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    Engine Installation Checklist

    Uploaded by

    hary fadly
    The document is an engine installation checklist for a fire pump that must be completed by the installing contractor and submitted to Cummins prior to a startup inspection. It includes sections for project information, a sequential checklist of 12 installation tasks to be verified such as engine-pump alignment, mounting and securing the unit, making electrical and piping connections, filling fluids, and ensuring adequate ventilation. Completing and submitting the fully initialed checklist ensures the installation meets Cummins requirements prior to inspection and startup of the engine and fire pump system.

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    © All Rights Reserved
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    Engine Installation Checklist

    Uploaded by

    hary fadly
    85 views3 pages
    The document is an engine installation checklist for a fire pump that must be completed by the installing contractor and submitted to Cummins prior to a startup inspection. It includes sections for project information, a sequential checklist of 12 installation tasks to be verified such as engine-pump alignment, mounting and securing the unit, making electrical and piping connections, filling fluids, and ensuring adequate ventilation. Completing and submitting the fully initialed checklist ensures the installation meets Cummins requirements prior to inspection and startup of the engine and fire pump system.

    Original Description:

    preventive

    Original Title

    cummins 8

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    The document is an engine installation checklist for a fire pump that must be completed by the installing contractor and submitted to Cummins prior to a startup inspection. It includes sections for project information, a sequential checklist of 12 installation tasks to be verified such as engine-pump alignment, mounting and securing the unit, making electrical and piping connections, filling fluids, and ensuring adequate ventilation. Completing and submitting the fully initialed checklist ensures the installation meets Cummins requirements prior to inspection and startup of the engine and fire pump system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    85 views3 pages

    Engine Installation Checklist

    Uploaded by

    hary fadly
    The document is an engine installation checklist for a fire pump that must be completed by the installing contractor and submitted to Cummins prior to a startup inspection. It includes sections for project information, a sequential checklist of 12 installation tasks to be verified such as engine-pump alignment, mounting and securing the unit, making electrical and piping connections, filling fluids, and ensuring adequate ventilation. Completing and submitting the fully initialed checklist ensures the installation meets Cummins requirements prior to inspection and startup of the engine and fire pump system.

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    © All Rights Reserved
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    Engine Installation Checklist

    TO BE COMPLETED BY ORIGINAL EQUIPMENT MANUFACTURER (OEM) OR INSTALLING


    CONTRACTOR AND SUBMITTED TO CUMMINS SALES AND SERVICE PRIOR TO
    SCHEDULING A START-UP INSPECTION.

    Section I: Project & Equipment Information

    Facility name/Identification: ________________________________________________________

    Facility Address: ___________________________________ City:_________________________

    State/Province: ______________ Postal Zone: ______________ Country: __________________

    Contact Name: _________________ Phone #: __________________ Fax #: ________________

    Pump Manufacturer: ___________________________ Pump Model: _______________________

    Pump Serial # ___________________________ Pump Rating: _________________(GPM/LPM)

    Pressure: ______________ (psi/kPa) Speed: __________ (rpm)

    Controller Manufacturer: ______________________ Controller Model: ______________________

    Controller Serial # _________________________

    Engine Model: ________________________ Engine Serial #: __________________________

    Engine Speed: __________ (rpm)

    Submitted By: ______________________________________ Date: ___________________


    Section II: Sequential Checklist for the Pump Representative or Installing Contractor
    Complete technical information can be found on our website: www.cumminsfirepower.com
    This Checklist must be completed before the Installation Review and Start-Up Inspection

    INSTALLATION CHECKLIST INITIALS DATE

    1. Engine-Pump alignment check


    Service coupling/shaft, as required
    - Check driveshaft vertical and horizontal alignment (refer to the Universal
       Joint Driveshaft manual at www.cumminsfirepower.com)
    - Re-torque the driveshaft flange bolts (refer to the Universal Joint Driveshaft
       manual at www.cumminsfirepower.com)
       - Re-torque the companion flange set screw
       - Grease the driveshaft zerks
    NOTE: Some lubrication loss may occur during transport and storage. It is recommended that the drive
    shaft be re-lubricated upon installation. Cummins Sales and Service recommends using a good quality
       semi-synthetic, Molybdenum-fortified NLGI #2 lithium complex grease.
    2. Properly mount and secure the unit and grout the base

    3. Connect the pump controller wiring to the fire pump drive engine Terminal Board

    4. Service and charge the batteries for 24 hours; connect the batteries to the engine
    5. Properly install the cooling water connections, both inlet and outlet, on the engine
    heat exchanger; confirm the cooling water by-pass solenoid operation
    6. Check that the exhaust system is properly sized, routed, and connected to the
    engine
    IMPORTANT: The exhaust flex must be properly aligned. It should be mounted vertically with no more
    than 1" offset.
    7. Fill the cooling system to the proper level with premixed coolant (refer to the
    engine manual)
    8. Add engine oil to the proper level (refer to the engine manual for oil type)
    9. Connect the fuel lines (both supply and return) to the fuel tank and engine
    NOTE: Return fuel should be to the top of the tank.
    10. Check that the fuel tank is filled with clean #2 diesel fuel; drain all water and
    sediment from the tank
    11. Connect the engine jacket water heater to the correct AC power
    NOTE: Connect power AFTER filling with coolant.
    12. Install the air inlet filter on the engine; ensure that the fresh air supply is
    adequate for engine combustion and room ventilation
    PLEASE NOTE: Photos of the completed installation would be appreciated.
    Mail or email the Cummins Sales and Service Installation Checklist to:

    Attention: Bob Janquart


    Cummins Sales and Service 1 920 338 5917 Office
    875 Lawrence Drive 1 920 337 9746 Fax
    P.O. Box 5070 1 920 362 0865 Cell
    De Pere, WI 54115-5070 bob.g.janquart@cummins.com

    Cummins Sales and Service


    875 Lawrence Drive
    De Pere, WI 54115
    Phone 1 920 337 9750
    www.cumminsfirepower.com

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