Fabric Handbook March 2009 V 2
Fabric Handbook March 2009 V 2
Fabric Handbook March 2009 V 2
HexForce™
Reinforcements
Woven Fabrics
Unidirectional Fabrics
Non-Woven Fabrics
Glass
Carbon
Aramid
Hybrids
REINFORCEMENTS
FOR
COMPOSITES
MANUFACTURING, SALES AND CUSTOMER SERVICE
Seguin, Texas
1913 N. King St.
Seguin, TX 78155
United States
MANUFACTURING
For European sales office numbers and a full address list,
please go to:
http://www.hexcel.com/contact/salesoffices
Plain
The plain weave consists
of yarns interlaced in an
alternating fashion one
over and one under every
other yarn. The plain weave
provides good fabric
stability but is generally the
least pliable.
6 Basket
The basket weave is similar
to the plain weave except
that two or more warp yarns
and two or more filling yarns
are alternately interlaced
over and under each other.
The basket weave is more
pliable, flatter and stronger
than the plain weave, but is
not as stable.
Leno
The leno weave is used
where relatively low numbers
of yarns are involved. The
leno weave locks the yarns
in place by crossing two or
more warp threads over each
other and interlacing with one
or more filling threads.
Twill Weave
The twill weave is more
pliable than the plain weave
and has better drapability
while maintaining more
fabric stability than a four
or eight harness satin
weave. The weave pattern is
characterized by a diagonal
rib created by one warp yarn
floating over at least two
filling yarns.
THE PROCESS
8 CONVERTING YARN TO FABRIC
1. Warping
The first step in the warping stage is beaming, where purchased
yarn is transferred from the bobbin creel to section beams. Most
input yarn is in singles form; however, some yarn is twisted and
plied together to yield unique properties. The section beams
constitute the machine direction or thread sheet segment of yarn
in the loom. Several section beams are produced and consolidated
into a group called a set, which provides the input for the
slashing process.
2. Slashing
The slashing process combines the warp ends of the set’s multiple
section beams into a single beam for weaving called a warp or
loom beam. Sizing is applied to the threadsheet filaments and to
avoid abrasion of individual strands.
3. Entering
The final stage of preparation is
entering, where the warp is set up
for installation in the loom. A warp
can contain over 4,500 individual
ends, depending on the design of
the style. Each warp end is drawn
through a drop wire, heddles
and a reed, either by hand or by
machine. These parts work
together to mechanically arrange
and control the warp yarn
spreadsheet during the weaving
process on the loom.
4. Weaving
After the warp beam is installed in the loom, then either
rapier technology for heavy fabrics, or air jet technology 9
for lighter fabrics is used to interlace the filling yarns at 90
degree angles to the warp ends on the loom. The fabric,
called greige or loom state, is then wound onto a roll or
steel drums called mandrels, and the weaving process
is complete.
5. Heat Cleaning
The next stage is batch oven
cleaning, where the mandrels
are placed on racks, loaded into
large ovens, and exposed to high
temperatures until all organic
binders are removed and a pure
clean glass fabric is produced.
Organic, polymer-based fabrics
are not exposed to this
process (fabrics of Kevlar ®/
Twaron® fibers).
6. Finishing
In the finishing stage a coupling agent (finish) or chemical
treatment is applied to the fabric, and the finished glass is
ready for use. The finish serves to provide optimum
adhesion between the fiber surface and the matrix resin,
to provide fabric stability and protection (weave set), or to
provide chemical protection and resistance.
10
11
CARBON FIBER
FABRICS
CARBON FABRICS
Hexcel manufactures the most complete line of carbon
fabrics and specialty reinforcements for the composite
industry and offers a thorough line of globally certified
12 aerospace products.
FIBER GLASS
FABRICS
PHYSICAL PROPERTIES
OF FIBER GLASS
The versatility of glass as a fiber makes it a unique
industrial textile material. Fiber glass in fabric form offers
an excellent combination of properties from high strength
to fire resistance. Wide ranges of yarn sizes and weave
patterns provide unlimited design potential, allowing the
end user to choose the best combination of material
22 performance, economics and product flexibility.
Dimensional Stability
Fiber glass is a dimensionally stable engineering material.
Fiber glass does not stretch or shrink after exposure
to extremely high or low temperature. The maximum
elongation for “E” glass at break is 4.8 percent with a
100 percent elastic recovery when stressed close to its
point of rupture.
Moisture Resistance
Glass fibers do not absorb moisture, and do not change
physically or chemically when exposed to water.
High Strength
The high strength-to-weight ratio of fiber glass makes it a
superior material in applications where high strength and
minimum weight are required. In textile form, this strength
can be unidirectional or bidirectional, allowing flexibility in
design and cost.
Fire Resistance
Fiber glass is an inorganic material and will not burn or
support combustion. It retains approximately 25 percent
of its initial strength at 1,000ºF.
Chemical Resistance
Most chemicals have little or no effect on glass fiber.
The inorganic glass textile fibers will not mildew, rot or
deteriorate. Glass fibers are affected by hydrofluoric, hot
phosphoric acids and strong alkaline substances.
Electrical Properties
Fiber glass is an excellent material for electrical insulation.
The combination of properties, such as low moisture
absorption, high strength, heat resistance and low
23
dielectric constant, makes fiber glass fabrics ideal
as a reinforcement for printed circuit boards and
insulating varnishes.
Thermal Conductivity
A low coefficient of thermal expansion combined with
high thermal conductivity properties make glass fabrics a
dimensionally stable material that rapidly dissipates heat
as compared to asbestos and organic fibers.
INDUSTRIAL APPLICATIONS
FOR FIBER GLASS FABRIC
Fiber glass fabrics are used in a wide range of industrial
applications. High strength, dimensional stability, design
flexibility and excellent electrical properties are some of
the characteristics that ensure optimum performance
and economy with this highly engineered material.
24 Reinforced Plastics
Fiber glass fabrics used as reinforcement for plastics
have replaced traditional materials, such as wood, steel,
and aluminum, in a vast array of products. The inherent
strength, light weight, dimensional stability and low
tooling costs derived from fiber glass reinforced plastics
help make many products more durable, attractive and
maintenance free.
Electrical
Fiber glass fabrics offer outstanding performance
to the electrical industry. High strength, dimensional
stability, temperature resistance and excellent electrical
properties provide the basis for use as the prime
reinforcement in high pressure laminates for printed
circuit boards. Fiber glass fabrics coated with chemistry,
such as epoxy, silicone, rubber, Teflon® and neoprene, as
well as reinforcing mica products, provide the long-term
durability and reliability needed in insulating high-voltage
generators, transformers, switches and cables.
Coated and Laminated Fabrics
High strength, dimensional stability, fire resistance and
low cost are some of the advantages of using fiber
glass fabrics to reinforce foils, plastic film and coatings.
Protective covers, vapor barriers, window shades, movie
screens, packaging tapes, awnings, protective clothing,
gaskets, wall covering and conveyor belts are just some
of the products that are improved through the use of fiber
glass fabrics.
25
Thermal Insulation
Strength retention at high temperatures, corrosion and
fire resistance, and ease of handling make fiber glass
fabrics an important material for thermal insulation. Both
the U.S. Navy and commercial shipyards use fiber glass
fabrics almost exclusively as pipe lagging and for thermal
pad covers.
Construction
From pipe wrap to wallboard seaming tape, fiber glass
fabrics can be found throughout the construction industry.
Fiber glass scrim is used to reinforce paper and film for
insulation facings and to provide dimensional stability to
asphalt used on roofing, roadways and bridge decks.
Fabric structures, such as tennis courts, sports centers
and football stadiums, use coated fiber glass fabrics as
an economical way to encapsulate space.
