ENGINEERED SOLUTIONS

Corrugated Metal Pipe

Design Guide

PIPE SOLUTIONS
 Table of Contents

Drainage Pipe Selection

Introduction............................................................................................................... 3
Environment & Abrasion Guidelines / Reference Specifications........................................... 4
Usage Guide for Drainage Products............................................................................... 4
Product Dimensions and Hydraulics................................................................................ 5

HEL-COR® Corrugated Steel Pipe

Height of Cover Tables................................................................................................ 7
Handling Weights.................................................................................................... 10

CORLIX® Corrugated Aluminum Pipe

Height of Cover Tables.............................................................................................. 11
Handling Weights.................................................................................................... 12

ULTRA FLO®
Height of Cover Tables.............................................................................................. 13
Handling Weights.................................................................................................... 14

Installation of CMP............................................................................................. 15

Miscellaneous
Smooth Cor™.......................................................................................................... 16
QUICK STAB® Joint................................................................................................... 17
End Sections............................................................................................................ 18

ENGINEERED SOLUTIONS

2
Durability Design Guide for Drainage Products Using the Design Guide
Proper design of culverts and storm sewers requires structural, The choice of material, gage and product type can be extremely
hydraulic and durability considerations. While most designers important to service life. The following steps describe the procedure
are comfortable with structural and hydraulic design, the for selecting the appropriate drainage product, material and gage
mechanics of evaluating abrasion, corrosion and water chemistry to meet a specific service life requirement.
to perform a durability design are not commonly found in most
Design Sequence
civil engineering handbooks.
1. Select pipe or structure based on hydraulic and clearance
requirements. Use Tables 5 and 6 as reference for size limits
The durability and service life of a drainage pipe installation is
and hydraulic properties of all drainage products.
directly related to the environmental conditions encountered at
the site and the type of materials and coatings from which the 2. Use Height of Cover tables for the chosen pipe or structure to
culvert is fabricated. Two principle causes of reduced service life determine the material gage required for the specific loading
in drainage pipe materials are corrosion and abrasion. condition.

Service life can be affected by the corrosive action of the backfill 3. Use Table 1 to select the appropriate material for the site-
in contact with the outside of a drainage pipe or more commonly specific environmental conditions. Whenever possible,
by the corrosive and abrasive action of the flow in the invert existing installations of drainage structures along the same
of the drainage pipe. The design life analysis should include water course offer the most reliable estimate of long-term
a check for both the water side and soil side environments to performance for specific environment conditions. In many
determine which is more critical— or which governs service life. cases, there will be more than one material that is appropriate
for the project environmental conditions. Generally speaking,
The potential for metal loss in the invert of a drainage pipe the metal material types increase in price as you move from
due to abrasive flows is often overlooked by designers and its top down on Table 1. Please contact your local Contech Sales
effects are often mistaken for corrosion. An estimate for potential Representative for pricing.
abrasion is required at each pipe location in order to determine
the appropriate material and gage. 4. Use Table 2 to determine which abrasion level most accurately
describes the typical storm event (2 year storm). The expected
This manual is intended to guide specifiers through the mechanics stream velocity and associated abrasion conditions should
of selecting appropriate drainage products to meet service life be based on a typical flow and not a 10 or 50-year design
requirements. The information contained in the following pages is flood.
a composite of several national guidelines.
5. Use Table 3 to determine whether the structural gage for the
selected material is sufficient for the design service life. If the
structural gage is greater than or equal to the gage required
for a particular abrasion condition and service life, use the
structural gage. Conversely, if the structural gage is less than
the gage required for a particular abrasion condition and
service life, use the gage required by Table 3.

Note:
Both Contech round pipe and pipe-arch are available with either helical or
annular corrugations. Contech HEL-COR® pipe (helical corrugations) is furnished
with continuous lock seams and annular re-rolled ends. Contech riveted pipe is
furnished with annular corrugations only. The height of cover tables in this guide
are helical corrugations only. Consult your Contech representative for Height of
Cover tables on riveted pipe.

3
 Table 1 — Recommended Environments
Material Type Soil* and Water pH Resistivity (ohm-cm)
3 4 5 6 7 8 9 10 11 12 Minimum Maximum
Galvanized Steel* 2000 8000
Aluminized Steel Type 2 1500 N/A
(ALT2)
Polymer Coated 250 N/A
Aluminum Alloy 500 N/A
*Appropriate pH range for Galvanized Steel is 6.0 to 10

Table 2 — FHWA Abrasion Guidelines

Abrasion Level Abrasion Condition Bed Load Flow Velocity (fps)
1 Non-Abrasive None Minimal
2 Low Abrasion Minor <5
3 Moderate Abrasion Moderate 5 - 15
4 Severe Abrasion Heavy > 15
“Interim Direct Guidelines on Drainage Pipe Alternative Selection.” FHWA, 2005.

Table 3 – Drainage Product Usage Guide

Application Culverts, Storm Drain, Cross Drain, Median Drain, Side Drain
Roadway Classification Rural Minor Major Urban Rural Minor Major Urban Rural Minor Major Urban
Design Service Life 25 50 75 100 25 50 75 100 25 50 75 100
Abrasion Level Abrasion Level 1 & 2 Abrasion Level 3 Abrasion Level 4
CMP (1/2” & 1” deep corrugations), ULTRA FLO® & Smooth Cor™
Minimum gage required to meet design service life, assuming that structural design has been met.
Galvanized (2 oz.) 16 12 10 84 14 10 8 N/A 145 105 85 N/A
Galvanized and Asphalt Coated 16 14 10 8 14 12 8 N/A 14 5
12 5
85 N/A
Galv., Asphalt Coated & Paved Invert 16 16 14 10 16 14 12 8 14 12 10 N/A
Aluminized Type 2 (ALT2) 16 16 16 14 14 14 14 12 146 146 146 126
Polymer Coated 16 16 168 169 16 16 168 169 147 147 147,8 147,9
Aluminum Alloy 16 16 16 16 14 14 14 14 14 5
14 5
14 5
145
1. Based on Table 1 - Recommended Environments.
2. Smooth Cor™ Steel Pipe combines a corrugated steel exterior shell with a hydraulically smooth interior liner.
3. Service life estimates for ULTRA FLO® and Smooth Cor™ Pipe assume a storm sewer application. Storm sewers rarely achieve abrasion levels 3 or 4.
For applications other than storm sewers or abrasion conditions above Abrasion Level 2, please contact your Contech Sales Representative for
gage and coating recommendations.
4. Design service life for 8 GA galvanized is 97 years.
5. Invert protection to consist of velocity reduction structures.
6. Asphalt coated and paved invert or velocity reduction structures are needed.
7. Requires a field applied concrete paved invert with minimum thickness 1” above corrugation crests.
8. 75 year service life for polymer coated is based on a pH range of 4-9 and resistivity greater than 750 ohm-cm.
9. 100 year service life for polymer coated is based on a pH range of 5-9 and resistivity greater than 1500 ohm-cm.

Table 4 - AASHTO Reference Specifications

Material Type Material Pipe Design* Installation*
CMP (1/2” or 1” deep corrugations)
Galvanized (2 oz.) M218 M36 Section 12 Section 26
Asphalt Coated M190 M36 Section 12 Section 26
Asphalt Coated and Paved Invert M190 M36 Section 12 Section 26
Aluminized Type 2 M274 M36 Section 12 Section 26
Pipe & Pipe-Arch

Polymer Coated M246 M36 & M245 Section 12 Section 26

Aluminum Alloy M197 M196 Section 12 Section 26
ULTRA FLO® (3/4” x 3/4” x 7-1/2” corrugation)
Galvanized (2 oz.) M218 M36 Section 12 Section 26
Aluminized Type 2 M274 M36 Section 12 Section 26
Polymer Coated M246 M36 & M245 Section 12 Section 26
Aluminum Alloy M197 M196 Section 12 Section 26
Smooth Cor™
Polymer Coated M246 M36 & M245 Section 12 Section 26
* AASHTO LRFD Bridge Design Specification and AASHTO Standard Specification for Highway Bridges

