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    Test Report of Sarfaraz Textile Mills

    Uploaded by

    Syed Waheed
    The document summarizes testing done on incoming and outgoing electrical panels at Sarfraz Textile Mill in Faisalabad, Pakistan. Key findings include: 1) Current transformer (CT) ratios were tested on panels #1 and #2 and were found to be accurate. Overcurrent, earth fault, and differential relays were also tested and tripped circuit breakers as expected. 2) Some deficiencies were identified, including slow operation of the CT unit, lack of external reset for the differential relay, and issues with the tripping wiring circuit. 3) Recommendations include replacing the CTU, providing external reset for the differential relay, and rectifying issues with the tripping circuit wiring

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    © All Rights Reserved
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    Test Report of Sarfaraz Textile Mills

    Uploaded by

    Syed Waheed
    168 views5 pages
    The document summarizes testing done on incoming and outgoing electrical panels at Sarfraz Textile Mill in Faisalabad, Pakistan. Key findings include: 1) Current transformer (CT) ratios were tested on panels #1 and #2 and were found to be accurate. Overcurrent, earth fault, and differential relays were also tested and tripped circuit breakers as expected. 2) Some deficiencies were identified, including slow operation of the CT unit, lack of external reset for the differential relay, and issues with the tripping wiring circuit. 3) Recommendations include replacing the CTU, providing external reset for the differential relay, and rectifying issues with the tripping circuit wiring

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    Original Title

    Test Report of Sarfaraz Textile Mills (1)

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    The document summarizes testing done on incoming and outgoing electrical panels at Sarfraz Textile Mill in Faisalabad, Pakistan. Key findings include: 1) Current transformer (CT) ratios were tested on panels #1 and #2 and were found to be accurate. Overcurrent, earth fault, and differential relays were also tested and tripped circuit breakers as expected. 2) Some deficiencies were identified, including slow operation of the CT unit, lack of external reset for the differential relay, and issues with the tripping wiring circuit. 3) Recommendations include replacing the CTU, providing external reset for the differential relay, and rectifying issues with the tripping circuit wiring

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    168 views5 pages

    Test Report of Sarfaraz Textile Mills

    Uploaded by

    Syed Waheed
    The document summarizes testing done on incoming and outgoing electrical panels at Sarfraz Textile Mill in Faisalabad, Pakistan. Key findings include: 1) Current transformer (CT) ratios were tested on panels #1 and #2 and were found to be accurate. Overcurrent, earth fault, and differential relays were also tested and tripped circuit breakers as expected. 2) Some deficiencies were identified, including slow operation of the CT unit, lack of external reset for the differential relay, and issues with the tripping wiring circuit. 3) Recommendations include replacing the CTU, providing external reset for the differential relay, and rectifying issues with the tripping circuit wiring

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    The report details the testing of various electrical panels and equipment at Sarfraz Textile Mill including checking ratios of current transformers, testing of overcurrent, earth fault and differential relays, and checking wiring.

    Current transformers, overcurrent relays, earth fault relays, differential relays, potential transformers, circuit breakers, and wiring were tested.

    It was found that the CTU unit was slow and the differential relay did not have an external reset arrangement. The wiring of the tripping circuit was also not proper.

    TESCON POWER

    Engineering Company

    Test Report of 11.5 KV O/G & I/C Panels at Sarfraz Textile


    Mill, Sargodha Road, Faisalabad
    Testing of Incoming Panel #1

    C.T Ratio Test (300/5)

    S.No C.T Core Applied Current Measured Current on Calculated


    Phase on Primary Secondary winding Current
    1 Red 1 30A 0.5A 0.5A
    2 2 30A 0.5A 0.5A
    3 3 30A 0.5A 0.5A
    4 Yellow 1 30A 0.5A 0.5A
    5 2 30A 0.5A 0.5A
    6 3 30A 0.5A 0.5A
    7 Blue 1 30A 0.5A 0.5A
    8 2 30A 0.5A 0.5A
    9 3 30A 0.5A 0.5A
    Testing of Over Current & Earth Fault Relay (CGD-61)
    S. Relay Plug Setting Time Dial Instantaneous Pickup
    No. Phase Current Settings Current Setting Current
    1 Red O/C 3.75A 0.3 Sec 20A 3.80A
    2 Yellow E/F 0.5A 0.3 Sec 20A 0.51A
    3 Blue O/C 3.75A 0.3 Sec 20A 3.78A
    Testing of Differential Relay

    S. No. Relay Phase Pickup & Tripping Slope Settings


    Current
    1 Red 1.5A 30%
    2 Yellow 1.5A 30%
    3 Blue 1.5A 30%

     Checked the C.T and C.T circuit and found the secondary current on relay and energy
    meter terminals
     Tripping of Circuit Breaker through Over current, Earth Fault & Differential relay and
    found healthy
     Checked the P.T and P.T circuit and found the voltage on energy meter terminals
     Wiring check of manually and Electrically opening and closing of circuit breaker and
    found in operational condition

    Street No. 4, Azhar Town, Manawala, Sheikhupura Road, Faisalabad


    Email power.tescon@gmail.com, syedwaheed6952@gmail.com
    Contact No. 0336-7965911
    0301-4046067
    Testing of Incoming Panel #2

    C.T Ratio Test (300/5)

