Aa4vg Series 32 Size 180 Parts
Aa4vg Series 32 Size 180 Parts
Aa4vg Series 32 Size 180 Parts
E
Service Parts List
AA4VG
Series 32
Size 180
RA 92003-07-E
02.97
RA 92003-07-E/02.97
For Rexroth to supply the correct parts for your unit, please include all of the
following information with your parts order.
TYPE CODE
TYPE NUMBER
SERIAL NUMBER
PART NUMBER
PART NAME
Due to modifications and improvements to our products, minor changes can occur
to the parts, even though the type code may not necessarily reflect these changes.
The type number and serial number will guarantee that the correct parts for your
unit are supplied.
HYDROMATIK GMBH
ULM (DONAU)
T H E R E X R O T H C O R P. , W O O S T E R , O H I O
TYPE
AA4VG56HDD1/32R-NTC5K045E
NO
245.17.05.03
SERIAL NO. YEAR MINERAL
4154287 12.96 OIL
MADE IN GERMANY
ROTATION
ORDERING EXAMPLE
To order a replacement charge pump for an AA4VG hydrostatic transmission pump
having the above nameplate, the following information would be required.
+ Type Code AA4VG56HDD1/32R-NTC5K045E-S
+ Type Number 252.17.05.03
+ Serial Number 4154287
* Part Number 5421-005-015
* Part Name Charge Pump
MOBILE HYDRAULICS DIVISION P.O. Box 394, 1700 Old Mansfield Rd., Wooster, OH 44691-0394 Phone (330) 263-3300 Fax: (330) 263-3329
2
RA 92003-07-E/02.97
Index
HD Control .............................................................22-23
3
RA 92003-06-E/02.97
22
4 6
21
10
7
11
3 16a
16
14 36
17
12
15 18 30
8
13
2
20b 9
19
20
5
20a
32a
32
27
28
23a
23
26 24a
29 20a 24
1 20
Assembly Number
AA4VG180/32
4
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
AA4VG180/32
Item Description Qty Part Number
5
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
AA4VG180/32
Item Description Qty Part Number
6
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
AA4VG180/32
Item Description Qty Part Number
7
RA 92003-06-E/02.97
12 3
10
11
2
9
14
6 15
13
Assembly Number
5480-570-004
8
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
5480-570-004
Item Description Qty Part Number
1 Barrel 1 HU00449877
2 Lens/CCW 1 HU00650715/CCW
3 Piston 9 HU00429499
4 Retaining Plate 1 HU00445277
5 Swash Plate 1 HU00445149
6 Retaining Ball 1 HU00440135
7 Cup Spring Stack 1 HU00445400
8 Preload Shim (1.20 mm) 1 HU00432995 ▲
8 Preload Shim (1.00 mm) 0 HU00432996 ▲
8 Preload Shim (0.80 mm) 0 HU00432997 ▲
8 Preload Shim (0.60 mm) 0 HU00432998 ▲
9 Bearing Race (Pair) 1 HU00650056
10 Cradle Bearing (Set) 1 HU00830146
11 Wire 2 HU00403549
12 Slide Ring 1 HU00449811
13 Shim 2 HU00449875
14 Spring 1 HU00435429
15 Retaining Ring (M62 x 2.0 DIN 472) 1 71128-006
▲ Select the correct preload shim to set the rotary group preload.
9
RA 92003-06-E/02.97
12 3
10
11
2
9
14
6 15
13
Assembly Number
5480-570-003
10
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
5480-570-003
Item Description Qty Part Number
1 Barrel 1 HU00449877
2 Lens (CW) 1 HU00650715/CW
3 Piston 9 HU00429499
4 Retaining Plate 1 HU00445277
5 Swash Plate 1 HU00445149
6 Retaining Ball 1 HU00440135
7 Cup Spring Stack 1 HU00445400
8 Preload Shim (1.20 mm) 1 HU00432995 ▲
8 Preload Shim (1.00 mm) 0 HU00432996 ▲
8 Preload Shim (0.80 mm) 0 HU00432997 ▲
8 Preload Shim (0.60 mm) 0 HU00432998 ▲
9 Bearing Race (Pair) 1 HU00650056
10 Cradle Bearing (Set) 1 HU00830146
11 Wire 2 HU00403549
12 Slide Ring 1 HU00449811
13 Shim 2 HU00449875
14 Spring 1 HU00435429
15 Retaining Ring (M62 x 2.0 DIN 472) 1 71128-006
▲ Select the correct preload shim to set the rotary group preload.
