KISSsoft Release 03/2017

Team-SolidSQUAD
File
Name : 40n
Changed by: Santosh Reddy on: 06.02.2019 at: 21:44:13

Important hint: At least one warning has occurred during the calculation:

1-> UNDERCUT Gear 1

(Underneath of the active flank - no reduction of transverse contact ratio)

CALCULATION OF A CYLINDRICAL SPUR GEAR PAIR

Drawing or article number:

Gear 1: 1
Gear 2: 2

Calculation method ISO 6336:2006 Method B

------- GEAR 1 -------- GEAR 2 --

Power (W) [P] 733.038

Speed (1/min) [n] 3500.0 1166.7
Torque (Nm) [T] 2.000 6.000
Application factor [KA] 1.25
Required service life (h) [H] 3.00
Gear driving (+) / driven (-) + -
Working flank gear 1: Right flank
Sense of rotation gear 1 clockwise

1. TOOTH GEOMETRY AND MATERIAL

(geometry calculation according to ISO 21771:2007, DIN ISO 21771)

------- GEAR 1 -------- GEAR 2 --
Center distance (mm) [a] 20.000
Centre distance tolerance DIN 58405:1977 j8
Normal module (mm) [mn] 0.5000
Pressure angle at normal section (°) [alfn] 20.0000
Helix angle at reference circle (°) [beta] 0.0000
Number of teeth [z] 20 60
Facewidth (mm) [b] 5.00 5.00
Hand of gear Spur gear
Accuracy grade [Q-ISO 1328:1995] 8 8
Inner diameter (mm) [di] 0.00 0.00
Inner diameter of gear rim (mm) [dbi] 0.00 0.00

Material
Gear 1: (Eigene Eingabe) custom 465, Stainless steel, alloyed, through hardened
H950
Gear 2: (Eigene Eingabe) CUSTOM 465, Case-carburized steel, case-hardened
H925
Notice for gear 1:
This type of material is not covered in the method for calculating strength.
The material will be considered as through hardened steel. The results should be verified by tests..

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 ------- GEAR 1 -------- GEAR 2 --
Surface hardness HRC 50 HRC 50
Material quality according to ISO 6336:2006 Normal (Life factors ZNT and YNT >=0.85)
Fatigue strength. tooth root stress (N/mm²) [σFlim] 360.00 360.00
Fatigue strength for Hertzian pressure (N/mm²) [σHlim] 1330.00 1330.00
Tensile strength (N/mm²) [σB] 1750.00 1750.00
Yield point (N/mm²) [σS] 1640.00 1640.00
Young's modulus (N/mm²) [E] 206000 206000
Poisson's ratio [ν] 0.300 0.300
Roughness average value DS, flank (µm) [RAH] 1.40 1.40
Roughness average value DS, root (µm) [RAF] 1.40 1.40
Mean roughness height, Rz, flank (µm) [RZH] 10.00 10.00
Mean roughness height, Rz, root (µm) [RZF] 10.00 10.00

Gear reference profile 1:

Reference profile 1.50 / 0.20 / 1.1 DIN 58400:1984 (mn 0.1-0.6)
Dedendum coefficient [hfP*] 1.500
Root radius factor [rhofP*] 0.200 (rhofPmax*= 0.342)
Addendum coefficient [haP*] 1.100
Tip radius factor [rhoaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [alfKP] 0.000
not topping

Gear reference profile 2:

Reference profile 1.50 / 0.20 / 1.1 DIN 58400:1984 (mn 0.1-0.6)
Dedendum coefficient [hfP*] 1.500
Root radius factor [rhofP*] 0.200 (rhofPmax*= 0.342)
Addendum coefficient [haP*] 1.100
Tip radius factor [rhoaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [alfKP] 0.000
not topping

Summary of reference profile gears:

