Training LV Panel

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The protection of LV network

The protection of LV network

The network

Characteristics & Performances

Protection

DBTP502-En-01/04 Chapter 2 - Pl. 2


The network
The network
Functions of the switchgears
Characteristics of the switchgears
Switch
Contactor
Fuse
Circuit-breaker
Isolator / disconnector
Functions and switchgears
Network operation: continuity of the
electrical supply
Characteristics of the electrical supply
Network regulations: power utilities
Realisation of the installation

DBTP502-En-01/04 Chapter 2 - Pl. 3


The network The network
Distribute electrical power

E41105
From the source:
transformer
generator
UPS
etc… G

To the receptor: T T
lightening
heating
motors
etc…

Through the network:


cables & busbars
switchgears

DBTP502-En-01/04 Chapter 2 - Pl. 4


The network Functions
of the switchgears
Isolation

Isolating all or a part of the installation from live parts by:

clear indication ( mechanical indicator)


safety gap between the fix and moving contact

Protection

Cables, equipment and people against:

overload current
short circuit current
insulation failure

DBTP502-En-01/04 Chapter 2 - Pl. 5


The network Functions
of the switchgears
Control by local or remote switching for

functional switching
emmergency stopping
switching for maintenance

Signalisation

Monitoring
Of the insulation level of the network

DBTP502-En-01/04 Chapter 2 - Pl. 6


The network Characteristics
of the switchgears
In = rated current
Ie = rated operational current
Ith = conventional free air thermal current
Is = selectivity limit current
Isc = rated service short circuit breaking
capacity
Icu = rated ultimate short circuit breaking
capacity
Icm = rated short circuit making capacity
Icw = rated short time withstand current
Ue = rated operational voltage
Ui = rated insulation voltage
Uimp = rated impulse withstand voltage
as per IEC 947-1

DBTP502-En-01/04 Chapter 2 - Pl. 7


The network Switch
A mechanical switching device

E41106
capable of making, carrying and
breaking currents under normal
conditions which may include
specified operating overload
conditions and also carrying for a
specified time currents under
specified abnormal circuit conditions
such as those of short circuit

Characteristics
Ith Icm Ue
Ie Icw Ui
Uimp

DBTP502-En-01/04 Chapter 2 - Pl. 8


The network Contactor
A mechanical switching device

E41107
having only one position of rest,
operated otherwise than by hand,
capable of making, carrying and
breaking current under normal circuit
conditions including operating
overload conditions

Characteristics
Ie Icw Ue
Ith Icm Ui

DBTP502-En-01/04 Chapter 2 - Pl. 9


The network Fuse
A device that, by the fusing of one or

E41108
more of its specifically designed and
proportioned components, opens the
circuit, in which it is inserted by
breaking the current when this
exceeds a given value for a sufficient
time

Characteristics
Asymptote :
Distribution gI, gG: 1,45 Iz
(1,3 to 1,6)
Motor aM: (3 In)

DBTP502-En-01/04 Chapter 2 - Pl. 10


The network Circuit-breaker
A mechanical switching device,

E41109
capable of making, carrying and
breaking currents under normal
circuit conditions and also making,
carrying for a specified time and
breaking currents under specified
abnormal circuit conditions such as
those of short circuit

Characteristics
In Ics Ue
Icu Ui
Icw
Icm

DBTP502-En-01/04 Chapter 2 - Pl. 11


The network Isolator / disconnector

E41110
E41111
A mechanical switching device
which, in the open position, complies
with the requirements specified for
the isolating function
Leakage current
Contact bond strength
Impulse withstand voltage

The isulating function can be


added to others

DBTP502-En-01/04 Chapter 2 - Pl. 12


The network Functions and switchgears

Disconnector Switch Contactor Switch Circuit-


fuse breaker
Insulating
Control
Overcurrent
protection
– overload
– short circuit
– ground fault
Earth leakage
protection
Signalisation

= Compulsory
= Optional

DBTP502-En-01/04 Chapter 2 - Pl. 13


The network Network operation: continuity
of the electrical supply
Choice of the earthing system

E41105
Choice of supply
transformer
generator
UPS

Choice of discrimination G

techniques
amperemetric T T

chronometric
energy
logical

Alarms

DBTP502-En-01/04 Chapter 2 - Pl. 14


The network Network operation aspects
Maintenance:

E41112
corrective: replacing after a fault
preventive: periodic replacing
predictive: indicators

Work: intervention on site

Life of the installation

Endurances

Safety

DBTP502-En-01/04 Chapter 2 - Pl. 15


The network Characteristics of
the electrical supply
Voltage drop

E41113
Overvoltage

Radiated electromagnetic waves


Conducted electromagnetic waves

Electrostatic discharge

E41114
Harmonics

E41115
DBTP502-En-01/04 Chapter 2 - Pl. 16
The network Network regulations:
power utilities
Pricing policies

E41116
tarif vert, jaune, bleu (France)
Specifications

Standard:

E41117
new NFC 15-100 - CEI 364
earth leakage protection
Portugal : no fuse is allowed for
domestic use

E41118
NFC 15-100 CEI 364

E41303
DBTP502-En-01/04 Chapter 2 - Pl. 17
The network Realisation
of the installation
Simplicity:
conception

E41119
manufacturing

Cost:
conception time
manufacturing time

E41120
apparatus

DBTP502-En-01/04 Chapter 2 - Pl. 18


The network Realisation
of the installation

DB101960
Safety Control

Monitoring Performances

Installation Service
continuity

Disconnection Protection

DBTP502-En-01/04 Chapter 2 - Pl. 19


Characteristics &
Performances
Characteristics and
Performances
The arc interrupting technique

Characteristics of a breaker

Thermal stress curves

Current-limiting curves

Non tripping energy curve

Limited energy

Limited short circuit current

DBTP502-En-01/04 Chapter 2 - Pl. 20


Characteristics &
Performances
Characteristics and
Performances
Discrimination

How to have discrimination

Energy discrimination as per IEC 947-2

Definition of the discrimination level

Discrimination (tables)

The reflex protection

Discrimination with Compact NS

DBTP502-En-01/04 Chapter 2 - Pl. 21


Characteristics &
Performances
Characteristics and
Performances
Effects of the reflex protection

Cascading (back up protection)

Cascading table

Cascading and enhanced discrimination

DBTP502-En-01/04 Chapter 2 - Pl. 22


Characteristics & The arc interrupting
Performances
technique
How to use the arc...

E41124
...to break presumed current...
Presumed Arc voltage
. ...with limitation... current

Peak value
of the limited
current
Thermal constraint

"swift… fast… high…"

DBTP502-En-01/04 Chapter 2 - Pl. 23


Characteristics & The arc interrupting
Performances
technique
I pres

E41274
Ur

"swift…"

DBTP502-En-01/04 Chapter 2 - Pl. 24


Characteristics & The arc interrupting
Performances
technique
I pres

E41275
Ur

"swift…"

DBTP502-En-01/04 Chapter 2 - Pl. 25


Characteristics & The arc interrupting
Performances
technique
I pres

E41276
"fast"

DBTP502-En-01/04 Chapter 2 - Pl. 26


Characteristics & The arc interrupting
Performances
technique
I pres U arc

E41125
U network

"high"

DBTP502-En-01/04 Chapter 2 - Pl. 27


Characteristics & The arc interrupting
Performances
technique
I pres U arc

DB101966
U network

"high"

DBTP502-En-01/04 Chapter 2 - Pl. 28


Characteristics & Characteristics of a breaker
Performances

Let through energy

DB101968
Isc Propective
The energy that goes through Isc peak
the breaker: Propective
limited Isc peak current
breaking time (tc)
Propective
Isc

Limited Isc
peak
Actual
current

Limited
Isc

tc t

DBTP502-En-01/04 Chapter 2 - Pl. 29


Characteristics & Thermal - stress curves
Performances Limited energy

Represents the energy that

DB101980
goes through the breaker

DBTP502-En-01/04 Chapter 2 - Pl. 30


Characteristics & Current-limitation
Performances Limited short-circuit current (k peak)

Represents the short-circuit

DB101972
current limited by the breaker

DBTP502-En-01/04 Chapter 2 - Pl. 31


Characteristics & Non tripping energy curve
Performances

The energy required to trip


the breaker

DB101970
DBTP502-En-01/04 Chapter 2 - Pl. 32
Characteristics & Limited energy
Performances

Performances identical to those

DB101971
of the fuses

Limited energy
(A2s)

Rated short-circuit current


(kA rms)

DBTP502-En-01/04 Chapter 2 - Pl. 33


Characteristics & Limited short-circuit current
Performances

DB101973
k peak

Rated short-circuit current


(kA rms)

DBTP502-En-01/04 Chapter 2 - Pl. 34


Characteristics & Discrimination
Performances
What is discrimination?
Under fault conditions

E41139
overload
short-circuit
earth-leakage
ground fault protection

The breaker nearest the fault trips

Continuity of service

DBTP502-En-01/04 Chapter 2 - Pl. 35


Characteristics & How to have discrimination
Performances

Amperemetric Chronometric
discrimination discrimination

E37955
E37956
based on a threshold based on time delay
difference
Above electrodynamic withstand threshold:
energetic discrimination

DBTP502-En-01/04 Chapter 2 - Pl. 36


Characteristics & Energy discrimination
Performances
as per IEC 947-2
The method to calculate Limitation curve of Non tripping energy
discrimination levels is described the downstream curve of the
by the IEC 947-2 and is based on breaker upstream breaker
energy curves

E41140
E41141
A2s A2s

DBTP502-En-01/04 Chapter 2 - Pl. 37


Characteristics & Definition of
Performances
the discrimination levels
When I < Is

DB101974
The energy limited by the
downstream breaker is lower than
the minimum required to trip the
upstream breaker:
there is discrimination