4
 Table 5 - Product Dimensions
Size Limits* Manning’s “n”
Drainage Product Common Uses
Minimum Maximum Value
Corrugated Steel (1/2” deep corrugation) 12” 84” 0.011 - 0.021
Corrugated Steel with Paved Invert (1/2” deep corrugation) Culverts, small 12” 84” 0.014 - 0.020
bridges, storm
Corrugated Steel (1” deep corrugation) water detention/ 54” 144” 0.022 - 0.027
Corrugated Steel with Paved Invert (1” deep corrugation) retention systems, 54” 144” 0.019 - 0.023
Round Pipe

conduits, tunnels,
Corrugated Aluminum (1/2” deep corrugation) storm sewers. 12” 72” 0.011 - 0.021
Corrugated Aluminum (1” deep corrugation) 30” 120” 0.023 - 0.027
ULTRA FLO® Steel 18” 102” 0.012
Storm sewers,
ULTRA FLO Aluminum
®
culverts, storm 18” 84” 0.012
Smooth Cor™ Steel (1/2” deep corrugation) water detention/ 18” 66” 0.012
retention systems.
Smooth Cor™ Steel (1” deep corrugation) 48” 126” 0.012
Corrugated Steel (1/2” deep corrugation) 17” x 13” 83” x 57” 0.011 - 0.021
Corrugated Steel with Paved Invert (1/2” deep corrugation) Culverts, small 17” x 13” 83” x 57” 0.014 - 0.019
bridges, storm
Corrugated Steel (1” deep corrugation) water detention/ 53” x 41” 142” x 91” 0.023 - 0.027
Corrugated Steel with Paved Invert (1” deep corrugation) retention systems, 53” x 41” 142” x 91” 0.019 - 0.022
conduits, tunnels,
Pipe-Arch

Corrugated Aluminum (1/2” deep corrugation) storm sewers. 17” x 13” 71” x 47” 0.011 - 0.021
Corrugated Aluminum (1” deep corrugation) 60” x 46” 112” x 75” 0.023 - 0.027
ULTRA FLO Steel
®
20” x 16” 66” x 51” 0.012
Storm sewers,
ULTRA FLO® Aluminum culverts, storm 20” x 16” 66” x 51” 0.012
Smooth Cor™ Steel (1/2” deep corrugation) water detention/ 21” x 15” 77” x 52” 0.012
retention systems.
Smooth Cor™ Steel (1” deep corrugation) 53” x 41” 137” x 87” 0.012
* For sizes outside of these limits, please contact your Contech representative.

Table 6 — Corrugated Steel Pipe—Values of Coefficient of Roughness (Manning's "n")

Helical* Corrugation – 2 2/3" x 1/2” 1-1/2” x 1/4” Annular

2 2/3” x 1/2” 12 in. 15 in. 18 in. 24 in. 36 in. 48 in. 60 in. + 8 in. 10 in. All Diameters
Unpaved 0.011 0.012 0.013 0.015 0.018 0.020 0.021 0.012 0.014 0.024
Paved Invert 0.014 0.017 0.020 0.019 0.021
Smooth Cor™ 0.012 0.012 0.012 0.012 0.012 N/A
Helical*– 3” x 1”
3” x 1” 36 in. 42 in. 48 in. 54 in. 60 in. 66 in. 72 in. 78 in. + All Diameters
Unpaved 0.022 0.022 0.023 0.023 0.024 0.025 0.026 0.027 0.027
Paved Invert 0.019 0.019 0.020 0.020 0.021 0.022 0.022 0.023 0.023
Smooth Cor™ 0.012 0.012 0.012 0.012 0.012 0.012 N/A
Helical* – 5” x 1”
5” x 1” 48 in. 54 in. 60 in. 66 in. 72 in. 78 in. + All Diameters
Unpaved 0.022 0.022 0.023 0.024 0.024 0.025 N/A
Paved Invert 0.019 0.019 0.020 0.021 0.021 0.022 N/A
3/4” x 3/4” x 7-1/2”
ULTRA FLO ®
N/A
All diameters n = 0.012
* Tests on helically corrugated pipe demonstrate a lower coefficient of roughness than for annularly corrugated steel pipe.
Pipe-arches have approximately the same roughness characteristics as their round equivalent pipes.

5
Area and Hydraulic Radius for Corrugated Steel Pipe Flowing Full
Round Pipe – Area & Hydraulic Radius Pipe-Arch – Area & Hydraulic Radius
Diameter Area Hydraulic Radius 2 2/3” x 1/2” Corrugated Steel Pipe
(in.) (Ft²) (ft.)
Diameter Pipe-Arch Equivalent Waterway Area Hydraulic Radius
12 0.8 0.250 (in.) Size (in.) (Ft²) A/πD
(ft.)
15 1.2 0.312
15 17 x 13 1.1 0.280
18 1.8 0.375 18 21 x 15 1.6 0.340
21 2.4 0.437 21 24 x 18 2.2 0.400
24 3.1 0.500 24 28 x 20 2.4 0.462

30 4.9 0.625 30 35 x 24 4.5 0.573

36 42 x 29 6.5 0.690
36 7.1 0.750
42 49 x 33 8.9 0.810
42 9.6 0.875 48 57 x 38 11.6 0.924
48 12.6 1.000 54 64 x 43 14.7 1.040
54 15.9 1.125 60 71 x 47 18.1 1.153
66 77 x 52 21.9 1.268
60 19.6 1.250
72 83 x 57 26.0 1.380
66 23.8 1.375
72 28.1 1.500
Pipe-Arch – Area & Hydraulic Radius
78 33.2 1.625
3” x 1” or 5” x 1” Corrugated Steel Pipe
84 38.5 1.750
Diameter Pipe-Arch Equivalent Waterway Area Hydraulic Radius
90 44.2 1.875 (in.) Size (in.) (Ft²) A/πD
96 50.3 2.000 (ft.)
54 60 x 46 15.6 1.104
102 56.8 2.125
60 66 x 51 19.3 1.230
108 63.6 2.250
66 73 x 55 23.2 1.343
114 70.9 2.375
72 81 x 59 27.4 1.454
120 78.5 2.500 78 87 x 63 32.1 1.573
126 86.6 2.625 84 95 x 67 37.0 1.683

132 95.0 2.750 90 103 x 71 42.4 1.800

138 103.9 2.875 96 112 x 75 48.0 1.911

102 117 x 79 54.2 2.031
144 113.1 3.000
108 128 x 83 60.5 2.141
114 137 x 87 67.4 2.259
120 142 x 91 74.5 2.373
Notes:

1. Listed pipe arch dimensions do not include tolerance. ULTRA FLO® Pipe-Arch – Area & Hydraulic Radius
2. For additional detail, please reference the hydraulic radius
tables (Figure 4.32 and 4.33) found in the NCSPA CSP 2 2/3” x 1/2 “ Corrugated Steel Pipe
Design Manual, 2008. Diameter Pipe-Arch Equivalent Waterway Area Hydraulic Radius
(in.) Size (in.) (Ft²) A/πD
(ft.)
18 20 x 16 1.7 0.36
21 23 x 19 2.3 0.42
24 27 x 21 3.0 0.48
30 33 x 26 4.7 0.60
36 40 x 31 6.7 0.71
42 46 x 36 9.2 0.84
48 53 x 41 12.1 0.96
54 60 x 46 15.6 1.10
60 66 x 51 19.3 1.23

6
HEL-COR® Corrugated Steel Pipe
Heights of Cover
2 2/3” x 1/2” Height of Cover Limits for Corrugated Steel Pipe

H 20 and H 25 Live Loads H 20 and H 25 Live Loads, Pipe-Arch

Maximum Cover(2) (ft.)
Specified Thickness (in.) and Gage Size Maximum Cover (ft.)
Minimum Minimum
Diameter Cover (0.052) (0.064) (0.079) (0.109) (0.138) (0.168) 8 Minimum Cover
Thickness
(in.) (in.) 18 16 14 12 10 Round Equivalent Span x Rise (in.) 2 Tons/Ft.2 Corner
(in.)
6(8)
12 388 486 (in.) (in.) Bearing Pressure
8(8) 12 291 365
15 17 x 13 0.064 12 16
10(8) 12 233 292
18 21 x 15 0.064 12 15
12 12 197 248 310
21 24 x 18 0.064 12 15
15 12 158 198 248
24 28 x 20 0.064 12 15
18 12 131 165 206
30 35 x 24 0.064 12 15
21 12 113 141 177 248
36 42 x 29 0.064 12 15
24 12 98 124 155 217
42 49 x 33 0.064* 12 15
30 12 99 124 173
48 57 x 38 0.064* 12 15
36 12 83 103 145 186
54 64 x 43 0.079* 12 15
42 12 71 88 124 159 195
60 71 x 47 0.109* 12 15
48 12 62 77 108 139 171
66 77 x 52 0.109* 12 15
54 12 67 94 122 150
72 83 x 57 0.138* 12 15
60 12 80 104 128
66 12 68 88 109
72 12 75 93
78 12 79
84 12 66