11
RA 92003-06-E/02.97
2
4
3
4a
6
8
7 9
2
1
7
5a
5
6
Assembly Number
Housing Ass'y
12
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
Housing Ass'y
Item Description Qty Part Number
13
RA 92003-06-E/02.97
11
7 4
8
10
5
12
3
9 7 8
11
4
2 9
3
12
Assembly Number
Stroking Piston Ass'y
14
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
Stroking Piston Ass'y
Item Description Qty Part Number
1 Rod 1 HU00449242
2 Piston 1 HU00436895
3 Spring Collar 2 HU00449253
4 Spacer Ring (17.45 mm) 2 HU00436960 ■
4 Spacer Ring (17.55 mm) 0 HU00436961 ■
4 Spacer Ring (17.35 mm) 0 HU00436962 ■
4 Spacer Ring (17.75 mm) 0 HU00445799 ■
4 Spacer Ring (17.65 mm) 0 HU00445800 ■
4 Spacer Ring (17.25 mm) 0 HU00445801 ■
5 Spring Collar 2 HU00449254
7 Retaining Ring (72 x 2.5 DIN 472) 2 71128-054
8 Keepers (8.00 mm) set 2 HU00435018 ✖
8 Keepers (7.85 mm) set 0 HU00435019 ✖
8 Keepers (7.90 mm) set 0 HU00435020 ✖
8 Keepers (7.95 mm) set 0 HU00435021 ✖
8 Keepers (8.05 mm) set 0 HU00435022 ✖
8 Keepers (8.10 mm) set 0 HU00435023 ✖
9 Retainer 2 HU00426311
10 O-Ring (90 Duro Buna PRP-014) 1 68104-014 ❊▲
11 Spring (NV, HD, EP, HW control) 2 HU00436965
11 Spring (DG control) 0 HU00436963
12 Spring (NV, HD, EP, HW control) 2 HU00436966
12 Spring (DG control)) 0 HU00436964
15
RA 92003-06-E/02.97
1c
1d
2
1a
14
1b 3
6
13
7 13a
10
12
6
9
Assembly Number
Port Block Ass'y
16
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
Port Block Ass'y
Item Description Qty Part Number
17
RA 92003-06-E/02.97
HW Control
2
3
9
5
6
8
7
10
11
12
13
6
16 14
17
15
18
21
22
19
24 23
20
19
25
26
Assembly Number
HU00608521
18
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
HW Control HU00608521
Item Description Qty Part Number
1 Handle 1 HU00400523
2 Cap Screw (M5 x 20 DIN 912-8.8) 1 60118-037
3 Cap Screw (M5 x 10 DIN 912-8.8) 2 60118-032
5 Shim (14 x 20 x 1 DIN 988) 1 HU00153380
6 O-Ring (70 Duro Buna PRP-013) 2 68101-013 ❊▲
7 Cover 1 HU00651212
8 Seal Nut (M8) 1 65110-004
9 Needle Roller (A 4 x 17.8 G2 DIN 5402) 1 HU00830413
10 O-Ring (70 Duro Buna PRP-020) 1 68101-020 ❊▲
11 Control Shaft 1 HU00651216
12 Eccentric Screw 1 HU00426570
13 Control Bushing 1 HU00651213
14 Cap Screw (M6 x 50 DIN 912-8.8) 4 60118-065
15 Cap Screw (M6 x 20 DIN 912-8.8) 2 60118-058
16 Spacer 1 HU00430006
17 O-Ring (70 Duro Buna PRP-010) 1 68101-010 ❊▲
18 O-Ring (70 Duro Buna PRP-012) 2 68101-012 ❊▲
19 O-Ring (70 Duro Buna PRP-014) 2 68101-014 ❊▲
20 O-Ring (70 Duro Buna PRP-025) 1 68101-025 ❊▲
21 Feed Back Lever 1 HU00430005
