Tractebel Specification
Tractebel Specification
Tractebel Specification
PUBLIC
11 December 2018
TECHNICAL DOCUMENTATION
Technical, Vol II of II, Rev. 0
P.011947
TABLE OF CONTENTS
R11050
FITTINGS & FLANGES
011
INTRODUCTION
Page 1 of 66
P.011947
INTRODUCTION R11050
011
TABLE OF CONTENTS
1. INTRODUCTION .......................................................................................................................3
Rev. 0 – 11.12.2018 Laying And Associated Works for Pipeline Replacement in KG Basin Page 2 of 3
Page 2 of 66
P.011947
INTRODUCTION R11050
011
1. INTRODUCTION
GAIL India Limited (GAIL) is operating a network of Natural gas pipelines in the KG Basin area of Andhra
Pradesh, with total length spanning approx. 880 kms, for supplying gas to various customers in the region.
GAIL receiving gas from suppliers like ONGC, and transports it to various industrial customers / load centres,
through its existing Pipeline network.
GAIL is taking up replacement of pipeline / pipeline sections / station piping in KG Basin region &
intends to replace the following Pipeline sections / terminals :
TRACTEBEL ENGINEERING pvt. Ltd. is now inviting tenders for procurement of “Fittings & Flanges”
upto 18 Inch sizes for this project.
The present document covers the technical specifications for the enquiry.
2. TECHNICAL SPECIFICATIONS
The technical specifications for this present enquiry are as listed in Material Requisition (Ref. No. P.011947 D
11071 705).
Rev. 0 – 11.12.2018 Laying And Associated Works for Pipeline Replacement in KG Basin Page 3 of 3
Page 3 of 66
P.011947
MATERIAL REQUISITION FOR
D 110971
FITTING & FLANGES
705
Page 4 of 66
P.011947
MATERIAL REQUISITION FOR
D 11071
FITTINGS & FLANGES
705
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................. 3
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 2 of 7
Page 5 of 66
P.011947
MATERIAL REQUISITION FOR
D 11071
FITTINGS & FLANGES
705
1. INTRODUCTION
GAIL India limited Intends to implement /execute various Natural Gas Pipeline in KG Basin pipeline
replacement.
Present document is prepared to inviting enquiry for procurement of CS Fitting & Flanges for above 2” to
18“sizes.
This document covers the technical specification for the enquiry.
2. LIST OF ABBREVIATIONS
3. REFERENCE DOCUMENT
A. Description of Goods
Item Quantity/ Unit Description Identification
Number
For size and quantity of Fitting & Flanges
refer Table # 1
Note :
1. The bore of weldneck flanges shall match the inside dia. of connecting pipe.
Mating pipe details shall be as given in pipe section of attched Table#1.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 3 of 7
Page 6 of 66
P.011947
MATERIAL REQUISITION FOR
D 11071
FITTINGS & FLANGES
705
B. REMARKS / COMMENTS
VENDOR's compliance
Vendor shall submit his bid in full compliance with the requirements of this MR and attachments.
Vendor must include the following statement in his bid:
We certify that our bid is fully complying with your enquiry dated……………, and referenced…………………
Compliance with this material requisition in any instance shall not relieve the Vendor of his responsibility to
meet the specified performance.
2.0 COMPLIANCE WITH SPECIFICATION
The Vendor shall be completely responsible for the design, materials, fabrication, testing, inspection,
preparation for shipment and transport of the above equipment strictly in accordance with the Material
Requisition and all attachments thereto.
All items shall be provided with 3.2 certificates.
3.0 VENDOR's scope
Vendor scope of work includes the equipment with all internals and accessories shown on the data sheets,
specifications and all unmentioned parts necessary for a satisfactory operation and testing except those which
are indicated to be out of the Vendor's supply.
4.0 INSPECTION
Vendor shall appoint a TPIA for inspection purpose and issuance of 3.2 certificates in a manner described
below:
The successful vendor shall purpose minimum two (02) Nos. of TPIA‘s from the below list within (02) weeks
from the date of FOA for Purchaser / Purchaser’s consultant approval. Vendor shall appoint approved TPIA
for inspection purpose.”
a) Lloyd Register of Industrial Services
b) TUV – NORD
c) DNV GL
d) Bureau Veritas
e) SGS
f) American Bureau Services
g) APPLUS VELOSI
h) Certification Engineers international Limited (CEIL)
Apart from inspection by TPIA, inspection shall also be performed by Purchaser / Purchaser’s consultant
Representative, as set out and specified in the codes and particular documents forming this MR.
5.0 APPLICABLE DOCUMENTS
General descriptions, requirements and information are listed in annex C of this Material Requisition.
6.0 VENDOR's documents
Vendor shall submit the documents as listed under point D of this Material Requisition.
All documents shall be submitted in English language only.
7.0 DOCUMENTS NUMBERING AND FORMAT
Vendor shall strictly follow the document numbering procedure in their document as per client’s instruction.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 4 of 7
Page 7 of 66
P.011947
MATERIAL REQUISITION FOR
D 11071
FITTINGS & FLANGES
705
C. LIST OF ATTACHMENTS
The table herebelow lists the documents which are integral part of
this Material Requisition. The applicable revision index of each Material Requisition revision
document is mentioned in the column below the current Material
Requisition revision index.
0
Documents Revision of documents
Particular Technical Specification Fittings & Flanges 0
Doc. No.P.011947 M 11097 717
Piping class 0
Doc. No P.011947 M 11000 701
Piping Specification_6C1 0
P.011947 M 11097 201
Piping Specification_1C1 0
P.011947 M 11097 203
QCT – Fittings 0
Doc No. P.011947 M 11051 740
QCT – Flanges 0
Doc No. P.011947 M 11051 741
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 5 of 7
Page 8 of 66
P.011947
MATERIAL REQUISITION FOR
D 11071
FITTINGS & FLANGES
705
D. DOCUMENTS & DATA REQUIREMENTS
The table hereunder specifies the quantities and the nature of the documents to be submitted by the CONTRACTOR/
VENDOR to the ENGINEER.
The documents required at the inquiry stage and to be included in the bid are listed under column A.
The documents required after award of the AGREEMENT and subject to the written approval of the ENGINEER are
listed under column B.
Any document, even when preliminary, shall be binding and therefore duly identified and signed by the
CONTRACTOR. It shall bear the ENGINEER's Project reference, the Material Requisition number and the
identification number.
THE DOCUMENTS ARE FULLY PART OF THE SUPPLY WHICH SHALL BE COMPLETE ONLY IF AND
WHEN THE DOCUMENTS COMPLYING FULLY WITH THE MATERIAL REQUISITION REQUIREMENTS
ARE RECEIVED BY THE ENGINEER.
Document A* B C
Item Documents and Data Index
Number Number Required Number Required
No. of copies of copies date of copies date
2 weeks +
Completed data sheet for
1 CDS 1 2 2 weeks 2 with final
fittings &flanges
tech. file
2 Proof Test Report PTR 2 2 weeks 2 2 weeks
Drawing / data submittal 2 weeks +
3 DLS - 2 2 2 weeks
list / schedule monthly
2 weeks +
4 Progress report PRT - 2 2 2 weeks
monthly
Outline drawing + 2 weeks +
5 material specification + OMS - 2 2 weeks 2 with final
unit weight tech. file
2 weeks +
Code compliance
6 CCC - 2 2 weeks 2 with final
certificate
tech. file
Welding procedure 2 weeks +
7 specification and records WPS - 2 2 weeks 2 with final
WPS/PQR tech. file
2 weeks +
8 QA/QC program* QAP - 2 2 weeks 2 with final
tech. file
2 weeks +
Inspection and test
9 ITP - 2 2 weeks 2 with final
procedures
tech. file
List of fabrication and 2 weeks +
10 control operations LOF - 2 2 weeks 2 with final
(LOFC) tech. file
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 6 of 7
Page 9 of 66
P.011947
MATERIAL REQUISITION FOR
D 11071
FITTINGS & FLANGES
705
Document A* B C
Item Documents and Data Index
Number Number Required Number Required
No. of copies of copies date of copies date
2 weeks +
1 week
11 Test reports TRS - 2 2 with final
after test
tech. file
2 weeks +
1 week
12 NDE reports NDR - 2 2 with final
after test
tech. file
2 weeks +
1 week
13 Heat treatment reports HTT - 2 2 with final
after test
tech. file
2 weeks +
Hydrotest and air test 1 week
14 HTR - 2 2 with final
report after test
tech. file
2 weeks +
Bill of materials (on
15 BOM - 2 2 weeks 2 with final
drawings)
tech. file
2weeks 2 weeks +
Packing/shipping list with
16 PLD - 2 before 2 with final
weights and dimensions
shipping tech. file
2 weeks +
1 week
17 Material certificate MCT - 2 2 with final
after test
tech. file
2 weeks +
Painting system
18 PSD - 2 2 weeks 2 with final
description
tech. file
Final technical file, 2 weeks +
19 preliminary copy for FTP - 2 2 weeks 2 with final
approval tech. file
2 weeks +
Final technical file (In
20 FTF - 2 2 weeks 2 with final
soft & hard copy)
tech. file
* QA/QC Program shall comprise of In-House testing facilities, Resources and Quality Procedure being followed by
the vendor to ensure Quality of Product in line with tender requirement .