Dedendum reference profile [hfP*] 1.500 1.500
Tooth root radius Refer. profile [rofP*] 0.200 0.200
Addendum Reference profile [haP*] 1.100 1.100
Protuberance height coefficient [hprP*] 0.000 0.000
Protuberance angle (°) [alfprP] 0.000 0.000
Tip form height coefficient [hFaP*] 0.000 0.000
Ramp angle (°) [alfKP] 0.000 0.000

Type of profile modification: none (only running-in)

Tip relief (µm) [Ca] 2.7 2.7

Lubrication type Oil bath lubrication

Type of oil Oil: ISO-VG 220
Lubricant base Mineral-oil base
Kinem. viscosity oil at 40 °C (mm²/s) [nu40] 220.00
Kinem. viscosity oil at 100 °C (mm²/s) [nu100] 17.50

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Specific density at 15 °C (kg/dm³) [roOil] 0.895
Oil temperature (°C) [TS] 70.000

------- GEAR 1 -------- GEAR 2 --

Overall transmission ratio [itot] -3.000
Gear ratio [u] 3.000
Transverse module (mm) [mt] 0.500
Pressure angle at pitch circle (°) [alft] 20.000
Working transverse pressure angle (°) [alfwt] 20.000
[alfwt.e/i] 20.250 / 19.746
Working pressure angle at normal section (°) [alfwn] 20.000
Helix angle at operating pitch circle (°) [betaw] 0.000
Base helix angle (°) [betab] 0.000
Reference centre distance (mm) [ad] 20.000
Sum of profile shift coefficients [Summexi] 0.0000
Profile shift coefficient [x] 0.2500 -0.2500
Tooth thickness (Arc) (module) (module) [sn*] 1.7528 1.3888

Tip alteration (mm) [k*mn] 0.000 0.000

Reference diameter (mm) [d] 10.000 30.000
Base diameter (mm) [db] 9.397 28.191
Tip diameter (mm) [da] 11.350 30.850
(mm) [da.e/i] 11.350 / 11.307 30.850 / 30.788
Tip diameter allowances (mm) [Ada.e/i] 0.000 / -0.043 0.000 / -0.062
Tip form diameter (mm) [dFa] 11.350 30.850
(mm) [dFa.e/i] 11.350 / 11.307 30.850 / 30.788
Active tip diameter (mm) [dNa] 11.350 30.850
Active tip diameter (mm) [dNa.e/i] 11.350 / 11.307 30.850 / 30.788
Operating pitch diameter (mm) [dw] 10.000 30.000
(mm) [dw.e/i] 10.016 / 9.984 30.048 / 29.952
Root diameter (mm) [df] 8.750 28.250
Generating Profile shift coefficient [xE.e/i] 0.1681/ 0.1126 -0.3553/ -0.4225
Manufactured root diameter with xE (mm) [df.e/i] 8.668 / 8.613 28.145 / 28.077
Theoretical tip clearance (mm) [c] 0.200 0.200
Effective tip clearance (mm) [c.e/i] 0.340 / 0.221 0.332 / 0.209
Active root diameter (mm) [dNf] 9.467 29.124
(mm) [dNf.e/i] 9.514 / 9.446 29.192 / 29.078
Root form diameter (mm) [dFf] 9.398 28.728
(mm) [dFf.e/i] 9.397 / 9.397 28.670 / 28.635
Reserve (dNf-dFf)/2 (mm) [cF.e/i] 0.059 / 0.025 0.278 / 0.204
(undercut taken into account)
Addendum (mm) [ha=mn*(haP*+x+k)] 0.675 0.425
(mm) [ha.e/i] 0.675 / 0.654 0.425 / 0.394
Dedendum (mm) [hf=mn*(hfP*-x)] 0.625 0.875
(mm) [hf.e/i] 0.666 / 0.694 0.928 / 0.961
Roll angle at dFa (°) [xsi_dFa.e/i] 38.813 / 38.343 25.467 / 25.155
Roll angle to dNa (°) [xsi_dNa.e/i] 38.813 / 38.343 25.467 / 25.155
Roll angle to dNf (°) [xsi_dNf.e/i] 9.086 / 5.869 15.402 / 14.485
Roll angle at dFf (°) [xsi_dFf.e/i] 0.084 / 0.084 10.611 / 10.212
Tooth height (mm) [h] 1.300 1.300
Virtual gear no. of teeth [zn] 20.000 60.000
Normal tooth thickness at tip circle (mm) [san] 0.233 0.365
(mm) [san.e/i] 0.227 / 0.176 0.352 / 0.300
Normal-tooth thickness on tip form circle (mm) [sFan] 0.233 0.365
(mm) [sFan.e/i] 0.227 / 0.176 0.352 / 0.300
Normal space width at root circle (mm) [efn] 0.000 0.407
(mm) [efn.e/i] 0.000 / 0.000 0.000 / 0.000

