KISSsoft Release 03/2017

Team-SolidSQUAD
File
Name : Splines 2 (ANSI B92_1)
Description: KISSsoft example
Changed by: Santosh Reddy on: 24.04.2019 at: 00:05:56

INVOLUTE SPLINE ANSI B92.1-1996

ANSI B92.1-1996 - FILLET ROOT SIDE FIT

Shaft ANSI B92.1 EXTERNAL SPLINE PITCH 32.00/64.00, 30.0°
Hub ANSI B92.1 INTERNAL SPLINE PITCH 32.00/64.00, 30.0°

Drawing or article number:

Shaft: 0.000.0
Hub: 0.000.0

1. TOOTH GEOMETRY AND MATERIAL

DRAWING DATA for ANSI B92.1-1996

Spline Pitch (1/in) [P/Ps] 32.00/ 64.00

Circular Pitch (in) [p] 0.0982
Pressure angle (°) [Psi] 30.000

External Spline Data Internal Spline Data

Number of teeth [N] 23 -23
Pitch diameter (in, mm) [D] 0.7188 ( 18.256) 0.7188 ( 18.256)
Base diameter (in, mm) [Db] 0.6225 ( 15.810) 0.6225 ( 15.810)
Major diameter external (in, mm) [Do] 0.7500- 0.7492 ( 19.050- 19.029)
Minor diameter internal (in, mm) [Di] 0.6868- 0.6875 ( 17.444- 17.462)
Minor diameter external (in, mm) [Dre Min] 0.6440 ( 16.357)
Tolerances (in, mm) [Tol.Dre] 0.0000/ 0.0030 ( 0.000/ 0.076)
Major diameter internal (in, mm) [Dri Max] 0.7873 ( 19.997)
Tolerances (in, mm) [Tol.Dri] 0.0000/ -0.0030 ( 0.000/ -0.076)
(Tolerances are not explicitly defined, values for Mayor diameter fit are shown)
Form diameter (in, mm) [DFe,DFi] 0.6835 ( 17.361) 0.7540 ( 19.152)

Data for Actual Dimensions ( ANSI B92.1-1996)

Tooth thickness / Spacewidth (in) [tmax/min, smax/min] 0.04716/ 0.04539 0.05279 / 0.05102
Tooth thickness / Spacewidth (mm) [tmax/min, smax/min] 1.198 / 1.153 1.341 / 1.296
Data for Effective Dimensions ( ANSI B92.1-1996)
Tooth thickness / Spacewidth (in) [tvmax/min, svmax/min] 0.04909/ 0.04732 0.05086 / 0.04909
Tooth thickness / Spacewidth (mm) [tvmax/min, svmax/min] 1.247 / 1.202 1.292 / 1.247

DATA FOLLOWING ISO-STANDARDS:

Normal module (mm) [mn] 0.7937

Helix angle at reference circle (°) [beta] 0.0000
Facewidth (mm) [b] 20.00 20.00
Hand of gear Spur gear

1/6
Material
Gear 1: (Eigene Eingabe) CUSTOM 465, Structural steel, alloyed, through hardened
H925 CONDITION
Gear 2: (Eigene Eingabe) CUSTOM 465, Through hardened steel, alloyed, through hardened
H925 CONDITION
------- SHAFT --------- HUB ----
Surface hardness HRC 50 HRC 50
Tensile strength (N/mm²) [σB] 1750.00 1750.00
Yield point (N/mm²) [σS] 1648.00 1648.00
Young's modulus (N/mm²) [E] 206843 206843
Poisson's ratio [ν] 0.300 0.300
Roughness average value DS, flank (µm) [RAH] 2.40 2.40
Roughness average value DS, root (µm) [RAF] 2.40 2.40
Mean roughness height, Rz, flank (µm) [RZH] 16.00 16.00
Mean roughness height, Rz, root (µm) [RZF] 16.00 16.00

Gear reference profile 1:

Reference profile ANSI B92.1:1996 External (DP>=16), Fillet Root Side Fit, 30°
Dedendum coefficient [hfP*] 1.050
Root radius factor [rhofP*] 0.310 (rhofPmax*= 0.310)
Addendum coefficient [haP*] 0.500
Tip radius factor [rhoaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [alfKP] 0.000
not topping

Gear reference profile 2:

Reference profile ANSI B92.1:1996 Internal (DP>=16), Fillet Root Side Fit, 30°
Dedendum coefficient [hfP*] 0.950
Root radius factor [rhofP*] 0.310 (rhofPmax*= 0.410)
Addendum coefficient [haP*] 0.500
Tip radius factor [rhoaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [alfKP] 0.000
not topping

Summary of reference profile gears:

Dedendum reference profile [hfP*] 1.050 0.950
Tooth root radius Refer. profile [rofP*] 0.310 0.310
Addendum Reference profile [haP*] 0.500 0.500
Protuberance height coefficient [hprP*] 0.000 0.000
Protuberance angle (°) [alfprP] 0.000 0.000
Tip form height coefficient [hFaP*] 0.000 0.000
Ramp angle (°) [alfKP] 0.000 0.000

Transverse module (mm) [mt] 0.794

Pressure angle at pitch circle (°) [alft] 30.000
Base helix angle (°) [betab] 0.000
Sum of profile shift coefficients [Summexi] 0.0000

2/6
 ------- SHAFT --------- HUB --------
Profile shift coefficient [x] 0.0000 0.0000
Tip diameter (mm) [da] 19.050 17.462
Effective tip diameter (mm) [da.e/i] 19.050 / 19.029 17.444 / 17.462
Tip diameter allowances (mm) [Ada.e/i] 0.000 / -0.021 -0.018 / 0.000
Root diameter (mm) [df] 16.589 19.764
Effective root diameter (mm) [df.e/i] 16.433 / 16.357 19.920 / 19.997
Root diameter allowances (mm) [Adf.e/i] -0.156 / -0.232 0.156 / 0.232
Root form diameter (mm) [DFe,DFi.e/i] 17.361 / 16.897 19.152 / 19.691
Tooth height (mm) [h] 1.230 1.151
Theoretical tip clearance (mm) [c] 0.357 0.437
Effective tip clearance (mm) [c.e/i] 0.484 / 0.435 0.553 / 0.506
Normal tooth thickness at tip circle (mm) [san] 0.794 0.786
(mm) [san.e/i] 0.756 / 0.696 0.739 / 0.687
Normal space width at root circle (mm) [efn] 0.409 0.306
(mm) [efn.e/i] 0.402 / 0.420 0.243 / 0.235
Pitch on reference circle (mm) [pt] 2.494
Base pitch (mm) [pbt] 2.160
Transverse pitch on contact-path (mm) [pet] 2.160

2. MEASUREMENTS FOR TOOTH THICKNESS

------- SHAFT --------- HUB --------

Accuracy grade 6 6
Tooth thickness deviation ANSI B92.1 ANSI B92.1

Number of teeth spanned [k] 4.0000 4.0000

Base tangent length (no backlash) (mm) [Wk] 8.4083 8.4083
Diameter of contact point (mm) [dMWk.m] 17.8980 17.9163
Pin diameter (in,mm) 0.0600 ( 1.524) 0.0600 ( 1.524)

Theor. dimension over two balls (mm) [Me/Mi-ball] 20.5715 -15.7152

Diametral measurement over pins without clearance (mm) [Me/Mi-pin] 20.5715 -15.7152

Data for Actual Dimensions ( ANSI B92.1-1996)

Tooth thickness / Spacewidth (mm) [Tmax/Tmin, Smax/Smin] 1.1978 / 1.1528 1.3408 / 1.2958
Tooth thickness tolerance, normal section (mm) [Tol.Tmax/min] -0.0490 / -0.0940
Tooth space tolerance, normal section (mm) [Tol.Smax/min] 0.0940 / 0.0490
Base tangent length (mm) [Wk.Smax/Smin] 8.3658 / 8.3269 8.4897 / 8.4507
Diametral two ball measure (in) [Me/Mi-ball] 0.8069 / 0.8041 0.6264 / 0.6228
Diametral two ball measure (mm) [Me/Mi-ball] 20.4956 / 20.4254 15.9109 / 15.8186
Diametral measurement over pins (in) [Me/Mi-pin] 0.8069 / 0.8041 0.6264 / 0.6228
Diametral measurement over pins (mm) [Me/Mi-pin] 20.4956 / 20.4254 15.9109 / 15.8186

Data for Effective Dimensions ( ANSI B92.1-1996)

Tooth thickness / Spacewidth (mm) [Tvmax/min, Svmax/min] 1.2468 / 1.2019 1.2918 / 1.2468
Tooth thickness tolerance, normal section (mm) [Tol.Tvmax/min] -0.0000 / -0.0450
Tooth space tolerance, normal section (mm) [Tol.Svmax/min] 0.0450 / 0.0000
Base tangent length (mm) [Wk.Svmax/min]( 8.4083 / 8.3693) ( 8.4472 / 8.4083)
Diametral two ball measure (in) [Me/Mi-ball] ( 0.8099 / 0.8072) ( 0.6224 / 0.6187)
Diametral two ball measure (mm) [Me/Mi-ball] ( 20.5715 / 20.5019) ( 15.8101 / 15.7152)
Diametral measurement over pins (in) [Me/Mi-pin] ( 0.8099 / 0.8072) ( 0.6224 / 0.6187)
Diametral measurement over pins (mm) [Me/Mi-pin] ( 20.5715 / 20.5019) ( 15.8101 / 15.7152)

Circumferential backlash (transverse section):

-Theoretical (without form errors) (mm) [jt.th] 0.1880 / 0.0980
-Effective (with form errors) (mm) [jt.eff] 0.0899 / 0.0000

3/6
Normal backlash theoretical (mm) [jn.th] 0.1628 / 0.0849
Normal backlash (mm) [jn.eff] 0.0779 / 0.0000

Notice: When controlling splines with individual measurements (base tangent length/pin diameter) respect the values in 'Actual dimensions'.