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 7 of 7
Page 10 of 66
TABLE #1 : KG BASIN PIPELINE REPLACEMENT (PART A)
450 ELBOWS LR
BW,
11 1C1 6" SCH. 40 B-16.9 ASTM A420 WPL 6
ANSI B16.25
NOS. 3
(SEE NOTE- 2)
REDUCING TEES
16 1C1 3" x 1" SCH. 40 x SCH. 160 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 5
REDUCING TEES
17 6C1 4" x 1" SCH. 80 x SCH. 160 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 3
REDUCING TEES
18 6C1 4" x 2" SCH. 80 x SCH. 160 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 4
REDUCING TEES
19 6C1 6" x 4" SCH. 80 x SCH. 80 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 3
CONCENTRIC REDUCERS
20 1C1 3" x 2" SCH. 40 x SCH. 160 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 5
CONCENTRIC REDUCERS
21 6C1 4" x 2" SCH. 80 x SCH. 160 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 12
CONCENTRIC REDUCERS
22 6C1 6" x 4" SCH. 80 x SCH. 80 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 6
CONCENTRIC REDUCERS
23 6C1 8" x 6" SCH. 80 x SCH. 80 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 2
REDUCING TEES
31 6C1 14" x 6" SCH. 80 x SCH. 80 ANSI B16-9 ASTM A420 WPL 6 BW - ANSI B16-25 NOS. 4
REDUCING TEES
32 6C1 24" x 16" 22.2Thk. x SCH. 80 ANSI B16-9 API 5L X52 or A860 WPHY 52 BW - ANSI B16-25 NOS. 9
CONCENTRIC REDUCERS
33 6C1 18" x 14" 11.1 Thk. x SCH. 80 ANSI B16-9 API5L X70 or A860 WPHY 70 BW - ANSI B16-25 NOS. 4
CONCENTRIC REDUCERS
34 6C1 24" x 16" 22.2 Thk. x SCH. 80 ANSI B16-9 API 5L X52 or A860 WPHY 52 BW - ANSI B16-25 NOS. 4
WNRF,
37 WNRF FLANGES 6C1 4" SCH. 80 / 600#, WNRF B-16.5 ASTM A350 LF2, CL1 End connection- BW as per NOS. 29
ANSI B16.25
WNRF,
38 WNRF FLANGES 6C1 6" SCH. 80 / 600#, WNRF B-16.5 ASTM A350 LF2, CL1 End connection- BW as per NOS. 49
ANSI B16.25
WNRF,
39 WNRF FLANGES 6C1 8" SCH. 80 / 600#, WNRF B-16.5 ASTM A350 LF2, CL1 End connection- BW as per NOS. 6
ANSI B16.25
WNRF,
40 WNRF FLANGES 6C1 12" SCH. 80 / 600#, WNRF B-16.5 ASTM A350 LF2, CL1 End connection- BW as per NOS. 5
ANSI B16.25
41 BLIND FLANGES 6C1 4" 600#, RF B-16.5 ASTM A350 LF2, CL1 RF NOS. 5
42 SPECTACLE BLINDS 6C1 4" 600#, FF ASME B16.48 ASTM A350 LF2, CL1 600, FF/125AARH NOS. 5
43 SPECTACLE BLINDS 6C1 6" 600#, FF ASME B16.48 ASTM A350 LF2, CL1 600, FF/125AARH NOS. 15
44 SPECTACLE BLINDS 6C1 12" 600#, FF ASME B16.48 ASTM A350 LF2, CL1 600, FF/125AARH NOS. 5
WNRF,
48 WNRF FLANGES 6C1 24" 22.2 Thk. / 600#, WNRF B-16.5 ASTM A694 F52 End connection- BW as per NOS. 4
ANSI B16.25
49 BLIND FLANGES 6C1 14" 600#, RF B-16.5 ASTM A350 LF2, CL1 RF NOS. 5
50 BLIND FLANGES 6C1 16" 600#, RF B-16.5 ASTM A350 LF2, CL1 RF NOS. 6
51 SPECTACLE BLINDS 6C1 14" 600#, FF ASME B16.48 ASTM A350 LF2, CL1 600, FF/125AARH NOS. 11
52 SPECTACLE BLINDS 6C1 16" 600#, FF ASME B16.48 ASTM A350 LF2, CL1 600, FF/125AARH NOS. 7
53 SPECTACLE BLINDS 6C1 18" 600#, FF ASME B16.48 ASTM A694 F70 OR A860 WPHY 70 600, FF/125AARH NOS. 6
NOTES :
1 THE BORE OF WELDNECK FLANGES SHALL MATCH THE INSIDE DIA OF CONNECTING PIPE. MATING PIPE DETAILS SHALL BE AS GIVEN IN PIPE SECTION OF THIS TABLE#1.
FOR ALL FITTINGS, THE SCHEDULE / THICKNESS MENTIONED IS OF THE CORRESPONDING MATING PIPE. THE ACTUAL WALL THICKNESS FOR ALL TEES, ELBOWS, REDUCERS AND CAPS SHALL BE
2 DETERMINED BY VENDOR AS PER THE REQUIREMENTS OF ASME B 16.9. THE THICKNESS CALCULATIONS SHALL BE APPROVED BY CLIENT. FURTHER, THE FITTING ENDS SHALL MATCH THE MATING PIPE.
THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS TABLE#1.
LEGEND :
PIPE
END CONNECTION
Page 15 of 66
PTS – PAINTING SYSTEM & P.011947
COLOUR CODE FOR FINAL M 11097
LAYER 711
TABLE OF CONTENTS
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 2 of 7
Page 16 of 66
PTS – PAINTING SYSTEM & P.011947
COLOUR CODE FOR FINAL M 11097
LAYER 711
1.0 INTRODUCTION
This Document (PTS - Particular Technical Specification for Painting) lists the Specification for the project.
This present document covers the technical specification for the procurement of Painting used in high pressure
natural gas transmission systems. It describes the general requirements, controls, tests, QA/QC examination
and final acceptance criteria which need to be fulfilled.
2.0 COLOUR CODE SYSTEM
The colour codes for final layer of Station Pipe Work & Metering Shed shall be as under:
The recommended painting system should be of Category C5 – I Very high (Industrial) as specified in the Standard
ISO 12944 Part 1 to 8. The proposed Painting system shall conform to Table A5 of ISO 12944 – 5 Standard.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 3 of 7
Page 17 of 66
PTS – PAINTING SYSTEM & P.011947
COLOUR CODE FOR FINAL M 11097
LAYER 711
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 4 of 7
Page 18 of 66
P.011947
FITTINGS & FLANGES M 11097
717
Page 1 of 26
Page 19 of 66
P.011947
FITTINGS & FLANGES M 11097
717
TABLE OF CONTENTS
1. GENERAL .................................................................................................................................... 3
3. MATERIALS .............................................................................................................................. 10
6. INSPECTION ............................................................................................................................ 20
7. CORROSION PROTECTION....................................................................................................... 21
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 2 of 26
Page 20 of 66
P.011947
FITTINGS & FLANGES M 11097
717
1. GENERAL
This specification describes the requirements of fittings and flanges to be installed on Barmer Pali Pipeline
and particularly in the despatch stations, intermediate pigging stations and tap off, receiving stations and
sectionalizing valve stations.
This specification also describes the examinations and upgrading tests to be performed for obtaining a 3.2
certificate on the standard new fittings and flanges or taken out of stock with a 3.1 certificate.
Codes, Norms and standards (latest revision); but not limited to:
ANSI B16.28 Wrought steel butt welding short radius elbows and returns
ASME B31.4
A 105 M
ASTM A 234/ Piping, fittings of wrought carbon steel and alloy steel for moderate and elevated
temperatures
A 234 M
ASTM A 333 Seamless and welded steel pipe for low temperature
ASTM A 350/ Forging, carbon and low alloy steel, requiring notch toughness testing for piping
components.
A 350 M
ASTM A 420/ Piping fittings of wrought carbon steel and alloy steel for low temperature service.
A 420 M
ASTM E 112 Standard methods for determining the average grain size.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 3 of 26
Page 21 of 66
P.011947
FITTINGS & FLANGES M 11097
717
MSS SP 25 Standard marking system for valves, fittings, flanges and unions.
MSS SP 55 Quality standard for steel castings for valves, flanges and fittings and other piping
components (visual method).
The present specification can confirm, complete or alter certain characteristics or tolerances of existing laws
or specifications.
In his offer, the manufacturer or vendor shall specify all proposed modifications or alternatives to the
present specification. In all cases, each modification has to be submitted to the EPC contractor and the
Client/Consultant. The complete upgrading cycle shall be supervised by a EPC contractor. All
consequences after eventual order for non respect of this obligation are at the manufacturer's charge and
responsibility.
A valid copy of the ISO 9001 certificate shall be included in the offer.
Before the order is placed, a technical audit will take place with EPC contractor/ Client.
The manufacturer's specification of the steel, the manufacturing procedure itself and the laboratories in
which testing takes place, shall be approved and registered by the EPC contractor. Valid approval
certificates must be available.
The EPC contractor shall verify the control equipment of the manufacturer, its calibration and the points at
which it is located. If during the control of the fittings certain problems arise the EPC contractor agent may
demand supplementary tests at the cost of the manufacturer.
At all times while work on the contract of the Client is being performed, the inspector representing the
Client shall have free entry to all parts of the manufacturer's facilities and those of all subcontractors, who
are involved in the manufacturing of the fittings. All reasonable facilities shall be afforded to the inspector
to satisfy him that the product is being furnished in accordance with these specifications. All tests and
inspections called for by these specifications will be made in the manufacturer's plant prior to shipment and
at the manufacturer's expense, unless otherwise, and shall be conducted as not to interfere unnecessarily
with the operations of the manufacturer's plant. The manufacturer shall notify the Client prior to completion
or shipment of all fittings requiring such inspection.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 4 of 26
Page 22 of 66
P.011947
FITTINGS & FLANGES M 11097
717
Eventual interpretations and deviations to this specification by the Manufacturer shall be requested by
writing in his offer with detailed justification and approved by the Client/Consultant and the Authorised
EPC contractor before eventual order to the Manufacturer. The latter is responsible and shall indemnify the
Client/Consultant for any damage resulting from the non-respect of this obligation.
1.1. Glossary
Client / Owner Shall mean GAIL (I) Limited
EPC Contractor / Contractor The party which carries out all or part of Engineering, Procurement,
Construction, Pre-commissioning & Commissioning of the project. It shall
mean EPC Contractor in the present context.