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Max. sliding velocity at tip (m/s) [vga] 0.720 0.555
Specific sliding at the tip [zetaa] 0.617 0.724
Specific sliding at the root [zetaf] -2.630 -1.611
Mean specific sliding [zetam] 0.664
Sliding factor on tip [Kga] 0.393 0.303
Sliding factor on root [Kgf] -0.303 -0.393
Pitch on reference circle (mm) [pt] 1.571
Base pitch (mm) [pbt] 1.476
Transverse pitch on contact-path (mm) [pet] 1.476
Length of path of contact (mm) [ga, e/i] 2.607 ( 2.702 / 2.399)
Length T1-A, T2-A (mm) [T1A, T2A] 0.575( 0.481/ 0.745) 6.265( 6.265/ 6.188)
Length T1-B (mm) [T1B, T2B] 1.707( 1.707/ 1.668) 5.134( 5.040/ 5.265)
Length T1-C (mm) [T1C, T2C] 1.710( 1.687/ 1.733) 5.130( 5.060/ 5.200)
Length T1-D (mm) [T1D, T2D] 2.051( 1.957/ 2.221) 4.789( 4.789/ 4.712)
Length T1-E (mm) [T1E, T2E] 3.183( 3.183/ 3.144) 3.658( 3.563/ 3.789)
Length T1-T2 (mm) [T1T2] 6.840 ( 6.746 / 6.933)
Diameter of single contact point B (mm) [d-B] 9.998( 9.998/ 9.972) 30.002( 29.938/ 30.093)
Diameter of single contact point D (mm) [d-D] 10.254( 10.180/ 10.394) 29.773( 29.773/ 29.724)
Addendum contact ratio [eps] 0.998( 1.014/ 0.956) 0.769( 0.817/ 0.670)
Minimal length of contact line (mm) [Lmin] 5.000

Transverse contact ratio [eps_a] 1.766

Transverse contact ratio with allowances [eps_a.e/m/i] 1.830 / 1.728 / 1.625
Overlap ratio [eps_b] 0.000
Total contact ratio [eps_g] 1.766
Total contact ratio with allowances [eps_g.e/m/i] 1.830 / 1.728 / 1.625

2. FACTORS OF GENERAL INFLUENCE

------- GEAR 1 -------- GEAR 2 --

Nominal circum. force at pitch circle (N) [Ft] 400.0
Axial force (N) [Fa] 0.0
Radial force (N) [Fr] 145.6
Normal force (N) [Fnorm] 425.7
Nominal circumferential force per mm (N/mm) [w] 80.00
Only as information: Forces at operating pitch circle:
Nominal circumferential force (N) [Ftw] 400.0
Axial force (N) [Faw] 0.0
Radial force (N) [Frw] 145.6
Circumferential speed reference circle (m/s) [v] 1.83
Circumferential speed operating pitch circle (m/s) [v(dw)] 1.83