FIBER GLASS YARN
NOMENCLATURE
The wide variety of fiber glass yarns produced requires
a special system of nomenclature for identification. This
nomenclature consists of two parts—one alphabetical and
one numerical. In addition, although the final result is the
same, there are differences between the customary U.S.
Systems and the TEX/Metric System.
26
U.S. System
Example: ECG 150-1/2
A. First Letter - “E” characterizes the glass composition
(see Table I).
B. Second Letter - “C” indicates the yarn is composed of
continuous filaments. “S” indicates staple filament. “T”
indicates texturized continuous filaments.
C. Third Letter - Denotes the individual filament diameter:
BC, D, DE, E, G, H, K (see Table II).
D. First Number - Represents 1/100 the normal bare glass
yardage in one pound of the basic yarn strand. In the
above example, multiply 150 by 100 which results in
15,000 yards in one pound (see Table II).
E. Second Number - Represents the number of basic
strands in the yarn. The first digit represents the original
number of twisted strands. The second digit separated
by the diagonal represents the number of strands plied
(or twisted) together. To find the total number of strands
used in a yarn, multiply the first digit by the second digit
(a zero is always multiplied as 1).
TEX/Metric System
Example: EC9 33 1X2
A. First Letter - “E” characterizes the glass composition
(see Table I).
B. Second Letter - “C” indicates continuous filament. “T”
indicates textured continuous filament. “D” indicates
staple filament.
C. First Number - Denotes the individual filament diameter
(see Table II) expressed in micrometers (microns).
D. Second Number - Represents the non-linear weight 27
of the bare glass strand expressed in TEX. TEX is
the mass in grams per 1,000 meters of yarn (see
Table II).
E. Third Number - Indicates yarn construction or the basic
number of strands in the yarn. The first digit represents
the original number of twisted strands and the second
digit after the “X” indicates the number of these strands
twisted or plied together.
TABLE I
Glass Composition–By Weight
Composition E Glass S-2 Glass®
Silicon Dioxide 52-56% 64-66
450 11 204
225 22 408
150 33 408
100 50 612
75 66 816
50 99 1224
37 134 1632
110 45 408
75 66 408
50 99 612
37 134 816
600
500
400
ksi
300
200
100
0
6781 Finished 6781HT
Warp Fill
With the superior results of the HT products on 6781 and
220, Hexcel has expanded to direct size applications
on E-Glass 7781. This direct size product demonstrates
superior tensile strength when compared to typical
E-Glass 7781 fabric.
E-Glass 7781 Dry Fabric Tensile Strength Comparison
700
600
30 500
400
ksi
300
200
100
0
7781 Finished 7781 Direct Size
Warp Fill
FIBER GLASS FABRIC FINISHES
Fiber Glass Fabrics are available with a variety of finishes
and treatments.
FABRIC
CONSTRUCTION
DATA
Hexcel reserves the right to use equivalent yarns in fiber glass styles.
The use of such yarns is designed to maintain the physical properties of
the woven cloth. The values listed for weight, thickness, and breaking
strengths are typical greige values, unless otherwise noted.
36
Fiber Glass Fabrics
Warp Fill
Count Count Weight Thickness
Style Weave Warp Yard Fill Yarn Strength
Warp Fill (oz/yd2) (g/m2) (mils) (mm)
(lbf/in) (lbf/in)
104 Plain 60 52 ECD 900 1/0 ECD 1800 1/0 0.57 19 1.1 0.03 60 20
106 Plain 56 56 ECD 900 1/0 ECD 900 1/0 0.73 25 1.5 0.04 60 55
108 Plain 60 47 ECD 900 1/2 ECD 900 1/2 1.43 48 2.5 0.06 80 70
112 Plain 40 39 ECD 450 1/2 ECD 450 1/2 2.10 71 3.2 0.08 120 90
116 Plain 60 58 ECD 450 1/2 ECD 450 1/2 3.16 107 3.8 0.10 160 160
117 Plain 54 39 ECD 450 1/2 ECD 450 1/2 2.40 81 2.6 0.07 160 90
120 4H Satin 60 58 ECD 450 1/2 ECD 450 1/2 3.16 107 3.5 0.09 160 160
138 4H Satin 65 60 ECE 225 1/2 ECE 225 1/2 6.54 222 7.0 0.18 300 270
162 Plain 28 16 ECE 225 2/5 ECE 225 2/5 12.00 407 13.8 0.35 650 400
220 4H Satin 60 58 ECE 225 1/0 ECE 225 1/0 3.22 109 3.5 0.09 200 185
220 HT 4H Satin 60 58 SCE 225 1/0 933 SCE 225 1/0 933 3.06 104 3.4 0.09 275 270
232 4H Satin 48 30 ECG 37 1/0 ECG 75 1/2 12.75 432 14.0 0.36 550 450
332 4H Satin 48 32 ECG 37 1/0 ECG 37 1/0 12.75 432 14.0 0.36 550 450
333 4H Satin 48 32 ECDE 37 1/0 ECDE 37 1/0 13.00 441 14.0 0.36 600 425
341 4H Satin 32 49 ECD 450 1/0 ECE 225 3/2 8.64 293 8.2 0.21 50 300
403 4H Satin 54 50 ECG 75 1/0 ECG 150 1/2 8.40 285 8.9 0.23 440 350
477 4H Satin 54 48 ECDE 150 1/0 ECDE 150 1/0 4.11 139 4.7 0.12 300 250
520 Plain 18 17 ECG 75 1/3 ECG 75 1/3 8.70 295 9.1 0.23 330 310
993 Plain 38 67 ECD 900 1/0 ECD 900 1/0 0.71 24 1.2 0.03 30 23
1035 2/2 Twill 35 35 ECG 75 1/0 ECG 75 1/0 5.7 193 7.1 0.18 350 400
1037 Plain 70 73 ECC 1200 1/0 ECC 1200 1/0 0.73 25 1.3 0.03 45 40
1047 Plain 47 47 ECDE 100 1/0 ECDE 100 1/0 5.44 184 5.6 0.14 200 200
1064 Plain 18 21 ECG 75 1/2 ECG 150 1/2 4.62 157 5.7 0.14 220 150
1067 Plain 70 70 ECD 900 1/0 ECD 900 1/0 0.91 31 1.4 0.04 57 57
1070 Plain 60 35 ECD 450 1/0 ECD 900 1/0 1.05 36 2.0 0.05 100 25
1071 Plain 60 30 ECD 900 1/0 ECD 900 1/0 0.60 20 1.2 0.03 60 25
1076 Plain 60 25 ECD 450 1/0 ECD 900 1/0 0.96 33 1.8 0.05 120 22
1080 Plain 60 47 ECD 450 1/0 ECD 450 1/0 1.41 48 2.2 0.06 120 90
1125 Plain 40 39 ECD 450 1/2 ECG 150 1/0 2.65 90 3.6 0.09 120 190
1131 Plain 120 52 ECD 450 1/0 ECG 150 1/0 3.65 124 5.0 0.13 160 210
1142 Plain 31 21 ECG 37 1/0 ECG 37 1/0 8.37 284 10.3 0.26 400 300
1161 Plain 100 42 ECD 450 1/0 ECDE 100 1/0 3.85 131 5.0 0.12 150 350
1165 Plain 60 52 ECD 450 1/2 ECG 150 1/0 3.70 125 4.2 0.11 160 210
1167 Plain 60 55 ECD 450 1/2 ECG 150 1/0 3.77 128 4.2 0.11 160 250
1188 4H Satin 47 30 ECH 25 1/0 ECG 150 1/0 12.00 407 12.0 0.30 750 130
1280/1086 Plain 60 60 ECD 450 1/0 ECD 450 1/0 1.60 54 2.4 0.06 120 120
1297 Plain 50 20 ECD 450 1/0 ECD 900 1/0 0.81 27 2.0 0.05 100 18
1299 Plain 50 20 ECD 450 1/0 ECD 450 1/0 0.92 31 2.2 0.06 100 40
1311 Plain 32 21 ECE 225 3/2 ECE 225 3/2 8.48 288 9.7 0.25 469 338
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information please contact a Technical Service Representative.
