PM 2806d Hauler Mkiv Revb

PARTS MANUAL
872160
2806D 4X4 HAULER Mk IV - 414451
FIRST ISSUE: FEBRUARY 2007

LATEST ISSUE: MAY 2007 (SIB2007/1033)
LATEST ISSUE: OCTOBER 2007 (SIB2007/1087)
872160 - 2806D 4X4 HAULER - OCT 2007 REV B
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872160 - 2806D 4X4 HAULER - OCT 2007
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LOCATION OF OPERATIONS
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.
The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-
For the latest Bell operations listing please visit :www.bellequipment.com
The following address list was correct as at 04 October 2006.
GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
Carbonode Cell . . . . . . . . . . . . . . . . . . . Tel : 035 907 9111 . . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 035 797 4323. . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: Derek Smythe (Mobile: 082 822 2624)
E-mail: debbiev@bell.co.za
EUROPEAN REGION:
FRANCE
Bell France SARL
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax : + 33 55589 2324
FRANCE
Contact: Claude Boulet (Director)
E-mail: claudeb@fr.bellequipment.com
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GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Uli Kramme (Managing Director)
E-mail: center@de.bellequipment.com
German Assembly Plant (Eisenach)

Industriestrasse 8 . . . . . . . . . . . . . . . . . Tel : +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg. . Fax : +49 369 207 3150
GERMANY
Contact: Andre Krings (Factory Manager) (Mobile : +49 176 2202 4416)
E-mail: factory@de.bellequipment.com
ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21. . . . . . . . . . Tel : +39 075 801 501
Ospedalicchio . . . . . . . . . . . . . . . . . . . . Fax : +39 075 801 01 42
06080 Bastia Umbra (PG)
ITALY
Contact: Micel-Angelo Van druenen
E-mail: scai@scaispa.com
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch
SPAIN
Polig. Industrial Alcala Park. . . . . . . . . Tel : +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34 918 796 049
C/Iplacea Nº 10
28 803 Alcala de Henares - Madrid
SPAIN
Contact: Jesus Vivero Fortes (Mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax : +44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Neville Paynter
E-mail: cameronc@bellequipment.co.uk, general@bellequipment.co.uk
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NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax : +1 912 964 1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (Mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com
SOUTHERN AFRICA REGION:
CAPE REGION:
CAPE TOWN
28 Aviation Road . . . . . . . . . . . . . . . . . Tel : 021 380 9000 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Phase 4, Airport City . . . . . . . . . . . . . . Fax : 021 380 9057. . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (Mobile: 083 458 3753)
E-mail: fionaj@bell.co.za
EAST LONDON
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . P.O. Box 15742
Beacon Bay. . . . . . . . . . . . . . . . . . . . . . Fax : 043 748 6624. . . . . . . . . . . . . . . . . . . Beacon Bay
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EAST LONDON
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5205
5200
Contact: Luc Hannan (Mobile: 082 325 5920)
E-mail: luch@bell.co.za
GEORGE
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (Mobile: 082 335 9015) or Field Serviceman (Mobile: 082 659 3222)
E-mail: karino@bell.co.za
PORT ELIZABETH
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 041 451 3208. . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (Mobile: 082 657 1190)
E-mail: lynneo@bell.co.za
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SPRINGBOK
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax : 027 718 1314. . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Mobile: 083 414 8946)
E-mail: laurenced@bell.co.za
NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 61 226 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax : 264 61 228 330 . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (Mobile: 081 127 3043)
CENTRAL REGION:
BLOEMFONTEIN
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax : 051 4323 740. . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Peter Wille
E-mail: yvetteo@bell.co.za or peterw@bell.co.za
JOHANNESBURG / GAUTENG
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax : 011 928 9730. . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: George Wilson (General Manager) (Mobile: 082 560 0379)
Peet Smit (Acting Sales Manager) (Mobile: 082 770 8014)
Chris Howe (Acting Sales Manager) (Mobile: 082 786 7523)
E-mail: sindyk@bell.co.za
KIMBERLEY
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . Fax : 053 841 1940. . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082 558 6911)
Aubrey Potgieter (Branch Manager) (Mobile: 083 629 1931)
E-mail: selmaj@bell.co.za
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KURUMAN (NORTHERN CAPE)

8 Acacia Street . . . . . . . . . . . . . . . . . . . Tel : 053 712 0698 . . . . . . . . . . . . . . . . . . . P.O. Box 1396
KURUMAN . . . . . . . . . . . . . . . . . . . . . Fax : 053 712 0697. . . . . . . . . . . . . . . . . . . KURUMAN
8460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082 558 6911)
Aubrey Potgieter (Branch Manager) (Mobile: 083 629 1931)
E-mail: aubreyp@bell.co.za
MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7 . . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (Mobile: 083 626 8316)
MIDDLEBURG (MPUMALANGA)
9 Kilo Street . . . . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . Fax : 013 246 1229. . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Jacques Pienaar (Branch Manager) (Mobile: 082 773 5423)
E-mail: kathyb@bell.co.za
NELSPRUIT (MPUMALANGA)
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax : 013 755 2117. . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (Mobile: 082 452 9392)
E-mail: ling@bell.co.za
RUSTENBURG (NORTH WEST PROVINCE)

16 Vanadium Street . . . . . . . . . . . . . . . Tel : 014 538 1003/4 . . . . . . . . . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . . . . . Fax : 014 538 1005. . . . . . . . . . . . . . . . . . . RUSTENBURG
RUSTENBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (Mobile: 082 773 5422)
E-mail: nicot@bell.co.za
TZANEEN (LIMPOPO)
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax : 015 307 3095. . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Dreyer Loubser (Branch Manager) (Mobile: 083 629 1931)
E-mail: altar@bell.co.za or dreyerl@bell.co.za
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WOLMARANSSTAD (NORTH WEST PROVINCE)

