VSP Intern Report
VSP Intern Report
VSP Intern Report
PROJECT REPORT
ON
ORGANIZATION STRUCTURE TRAINING
IN
RASHTRIYA ISPAT NIGAM LIMITED {VISAKHAPATNAM STEEL
PLANT}
A project report
Submitted in partial fulfillment for the award of the degree
MASTER OF BUSINESS ADMINISTRATION
Submitted by
MEERA JOSHY
INSTITUTE OF MANAGEMENT,
KENGERI CAMPUS, KUMBALGODU
BANGALORE-560060
CERTIFICATE
This is to certify that MEERA JOSHY has done her internship from 16-04-2019
to 18-05-2019 at Visakhapatnam Steel Plant and has successfully completed the
project under the title “ORGANIZATION STRUCTURE TRAINING” under
the guidance and supervision of Dr.O.R.M RAO.
During her tenure with us we found her sincere and hardworking. We wish her a
great success in future.
A
PROJECT REPORT
ON
ORGANIZATION STRUCTURE TRAINING
IN
RASHTRIYA ISPAT NIGAM LIMITED {VISAKHAPATNAM STEEL
PLANT}
A project report
Submitted in partial fulfillment for the award of the degree
MASTER OF BUSINESS ADMINISTRATION
Submitted by
MEERA JOSHY
INSTITUTE OF MANAGEMENT,
KENGERI CAMPUS, KUMBALGODU
BANGALORE-560060
O.RAM MOHAN RAO
(Asst. General Manager)
DECLARATION
Place: Visakhapatnam
Date:
MEERA JOSHY
CHRIST UNIVERSITY
BANGALORE
ACKNOWLEDGEMENT
MEERA JOSHY
STEEL INDUSTRY PROFILE
Global Steel Industry
The Global Economy has showed signs of recovery with Global Steel Capacity
utilization ratio showing improvement at 75.1 % in Dec ’09 (as compared to 58.1 % in Dec
’08). The financial crisis in the previous year has affected many Nations. However, the Indian
Economy showed tremendous resilience and withstood the global volatility by maintaining the
GDP Growth relatively at a higher level as compared to the earlier period. The Indian steel
industry has also shown signs of improvement everywhere by a positive growth of 2.7% over
the previous year, while other developed countries showed a negative growth.
The consumption of Steel continues to be a major growth driver. The consumption
growth projected at 7% based on GDP growth rate of 7% to 7.5% and production of 110 million
tonnes much earlier than 2019-20 was projected as objectives in the National Steel Policy.
Global Crude Steel production reached 1220 million tonnes. Further, consolidation
in the Industry has facilitated the growth and investor confidence. The international prices
have been high in the year helping the companies in India for improving their margins. The
World Steel Association forecasts an increase in the apparent use of Steel finished products
during 2010 and 2011 by 10.7% and 5.3% respectively. World Steel Association also expects
the apparent steel use for the year 2010 to reach 1.241 billion tonnes compared to 1.121 billion
tonnes for 2009 and this is expected to rise to 1.306 billion tonnes in 2011. It is also predicted
that Asia will lead in terms of Steel demand with a share of 66.2% of the World Steel demand
in 2010 and 65.5% in 2011. Emerging economies like India will drive the growth and this
augurs well for the industry.
Indian Steel Scenario
Iron & Steel making as craft has been known to India for a long time. However, its production
started only after 1900. In a short span of 3 decades or so that capacity was increased from 11
folds to about 16 Million tonnes by nineties. Progress in next 15 years was slow, just more than
double i.e. 34.821 million tonnes. China alone constitutes 25% of world steel production and
consumption. China has doubled its steel output from 90mt in 2000 to 320mt in year 2005. In
the first quarter of 2004 Indian steel export rose by 40% compared to last year. Presently India
consumes 85% of its production in the domestic market and exports the rest.
India has emerged as 5th largest producer and recorded a growth rate of 2.7% and emerged as
the largest sponge iron producer in the World. The Industry is looking forward for expansion
plans of the steel companies including PSUs and if implemented on schedule, India could
become the second largest crude steel producer in the world by the year 2016. The growth in
infrastructure and other developmental activities arising out of increased outlays in these
sectors by Government of India have rejuvenated the steel market in the country and the
building of capacities to cater to the diversified demands is the main thrust area now onwards.
For the purpose of comparing steel production in India the following table presented here.