Electronic, GI & Ballistic Fabrics (864) 224-3506 - Composite Reinforcement Fabrics (830) 401-8180.
37
38
Fiber Glass Fabrics (continued)
Warp Fill
Count Count Weight Thickness
Style Weave Warp Yard Fill Yarn Strength
Warp Fill (oz/yd2) (g/m2) (mils) (mm)
(lbf/in) (lbf/in)
1500 Plain 49 42 ECE 110 1/0 ECE 110 1/0 4.95 168 5.3 0.13 220 220
1501 Plain 46 45 ECE 110 1/0 ECE 110 1/0 4.95 168 5.3 0.14 220 220
1507 Leno 20 10 ECG 75 1/3 ECG 37 1/3 10.30 349 25.0 0.64 300 310
1520 Plain 24 20 ECG 150 1/2 ECG 75 1/0 3.52 119 4.3 0.11 150 170
1522 Plain 24 22 ECG 150 1/2 ECG 150 1/2 3.67 124 5.3 0.12 160 150
1523 Plain 28 20 ECG 150 3/2 ECG 150 3/2 11.50 392 13.6 0.35 680 525
1526 Plain 35 32 ECG 150 1/2 ECG 150 1/2 5.30 180 6.2 0.15 225 200
1527 Plain 17 17 ECG 150 3/3 ECG 150 3/3 12.15 412 14.3 0.36 500 485
1528 Plain 42 32 ECG 150 1/2 ECG 150 1/2 6.03 204 7.0 0.18 250 200
1530 Plain 20 18 ECG 150 3/3 ECG 150 3/3 13.20 448 15.0 0.38 500 475
1543 4H Satin 49 30 ECG 75 1/2 ECE 225 1/0 8.69 295 7.8 0.20 625 90
1557 4H Satin 57 30 ECG 150 1/2 ECE 225 1/0 5.26 178 5.5 0.14 350 90
1562 Leno 30 16 ECG 150 1/0 ECG 150 1/0 1.82 62 4.5 0.11 100 50
1564 Plain 20 18 ECG 37 1/2 ECG 37 1/2 12.40 420 15.0 0.38 500 450
1568 Leno 16 8 ECH 25 1/0 ECG 37 1/3 7.97 270 16.5 0.42 237 374
1576 12H Satin 120 24 ECG 150 1/2 ECG 150 1/0 10.60 359 11.1 0.28 600 100
1579 Plain 30 16 ECG 150 1/2 ECG 75 1/0 3.68 125 4.5 0.11 200 110
1581 8H Satin 57 54 ECG 150 1/2 ECG 150 1/2 8.79 298 8.5 0.22 450 380
1582 8H Satin 60 56 ECG 150 1/3 ECG 150 1/3 13.63 462 12.7 0.32 575 550
1583 8H Satin 54 48 ECG 75 1/2 ECG 75 1/2 16.52 560 16.2 0.41 980 850
1584 8H Satin 44 35 ECG 150 4/2 ECG 150 4/2 26.00 882 24.6 0.62 1000 900
1597 Plain 30 30 ECG 37 1/4 ECG 37 1/4 38.57 1308 37.8 0.96 1300 1400
1608 Plain 30 26 ECG 150 1/0 ECG 150 1/0 2.22 75 3.5 0.09 160 130
1609 Plain 32 10 ECG 150 1/0 ECD 450 1/0 1.48 50 2.6 0.07 160 15
1610 Plain 32 28 ECG 150 1/0 ECG 150 1/0 2.37 80 4.0 0.10 160 130
1611 Plain 32 28 ECG 150 1/0 ECDE 150 1/0 2.42 82 4.0 0.10 160 152
1614 Leno 30 14 ECG 150 1/0 ECG 75 1/0 2.33 79 5.0 0.13 100 110
1620 Plain 20 20 ECG 150 1/0 ECG 150 1/0 1.58 54 3.2 0.08 100 100
1628 Plain 40 28 ECDE 150 1/0 ECDE 150 1/0 2.69 91 3.4 0.09 190 142
1632 Plain 30 32 ECG 150 1/0 ECG 75 1/0 3.75 127 4.7 0.12 160 260
1636 Plain 40 24 ECDE 150 1/0 ECDE 150 1/0 2.60 88 4.0 0.09 190 130
1652 Plain 52 52 ECG 150 1/0 ECG 150 1/0 4.15 141 4.5 0.11 220 210
1658 Plain 20 10 ECG 150 1/0 ECG 75 1/0 1.60 54 4.0 0.10 100 100
1659 Leno 20 10 ECG 150 1/0 ECG 75 1/0 1.60 54 4.2 0.11 70 100
1669 Plain 60 12 ECG 150 1/0 ECD 450 1/0 2.50 85 3.2 0.09 300 20
1674 Plain 40 32 ECG 150 1/0 ECG 150 1/0 2.85 97 4.0 0.10 200 160
1675 Plain 40 32 ECDE 150 1/0 ECDE 150 1/0 2.85 98 4.3 0.11 190 162
1676 Plain 55 48 ECDE 150 1/0 ECDE 150 1/0 4.10 139 4.8 0.12 250 190
1678 Plain 40 40 ECG 150 1/0 ECG 150 1/0 3.20 108 4.3 0.11 200 200
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information please contact a Technical Service Representative.
Electronic, GI & Ballistic Fabrics (864) 224-3506 - Composite Reinforcement Fabrics (830) 401-8180.