Consultant / Owner Shall means TRACTEBEL Engineering Pvt. Limited / The entity of the
Representative purchaser or the company nominated by the purchaser to design the natural
gas transport or distribution system and to specify the equipment
Flanges such as weld neck flanges and blind flanges shall conform to the requirements as follows :
With ANSI B16.9 for the tees, reducers and elbows (except for short radius elbows which should be in
accordance with ANSI B16.28)
With ANSI B 16.9 for the caps,
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 5 of 26
Page 23 of 66
P.011947
FITTINGS & FLANGES M 11097
717
2.3.1. The maximum allowable stress in the base material and in the weld shall be equal to fifty per cent (50%) of
the minimum yield strength guaranteed by the specification of the steel used.
2.3.2. The minimum wall thickness must be greater than the following:
a. Thickness calculated in line with requirements given in ASME B 16.9 Para 2.2
2.3.3. If the fitting has yield strength lower than the yield strength of the pipe to which it is intended to be welded,
the wall thickness in each zone of the fitting is at least equal to the largest value "tr" of either.
The specified pipe wall thickness times the ratio of the minimum yield strength guaranteed by the
standard of the steel of the pipe and the minimum yield strength guaranteed by the standard of the steel
of the fitting;
2.3.4. The specified pipe wall thickness and grade (with reference to the equivalent grade in ASTM spec. or API
5L spec.) with which the fitting and flange is intended to be used is specified in the piping material
specification.
Fittings such as tees, elbows, reducers, etc. shall be either welded or seamless type. All welded fittings shall
be subjected to heat treatment. All fittings (except weldolets) shall comply with
The requirements of MSS-SP-75. Fittings such as weldolets etc. shall be manufactured in accordance with
MSS-SP-97.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 6 of 26
Page 24 of 66
P.011947
FITTINGS & FLANGES M 11097
717
2.3.5. The thickness at the welding end shall not exceed 1.5 times the nominal wall thickness of the pipe to be
matched.
2.3.6. All the above requirements also apply to the welding ends of the flanges.
2.4. The manufacturer shall submit for approval to the EPC contractor and to the Client the dimensional
drawings, calculations, and the material part lists for all the types of fittings and flanges. All the documents
must be identified with the Client's order number.
2.5. The design shall take into consideration performance requirements prescribed in paragraph 2.6.
The design of tees, reducers or elbows must be established, by proof testing, in accordance with par. 2.7.
The design of the other fittings must be established by mathematical analysis according to ASME code.
2.6. All fittings under this specification shall be designed to withstand a field hydrostatic test pressure with non
corrosive water, after installation, during 24 hours at a following pressure level:
Where:
The pressure level will however not exceed 1.9 MOP for the fittings and 1.5 times the 38°C pressure
rating for the flanges.
2.7.1. In addition to the requirements of par. 2.3.1 to 2.3.4 proof tests shall be made as evidence of the adequacy
to the design references. Records of design or successful proof tests shall be available at the facility for
inspection by the Client and copy shall be added to the Certified Material Test Report (CMTR, par. 6.3.).
2.7.2. Unless otherwise agreed upon between manufacturer and Client, the only required proof test is a bursting
strength test.
2.7.2.1. Prototype fittings, representatives of production, selected for test shall be identified as to material, grade,
and lot, including heat treatment. They shall be inspected for dimensional compliance to this standard.
2.7.2.2. Straight seamless or welded pipe sections, whose calculated bursting strength is at least as great as that
calculated for the fittings, shall be welded to each end of the fitting to be tested. Any internal misalignment
greater than 0.06 inch (1.6 mm) shall be reduced by taper boring at a slope not over 1:3. Length of pipe
sections for closures shall be at least twice the pipe O.D. Shorter lengths may be used as follows:
The assembly must withstand at least 110 % of the pressure computed in 2.7.2.3.
Minimum length of pipe shall be one pipe O.D. for sizes NPS 8" and smaller.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 7 of 26
Page 25 of 66
P.011947
FITTINGS & FLANGES M 11097
717
Test fluid shall be water or other liquid used for hydrostatic testing.
2.7.2.3. Hydrostatic pressure shall be applied until the fitting ruptures. The actual test pressure prior to rupture must
at least be equal to the adjusted proof test pressure defined as follows:
S (act .)
P (adj.) = P x
s
Where,
P= the computed proof test pressure at burst of any part of the assembly, bar
S= minimum specified tensile strength of the pipe for which the fitting is intended to be
used, N/mm2
S (act.) = the actual tensile strength of the material of the test fitting (determined on specimen
representative of the test fitting), N/mm2
which refers to the pipe which the fitting's marking identifies and, where
20S . t
P= where,
D
P= Computed bursting pressure of the pipe, bar
S= Minimum specified tensile strength of the pipe, N/mm2
t= Nominal pipe wall thickness, mm
2.7.2.4. As an alternate, if the pipe ruptures, or if sufficient pressure to rupture any part of the assembly cannot be
attained, the test pressure is acceptable if a final test pressure is at least 105 % of the adjusted proof test
pressure.
2.7.3. A successful proof test on a prototype fitting, selected as required in subsection 2.7.2.1., may be used to
qualify other fittings to the extent described herein.
2.7.3.1. One test fitting may be used to qualify similar designs which shall not be smaller than one-half nor larger
than two times the size of the test fitting.
2.7.3.2. The test on a non-reducing fitting qualifies reducing fittings of the same pattern.
2.7.3.3. The untested fitting must have a t/D ratio neither less than one-half nor more than three times the t/D of the
test fitting.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 8 of 26
Page 26 of 66
P.011947
FITTINGS & FLANGES M 11097
717
2.7.3.4. The pressure retaining capacity of a fitting, made of various grades of steel, will be essentially directly
proportional to the tensile properties of the various grades. Hence, it is necessary to test a prototype in only
a single grade to prove the geometric design of the fitting.
2.7.3.5. A test on a prototype elbow qualifies elbows having longer radii than the test fitting providing they qualify
under 2.7.3.1 and 2.7.3.3.
2.7.3.6. A change in design from seamless fitting to fitting containing (a) seam weld(s) require(s) an appropriate
prototype test. A change of location of the seam weld requires a separate prototype test. Any deviation
must be submitted for approval to the EPC contractor.
2.7.4. If the manufacturer cannot give the certificate of prototype bursting test, the design of fittings shall be
verified as follows. A prototype must withstand during 24 hours 1.4 times the maximum operating pressure
(M.O.P). The prototype is considered to be agreed upon if the deformations measured during the test at 1.4
X M.O.P. shows that the stress does not exceed 70 % of the minimum guaranteed yield strength of the
fitting.
The certificate of this prototype qualifies in the same limits than par. 2.7.3.
2.8. Fitting dimensions
One of the principles of this standard is the maintenance of a fixed position for the welding ends with
reference to the centreline of the fittings or the overall dimensions, as the case may be.
2.9.1. Tolerances for welding ends, out-of-roundness at the welding ends and inside diameter at the bevel are
shown hereafter. Other tolerances wall thickness are as per corresponding codes: ANSI B16.9 standard and
for short radius elbows ANSI B16.28 standard.
The welding end and bevel shall be in accordance with Figure 1 for wall thickness up to 20.0 mm ; for
thicker walls, refer to Figure 2. The welding end land of the fitting & flanges shall be machined flat and
shall not vary from the plane by more than 0.03 in (0.8 mm) at any point. If a fitting & flange has a
thickness unequal to the pipe with which it is intended to be used, the welding end preparation at the joint
has to conform with Figure 3.
The out-of-roundness, defined as the difference between the maximum and the minimum inside diameter at
the welding ends shall not exceed 1 % of the specified inside diameter for sizes NPS 4 and smaller. Fittings
& flanges NPS 4 and larger shall be machined true round.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 9 of 26
Page 27 of 66
P.011947
FITTINGS & FLANGES M 11097
717
The inside diameter at any place at end (bevel) shall be the following:
(1) The tolerance refers to variation from nominal I.D. calculating by (O.D. nom. - 2 t nom.).
3. MATERIALS
3.1. The steel used in the manufacture of fittings & flanges shall be selected by the manufacturer and submitted
for approval to the Client and the EPC contractor at the time of the offer. The manufacturer shall fill in the
data sheet.
3.2. The chemical composition of the steel meets the requirements of Table 1.
3.3. The steel used has tensile properties conforming to the requirements prescribed in the ASTM standards.
3.4. The ratio of yield strength to tensile strength shall not exceed 0.90.
3.5. The material for fittings shall consist of blooms, billets, slabs, forging quality bar, plate, seamless or fusion
welded tubular products with filler metal added.
3.7. The steel used shall be suitable for field welding to other fittings, pipes, flanges, or valves manufactured
under ASTM specifications A333, A350, A352, A381, A420, A694, A707 or API standards specifications
5L, 6D, 605 or MSS standards SP-44, SP-72, SP-75, EN 10208-2 in line with Piping Specification 6C1
attached with the tender document.
3.8. If preheating of the material is required to ensure proper weldability under normal field conditions, the
manufacturer shall state so in the offer, specifying preheat requirements and if accepted by the Client this
shall be permanently indicated on the fitting & flanges.
3.9. The Manufacturer must deliver a certificate EN 10204 (3.1 for upgrade fitting & flange; 3.2 if new), stating
the quality, the mechanical properties (yield strength, tensile strength, percent elongation, impact test,
chemical analysis, the process of manufacture and the marking (for example the heat number of material) of
the steel.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 10 of 26
Page 28 of 66
P.011947
FITTINGS & FLANGES M 11097
717
4.1.1. All welds and repair welds shall be performed according to written procedures. The welding procedure
must be submitted for approval to the EPC contractor before any fabrication.
Only qualified & approved welders and welding operators shall be used in production.