E 80 Live Loads E 80 Live Loads, Pipe-Arch

Maximum Cover(2) (ft.)
Size Maximum Cover (ft.)
Specified Thickness (in.) and Gage
Minimum Minimum Cover
Diameter Minimum (0.052) 18 (0.064) (0.079) 14 (0.109) 12 (0.138) 10 (0.168) 8 Thickness (in.) (in.)
(in.) Cover (in.) 16 Round Equivalent Span x Rise (in.) 3 Tons/Ft.2 Corner
12 12 197 248 310 (in.) Bearing Pressure
15 12 158 198 248 15 17 x 13 0.079 24 22
18 12 131 165 206 18 21 x 15 0.079 24 22
21 12 113 141 177 248 21 24 x 18 0.109 24 22
24 12 98 124 155 217 24 28 x 20 0.109 24 22
30 12 99 124 173 30 35 x 24 0.138 24 22
36 12 83 103 145 186 36 42 x 29 0.138 24 22
42 12 71 88 124 159 195 42 49 x 33 0.138* 24 22
48 12 62 77 108 139 171 48 57 x 38 0.138* 24 22
54 18 67 94 122 150 54 64 x 43 0.138* 24 22
60 18 80 104 128 60 71 x 47 0.138* 24 22
66 18 68 88 109 * These values are based on the AISI Flexibility Factor limit (0.0433 x 1.5) for pipe-arch.
72 18 75 93
78 24 79
84 24 66

Heights of Cover Notes:

1. These tables are for lock-seam or welded-seam construction. They are not for 7. For construction loads, see Page 15.
riveted construction. Consult your Contech Sales Representative for Height of 8. 1-1/2” x 1/4” corrugation. H 20, H 25 and E 80 loading.
Cover tables on riveted pipe. 9. Smooth Cor™ has same Height of Cover properties as corrugated steel pipe.
2. These values, where applicable, were calculated using a load factor of The exterior shell of Smooth Cor™ is manufactured in either 2 2/3” x 1/2” or
K=0.86 as adopted in the NCSPA CSP Design Manual, 2008. 3" x 1" corrugations; maximum exterior shell is 12 GA.
3. The haunch areas of a pipe-arch are the most critical zone for backfilling.
Extra care should be taken to provide good material and compaction to a
point above the spring line.
4. E 80 minimum cover is measured from top of pipe to bottom of tie.
5. H 20 and H 25 minimum cover is measured from top of pipe to bottom of
flexible pavement or top of rigid pavement.
6. The pipe-arch tables are based on the corner bearing pressures as shown.
These values may increase or decrease with changes in allowable corner
bearing pressures. Consider the use of a round pipe in cases where the
height of cover exceeds 8’.

7
 Heights of Cover

5” x 1” or 3” x 1” Height of Cover Limits for 5” x 1” Pipe-Arch Height of Cover Limits for

Corrugated Steel Pipe Corrugated Steel Pipe

H 20 and H 25 Live Loads H 20 and H 25 Live Loads

Maximum Cover (ft.)
Size Maximum Cover (ft.)
Minimum Specified Thickness (in.) and Gage Minimum
Diameter Cover (0.064) (0.079) 14 (0.109) 12 (0.138) 10 (0.168) Minimum
Round Nominal Cover
(in.) (in.) 16 8 Thickness (in.) 2 Tons/Ft.2 Corner
Equivalent (in.)
54 12 56 70 98 127 155 Min. Span Max. Rise Bearing Pressure
(in.) (in.) (in.)
60 12 50 63 88 114 139
66 12 46 57 80 103 127 54 60 -2.7 46 +2.7 0.109 18 21
72 12 42 52 74 95 116 60 66 -3.0 51 +3.0 0.109 18 21
78 12 39 48 68 87 107 66 73 -3.3 55 +3.3 0.109 18 21
84 12 36 45 63 81 99 72 81 -3.6 59 +3.6 0.109 18 21
90 12 33 42 59 76 93 78 87 -4.4 63 +4.4 0.109 18 20
96 12 31 39 55 71 87 84 95 -4.8 67 +4.8 0.109 18 20
102 18 29 37 52 67 82 90 103 -5.2 71 +5.2 0.109 18 20
108 18 35 49 63 77 96 112 -5.6 75 +5.6 0.109 21 20
114 18 32 45 58 72 102 117 -5.9 79 +5.9 0.109 21 19
120 18 30 42 54 66 108 128 -6.4 83 +6.4 0.109 24 19
126 18 39 50 61 114 137 -6.9 87 +6.9 0.109 24 19
132 18 36 46 58 120 142 -7.1 91 +7.1 0.138 24 19
138 18 33 43 53 Larger sizes are available in some areas of the United States. Check with your local
144 18 39 49 Contech representative. Negative and positive numbers listed with span and rise
Maximum cover heights shown are for 5” x 1”. dimensions are negative and positive tolerances, no tolerance in opposite direction.
To obtain maximum cover for 3” x 1”, increase these values by 12%.

E 80 Live Loads
Maximum Cover (ft.)
Diameter or Minimum Specified Thickness (in.) and Gage E 80 Live Loads, Pipe-Arch
Span Cover (0.064) (0.079) 14 (0.109) 12 (0.138) 10 (0.168) 8
(in.) (in.) 16 Size Maximum Cover (ft.)
54 18 56 70 98 127 155 Minimum
Minimum
60 18 50 63 88 114 139 Nominal Cover
Round Thickness (in.) 2 Tons/Ft.2 Corner
66 18 46 57 80 103 127 (in.)
Equivalent (in.) Min. Span Max. Rise Bearing Pressure
72 18 42 52 74 95 116 (in.) (in.)
78 24 39 48 68 87 107 54 60 -2.7 46 +2.7 0.109 30 21
84 24 36 45 63 81 99 60 66 -3.0 51 +3.0 0.109 30 21
90 24 33(1) 42 59 76 93 66 73 -3.3 55 +3.3 0.109 30 21
96 24 31(1) 39 55 71 87 72 81 -3.6 59 +3.6 0.109 30 21
102 30 29(1) 37 52 67 82 78 87 -4.4 63 +4.4 0.109 30 18
108 30 35 49 63 77 84 95 -4.8 67 +4.8 0.109 30 18
114 30 32(1) 45 58 72 90 103 -5.2 71 +5.2 0.109 36 18
120 30 30(1) 42 54 66 96 112 -5.6 75 +5.6 0.109 36 18
126 36 39 50 61 102 117 -5.9 79 +5.9 0.109 36 17
132 36 36 46 58 108 128 -6.4 83 +6.4 0.109 42 17
138 36 33(1) 43 53 114 137 -6.9 87 +6.9 0.109 42 17
144 36 39 49 120 142 -7.1 91 +7.1 0.138 42 17
Maximum cover heights shown are for 5” x 1”. Some 3” x 1” and 5” x 1” minimum gages shown for pipe-arch are due to
To obtain maximum cover for 3” x 1”, increase these values by 12%. manufacturing limitations. Negative and positive numbers listed with span and rise
(1) These diameters in these gages require additional minimum cover. dimensions are negative and positive tolerances, no tolerance in opposite direction.

Heights of Cover Notes:

1. These tables are for lock-seam or welded-seam construction. They are not for 6. H 20 and H 25 minimum cover is measured from top of pipe to bottom of
riveted construction. Consult your Contech Sales Representative for Height of flexible pavement or top of rigid pavement.
Cover tables on riveted pipe. 7. The pipe-arch tables are based on the corner bearing pressures as shown.
2. These values, where applicable, were calculated using a load factor of K=0.86 These values may increase or decrease with changes in allowable corner
as adopted in the NCSPA CSP Design Manual, 2008. bearing pressures. Consider the use of a round pipe in cases where the height
3. The span and rise shown in these tables are nominal. Typically the actual rise of cover exceeds 8’.
that forms is greater than the specified nominal. This actual rise is within the 8. For construction loads, see Page 15.
tolerances as allowed by the AASHTO & ASTM specifications. The minimum 9. Smooth Cor™ has same Height of Cover properties as corrugated steel pipe.
covers shown are more conservative than required by the AASHTO and ASTM The exterior shell of Smooth Cor™ is manufactured in either 2 2/3” x 1/2” or
specifications to account for this anticipated increase in rise. Less cover height 3” x 1” corrugations; maximum exterior shell is 12 GA.
may be tolerated depending upon actual rise of supplied pipe-arch.
4. The haunch areas of a pipe-arch are the most critical zone for backfilling. Extra
care should be taken to provide good material and compaction to a point
above the spring line.
5. E 80 minimum cover is measured from top of pipe to bottom of tie.