Running-in value (µm) [yp] 1.3

Running-in value (µm) [yf] 1.1
Correction coefficient [CM] 0.800
Gear body coefficient [CR] 1.000
Basic rack factor [CBS] 0.850
Material coefficient [E/Est] 1.000
Singular tooth stiffness (N/mm/µm) [c'] 11.685
Meshing stiffness (N/mm/µm) [cgalf] 18.402
Meshing stiffness (N/mm/µm) [cgbet] 15.642
Reduced mass (kg/mm) [mRed] 0.00032
Resonance speed (min-1) [nE1] 115029
Resonance ratio (-) [N] 0.030
Subcritical range
Running-in value (µm) [ya] 1.3

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Bearing distance l of pinion shaft (mm) [l] 10.000
Distance s of pinion shaft (mm) [s] 3.000
Outside diameter of pinion shaft (mm) [dsh] 5.000
Load in accordance with Figure 13, ISO 6336-1:2006 [-] 2
0:a), 1:b), 2:c), 3:d), 4:e)
Coefficient K' according to Figure 13, ISO 6336-1:2006 [K'] 1.33
Without support effect
Tooth trace deviation (active) (µm) [Fby] 5.23
from deformation of shaft (µm) [fsh*B1] 4.38
(fsh (µm) = 4.38, B1= 1.00, fHb5 (µm) = 4.50)
Tooth without tooth trace modification
Position of Contact pattern: favorable
from production tolerances (µm) [fma*B2] 17.69
(B2= 1.00)
Tooth trace deviation, theoretical (µm) [Fbx] 6.50
Running-in value (µm) [yb] 1.27

Dynamic factor [KV] 1.033

Face load factor - flank [KHb] 1.396

- Tooth root [KFb] 1.282
- Scuffing [KBb] 1.396

Transverse load factor - flank [KHa] 1.332

- Tooth root [KFa] 1.332
- Scuffing [KBa] 1.332

Helical load factor scuffing [Kbg] 1.000

Number of load cycles (in mio.) [NL] 0.630 0.210

3. TOOTH ROOT STRENGTH

Calculation of Tooth form coefficients according method: B

------- GEAR 1 -------- GEAR 2 --
Calculated with manufacturing profile shift [xE.e] 0.1681 -0.3553
Tooth form factor [YF] 1.75 1.83
Stress correction factor [YS] 1.88 1.78
Working angle (°) [alfFen] 19.31 18.76
Bending moment arm (mm) [hF] 0.60 0.74
Tooth thickness at root (mm) [sFn] 1.02 1.10
Tooth root radius (mm) [roF] 0.25 0.28
(hF* = 1.196/ 1.472 sFn* = 2.031/ 2.207 roF* = 0.496/ 0.564)
(den (mm) =
10.254/ 30.002 dsFn(mm) = 8.820/ 28.323 alfsFn(°) = 30.00/ 30.00 qs = 2.046/ 1.958)

Helix angle factor [Ybet] 1.000

Deep tooth factor [YDT] 1.000
Gear rim factor [YB] 1.00 1.00
Effective facewidth (mm) [beff] 5.00 5.00
Nominal stress at tooth root (N/mm²) [sigF0] 525.08 520.79
Tooth root stress (N/mm²) [sigF] 1157.19 1147.73

Permissible bending stress at root of Test-gear

Material type Stainless steelCase-carburized steel
Some material types are not considered for this calculation method.
Similar characteristics as for through hardened steel is assumed for the material characteristic.

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Therefore small errors can be found in the following factors..
Notch sensitivity factor [YdrelT] 0.986 0.964
Surface factor [YRrelT] 1.001 1.001
size factor (Tooth root) [YX] 1.000 1.000
Finite life factor [YNT] 1.285 1.356
[YdrelT*YRrelT*YX*YNT] 1.268 1.308
Alternating bending factor (mean stress influence coefficient) [YM] 1.000 1.000
Stress correction factor [Yst] 2.00
Yst*sigFlim (N/mm²) [sigFE] 720.00 720.00
Permissible tooth root stress (N/mm²) [sigFP=sigFG/SFmin] 1522.07 1569.44
Limit strength tooth root (N/mm²) [sigFG] 913.24 941.66
Required safety [SFmin] 0.60 0.60
Safety for tooth root stress [SF=sigFG/sigF] 0.79 0.82
Transmittable power (kW) [kWRating] 0.96 1.00