4.1.2. The joints shall be furnished in accordance with the requirements of Section VIII of ASME Boiler and
Pressure Vessel Code.
4.1.3. Machine welding shall be done by an electric process, preferably by submerged arc.
4.1.4. All butt welds shall have full penetration. Submerged arc machine welding shall be done with at least one
pass from the inside, except when accessibility makes this impossible, then a manual or machine root bead
may be employed provided that a visual inspection of the root bead is possible. Backing rings shall be not
used.
4.1.5. Repair, chipping or grinding of welds shall be done in such a manner as not to gouge, groove, or reduce the
original metal thickness by more than 6 1/2 % of nominal specified wall.
4.1.6. Except for bar in the tees, fillet welds shall not be permitted.
4.1.7. Welded-on braces, if used, should be removed before heat treatment and the weld spot shall be repaired and
ground flush and smooth. However, when braces are required for heat treatment, they shall be cut out and
the surface shall be ground flush and smooth after heat treatment. Except for bar in the tees, welding shall
not be permitted after heat treatment. The ground areas shall be inspected by magnetic particle or liquid
penetrant testing.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 11 of 26
Page 29 of 66
P.011947
FITTINGS & FLANGES M 11097
717
The welding procedure tests are required on material which is on the high side of the chemistry
specification.
The manufacturer shall maintain a weld record of the procedure and performance test results. The test
coupons shall be submitted to the same fabrication and heat treatment as the actual fittings.
The welding procedure qualification must include an impact test set in the weld and in the HAZ with
requirements of paragraph 5.1.2 and a macrographic examination described in paragraph 4.2.2. These tests
shall be performed after eventual final heat treatment.
4.2.2. Macrographic examination: the etched surface of the macro test specimen viewed macroscopically must
display the image of a well performed welded joint with sufficient penetration, free from linear defects and
important inclusions. In case of doubt, the etched surface must be examined microscopically and additional
macroscopical examinations of other areas may be required.
The macrographic examination will include hardness measurements in the weld and the HAZ. The hardness
will not exceed the values measured on the parent metal by more than 80 points for the welds and 100 point
for HAZ, with an absolute maximum of 350HV10.
The acceptance of inclusions can be decided upon with the NDE of the welded plates (see paragraph 5.3).
Transverse weld test specimens shall be subjected to face and root guided bend tests. The specimens shall
be approximately 1.5 in (38 mm) wide, at least 6 in (152 mm) long with the weld at the centre, and shall be
machined in accordance with Figure 4. The face bend specimen shall be bent with the inside surface of the
pipe against the plunger, and the root bend specimen with the outside surface against the plunger. The
dimensions of the plunger for the bending jig shall be in accordance with Figure 5 and the other dimensions
shall be substantially as shown in Figure 5.
The manufacturer shall use a "jig" based on this dimension or a smaller dimension at this option.
The weld bend test specimens, as described hereabove shall be cut from the coupon. The specimens may be
taken from a fitting or from sample plates as described in par. 4.2.3.1.
The bend test shall be acceptable if no cracks or other defects exceeding 0.12 in (3.2 mm) in any direction
are present in the weld metal or between the weld metal and the fitting metal after the bending. Cracks
which originate along the edges of the specimen during testing and which are less than 0.25 in (6.4 mm)
measured in any direction, shall not be considered unless obvious defects are observed.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 12 of 26
Page 30 of 66
P.011947
FITTINGS & FLANGES M 11097
717
4.2.3.4. Retest
If either test fails to conform to specified requirements, the manufacturer may elect to make retests on two
additional specimens from the same lot, each of which shall conform to the requirements specified
hereabove. If any of these specimens fail to conform to the requirements, the welding procedure
qualification test is not accepted.
(*) A lot consists of all fittings/flanges from one heat of steel with same initial wall thickness, from the
same furnace charge for final normalizing heat treatment, from the same shape and the same main pipe
dimension.
The nature and number of tests are specified in the Table below and only one retest is allowed.
4.3.1. After forming and welding, all fittings & flanges shall be heat treated by normalising. Normalising shall be
carried out in such a way that the base material acquires a fine grained perlitic structure. If the
manufacturer can give proof by qualified manufacturing procedure that after forming, the steel of the fitting
& flanges has a homogeneous fine grained perlitic structure, he can ask for a derogation supported by
technical file to the Client and to the EPC contractor.
The normalizing procedure requires the approval of the EPC contractor. Good care shall be taken to avoid
direct contact of the flames with the material to be heated.
During the normalizing period, the temperature of the heat treatment lot shall be automatically recorded by
a sufficient number of thermocouples attached to the material surface. The thermocouples shall be
adequately protected against the influence of heat radiation. Temperature variations shall be within ± 20°C.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 13 of 26
Page 31 of 66
P.011947
FITTINGS & FLANGES M 11097
717
The manufacturer shall furnish time temperature charts of each heat treatment lot. The fittings & flanges
belonging to each treatment lot shall be specified on the charts. Temperature measurements by other means
are permitted only if approved by the EPC contractor.
4.3.2. The fine grained perlitic structure of the steel shall be verified by at least one micrographic examination per
lot (definition in §4.2.4), according to ASTM E 112. The grain size shall be in the range of 8 to 12.
4.3.3. The manufacturer shall include in the CMTR data of this treatment.
The following mechanical tests shall be performed by the vendor under the supervision of the EPC
contractor and the certificates shall be added to the CMTR.
Test specimens may only be cut after a marking transfer by the Authorised EPC contractor. All the tests
shall be performed after final heat treatment.
Certification requirements to comply with EN 10204 – 3.2 certificates shall issued by TPIA
5.1.1.1. Requirements
The material shall be in conformance with the ASTM standards and the ratio of yield stress to tensile stress
shall not exceed 0.90.
For fittings containing welds, the fracture must be outside of the weld. If there is a fracture in weld or HAZ,
the tensile strength shall at least meet the requirements for tensile properties as per ASTM standards.
The test specimen shall represent all forgings from the same lot. Test specimens shall be taken from the
fitting after final heat treatment or from a piece of pipe or plate of the same nominal thickness, same heat of
steel from which the fitting is made and which has been heat treated in a lot with any of the fitting(s) it
represents. For welded fittings, this coupon (piece of pipe or plate) shall contain a weld in prolongation of
the weld of the fitting.
For fittings NPS 2 and greater the following number of test shall be performed:
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 14 of 26
Page 32 of 66
P.011947
FITTINGS & FLANGES M 11097
717
For welds, the test specimen shall be orientated transversally to the weld. For base material, test specimens
shall be orientated transversally and if this orientation is not feasible, it shall be orientated longitudinally.
For flanges, the test location shall be in accordance with ASTM A350§6.1.3.
Testing shall be performed in accordance with ASTM A370 standard rectangular plate type 1-1/2" wide
(Fig. 4-A370) or standard round (Fig. 5 or Fig. 6-A370). Yield strength shall be determined either by the
0.2 % offset or the 0.5 % extension under load (EUL) method.
5.1.1.6. Retest
If the tension test specimen from any lot fails to conform to the requirements of the particular grade
ordered, the manufacturer may elect to make retests on two additional pieces from the same lot. If one or
both of the retests fail to conform to the requirements, the whole lot of that specimen will be rejected.
5.1.2.1. Requirements
For product, the Charpy V- Notch test shall be conducted as per following requirements:
The test specimen shall be machined from material obtained as in paragraph Test specimen for Tension test
(par. 5.1.1.2.).
For fittings NPS 2 and greater, the following number of tests shall be performed :
Base material : 2 test sets, one set shall be orientated longitudinally and another one transversally.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 15 of 26
Page 33 of 66
P.011947
FITTINGS & FLANGES M 11097
717
The notched bar impact test shall be made in accordance with ISO 148 - Charpy V - Notch.
If the wall thickness of the fitting or the coupon does not enable machining of full size specimens, the
largest possible size must be used but not less than (10 x 5 mm). The axis of the notch shall be orientated
through the wall thickness of the fitting.
5.1.3.1. Requirements
Flatten to 1/3 original O.D. without cracks or breaks in the fitting, continue flattening until meeting opposite
walls of the fitting.
The test specimen represents all the fittings from the same heat of steel of the same shape and of the same
main pipe dimension of the fittings.
For fittings size lower than 2” one flattening test shall be made per test specimen.
5.1.4. Retreatment
If the result of the mechanical tests does not conform to the requirements specified in par. 5.1.3.1., the
manufacturer, with the acceptance of the Client and the EPC contractor, may reheat treat the fittings as
applicable and repeat all the tests specified.
For each lot/item a new chemical analysis of the steel shall be done.
The chemical analysis shall conform to the ASTM requirements specified in the specification.
The carbon equivalent shall be computed by "check analysis": see par. 3.10.2 with C.E. 0.43.
The reports shall be added to the CMTR reports and approved by the EPC contractor.
The following mechanical tests shall be performed by the vendor under the supervision of the EPC
contractor and the certificates shall be added to the CMTR.
5.3.1. Radiography
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 16 of 26
Page 34 of 66
P.011947
FITTINGS & FLANGES M 11097
717
All butt and repair welds shall be 100% radiographed in accordance with ASME section V - non destructive
examination - article 2 - using fine grain film and lead screens. Acceptance criteria shall be as be ASME B
31.4 or ASME B 31.8 as applicable and API 1104. Radiography shall be performed after the final heat
treatment.
In the presence of the TPIA, the manufacturer shall perform the following non destructive examinations on
the fittings after the mechanical tests and according to an inspection procedure to be submitted for approval.
For fitting with wall thickness larger than or equal to 6 mm, ultrasonic inspection on the whole surface
(with angle probe and straight probe) to the maximum extent possible.
All finished wrought weld ends shall be 100% tested for lamination type defects by ultrasonic test. Any
lamination larger then 6.35 mm shall not be acceptable.