8
 Heights of Cover

3” x 1” Pipe-Arch Height of Cover Limits for Heights of Cover Notes:

Corrugated Steel Pipe-Arch 1. These tables are for lock-seam or welded-seam construction. They are not for
riveted construction. Consult your Contech Sales Representative for Height of
H 20 and H 25 Live Loads Cover tables on riveted pipe.
2. These values, where applicable, were calculated using K=0.86 as
Maximum Cover adopted in the NCSPA CSP Design Manual, 2008.
Size
Minimum Minimum (ft.) 3. The span and rise shown in these tables are nominal. Typically the actual rise
Thickness Cover that forms is greater than the specified nominal. This actual rise is within the
Round Nominal
(in.) (in.) 2 Tons/Ft.2 Corner tolerances as allowed by the AASHTO & ASTM specifications. The minimum
Equivalent Min. Span Max. Rise Bearing Pressure covers shown are more conservative than required by the AASHTO and
(in.) (in.) (in.) ASTM specifications to account for this anticipated increase in rise. Less cover
48 53 -2.4 41 +2.4 0.079 12 25
height may be tolerated depending upon actual rise of supplied pipe-arch.
54 60 -2.7 46 +2.7 0.079 15 25
4. The haunch areas of a pipe-arch are the most critical zone for backfilling.
60 66 -3.0 51 +3.0 0.079 15 25
Extra care should be taken to provide good material and compaction to a
66 73 -3.3 55 +3.3 0.079 18 24
point above the spring line.
72 81 -3.6 59 +3.6 0.079 18 21
5. E 80 minimum cover is measured from top of pipe to bottom of tie.
78 87 -4.4 63 +4.4 0.079 18 20
6. H 20 and H 25 minimum cover is measured from top of pipe to bottom of
84 95 -4.8 67 +4.8 0.079 18 20
flexible pavement or top of rigid pavement.
90 103 -5.2 71 +5.2 0.079 18 20
7. The pipe-arch tables are based on the corner bearing pressures as shown.
96 112 -5.6 75 +5.6 0.079 21 20
These values may increase or decrease with changes in allowable corner
102 117 -5.9 79 +5.9 0.109 21 19
bearing pressures. Consider the use of a round pipe in cases where the
108 128 -6.4 83 +6.4 0.109 24 19
height of cover exceeds 8’.
114 137 -6.9 87 +6.9 0.109 24 19
8. For construction loads, see Page 15.
120 142 -7.1 91 +7.1 0.138 24 19
9. Smooth Cor™ has same Height of Cover properties as corrugated steel pipe.
Larger sizes are available in some areas of the United States. Check with your
The exterior shell of Smooth Cor™ is manufactured in either 2 2/3” x 1/2” or
local Contech Sales Representative. Negative and positive numbers listed with
3” x 1” corrugations; maximum exterior shell is 12 GA.
span and rise dimensions are negative and positive tolerances, no tolerance in
opposite direction.

E 80 Live Loads, Pipe-Arch

Size Maximum Cover (ft.)

Minimum Minimum
Round Nominal Thickness Cover
Equivalent (in.) (in.) 2 Tons/Ft.2 Corner
Min. Span Max. Rise Bearing Pressure
(in.) (in.) (in.)
48 53 -2.4 41 +2.4 0.079 24 25
54 60 -2.7 46 +2.7 0.079 24 25
60 66 -3.0 51 +3.0 0.079 24 25
66 73 -3.3 55 +3.3 0.079 30 24
72 81 -3.6 59 +3.6 0.079 30 21
78 87 -4.4 63 +4.4 0.079 30 18
84 95 -4.8 67 +4.8 0.079 30 18
90 103 -5.2 71 +5.2 0.079 36 18
96 112 -5.6 75 +5.6 0.079 36 18
102 117 -5.9 79 +5.9 0.109 36 17
108 128 -6.4 83 +6.4 0.109 42 17
114 137 -6.9 87 +6.9 0.109 42 17
120 142 -7.1 91 +7.1 0.138 42 17
Some 3” x 1” and 5” x 1” minimum gages shown for pipe-arch are due to
manufacturing limitations. Negative and positive numbers listed with span and
rise dimensions are negative and positive tolerances, no tolerance in opposite
direction.

9
Approximate Weight (Pounds/Foot) 3” x 1” or 5” x 1” Corrugation
Specified
HEL-COR® Corrugated Steel Pipe Inside
Diameter (in.) Thickness Galvanized & Asphalt Asphalt Coated w/ Smooth Cor™
ALT2 Coated Paved Invert
(in.)
(Estimated Average Weights—Not for 0.064 50 66 84 84
Specification Use) 0.079 61 77 95 95
54 0.109 83 100 118 118
1 1/2” x 1/4” Corrugation 0.138 106 123 140
0.168 129 146 163
Inside Diameter Specified Thickness Galvanized & ALT2 Asphalt Coated 0.064 55 73 93 93
(in.) (in.) 0.079 67 86 105 105
0.052 4 5 60 0.109 92 110 130 130
6
0.064 5 6 0.138 118 136 156
0.052 5 6 0.168 143 161 181
8
0.064 6 7 0.064 60 80 102 102
0.052 6 7 0.079 74 94 116 116
10
0.064 7 8 66 0.109 101 121 143 145
0.138 129 149 171
0.168 157 177 199
Steel Thicknesses by Gage 0.064 66 88 111 112
0.079 81 102 126 127
Gage (GA) 18 16 14 12 10 8 72 0.109 110 132 156 157
Thickness .052 .064 .079 .109 .138 .168 0.138 140 162 186
0.168 171 193 217
2 2/3” x 1/2” Corrugation 0.064 71 95 121 120
0.079 87 111 137 136
Inside Specified 78 0.109 119 143 169 168
Galvanized & Asphalt Asphalt Coated w/ Smooth Cor™
Diameter Thickness ALT2 Coated Paved Invert 0.138 152 176 202
(in.) (in.) 0.168 185 209 235
0.052 8 10 13
0.064 77 102 130 130
12 0.064 10 12 15
0.079 94 119 147 147
0.079 12 14 17
0.052 10 13 16 84 0.109 128 154 182 181
15 0.064 12 15 18 0.138 164 189 217
0.079 15 18 21 0.168 199 224 253
0.052 12 16 19 0.064 82 109 140 139
18 0.064 15 19 22 25 0.079 100 127 158 157
0.079 18 22 25 28 90 0.109 137 164 195 194
0.052 14 18 23 0.138 175 202 233
0.064 17 21 26 29 0.168 213 240 271
21 0.064 87 116 149 148
0.079 21 25 30 33
0.109 29 33 33 41 0.079 107 136 169 168
0.052 15 20 26 96 0.109 147 176 209 208
0.064 19 24 30 30 0.138 188 217 250
24
0.079 24 29 35 38 0.168 228 257 290
0.109 33 38 44 47 0.064 93 124 158 158
0.064 24 30 36 42 0.079 114 145 179 179
30 0.079 30 36 42 48 102 0.109 155 186 220 222
0.109 41 47 53 59 0.138 198 229 263
0.064 29 36 44 51 0.168 241 272 306
0.079 36 43 51 58 0.079 120 153 188 189
36
0.109 49 56 64 71 0.109 165 198 233 235
0.138 62 69 77 108
0.138 211 244 279
0.064 34 42 51 60 0.168 256 289 324
0.079 42 50 59 68
0.079 127 162 199 200
42 0.109 57 65 74 82
0.109 174 209 246 248
0.138 72 80 89 114
0.138 222 257 294
0.168 88 96 105
0.064 38 48 57 67 0.168 271 306 343
0.079 48 58 67 77 0.079 134 171 210 211
48 0.109 65 75 84 94 0.109 183 220 259 260
120
0.138 82 92 101 0.138 234 271 310
0.168 100 110 119 0.168 284 321 360
0.079 54 65 76 87 0.109 195 233 274 276
0.109 73 84 95 106 126 0.138 247 285 326
54 0.168 299 338 378
0.138 92 103 114
0.168 112 123 134 0.109 204 244 287 289
0.109 81 92 106 117 132 0.138 259 299 342
60 0.138 103 114 128 0.168 314 354 397
0.168 124 135 149 0.109 213 255 300 300
0.109 89 101 117 129 138 0.138 270 312 357
66 0.138 113 125 141 0.168 328 370 415
0.168 137 149 165 0.138 282 326 373
0.138 123 137 154 (2) 144
72 0.168 344 388 435 (2)
0.168 149 163 180
78 0.168 161 177 194 (2) 1. Weights for polymer coated pipe are 1% to 4% higher, varying by gage.
84 0.168 173 190 208 (2) 2. Please contact your Contech Sales Representative.
3. Weights listed in the 3” x 1” or 5” x 1” table are for 3” x 1” pipe. Weights
for 5” x 1” are approximately 12% less than those used in this table, for
metallic coated pipe.