3. GEAR ACCURACY

------- SHAFT --------- HUB --------

INVOLUTE SPLINE ANSI B92.1-1996
Accuracy grade [Vqual] 6 6
Machining Tolerance (in/10000) [m] 17.70 ( 45.0 µm) 17.70 ( 45.0 µm)
Variation Allowance (in/10000) [lamda] 19.30 ( 49.0 µm) 19.30 ( 49.0 µm)
Total Index Variation (in/10000) [TIV] 21.00 21.00
Profile Variation (MAX) (in/10000) [PVmax] 2.80 2.80
Profile Variation (MIN) (in/10000) [PVmin] -5.60 -5.60
Lead Variation (in/10000) [LV] 5.60 5.60

4. STRENGTH CALCULATION

Calculation method: AGMA 6123-C16

Centering: flank centered
Inner diameter (mm) [dis] -17.46
External diameter (mm) [dos] 19.05
Nominal torque (Nm) [T] 120.00
Application factor [KA] 1.25
Service torque (Nm) [Tmax=T*KA] 150.00

Flank middle diameter (mm) [dm] 18.26

Alignment type: justified
Supporting length (mm) [b'] 20.000
Load distribution coefficient [Km] 1.000
Required safety, shearing strength [SminS] 1.000
Required safety, wear resistance [SminW] 1.000
Required safety ring bursting [SminR] 1.000

Shaft

Width on shaft (mm) [bs] 20.000

Permitted shearing stress (N/mm²) [ssA] 375.705
Core hardness (HRC) [HCore] 49.450
Permitted shearing strength moment (Nm) [TaS] 983.467
Permitted contact stress (N/mm²) [scA] 95.000
Surface hardness (HRC) [HSurface] 50.000
Permissible torque for fretting and wear resistance
(Nm) [TaR] 316.626

Safeties:
Shearing strength moment [SS] 6.56
Fretting and wear resistance [SR] 2.11

HUB

4/6
Width on hub (mm) [bs] 20.000
Permitted shearing stress (N/mm²) [ssA] 375.705
Core hardness (HRC) [HCore] 49.450
Permitted shearing strength moment (Nm) [TaS] 983.467
Permitted contact stress (N/mm²) [scA] 95.000
Surface hardness (HRC) [HSurface] 50.000
Permissible torque for fretting and wear resistance
(Nm) [TaR] 316.626

Safeties:
Shearing strength moment [SS] 6.56
Fretting and wear resistance [SR] 2.11

Check resistance to ring bursting:

Speed (1/min) [n] 19.000
Wall thickness (mm) [tw] 5.118
Lewis factor [Y] 1.5
Outside diameter, Hub (mm) [dso] 30.000
Root diameter, internal toothing (mm) [dri] 19.764
Radial component (N/mm²) [s1] 14.752
Tensile stress (N/mm²) [s2] 60.008
Centrifugal ring stress (N/mm²) [s3] 0.000
Total tensile stress (N/mm²) [st] 74.760
Permissible stress (N/mm²) [stA] 403.305

Safety ring bursting [SRB] 5.39

5. ADDITIONAL DATA
Moment of inertia (System referenced to wheel 1):
calculation without consideration of the exact tooth shape
single gears ((da+df)/2...di) (kg*m²) [TraeghMom] 0 0
System ((da+df)/2...di) (kg*m²) [TraeghMom] 0

6. MODIFICATIONS AND TOOTH FORM DEFINITION

Data for the tooth form calculation :

Data not available.

REMARKS:
- Permitted torque, shear:
Ta = π*d^2*b'*ssA/(8000*Km)
Assumption: the load is carried by 50% of the teeth.
- Permissible torque for fretting and wear resistance:
Ta = z*b'*scA*(dos^2-dis^2)/(8000*Km)
Assumption: the load is carried by 100% of the teeth.
- Ring bursting calculation:
s1 = 1000*T*tan(αn)/(π*d*tw*b')
s2 = 4000*T/(d*b'*Y)
Y: The Lewis factor is fixed to 1.5 (value for a 30° spline)
Assumption: the load is carried by 100% of the teeth.
s3 = 8.85*10^-12*n^2*(2*dso^2+0.424*dri^2)
st = Km*(s1+s2)+s3

End of Report lines: 284

5/6
6/6