When elbows of size > DN 300 mm (12") are manufactured, the first elbow of each radius, diameter
and wall thickness shall be ultrasonically checked for sufficient wall thickness in areas where a
minimum wall thickness is to be expected. This shall be followed by random inspection of one out of
every three elbows of the same radius, diameter and wall thickness.
Butt welding tees with extruded outlets as per applicable material standard.
Magnetic particle inspection on the whole external surface and the accessible internal surface.
Ultrasonic inspection of all welds and 25 mm of base material at each side of the weld shall be done.
After machining, all the finished bevels shall be submitted to the following tests:
For fitting and flanges with wall thickness larger than or equal to 6 mm, ultrasonic inspection on 25
mm of base material.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 17 of 26
Page 35 of 66
P.011947
FITTINGS & FLANGES M 11097
717
For fittings up to NPS 6, the TPIA shall choose 10 % with a minimum of one piece per item of the
order and these pieces shall be submitted to a dimensional examination.
For fittings larger than NPS 6, all pieces shall be submitted to a dimensional examination
Undercuts of the outside weld which overlap undercuts of the inside weld.
Lack of penetration.
Magnetic particle inspection on the external surface. ASME code, section VIII, division 1, appendix VI.
For the longitudinal welds: ASME code, section VIII, division 1, appendix 12.
Criteria: ASME code, section VIII, division 1, UF-55 (angle probe will be used).
Defects extending into the bevel provided the lamination is parallel to the surface and has a transverse
dimension exceeding 6.35 mm.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 18 of 26
Page 36 of 66
P.011947
FITTINGS & FLANGES M 11097
717
All defects not parallel to the surface extending into the bevel.
Hydrostatic testing by the manufacturer is not required, but welding fittings shall be capable to withstand a
field hydrostatic testing in accordance with par. 2.6.
5.5.1. Fittings & Flanges shall be free of injurious defects and shall have workmanlike finish.
5.5.2. Injurious defects are defined as those having a depth in excess of 6-1/2 % of specified nominal wall.
5.5.3. Machining and grinding of surface defects shall be treated as follows: sharp defects such as notches,
scratches, scraps, seams, laps, tears, or slivers not deeper than 6-1/2 % of nominal wall thickness
shall be removed by grinding. Repair of injurious defects by welding shall be permitted only after
agreement by the Client and the EPC contractor, except that welding of injurious defects shall not be
permitted when the depth of defects exceeds 33-1/3 % of the nominal wall thickness, or the length of repair
exceeds 25 % of the specified diameter. Defects must be completely removed and welding performed by a
welder qualified specifically for repair welding, as per par. 4.2.1. Such repair welding shall be ground flush
with the surface and all welding shall be done before final heat treatment. Repair welding shall be done
with low hydrogen electrodes in shielded metal arc welding, gas metal arc process or submerged arc
process. In no case, repair welding or cracks nor repair or repairs is allowed. Repair welding will not be
permitted for flanges.
5.5.4. Repair welding shall be done before the last heat treatment. Adjusting weld preparations, intended for field
welding, by means of welding is not allowed. For "standard fitting" repair by welding is not permitted.
5.5.5. Repair welding on the welds & in the body shall be 100 % radiographed and U.S tested.
5.5.6. At the discretion of the TPIA, finished fittings & flanges shall be subject to rejection if surface
imperfections acceptable under par. 5.5.2 are not scattered but appear over an area in excess of what is
considered as a workmanlike finish.
5.6. Marking
5.6.1. All fittings and flanges furnished under this specification shall be clearly identified on the O.D. with the
following information marked with low stress die stamps or interrupted dot stamps as noted (refer to MS SP
25):
Fitting or flange number: the fitting or flange number shall be made up of six figures specified as
follows: the item and his number specified in the purchase order.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 19 of 26
Page 37 of 66
P.011947
FITTINGS & FLANGES M 11097
717
The monogram of the EPC contractor. This marking shall only be applied after complete approval of
the Certified Material Test Report (see par. 6.4.).
5.6.2. In addition to the above, for NPS 2" and larger, it shall also include the following information:
Grade symbol: the grade symbol must designate the material of the fitting or flange.
6. INSPECTION
6.1. Information
The manufacturer shall inform the EPC contractor MIN. 5 working days (15 in case of foreign supplier) in
advance of any intervention required by this specification and shall send a copy (fax) of it to the
Client/Consultant.
6.2. Documentation
Before starting any control, the manufacturer shall submit for approval to the EPC contractor and the
Client/Consultant the following documents:
List of Operations of Control (LOC) in accordance with annex 1(if new -not if upgraded).
Material list.
Each company dealing in the order by fabrication and/or control shall implement a LOC for all operations
and interventions performed in its organization. They shall also be responsible for the implementation of
the same by their subcontractors.
A Certified Material Test Report (CMTR) shall be furnished listing as built drawing and calculations, the
LOC (see paragraph 6.2.), the proof test certificate, the base material certificate, the chemical check
analysis. The certificate of the heat treatment, the mechanical tests, the non-destructive examination, the
mechanical properties, the quality release note (see paragraph 6.4.) and any special test required by the
purchase order the fitting or flange individual number (see paragraph 5.6.1.) must be indicated in the CMTR
to permit the correct traceability of each piece. The manufacturer shall furnish one copy of the CMTR to
the EPC contractor and one original and one copy to the Client/Engineer.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 20 of 26
Page 38 of 66
P.011947
FITTINGS & FLANGES M 11097
717
6.4. IRN
After final approval of fittings/flanges and the acceptance of the CMTR, the EPC contractor shall furnish to
the Client/Consultant and to the manufacturer an Inspection Release Note (IRN). The manufacturer shall
deliver one copy of the IRN with the fittings/flanges and one copy shall be included in the CMTR (see
paragraph 6.3.).
6.5. Rejection
Each fitting or flange in which injurious defects are found during inspection and after delivery shall be
rejected. The manufacturer shall be notified. In this case, the fitting shall be replaced immediately. All the
costs involved, including wages and travel expenses of the EPC contractor/Client/ Consultant shall be borne
by the manufacturer.
7. CORROSION PROTECTION
The corrosion protection will be applied by the manufacturer after final inspection by the EPC contractor.
The product shall meet the following criteria:
Guarantee a corrosion protection for a storage period in open air for at least 6 months.
Shall be easily removable by wire brushing or by grinding.
It shall not produce toxic vapour or smoke when heated by blow torches or during welding.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 21 of 26
Page 39 of 66
P.011947
FITTINGS & FLANGES M 11097
717
TABLE 1
Maximum limit of chemical elements which may be used in material under this standard.
% MAXIMUM
C 0.230
Mn 1.60
Si 0.50
P 0.030
S 0.025
Nb 0.080
V 0.120
Mo 0.250
Nt 0.0150
Alternate alloy elements may be used but they shall be discussed with the user prior to delivery of the material. This
table is not intended to represent the composition of any heat of steel, but merely to record the maximum permissible
amounts of one element. The combination of elements of any heat must conform to the carbon equivalent, subsection
3.10.2.
For each heat the manufacturer shall analyse the following elements:
The intentional addition of elements other than those specified is not permitted unless agreed upon by the Client.
In any case, for unintentional additions, the following limitations shall be respected:
For each reduction of 0.01 % below the maximum carbon content, an increase of 0.05 % manganese above the specified
maximum is permissible, up to a maximum of 1.70 %.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 22 of 26
Page 40 of 66
P.011947
FITTINGS & FLANGES M 11097
717
FIG. 1
20mm
L
Fitting size 24" and smaller may be furnished with 37° ½ bevel at manufacturer's option.
FIG. 2
Recommended bevel for wall thickness (t) at end of fitting, greater than 20 mm
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 23 of 26
Page 41 of 66
P.011947
FITTINGS & FLANGES M 11097
717
FIG. 3
Note
1. No min. when materials
joined have equal yield
strength.
2. t2 must be limited to the
minimum
PIPE FITTING
FIG. 4
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 24 of 26
Page 42 of 66
P.011947
FITTINGS & FLANGES M 11097
717
FIG 5
GUIDED-BEND TEST JIG DIMENSIONS
CLASS OF STEEL
Y52 and low-grade Y56 Y60 Y70
Radius of male member R A ½A ½A ½A ½A
t = specimen thickness
The manufacturer shall use a jig based on this dimension, or a smaller dimension at his option.
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 25 of 26
Page 43 of 66
P.011947
FITTINGS & FLANGES M 11097
717
FIG. 6
SPECTACLE FLANGE
Rev. 0 – 11.12.18 Supply of Fittings & Flanges for Pipeline Replacement in KG Basin Page 26 of 26
Page 44 of 66
PIPING SPECIFICATION
PART- A : KG BASIN PIPELINE REPLACEMENT
1C1
DOC. NO :
1C1 - PMS for Blow Down Piping P.011947 M 11097 203
SHEET 1 OF 6
Note :
A. Material for 1/2" to 12" Blow Down / Vent Piping shall be ASTM A 333, Grade 6 (LTCS). LTCS Material shall be Charpy Impact Tested at (-45 °C).
REV. 0
ITEM SHORT SIZE END RATING DIMENSION MATERIAL REMARKS
3" - 12" BE-ANSI B16-25 40 ANSI B 36-10 ASTM A333 GR 6 SEAMLESS (LTCS)
ELBOWS 90 LR E 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL.1 SMLS
(See Note 1) 2"- 12" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
ELBOWS 45 LR E45 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL.1 SMLS
(See Note 1) 2"- 12" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
REDUCERS RC 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL.1 SMLS
CONCENTRIC
2"- 12" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
(See Note 1)
REDUCERS RE 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL.1 SMLS
ECCENTRIC
2"- 12" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
(See Note 1)
TEES EQUAL T 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL.1 SMLS
(See Note 1) 2"- 12" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
NIPPLES NOET 1/2" - 1 1/2" ONE END THRD-MNPT 160 ANSI B36-10 ASTM A333 GR 6 SEAMLESS-LG=100mm
NOTE 1 :
WALL THICKNESS FOR TEES, ELBOWS, REDUCERS AND CAPS SHALL BE DETERMINED BY VENDOR AS PER THE REQUIREMENTS OF ASME B 16.9 § 2.3.