When I > Is
The energy limited by the
downstream breaker is enough
to trip the upstream breaker:
there is no discrimination

DBTP502-En-01/04 Chapter 2 - Pl. 38


Characteristics & Discrimination
Performances

With Compact NS:

Total discrimination as standard

DBTP502-En-01/04 Chapter 2 - Pl. 39


Characteristics & Discrimination tables
Performances

Offer: Tools:
1 standard trip unit 1 simple rule
(thermal-magnetic
or electronic)
Upstream
Compact Circuit breaker NS100N/H/L NS160N/H/L NS250N/H/L NS400N/H/L NS630N/H/L
TM-D Trip unit 80 100 125 160 200 250 400 630
Downstream
Circuit breaker TM-D
Multi 9 C60N 10 to 25
32 to 40
63
Compact NS100N 16 to 100
NS160N 16 to 160
NS250N 16 to 250

Discrimination as standard

DBTP502-En-01/04 Chapter 2 - Pl. 40


Characteristics & The reflex protection
Performances

Optimisation of the instantaneous threshold


Bypasses the trip unit above 25 x In
swift action

Reflex tripping
t > 10 ms
E28459

E28463
On the tripping curve

DBTP502-En-01/04 Chapter 2 - Pl. 41


Characteristics & Discrimination with
Performances
Compact NS
Reflex protection and a

E41144
delay on magnetic tripping

DBTP502-En-01/04 Chapter 2 - Pl. 42


Characteristics & Discrimination with
Performances
Compact NS
Some examples

E41147
Non tripping
NS250 (250 A)
Non tripping Non tripping
NS100 NS160 (160 A)

Limitation NS100 Limitation


NS100
C60 (63 A)

C60 (10 A)

DBTP502-En-01/04 Chapter 2 - Pl. 43


Characteristics & The effects of the reflex
Performances
protection (thermal magnetic curve)
The piston threshold is fixed

DB101975
optimisation of the non tripping
energy

Threshold

On the non tripping curve

DBTP502-En-01/04 Chapter 2 - Pl. 44


Characteristics & The effects of the reflex
Performances
protection (electronic)
E41145

E41146
Reflex tripping

Reflex tripping

DBTP502-En-01/04 Chapter 2 - Pl. 45


Characteristics & Cascading
Performances
(back up protection)
E41335

DB101977
helped by

Limitation of the 2 circuit breakers to back


up the breaking capacity of the downstream
breaker

DBTP502-En-01/04 Chapter 2 - Pl. 46


Characteristics & Cascading table
Performances

NS100 NS160 NS250 C400 / NS400 C630 / NS630


N H L N H L N H L N H L N H L
C60
NC100
NS100 N H L N H L N H L N H L N H L
H L L L L
NS160 N H L H L H L N H L
H L L L H
NS250 N H L H L
H L L

DBTP502-En-01/04 Chapter 2 - Pl. 47


Characteristics & Cascading and enhanced
Performances
discrimination
Reinforced breaking capacity

E41149
Reinforced discrimination level

NS250L
Icu = 150 kA

NS100N
Icu = 150 kA
Is = 35 kA

DBTP502-En-01/04 Chapter 2 - Pl. 48


Protection
The protection

Overcurrent protection

Standard protection of distribution network

Thermal magnetic trip unit

Electronic trip unit

Motor protection

Generator protection

DC network protection

DBTP502-En-01/04 Chapter 2 - Pl. 49


Protection The protection
Ensure that goods and

E41157
people are protected

Overcurrent protection
overload
short-circuit
neutral protection
earth fault protection

Earth leakage protection

Ground fault protection

DBTP502-En-01/04 Chapter 2 - Pl. 50


Protection Overcurrent protection
Main applications
distribution
LV/LV transformer
Specific applications
generator
long cables run
motor
Thermal-magnetic vocabulary
thermal protection
magnetic protection
neutral protection
Electronic vocabulary (solid state)
long time protection
short time protection
instantaneous protection
earth fault protection
ground fault protection

DBTP502-En-01/04 Chapter 2 - Pl. 51


Protection Standard protection
of distribution network
Protect the cables against

E37962
overheating Thermal or long time delay

Keep the inrush currents from


the downstream loads to trip
the circuit breaker

Magnetic or short
time delay

1st peak 10 to 25 IN

DBTP502-En-01/04 Chapter 2 - Pl. 52


Protection Thermal magnetic trip unit
Tripping curve

Thermal protection

E37963
1.05 to 1.30 x In

Magnetic protection total tripping


time ≤ 20 ms

Reflex tripping
t < 10 ms

DBTP502-En-01/04 Chapter 2 - Pl. 53


Protection Thermal magnetic trip unit
Adjusting and use
Thermal protection (Ir)

DB101986
adjustable from 0.8 to 1 x In

Magnetic protection (Im):


adjustable:
5 to 10 x In for the
200 A and 250 A
fixed:
8 x In 63 ≤ In ≤ 160
12 x In In = 40 A
12 x In In = 25 A
12 x In In = 16 A

