Multitool

WWW.MULTITOOLGRINDER.COM
BELT AND DISC
GRINDING ATTACHMENT

SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS

BELT CHANGING
WARNING: To remove the belt simply push down on the underside of belt to compress the tensioner assembly.
To avoid mistakes that could cause injury, do not use the Multitool until you Catch automatically holds the slide in retracted position. When refitting the belt simply release the
have read and understood the following: catch (Fig 3:O) Always make sure belt lap faces the correct direction (see diagram left).

1. ALWAYS WEAR EYE PROTECTION. A full-face visor is preferred. Any Belt/Disc BELT TRACKING
Grinder can throw foreign objects into the eyes. Always ensure the belt entirely covers the rubber contact wheel. Adjustment is made when
2. AVOID EYE CONTACT WITH BELT OR DISC. The abrasive belt when running is running or when belt is rotated by hand. To adjust left, move tracking lever down. To adjust right,
an aggressive cutting tool. Extra care should be exercised when using coarse move lever up. If tracking lever is constantly set in up or down position refer to Figs 5 & 6 of fitting
grit belts because of their rapid cutting action. instructions on reverse side.
3. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the
work area. PLATEN GRINDING (HORIZONTAL OR VERTICAL)
4. BOLT THE BENCH GRINDER securely to the bench or supporting surface to It is important that the Platen (Fig 4: P) is not set too high. If belt is deflected and rides up over the
stop it from tipping over or moving when in use. platen it creates an undue strain on the grinder, especially when starting. If platen is not often used
5. DO NOT MOUNT the attachment protruding into walkways. it is better to set a little clear of the belt. A simple method to adjust the platen is to place a straight
6. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. edge on top of the belt between the contact wheel and drive pulley and raise platen so that it just
7. ALWAYS WEAR A DUST MASK to prevent dust inhalation when adequate touches under side of belt. Work of any length can be surfaced on the platen, for example the saw
ventilation or extraction is not available. edges of wood from short pieces up to lengths of several feet. Never grind or sand on platen unless
you are sure belt lap is facing in correct position (See diagram at left).
8. DO NOT WEAR LOOSE CLOTHING, which may become entangled in the
machine. Wear protective hair covering to contain long hair.
DISC GRINDING
9. ALWAYS HOLD the work piece firmly when grinding and apply a light and Whenever possible remove the belt when using the grinding disc. The disc grinder is a very versatile
steady pressure against abrasive disc or belt. part of the attachment that can be used for dressing small castings and components, patterns,
10. ALWAYS GRIND ON THE DOWNWARD SIDE of the grinding disc. Grinding on models etc. often eliminating costly machining. Tool and cutter sharpening is a simple task and
the upward side of the disc could cause the work piece to fly out of position, there is less chance of burning edges. With the addition of the table, lengths and angles are easy to
resulting in injury. adjust. Dressing end grain flat and square has always been a difficult task but now it is a simple and
11. DO NOT USE BELTS THAT ARE DAMAGED, TORN, OR SHOW SIGNS OF WEAR quick operation, making perfect joints possible. A rubber cleaning stick should be used regularly
12. ALWAYS INSTALL BELTS with arrows in the back of the belts pointing the to prevent build up wood resin. When changing a disc pad remove any remaining adhesive with a
correct direction. Belts with lap joints must be fitted facing the correct solvent, e.g. Lacquer thinner, acetone (nail polish remover). Do not use household cleaners.
direction. See sketch below.
CONTACT WHEEL GRINDING, POLISHING, AND SANDING
Using the front contact wheel removes material many times faster than a conventional grinding
wheel. The unique smooth cutting action is cooler, faster and safer than conventional grinding
methods. A good example of one of the many uses is the smoothing of welds and casting
blemishes prior to plating. Using the extremely fast and easy belt change it is possible to go from
a rough weld finish to a flat, smooth polish suitable to chrome plate in only two belt changes. e.g.
Remove rough weld with 40 or 80 grit belt. Remove grinding marks with 240 grit belt. Change
ground finish to smooth, brushed finish for plating using Scotchbrite super fine or Trizact belts.
Wood shaping and finishing can be done in a similar manner but belts should always be kept
exclusively for wood, especially in the finer grades. A rubber belt cleaning stick helps prevent
clogging on wood use.
INTRODUCTION TO BELT GRINDING
FREE STRAPPING
Free strapping is a method of belt grinding, sanding or polishing where no backing is used behind
Belt grinding or finishing has many advantages over the use of conventional grinding
the belt. It is especially suitable for round and contoured work and some sharpening operations.
wheels. It is possible to remove material up to 5 times faster than the equivalent grade It is done on the underneath side of the belt opposite the platen. Belt grits of 180 to 400 are
of grinding wheel with far less heat. The electrostatic process used in the manufacturing recommended because of the rapid cutting action.
of an abrasive belt ensures that the sharp side of each piece of grit is facing outwards on
the belt thus giving cleaner, smoother and faster cutting. The flexing of the belt has a
self-cleaning and cooling action, making it more suitable to any application where heat ATTACHMENT SPECIFICATIONS
could damage the work such as grinding leather, plastics, tool sharpening etc.
MULTITOOL 362