MINIMUM THICKNESS OF TEE SHALL ALSO MEET THE REQUIREMENTS OF ASME B 31.8, APPENDIX -F FOR BRANCH OPENING. FURTHER, MINIMUM
THICKNESS OF TEES, ELBOWS, REDUCERS AND CAPS SHALL NOT BE LESS THAN THAT OF MATING PIPE. ALL WALL THICKNESS CALCULATIONS SHALL BE
APPROVED BY OWNER. THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS PMS.
SPECTACLE SB
1" - 12" 150# RF ANSI B16.48 ASTM A350 LF 2, CL 1
BLINDS
(See Note 2)
RESTRICTION RO
1" - 12" 150# RF ANSI B16-5 ASTM A240 GR 304
ORIFICES
STUD BOLTS: ASTM
STUD BOLTS B All Sizes 150 # RF
A320 GR. L7
ASME B 18.2.1 & HEXAGONAL NUTS :
ASME B 18.2.2
ASTM A194 GR 4
cs
NOTE 2 :
BORE OF FLANGE SHALL MATCH INSIDE DIA OF MATING PIPE. THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS
PMS.
BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB FULL BORE
BALL VBA 1/2" - 1 1/2" FLGD RF:ANSI B16-5 150# ANSI B16-10
WRENCH OPERATED.
(See Note 3) BALL : ASTM A 182 Gr. F316 OR ASTM A 351 GR. CF8M
OR (ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB) + ENP
BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB DOUBLE BLOCK AND BLEED
2" - 4" FLGD RF:ANSI B16-5 150 # ANSI B16-10
BALL : ASTM A 182 Gr. F316 OR ASTM A 351 GR. CF8M
FIRE SAFE
OR (ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB) + ENP
WRENCH OPERATED.
BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB DOUBLE BLOCK AND BLEED
6"- 12'' FLGD RF:ANSI B16-5 150# ANSI B16-10
FIRE SAFE
or BW :ANSI B16.25
BALL : ASTM A 182 Gr. F316 OR ASTM A 351 GR. CF8M
GEAR OPERATED -
OR (ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB) + ENP
MANUAL / ACTUATED - AS
INDICATED IN DATA SHEET
VALVES DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr. FIRE SAFE
LCB) + 13% CR. STEEL FACING
DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr. FIRE SAFE
LCB) + 13% CR. STEEL FACING
DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr. FIRE SAFE
LCB) + 13% CR. STEEL FACING
NOTE 3 :
PUP PIECES SHALL BE PROVIDED FOR BUTT WELDED VALVES AS PER THE DATASHEET. MINIMUM THICKNESS OF PUP PIPECE SHALL BE DETERMINED BY VENDOR AS
PER THE REQUIREMENTS OF ASME B 31.8, FIG I-5 FOR WELDING TO VALVE DESIGNED AS PER ASME B 16.34. THE THICKNESS CALCULATIONS SHALL BE APPROVED BY
CLIENT. THE PIPE END OF THE PUP PIECE SHALL MATCH THE THE MATING PIPE.THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF
THIS PMS.
REDUCERS CHART
SMALL SIZE
1/2" 3/4" 1" 1.1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"
1/2"
3/4" X
1" X X
L 1.1/2" X X X
A 2" X X X
R 3" X X
G 4" X X X
E 6" X X
8" X X
S 10" X X X
I 12" X X X
z 14" X X X X
E 16" X X X X
18" X X X X
20" X X X X
24" X X X
LEGEND
X : CONCENTRIC AND ECCENTRIC REDUCERS- BW
REV. 0
BRANCH CHART
BRANCH SIZE
1/2" 3/4" 1" 1.1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
1/2" T
3/4" TR T
1" TR TR T
H 1.1/2" W TR TR T
E 2" W W TR TR T
A 3" W W W TR TR T
D 4" W W W W TR TR T
E 6" W W W W W TR TR T
R 8" W W W W W BW TR TR T
10" W W W W W BW BW TR TR T
S 12" W W W W W BW BW BW TR TR T
I 14" W W W W W BW BW BW BW TR TR T
Z 16" W W W W W BW BW BW BW BW TR TR T
E 18" W W W W W BW BW BW BW BW BW TR TR T
20" W W W W W BW BW BW BW BW BW BW TR TR T
24" W W W W W BW BW BW BW BW BW BW BW TR TR T
LEGEND
T : TEE EQUAL-BW
TR : REDUCING TEE-BW (FLOW TEE WHEREVER INDICATED SHALL BE PROVIDED)
W : WELDOLET- BW
BW : BRANCH WELD-CHECK IF REINFORCING PLATE IS NECESSARY ACCORDING ANSI B 31.8 (See Note)
NOTE : IN PLACE OF BRANCH -WELD, EXTRUDED TEE, CONFORMING TO ASME B 16.9
SPECIFICATION, MAY BE USED, SUBJECT TO AVAILABILITY
DOC. NO :
6C1 - PMS for STATION Piping P.011947 M 11097 201
SHEET 1 OF 6
Note :
1. '6C1' INDICATES - STATION PIPING [BOTH BURIED (U/G) AND ABOVE GROUND (A/G)]
2. ALL PIPES USED FOR STATION PIPING SHALL BE BARE PIPES. THE PIPES SHALL BE PAINTED / COATED AT SITE, AS PER
PROJECT SPECIFICATIONS FOR PAINTING (FOR A/G) AND COATING (FOR U/G) STATION PIPING.
3. MATERIAL FOR 1/2" TO 16" STATION PIPING SHALL BE ASTM A 333, GRADE 6 (LTCS). LTCS MATERIAL SHALL BE CHARPY
IMPACT TESTED AT (-45 °C).
THRU SCH/THK
1/2" - 1 1/2" PE-ANSI B16-25 160 ANSI B 36-10 ASTM A333 GR 6 SEAMLESS (LTCS)
2" BE-ANSI B16-25 160 ANSI B 36-10 ASTM A333 GR 6 SEAMLESS (LTCS)
3" - 16" BE-ANSI B16-25 80 ANSI B 36-10 ASTM A333 GR 6 SEAMLESS (LTCS)
1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL.1 SMLS
2"- 16" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
ELBOWS 90 LR E
18'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70
24'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X52 or A860 WPHY 52 For 24" HP and MP Headers, st Tatipaka
ELBOWS 45 LR 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL1 SMLS
(See Note 1) 2"- 16" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
E45
18'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70
24'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X52 or A860 WPHY 52 For 24" HP and MP Headers, st Tatipaka
REDUCERS 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL1 SMLS
CONCENTRIC 2"- 16" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
RC
18'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70
24'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X52 or A860 WPHY 52 For 24" HP and MP Headers, st Tatipaka
REDUCERS 1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL1 SMLS
ECCENTRIC 2"- 16" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
RE
18'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70
24'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X52 or A860 WPHY 52 For 24" HP and MP Headers, st Tatipaka
1/2"- 1 1/2" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A350 LF2, CL1 SMLS
2"- 16" BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6 SMLS
TEES EQUAL T
18'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70
24'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X52 or A860 WPHY 52 For 24" HP and MP Headers, st Tatipaka
3"- 16" SMLS
BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 ASTM A420 WPL 6
(Mainline Size) The size inicated in this table refers to Mainline size
TEES RED 18'' of Tee Connection. For Branch Size, Please refer to
TR BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70
(Mainline Size) the Chart given in Sheet 6 of this Document.
(See Note 1)
24''
BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X52 or A860 WPHY 52 For 24" HP and MP Headers, st Tatipaka
(Mainline Size)
FLOW TEES
EQUAL T2 18'' BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70 SMLS
(See Note 1)
FLOW TEES The size inicated in this table refers to Mainline size
18''
RED TR2 BW - ANSI B16-25 SEE PIPE & NOTE-1 ANSI B16-9 API5L X70 or A860 WPHY 70 of Tee Connection. For Branch Size, Please refer to
(Mainline Size)
(See Note 1) the Chart given in Sheet 6 of this Document.
1 1/2"-16''
BW - ANSI B16-25 SEE PIPE MSS-SP-97 ASTM A 350 LF2, CL1
(Mainline Size)
The size inicated in this table refers to Mainline pipe
18''
WELDOLETS WEL BW - ANSI B16-25 SEE PIPE MSS-SP-97 ASTM A 350 LF2, CL1 size for Weldolet Connection. For Branch Size, Please
(Mainline Size)
refer to the Chart given in Sheet 6 of this Document.
24''
BW - ANSI B16-25 SEE PIPE MSS-SP-97 ASTM A 350 LF2, CL1
(Header)
CAPS 1/2"- 16" BW - ANSI B16-25 SEE PIPE ANSI B16-9 ASTM A420 WPL 6
C
18'' BW - ANSI B16-25 SEE PIPE ANSI B16-9 API5L X70 or A860 WPHY 70
NBEP 1/2" - 1 1/2" BOTH ENDS PLAIN 160 ANSI B36-10 ASTM A333 GR 6 SEAMLESS-LG=100mm
NIPPLES NOET 1/2" - 1 1/2" ONE END THRD-MNPT 160 ANSI B36-10 ASTM A333 GR 6 SEAMLESS-LG=100mm
CAPS C2 1/2" - 1 1/2" FNPT 3000# ANSI B16-11 ASTM A 350 LF2, CL1
PLUGS PL 1/2" - 1 1/2" MNPT 3000# ANSI B16-11 ASTM A 350 LF2, CL1
NOTE 1 :
WALL THICKNESS FOR TEES, ELBOWS, REDUCERS AND CAPS SHALL BE DETERMINED BY VENDOR AS PER THE REQUIREMENTS OF ASME B 16.9 § 2.3. MINIMUM
THICKNESS OF TEE SHALL ALSO MEET THE REQUIREMENTS OF ASME B 31.8, APPENDIX -F FOR BRANCH OPENING. FURTHER, MINIMUM THICKNESS OF TEES,
ELBOWS, REDUCERS AND CAPS SHALL NOT BE LESS THAN THAT OF MATING PIPE. ALL WALL THICKNESS CALCULATIONS SHALL BE APPROVED BY OWNER.
THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS PMS.
18'' BW - ANSI B16-25 600# WNRF, SEE PIPE ANSI B16-5 ASTM A694 F70 OR EQUIVALENT MATCH PIPE WALL THICKNESS
FOR HEADERS,
24'' BW - ANSI B16-25 600# WNRF, SEE PIPE ANSI B16-5 ASTM A694 F52 OR EQUIVALENT
MATCH PIPE WALL THICKNESS
ORIFICE FO 1" - 16" 600# RF ANSI B16-36 ASTM A350 LF2, CL1
BLIND FB 1/2"- 16" 600# RF ANSI B16-5 ASTM A350 LF2, CL1
24'' 600# RF ANSI B16-5 ASTM A694 F70 OR EQUIVALENT FOR HEADERS
SB 1" - 16" 600# RF ANSI B16.48 ASTM A350 LF2, CL1 SPECTACLE
SPECTACLE / ASTM A694 F70 OR
18'' 600# RF ANSI B16.48 SPACER & BLIND
SPACER & A860 WPHY 70
BLIND ASTM A694 F70 OR SPACER & BLIND
24'' 600# RF ANSI B16.48
A860 WPHY70 (FOR HEADERS)
MONOLITHIC IJ 2"-16" BW - ANSI B16-25 600# MANUF STD. ASTM A350 LF2 CL1 BUTT WELD END TO MATCH PIPE WALL
INSULATION
THICKNESS
JOINT
18'' BW - ANSI B16-25 600# MANUF STD. ASTM A694 F70
STUD BOLTS B All Sizes 600 # RF STUD BOLTS: ASTM A320 GR. L7
cs
NOTE 2 :
BORE OF FLANGE SHALL MATCH INSIDE DIA OF MATING PIPE. THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS PMS.
6C1
PART- A : KG BASIN PIPELINE REPLACEMENT
DOC. NO :
P.011947 M 11097 201
6C1 - PMS for STATION Piping SHEET 4 OF 6
REV. 0
BALL VBA 1/2" - 1 1/2" FLGD RF:ANSI B16-5 600# ANSI B16-10 FULL BORE
BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB
VALVES or BW: ANSI B16-25 FIRE SAFE
BALL : ASTM A 182 Gr. F316 OR ASTM A 351 GR. WRENCH OPERATED.
(See Note 3)
CF8M OR (ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB)
+ ENP
2" - 4" FLGD RF:ANSI B16-5 600 # ANSI B16-10 DOUBLE BLOCK AND BLEED
BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB
or BW: ANSI B16-25 FULL BORE
BALL : ASTM A 182 Gr. F316 OR ASTM A 351 GR. FIRE SAFE
CF8M OR (ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB)
+ ENP WRENCH OPERATED
6"- 18'' FLGD RF:ANSI B16-5 600# ANSI B16-10 DOUBLE BLOCK AND BLEED
BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB
FULL BORE
GLOBE VGL 1/2"-1 1/2" FLGD RF:ANSI B16-5 600# ANSI B16-10 BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB HANDWHEEL
VALVES DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr. FIRE SAFE
LCB) + 13% CR. STEEL FACING
2" - 4" FLGD RF:ANSI B16-5 600# ANSI B16-10 BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB HANDWHEEL
DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr. FIRE SAFE
LCB) + 13% CR. STEEL FACING
6" - 18" FLGD RF:ANSI B16-5 600# ANSI B16-10 BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB GEAR OPERATED
DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr. FIRE SAFE
LCB) + 13% CR. STEEL FACING
SWING CHECK VCH BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB HORIZONTAL INSTALLATION
DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr.
VALVES
1/2" - 1 1/2" SW : ANSI B16-11 800# ANSI B16-10 LCB) VERTICAL INSTALLATION FLOW
+ 13% CR. STEEL FACING UPWARDS
HINGE PIN : 13% CR. STEEL (NO CASTING)
BODY : ASTM A350 LF2, CL1 / ASTM A 352 Gr. LCB HORIZONTAL INSTALLATION
DISC / RING : (ASTM A350 LF2, CL1 / ASTM A 352 Gr.
VCH 2"- 18'' FLGD RF:ANSI B16-5 600# ANSI B16-10 LCB) VERTICAL INSTALLATION FLOW
+ 13% CR. STEEL FACING UPWARDS
HINGE PIN : 13% CR. STEEL (NO CASTING)
NOTE 3 :
PUP PIECES SHALL BE PROVIDED FOR BUTT WELDED VALVES AS PER THE DATASHEET. MINIMUM THICKNESS OF PUP PIPECE SHALL BE DETERMINED BY VENDOR AS PER
THE REQUIREMENTS OF ASME B 31.8, FIG I-5 FOR WELDING TO VALVE DESIGNED AS PER ASME B 16.34. THE THICKNESS CALCULATIONS SHALL BE APPROVED BY CLIENT.
THE PIPE END OF THE PUP PIECE SHALL MATCH THE THE MATING PIPE.THE MATING PIPE DETAILS SHALL BE TAKEN AS MENTIONED IN THE PIPE SECTION OF THIS PMS.
REDUCERS CHART
SMALL SIZE
1/2" 3/4" 1" 1.1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"
1/2"
3/4" X
1" X X
L 1.1/2" X X X
A 2" X X X
R 3" X X
G 4" X X X
E 6" X X
8" X X
S 10" X X X
I 12" X X X
z 14" X X X X
E 16" X X X X
18" X X X X
20" X X X X
24" X X X
LEGEND
X : CONCENTRIC AND ECCENTRIC REDUCERS- BW
BRANCH CHART
BRANCH SIZE
1/2" 3/4" 1" 1.1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
1/2" T
3/4" TR T
1" TR TR T
H 1.1/2" W TR TR T
E 2" W W TR TR T
A 3" W W W TR TR T
D 4" W W W W TR TR T
E 6" W W W W W TR TR T
R 8" W W W W W BW* TR TR T
10" W W W W W BW* BW* TR TR T
S 12" W W W W W BW* BW* BW* TR TR T
I 14" W W W W W BW* BW* BW* BW* TR TR T
Z 16" W W W W W BW* BW* BW* BW* BW* TR TR T
E 18" W W W W W BW* BW* BW* BW* BW* BW* TR TR T
20" W W W W W BW* BW* BW* BW* BW* BW* BW* TR TR T
24" W W W W W BW* BW* BW* BW* BW* BW* BW* BW* TR TR T
LEGEND
T : TEE EQUAL-BW
TR : REDUCING TEE-BW (FLOW TEE WHEREVER INDICATED SHALL BE PROVIDED)
W : WELDOLET- BW
BW : BRANCH WELD-CHECK IF REINFORCING PLATE IS NECESSARY ACCORDING ANSI B 31.8 (See Note)
*NOTE : IN PLACE OF BRANCH -WELD, EXTRUDED TEE, CONFORMING TO ASME B 16.9 SPECIFICATION,
MAY BE USED, SUBJECT TO AVAILABILITY
PIPING CLASSES
REPORT
LAYING AND ASSOCIATED WORKS FOR
PIPELINE REPLACEMENT IN KG BASIN
Page 57 of 66
P.011947
PIPING CLASSES M 11000
701
TABLE OF CONTENTS
1. SCOPE ....................................................................................................................................... 1
Rev. 0 – 11.12.18 Laying and associated works for Pipeline Replacement in KG Basin Page 1 of 1
Page 58 of 66
P.011947
PIPING CLASSES M 11000
701
1. SCOPE
Piping classes are established taking into account the following criteria:
First part
Second part
A = Alloy steel
C = Carbon steel
F = Fiberglass reinforced plastic/epoxy (FRP)
G = Galvanized
P = Plastic (PEHD, ...)
S = Stainless steel
V = PVC
Third part
A sequential number to differentiate two or more piping classes of the same rating and same material but
presenting some differences related to the handled fluid.
Wall thickness of pipe shall be calculated as specified in the applicable sections of:
ANSI B 31.8 for classes covering the main process and auxiliary gas lines.