80 Kruger Street . . . . . . . . . . . . . . . . . . Tel : 018 596 2319 . . . . . . . . . . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . Fax : 018 596 2855. . . . . . . . . . . . . . . . . . . WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
Contact: Bernard Niemand (Acting Branch Manager) (Mobile: 082 572 7881)
E-mail: bernardn@bell.co.za
COASTAL REGION:
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax : 031 569 1108. . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za or butteryh@bell.co.za
EMPANGENI
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax : 035 792 6516. . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (Mobile: 082 784 1477)
E-mail: shelleyv@bell.co.za
PIETERMARITZBURG
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax : 033 386 1837. . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Ian Barnard
E-mail: carlaf@bell.co.za
PIET RETIEF (MPUMALUNGA)

14 Smith Street . . . . . . . . . . . . . . . . . . . Tel : 017 826 1523 . . . . . . . . . . . . . . . . . . . P.O. Box 2597
PIET RETIEF . . . . . . . . . . . . . . . . . . . . Fax : 017 826 1580. . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Kersy Murugan (Counter Salesman) (Mobile: 082 774 0495)
E-mail: kersym@bell.co.za
UMHLALI
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 2141 . . . . . . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax : 032 947 0696 / 1637 . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Keith Hall (Customer Support Rep) (Mobile: 082 774 0493)
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VRYHEID
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax : 034 980 9752. . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Sales Rep) (Mobile: 082 627 6459)
E-mail: cliffg@bell.co.za
NORTHERN REGION:
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238 . . . . . . . . Tel : +258 21 722 022/ 031/ 831 . . . . . . . . Caixa Postal 70
Matola. . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +258 21 720 467 . . . . . . . . . . . . . . . . Matola
MOZAMBIQUE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (Mobile: +258-21-(0)82 301 894)
E-mail: bellequipment@teledata.mz or wfourie@teledata.mz
ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . P.O. Box 20367
Kalulushi. . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun Mc Cann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: russellc@bell.com.zm or shaunmc@bell.com.zm
ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661 061/090/125/181/418. . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 4 621 026 . . . . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: dutoit@bellzim.co.zw or admin@bellzim.co.zw
Bell Equipment Gweru

33 J Tongogara Avenue . . . . . . . . . . . . Tel : +263 54 223 85 / 91 . . . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 54 223 85 (ask for fax). . . . . . . Harare
Contact: Jannie Van Wyk (Mobile: +263 91 310 722)
Bell Equipment Triangle

Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . Tel : +263 33 6552 . . . . . . . . . . . . . . . . . . P.O. Box 27
Triangle. . . . . . . . . . . . . . . . . . . . . . . . . Fax : +263 33 6552 (ask for fax) . . . . . . . . Triangle
Contact: Louis Stopforth (Mobile: +263 11 724 828)
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Keep a record of your dealer information here:
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x
VIN IDENTIFICATION
The principle means of identifying your Bell Equipment machine is by studying the VIN number. The Vehicle
Identification Number (VIN) structure for the Bell Equipment machines is as follows: (As an example, the
B40D 6X6 manufactured at Richards Bay in 2003 has been used).
VIN:AEB1148403R000009
Table 1: CURRENT SA STRUCTURE BREAKDOWN
AEB 11 4 8 40 3 R 00 0009
i ii iii iv v vi vii viii ix
i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.
ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).
vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.
vii R Is the plant of manufacture, i.e. R = Richards Bay.
viii 00 Spacer digits that could be used for sequential numbering.
ix 0009 Is the sequential serial number.
Table 2: CURRENT GERMAN STRUCTURE BREAKDOWN
WO9 11 4 8 40 3 0 B39 009
i WO9 Are the unique letters designated to Bell for vehicles assembled in Germany.
upgrades.
machine.
vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.
vii 0 First digit of the build sequence sequential serial number.
viii B39 Is a unique code designated to the German factory.
ix 009 Is part of the sequential serial number.
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xi
Table 3: NEW SA STRUCTURE BREAKDOWN
AEB 11 4 8 40 0 R 00 0009
i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.
upgrades.
machine.
vi 0 Spacer digit that could be used for sequential numbering.
vii R Is the plant of manufacture, i.e. R = Richards Bay.
viii 00 Spacer digits that could be used for sequential numbering.
ix 0009 Is the sequential serial number.
Table 4: NEW GERMAN STRUCTURE BREAKDOWN
WO9 11 4 8 40 0 1 B39 009
i WO9 Are the unique letters designated to Bell for vehicles assembled in Germany.
upgrades.
machine.
vi 0 Spacer digit that could be used for sequential numbering.
vii 1 First digit of the build sequence sequential serial number.
viii B39 Is a unique code designated to the German factory.
ix 009 Is part of the sequential serial number.
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xii
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM

Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
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872160 - 2806D 4X4 HAULER - OCT 2007
xiv
CONTENTS OVERVIEW
CONTENTS
SECTION 1: GENERAL INFORMATION

SECTION 2: ENGINE
SECTION 3: DRIVETRAIN
SECTION 4: HYDRAULICS
SECTION 5: PNEUMATICS
SECTION 6: ELECTRICAL
SECTION 7: FRAME AND BODY
SECTION 8: SERVICE KITS
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
SECTION 10: SPECIAL TOOLS
SECTION 11: NUMERICAL INDEX
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TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2A: ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1
TIER 2 - ENGINE & MISCELLANEOUS ITEMS - - - - - - - - - - - - - - - - - - - - - - 2A-2
TIER 2 - ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-4
TIER 2 - TIMING COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-6
TIER 2 - OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
TIER 2 - CYLINDER HEAD & VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
TIER 2 - CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - - 2A-12
TIER 2 - CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-14
TIER 2 - CRANKSHAFT AND FLYWHEEL- - - - - - - - - - - - - - - - - - - - - - - - - 2A-16
TIER 2 - CONNECTING ROD AND PISTONS - - - - - - - - - - - - - - - - - - - - - - - 2A-18
TIER 2 - CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
TIER 2 - INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
TIER 2 - FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
TIER 2 - FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
TIER 2 - FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
TIER 2 - TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
TIER 2 - AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
TIER 2 - AIR COMPRESSOR ATTACHMENT ITEMS - - - - - - - - - - - - - - - - - - - 2A-34
TIER 2 - INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
TIER 2 - EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-38
TIER 2 - ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
TIER 2 - STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
TIER 2 - ALTERNATOR AND ATTACHMENT - - - - - - - - - - - - - - - - - - - - - - - 2A-44
TIER 2 - OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
TIER 2 - OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
TIER 2 - OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
TIER 2 - WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
TIER 2 - FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
TIER 2 - ENGINE MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
TIER 2 - AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2A-58
ENGINE COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
ENGINE COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2A-64
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-66
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-68
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-70
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
SECTION 2B: ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1
TIER 3 - ENGINE & MISCELLANEOUS ITEMS - - - - - - - - - - - - - - - - - - - - - - 2B-2
TIER 3 - ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-4
TIER 3 - TIMING COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
TIER 3 - OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
TIER 3 - CYLINDER HEAD & VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
TIER 3 - CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - - 2B-12
TIER 3 - CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-14
TIER 3 - CRANKSHAFT AND FLYWHEEL- - - - - - - - - - - - - - - - - - - - - - - - - 2B-16
TIER 3 - CONNECTING ROD AND PISTONS - - - - - - - - - - - - - - - - - - - - - - - 2B-18
TIER 3 - CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
TIER 3 - INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
TIER 3 - FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24
TIER 3 - FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26
TIER 3 - FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28
TIER 3 - TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30
TIER 3 - AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-32
TIER 3 - AIR COMPRESSOR ATTACHMENT ITEMS - - - - - - - - - - - - - - - - - - - 2B-34
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TABLE OF CONTENTS
TIER 3 - INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-36

