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    Steel Coil Presentation Updated

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    mukulsareen
    The document discusses corrosion prevention for steel coils through the use of various packaging solutions from a global manufacturer that has manufacturing plants in 4 continents and exports products to 40 countries. It highlights the company's proprietary VCI and SMP technologies that passivate corrosion through rapid moisture deactivation and formation of a protective molecular film on metals. Various packaging products like stretch films, wrappers, and desiccants are shown that provide sealed environments to stabilize humidity and prevent corrosion during storage and transport.

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    © All Rights Reserved
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    Steel Coil Presentation Updated

    Uploaded by

    mukulsareen
    40 views34 pages
    The document discusses corrosion prevention for steel coils through the use of various packaging solutions from a global manufacturer that has manufacturing plants in 4 continents and exports products to 40 countries. It highlights the company's proprietary VCI and SMP technologies that passivate corrosion through rapid moisture deactivation and formation of a protective molecular film on metals. Various packaging products like stretch films, wrappers, and desiccants are shown that provide sealed environments to stabilize humidity and prevent corrosion during storage and transport.

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    VCI packaging for Steel Coils

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    The document discusses corrosion prevention for steel coils through the use of various packaging solutions from a global manufacturer that has manufacturing plants in 4 continents and exports products to 40 countries. It highlights the company's proprietary VCI and SMP technologies that passivate corrosion through rapid moisture deactivation and formation of a protective molecular film on metals. Various packaging products like stretch films, wrappers, and desiccants are shown that provide sealed environments to stabilize humidity and prevent corrosion during storage and transport.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    40 views34 pages

    Steel Coil Presentation Updated

    Uploaded by

    mukulsareen
    The document discusses corrosion prevention for steel coils through the use of various packaging solutions from a global manufacturer that has manufacturing plants in 4 continents and exports products to 40 countries. It highlights the company's proprietary VCI and SMP technologies that passivate corrosion through rapid moisture deactivation and formation of a protective molecular film on metals. Various packaging products like stretch films, wrappers, and desiccants are shown that provide sealed environments to stabilize humidity and prevent corrosion during storage and transport.

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    Corrosion Prevention for

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    Steel Coils
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    Global Manufacturing Plants

    USA - India – 4 France - Italy - Australia


    California plants Lyon Modena
    1
    About us

    •  30 Year Old organization

    •  Manufacturer of VCI Films, Papers, Liquids,


    Additives , Lubricants and Master batches and
    over 400+ products

    •  Founded by a Chemical and Polymer Engineer


    who is currently our Director Technical

    •  650 Employees globally

    •  Manufacturing in 4 continents and availability of


    product in 40 countries

    •  Manufacturing Plants

    USA India Franc Italy Australia


    e
    2 2
    Manufacturing
    Plants
    Manufacturing
    in 4 continents

    Exports to 40
    countries

    650+
    Employees who
    are
    • Corrosion
    Engineers,
    • Corrosion
    Auditors,
    • Manufacturing
    Staff,
    • Management
    RustX Small
    Wrapper
    Coil Master
    Wrapper
    Video Links
    VCI STRETCH
    FILM
    VCI STRETCH FILM
    WITH PRINTING
    Manual Packing
    using VCI StrenGth
    Fabric
    Manual Packing
    using VCI Strength
    Fabric
    Manual Packing
    using VCI Strength
    Fabric

    11
    Manual Packing
    using VCI Strength
    Fabric
    Coil Car
    Use of Zorbit
    Desiccants
    COIL ID and OD
    Protectors
    High Tack
    Films
    No Influx of No Adequate
    moisture, outgassing quantity of
    water , of VCI VCI
    snow
    Sealed environment
    Highly tacky films Eye Wrappers
    Proprietary VCI
    Technology

    Fe2O3 Fe3O4 Fe Fe Fe Fe Fe
    17

    SMP Technology Packaging in VCI


    Speedy Moisture Passivation
    q 30 second formula vs 12 hours of VCI Works By
    competition to make pH of packaging q  Evaporation & De-activation of
    moisture
    alkaline (live test available) q  Multi-molecuar film onto the metal
    q  Altering the pH
    q  Passivating the electron flow
    17
    SMP Technology

    Speedy Moisture Passivation Technology


    20% in 6 hours and remaining over 15 years
    SMP Technology

    pH Value – 9 achieved in less than 2 minutes


    Quote ..
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    INTELLECTUALS SOLVE
    PROBLEMS, GENIUSES
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    PREVENT THEM
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    - Albert Einstein
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    Global Manufacturing Plants

    USA - India – 4 France - Italy - Australia


    California plants Lyon Modena
    How oxidization
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    happens if
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    packaging is not
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    appropriate
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    SNOW on
    Coils

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    Water
    seapage

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    Tackiness &
    VCI

    q  RustX SMP and RustX HMPIB Technology (Heavy Molecule PIB
    Technology)
    q  VCI molecules have high vapour pressure
    q  The can outgas out of the film
    q  PIB neutrality is maintained to enable VCI work on pH 9

    24
    Causes of
    RUST

    q  Moisture during Packaging – 100% RH with Temp of 110 F – 120 F

    q  Breathing of the Packaging – Changes in Temperature & Volume of Air

    q  Removal Of Oil from the surface by absorption

    q  Rainfall during transportation

    q  Improper Storage Conditions 25


    Temperature and
    Humidity
    Condensation effect in
    Blue is humidity
    evening

    Red is
    temperature

    Initial After condensation


    Stable Humidity

    Humidity is stable in tacky films

    No Inlet of moisture
    No Outgassing of VCI
    No Corrosion
    27
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    How VCI Power


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    Stretch Film is
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    Produced
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    28
    3 – Layer
    Plant

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    Pores

    1 layer 3 – layer Co-EX

    HDPE fully permeable with only 20 micron thick continous film


    1 Layer Film permeable with low barrier properties
    3 layer film pores don’t line up and reduced permeability
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    Why Shift to
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    RustX Power
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    Stretch Film
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    Advantage

    q  Both side tacky

    q  Only bonds film to film and not film to metal

    q  Air-Tight

    q  Water-Proof

    q  Rust Preventive

    q  0 Moisture Retention

    q  Higher Tear Strength & Puncture Resistance

    32
    pH test

    u  Red litmus solution is


    a pH identification
    liquid
    u  pH 1-7 is acidic
    u  pH 7 -14 is alkaline

    u  RustX VCI changes


    alkalinity from 2 of red
    litmus to 8-9 within
    30-45 seconds
    exhibiting corrosion
    protection with the use
    of Patented Speedy
    Moisture Passivation
    Technology (SMP)
    Contact
    info@rustxusa.com
    www.rustxusa.com

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