39
40
Fiber Glass Fabrics (continued)
Warp Fill
Count Count Weight Thickness
Style Weave Warp Yard Fill Yarn Strength
Warp Fill (oz/yd2) (g/m2) (mils) (mm)
(lbf/in) (lbf/in)
1680 8H Satin 72 70 ECDE 150 1/0 ECDE 150 1/0 5.70 193 6.1 0.15 320 260
1692 Plain 40 22 ECG 150 1/0 ECG 75 1/0 3.18 108 5.2 0.12 200 210
1694 Plain 40 24 ECG 150 1/0 ECG 75 1/0 3.54 120 5.1 0.12 200 220
1695 Plain 40 24 ECDE 150 1/0 ECDE 75 1/0 3.59 122 5.4 0.14 190 180
1800 Plain 16 14 ECK 18 1/0 ECK 18 1/0 9.33 316 11.1 0.28 530 460
1884 8H Satin 44 35 ECK 18 1/0 ECK 18 1/0 25.40 861 26.0 0.66 950 800
1938 8H Satin 45 36 ECK 18 1/0 ECG 37 1/2 26.80 909 26.6 0.68 1000 900
2025 Plain 20 14 ECDE 37 1/3 Text ECDE 37 1/3 Text 17.05 578 26.2 0.67 575 340
2112 Plain 40 39 ECE 225 1/0 ECE 225 1/0 2.10 71 3.0 0.08 120 120
2113 Plain 60 56 ECE 225 1/0 ECD 450 1/0 2.34 79 2.8 0.07 220 100
2114 Plain 56 48 ECE 225 1/0 ECE 225 1/0 2.69 91 3.3 0.08 190 160
2116 Plain 60 58 ECE 225 1/0 ECE 225 1/0 3.12 106 3.5 0.10 200 185
2125 Plain 41 38 ECE 225 1/0 ECE 225 1/0 2.60 88 3.5 0.09 120 120
2157 Plain 60 35 ECE 225 1/0 ECG 75 1/0 4.32 146 5.9 0.15 185 280
2165 Plain 60 52 ECE 225 1/0 ECG 150 1/0 3.62 123 4.2 0.10 195 210
2166 Plain 60 38 ECE 225 1/0 ECG 75 1/0 4.80 163 6.0 0.15 185 300
2313 Plain 60 64 ECE 225 1/0 ECD 450 1/0 2.40 81 3.0 0.08 220 120
2523 Plain 28 20 ECH 25 1/0 ECH 25 1/0 11.47 389 13.0 0.33 525 375
2532 Plain 16 14 ECH 25 1/0 ECH 25 1/0 6.89 234 10.0 0.25 300 280
3070 Plain 70 70 ECDE 300 1/0 ECDE 300 1/0 2.74 93 3.4 0.09 180 160
3313 Plain 61 62 ECDE 300 1/0 ECDE 300 1/0 2.43 82 3.2 0.08 170 154
3434 5H Satin 34 34 ECG 37 1/0 ECG 37 1/0 10.77 365 10.9 0.28 550 550
3582 8H Satin 60 56 ECG 50 1/0 ECG 50 1/0 13.70 465 14.4 0.37 700 600
3731 Plain 17 15 ECG 37 1/0 ECG 37 1/0 5.21 177 5.5 0.14 350 300
3733 Plain 18 18 ECG 37 1/0 ECG 37 1/0 5.80 197 8.0 0.20 350 350
3734 Plain 16 11 ECG 37 1/2 ECG 37 1/3 10.38 352 14.4 0.37 393 400
3743 4H Satin 49 30 ECG 37 1/0 ECE 225 1/0 8.45 287 8.0 0.20 600 90
3780 Plain 22 16 ECG 37 1/0 ECG 75 1/2 5.93 201 7.9 0.20 300 250
3783 8H Satin 54 48 ECG 37 1/0 ECG 37 1/0 16.08 546 15.7 0.40 750 560
3784 8H Satin 45 36 ECG 37 1/2 ECG 37 1/2 25.79 874 24.2 0.61 1150 925
3788 12H Satin 42 36 ECG 37 1/4 ECG 37 1/4 52.30 1773 48.7 1.24 1900 1600
3884 8H Satin 46 36 ECDE 37 1/2 ECDE 37 1/2 27.00 915 26.0 0.66 950 800
4180 8H Satin 80 100 SCD 450 1/0 SCD 450 1/0 2.41 82 3.0 0.08 180 200
4450 Plain 18 17 SCG 75 1/2 493 SCG 75 1/2 493 5.57 189 8.9 0.23 450 435
4522 Plain 24 22 SCG 150 1/2 SCG 150 1/2 3.64 123 5.1 0.13 125 125
4526 Basket 2x2 36 34 SCG 75 1/0 493 SCG 75 1/0 493 5.60 190 6.0 0.15 350 350
4527 Plain 24 22 SCG 75 1/0 493 SCG 75 1/0 493 3.70 125 4.0 0.10 300 300
4533 Plain 18 18 SCG 75 1/2 SCG 75 1/2 5.60 190 7.4 0.19 300 300
4579 Plain 30 16 SCG 150 1/2 SCG 75 1/0 3.59 122 5.4 0.14 300 300
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information please contact a Technical Service Representative.
Electronic, GI & Ballistic Fabrics (864) 224-3506 - Composite Reinforcement Fabrics (830) 401-8180.
41
42
Fiber Glass Fabrics (continued)
Warp Fill
Count Count Weight Thickness
Style Weave Warp Yard Fill Yarn Strength
Warp Fill (oz/yd2) (g/m2) (mils) (mm)
(lbf/in) (lbf/in)
4700 Plain 14 13 ECG 37 1/0 ECG 75 1/2 4.40 149 4.7 0.12 240 240
4797 Leno 28 14 ECG 75 1/0 ECG 75 1/2 4.63 157 7.4 0.19 168 172
4985 Plain 18 22 SCG 75 1/2 SCG 150 1/2 4.70 159 6.2 0.16 300 115
6060 Plain 60 60 ECDE 600 1/0 ECDE 600 1/0 1.19 40 1.9 0.05 75 75
6080 Plain 60 47 SCD 450 1/0 SCD 450 1/0 1.44 49 2.0 0.05 150 110
6543 4H Satin 48 30 SCG 75 1/2 ECE 225 1/0 8.50 288 9.1 0.23 700 90
6557 4H Satin 57 30 SCG 150 1/2 ECE 225 1/0 5.40 183 5.8 0.15 250 90
6580 8H Satin 72 72 SCG 150 1/0 SCG 150 1/0 5.60 190 5.6 0.15 350 300
6581 8H Satin 56 54 SCG 150 1/2 SCG 150 1/2 8.75 297 10.4 0.26 250 250
6781 8H Satin 57 54 SCG 75 1/0 SCG 75 1/0 8.92 302 9.5 0.24 550 450
6781 HT 8H Satin 57 57 SCG 75 1/0 933 SCG 75 1/0 933 9.02 306 9.6 0.24 660 650
7255 Plain 37 37 ECG 75 1/0 ECG 75 1/0 6.00 203 7.0 0.18 300 300
7500 Plain 16 14 ECG 37 1/2 ECG 37 1/2 9.41 319 11.8 0.30 420 400
7520 Plain 18 18 ECG 75 1/3 ECG 75 1/3 8.37 284 11.4 0.29 330 310
7532 Plain 16 14 ECG 75 1/3 ECG 75 1/3 7.25 246 10.0 0.25 300 280
7533 Plain 18 18 ECG 75 1/2 ECG 75 1/2 5.63 191 7.3 0.20 250 250
7544 2 End Plain 28 14 ECG 37 1/2 ECG 37 1/4 18.00 612 19.1 0.49 700 700
7547 8H Satin 54 46 ECG 75 1/2 ECG 75 1/2 16.24 551 15.5 0.39 815 600
7562 Plain 30 18 ECG 75 1/3 ECG 75 1/3 11.58 393 12.5 0.32 615 375
7579 Plain 26 20 ECG 75 1/0 ECG 150 1/2 3.61 122 5.2 0.13 200 125
7580 Plain 24 14 ECG 75 1/2 ECG 37 1/0 6.20 210 7.8 0.20 300 200
7581 8H Satin 57 54 ECG 75 1/0 ECG 75 1/0 8.94 303 9.0 0.23 460 460
7587 Mock Leno 40 21 ECG 37 1/2 ECG 37 1/2 19.70 668 27.2 0.69 750 450
7594 Triple Plain 48 24 ECG 37 1/2 ECG 150 1/2 17.83 605 16.5 0.42 1070 150
7597 Double Satin 30 30 ECG 37 1/4 ECG 37 1/4 38.00 1289 40.2 1.02 1000 1100
7624 Plain 44 24 ECG 75 1/0 ECG 75 1/0 5.50 186 6.9 0.16 325 175
7626 Plain 34 32 ECG 75 1/0 ECG 75 1/0 5.40 183 6.0 0.15 225 260
7627 Plain 44 24 ECG 75 1/0 ECG 75 1/0 5.58 189 6.2 0.16 325 175
7628 Plain 44 31 ECG 75 1/0 ECG 75 1/0 6.09 206 6.8 0.17 350 260
7629 Plain 44 34 ECG 75 1/0 ECG 75 1/0 6.25 212 7.0 0.18 350 270
7630 Plain 31 30 ECG 75 1/0 ECG 75 1/0 4.83 164 5.5 0.15 230 230
7635 Plain 44 29 ECG 75 1/0 ECG 50 1/0 7.09 240 8.5 0.22 350 400
7637 Plain 44 23 ECG 75 1/0 ECG 37 1/0 7.08 240 9.6 0.24 350 470
7642 Plain 44 20 ECG 75 1/0 ECG 37 1/0 Tex 6.84 232 11.0 0.28 350 170
7645 8H Satin 46 42 ECG 75 1/2 ECG 75 1/2 14.31 485 13.4 0.34 600 525
7652 Plain 32 32 ECG 50 1/0 ECG 50 1/0 7.50 254 8.3 0.21 400 400
7715 Modified Plain 80 18 ECG 75 1/0 ECG 150 1/0 7.30 248 7.7 0.20 650 70
7725 2/2 Twill 54 18 ECG 75 1/0 ECH 25 1/0 8.80 298 9.3 0.24 440 360
7781 8H Satin 57 54 ECDE 75 1/0 ECDE 75 1/0 8.81 299 8.6 0.22 570 450
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information please contact a Technical Service Representative.