22 Spring Retainer 1 HU00650254
23 Spring 1 HU00421991
24 Dowell Pin (M6 x 14 DIN 6325) 1 69116-005
25 O -Ring (90 Duro Buna PRP-115) 1 68104-115 ❊▲
26 Cap (M20 x 1.5 DIN 910-5.8) 1 HU00086753
19
RA 92003-06-E/02.97
HW (L) Control
1
2
3
9 5
6
8
7
10
11
12
13
6
16 14
17
15
18
21
22
19
23
24
20 25
19
28
18
29
30
25 26
32
27
33
Assembly Number
HU00608524
20
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
HW (L) Control HU00608524
1 Handle 1 HU00400523
2 Cap Screw (M5 x 20 DIN 912-8.8) 1 60118-037
3 Cap Screw (M5 x 10 DIN 912-8.8) 2 60118-032
5 Shim (14 x 20 x 1 DIN 988) 1 HU00153380
6 O-Ring (70 Duro Buna PRP-013) 2 68101-013 ❊▲
7 Cover 1 HU00651212
8 Seal Nut (M8 x 1.25) 1 65110-004 ❊▲
9 Pin (A4 x 17.8 G2 DIN 5402) 1 HU00830413
10 O-Ring (70 Duro Buna PRP-020) 1 68101-020 ❊▲
11 Control Shaft 1 HU00651216
12 Eccentric Screw 1 HU00426570
13 Control Bushing 1 HU00651213
14 Cap Screw (M6 x 50 DIN 912-8.8) 4 60118-065
15 Cap Screw (M6 x 20 DIN 912-8.8) 2 60118-058
16 Spacer 1 HU00430006
17 O-Ring (70 Duro Buna PRP-010) 1 68101-010 ❊▲
18 O-Ring (70 Duro Buna PRP-012) 3 68101-012 ❊▲
19 O-Ring (70 Duro Buna PRP-014) 1 68101-014 ❊▲
20 O-Ring (70 Duro Buna PRP-025) 1 68101-025 ❊▲
21 Feed Back Lever 1 HU00430005
22 Spring Retainer 1 HU00651844
23 Spring 1 HU00421991
24 Dowell Pin (M6 x 14 DIN 6325) 1 69116-005
25 Pin (3 x 32 DIN 5402) 2 HU00651973
26 Adapter 1 HU00444527
27 Switch 1 HU00830731
28 Snap Ring (M14 x 1 DIN 472) 1 HU00083380
29 Seal Bushing 1 HU00444528
30 O-Ring (70 Duro Buna PRP-006) 1 68101-006 ❊▲
32 O-Ring (90 Duro Buna PRP-115) 1 68104-115 ❊▲
33 Jam Nut (BM 20 x 1.5 DIN 439-04AU) 1 HU00830212
21
RA 92003-06-E/02.97
HD Control
14
4
3
7 5 1
2 15 18
9 12
17 13
6 5
10 11 8
16 19
20
11
2
Assembly Number
HU00602245
22
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
HD Control HU00602245
Item Description Qty Part Number
1 Gasket 1 HU00443634 ❊▲
2 O-Ring (70 Duro Buna PRP-018) 2 68101-018 ❊▲
3 Cover 1 HU00443201
4 Cap Screw (M6 x 65 DIN 912-8.8) 4 60118-068
5 End Cover 2 HU00446130
6 Piston 2 HU00439379
7 Retaining Clip 2 HU00156539
8 Cap Screw (M4 x 20 DIN 912-8.8) 8 60118-020
9 O-Ring (70 Duro Buna PRP-010) 1 68101-010 ❊▲
10 O-Ring (70 Duro Buna PRP-025) 1 68101-025 ❊▲
11 O-Ring (70 Duro Buna PRP-013) 5 68101-013 ❊▲
12 Feedback Spring 1 HU00921875
13 Lever Arm 2 HU00426573
14 Seal Nut (M8) 1 65110-004 ❊▲
15 Eccentric Screw 1 HU00426570
16 Feedback Lever 1 HU00426568
17 Pin (A3 x 15.8 G2 DIN 5402) 1 HU00087453
18 Cap Screw (M6 x 20 DIN 912-8.8) 2 60118-058