4. SAFETY AGAINST PITTING (TOOTH FLANK)

------- GEAR 1 -------- GEAR 2 --

Zone factor [ZH] 2.495
Elasticity factor (√N/mm²) [ZE] 189.812
Contact ratio factor [Zeps] 0.863
Helix angle factor [Zbet] 1.000
Effective facewidth (mm) [beff] 5.00
Nominal contact stress (N/mm²) [sigH0] 1334.35
Contact stress at operating pitch circle (N/mm²) [sigHw] 2067.34
Single tooth contact factor [ZB,ZD] 1.00 1.00
Contact stress (N/mm²) [sigHB, sigHD] 2068.71 2067.34

Lubrication coefficient at NL [ZL] 1.006 1.002

Speed coefficient at NL [ZV] 0.989 0.995
Roughness coefficient at NL [ZR] 0.956 0.982
Material pairing coefficient at NL [ZW] 1.000 1.000
Finite life factor [ZNT] 1.392 1.513
[ZL*ZV*ZR*ZNT] 1.324 1.482
Limited pitting is permitted: No
Size factor (flank) [ZX] 1.000 1.000
Permissible contact stress (N/mm²) [sigHP=sigHG/SHmin] 2934.94 3286.07
Pitting stress limit (N/mm²) [sigHG] 1760.97 1971.64
Required safety [SHmin] 0.60 0.60
Safety factor for contact stress at operating pitch circle
[SHw] 0.85 0.95
Safety for stress at single tooth contact [SHBD=sigHG/sigHBD] 0.85 0.95
(Safety regarding transmittable torque) [(SHBD)^2] 0.72 0.91
Transmittable power (kW) [kWRating] 1.48 1.85

5. SCUFFING LOAD CAPACITY

Calculation method according to ISO TR 13989:2000

Lubrication coefficient (for lubrication type) [XS] 1.000

Scuffing test and load stage [FZGtest] FZG - Test A / 8.3 / 90 (ISO 14635 - 1) 12
Multiple meshing factor [Xmp] 1.000
Relative structure coefficient (Scuffing) [XWrelT] 1.000
Thermal contact factor (N/mm/s^.5/K) [BM] 13.780 13.780

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Relevant tip relief (µm) [Ca] 2.70 2.70
Optimal tip relief (µm) [Ceff] 8.56
Ca taken as optimal in the calculation (0=no, 1=yes) 0 0
Effective facewidth (mm) [beff] 5.000
Applicable circumferential force/facewidth (N/mm) [wBt] 192.032
Kbg = 1.000, wBt*Kbg = 192.032
Angle factor [Xalfbet] 0.978
(ε1:0.998, ε2:0.769)

Flash temperature-criteria
Lubricant factor [XL] 0.830
Tooth mass temperature (°C) [theMi] 81.57
(theMi = theoil + XS*0.47*Xmp*theflm)
Average flash temperature (°C) [theflm] 24.62
Scuffing temperature (°C) [theS] 348.80
Coordinate gamma (point of highest temp.) [Gamma] -0.664
[Gamma.A]=-0.664 [Gamma.E]=0.861
Highest contact temp. (°C) [theB] 121.97
Flash factor (°K*N^-.75*s^.5*m^-.5*mm) [XM] 50.058
Approach factor [XJ] 1.010
Load sharing factor [XGam] 0.400
Dynamic viscosity (mPa*s) [etaM] 41.90 ( 70.0 °C)
Coefficient of friction [mym] 0.124
Required safety [SBmin] 1.000
Safety factor for scuffing (flash temperature) [SB] 5.365