10
CORLIX® Corrugated Aluminum Pipe
Heights of Cover

2 2/3" X 1/2” Height of Cover Limits for 2 2/3" x 1/2" Height of Cover Limits for
Corrugated Aluminum Pipe Corrugated Aluminum Pipe-Arch

HL 93 Live Load HL 93 Live Load

Maximum Cover (ft.) Maximum Cover
Minimum Size Minimum
Diameter Specified Thickness (in.) and Gage Minimum (ft.)
Cover Cover
(in.) (0.048) (0.060) (0.075) (0.105) (0.135) (0.164) 8 Gage 2 Tons/Ft.2 for
(in.) Round Equivalent Span x Rise (in.)
18 16 14 12 10 (in.) (in.) Corner Bearing Pressures
6(4) 12 197 247
15 17 x 13 16 12 13
8(4) 12 147 185
18 21 x 15 16 12 12
10(4) 12 119 148
21 24 x 18 16 12 12
12 12 125 157
24 28 x 20 14 12 12
15 12 100 125
30 35 x 24 14 12 12
18 12 83 104
36 42 x 29 12 12 12
21 12 71 89
42 49 x 33 12 15 12
24 12 62 78 109
48 57 x 38 10 15 12
27 12 69 97
54 64 x 43 10 18 12
30 12 62 87
60 71 x 47 8(5) 18 12
36 12 51 73 94
42 12 62 80
48 12 54 70 85
Notes:
54 15 48 62 76
1. Height of cover is measured to top of rigid pavement or to bottom
60 15 52 64
of flexible pavement.
66 18 52
2. Maximum cover meets AASHTO LRFD design criteria.
72 18 43
3. Minimum cover meets AASHTO and ASTM B 790 design criteria.
4. 1 1/2” x 1/4” corrugation.
5. 8 GA pipe has limited availability.
6. For construction loads, see page 15.
7. Consult your Contech Sales Representative for E 80 Live Loads.

Heights of Cover

3” x 1” Height of Cover Limits for Corrugated 3” x 1” Height of Cover Limits for Corrugated
Aluminum Pipe Aluminum Pipe-Arch

HL 93 Live Load
HL 93 Live Load
Maximum Cover
Maximum Cover (ft.) Size Minimum
Minimum Minimum (ft.)
Diameter Specified Thickness (in.) and Gage Cover
Cover Round Equivalent Span x Rise Gage 2 Tons/Ft.2 for
(in.) (0.060) (0.075) 14 (0.105) 12 (0.135) 10 (0.164) 8 (in.)
(in.) (in.) (in.) Corner Bearing Pressures
16
30 12 57 72 101 135 159 54 60 x 46 14 15 20
36 12 47 60 84 112 132 60 66 x 51 14 18 20
42 12 40 51 72 96 113 66 73 x 55 14 21 20
48 12 35 44 62 84 99
72 81 x 59 12 21 16
54 15 31 39 55 74 88
60 15 28 35 50 67 79 78(4) 87 x 63 12 24 16
66 18 25 32 45 61 72 84(4) 95 x 67 12 24 16
72 18 23 29 41 56 66 90(4) 103 x 71 10 24 16
78 21 27 38 51 61
96(4) 112 x 75 8(5) 24 16
84 21 35 48 56
90 24 33 44 52
96 24 31 41 49 Notes:
102 24 39 46 1. Height of cover is measured to top of rigid pavement or to bottom
108 24 37 43 of flexible pavement.
114 24 39 2. Maximum cover meets AASHTO LRFD design criteria.
120 24 36 3. Minimum cover meets ASTM B 790 design criteria.
4. Limited availability on these sizes.
5. 8 GA pipe has limited availability.
6. For construction loads, see page 15.
7. Consult your Contech Sales Representative for E 80 Live Loads.

11
Approximate Weight/Foot
CORLIX® Corrugated Aluminum Pipe
(Estimated Average Weights—Not for Specification Use)

2 2/3” x 1/2” Corrugation Aluminum Pipe 3" x 1” Corrugation Aluminum Pipe

Weight (Lb./Lineal Ft.)¹ Weight (Lb./Lineal Ft.)¹

Diameter Specified Thickness (in.) and Gage Diameter Specified Thickness (in.) and Gage
(in.) (0.048) (0.060) (0.075) (0.105) (0.135) (0.164) (in.) (0.060) (0.075) (0.105) (0.135) (0.164)
18 16 14 12 10 8 16 14 12 10 8
6(2) 1.3 1.6 30 9.3 11.5 15.8 20.2 24.5
8(2) 1.7 2.1 36 11.1 13.7 18.9 24.1 29.3
10(2) 2.1 2.6 42 12.9 16.0 22.0 28.0 34.1
12 3.2 4.0 48 14.7 18.2 25.1 32.0 38.8
15 4.0 4.9 54 16.5 20.5 28.2 35.9 43.6
18 4.8 5.9 60 18.3 22.7 31.3 40.0 48.3
21 5.6 6.9 66 20.2 24.9 34.3 43.7 53.0
24 6.3 7.9 10.8 72 22.0 27.1 37.4 47.6 57.8
27 8.8 12.2 78 29.3 40.4 51.5 62.5
30 9.8 13.5 84 43.5 55.4 67.2
36 11.8 16.3 20.7 90 46.6 59.3 71.9
42 19.0 24.2 96 49.6 63.2 76.7
48 21.7 27.6 33.5 102 66.6 80.8
54 24.4 31.1 37.7 108 71.0 86.1
60 34.6 41.9 114 90.9
66 46.0 120 95.6
72 50.1 Notes:
1. Helical lockseam pipe only. Annular riveted pipe weights will be higher.
2. 1 ½” x ¼” Corrugation.
3. 8 GA pipe has limited availability.