Electronic, GI & Ballistic Fabrics (864) 224-3506 - Composite Reinforcement Fabrics (830) 401-8180.
43
44
Fiber Glass Fabrics (continued)
Warp Fill
Count Count Weight Thickness
Style Weave Warp Yard Fill Yarn Strength
Warp Fill (oz/yd2) (g/m2) (mils) (mm)
(lbf/in) (lbf/in)
8000 Plain 81 8 ECG 75 1/2 Dacron R-14 13.09 444 11.9 0.30 825 10
8800 4H Fancy Leno 17(8) 8 ECG 150 1/0-ECG 37 1/3 ECG 37 1/3 8.23 279 17.8 0.45 425 450
76290 Plain 44 31 ECG 75 1/0 ECG 67 1/0 6.27 213 7.0 0.18 350 350
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information please contact a Technical Service Representative.
Electronic, GI & Ballistic Fabrics (864) 224-3506 - Composite Reinforcement Fabrics (830) 401-8180.
Fiber Glass Fabric Weight Index
2 2
Style oz/yd (g/m ) Style oz/yd2 (g/m2) Style oz/yd2 (g/m2) Style oz/yd2 (gm2)
104 0.57 19 1280/1086 1.60 54 2114 2.69 91 1131 3.65 124
1071 0.60 20 1562 1.82 62 3070 2.74 93 1522 3.67 124
993 0.71 24 112 2.10 71 1674 2.85 97 1579 3.68 125
106 0.73 25 2112 2.10 71 1675 2.85 98 1165 3.70 125
1037 0.73 25 1608 2.22 75 220 HT 3.06 104 4527 3.70 125
1297 0.81 27 1614 2.33 79 2116 3.12 106 1632 3.75 127
1067 0.91 31 2113 2.34 79 116 3.16 107 1167 3.77 128
1299 0.92 31 1610 2.37 80 120 3.16 107 1161 3.85 131
1076 0.96 33 117 2.40 81 1692 3.18 108 1676 4.10 139
1070 1.05 36 2313 2.40 81 1678 3.20 108 477 4.11 139
6060 1.19 40 4180 2.41 82 220 3.22 109 1652 4.15 141
1080 1.41 48 1611 2.42 82 1520 3.52 119 2157 4.32 146
108 1.43 48 3313 2.43 82 1694 3.54 120 4700 4.40 149
6080 1.44 49 1669 2.50 85 1695 3.59 122 1064 4.62 157
1609 1.48 50 1636 2.60 88 4579 3.59 122 4797 4.63 157
1620 1.58 54 2125 2.60 88 7579 3.61 122 4985 4.70 159
1658 1.60 54 1125 2.65 90 2165 3.62 123 2166 4.80 163
1659 1.60 54 1628 2.69 91 4522 3.64 123 7630 4.83 164
45
46
Fiber Glass Fabric Weight Index (continued)
2 2
Style oz/yd (g/m ) Style oz/yd2 (g/m2) Style oz/yd2 (g/m2) Style oz/yd2 (gm2)
1500 4.95 168 3780 5.93 201 7520 8.37 284 3734 10.38 352
1501 4.95 168 7255 6.00 203 403 8.40 285 1576 10.60 359
3731 5.21 177 1528 6.03 204 3743 8.45 287 3434 10.77 365
1557 5.26 178 7628 6.09 206 1311 8.48 288 2523 11.47 389
1526 5.30 180 7580 6.20 210 6543 8.50 288 1523 11.50 392
6557 5.40 183 7629 6.25 212 341 8.64 293 7562 11.58 393
7626 5.40 183 76290 6.27 213 1543 8.69 295 162 12.00 407
1047 5.44 184 138 6.54 222 520 8.70 295 1188 12.00 407
7624 5.50 186 7642 6.84 232 6581 8.75 297 1527 12.15 412
4450 5.57 189 2532 6.89 234 1581 8.79 298 1564 12.40 420
7627 5.58 189 7637 7.08 240 7725 8.80 298 232 12.75 432
4526 5.60 190 7635 7.09 240 7781 8.81 299 332 12.75 432
4533 5.60 190 7532 7.25 246 6781 8.92 302 333 13.00 441
6580 5.60 190 7715 7.30 248 7581 8.94 303 8000 13.09 444
7533 5.63 191 7652 7.50 254 6781 HT 9.02 306 1530 13.20 448
1680 5.70 193 1568 7.97 270 1800 9.33 316 1582 13.63 462
1035 5.7 193 8800 8.23 279 7500 9.41 319 3582 13.70 465
3733 5.80 197 1142 8.37 284 1507 10.30 349 7645 14.31 485
Fiber Glass Fabric Weight Index (continued)
2 2
Style oz/yd (g/m ) Style oz/yd2 (g/m2) Style oz/yd2 (g/m2) Style oz/yd2 (gm2)
3783 16.08 546 7594 17.83 605 3784 25.79 874 7597 38.00 1289
7547 16.24 551 7544 18.00 612 1584 26.00 882 1597 38.57 1308
1583 16.52 560 7587 19.70 668 1938 26.80 909 3788 52.30 1773
2025 17.05 578 1884 25.40 861 3884 27.00 915
47
48
Fiber Glass Fabric Thickness Index
Style mils mm Style mils mm Style mils mm Style mils mm
104 1.1 0.03 2112 3.0 0.08 1610 4.0 0.10 477 4.7 0.12
993 1.2 0.03 2313 3.0 0.08 1611 4.0 0.10 1676 4.8 0.12
1071 1.2 0.03 4180 3.0 0.08 1636 4.0 0.09 1131 5.0 0.13
1037 1.3 0.03 112 3.2 0.08 1658 4.0 0.10 1161 5.0 0.12
1067 1.3 0.03 1620 3.2 0.08 1674 4.0 0.10 1614 5.0 0.13
106 1.5 0.04 1669 3.2 0.09 4527 4.0 0.10 1694 5.1 0.12
1076 1.8 0.05 3313 3.2 0.08 2165 4.2 0.10 4522 5.1 0.13
6060 1.9 0.05 2114 3.3 0.08 1165 4.2 0.11 1692 5.2 0.12
1070 2.0 0.05 1628 3.4 0.09 1167 4.2 0.11 7579 5.2 0.13
1297 2.0 0.05 3070 3.4 0.09 1659 4.2 0.11 1522 5.3 0.12
6080 2.0 0.05 220 HT 3.4 0.09 1675 4.3 0.11 1500 5.3 0.13
1080 2.2 0.06 120 3.5 0.09 1678 4.3 0.11 1501 5.3 0.14
1299 2.2 0.06 220 3.5 0.09 1520 4.3 0.11 1695 5.4 0.14
1280/1086 2.4 0.06 1608 3.5 0.09 1562 4.5 0.11 4579 5.4 0.14
108 2.5 0.06 2116 3.5 0.10 1579 4.5 0.11 1557 5.5 0.14
117 2.6 0.07 2125 3.5 0.09 1652 4.5 0.11 3731 5.5 0.14
1609 2.6 0.07 1125 3.6 0.09 1632 4.7 0.12 7630 5.5 0.15
2113 2.8 0.07 116 3.8 0.10 4700 4.7 0.12 1047 5.6 0.14
Fiber Glass Fabric Thickness Index (continued)
Style mils mm Style mils mm Style mils mm Style mils mm
6580 5.6 0.15 1035 7.1 0.18 520 9.1 0.23 1188 12.0 0.30
1064 5.7 0.14 7533 7.3 0.20 6543 9.1 0.23 7562 12.5 0.32
6557 5.8 0.15 4533 7.4 0.19 7725 9.3 0.24 1582 12.7 0.32
2157 5.9 0.15 4797 7.4 0.19 6781 9.5 0.24 2523 13.0 0.33
2166 6.0 0.15 7715 7.7 0.20 7637 9.6 0.24 7645 13.4 0.34
4526 6.0 0.15 1543 7.8 0.20 6781 HT 9.6 0.24 1523 13.6 0.35