DBTP502-En-01/04 Chapter 2 - Pl. 54


Protection Electronic trip unit
STR 22SE - STR 23 SE - STR 53 UE
Protection

E41161
overloads:
long time protection = Ir
short circuit:
short time protection = Im
instantaneous protection = Ii
ground fault protection = Ig

Settings
In = rated current
Io = base setting
Ir = fine adjustment

DBTP502-En-01/04 Chapter 2 - Pl. 55


Protection STR 22 SE
NS100 - 160 - 250
Long time protection

E41164
LT: 90 - 180s at 1.5 Ir
LT: 5 - 7.5s at 6.0 Ir
LT: 3.2 - 5s at 7.2 Ir
asymptote at 1.05 and 1.20 x Ir
IEC standards = 1.05 and 1.30 x Ir

Short time protection


ST:
max. resettable time
time = 40 ms
maximum break time
time = 60 ms

Reflex tripping
t < 10 ms

DBTP502-En-01/04 Chapter 2 - Pl. 56


Protection Electronic trip unit
STR 22 SE
NS100 - NS250
Long time pick up adjusting

E41162
Ir = 0.4 to 1 x In (48 steps)

Short time pick up adjusting


Im = 2 to 10 x Ir (8 steps) (± 15 %)

Fixed built in instantaneous “Ii”


Ii >= 11 x In

Neutral protection
4p 3T, 4p 4T, 4p 4T (N 1.6)
4p 3T N/2 adjusting

DBTP502-En-01/04 Chapter 2 - Pl. 57


Protection STR 23 SE
Tripping time

E41166
long time protection:
90 – 180 s at 1.5 x Ir
5 – 7.5 s at 6 x Ir
3.2 – 5 at 7.2 x Ir

short time protection:


max. resettable time = 40 ms
max. breaking time = 60 ms

Reflex tripping
t < 10 ms

DBTP502-En-01/04 Chapter 2 - Pl. 58


Protection STR 23 SE / SV
NS400 - 630
Long time protection

DB101988
Ir = 0.4 to 1 x In

Short time protection


Isd = 2 to 10 x Ir (± 15 %)

Fixed built in instantaneous protection


Ii = 11 x In

Load indicator
fixed at 0.9 x Ir
blinking at 1.05 x Ir

STR 23 SE ≤ 525 V
STR 23 SV > 525 V

DBTP502-En-01/04 Chapter 2 - Pl. 59


Protection STR 53 UE F
Protection functions
Long time protection

E41167
t (s)
(Ir, tr)

Short time protection


(Isd,tsd)

Instantaneous protection
adjustable (Ii)

0 I (A)

DBTP502-En-01/04 Chapter 2 - Pl. 60


Protection STR 53 UE
Tripping curve
NS400 - NS630

E41180
Reflex tripping
t < 10 ms

DBTP502-En-01/04 Chapter 2 - Pl. 61


Protection STR 53 UE F
Long time protection
NS400 - NS630
Long time pick up

E41163
Ir = 0.4 to 1 x In
Long time delay (tr):

tr (s) 0,5 2 4 8 16
At 1.5 Ir mini 8 34 69 138 277
maxi 15 50 100 200 400
At 6 Ir mini 0.4 1.5 3 6 12
maxi 0.5 2 4 8 16
At 7.2 Ir mini 0.2 1.0 1.2 4 8.2
maxi 0.74 1.4 2.8 5.5 11

RMS detection

DB101989
LED for fault indication

DBTP502-En-01/04 Chapter 2 - Pl. 62


Protection STR 53 UE F
Short time protection
NS400 - NS630
Short time pick up

E41169
Isd= 1.5 to 10 x Ir (± 15%)
Short time delay (tsd)

Settings (I2t) (s) 0 0.1 0.2 0.3


Max. resettable time (ms) 15 60 140 230
Max. break time (ms) 60 140 230 350

Inverse time (I2t) selectable


RMS detection

DB101990
DBTP502-En-01/04 Chapter 2 - Pl. 63
Protection STR 53 UE F
Instantaneous protection
Adjustable instantaneous pick up

E41170
1.5 to 11 x In (± 20 %)
15 ms
25 ms

Fixed instantaneous pick up


analogic 11 In (± 20 %)
max non tripping time: 6 ms
total tripping time: 15 ms

Peak detection

DB1991
DBTP502-En-01/04 Chapter 2 - Pl. 64
Protection Electronic trip unit
Unaffected by external environment
Harmonics: RMS detection tested Electromagnetic compatibility
according to IEC 947-2 electrostatic discharge according IEC 801-2
Temperature: all components are ex: finger touch discharge
compatible for a 125 °C use test: level 4 (maxi) = 8 kV/ 15 kV
radiated susceptibility according IEC 801- 3
ex: interference from a walky talky
test: level 3 (maxi) = 10 V/m
conducted susceptibility according IEC 801 - 5
ex: lightening, relay commuting
test: level 4 (maxi) = 4 kV IEC 801 - 4 - 5
level maxi 4 kV / 2 kA IEC 801 - 5
conducted and radiated emissions according
EN 55022
ex: radio disturbances induced by the breaker
test: level B (maxi)