12
ULTRA FLO®
Heights of Cover

Galvanized, ALUMINIZED STEEL Type 2 or Galvanized, ALUMINIZED STEEL Type 2 or

Polymer Coated** Steel ULTRA FLO® H 20 and H 25 Live Load Polymer Coated** Steel ULTRA FLO® Pipe-Arch H 20 and H 25 Live Load
Minimum/Maximum Cover (ft.) Minimum/Maximum Cover (ft.)
Specified Thickness (in.) and Gage Size
Specified Thickness (in.) and Gage
(0.064) (0.079) (0.109) (0.138) Round
Diameter (in.) 16 14 12 10 Equivalent Span x Rise (in.) (0.064) (0.079) (0.109)
18 1.0 / 108 1.0 / 151 (in.) 16 14 12
21 1.0 / 93 1.0 / 130 1.0 / 216 18 20 x 16 1.0 / 16
24 1.0 / 81 1.0 / 113 1.0 / 189 21 23 x 19 1.0 / 15
30 1.0 / 65 1.0 / 91 1.0 / 151 24 27 x 21 1.0 / 13
36 1.0 / 54 1.0 / 75 1.0 / 126 30 33 x 26 1.0 / 13 1.0 / 13
42 1.0 / 46 1.0 / 65 1.0 / 108 36 40 x 31 1.0 / 13 1.0 / 13
48 1.0 / 40 1.0 / 56 1.0 / 94 1.0 / 137 42 46 x 36 M.L.7 M.L.7 1.0 / 13
54 1.25 / 36 1.25 / 50 1.0 / 84 1.0 / 122 48 53 x 41 M.L.7 M.L.7 1.25 / 13
60 1.25*/32* 1.25 / 45 1.0 / 75 1.0 / 109 54 60 x 46 M.L.7 M.L.7 1.25 / 13
66 1.5 / 41 1.25 / 68 1.25 / 99 60 66 x 51 M.L.7 M.L.7 1.25 / 13
72 1.5*/37* 1.25 / 63 1.25 / 91
78 1.75*/34* 1.5 / 58 1.5 / 84
84 1.75 / 54 1.75 / 78
90 2.0*/50* 2.0 / 73
96 2.0*/47* 2.0 / 68 Galvanized, ALUMINIZED STEEL Type 2 or
102 2.5*/43* 2.5 / 61 Polymer Coated** Steel ULTRA FLO® Pipe-Arch E 80 Live Load
108 2.5*/54*
114 2.5*/49* Minimum/Maximum Cover (ft.)
Size
120 2.5*/43* Specified Thickness (in.) and Gage
Round
Span x Rise (0.064) (0.109)
Equivalent
(in.) 16 12
(in.)
Galvanized, ALUMINIZED STEEL Type 2 or 18 20 x 16 2.0 / 22
21 23 x 19 2.0 / 21
Polymer Coated** Steel ULTRA FLO® E 80 Live Load
24 27 x 21 2.0 / 18
Minimum/Maximum Cover (ft.) 30 33 x 26 2.0 / 18
Specified Thickness (in.) and Gage 36 40 x 31 2.0 / 17
(0.064) (0.079) (0.109) (0.138) 42 46 x 36 2.0 / 18
Diameter (in.) 16 14 12 10 48 53 x 41 2.0 / 18
18 1.0 / 93 1.0 / 130 54 60 x 46 2.0 / 18
21 1.0 / 79 1.0 / 111 1.0 / 186
60 66 x 51 2.0 / 18
24 1.0 / 69 1.0 / 97 1.0 / 162
30 1.0 / 55 1.0 / 78 1.0 / 130
36 1.5 / 46 1.25 / 65 1.0 / 108
42 1.5 / 39 1.5 / 55 1.25 / 93
48 2.0 / 34 1.75 / 48 1.5 / 81 1.5 / 118
54 3.0* / 28* 2.0 / 43 1.5 / 72 1.5 / 104
60 2.0 / 39 1.75 / 65 1.75 / 94
66 2.5* / 35* 2.0 / 58 2.0 / 85
72 2.0 / 49 2.0 / 78
78 2.5 / 42 2.5 / 72
84 2.75* / 35* 2.5 / 67
90 2.5 / 62
96 2.5* / 58*
102 3.0* / 52*

Notes:
1. The tables for Steel H 20 and H 25 loading are based on the NCSPA CSP
Design Manual, 2008 and were calculated using a load factor of K=0.86.
The tables for Steel E 80 loading are based on the AREMA Manual. The tables
for Aluminum HL 93 loading are based on AASHTO LRFD Design Criteria.
2. The haunch areas of a pipe-arch are the most critical zone for backfilling. Extra
care should be taken to provide good material and compaction to a point ULTRA FLO® can be manufactured from polymer coated steel for added durability.
above the spring line.
3. E 80 minimum cover is measured from top of pipe to bottom of tie. 10. All heights of cover are based on trench conditions. If embankment conditions exist,
4. H 20, H 25 and HL 93 minimum cover is measured from top of pipe to bottom there may be restriction on gages for the large diameters. Your Contech Sales
of flexible pavement or top of rigid pavement. Representative can provide further guidance for a project in embankment conditions.
5. The pipe-arch tables are based on the corner bearing pressures as shown. 11. All steel ULTRA FLO® is installed in accordance with ASTM A798 “Installing Factory-
These values may increase or decrease with changes in allowable corner Made Corrugated Steel Pipe for Sewers and Other Applications.”
bearing pressures. Consider the use of a round pipe in cases where the height * These sizes and gage combinations are installed in accordance with ASTM A796
of cover exceeds 8’. paragraphs 18.2.3 and ASTM A798. For aluminum ULTRA FLO® refer to ASTM
6. Larger size pipe-arches may be available on special order. B790 and B788.
7. M.L. (Heavier gage is required to prevent crimping at the haunches.) ** Contact your local Contech representative for more specific information on Polymer
8. For construction loads, see Page 15. Coated ULTRA FLO® for 12 GA and 10 GA.
9. Sewer gage (trench conditions) tables for corrugated steel pipe can be found ***Consult your Contech Sales Representative for E 80 Live Loads for
in the AISI book “Modern Sewer Design,” 4th Edition, 1999. These tables may Aluminum ULTRA FLO®.
reduce the minimum gage (GA) due to a higher flexibility factor allowed for a 13
trench condition.
 Heights of Cover

Aluminum ULTRA FLO® HL 93 Live Load Aluminum ULTRA FLO® Pipe-Arch HL 93 Live Load

Minimum/Maximum Cover (ft.) Minimum/Maximum Cover (ft.)

Size
Specified Thickness (in.) and Gage Specified Thickness (in.) and Gage
Diameter (in.)
(0.060) (0.075) (0.105) (0.135) Round Equivalent (0.060) (0.075) (0.105) (0.135)
16 14 12 10 Span x Rise (in.)
(in.) 16 14 12 10
18 1.0/43 1.0/61 18 20 x 16 1.0/16
21 1.0/38 1.0/52 1.0/84 21 23 x 19 1.0/15
24 1.0/33 1.0/45 1.0/73 24 27 x 21 1.25/13 1.25/13
30 1.25/26 1.25/36 1.25/58 30 33 x 26 1.5/13 1.5/13 1.5/13
36 1.5*/21* 1.50/30 1.5/49 1.5/69 36 40 x 31 1.75/13 1.75/13
42 1.75*/25* 1.75/41 1.75/59 42 46 x 36 2.0/13 2.0/13
48 2.0/36 2.0/51 48 53 x 41 2.0/13 2.0/13
54 2.0/32 2.0/46 54 60 x 46 2.0*/13* 2.0/13
60 2.0*/29* 2.0/41 60 66 x 51 2.0/13
66 2.0/37
72 2.5*/34*

See previous page for height of cover notes.

Approximate Weight/Foot Contech ULTRA FLO® Pipe

Handling Weight for ALUMINIZED STEEL Type 2 or Handling Weight for ALUMINUM ULTRA FLO®
Galvanized Steel ULTRA FLO®
Weight (Pounds/Lineal Foot) Weight (Pounds/Lineal Foot)
Specified Thickness (in.) and Gage Specified Thickness (in.) and Gage
Diameter (in.) Diameter (in.)
(0.064) (0.079) (0.109) (0.138) (0.060) (0.075) (0.105) (0.135)
16 14 12 10 16 14 12 10
18 15 18 18 5 6
21 17 21 29 21 6 8 11
24 19 24 36 24 7 9 13
30 24 30 42 30 9 11 15
36 29 36 50 36 11 13 18 23
42 33 42 58 42 15 21 26
48 38 48 66 80 48 24 30
54 45 54 75 90 54 27 34
60 48 60 83 99 60 30 37
66 66 91 109 66 41
72 72 99 119 72 45
78 78 108 129
84 116 139
90 124 149
96 132 158
102 141 168
108 175
114 196
120 206

Weights for polymer coated pipe are 1% to 4% higher, varying by gage.

ULTRA FLO® is available in long lengths, and its light weight allows Reduced excavation due to the smaller outside diameter of ULTRA FLO®.
it to be unloaded and handled with small equipment.

14
Installation of Corrugated Metal Pipe Embankment Conditions
ULTRA FLO® is a superior CMP storm sewer product that is normally
Overview installed in a trench condition. In those unusual embankment
Satisfactory site preparation, trench excavation, bedding and installation conditions, pipe sizes and gages may be restricted.
backfill operations are essential to develop the strength of any Your Contech Sales Representative can provide you with further
flexible conduit. In order to obtain proper strength while preventing guidance.
settlement, it is necessary that the soil envelope around the pipe
be of good granular material, properly placed and carefully Construction Loads
compacted. For temporary construction vehicle loads, an extra amount of
compacted cover may be required over the top of the pipe. The
Bedding Height of Cover shall meet minimum requirements shown in the
Bedding preparation is critical to both pipe performance and table below. The use of heavy construction equipment necessitates
service life. The bed should be constructed to uniform line and greater protection for the pipe than finished grade cover minimums
grade to avoid distortions that may create undesirable stresses for normal highway traffic.
in the pipe and/or rapid deterioration of the roadway. The bed
should be free of rock formations, protruding stones, frozen lumps, Temporary Cover For
roots and other foreign matter that may cause unequal settlement. Construction Loads Finished
Grade
Height of Cover
Placing the pipe
Corrugated metal pipe weighs much less than other commonly
used drainage structures. This is due to the efficient strength of
the metal, further improved with carefully designed and formed
corrugations. Even the heaviest sections of Contech pipe can be
handled with relatively light equipment compared with equipment Min. Height of Cover Requirements for Construction Loads