7626 6.0 0.15 7580 7.8 0.20 1311 9.7 0.25 162 13.8 0.35
1680 6.1 0.15 3780 7.9 0.20 2532 10.0 0.25 232 14.0 0.36
1526 6.2 0.15 3733 8.0 0.20 7532 10.0 0.25 332 14.0 0.36
4985 6.2 0.16 3743 8.0 0.20 1142 10.3 0.26 333 14.0 0.36
7627 6.2 0.16 341 8.2 0.21 6581 10.4 0.26 1527 14.3 0.36
7628 6.8 0.17 7652 8.3 0.21 3434 10.9 0.28 3582 14.4 0.37
7624 6.9 0.16 1581 8.5 0.22 7642 11.0 0.28 3734 14.4 0.37
138 7.0 0.18 7635 8.5 0.22 1576 11.1 0.28 1530 15.0 0.38
1528 7.0 0.18 7781 8.6 0.22 1800 11.1 0.28 1564 15.0 0.38
7255 7.0 0.18 403 8.9 0.23 7520 11.4 0.29 7547 15.5 0.39
7629 7.0 0.18 4450 8.9 0.23 7500 11.8 0.30 3783 15.7 0.40
76290 7.0 0.18 7581 9.0 0.23 8000 11.9 0.30 1583 16.2 0.41
49
50
Fiber Glass Fabric Thickness Index (continued)
Style mils mm Style mils mm Style mils mm Style mils mm
1568 16.5 0.42 3784 24.2 0.61 3884 26.0 0.66 1597 37.8 0.96
7594 16.5 0.42 1584 24.6 0.62 2025 26.2 0.67 7597 40.2 1.02
8800 17.8 0.45 1507 25.0 0.64 1938 26.6 0.68 3788 48.7 1.24
7544 19.1 0.49 1884 26.0 0.66 7587 27.2 0.69
ARAMID 51
FABRICS
PHYSICAL PROPERTIES
OF ARAMID FIBERS
Aramids – Kevlar®, Twaron®
High Strength
Aramid fibers are 43 percent lighter than fiber glass, with
a density of 1.44 g/cc compared to 2.55 g/cc for fiber
glass. Aramids are twice as strong as E-Glass, ten times
as strong as aluminum and approach the strength of high
strength carbon on a specific tensile strength basis.
Dimensional Stability
Aramids display excellent dimensional stability with
a slightly negative coefficient of thermal expansion
(-2.4 X 10-6/˚C).
Chemical Resistance
52 Aramids resist chemicals with the exception of a few
strong acids and alkalis.
Thermal Stability
Aramids display excellent stability over a wide range
of temperatures for prolonged periods. They show
essentially no embrittlement or strength loss at
temperatures as low as -320˚F (-196˚C). Aramids do not
melt or support combustion but will start to carbonize at
approximately 800˚F (427˚C).
APPLICATIONS OF
ARAMID FABRICS
Aerospace
Hexcel manufactures aramid fabrics for use in aerospace
applications. Aramid fabrics are used in aerospace
ducting where low weight and strength are important.
They are also used for secondary structures and
containment cases where impact resistance is key.
Denier
The denier system is used internationally to measure
the size of silk and synthetic filaments and yarns. Denier
number indicates the weight in grams of 9,000 meters of
filament or filament yarn. For example, if 9,000 meters
of yarn weigh 100 grams, it is a 100-denier yarn. The
smaller the denier number, the finer the yarn.
Tex
The tex system is also applicable to the measurement of
54 filament yarns. It is based on the weight in grams of one
kilometer 3,300 feet of yarn. Decitex (dtex), is defined as
ten times tex.
55
56
ARAMID
FABRIC
CONSTRUCTION
DATA
57
58
Aramid Fabric Styles
Breaking
Hexcel AMS Count Weight Thickness
Weave Warp Yarn Fill Yarn Strength
Style Style Warp Fill (oz/yd2) (g/m2) (mils) (mm)
(lbf/in) (lbf/in)
328 328 Plain 17 17 Kevlar 49 Kevlar 49 6.4 217 12.0 0.30 700 750
1420 denier 1420 denier
345 124 4H Satin 34 34 Kevlar 49 Kevlar 49 1.7 58 3.0 0.08 210 210
195 denier 195 denier
348 181 8H Satin 50 50 Kevlar 49 Kevlar 49 4.9 166 8.7 0.22 660 650
380 denier 380 denier
350 120 Plain 34 34 Kevlar 49 Kevlar 49 1.7 58 3.0 0.08 260 260
195 denier 195 denier
351 220 Plain 22 22 Kevlar 49 Kevlar 49 2.2 75 4.0 0.10 294 298
380 denier 380 denier
352 281 Plain 17 17 Kevlar 49 Kevlar 49 5.1 173 9.3 0.24 624 643
1140 denier 1140 denier
353 285 Crowfoot 17 17 Kevlar 49 Kevlar 49 5.1 173 9.0 0.23 680 670
1140 denier 1140 denier
354 Plain 13 13 Kevlar 49 Kevlar 49 4.9 166 10.0 0.25 568 600
1420 denier 1420 denier
372 Twill 4x4 72 72 Kevlar 49 Kevlar 49 3.8 129 7.2 0.18 550 575
195 denier 195 denier
383 5H Satin 16 16 Kevlar 49 Kevlar 49 9.4 319 13.0 0.33 104 104
2160 denier 2160 denier
384 1050 Basket 4x4 28 28 Kevlar 49 Kevlar 49 10.7 363 19.0 0.48 1360 1300
1420 denier 1420 denier
386 Basket 4x4 27 22 Kevlar 49 Kevlar 49 13.6 461 25.0 0.64 1826 1473
2160 denier 2160 denier
388 1033 Basket 8x8 40 40 Kevlar 49 Kevlar 49 15.3 519 26.9 0.68 1830 1790
1420 denier 1420 denier
1629 Plain 14 14 Kevlar 100 Kevlar 100 5.2 176 10.3 0.26 775 785
(Black) 1500 denier 1500 denier
5328 328 Plain 17 17 Twaron 2200 Twaron 2200 6.4 217 12.0 0.30 700 750
1580 dtex 1580 dtex
5348 181 8H Satin 50 50 Twaron 1055 Twaron 1055 4.9 166 8.0 0.20 660 650
405 dtex 405 dtex
5351 220 Plain 22 22 Twaron 1055 Twaron 1055 2.2 75 4.0 0.10 295 300
405 dtex 405 dtex
5352 281 Plain 17 17 Twaron 2200 Twaron 2200 5.0 170 10.0 0.25 624 643
1270 dtex 1270 dtex
5353 285 Crowfoot 17 17 Twaron 2200 Twaron 2200 5.0 170 9.0 0.23 623 635
1270 dtex 1270 dtex
5354 Plain 13 13 Twaron 2200 Twaron 2200 4.9 166 10.0 0.25 568 600
1580 dtex 1580 dtex
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at
(830) 401-8180.