COMPANY PROFILE
Rashtriya Ispat Nigam Limited, the corporate entity of Visakhapatnam Steel Plant is a
Navaratna PSE under the Ministry of Steel. Visakhapatnam Steel Plant fondly called Vizag
steel. It is the first shore based Integrated Steel Plant in the country and is known for its quality
products delighting the customers. It is a state -owned organisation, that is, a central
government organisation and public sector undertaking. It was formed on 18 February 1982
and its headquarters is located in Visakhapatnam, Andhra Pradesh. The present Chairman cum
managing director of RINL is Pardosh Kumar Rath. The main products of the company is wire
rods, TMT Re-bars, rounds, squares, flats, angles and channels. The main service of the
company is steel production. The company had a turnover of ₹20,844 crore (US$2.9 billion)
as per 2018-19 reports. The total assets of the company is ₹31,724 crore (US$4.4 billion). The
total equity of the company is ₹7,220 crore. The government of India is the owner of RINL.
The number of employees is 17617 excluding the 2018 outsource. The subsidiary companies
of the RINL is Eastern Investments Limited (EIL).The Orissa Minerals Development Company
Limited (OMDC) and The Bisra Stone Lime Company Limited (BSLC).
• 7meter height coke ovens of VSP are the tallest so far built in the country. Dry quenching of
coke has been adopted which will not only improve the quality of coke and economics of coke
production, but also contribute significantly to the reduction of environmental pollution.
• Base mix yard for sinter plant introduced for the first time in the country helps in excellent
blending of the feed material to the sinter machine and production of consistent good quality
sinter.
• 3200 cubic meters two blast furnaces with bell less top charging equipment and 100% cast
house slag granulation. The granulation of the entire molten slag arising at the furnace cast
house avoids the need to transport molten slag and optimizes utilization of slag.
• 100% continuous casting of liquid steel into blooms result in less and better quality of blooms.
• The VSP have three sophisticated and large rolling mills with the latest features of automation
and optimization.
• The operations of blast furnace, steel melting shop and rolling mills have been entirely
computerized to ensure consistent quality and efficient performance.
The major production departments of Visakhapatnam steel plant are the raw materials handling
system, coke ovens, sinter plant, blast furnace, and steel melting
shop and rolling mills.
Extensive facilities have been provided for repair maintenance as well as manufacturing of
spare parts. There is a Central machine shop, Structural shop, forge shop, foundry, wood
working shop and loco repair shop. Visakhapatnam steel plant has got its own Air separation
plant for production of oxygen and acetylene plant for production of acetylene gas. A captive
power plant has also been provided for power generation with 4 Units, each of 60MW
generation capacity.
In the 1970s, Kurupam Zamindars donated 6,000 acres of land for Vizag Steel Plant. A new
company Rashtriya Ispat Nigam Limited (RINL) was formed on 18 February 1982.
Visakhapatnam Steel Plant was separated from SAIL and RINL was made the corporate entity
of Visakhapatnam Steel Plant in April 1982.
Vizag Steel Plant is the only Indian shore-based steel plant and is situated on 33,000 acres
(13,000 ha ) and is poised to expand to produce up to 20 MT in a single campus. Turnover in
2011-2012 was Rs14,457 crores. On 20 May 2009, Prime Minister Manmohan Singh launched
the expansion project of Visakhapatnam Steel Plant from a capacity of 3.6 MT to 6.3 MT at a
cost of Rs8,692 crores. But the investment was revised to 14,489 crores with the following
classification:
The expansion project is expected to become functional by 2012. Currently, the steel plant has
completed the expansion from 3.6 MT to 6.3 MT with a total investment of Rs12,300 crore.
The company has planned to expand its production capacity further by one more MT which
requires an investment of Rs4,500 crore.
By-products:
Nuts Coke
HP Napthalene
Benzene
Anthracene Oil
Toluene
Granulated Slag
Coke Dust
Ammonium Sulphate
Lime Fines
Zylene
Coal Tar
Wash Oil
i. Eve – teasing
ii. Unsavoury remarks
iii. Jokes causing or likely to cause awkwardness or embarrassment
iv. Innuendos and taunts
v. Gender based insults or sexiest remarks
vi. Unwelcome sexual overtone in any manner such as over telephone and the like
vii. Touching or brusing against any part of the body and the like
viii. Displaying pomographic or other offensive or derogatory pictures, cartoons,
pamphlets, or sayings
ix. Forcible physical touch or molestation
x. Physical confinement against one’s will and any other act likely to violate one
privacy and includes any act or conduct by a person in authority and belonging
to one sex which denies or would deny equal opportunity in pursuit of career
development or otherwise making the environment at the work place hostile or
intimidating to person belonging to the other sex, only on the ground of sex.