TIER 3 - EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
TIER 3 - ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
TIER 3 - STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
TIER 3 - ALTERNATOR AND ATTACHMENT - - - - - - - - - - - - - - - - - - - - - - - 2B-44
TIER 3 - OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
TIER 3 - OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
TIER 3 - OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
TIER 3 - WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
TIER 3 - FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
TIER 3 - ENGINE MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
TIER 3 - AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2B-58
ENGINE COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
ENGINE COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2B-62
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2B-64
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-66
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-68
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
OIL SUPPLY, CONTROL INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
OIL SUPPLY, COVER PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
RETARDER VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
GEARBOX PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14
COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
BRAKE - SECTION D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
BRAKE - SECTION E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
BRAKE - SECTION F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22
BRAKE - SECTION G - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
SHIFT CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
SHIFT CONTROL, VALVE BLOCK A - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34
SHIFT CONTROL, VALVE BLOCK B - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-36
SHIFT CONTROL, THROTTLE VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION OIL SUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TORQUE CONVERTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
POWER TAKE OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
HEAT EXCHANGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
PERIPHERALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
DROPBOX MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
DROP BOX MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
DROP BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROP BOX INPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DROP BOX IDLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
DROP BOX OUTPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
DRIVELINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
THRU DRIVE & OSCILLATION JOINT- - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE FRONT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
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TABLE OF CONTENTS
AXLE REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80

FINAL DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
DISC BRAKE KIT, FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
DISC BRAKE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
DISC BRAKE CALIPER LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
DISC BRAKE CALIPER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
FRONT DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
FRONT DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - 3-96
REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
REAR DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - 3-102
WHEEL SET OPTION 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
WHEEL SET OPTION 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
HYDRAULIC, VOAC BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - 4-4
HYDRAULIC, VOAC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
HYDRAULIC, VOAC BLOCK - END SECTION - - - - - - - - - - - - - - - - - - - - - - - 4-8
HYDRAULIC, FRONT CHASSIS SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - 4-10
HYDRAULIC, PUMP SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
HYD. EMERGENCY STEERING PUMP, CHECK VALVE - - - - - - - - - - - - - - - - - 4-14
PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
HYDRAULIC, STEERING CYLINDERS - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
HYDRAULIC, STEERING CYLINDER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - 4-20
HYDRAULIC, ACCUMULATORS - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - 4-22
HYDRAULIC, ACCUMULATORS - EUROPE - - - - - - - - - - - - - - - - - - - - - - - 4-24
HYDRAULIC, CAB SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
HYDRAULIC, CAB SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
HYDRAULIC, STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - 4-30
HYDRAULIC, BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
HYDRAULIC, CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - 4-36
HYDRAULIC, PUMP CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
HYDRAULIC TANK MISC. PARTS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - 4-40
HYDRAULIC TANK MISC. PARTS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - 4-42
HYDRAULIC, TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
HYDRAULIC, REAR CHASSIS - BALLAST - - - - - - - - - - - - - - - - - - - - - - - - 4-46
HYDRAULIC, REAR CHASSIS - BALL HITCH - - - - - - - - - - - - - - - - - - - - - - - 4-48
SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNEUMATIC, FRONT CHASSIS SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC, PURGE TANK VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC, 10L RESEVOIRS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
PNEUMATIC, AIR DRYER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
PNEUMATIC, AIR DRYER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
PNEUMATIC, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
PNEUMATIC, AIR HORN (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PNEUMATIC BLOCK ASSEMBLY (TOP VIEW) - - - - - - - - - - - - - - - - - - - - - - 5-16
PNEUMATIC BLOCK ASSEMBLY (BOTTOM VIEW)- - - - - - - - - - - - - - - - - - - - 5-18
PNEUMATIC, REAR CHASSIS - BALLAST - - - - - - - - - - - - - - - - - - - - - - - - 5-20
PNEUMATIC, REAR CHASSIS - BALL HITCH - - - - - - - - - - - - - - - - - - - - - - - 5-22
SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
ELECTRICAL, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
ELECTRICAL, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
ELECTRICAL, CAB - DETAIL C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - 6-8
WINDSCREEN WIPER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
ELECTRICAL, CAB, TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
REAR VIEW MIRROR ELECTRICAL KIT (CHOICE) - - - - - - - - - - - - - - - - - - - - 6-14
REAR VIEW MIRROR MANUAL KIT (CHOICE) - - - - - - - - - - - - - - - - - - - - - - 6-16
872160 - 2806D 4X4 HAULER - OCT 2007

xix
TABLE OF CONTENTS
REAR VIEW MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18