Integral temperature-criteria
Lubricant factor [XL] 1.000
Tooth mass temperature (°C) [theMC] 85.21
(theMC = theoil + XS*0.70*theflaint)
Mean flash temperature (°C) [theflaint] 21.72
Integral scuffing temperature (°C) [theSint] 360.78
Flash factor (°K*N^-.75*s^.5*m^-.5*mm) [XM] 50.058
Running-in factor (well run in) [XE] 1.000
Contact ratio factor [Xeps] 0.222
Dynamic viscosity (mPa*s) [etaOil] 41.90 ( 70.0 °C)
Mean coefficient of friction [mym] 0.219
Geometry factor [XBE] 0.375
Meshing factor [XQ] 1.000
Tip relief factor [XCa] 1.353
Integral tooth flank temperature (°C) [theint] 117.79
Required safety [SSmin] 0.900
Safety factor for scuffing (intg.-temp.) [SSint] 3.063
Safety referring to transmittable torque [SSL] 6.084

6. MEASUREMENTS FOR TOOTH THICKNESS

------- Gear 1 ------ Gear 2 --

Tooth thickness deviation DIN 58405 8e DIN 58405 8e
Tooth thickness allowance (normal section) (mm) [As.e/i] -0.030 / -0.050 -0.038 / -0.063

Number of teeth spanned [k] 2.000 8.000

Base tangent length (no backlash) (mm) [Wk] 2.440 11.405
Actual base tangent length ('span') (mm) [Wk.e/i] 2.412 / 2.393 11.369 / 11.346
(mm) [ΔWk.e/i] -0.028 / -0.047 -0.036 / -0.059
Diameter of contact point (mm) [dMWk.m] 9.699 30.393

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Theoretical diameter of ball/pin (mm) [DM] 0.921 0.833
Effective diameter of ball/pin (mm) [DMeff] 1.000 0.895
Radial single-ball measurement backlash free (mm) [MrK] 5.908 15.549
Radial single-ball measurement (mm) [MrK.e/i] 5.879 / 5.860 15.499 / 15.466
Diameter of contact point (mm) [dMMr.m] 10.292 29.770
Diametral measurement over two balls without clearance (mm) [MdK] 11.815 31.099
Diametral two ball measure (mm) [MdK.e/i] 11.758 / 11.719 30.997 / 30.931
Diametral measurement over pins without clearance (mm) [MdR] 11.815 31.099
Measurement over pins according to DIN 3960 (mm) [MdR.e/i] 11.758 / 11.719 30.997 / 30.931
Measurement over 3 pins (axial) according to AGMA 2002 (mm)
[dk3A.e/i] 11.758 / 11.719 30.997 / 30.931

Chordal tooth thickness (no backlash) (mm) [sc] 0.875 0.694

Actual chordal tooth thickness (mm) [sc.e/i] 0.845 / 0.825 0.656 / 0.632
Reference chordal height from da.m (mm) [ha] 0.683 0.414
Tooth thickness (Arc) (mm) [sn] 0.876 0.694
(mm) [sn.e/i] 0.847 / 0.826 0.656 / 0.632

Backlash free center distance (mm) [aControl.e/i] 19.905 / 19.840

Backlash free center distance, allowances (mm) [jta] -0.095 / -0.160
dNf.i with aControl (mm) [dNf0.i] 9.399 28.897
Reserve (dNf0.i-dFf.e)/2 (mm) [cF0.i] 0.001 0.113
Tip clearance (mm) [c0.i(aControl)] 0.093 0.081
Centre distance allowances (mm) [Aa.e/i] 0.032 / -0.032

Circumferential backlash from Aa (mm) [jtw_Aa.e/i] 0.023 / -0.023

Radial clearance (mm) [jrw] 0.192 / 0.063
Circumferential backlash (transverse section) (mm) [jtw] 0.136 / 0.045
Normal backlash (mm) [jnw] 0.128 / 0.042
Torsional angle at entry with fixed output:
Entire torsional angle (°) [j.tSys] 1.5596/ 0.5135

