040 3040
Overall length, mm 5098 5098
Overall width, mm 1770 (excluding outside mirrors) 1770 (excluding outside mirrors)
Overall height, mm unladen 1942 - Laden 1862 - Laden
Front Track, mm 1450 1450
5 Rear Track, mm
Min. Ground Clearance, mm
1450
210 (below axle differential)
1450
210 (below axle differential)
Cargo width 1520 1520
Safety
Drinking and Driving Don’t Go Together Anti-theft Precautions
Driving, anytime, anywhere, under the • Ensure that the windows are closed
influence of alcohol or drugs, is dangerous • Avoid leaving packages, valuables etc.,
to you, to your family, the passengers, and inside an unattended vehicle
to everyone else on the road. Alcohol or
drugs reduce your alertness and lead to • Lock the doors
accidents. Use of Seat Belts
Driving Long Distances • In the interest of safety to the driver
When you are driving over long distances, and passengers of all four wheelers,
follow these tips so that you have a safe wearing of seat belts has been made
journey: compulsory for all front seat passengers
and rear seat passengers under the
• Avoid driving more than 150 kms at a
Central Motor Vehicle Rules.
time. Switch drivers even if you are not
tired. • Prohibition of Use of Mobile Phones
while Driving
• Lack of sleep or fatigue may impact
your ability to drive safely • Using a mobile phone while driving
constitutes nuisance or danger to the
• Exercise your eyes by shifting the focus
public and is prohibited under the
of your eyes to different parts of the
Central Motor Vehicle Rules.
road
• Use stimulating beverages such as
coffee or tea
• Relax and stay calm
5
Road Signs