ELECTRICAL, CAB, BEACON (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - 6-20
ELECTRICAL, CAB, WORK LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - 6-22
ELECTRICAL, CAB, REVERSE LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - 6-24
ELECTRICAL, CAB, MEMORY MODULE (OPTIONAL) - - - - - - - - - - - - - - - - - - 6-26
ELECTRICAL, CAB, MT2000 (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - 6-28
ELECTRICAL, CAB, RADIO (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
ELECTRICAL, ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
KIT, HEAD LIGHT GRILLS (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
ELECTRICAL, LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ELECTRICAL, ARTIC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ELECTRICAL, BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
ELECTRICAL, TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
ELECTRICAL, FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - 6-44
ELECTRICAL, BATTERIES (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
ELECTRICAL, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
ELECTRICAL CONNECTORS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
SECTION 7: FRAME AND BODY - - - - - - - - - - - - - - - - - - - - - - 7-1
BONNET KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
BONNET KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
BONNET, MISC. PARTS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
BONNET, MISC. PARTS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
CAB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB / BONNET INTERFACE SEAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
HVAC SEALING, CAB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-18
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
CAB INTERIOR MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
CAB INTERIOR HATCHES AND LIDS- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
CAB FLOOR MATS & INTERIOR PANELS - - - - - - - - - - - - - - - - - - - - - - - - 7-34
ROOF HEADLINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
STEERING COLUMN MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
OPERATOR AND TRAINER SEAT INSTALLATION - - - - - - - - - - - - - - - - - - - - 7-42
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
BASE, SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
AIRCON DRIER UNIT & PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
AIRCON SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
BELLY PLATE & MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
GRILL & MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
MUDGUARDS AND MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
BATTERY BOX & MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
FUEL TANK MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
CAP, DIESEL FILLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
COVER, HEADLIGHT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
ASSY,TRI-LINK,SPHERICAL : FRONT SUSPENSION- - - - - - - - - - - - - - - - - - - 7-76
SUSPENSION STRUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
ARTIC JOINT BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
872160 - 2806D 4X4 HAULER - OCT 2007

xx
TABLE OF CONTENTS
REAR CHASSIS, BALLAST OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82

REAR CHASSIS, BALL HITCH OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
REAR CHASSIS - GREASE HOSES & PIN - - - - - - - - - - - - - - - - - - - - - - - - 7-86
DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM906LA SERVICE TOOLS, KIT 262126- - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM906LA REPAIR TOOLS, KIT 262127 - - - - - - - - - - - - - - - - - - - - 10-6
ENGINE - OM906LA REPAIR TOOLS, KIT 262128 - - - - - - - - - - - - - - - - - - - - 10-10
GEAR RATIO 13100 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-12
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL- - - - - - - - - - - - - - - - - - 10-16
SUSPENSION : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
HYDRAULICS : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-20
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-22
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
TYRE INFLATION KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
SECTION 11: NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 11-1
872160 - 2806D 4X4 HAULER - OCT 2007

xxi
872160 - 2806D 4X4 HAULER - OCT 2007
xxii
SECTION 1: GENERAL INFORMATION
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

1-1
PAGE LAYOUT
HEADING
ELECTRICAL SYSTEM, ENGINE
26
27
12
10 10
14
20 11 21
23
1
18
15
18
9
24
24
27
13
6
7 17 25
19
27 2
26 4
16
22 TD0003535 - A
8
E14832631 - A
872160 - 2806D 4X4 HAULER - FEB 2007 REV 0

6-36
ILLUSTRATION ID
PAGE NUMBER & Revision Level
(CHAPTER - PAGE) PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE
TD0004716

1-2
PAGE LAYOUT
HEADING
ELECTRICAL SYSTEM, ENGINE
I Vin Series
T Q
PART
E T From: REMARKS
Number
M Y To:
1 218241 1 HEADLAMP,COMBO,RHS SEE NEXT PAGE FOR DETAIL
2 218240 1 HEADLAMP,COMBO,LHS SEE NEXT PAGE FOR DETAIL
3 217810 1 HARNESS,ENGINE
4 216486 4 PLT,PIVOT,HEADLIGHT
5 216445 1 SENDER,FUEL
6 216258 2 COVER,DUST,HEADLAMP
7 216217 1 HORN
8 207832 2 COVER,HEAD LIGHTS,FRAME
9 206945 29 MTG,RUBBER
10 203923 2 GROMMET
11 200653 33 CABLE TIE
12 187531 1 COVER,PLT,FUEL SENDER
13 187424 1 MTG,HOOTER
14 176428 1 BKT,ELEC F/CHASSIS
15 176249 1 PLT,MTG,ELEC HARNESS
16 174737 2 PLT,PIVOT RETAINER
17 101997 4 CAPSCREW,SOCHD
18 101345 2 WASHER,HARDENED
20 100733 1 SCREW,HEXHD
22 100383 4 BOLT
24 100312 2 NUT,NYLOC
27 100062 4 WASHER,FLAT
MACHINE ALLOCATION
VIN NUMBER RANGE INDICATOR

WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN
SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION
RELATED TO A PART OR KIT.
872160 - 2806D 4X4 HAULER - FEB 2007 REV 0
6-37
PAGE NUMBER
(CHAPTER - PAGE) PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE
TD0004717

1-3
872160 - 2806D 4X4 HAULER - OCT 2007
1-4
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
v. File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

1-5
BULLETINS
TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

1-6
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines LED Light Emitting Diode