7. GEAR ACCURACY

------- GEAR 1 -------- GEAR 2 --

According to ISO 1328-1:1995, ISO 1328-2:1997
Accuracy grade [Q] 8 8
Single pitch deviation (µm) [fptT] 13.00 14.00
Base circle pitch deviation (µm) [fpbT] 12.20 13.20
Sector pitch deviation over k/8 pitches (µm) [Fpk/8T] 18.00 25.00
Profile form deviation (µm) [ffaT] 10.00 11.00
Profile slope deviation (µm) [fHaT] 8.50 9.50
Total profile deviation (µm) [FaT] 13.00 15.00
Helix form deviation (µm) [ffbT] 12.00 13.00
Helix slope deviation (µm) [fHbT] 12.00 13.00
Total helix deviation (µm) [FbT] 17.00 18.00
Total cumulative pitch deviation (µm) [FpT] 32.00 41.00
Runout (µm) [FrT] 25.00 32.00
Single flank composite, total (µm) [FisT] 57.00 67.00
Single flank composite, tooth-to-tooth (µm) [fisT] 25.00 27.00
Radial composite, total (µm) [FidT] 30.00 37.00
Radial composite, tooth-to-tooth (µm) [fidT] 5.00 5.00

8. ADDITIONAL DATA

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Maximal possible centre distance (eps_a=1.0) [aMAX] 20.415
Mass (g) [m] 3.11 26.85
Total mass (g) [m] 29.96
Moment of inertia (system with reference to the drive):
calculation without consideration of the exact tooth shape
single gears ((da+df)/2...di) (kg*m²) [TraeghMom] 3.921e-008 2.931e-006
System ((da+df)/2...di) (kg*m²) [TraeghMom] 3.648e-007
Torsional stiffness at entry with driven force fixed:
Torsional stiffness (MNm/rad) [cr] 0.002
Torsion when subjected to nominal torque (°) [delcr] 0.066
Mean coeff. of friction (acc. Niemann) [mum] 0.200
Wear sliding coef. by Niemann [zetw] 1.172
Gear power loss (W) [PVZ] 25.177
(Meshing efficiency (%) [etaz] 96.565)
Sound pressure level (according to Masuda) [dB(A)] 40.4

9. MODIFICATIONS AND TOOTH FORM DEFINITION

Data for the tooth form calculation :

Data not available.

10. SERVICE LIFE, DAMAGE

Required safety for tooth root [SFmin] 0.60

Required safety for tooth flank [SHmin] 0.60

Service life (calculated with required safeties):

System service life (h) [Hatt] 81.493

Tooth root service life (h) [HFatt] 81.49 328.8

Tooth flank service life (h) [HHatt] 89.93 271.5

Damage calculated on the basis of the required service life [H] ( 3.0 h)
F1% F2% H1% H2%
3.68 0.91 3.34 1.10

Damage calculated on basis of system service life [Hatt] ( 81.5 h)

F1% F2% H1% H2%
100.00 24.78 90.62 30.01

Calculation of the factors required to define reliability R(t) according to B. Bertsche with Weibull distribution:
R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))^b) %; t (h)
Gear fac b t0 T R(H)%
1 Tooth root 210000 1.7 1.652e+007 2.539e+007 100.00
1 Tooth flank 210000 1.3 1.702e+007 8.111e+007 100.00
2 Tooth root 70000 1.7 2.222e+007 3.415e+007 100.00
2 Tooth flank 70000 1.3 1.713e+007 8.163e+007 100.00
Reliability of the configuration for required service life (%) 100.00 (Bertsche)

REMARKS:
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with [.m] imply: Mean value within tolerance

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- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the operating pitch circle.
- Details of calculation method:
cg according to method B
KV according to method B
KHb, KFb according method C
fma following equation (64), fsh following (57/58), Fbx following (52/53/57)
KHa, KFa according to method B
- The logarithmically interpolated value taken from the values for the fatigue strength and
the static strength, based on the number of load cycles, is used for coefficients ZL, ZV, ZR, ZW, ZX, YdrelT, YRrelT and YX..

End of Report lines: 517

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