BELT APPLICATIONS
Belt size 36” x 2” - Disc size 7” - Contact Wheel 3½” diameter. Fits most 6” or 8” bench grinders with
minimum ⅓ H.P. and shaft sizes of ½” or ⅝”.
MULTITOOL 482 & MULTITOOL 8CW
ALL METALS COARSE FINISH Use 40 to 80 Grit Belt size 48” x 2” - Disc size 7” - Contact Wheel 3½” diameter (8” diameter on 8CW). Fits most
MEDIUM TO FINE Use 120 to 180 Grit bench grinders with minimum ½ H.P. and shaft sizes of ½” or ⅝”.
VERY FINE Use 220 to 400 Grit MULTITOOL 364
MICROFINISHING Use 3M Trizact 700 to 1200 Grit Belt size 36” x 4”- Disc size 7” - Contact Wheel 3½” diameter. Fits most 6” or 8” bench grinders with
HEAVY GRINDING Use Zirconia Belts 24, 40 or 80 Grit minimum 3/4 H.P. and shaft sizes of ½” or ⅝”. (Note: Drive pulley can be bored to maximum 1”.)
MULTITOOL 484
Belt size 48” x 4” - Disc size 7” - Contact Wheel 3½” diameter. Fits most bench grinders with
ALUMINUM Always use belt grease to prevent clogging. minimum 1 H.P. and shaft sizes of ½” or ⅝”. (Note: Drive pulley can be bored to maximum 1”.)

WOOD Use Aluminum Oxide Resin Bond (open or closed) BELT SPEED – ALL MODELS - Approximately 5000 Ft/min
40, 60, 80, 100 or 120 Grits
AVAILABLE ACCESSORIES
PLASTICS & GLASS CERAMIC ADJUSTABLE ANGLE WORK TABLE (MTBL) - for Disc Grinding
Use Silicon Carbide Resin Bond 40 to 600 Grit SHARPENING JIG (MTSJIG) – for sharpening chisels and planer blades
POLISHING ROUGE (MTRouge) - for use with Polishing Belts

WARRANTY AND CONDITIONS OF SALE

The words “us”, “we” or “our” refers to P.A Products or their authorized agent INSTRUCTIONS TO FOLLOW FOR WARRANTY CLAIMS:
A.) The warranty will only apply if the fitting and operating instructions are followed. 1. If warranty claim is made, we must be notified as soon as possible after assumed defect
B.) The warranty will only apply for a period of 1 year from the date of original has become apparent.
purchase against any defect in our product, which can be proved, to our satisfaction to 2. Goods may only be returned with the approval and RGA # from Van Sant Distributing, Inc.
have been caused by faulty materials or workmanship. Our liability is limited to the 800-828-2043 or email us at sales@multitoolgrinder.com.
cost of repairing or at our option, replacement of the defective goods or parts of the 3. The customer must prepay all freight charges for returned goods.
4. We will contact the customer with a suggestion after inspecting the goods to determine
goods. We will not be liable for any defect caused by unauthorized repair.
with the customer what action should be taken in the circumstances.
FITTING INSTRUCTIONS - ALL MULTITOOL MODELS