59
60
SPECIALTY
AND HYBRID
COMPOSITE
REINFORCEMENTS
61
SPECIALTY AND HYBRID
REINFORCEMENT MATERIALS
Multi-Axial Broadgoods
NCF-NON-CRIMP FABRIC: Multi-axial material constructed
in layers without crimp that are stitched together into a
single ply stack.
Preforming Materials
DFP – DRY FIBER PLACEMENT: Hexcel’s unique technology
62 for creating complex, net-shaped preforms for demanding
liquid molding applications. The manufacturing
process is automated and produces very exact and
repeatable results.
• Functionalized binders
• Pinning
• Stitching
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at
(830) 401-8180.
Lightning Strike Fabrics
Total Fabric
Style Weave Warp Yarn(1) Warp Yarn(2) Fill Yarn(1) Fill Yarn (2) Construction
Weight
AGP193PBLS Plain AS4GP 3K Phos/Bnz AS4GP 3K Phos/Bnz 11.5:11.5 X 11.5:11.5 260 g/m2
XLS9101 Plain T800HB 6K Phos/Bnz T800HB 6K Phos/Bnz 11.2:11.2 x 11.2:11.2 260 g/m2
XLS9102 Dbl Plain T800HB 6K Phos/Bnz T800HB 6K Phos/Bnz 11.2:11.2 x 11.2:11.2 260 g/m2
XLS9103 Plain IM7GP 6K Phos/Bnz IM7GP 6K Phos/Bnz 11.2:11.2 x 11.2:11.2 260 g/m2
XLS9104 Dbl Plain IM7GP 6K Phos/Bnz IM7GP 6K Phos/Bnz 11.2:11.2 x 11.2:11.2 260 g/m2
XLS9113 Plain T800HB 6K NiCu T800HB 6K NiCu 11.2:11.2 x 11.2:11.2 260 g/m2
XLS9114 Dbl Plain T800HB 6K NiCu T800HB 6K NiCu 11.2:11.2 x 11.2:11.2 260 g/m2
XLS9123 Plain AS4GP 3K Phos/Bnz AS4GP 3K Phos/Bnz 11.5:11.5 x 11.5:11.5 260 g/m2
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at
(830) 401-8180.
65
66
Specialty Fabrics
Count Fabric Weight Thickness
Style Weave Count Fill Warp Yarn Fill Yarn
Warp (oz/yd2) (g/m2) (mils) (mm)
Thorstrand + Thorstrand +
TEF7 5 H Stain 32 30 8.59 291 11.6 0.29
ECG 150 1/0 ECG 450 1/0
1B301 F48 4 H Satin 54 50 ECG 75 1/0 ECG 150 1/2 8.35 283 8.1 0.21
The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at
(830) 401-8180.
Technical Reference - English
Specific Specific Coefficient
Tensile Tensile Strain to Decomposition
Density Tensile Tensile of Thermal
Fiber Strength Modulus Failure Temperature
(lb/in3) Strength Modulus Expansion
(ksi) (msi) (%) (OF)
(106in) (108in) (10-6/OF)
E-Glass 0.095 500 10.5 4 5.28 1.11 3.00 1346
S-2 Glass® 0.090 665 12.5 5.5 7.42 1.40 0.90 1562
Carbon Fiber 0.064 530 33.5 1.5 8.33 5.27 -0.33 6332
Standard Modulus PAN
Carbon Fiber 0.064 770 42.3 1.8 11.97 6.58 -0.33 6332
Intermediate Modulus PAN
Carbon Fiber 0.066 610 63.3 1 9.18 9.52 -0.61 6332
High Modulus PAN
Carbon Fiber 0.070 230 27 0.8 3.30 3.87 -0.33 6332
Low Modulus Pitch
Carbon Fiber 0.077 380 92 0.4 4.96 12.01 -0.81 6332
High Modulus Pitch
Kevlar® 49 0.052 424 15.8 2.5 8.15 3.04 -1.50 842
1420 denier
Kevlar® 29 0.052 424 10.9 3.4 8.15 2.10 -1.22 842
1500 denier
67
68
Technical Reference - English (continued)
Specific Specific Coefficient
Tensile Tensile Strain to Decomposition
Density Tensile Tensile of Thermal
Fiber Strength Modulus Failure Temperature
(lb/in3) Strength Modulus Expansion
(ksi) (msi) (%) (OF)
(106in) (108in) (10-6/OF)
Kevlar® 129 0.052 479 13.6 3.3 9.21 2.61 -1.22 842
840 denier
Kevlar® KM2 0.052 497 10.8 3.5 9.55 2.08 -1.22 842
850 denier
Kevlar® LT 0.052 497 13.6 3.4 9.55 2.61 -1.22 842
400 denier
Kevlar® KM2 0.052 497 11.8 3.6 9.55 2.27 -1.22 842
600 denier
Spectra® 900 0.035 348 11.4 3.6 9.93 3.25 - 302
650 denier
Spectra® 1000 0.035 410 14.9 3.1 11.70 4.25 - 302
375 denier
Spectra® 2000 0.035 465 16.4 2.9 13.27 4.68 - 302
195 denier
Twaron® 1000 0.052 507 9.4 3.7 9.74 1.81 -1.22 842
Twaron® 2000 0.052 479 12.9 3.3 9.21 2.50 -1.22 842
Twaron® HM 0.052 507 14.7 2.1 9.69 2.85 -1.33 842
Technical Reference - Metric
Specific Specific Coefficient
Tensile Tensile Strain to Decomposition
Density Tensile Tensile of Thermal
Fiber Strength Modulus Failure Temperature
(g/cm3) Strength Modulus Expansion
(MPa) (GPa) (%) (OC)
(106cm) (108cm) (10-6/ OC)
E-Glass 2.50 2600 72 4 13.42 2.82 1.6 730
S-2 Glass® 2.48 4800 85 5.5 18.86 3.55 0.48 8.50
Carbon Fiber 1.76 3657 231 1.5 21.18 13.38 -0.60 3500
Standard Modulus PAN
Carbon Fiber 1.78 5313 292 1.8 30.42 16.71 -0.60 3500
Intermediate Modulus PAN
Carbon Fiber 1.84 4209 437 1 23.31 24.19 -1.10 3500
High Modulus PAN
Carbon Fiber 1.93 1587 186 0.8 8.38 9.84 -0.60 3500
Low Modulus Pitch
Carbon Fiber 2.12 2622 635 0.4 12.60 30.52 -1.45 3500
High Modulus Pitch
Kevlar® 49 1.44 2926 109 2.5 20.71 7.72 -2.70 450
1420 denier
Kevlar® 29 1.44 2926 75 3.4 20.71 5.32 -2.20 450
1500 denier
69
70
Technical Reference - Metric (continued)
Specific Specific Coefficient
Tensile Tensile Strain to Decomposition
Density Tensile Tensile of Thermal
Fiber Strength Modulus Failure Temperature
(g/cm3) Strength Modulus Expansion
(MPa) (GPa) (%) (OC)
(106cm) (108cm) (10-6/OC)
Kevlar® 129 1.44 3305 94 3.3 23.39 6.64 -2.20 450
840 denier
Kevlar® KM2 1.44 3429 75 3.5 24.27 5.27 -2.20 450
850 denier
Kevlar® LT 1.44 3429 94 3.4 24.6 7.52 -2.20 450
400 denier
Kevlar® KM2 1.44 3429 81 3.6 24.27 5.76 -2.20 450
600 denier
Spectra® 900 0.97 2401 79 3.6 25.23 8.26 - 150
650 denier
Spectra® 1000 0.97 2829 103 3.1 29.72 10.80 - 150
375 denier
Spectra® 2000 0.97 3209 113 2.9 33.71 11.89 - 150
195 denier
Twaron® 1000 1.44 3498 65 3.7 24.76 4.59 -2.20 450
Twaron® 2000 1.44 3305 90 3.3 23.39 6.35 -2.20 450
Twaron® HM 1.45 3498 103 2.1 24.59 7.23 -2.40 450
SPECIFICATIONS
AMS 3824
This specification covers the basic forms of finished
glass fabrics used by themselves or as components of
other materials.