DBTP502-En-01/04 Chapter 2 - Pl. 65


Protection Motor protection

Problems linked to a motor starting

Functions and devices

Thermal relay

Fuse

Only magnetic motor circuit breaker (MA)

Thermal magnetic motor circuit breaker

Additional protections

DBTP502-En-01/04 Chapter 2 - Pl. 66


Protection Motor protection
Solutions

Coordination tests

About coordination

Motor protection offers

Philosophy

Schneider offer

ABT development axis for motor control


and protection

DBTP502-En-01/04 Chapter 2 - Pl. 67


Protection Problems linked to a motor
starting
Object: combine an efficient

E41249
protection of the wires while
letting the starting peeks of
current go through

Trip class:
Class tripping time at 0 to 7.2 x Ir
10 4 to 10s
10 A 2 to 10s
20 6 to 20s

E41250
30 9 to 30s

Ip = 7 to12 In eff. (maxi 2Id)


Id = 4 to 8 In eff.
tp ≤ 10 ms
td = 1 to 30s

DBTP502-En-01/04 Chapter 2 - Pl. 68


Protection Functions and devices

Function Isolation Protection Control Overload


Device protection
Disconnector
Fuse
Fuse disconnector
Only magnetic (MA)
motor circuit breaker
Thermal magnetic (1)
circuit breaker
Remote controlled (2)
circuit breaker or CPS (*)
Contactor (2)
Thermal overload relay

(1) manual control (*) CPS: control and protection switching device
(2) remote control

DBTP502-En-01/04 Chapter 2 - Pl. 69


Protection Thermal relay
Protects against

E41251
overheatings due to:
Curve of the thermal relay
I > In

U > Un Limit of the constraint


on the wire

Unbalance between phases


Thermal stress limit
Too high starting frequency of the relay

DBTP502-En-01/04 Chapter 2 - Pl. 70


Protection Fuse
Simplicity

E41252
Low cost
Thermal relay
High breaking capacity

Characteristics changes with time aM type fuse

No protection against overloads

Single phase breaking


(Single phase working)

Stock management of the fuses

DBTP502-En-01/04 Chapter 2 - Pl. 71


Protection Only magnetic motor
circuit breaker (MA)
Safety

E41253
Breaking of all phases Thermal relay

Isolation function

Breaker

DBTP502-En-01/04 Chapter 2 - Pl. 72


Protection Thermal magnetic motor
circuit breaker (MA)
Safety…

E41254
Breaking of all phases
Isolation function
All types of protection

… simplicity
Installation
Design
Utilisation

DBTP502-En-01/04 Chapter 2 - Pl. 73


Protection Additional protections
Rotor jaming (heavy starting)

E41255
Earth leakage
Unbalance between phases
Minimum current
Reverse - feeding

DBTP502-En-01/04 Chapter 2 - Pl. 74


Protection Solutions
One device
Remote controlled circuit breaker CPS (*)

Two devices
Thermal magnetic motor protection circuit
breaker
Contactor

Three devices
Only magnetic motor circuit breaker
Thermal relay
Contactor

Coordination: test the combination


of the devices
(*) CPS: control and protection switching

DBTP502-En-01/04 Chapter 2 - Pl. 75


Protection Coordination tests
Type 1 coordination (IEC 947-4)
short-circuit tests (Ir)
no danger for life and property
the devices (contactor and relay) could be
damaged after the short-circuit

Type 2 coordination (IEC 947-4)


Short-circuit tests
no danger for life and properties
all functions remain operationnal
the contacts of the contactor could be welded

For more safety the coordination as per


IEC 60947-6

DBTP502-En-01/04 Chapter 2 - Pl. 76


Protection Coordination tests
Ir: presumed short-circuit current
depends on Ie (represents the most probable
short-circuit level on normal use)
Example : Ir = 5 ka for Pn = 37 kw. Ie = 80 A

Iq: conditional short-circuit current

Ic: discrimination current


between the relay and the protection device
against short-circuits

DBTP502-En-01/04 Chapter 2 - Pl. 77


Protection About coordination
Normal functionning

E41256
Short-circuit: the contactor and the
Circuit breaker's
thermal relay have to be protected thermal stress limit

It is necessary
Relay's thermal
either to have a very limiting stress limit
circuit-breaker
or to upgrade the contactor

Asymptotes
..05 to 1.2
Breaking capacity
of the contactor

DBTP502-En-01/04 Chapter 2 - Pl. 78


Protection Motor protection offers
Fuse offer
3 products; an important share of the motor
protection market

Circuit breaker offer


Either 1. 2 or 3 components; a specific market

DBTP502-En-01/04 Chapter 2 - Pl. 79


Protection Philosophy
One or two products
countries under german influence
strong influence of local manufacturers
ABB, SIEMENS, Moeller