    S.No C.T Core Applied Current Measured Current on Calculated


    Phase on Primary Secondary winding Current
    1 Red 1 30A 0.5A 0.5A
    2 2 30A 0.5A 0.5A
    3 3 30A 0.5A 0.5A
    4 Yellow 1 30A 0.5A 0.5A
    5 2 30A 0.5A 0.5A
    6 3 30A 0.5A 0.5A
    7 Blue 1 30A 0.5A 0.5A
    8 2 30A 0.5A 0.5A
    9 3 30A 0.5A 0.5A
    Testing of Over Current & Earth Fault Relay (CGD-61)

    S. Relay Plug Setting Time Dial Instantaneous Pickup


    No. Phase Coil Current Settings Current Setting Current
    1 Red O/C 3.75A 0.3 Sec 20A 3.80A
    2 Yellow E/F 0.5A 0.3 Sec 20A 0.50A
    3 Blue O/C 3.75A 0.3 Sec 20A 3.80A
    Testing of Differential Relay

    S. No. Relay Phase Pickup & Tripping Slope Settings


    Current
    1 Red 1.5A 30%
    2 Yellow 1.5A 30%
    3 Blue 1.5A 30%

     Checked the C.T and C.T circuit and found the secondary current on relay and energy
    meter terminals
     Tripping of Circuit Breaker through Over current, Earth Fault & Differential relay and
    found healthy
     Checked the P.T and P.T circuit and found the voltage on energy meter terminals
     Wiring check of manually and Electrically opening and closing of circuit breaker and
    found in operational condition

    Street No. 4, Azhar Town, Manawala, Sheikhupura Road, Faisalabad


    Email power.tescon@gmail.com, syedwaheed6952@gmail.com
    Contact No. 0336-7965911
    0301-4046067
    Testing of Outgoing Panel #1

    C.T Ratio Test (300/5)

    S.No C.T Phase Applied Current on Measured Current Calculated


    Primary on Secondary Current
    winding
    1 Red 30A 0.5A 0.5A
    2 Yellow 30A 0.5A 0.5A
    3 Blue 30A 0.5A 0.5A

    Testing of Over Current & Earth Fault Relay (CGD-61)

    S. Relay Plug Setting Time Dial Instantaneous Pickup


    No. Phase Coil Current Settings Current Setting Current
    1 Red O/C 3.75A 0.3 Sec 20A 3.80A
    2 Yellow E/F 0.5A 0.3 Sec 20A 0.50A
    3 Blue O/C 3.75A 0.3 Sec 20A 3.80A

     Checked the C.T and C.T circuit and found the secondary current on relay and energy
    meter terminals
     Tripping of Circuit Breaker through Over current, Earth Fault & Differential relay and
    found healthy
     Wiring check of manually and Electrically opening and closing of circuit breaker and
    found in operational condition

    Street No. 4, Azhar Town, Manawala, Sheikhupura Road, Faisalabad


    Email power.tescon@gmail.com, syedwaheed6952@gmail.com
    Contact No. 0336-7965911
    0301-4046067
    Testing of Outgoing Panel #2

    C.T Ratio Test (400/5)

    S.No C.T Phase Applied Current on Measured Current Calculated


    Primary on Secondary Current
    winding
    1 Red 40A 0.5A 0.5A
    2 Yellow 40A 0.5A 0.5A
    3 Blue 40A 0.5A 0.5A

    Testing of Over Current & Earth Fault Relay (CGD-61)


    S. Relay Plug Setting Time Dial Instantaneous Pickup
    No. Phase Coil Current Settings Current Setting Current
    1 Red O/C 3.75A 0.3 Sec 20A 3.80A
    2 Yellow E/F 0.5A 0.3 Sec 20A 0.50A
    3 Blue O/C 3.75A 0.3 Sec 20A 3.80A

     Checked the C.T and C.T circuit and found the secondary current on relay and energy
    meter terminals
     Tripping of Circuit Breaker through Over current, Earth Fault & Differential relay and
    found healthy
     Wiring check of manually and Electrically opening and closing of circuit breaker and
    found in operational condition

    Deficiencies found during testing

     Working of CTU Unit is slow


     For differential relay there is no arrangement of reset after tripping.
     Wiring circuit of tripping of the panel is not proper

    Recommendations

     CTU required to be replaced.


     Please provide externally reset option in differential relay or replaced with built in
    reset function differential relay.
     Complete wiring of tripping circuit need to be check and rectify.

    Street No. 4, Azhar Town, Manawala, Sheikhupura Road, Faisalabad


    Email power.tescon@gmail.com, syedwaheed6952@gmail.com
    Contact No. 0336-7965911
    0301-4046067
    TESCON POWER
    ENGINEERING COMPANY

    Subject: - Quotation of 11kv panels at Sarfraz Textile mill

    Quotation # 27062018-2 Date: - 27 June, 2018

    Panel Unit
    Item no unit Amount
    Description Quantity Rate
    1 CTU Unit No. 4 10000 40,000
    Complete wiring check of trip circuit
    2 No. 4 15000 60,000
    and rectification
    TOTAL 10,0000

    Street No. 4, Azhar Town, Manawala, Sheikhupura Road, Faisalabad


    Email power.tescon@gmail.com, syedwaheed6952@gmail.com
    Contact No. 0336-7965911
    0301-4046067

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