AMS 3902
This specification covers cloth woven from high-modulus,
continuous, multifilament aramid yarn.
AMS-C-9084
This specification replaces MIL-C-9084 and covers the
requirement for glass fabrics that have been woven,
cleaned and finished for further fabrication into glass
fabric base resin laminates and sandwich materials.
ASTM-D-579
Standard specifications for Greige Woven Glass Fabrics.
This specification includes the basic forms of greige
woven glass fabrics and their testing.
ASTM-D-1668
This specification covers open mesh woven glass fabrics
used for membrane waterproofing and built up roofing
(Type II).
ASTM-D-4029
Standard specifications for finished woven glass fabrics.
This specification includes finished fabrics woven from
71
glass fiber yarns intended as a reinforced material in
laminated plastics for structural use.
SPECIFICATIONS
MIL-C-20079
This specification covers glass and tape used as lagging
material over thermal insulation and as a facing material
for hull insulation board.
MIL-C-22787
Vinyl coated Glass fabrics. The base cloth is
glass fabric.
MIL-I-24244
This specification covers thermal insulation with special
corrosion and chloride requirements.
MIL-P-25515
Phenolic Laminates. Glass fabrics used as supports for
phenolic resin laminates.
MIL-Y-1140
This specification covers the basic forms of untreated
glass yarns and fabrics used by themselves or as
components of other materials. The materials are
generally used as electrical insulation, mechanical
support or as structural members.
MIL-R-7575
Resin, Polyester, Low Pressure Laminates, Fiber Glass
Base. Glass fabrics used as supports for polyester
resin laminates.
72
MIL-R-9300
Resin, Epoxy, Low Pressure Laminates, Fiber Glass
Base. Glass fabrics used as supports for polyester
resin laminates.
SPECIFICATIONS
MIL-C-44050A
This specification covers cloth woven from high-modules,
continuous, multifilament yarn.
BMS 9-3
This specification covers the Boeing Commercial
Airplane Company’s requirements for woven, cleaned,
and finished E-Glass fiber glass fabrics. End fabric uses
are high performance structural prepreg for aircraft
structure and wet lamination of tooling and structural
composite repair.
BMS 9-8
This specification establishes requirement for
woven and non-woven carbon reinforcements in a
Boeing application.
BMS 9-17
This specification establishes requirements for
intermediate modulus carbon fibers and fabric in a
Boeing application.
73
SELECTED CONVERSIONS
AND FORMULAS
Areal Weight
2
oz/yd2 x 33.9057 = g/m
2
2
g/m x 0.0295 = oz/yd
Mass
oz: ounce, lb: pound
1 oz = 28.35 g • 1 g = 0.035 oz
1 lb = 0.454 kg • 1 kg = 2.205 lb
Force
N: Newton, daN: decaNewton
1 N = 0.102 kgf ≈ 0.1 kgf • 1 daN = kgf ≈ 1kgf
1 kgf = 9.81 N ≈ 10 N or 1 daN
1 lbf = 4.4482 N = 0.4536 kgf
Strength
Pa: Pascal, MPa: megaPascal
1 MPa = 1 N/mm2
1 MPa = 10bars = 0.1 hbar ≈ 10 kgf/cm2 or 0.1 kgf/mm2
1 bar = 0.1 MPa =105 Pa ≈ 1daN/cm ≈ 1 kgf/cm2
1 hbar = 10 MPa = 107 Pa ≈ 1kgf/mm2
100 psi (lbf/in2) = 0.69 MPa • 1 MPa = 145 psi
1 psi (lbf/in2) = 6894.76 Pa ≈ 0.0703kgf/cm2
Length
yd: yard, ft: foot, in: inch
74
UK mile: 1 mile = 1.609 km • 1 km = 0.62 mile
Nautical Mile: 1 mile = 1.852 km
1 yd = 0.91 m • 1 m =1.09 yd
1 ft (1/3 yd) = 0.3048 m • 1 m = 3.281 ft
1 in (1/12 ft) = 2.54 cm • 1 cm = 0.39 in
CONVERSIONS
Surface
1 sq in = 6.45 cm2 · 1 cm2 = 0.15 sq in
1 sq yd = 0.83 m2 · 1m2 = 1.19 sq yd
1 sq ft = 0.093 m2 · 1 m2 = 10.76 sq ft
1 sq mile = 2.59 km2 · 1 km2 = 0.30 sq mile
1 acre = 0.40 ha · 1 ha = 2.47 acre
Volume
1 cu in = 16.39 cm3 · 1 cm3 = 0.06 cu in
1 cu yd = 0.76 m3 · 1 m3 = 1.31 cu yd
1 cu ft = 28.31 dm3 · 1 dm3 = 0.035 cu ft
Density
1 lb/in3 = 27.68 g/cm3 · 1 g/cm3 = 0.036 lb/in3
1 lb/ft3 = 0.016 g/cm3 · 1 g/cm3 = 62 lb/ft3
Capacity
(US) Gallon: 1 gal = 3.781 · 1 l = 0.26 gal
(UK) Gallon: 1 gal = 4.541 · 1 l = 0.21 gal
Consumption
(US) 0 miles/gal = 23.50/100 km · 10 l/100 km = 23.8 miles/gal
(UK) 10 miles/gal = 28.21/100 km · 10 l/100 km = 29.5 miles/gal
Velocity
1 km/h = 0.2778 m/s · 1mph = 1.609 km/h = 0.4470 m/s
Yarn Conversions 75
Tex = 496,055/(yd/lb)
Dtex = Tex X 10 = Denier/.9
Denier = dtex X .9 = 9 tex
Denier = g/9000m
Tex = dtex/10 = g/1000m
CONVERSIONS
Energy and Power
J: Joule, cal: calorie, th: thermal unit, W: watt
Density
1 W = 1 J/s
1 Wh = 3 600 J = 0.860 kcal · 1 kcal = 4 185.5 J = 1,1626 Wh
1 kJ = 0.2389 kcal · 1 cal = 4.185 J = 0.2389 cal
1 th = 1,000 kcan
Specific Heat
kj/kgK: kilojoule per kilogram Kelvin
Thermal Conductivity
1 W/mK or W/mºC = 0.860 kcal/mhºC
Temperature
K: Kelvin, ˚C: degree Celsius, ˚F: degree Fahrenheit
76 TK = ˚C + 273.18˚
˚F = 9/5˚C + 32
US Operations
1913 North King Street
Seguin, Texas 78155
Telephone
(830) 379-1580
Fax
(830) 379-9544
Technical Service
(830) 401-8180
Customer Service Toll Free
(866) 601-5430
www.hexcel.com
March 2009