required for much heavier reinforced concrete pipe. HEL-COR® Corrugated Steel Pipe*
Minimum Cover (ft.) for Indicated
Diameter Axle Loads (kips)
Backfill (in.)
Satisfactory backfill material, proper placement and compaction 18-50 50-75 75-110 110-150
are key factors in obtaining maximum strength and stability. Backfill 12-42 2.0 2.5 3.0 3.0
should be a well-graded granular material and should be free of 48-72 3.0 3.0 3.5 4.0
large stones, frozen lumps and other debris. 78-120 3.0 3.5 4.0 4.0
126-144 3.5 4.0 4.5 4.5
Backfill materials should be placed in layers about six inches
deep, deposited alternately on opposite sides of the pipe. Each Min. Height of Cover Requirements for Construction Loads
layer should be compacted carefully. Select backfill is placed and CORLIX® Corrugated Aluminum Pipe*
compacted until minimum cover height is reached, at which point, Minimum Cover (ft.) for Indicated
standard road embankment backfill procedures are used. Diameter Axle Loads (kips)
(in.)
18-50 50-75 75-110 110-150
Installation References 12-42 3.0 3.5 4.0 4.0
For more information, see AASHTO Bridge Construction 48-72 4.0 4.0 5.0 5.5
Specification Section 26, the Installation Manual of the National 78-120 4.0 5.0 5.5 5.5
Corrugated Steel Pipe Association, ASTM A798 for steel and
ASTM B788 for aluminum ULTRA FLO®.
Min. Height of Cover Requirements for Construction Loads
ULTRA FLO® Pipe*
Additional Considerations for ULTRA FLO®
Minimum Cover (ft.) for Indicated
Installations Axle Loads (kips)
Diameter
Bedding and Backfill (in.) 18-50 50-75 75-110 110-150
Typical ULTRA FLO® installation requirements are the same Steel 3/4” x 3/4” x 7-1/2”
as for any other corrugated metal pipe installed in a trench. 15-42 2.0 2.5 3.0 3.0
Bedding and backfill materials for ULTRA FLO® follow the
48-72 3.0 3.0 3.5 4.0
requirements of the CMP installation specifications mentioned
78-108 3.0 3.5 4.0 4.5
above, and must be free from stones, frozen lumps or other debris.
Aluminum 3/4” x 3/4” x 7-1/2”
When ASTM A796 (steel) or B790 (aluminum) designs are to be
15-42 3.0 3.5 4.0 4.0
followed for condition III requirements, indicated by asterisk (*)
in the tables on page 13 and 14, use clean, easily compacted
granular backfill materials.
* Minimum cover may vary depending on local conditions. The contractor must
provide the additional cover required to avoid damage to the pipe. Minimum
cover is measured from the top of the pipe to the top of the maintained
construction roadway surface.

15
Smooth Cor™ Pipe
Excellent Hydraulics, Long Lengths and Easy
Installation

Corrugated Steel Shell Diameters

Smooth Cor pipe has a smooth interior steel liner that provides a Smooth Cor is available in diameters ranging from 18 inches
Manning’s “n” of 0.012. Its rugged, corrugated steel shell supplies to 66 inches in 2 2/3" x 1/2" corrugation. The 3" x 1"
the structural strength to outperform rigid pipe. Smooth Cor pipe is corrugation is available in diameters of 48" to 126".
both the economical and performance alternate to concrete.
Pipe-arch sizes range from 21” x 15” through 77” x 52” for 2
Superior hydraulics 2/3" x 1/2" corrugations, and 53” x 41” through 137” x 87”
for 3" x 1" corrugations.
Smooth Cor, with its smooth interior surface, is hydraulically
superior to conventional corrugated steel pipe and with fewer joints Materials
and better interior surface, outperforms reinforced concrete pipe.
Smooth Cor is available with a heavy-gage polymer coating
Smooth Cor, with its long lengths, light weight and beam strength, that allows the engineer to design for long service life. This
is superior to concrete pipe in many difficult situations such as coating is a tough, heavy-gage polymer film laminated to both
poor soils, poor subsurface drainage conditions, steep slopes and sides of the steel coil, providing a barrier to corrosion and
high fills. Smooth Cor should be specified as an alternate under mild abrasion which is particularly effective for protection in
normal site conditions, and specified exclusively under very difficult corrosive soils.
situations that demand the strength of CSP with positive joints and a
hydraulically efficient smooth liner. Fittings

Two Pipe Shapes Smooth Cor can be fabricated into any type of structure
including tees, elbows, laterals, catch basins, manifolds and
In addition to full-round pipe, Smooth Cor comes in a pipe-arch
reducers. Pre-fabricated fittings are more economical and have
shape for limited headroom conditions. The low, wide pipe-arch
superior hydraulic characteristics when compared to concrete
design distributes the flow area horizontally, enabling it to be
structures.
installed with lower head room than a round pipe.

Structural Design
Lockseam
Reference specifications
Material Polymer Coated ASTM A 929
AASHTO M246
ASTM A 742 Retaining Smooth Interior Liner
Offset
Pipe Polymer AASHTO M245
ASTM A 762 & A 760
Design Steel Pipe AASHTO Section 12
ASTM A 796
Installation Steel Pipe AASHTO Section 26
ASTM A 798

Smooth Cor is lined with either 18 or 20 gage (GA) steel.

Contech has taken a conservative approach to the Height of
Cover. The maximum heights of cover are based on the shell
thickness with no additional structural allowance for the liner as
provided for in the AASHTO and ASTM design specifications.
Using this approach, the Height of Cover tables for 2 2/3" x 1/2"
and 3" x 1" steel corrugations can be used for Smooth Cor.

16
QUICK STAB® Joint
Save Time and Money With Faster Pipe Bell and Corrugated Metal Pipe Bell and Spigot
Spigot Coupling Joint Specification

The Contech QUICK STAB Bell and Spigot joint speeds The joints shall be of such design and the ends of the
installation of corrugated metal pipe (CMP), reducing your corrugated metal pipe sections so formed that the pipe can be
costs. With the QUICK STAB coupling system, installation laid together to make a continuous line of pipe. The joint shall
of CMP storm sewers and culverts has never been easier be made from the same material as the pipe and shall prevent
or faster. infiltration of the fill material.

The QUICK STAB joint creates a bell and spigot joining

system with the bell only 1-1/2” larger than the pipe’s O.D.
Assembled at the factory, the QUICK STAB bell is shipped
to the job site ready for installation. The only field operation
is placing a special fluted gasket onto the spigot end of the
pipe, applying lubricant and pushing it into the bell end of the
preceding pipe. Without bands, bolts and wrenches to work
and worry with, you can join pipe segments 50% to 90%
faster—saving time, money and aggravation.

Soil Tight Joint

Contech’s QUICK STAB joint provides the same soil tightness

as conventional CMP bands. Each QUICK STAB joint uses a
double sealing fluted gasket to seal the spigot against the bell.
A flat gasket is installed at the plant between the pipe and
the corrugated end of the bell. With the deep bell, you gain
maximum soil tightness with minimal installation effort.
Bell and Spigot Coupling System for CMP
Wide Variety of Coatings and Materials

• Plain galvanized Fluted Gasket with the Lower Flute Nearest to

the Pipe End
• Aluminized Steel Type 2 (ALT2) QUICK STAB Bell
Pipe with Rerolled End
• Aluminum
• Polymeric coated Stab
Direction
Four Times Faster Installation Than Concrete

The QUICK STAB’s bell and spigot joining system allows

pipe segments to be joined quicker than reinforced concrete
pipe. Next, add in Contech’s corrugated metal pipe’s length
advantage—each segment is four times longer than standard Corrugation to Engage Pipe End 12.5”
concrete pipe lengths. That means fewer joints and faster
Sleeve Lap is Skip
installation—up to four times faster! Plus, with the bell only This Side is Welded
1-1/2” larger than the pipe, trench excavation is considerably Assembled at
the Plant
less compared with concrete—again, saving time and money. with a gasket. Fluted Gasket

Field Installation Instructions

The spigot and bell ends must be cleaned of any dirt or debris
prior to assembly. The fluted gasket shall be placed in the first
corrugation with the lower flute nearest the end of the pipe. The
bell & gasket shall be thoroughly lubed just before stabbing in
the bell. Do not place hands, fingers, or any other body parts
between bell and spigot during assembly. If it is necessary
to pull the joint apart, the bell, spigot and gasket shall be
inspected and cleaned of any dirt or debris prior to re-stabbing.