ATDC After Top Dead Centre l/min Litre Per Minute
AC Alternating Current lube Lubrication
API American Petroleum Institute Mar March
A Ampere max Maximum
Ah Ampere Hours MPa Megapascal
approx Approximately m Metre
Apr April mA Miliampere
A/R As Required mm Millimetre
assy Assembly min Minimum
Aug August NPT National Pipe Thread
BTDC Before Top Dead Centre N Newton
BHP Brake Horse Power Nm Newton Metre
BSP British Standard Pipe NLA No Longer Available
CO2 Carbon Dioxide NSI Non Stock Item
CGA Compressed Gas Association Inc N/C Normally Closed
CTD Control Traction Differential N/O Normally Open
in3 Cubic Inch Nov November
m3 Cubic Metre No. Number
mm3 Cubic Milimetre Oct October
Dec December OD Outside Diameter
db Decibels P/N Part Number
deg or o Degree lb Pound
oC Degree Celsius psi Pound per Square Inch
dia Diameter PTO Power Take Off
DBH Diameter at Breast Height press Pressure
diff Differential Qty Quantity
DC Direct Current RSG Recommended Service Guide
E.G.S. Electronic Gear Shifting REV Reverse
ext Extension rev/min Revolutions Per Minute
Feb February RH Right Hand
ft lb Foot Pound RHS Right Hand Side
FWD Forward Sep September
FMC Front Mount Cab SIB Service Information Bulletin
GAL/min Gallon Per Minute SMR Service Metre Reading
Gr Grade SMC Side Mounted cab
g Gram SAE Society of Automotive Engineers
hz Hertz SABS South African Bureau of Standards
hex Hexagonal std Standard
HT High Tensile strt Straight
incl. Including S/TK SuperTruck
ID Internal Diameter temp Temperature
ISO International Organization of Standards thru Through to and Including
Jan January TDC Top Dead Centre
JIC Joint Industry Conference Standards TBN Total Base Number
Jul July UNC Unified National Coarse
Jun June USGAL United States Gallon (3.7854 litre)
kg Kilogram V Volt
km/h Kilometre Per Hour VIN Vin Identification Number
kPa Kilopascal W Watt
kW Kilowatt WDB Wet Disc Brake
LH Left Hand W/O With out
LHS Left Hand Side ZF Zahnradfabrik Passau Gmbh

1-7
872160 - 2806D 4X4 HAULER - OCT 2007
1-8
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

1-9
872160 - 2806D 4X4 HAULER - OCT 2007
1-10
MACHINE DIMENSIONS 2806D 4X4 HAULER
3455
1637
1415
30
494
556
1335
888 3240 2365
6493
1515
2130
2745
3690
0
R242
R540
2
TD0004697
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

1-11
872160 - 2806D 4X4 HAULER - OCT 2007
1-12
SERIAL NUMBER PLATES
Engine
AEB XXXXXX XR XXXXXX Specification
Transfer Case Plate
Vin Number
(On Left Hand Side of Hauler) Specification Stamped
Onto The Transfer Case
13100 047 15 10 2001
Transmission Specification
Plate
TD0004698
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

1-13
872160 - 2806D 4X4 HAULER - OCT 2007
1-14
ENGINE IDENTIFICATION - TIER 2 AND TIER 3
Engine LH Side view
Engine Specification Label

positioned on ECU
Engine Number Detail
950 Indicates Tier 2 Engine
Tier 2
Tier 3
991 Indicates Tier 3 Engine
TD0004320

1-15
872160 - 2806D 4X4 HAULER - OCT 2007
1-16
SECTION 2A: ENGINE TIER 2
REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-1
TIER 2 - ENGINE & MISCELLANEOUS ITEMS
2
3
11
17
16
1 6
10 7
12
8
18
17
20 15
14 13
19
4 9
TD0003216
E14832406 - 0
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-2
I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 255001 1 RING,CLAMPING,OM906LA
2 251115 1 ENGINE,DC OM906LA T2
3 217857 1 NONSLIP,SUMP
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 207646 2 MTG,RUBBER,T/MISSION,SPLT
6 183140 2 MTG,ENGINE
7 176592 4 SPACER,ENG MTG
8 175112 1 PLT,COVER,F/WHEEL,HOUSING
9 122136 1 VALVE,DRAIN
10 121090 1 CONNECT,SPEC
11 101324 2 BOLT,HEXHD
13 100653 2 NUT,STOVER
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-3
TIER 2 - ENGINE CRANKCASE
224
230
113 314
119 167
173
83
125
149 131
95 17 89
155
56
143 65
65 53
137
47
53
161 41
11
35
107
71
77 5
23 278
29 248 290
236
59 250
248 266
244 296
242
TD0003248B
872191 - 2806D 4X4 HAULER - AUG 2007 REV A

2A-4
I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221128 1 CRANKCASE, C/W CYLINDER LINERS REFER SIB 2005/1103
11 DC221799 2 SLEEVE, FLYWHEEL
17 DC220737 3 BALL, REAR, OIL BORE
23 DC100059 1 PIN, DOWEL, BEARING CAP
29 DC100739 14 SCREW, BEARING CAP
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS
47 DC220543 6 PLUG, WELCH, 34MM
47 DC220549 A/R PLUG, WELCH, 36.2MM
53 DC120195 10 PLUG, EXPANSION 40MM
53 DC120196 A/R PLUG, EXPANSION 42MM
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE, OIL
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR
65 DC221802 2 BALL, FUEL FEED LOCK
65 DC221803 2 BALL, FUEL RETURN LOCK
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP
77 DC221805 2 SLEEVE, OIL PUMP
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL
89 DC221807 1 SLEEVE, PULSE SENDER
95 DC120226 1 PLUG, EXPANSION
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE
113 DC120116 1 PLUG, SCREW, CYL/HEAD
119 DC140150 1 RING, SEAL, CYL/HEAD
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE
149 DC120227 1 PLUG, SCREW, WATER DRAIN
155 DC221809 2 SLEEVE, CYL/HEAD
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP
224 DC221810 1 VALVE, OVERFLOW, RELIEF, 4.5 - 5 BAR
230 DC140172 1 RING, SEAL, CYL/BLOCK
242 DC221743 1 SENDER, FUEL TEMPERATURE
244 DC221742 1 SENDER, OIL PRESSURE
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE
266 DC221812 1 VALVE, SOLENOID
278 DC221813 1 VALVE
290 DC221814 1 GASKET
296 DC100671 2 SCREW, FLANGED
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE ALSO ORDER PAN GASKET DC221818