3. Eve – teasing
Eve – teasing will include any person wilfully and indecently exposing his person in
such a manner as to be seen by other employees or use indecent language or behave
indecently or in a disorderly manner in the workplace.
4. Sexual harassment of an employee means use of authority by any person in charge of
the management or any person employed by it to exploit the sexuality or sexual identity
of a subordinate employee to harass her in a manner.
5. It shall be the duty of the employer to prevent or deter the committing of any act of
sexual harassment at the work place.
6. All employees should take appropriate steps to prevent sexual harassment of any nature.
Express prohibition of sexual harassment should be notified at the workplace and also
published for the general information of the employees and evaluated in an appropriate
manner periodically.
7. Appropriate working conditions should be provided in respect of work, leisure, health
and hygiene to ensure that there is no hostile environment.
8. Women employees should not be treated as sex objects.
9. No male employee shall outrage or insult the modesty of a female employee at the
workplace.
10. No male employee shall make any type of sexual advances to women colleagues or
women subordinates.
11. The head of the organisation shall constitute a complaints committee as specified in the
judgement of the supreme court
12. The complaints committee shall take immediate necessary action to cause an enquiry
to be made discreetly or hold an enquiry, if necessary.
13. The complaints committee shall after examination of the complaint submit its
recommendations to the to the head of the organisation recommending the penalty to
be imposed.
14. The management of the organisation shall confirm with or without modification the
penalty recommended after duly following the prescribed procedures.
15. The head of the organisation upon receipt of the report from the complaints committee
shall after giving an opportunity of being heard to the person complained against submit
the case with the committee’s recommendations to the management.
16. The management of the organisation shall confirm with or without modification the
penalty recommended after duly following the prescribed procedure.
17. Disciplinary action:
Where the conduct of an employee amounts to misconduct in employment as defined
in the relevant service rules the employer should initiate appropriate disciplinary action
in accordance with the relevant rules.
TRAINING MEASURES
•The needs of induction training, skill up gradation, unit training, computer related training,
refresher training, foreign training, faculty development etc are attended by training and
development centre while management development and attitudinal development are taken
care at the centre for HRD.
•It is the initiative of the HRD group to provide In-house training programs.
•Employees are also sent to suppliers manufacturing units/training institutes to get specific
training in identified areas.
•In-plant training for management students
•It is the initiative of the HRD group to provide In-house training programs
HRD MEASURES
Employees are in a way an asset to RINL and for this reason they are made to realise full
potential thereby helping both the organization and the individual. The HRD involves
development of the employee in whole and following are the measures taken by the HRD for
development of the employees:
•In-house training programs
•Nomination to external training programs
•Organisational research, Employees, satisfaction surveys and voice of employees’ index
•Organizational development
•Membership with professional bodies
•In-plant training for management students
•Lectures by eminent personalities
•Corporate presentation
•Interaction with professionals’ academicians’ consultants
•Emancipation of women through WIPS, Women Development programs
•Thrust on “Samalochana”
•Sending employees to other steel plant for short duration to find issues facing the company.
•Employees are also sent to training institutes to get training in identified areas
WELFARE MEASURES
Human resources being the most important resources of all their development and welfare is
given utmost priority in overall policy of the Human Resource Management. The company is
implemented many statutory and non-statutory welfare schemes which shows how much the
company cares for its employees.
STATUTORY WELFARE MEASURES
•CANTEEN FACILITIES: The VSP has 17 canteens with 16 of them being inside the plant
and 1 outside the plant. These canteens provide breakfast, tea, lunch and evening snacks
which at fixed rates and have been in vogue since 01-12-1996.
•BABY CRECHE: A Baby Creche for infants of women employees is provided in the plant
which has some trained personnel to look after the needs of the baby.
•FIRST AID FACILITITES: There is a first aid cum occupational health centre in operation
in the plant and each first aid centre has an ambulance.
•WATER COOLERS: A total of 305 water coolers are provided in the plant for drinking
water.
•LEAVE: RINL provides 10 days of earned leave above the maximum ceiling prescribed
under factories act. Apart from earned leave the company also provides casual leaves,
quarantine leave, commuted leave, etc.
•MATERNITY LEAVE: 180 days of maternity leave is given to the women employees at the
time of conceiving.
•PROVISIONS: Rest rooms, sitting arrangement, safety officers, etc are provided as per
factories act.
•MINES ACT: By this act a consolidated law is provided relating to regulation and safety of
labour in mines.
•CONTRACT LABOUR WELFARE: The welfare facilities like canteen, urinals, creche, etc.
are also provided to contract labour.