The Bell and Spigot joint is available on ULTRA FLO® and

2 2/3" x 1/2” corrugation in 15” through 60” diameter.
17
End Sections L

Variable Slope
Easily installed, easily maintained culvert end 1

treatments for corrugated metal pipe, reinforced

concrete pipe and HDPE Pipe

Typical Cross Section

Contech End Sections provide a practical, economical and
hydraulically superior method of finishing a variety of culvert
materials. Reinforced Edge

The lightweight, flexible metal construction of Contech End

Sections creates an attractive, durable and erosion-preventing
H
treatment for all sizes of culvert inlets and outlets. They can be
used with corrugated metal pipe having either annular or helical 2”
8” Optional Toe
corrugations, and both reinforced concrete and plastic pipes. Elevation Plate Extension
End sections can be salvaged when lengthening or relocating
the culvert.

Standard End Sections are fabricated from pregalvanized Reinforced Edge

steel. For added corrosion resistance, Aluminized Type 2 or
Aluminum End Sections are available in smaller sizes. Special
End Sections for multiple pipe installations may be available on H
a specific inquiry basis. 2”
8” Optional Toe
Elevation Plate Extension
Better hydraulics

Flow characteristics are greatly improved by the exacting

design of Contech End Sections. Scour and sedimentation
conditions are improved, and headwater depth can be better
controlled. Culverts aligned with the stream flow and finished
with Contech End Sections generally require no additional
hydraulic controls.

Improved appearance

Contech End Sections blend well with the surroundings. The

tapered sides of an End Section merge with slope design to
improve roadside appearance. Unsightly weeds and debris W
collection at the culvert end are reduced.
OVERALL WIDTH
Economical installation
Plan
Lightweight equipment and simple crew instructions result
Notes for all End Sections:
in smooth and easy installation. Contech End Sections are
1. All three-piece bodies to have 12 GA sides and 10 GA center panels.
easily joined to culvert barrels, forming a continuous, one- Multiple panel bodies to have lap seams which are to be tightly joined by
piece structure. For easiest installation, End Sections should be galvanized rivets or bolts.
2. For 60” through 84” sizes, reinforced edges are supplemented with stiffener
installed at the same time as the culvert. Installation is completed
angles. The angles are attached by galvanized nuts and bolts. For the 66” and
by tamping soil around the End Section. 72” round equivalent pipe-arch sizes, reinforced edges are supplemented by
angles. The angles are attached by galvanized nuts and bolts.
Low maintenance 3. Angle reinforcements are placed under the center panel seams on the 66” and
72” round equivalent pipe-arch sizes.
Contech End Sections reduce maintenance expense because 4. Toe plate is available as an accessory, when specified on the order, and will
be same gage (GA) as the End Section.
their tapered design promotes easier mowing and snow
5. Stiffener angles, angle reinforcement, and toe plates are the same base metal
removal. There is no obstruction to hamper weed cutting. as end section body.
6. End sections with 6:1 and 4:1 slopes are available in 12”
through 24” diameters.
7. Actual dimensions may vary slightly.
8. During manufacturing, a slight invert slope may result along the length of the
end section to be accommodated in the field.

18
 End Sections for Round Pipe (2-2/3” x 1/2”, 3” x 1” and 5” x 1”)
Approximate Dimensions, Inches (7)
Pipe A B H L W Overall Width
Gage
Diameter (+/- 1") (Max) (Min) (+/-2") (+/- 2") (+/- 4")
12 16 6 6 6 21 24 36
15 16 7 8 6 26 30 44
18 16 8 10 6 31 36 52
21 16 9 12 6 36 42 60
24 16 10 13 6 41 48 68
30 14 12 16 8 51 60 84
36 14 14 19 9 60 72 100
42 12 16 22 11 69 84 116
48 12 18 27 12 78 90 126
54 12 18 30 12 84 102 138
60 12/10 18 33 12 87 114 150
66 12/10 18 36 12 87 120 156
72 12/10 18 39 12 87 126 162
78 12/10 18 42 12 87 132 168
84 12/10 18 45 12 87 138 174

End Sections for Pipe-Arch (2-2/3” x 1/2”)

Approximate Dimensions, Inches (7)
Round Span x Rise A B H L W Overall Width
Gage
Equivalent (in.) (+/- 1") (Max) (+/- 1") (+/- 2") (+/- 2”) (+/- 4")
15 17 x 13 16 7 9 6 19 30 44
18 21 x 15 16 7 10 6 23 36 50
21 24 x 18 16 8 12 6 28 42 58
24 28 x 20 16 9 14 6 32 48 66
30 35 x 24 14 10 16 6 39 60 80
36 42 x 29 14 12 18 8 46 75 99
42 49 x 33 12 13 21 9 53 85 111
48 57 x 38 12 18 26 12 63 90 126
54 64 x 43 12 18 30 12 70 102 138
60 71 x 47 12/10 18 33 12 77 114 150
66 77 x 52 12/10 18 36 12 77 126 162
72 83 x 57 12/10 18 39 12 77 138 174

End Sections for Pipe-Arch (3” x 1” and 5” x 1”)

Approximate Dimensions, Inches (7)
Round Span x Rise A B H W L Overall Width
Gage
Equivalent (in.) (+/- 1") (Max) (+/- 1") (+/- 2") (+/- 2") (+/- 4")
48 53 x 41 12 18 25 12 90 63 126
54 60 x 46 12 18 34 12 102 70 138
60 66 x 51 12/10 18 33 12 116 77 152
66 73 x 55 12/10 18 36 12 126 77 162
72 81 x 59 12/10 18 39 12 138 77 174
78 87 x 63 12/10 20 38 12 148 77 188
84 95 x 67 12/10 20 34 12 162 87 202
90 103 x 71 12/10 20 38 12 174 87 214
96 112 x 75 12/10 20 40 12 174 87 214

19
Contech End Sections attach to corrugated metal pipe, reinforced concrete and plastic pipe.

Pipe To Which End

End Of Pipe Section Is Attached
End Of Pipe

Dimple Band
Flat Strap 1/2” Threaded Collar Bolted To
Strap Bolt
Connector Rod End Section With
1/2” Threaded 3/8” Bolts
Rod

Type 1 Type 2 Type 5

Note: The Type 3 connection is not illustrated. This connection is a one-foot length of pipe attached to the end section.

Multiple End Section on Round CSP End Sections are available for CSP Contech End Sections are often used Low-slope End Sections—Contech manufactures
Pipe-Arch on concrete pipe. They can be used 4:1 and 6:1 low-slope End Sections for corrugated
on both the bell and spigot end. metal pipe. This photo shows the optional field-
attached safety bars.

Contech Engineered Solutions LLC is a leading provider of site solution products and services for the civil
engineering industry. Contech’s product portfolio includes bridges, drainage, retaining walls, sanitary sewer,
stormwater, erosion control, soil stabilization and wastewater products.

For more information, call one of Contech’s Regional Offices located in the following cities:

Ohio (Corporate Office) 513-645-7000
California (Roseville) 800-548-4667
Colorado (Denver) 720-587-2700
Florida (Orlando) 321-348-3520
Maine (Scarborough) 207-885-9830
Maryland (Baltimore) 410-740-8490
Oregon (Portland) 503-258-3180
Texas (Dallas) 972-590-2000
www.ContechES.com
800-338-1122
NOTHING IN THIS CATALOG SHOULD BE CONSTRUED AS A WARRANTY. APPLICATIONS SUGGESTED HEREIN
ARE DESCRIBED ONLY TO HELP READERS MAKE THEIR OWN EVALUATIONS AND DECISIONS, AND ARE
NEITHER GUARANTEES NOR WARRANTIES OF SUITABILITY FOR ANY APPLICATION. CONTECH MAKES NO
WARRANTY WHATSOEVER, EXPRESS OR IMPLIED, RELATED TO THE APPLICATIONS, MATERIALS, COATINGS,
OR PRODUCTS DISCUSSED HEREIN. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED
WARRANTIES OF FITNESS FOR ANY PARTICULAR PURPOSE ARE DISCLAIMED BY CONTECH. SEE CONTECH’S
CONDITIONS OF SALE (AVAILABLE AT WWW.CONTECHES.COM/COS) FOR MORE INFORMATION.

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BRO-CMP-DESIGN 5/17 3M (PDF Revision - 11/18) All rights reserved. Printed in USA.