2A-5
TIER 2 - TIMING COVER
40
45
50 97
120
55
150
140
155
130
20
95
27
29
25 15
TD0003249
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-6
I Vin Series
Q
T
E From:
Y
M To:
15 DC222149 1 COVER, TIMING
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM
27 DC221977 1 GASKET, COVER
29 DC100507 2 SCREW
40 DC100177 1 PLUG, SCREW
45 DC140151 1 RING, SEAL
95 DC100673 9 SCREW, FLANGED, TIMING CASE
120 DC222150 1 COVER, TIMING CASE
130 DC222151 1 GASKET
140 DC100414 5 SCREW
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-7
TIER 2 - OIL PAN AND DIPSTICK
340
325 205
175
218 335
235
300
210
185
17
100
350
25 347
20
85
80
TD0003250
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-8
I Vin Series
Q
T
E From:
Y
M To:
5 DC221526 1 PAN, OIL
17 DC221818 1 GASKET, OIL PAN
20 DC120029 1 PLUG, SCREW, OIL DRAIN
25 DC140155 1 RING, SEAL, OIL DRAIN
80 DC221819 1 SENDER, OIL LEVEL
85 DC120200 3 PLUG, SENDER
100 DC100085 22 SCREW
175 DC221820 1 TUBE, GUIDE TOP DIPSTICK
185 DC221821 1 TUBE, GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
210 DC100597 1 SCREW, GUIDE TUBE
218 DC120228 1 FITTING, GUIDE TUBE
235 DC100677 1 CLAMP, GUIDE TUBE
300 DC221823 1 DIPSTICK, OIL
325 DC221152 1 CAP
335 DC221851 1 BRACKET, OIL DIPSTICK
347 DC220562 1 CAP, RUBBER
350 DC220407 1 CLAMP, RUBBER CAP
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-9
TIER 2 - CYLINDER HEAD & VALVES
130
175
80
75 120
115
70
110
65
105
315 40
100
300 60
275
260 95
282 85
390
50
185
55 45
5 15
33 30
25
10 30
20
30
295
290
285
180
TD0003251A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-10
I Vin Series
Q
T
E From:
Y
M To:
5 DC222153 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG, EXPANSION, 34MM
15 DC220549 A/R PLUG, EXPANSION, 36MM
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE
33 DC120258 4 PLUG, SCREW BRACING
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE, INTAKE
60 DC221836 6 VALVE, EXHAUST
65 DC100678 18 WASHER, VALVE SPRING
70 DC221837 12 SPRING, INTAKE VALVE
70 DC221838 6 SPRING, EXHAUST VALVE
75 DC221839 18 RETAINER, SPRING
80 DC220030 36 COLLET, VALVE
85 DC221840 18 HOLDER, SEAL
95 DC221841 6 VALVE, CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
115 DC221845 12 VALVE, COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE, VALVE
180 DC222155 1 GASKET, CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE
260 DC222114 6 INJECTOR, COMPLETE
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
285 DC221647 6 SOCKET, PIPE
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW, FITTING ON INJECTOR
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD
390 DC260125 1 KIT, CYLINDER HEAD GASKET
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-11
TIER 2 - CYLINDER HEAD, ROCKER ARM
350
335
350
330
340
320 345
345
380
375 320
325
365 170 140
370
355 165
165
165 5 160
195
190
150
155
145
135
160
200
TD0003252
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-12
I Vin Series
Q
T
E From:
Y
M To:
135 DC120231 A/R HELICOIL, M22X1.5X8.0
140 DC120232 A/R HELICOIL, M14X1X7.0
150 DC120234 A/R HELICOIL, M14X1.5X14
160 DC120059 A/R HELICOIL, M10X15
190 DC120235 5 UNION, THREADED, CONSTANT THROTTLE
195 DC140167 5 RING, SEAL CONSTANT THROTTLE TO HEAD
200 DC130233 1 LINE, CONSTANT THROTTLE
320 DC221855 1 SPINDLE, ROCKER ARM
330 DC221856 6 ARM, ROCKER, INTAKE
335 DC221857 6 ARM, ROCKER, EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW, ADJUSTING
350 DC100683 12 NUT, ADJUSTING SCREW
355 DC221858 1 BRACKET, ROCKER ARM, FRONT
355 DC221859 5 BRACKET, ROCKER ARM, CENTRAL
355 DC221860 1 BRACKET, ROCKER ARM, REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING, LOCK
375 DC221863 7 CLAMPING PIECE, ROCKER SHAFT TO HEAD
380 DC100685 7 SCREW, ROCKER SHAFT TO CYLINDER HEAD
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-13
TIER 2 - CYLINDER HEAD COVER
125
120
125
17 18
115
68
74
35
29
32
20
41
47
TD0003253A
872191 - 2806D 4X4 HAULER - AUG 2007 REV B

2A-14
I Vin Series
Q
T
E From:
Y
M To:
5 DC221864 1 COVER, CYLINDER HEAD, PLASTIC
17 DC221865 1 DIAPHRAGM
REFER TO SIB 2007/1053; ITEM
18 DC222247 1 SPRING, BREATHER
ADDED
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP, OIL FILLING
32 DC220029 1 GASKET
35 DC221866 7 INSERT, COVER TO CYLINDER HEAD
41 DC221867 4 LOCK
74 DC100686 7 SCREW, COVER TO CYLINDER HEAD
115 DC130194 1 PIPE, BREATHER
120 DC130196 1 HOSE, PIPE TO CYLINDER HEAD COVER
125 203588 2 CLAMP, PIPE TO CYLINDER HEAD COVER

2A-15
TIER 2 - CRANKSHAFT AND FLYWHEEL
30
20 10
15
25
43
35
70
75
55
60
TD0003436
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-16
I Vin Series
Q
T
E From:
Y
M To:
5 DC260151 1 CRANKSHAFT, C/W MAIN/BIG END BEARINGS
10 DC100687 1 PIN, DOWEL, GEAR TO CRANKSHAFT
15 DC221870 1 GEAR, CRANKSHAFT
15 DC221871 1 GEAR, CRANKSHAFT, FITTING SIZE -0.30
20 DC222146 7 BEARING, MAIN, STANDARD
20 DC222157 7 BEARING, MAIN, FITTING SIZE 0.10
25 DC100688 2 WASHER, THRUST, STANDARD
25 DC100689 2 WASHER, THRUST, REPAIR SIZE I, 0.30MM
25 DC100690 2 WASHER, THRUST, REPAIR SIZE II, 0.50MM
30 DC150183 6 BEARING, BIG END, STANDARD
30 DC150191 6 BEARING, BIG END, FITTING SIZE 0.10
35 DC221872 1 DAMPER, VIBRATION
43 DC100691 6 SCREW, DAMPER/HUB TO CRANKSHAFT
55 DC221873 1 FLYWHEEL, WITH RING GEAR
60 DC221874 1 GEAR, RING
70 DC100691 8 SCREW, FLYWHEEL TO CRANKSHAFT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-17
TIER 2 - CONNECTING ROD AND PISTONS
20
15
25
30
10
TD0003437