20 Retaining Plug 1 HU00408821
23
RA 92003-06-E/02.97
EP1 Control
14
4
7 3
15 18
5
9 12
17 13
6
2
10
11
16 19
20 8
11
5
Assembly Number
HU00602248
24
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
EP1 Control HU00602248
Item Description Qty Part Number
1 Gasket 1 HU00443634 ❊▲
2 O-Ring (70 Duro Buna PRP-018) 2 68101-018 ❊▲
3 Cover 1 HU00443201
4 Cap Screw (M6 x 65 DIN 912-8.8) 4 60118-068
5 Solenoid (12V) 2 HU00441691
6 Connector Gray 1 HU00152503
7 Connector Black 1 HU00085290
8 Cap Screw (M4 x 50 DIN 912-8.8) 8 60118-027 ❐
9 O-Ring (70 Duro Buna PRP-010) 1 68101-010 ❊▲
10 O-Ring (70 Duro Buna PRP-025) 1 68101-025 ❊▲
11 O-Ring (70 Duro Buna PRP-013) 5 68101-013 ❊▲
12 Feedback Spring 1 HU00445713
13 Lever Arm 2 HU00426573
14 Seal Nut (M8) 1 65110-004 ❊▲
15 Eccentric Screw 1 HU00426570
16 Feedback Lever 1 HU00426568
17 Bevel Pin (DIN 5402) 1 HU00087453
18 Cap Screw (M6 x 20 DIN 912-8.8) 2 60118-058
19 Dowel Pin (M6 x 14 DIN 6325) 1 69116-005
20 Retaining Plug 1 HU00408821
25
RA 92003-06-E/02.97
EP2 Control
14
4
7 3
15 18
5
9 12
17 13
6
2
10
11
16 19
20 8
11
5
Assembly Number
HU00602247
26
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
EP2 Control HU00602247
Item Description Qty Part Number
1 Gasket 1 HU00443634 ❊▲
2 O-Ring (70 Duro Buna PRP-018) 2 68101-018 ❊▲
3 Cover 1 HU00443201
4 Cap Screw (M6 x 65 DIN 912-8.8) 4 60118-068
5 Solenoid (24 Volts) 2 HU00441692
6 Connector Gray 1 HU00152503
7 Connector Black 1 HU00085290
8 Cap Screw (M4 x 50 DIN 912-8.8) 8 60118-027 ❐
9 O-Ring (70 Duro Buna PRP-010) 1 68101-010 ❊▲
10 O-Ring (70 Duro Buna PRP-025) 1 68101-025 ❊▲
11 O-Ring (70 Duro Buna PRP-013) 5 68101-013 ❊▲
12 Feedback Spring 1 HU00445713
13 Lever Arm 2 HU00426573
14 Seal Nut (M8) 1 65110-004 ❊▲
15 Eccentric Screw 1 HU00426570
16 Feedback Lever 1 HU00426568
17 Bevel Pin (DIN 5402) 1 HU00087453
18 Cap Screw (M6 x 20 DIN 912-8.8) 2 60118-058
19 Dowel Pin (M6 x 14 DIN 6325) 1 69116-005
20 Retaining Plug 1 HU00408821
27
RA 92003-06-E/02.97
EZ1 Control
12
2
4
5
3
1
11
9
4 6
2
10
11
3
8
5
Assembly Number
HU00437191
28
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
EZ1 Control HU00437191
Item Description Qty Part Number
29
RA 92003-06-E/02.97
EZ2 Control
12
2
4
5
3
1
11
9
4 6
2
10
11
3
8
5
Assembly Number
HU00437190
30
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
EZ2 Control HU00437190
Item Description Qty Part Number
31
RA 92003-06-E/02.97
Charge Pump
(F00)
2
5
Assembly Number
HU00606233
32
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Charge Pump Assembly Number