Rev. 0 – 11.12.18 Laying and associated works for Pipeline Replacement in KG Basin Page 1 of 2
Page 59 of 66
P.011947
PIPING CLASSES M 11000
701
Carbon steel and ferritic alloys in classes calculated following ANSI B 31.8 : 2.0 mm
Carbon steel and ferritic alloys in classes calculated following ANSI B 31.3 : 1.0 mm
Stainless steel : 0 mm
a) Pipes for gas application have to comply with ASME/ANSI B 31.8 code. Pipe wall thickness will be
calculated as follows :
PD
t c (1)
2 S F E T
t = nominal wall thickness (mm)
P = design pressure (MPa)
S = minimum yield strength (MPa)
D = nominal outside diameter (mm)
F = design factor (As per Table no. 841.114B of ASME B 31 .8)
E = longitudinal joint factor
= 1.0 for ASTM A 333 (seamless or electric resistance welded)
= 1.0 for API 5LX 70 (seamless or EFW or SAW)
T = temperature derating factor = 1.0
C = corrosion allowance (mm)
b) Pipes for utilities lines have a wall thickness complying with ASME/ANSI B 31.3 code :
PD
t c (1 a )
2 ( SE PY )
t = nominal wall thickness (mm)
S = allowable stress (MPa)
P = design pressure (MPa)
E = longitudinal joint factor
Y = coefficient as per table 304.1.1
C = corrosion allowance (mm)
a = negative fabrication tolerance (%)
Rev. 0 – 11.12.18 Laying and associated works for Pipeline Replacement in KG Basin Page 2 of 2
Page 60 of 66
QCT No. : P.011947 M 11051 740
Date: 11.12.2018 Revision: 0
QUALITY CONTROL TABLE Prepared :GG
FITTINGS
Checked : RP /SG
Approved : NC / SKH
1.1 MATERIALS
Tensile tests (YS, UTS, YS/UTS, %EL, RA, Bend etc. as applicable)
5.1.1 1 per heat PTS certif. 3.2 Perform hold point review report
(remark : marking transfer by TPIA)
Charpy-test at as per Mat. Spec. (Impact Energy & Shear Area)
5.1.2 1 per heat Mat. Spec. certif. 3.2 Perform hold point review report
(remark : marking transfer by TPIA)
1.2 CHEMICAL COMPOSITION review report
Check chemical analysis & Carbon Equivalent 3.10 1 per heat PTS-Table1+ ASTM & Mat. Spec. Lab cer Perform review report review report
2 FABRICATION & TESTS 4
Welding
2.1
Review of WPS (If New WPS has established, same to be
- report Perform hold point review report
witnessed by TPIA) 4.1 & 4.2 ASME SEC IX PTS & ASME Sec-IX
- Review of welders records report Perform hold point review report
- Cosumable Verification ASME SEC IX / SEC IIC PTS & ASME Sec-IX & Sec-II report Perform review point
Heat treatment (Loading & Unloading in Heat Treatment furnace Witness Point (Loading &
2.2 4.3 all fittings T/T Graph PTS certif. 3.2 Perform review report
shall be witnessed by TPIA, Power failure log shall be maintained) Unloading)
- time temperature chart 4.3.1 1 per furnace charge report Perform review report review report
- micrographic examination 4.3.2 1 per lot* ASTM E 112 Grain size : range 8 to 12 certif. 3.2 Perform hold point review report
Page 61 of 66
Supply of Fittings Flanges 1 of 3
QCT No. : P.011947 M 11051 740
Date: 11.12.2018 Revision: 0
QUALITY CONTROL TABLE Prepared :GG
FITTINGS
Checked : RP /SG
Approved : NC / SKH
Mechanical testing
2.3
(remark : marking transfer by TPIA)
Tension test for fitting 2" (YS, UTS, YS/UTS, %EL, RA,
-
Bend etc. as applicable)
4.2.4 & 5.1.1
- base material 1 per lot PTS + E/R <= 0.85 & Mat. Spec.
ASTM A 370
- weld 1 per lot PTS & Mat. Spec.
- Impact test for fitting 2"
certif. 3.2 Perform hold point review report
2 sets of 3 specimens - For CS at -20°C Energy is
- base material (Longitudinal & Transverse)
per lot 35J/cm²(Avg.), 28J/cm²(Ind.)
4.2.4 & 5.1.2 - For LTCS at -20°C Energy is
1 sets of 3 specimens
- weld (Transverse) ISO 148 - Charpy V - Notch 35J/cm²(Avg.), 28J/cm²(Ind.)
per lot
and Material Standard’s impact
1 sets of 3 specimens test temperature requirements or
- HAZ (Transverse)
per lot -450C, Whichever is lower.
- Flattening test for fitting < 2" 5.1.3 1 per group (*) PTS PTS & Mat. Spec.
2.4 Chemical analysis & Carbon Equivalent 5.2 For each lot ASTM & PTS Cl 3.10.1 & 3.10. 2 PTS & Mat. Spec. certif. 3.2 Perform review report review report
6.1.2.1, 6.1.2.2,
- base material thickness 6 mm 100% ASME section V art 23, SA-388 ASME section VIII division1 UF-55
6.1.2.4, 6.1.3.3 certif. 3.2 Perform witness point review report
6.1.2.3 &
3.5 - Visual examination 100% PTS & Mat. Spec. certif. 3.2 Perform hold point review report
6.1.3.1
10% NPS 6"
3.6 - Dimensionnal examination 6.1.2.5 PTS & Mat. Spec. certif. 3.2 Perform witness point review report
100% NPS > 6"
Page 62 of 66
Supply of Fittings Flanges 2 of 3
QCT No. : P.011947 M 11051 740
Date: 11.12.2018 Revision: 0
QUALITY CONTROL TABLE Prepared :GG
FITTINGS
Checked : RP /SG
Approved : NC / SKH
(*) Fittings from the same heat of steel of the same shape and the same main pipe/plate dimension of the fittings
LOT - A lot consists of all fittings from one heat of steel with same initial wall thickness, from the same furnace charge for final heat treatment, from the same shape and the same main pipe/plate dimension.
LEGEND:
RT : Radiographic test PT : Liquid penetrant test MT : Magnetic particle test HT : Heat treatment VT : Visual test P : Performed
R : Review W : Witness TPIA : Third Party Inspection Agency;
Note: 1 The Above Testing and acceptance critera are minimum requirements, however, equipment supplier shall ensure that the product also comply to the additional requirements as per Technical specifications and data sheets.
2 The supplier shall submit their own detailed QAP prepared on the basis of the above for approval of Owner/Owner's representative and TPIA for each sizes.
3 Supplier shall submit Calibration certificates of all Instruments/Equipment to be used for Inspection and Testing to TPIA with relavant procedures and updated standards for TPIA reveiew/Approval.
4 TPIA will have Right to Inspect minimum 10% of all manufacturing activities on each day or as specified above.
5 TPIA along with Owner/Owner representative shall review/approve all the documents related to QAP/Quality manuals/Drawings etc.submitted by supplier.
6 Contractor shall in coordination with Sub-vendor shall issue detailed Production and Inspection schedule indicating the dates and the locations to facilitate Owner/Owner's representative and TPIA to organise Inspection.
7 Certification requirements shall comply with European Standard EN 10204 (latest edition)- 3.2 Type by TPIA and Vendor.
8 Heat treatment start and stop temperature chart shall be witnessed & signed by TPIA. Power failure log book / sheet shall be maintained.
9 For all Forging Materials, The specimen shall be taken from the Integral Part of the forging.
10 In case of conflict between purchase specification, contract documents and QAP, more stringent conditions shall be applicable.
Page 63 of 66
Supply of Fittings Flanges 3 of 3
QCT No. : P.011947 M 11051 741
Date: 11.12.2018 Revision: 0
QUALITY CONTROL TABLE Prepared : GG
FLANGES Checked : RP /SG
Approved : NC / SKH
- list of operation for fabrication and control 9.1 1 per purchase order specification Perform review point review point
- Fabrication and Control procedure 9.1 specification Perform review point review point
- material part list 9.1; 2 and 3 specification Perform review point review point
- dimensional drawings 9.2 ; 2 specification Perform review point review point
- heat treatment procedure 2, 4, 5, 6 & 7 specification Perform review point review point
- non destructive testing procedures 6 specification Perform review point review point
- painting procedure As per PTS specification Perform review point review point
1 BASE MATERIAL
Mechanical tests
1.1 (remark : marking transfer by TPIA)
Approved : NC / SKH
Tension test for flanges (YS, UTS, YS/UTS, 1 sample per lot of HT per ASTM A 350 § 6.1.3 +
2.2.1 - 4.2.4 & 5.1.1 PTS & Mat. Spec. certif. 3.2 Perform hold point review report
%EL, RA, Bend etc. as applicable) Raw material Heat E/R <= 0.85 / PTS
3.1 Radiographic examination 6.1.1 and 6.1.3.4 All butt welds ASME Section-V Girth welds : API 1104 section 6.0 certif. 3.2 Perform witness point review report
3.5 Visual examination 6.1.2.3 & 6.1.3.1 100% PTS certif. 3.2 Perform hold point review report
Approved : NC / SKH
4.1 Marking 8 all Inspection Report Perform witness point review report
4.2 Corrosion Protection 7 all Inspection Report Perform review report review report
4.3 Inspector's stamp 8.1.1 all certif. 3.2 Perform hold point review report
4.4 Documentation 9 - PTS & P.O. PTS & P.O. certif. 3.2 Perform hold point review report
* LOT - A lot consists of all fittings from one heat of steel with same initial wall thickness, from the same furnace charge for final normalizing heat treatment, from the same shape and the same main pipe dimension.
LEGEND:
RT : Radiographic test PT : Liquid penetrant test MT : Magnetic particle test HT : Heat treatment VT : Visual test RM : Raw Material
Note: 1 The Above Testing and acceptance critera are minimum requirements, however, equipment supplier shall ensure that the product also comply to the additional requirements as per Technical specifications and data sheets.
The supplier shall submit their own detailed QAP prepared on the basis of the above for approval of Owner/Owner's representative and TPIA, for each size. Impact test at -20 deg C shall be conducted in addition to respective material
2
requirement.
3 Supplier shall submit Calibration certificates of all Instruments/Equipment to be used for Inspection and Testing to TPIA with relavant procedures and updated standards for TPIA reveiew/Approval.
4 TPIA will have Right to Inspect minimum 10% of all manufacturing activities on each day or as specified above. Owner reserves the right to inspect any quantity of item at any time during execution.
5 TPIA along with Owner/Owner representative shall review/approve all the documents related to QAP/Quality manuals/Drawings etc.submitted by supplier.
6 Contractor shall in coordination with Sub -vendor shall issue detailed Production and Inspection schedule indicating the dates and the locations to facilitate Owner/Owner's representative and TPIA to organise Inspection.
7 Certification requirements shall comply with European Standard EN 10204 (latest edition)-3.2 issued by TPIA and Vendor.
8 Heat treatment start and stop temperature chart shall be witnessed & signed by TPIA. Power failure log book / sheet shall be maintained
9 For all Forging Materials, The specimen shall be taken from the Integral Part of the forging.
10 In case of conflict between purchase specification, contract documents and QAP, more stringent conditions shall be applicable.