2A-18
I Vin Series
Q
T
E From:
Y
M To:
5 DC221876 6 ROD, CONNECTING UPTO S/N: 456854
5 DC222223 6 ROD, CONNECTING FROM S/N: 608732
10 DC100080 12 SCREW
15 DC221877 6 PISTON, KIT, STANDARD, 102MM MAHLE
15 DC221878 6 PISTON, 102MM, HEIGHT -.30 MAHLE
MAHLE; REPLACES PART NO.
15 DC222231 6 PISTON, 102.30MM, HEIGHT -.30
DC221878
DC221879
DC221880
20 DC260108 6 PISTON RING SET, 102MM STD
20 DC260153 6 PISTON RING SET, 102.30MM
25 DC221881 6 PIN, PISTON
30 DC221882 12 RING, RETAINING

2A-19
TIER 2 - CAMSHAFT AND TIMING PARTS
25
20
15
TD0003438
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-20
I Vin Series
Q
T
E From:
Y
M To:
5 DC221883 1 CAMSHAFT
15 DC221885 1 PIN, CYLINDRICAL
20 DC221886 12 FOLLOWER, CAM, INLET/EXHAUST VALVES
25 DC221887 12 ROD, PUSH INLET/EXHAUST VALVES
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-21
TIER 2 - INJECTION PUMP
20
15
17
10
30
25
35
60
65
70
27
Be nz
edes
Merc
55
TD0003439
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-22
I Vin Series
Q
T
E From:
Y
M To:
5 DC221888 6 PUMP, FUEL INJECTION
BLACK SEAL - TOP, GREEN SEAL
10 DC260109 6 KIT, SEAL RING
- BOTTOM
15 DC140187 6 RING, SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT, REPAIR, FUEL INJECTION PUMP
20 DC100692 12 SCREW, PUMP TO CRANKCASE
25 DC221889 1 PUMP, FUEL
27 DC100693 1 SCREW, SHEAVE PULLEY
30 DC221890 1 GASKET, FUEL PUMP TO CRANKCASE
35 DC100112 3 SCREW, FUEL PUMP TO C/CASE, M8X35
55 DC221891 1 COVER, INJECTION PUMP
60 DC221892 4 PIN, LOCKING COVER ATTACHMENT
65 DC221893 4 RING, RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING, COVER ATTACHMENT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-23
TIER 2 - FUEL LINES
25
30
30
25
20 15
30
25
35
40
5
TD0003440
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-24
TIER 2 - FUEL LINES
I Vin Series
Q
T
E From:
Y
M To:
5 DC130197 6 PIPE, FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE, FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE, FROM FUEL FILTER TO FEED PUMP
25 DC120211 3 BOLT, BANJO
35 DC120209 2 CONNECTOR, FUEL LINE
40 DC120210 2 NUT, UNION FUEL LINES
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-25
TIER 2 - FUEL FILTER
20
15
50
23
25
45
28
55
35
60
40
65
TD0003441
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-26
I Vin Series
Q
T
E From:
Y
M To:
15 DC221896 1 FILTER, FUEL COMPLETE UNIT
20 DC221680 1 HEAD, FUEL FILTER
25 DC221897 1 COVER, PRE-FILTER
45 DC221898 1 INSERT, FILTER
50 DC221899 1 ELEMENT, FUEL FILTER KIT INCLUDES ITEM 23
55 DC221900 1 ELEMENT, FUEL PRE-FILTER INCLUDES ITEM 28
60 DC221901 1 GASKET, FUEL FILTER TO CYLINDER HEAD
65 DC100694 1 SCREW, FILTER TO CYL/HEAD, M10X100
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-27
TIER 2 - FLAMESTART SYSTEM
125
40
95
90
25
15
20
30
120 110
100 105
115
TD0003442
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-28
I Vin Series
Q
T
E From:
Y
M To:
15 DC221903 1 BRACKET, SOLENOID VALVE
20 DC100545 2 SCREW, SOLENOID VALVE TO BRACKET
25 DC100597 1 SCREW, BRACKET TO CHARGING AIR PIPE
30 DC100604 1 NUT, BRACKET TO CHARGING AIR PIPE
40 DC130200 1 PIPE, FROM VALVE TO HEATER PLUGS
90 DC100142 1 BOLT, BANJO PIPE TO SOLENOID VALVE
95 DC140189 2 RING, SEAL PIPE TO SOLENOID VALVE
100 DC130201 1 PIPE, FROM FUEL FILTER TO VALVE
105 DC120237 1 BOLT, BANJO, FUEL PIPE TO FILTER
110 DC100143 1 BOLT, BANJO, FUEL PIPE TO VALVE
115 DC140189 2 RING, SEAL FUEL PIPE TO FUEL FILTER
120 DC140190 2 RING, SEAL FUEL PIPE TO VALVE
125 DC221904 1 PLUG, HEATER CHARGE AIR PIPE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-29
TIER 2 - TURBO CHARGER
65
160
94
152
280
200 30
175
20
170
335
330
251
345
100 340
10
5
60
55
50
TD0003443
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-30
I Vin Series
Q
T
E From:
Y
M To:
5 DC221587 1 TURBO CHARGER, WASTEGATE
10 DC100296 4 NUT, TURBO TO MANIFOLD M10
20 DC221905 1 SHEILD, HEAT, FLANGED ELBOW
30 DC100385 4 SCREW, HEAT SHEILD, M8X16
50 DC221582 1 HOSE, MOLDED
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO
60 203588 1 CLAMP, HOSE TO BREATHER PIPE
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE
65 DC130202 1 PIPE, AIR ON TURBO CHARGER
94 DC140191 1 RING, SEAL, AIR PIPE
100 DC130203 1 PIPE, CHARGE-AIR
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP
251 DC100390 1 SCREW, BRACKET TO CHARGE-AIR PIPE
280 DC100597 2 SCREW, BRACKET TO WATER PUMP