(F00) HU00606233
33
RA 92003-06-E/02.97
6
3
1
9
10
Assembly Number
HU00606225
34
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Thru Drive Charge Pump Assembly Number
(F01...SAE-A) HU00606225
Item Description Qty Part Number
35
RA 92003-06-E/02.97
5
6
3
1
10
8
Assembly Number
HU00606228
36
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Thru Drive Charge Pump Assembly Number
(F02...SAE-B) HU00606228
Item Description Qty Part Number
37
RA 92003-06-E/02.97
5
6
3
1
10
8
Assembly Number
HU00606226
38
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Assembly Number
Thru Drive Charge Pump
(F04...SAE-BB) HU00606226
Item Description Qty Part Number
39
RA 92003-06-E/02.97
5
6
3 9
10
8
Assembly Number
HU00606241
40
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Thru Drive Charge Pump Assembly Number
(F07...SAE-C) HU00606241
Item Description Qty Part Number
41
RA 92003-06-E/02.97
2 4 8
Assembly Number
HU00606245
42
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Thru Drive Charge Pump Assembly Number
(F69...SAE-D) HU00606245
Item Description Qty Part Number
43
RA 92003-06-E/02.97
Filtration Options
5
5
3 5 2
7
3 2a
1 4
2
1
Option D Option's F, P, L, M
Option K Option S
7 2
2
3 2a
2a
1 4
1
44
RA 92003-06-E/02.97
REXROTH CORPORATION
MOBILE HYDRAULICS DIVISION
Filtration Options
Option D
1 Plug (M33 x 2) 2 76116-008 ❊▲
2 Adapter fitting 1 HU00442847
3 Plug (M20 x 1.5 DIN 906) 1 76117-008
4 O-Ring (90 Duro Buna PRP-126) 1 68104-126 ❊▲
Option F, P, L, M
1 Filter Element 1 HU00157956
2 Plug (1 5/16-12 UNF) 1 76107-016
2a O-Ring (90 Duro Buna Tube PRP-916) 1 68105-916 ❊▲
3 Plug (M20 x 1.5 DIN 906) 1 76117-008
4 O-Ring (90 Duro Buna PRP-126) 3 68104-126 ❊▲
5 Visual Contamination Indicator 1 HU00830834
5 Electrical Contamination Indicator 1 HU00830265
5 Visual and Electrical Contamination Indicator 1 HU00830543
6 Electrical Connector 1 HU00152503
7 Cap Screw (M8 x 25 DIN 912-8.8) 4 60118-083
Option K
1 Cold Start Valve 1 HU02006412
2 Plug (1 5/16-12 UNF) 1 76107-016
2a O-Ring (90 Duro Buna Tube PRP-916) 1 68105-916 ❊▲
3 Plug (M20 x 1.5 DIN 906) 1 76117-008
4 O-Ring (90 Duro Buna PRP-126) 3 68104-126 ❊▲
7 Cap Screw (M8 x 30 DIN 912-8.8) 3 60118-084
Option S
1 Plug (M33 x 1.5) 3 76116-008 ❊▲
2 Plug (1 5/16-12 UNF) 1 76107-016
2a O-Ring (90 Duro Buna Tube PRP-916) 1 68105-916 ❊▲
45
RA 92003-07-E/02.97
DISTRIBUTED BY:
MOBILE HYDRAULICS DIVISION P.O. Box 394, 1700 Old Mansfield Rd., Wooster, OH 44691-0394 Phone (330) 263-3300 Fax: (330) 263-3329