Three or four products


countries under british influence
– separated functions
– protection against short-circuits
– control
– protection against overloads
– isolation
cultural rejection of multi-functions products

DBTP502-En-01/04 Chapter 2 - Pl. 80


Protection Schneider offer
3 devices

DB101964
DBTP502-En-01/04 Chapter 2 - Pl. 81
Protection Schneider offer
2 devices

DB101963
DBTP502-En-01/04 Chapter 2 - Pl. 82
Protection Schneider offer
1 device

DB101962
DBTP502-En-01/04 Chapter 2 - Pl. 83
Protection ABT development axis for
motor control and protection

High levels of coordination with


Telemecanique products

High level of discrimination

Optimised installation systems

DBTP502-En-01/04 Chapter 2 - Pl. 84


Protection Compact NS80H-MA
In = 1.5 to 80 A

Icu = 70 kA to 415 V
65 kA to 440 V (480 V NEMA)

Ics = 100% Icu

Suitability for isolation

Specially designed for motor protection

DBTP502-En-01/04 Chapter 2 - Pl. 85


Protection Breaking unit
of the NS80H-MA
Double contact

E41257
high repulsion

high limitation

Arc commutation

endurance

E41258
A very high limitation. a fast break

DBTP502-En-01/04 Chapter 2 - Pl. 86


Protection Breaking unit of NS MA

E41259
The same principle as the distribution
protection NS range

DBTP502-En-01/04 Chapter 2 - Pl. 87


Protection Built-in magnetic protection
Ratings:

E41260
1.5 - 2.5 - 6.3 - 12.5 - 25 - 50 - 80 A Front cover

Reference temperature:
65 °C Magnetic setting knob

Adjustable magnetic threshold:


wide scale:
Im = 6 to 14 In Magnetic limit value
with an adjustable limit value setting knob

Support

DBTP502-En-01/04 Chapter 2 - Pl. 88


Protection NS80H-MA
Installation connection

Fixed installation

E41261
Distance between phases = 30 mm

Connection by bars:
mini 1.5 mm2
maxi 70 mm2

Reduced dimensions for


installation inside MCC
switch board

DBTP502-En-01/04 Chapter 2 - Pl. 89


Protection Compact NS80H-MA
Installation and connection
Accessories:

E41266
Terminal shield
Sealing of the front cover
Padlocking of the toggle

DBTP502-En-01/04 Chapter 2 - Pl. 90


Protection Compact NS80H-MA
Rotary handle

Direct or extended Door locking

E41263
E41262

Locking with 3 padlocks Isolation


Early break contact

DBTP502-En-01/04 Chapter 2 - Pl. 91


Protection Compact NS80H-MA
Auxiliaries

Auxiliary contacts:

E41265
Opened / closed (OF)
Alarm contact (SD)

Auxiliary tripping releases:


Shunt trip (MX)
Under voltage (MN)

DBTP502-En-01/04 Chapter 2 - Pl. 92


Protection Compact NS80H-MA
Design
Esthetic

E41267
Colour
Operating
Firm plate
Push to trip
Marking of the loads

DBTP502-En-01/04 Chapter 2 - Pl. 93


Protection NS80H-MA: very high
coordination performances
Motors Circuit breakers Contactors Thermal relays
P (kW) I (A) 440 V Ie max (A) Type Rating (A) Irm (A) Type Type Irth (A)
0,25 0,7 1 NS80H-MA 1,5 13,5 LC1-D09 LR2-D13 06 0,63/1
0,37 1 1,6 NS80H-MA 2,5 22,5 LC1-D09 LR2-D13 06 1/1,6
0,55 1,4 1,6 NS80H-MA 2,5 22,5 LC1-D09 LR2-D13 06 1/1,6
0,75 1,7 2,5 NS80H-MA 2,5 32,5 LC1-D09 LR2-D13 07 16/2,5
1,1 2,4 2,5 NS80H-MA 2,5 32,5 LC1-D09 LR2-D13 07 16/2,5
1,5 3,1 4 NS80H-MA 6,3 57 LC1-D18 LR2-D13 08 2,5/4
2,2 4,5 6 NS80H-MA 6,3 82 LC1-D25 LR2-D13 10 4/6
3 5,8 6 NS80H-MA 6,3 82 LC1-D25 LR2-D13 10 4/6
4 8 8 NS80H-MA 12,5 113 LC1-D32 LR2-D13 12 5,5/8
5,5 10,5 12,5 NS80H-MA 12,5 163 LC1-D32 LR2-D13 16 9/13
7,5 13,7 18 NS80H-MA 25 250 LC1-D32 LR2-D13 21 12/18
10 19 25 NS80H-MA 25 325 LC1-D40 LR2-D33 22 17/25
11 20 25 NS80H-MA 25 325 LC1-D40 LR2-D33 22 17/25
15 26,5 32 NS80H-MA 50 450 LC1-D40 LR2-D33 53 23/32
18,5 33 40 NS80H-MA 50 550 LC1-D50 LR2-D33 55 30/40
50 650 LC1-D80 LR9-D53 57 30/50
22 39 40 NS80H-MA 50 550 LC1-D50 LR2-D33 55 30/40
50 650 LC1-D80 LR9-D53 57 30/50
30 52 63 NS80H-MA 80 880 LC1-D65 LR2-D33 59 48/65
80 1040 LC1-D80 LR9-D53 63 48/80
37 63 63 NS80H-MA 80 880 LC1-D65 LR2-D33 59 48/65
80 1040 LC1-D80 LR9-D53 63 48/80
45 76 80 NS80H-MA 80 1040 LC1-D80 LR2-D33 63 63/80
LR9-D53 63 48/80