1
E

2 B

4
3

Scan for Video Scan for Video

Disconnect grinder from power source. From the right hand end of the grinder, remove Fit the Main Bracket (D) using flat head carriage bolts (E) through the three cut outs
wheel cover, wheel, wheel flanges and wheel guard. Fit slotted adaptor plate (A) using (Fig 1: C) with flat head of bolt facing the drive pulley.* With angle face of
either ¼” bolt (1), 5mm Bolt (2) or 3/16” Bolt (3) provided. Use appropriate size bracket approximately vertical, tighten ¼” nuts (4) evenly. If the Multitool is to be
washers under heads (B). The outer edge of the adaptor plate is tapered. Face smallest used in a vertical position simply loosen nuts, tap main bracket (D) to loosen. Swivel to
side of taper away from grinder as shown in Fig 1: A. desired position and retighten nuts (4). The above cutaway view is from the rear of the
NOTE: On 8” JET brand grinders use two additional washers between the grinder and right hand end of the grinder showing the tapered fit of the adaptor plate (A) and main
adaptor plate to clear flat head carriage bolts (Fig 2: E). bracket (D).
*NOTE: If interference occurs, insert carriage bolt with head facing the grinder motor.

G 6

Scan for Video Scan for Video

Fit the idler arm (H) using 5/16” diameter bolts (J) and washers (5) provided. Fit one Fit the Drive Pulley (K) by sliding over the shaft of the grinder. Fit tightly against the
of the heavy dished flanges (G) provided in the kit, that suits either ½” or ⅝” diameter heavy dished flange (Fig 3: G) and use the 1⁄2” or 5⁄8” diameter washer (Fig 3: F) under the
shaft size and check that it clears heads of bolts (Fig 1: B). If there is interference, use nut and tighten with a socket or wrench.
either ½” or ⅝” diameter washer (pictured above and in Fig 2: F) behind the flange. NOTE: A poor quality nut may prevent pulley from running true. If this is the case,
The drive pulley (Fig 4: K) comes with a 5⁄8” bore, there is a 1⁄2” steel bushing (6) replace factory nut with high quality alternative.
provided for smaller shafts.
NOTE: The 4” Drive Pulley in the Multitool models 364 & 484 can be bored to a
maximum of 1”.

Scan for Video Scan for Video

Idler arm Cam plate (M) must now be set ¼” (6mm) clear of inside edge of the drive Pull the belt over a few revolutions by hand, if the belt wanders towards the drive
pulley (Fig 4: K) Slots are provided under 5⁄16” bolts (Fig 3: J) for this adjustment. pulley (K), loosen the top bolt (J) and tap the top of the cam plate (M) in small amount
Set tracking lever (N) in mid or horizontal position. Fit the belt and release spring towards the drive pulley. If the belt moves towards the grinder, tap the top of cam
loaded contact wheel by lifting the catch (Fig 3: O) plate (M) towards the grinder. When the belt runs evenly on the contact wheel,
NOTE: It is not necessary to remove the platen as in Figs 5 & 6. This has been removed re-tighten bolt (J), turn grinder on to check. Final tracking adjustments can be done
for clarity and instruction only. with the tracking lever (Fig 5: N). Pulling the tracking lever down moves belt to the left,
NOTE: There will always be some parts left over after fitting. up moves the belt to the right. Fit the cover plate using counter sunk screws provided
pictured above (7 & 8). Clean face of cover disc with a solvent and fit adhesive backed
For short instruction videos, see abrasive disc provided.
www.youtube.com/vansantdistributing

For parts, tech support, belts, or discs contact Van Sant Distributing, Inc. at 800-828-2043 or sales@multitoolgrinder.com