The most cost-saving breaker/contactor association

DBTP502-En-01/04 Chapter 2 - Pl. 94


Protection NS100-630
MA type motor protection trip unit
MA trip unit

E41268
E41171
ratings 100-150-220 A

Complete devices
NS400H MA - NS630H MAE

Tripping thresholds
Im : 9 to 14 x In

high level performances devices

DBTP502-En-01/04 Chapter 2 - Pl. 95


Protection Coordination chart
Motors Circuit breakers Contactors Thermal relays
P (kW) I (A) 440 V Ie max (A) Type Rating (A) Irm (A) Type Type Irth (A)
0.37 1 1.6 NS100-MA 2.5 22.5 LC1-D09 LR2-D13 06 1/1.6
0.55 1.4 1.6 NS100-MA 2.5 22.5 LC1-D09 LR2-D13 06 1/1.6
0.75 1.7 2.5 NS100-MA 2.5 32.5 LC1-D09 LR2-D13 07 1.6/2.5
1.1 2.4 2.5 NS100-MA 2.5 32.5 LC1-D09 LR2-D13 07 1.6/2.5
1.5 3.1 4 NS100-MA 6.3 57 LC1-D40 LR2-D13 08 2.5/4
2.2 4.5 6 NS100-MA 6.3 82 LC1-D40 LR2-D13 10 4/6
3 5.8 6 NS100-MA 6.3 82 LC1-D40 LR2-D13 10 4/6
4 8 8 NS100-MA 12.5 113 LC1-D40 LR2-D13 12 5.5/8
5.5 10.5 12.5 NS100-MA 12.5 163 LC1-D40 LR2-D13 16 9/13
7.5 13.7 18 NS100-MA 25 250 LC1-D40 LR2-D13 21 12/18
10 19 25 NS100-MA 25 325 LC1-D40 LR2-D33 22 17/25
11 20 25 NS100-MA 25 325 LC1-D40 LR2-D33 22 17/25
15 26.5 32 NS100-MA 50 450 LC1-D80 LR2-D33 53 23/32
18.5 33 40 NS100-MA 50 550 LC1-D80 LR2-D13 55 30/40
50 650 LR9-D53 57 30/50
22 39 40 NS100-MA 50 550 LC1-D80 LR2-D33 55 30/40
650 LR9-D53 57 30/50
30 52 63 NS100-MA 100 900 LC1-D80 LR2-D33 59 48/65
80 1100 LR9-D53 63 48/80
37 63 63 NS100-MA 100 900 LC1-D80 LR2-D33 59 48/65
80 1100 LR9-D53 63 48/80
45 76 80 NS100-MA 100 1100 LC1-D80 LR2-D33 63 63/80
LR9-D53 63 48/80

DBTP502-En-01/04 Chapter 2 - Pl. 96


Protection Coordination chart
Motors Circuit breakers Contactors Thermal relays
P (kW) I (A) 440 V Ie max (A) Type Rating (A) Irm (A) Type Type Irth (A)
55 90 100 NS100-MA 100 1300 LC1-D115 LR9-D53 67 60/100
LC1-F115 LR9-F53 67
75 125 150 NS160-MA 150 1950 LC1-D150 LR9-D53 69 90/150
LC1-F150 LR9-F53 69
90 140 150 NS160-MA 150 1950 LC1-D150 LR9-D53 69 90/150
LC1-F150 LR9-F53 69
110 178 185 NS250-MA 220 2420 LC1-F185 LR9-F53 71 132/220
132 210 220 NS250-MA 220 2860 LC1-F225 LR9-F53 71 132/220
265 NS400-MA 320 3500 LC1-F265
160 256 265 NS400-MA 320 3500 LC1-F265 LR9-F73 75 200/330
200 310 320 NS400-MA 320 4160 LC1-F330 LR9-F73 75 200/330
220 353 400 NS630-MA 500 5500 LC1-F400 LR9-F73 79 300/500
250 400 500 NS630-MA 500 6500 LC1-F500 LR9-F73 79 300/500
300 460 500 NS630-MA 500 6500 LC1-F500 LR9-F73 79 300/500
LR2 F73 79 315/500
630 NS630bL-Micrologic 5.0 630 Isd = 9 Irth (tsd > 0.1) LC1-630 LR9-F75 80 380/630
li = 10 In
335 518 630 NS630bL-Micrologic 5.0 630 Isd = 9 Irth (tsd > 0.1) LC1-630 LR9-F75 80 380/630
li = 11 In
375 575 630 NS630bL-Micrologic 5.0 630 Isd = 9 Irth (tsd > 0.1) LC1-630 LR9-F75 80 380/630
li = 12 In
400 611 630 NS800L-Micrologic 5.0 800 Isd = 9 Irth (tsd > 0.1) LC1-630 LR9-F75 80 380/630
li = 10 In
450 720 800 NS800L-Micrologic 5.0 800 Isd = 9 Irth (tsd > 0.1) LC1-630 LR2-F75 83 500/800
li = 12 In

DBTP502-En-01/04 Chapter 2 - Pl. 97


Protection Discrimination

Total Total Total


discrimination Total discrimination discrimination
discrimination
E41271

E41272
Safety
Continuity of service
Totally compatible and complementary MG
and TE offers

DBTP502-En-01/04 Chapter 2 - Pl. 98


Protection Generator protection
Specific trip units (TM-G and STR - GE/SE/UE)
Thermal magnetic trip units

E41181
Serial excitation Compound excitation
up to 63 A
thermal adjusting
Ir = 0.8 à 1 x In 0.1 to 0.3 s
fixed magnetic
Im = 4 x In for TM16G / TM25G
Im = 2 x In for TM40G / TM63G
Transient period

Electronic trip unit : up to 6300 A


that allows an accurate protection
of generators STR 22 GE 10 to 20 ms
STR 23 SE, STR 53 UE and Subtransient period

Micrologic Fault

DBTP502-En-01/04 Chapter 2 - Pl. 99


Protection Protection of DC networks
A complete dedicated offer up to 250 A
NS100 - 160 - 250 DC

Compact NS100/160 N et H NS100/160/250 DC


1P 2P 3P 4P
Icu (kA) N H N H DC DC
250 V 50 85 85 100 100 100
500 V - - 85 (2P) 100 (2P) 100 (2P) 100 (2P)
750 V - - - - 100 (3P) 100 (3P)

1 and 2-pole circuit breakers


Voltage from 250 V up to 750 VDC
TM125 to 250 DC trip units
TM16 to 63G trip units
Special serial connections on NS100 up
to NS630

DBTP502-En-01/04 Chapter 2 - Pl. 100


Protection Protection of DC networks
An offer up to 630 A
NS400 - NS630
Complete breakers with magnetic protection

NS400H NS400L NS630H NS630L


MP1
magnetic adjustable DC protection DC protection
800 A - 1600 A (MP1) (MP1)
MP2
magnetic adjustable DC protection DC protection
1250 A - 2500 A (MP2) (MP2)
MP3
magnetic adjustable DC protection
2000 A - 4000 A (MP3)
MP4
magnetic adjustable
3150 A - 6300 A

DBTP502-En-01/04 Chapter 2 - Pl. 101


Protection Protection of DC network

Battery of storage cells


( or accumulator )

Isc = Vb / Ri
Vb: open circuit voltage Isc
Ri: internal resistance

The storage current are


seen to be very low

DBTP502-En-01/04 Chapter 2 - Pl. 102


Protection Protection of DC network

D C Generator

Isc = Vg / Ri
Vg: open circuit voltage
G Isc
Ri: internal resistance
=
for d.c. system
Vg = 1.1 x Un

DBTP502-En-01/04 Chapter 2 - Pl. 103


Protection Protection of DC network

Isc at any point in


an installation
V
Isc =
Ri + RI +

V
Isc = +6(mot)
Ri + RI

DBTP502-En-01/04 Chapter 2 - Pl. 104


Protection Protection of DC network

One pole earthed at the


source

Fault A: (a) must break


maximum Isc at U volts

Fault B:(a) & (b) must


break the maximum Isc at
U volt.

Fault C: No short circuit


current

Most unfavorable: fault A

DBTP502-En-01/04 Chapter 2 - Pl. 105


Protection Protection of DC network

Source with mid point


earthing

Fault A: pole (a) must


break
maximum Isc* at U/2

Fault B: Pole (a) & (b) must


break the maximum Isc at
U volts

Fault C: as fault A but


concerns pole (b)*

* U/2 divided by Ri/2= Isc max

DBTP502-En-01/04 Chapter 2 - Pl. 106


Protection Protection of DC network

Source not earthed

Fault A: there is no short


circuit in this case

Fault B: pole (a) & (b) must


break the maximum Isc at
U volts

Fault C: as fault A

DBTP502-En-01/04 Chapter 2 - Pl. 107


Protection Protection of DC network

Choice of protective device

adequately rated for the voltage levels.

type of d.c. system earthing

DBTP502-En-01/04 Chapter 2 - Pl. 108

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