330 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING
335 DC140192 1 RING, SEAL, CHARGE-AIR PIPE
340 DC100366 1 SCREW, CHARGE-AIR PIPE TO HOUSING
345 DC100383 1 NUT, CHARGE-AIR PIPE TO HOUSING
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-31
TIER 2 - AIR COMPRESSOR
55
110 5
TD0003444A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-32
I Vin Series
Q
T
E From:
Y
M To:
5 DC222156 1 COMPRESSOR, WABCO 352CCM
55 DC100696 1 NUT, GEAR TO COMPRESSOR
110 DC100743 4 SCREW, COMPRESSOR TO CRANKCASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-33
TIER 2 - AIR COMPRESSOR ATTACHMENT ITEMS
20
60
66
75
190 180
190
184
195
195
245
240
250
TD0003638
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0
2A-34
I Vin Series
Q
T
E From:
Y
M To:
5 DC130212 1 PIPE, SUCTION
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR
180 DC130234 1 PIPE, AT CYLINDER HEAD
184 DC130235 1 PIPE, AT WATER PUMP
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
250 DC100597 2 SCREW, FLANGED, COVER TO COMP
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0
2A-35
TIER 2 - INTAKE MANIFOLD
65
50
52
78
75
25
85
TD0003457
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-36
I Vin Series
Q
T PART
E No. From:
Y
M To:
25 DC221915 1 HOUSING, CHARGING AIR ELBOW
50 DC222085 1 UNIT, SENDER C/AIR PRES/TEMP, 4 BAR
52 DC140199 1 RING, SENDER
75 DC100685 2 SCREW, C/AIR ELBOW TO CYL HEAD
85 DC222060 6 GASKET, C/AIR ELBOW TO CYL HEAD
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-37
TIER 2 - EXHAUST MANIFOLD
30
14
12
32
14
32
20
25
95
125
110
115
105 100
120
215 205
160 145
210
180
140
185
TD0003458
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-38
I Vin Series
Q
T
E From:
Y
M To:
12 DC222116 1 MANIFOLD, EXHAUST, MIDDLE PIECE
14 DC222115 2 MANIFOLD, EXHAUST, END PIECE
20 DC100316 2 STUD
25 DC221918 3 GASKET, MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW, MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING, SEAL, 3 PIECE EXHAUST
95 DC260112 1 KIT, EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT, BALL
110 DC100378 1 SCREW, LEVER TO SHAFT
115 DC100699 1 NUT, LEVER TO THROTTLE VALVE
120 DC260113 1 KIT, EXHAUST BRAKE VALVE
125 DC100296 4 NUT, FLANGED, EXH/BRAKE TO TURBO
140 DC221919 1 BRACKET
145 DC100385 2 SCREW, BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER, EXHAUST BRAKE
180 DC100112 1 SCREW, CYLINDER TO BRACKET
185 DC221921 1 TUBE, PACER, CYLINDER TO BRACKET
205 DC220980 1 SOCKET, BALL, CYLINDER TO LEVER
210 DC100359 1 NUT, CYLINDER TO LEVER
215 DC220836 1 CLIP, SECURING
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-39
TIER 2 - ELECTRICAL EQUIPMENT
388
5 394
412
424
11 406 478
382 418
17
280
41
580
53
514
130
100
70 574
600 538
85 532
526
520
220
265
250
556
205 562 568
550
235 544
TD0003459
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-40
I Vin Series
Q
T
E From:
Y
M To:
5 DC221922 1 UNIT, CONTROL, TIER 2
11 DC100366 3 SCREW, FLANGED, CONTROL UNIT
17 DC221771 6 RING, RUBBER
41 DC222147 1 CABLE, ELECTRIC-ENGINE
53 DC120249 1 PLUG SOCKET, ENGINE START
53 DC120249 1 PLUG SOCKET, ENGINE STOP
53 DC120249 1 PLUG SOCKET, OIL LEVEL SENSOR
70 DC120247 1 PLUG, COOLING WATER TEMP
70 DC120247 1 PLUG, FUEL TEMP SENDER UNIT
70 DC120247 1 PLUG, CAMSHAFT POSITION UNIT
70 DC120247 1 PLUG, CRANKSHAFT POSITION UNIT
70 DC120247 1 PLUG, OIL TEMP SENSOR
85 DC120255 1 COUPLING, THROTTLE VALVE
100 DC120248 1 PLUG, OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG, BOOST AIR SENSOR
205 DC120222 1 HOUSING, PIN, CONTROL MODULE
220 DC120244 1 CAP, CONTROL MODULE
235 DC120243 A/R TERMINAL, PIN, CONTROL MODULE
250 DC222098 A/R GASKET, CONTROL MODULE
265 DC120245 A/R PLUG, ENGINE CONTROL
280 DC120246 12 SHOE, CABLE UNIT
382 DC221924 2 SWITCH, ENGINE START/STOP
388 DC100700 2 NUT, ENGINE START/STOP
406 101354 4 SCREW, CAP, BRACKET TO CRANKCASE
412 DC221734 1 SENDER, SPEED AT CRANKCASE
412 DC221734 1 SENDER, SPEED AT TIMING CASE
418 DC150196 1 BUSHING, T.D.C. SENSER TO CRANKCASE
418 DC150196 1 BUSHING, CRANKCASE POSITION UNIT
424 DC140178 1 O-RING, T.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE TIE
514 DC221726 1 ELECTRONICS, KSA
520 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM
526 DC120221 2 PIN, SOCKET HOUSING FLAME START
532 DC221728 2 GASKET, FLAME START SYSTEM
538 DC221729 1 BOOT, FLAME START SYSTEM
544 DC120218 1 HOUSING, PLUG FLAME START SYSTEM
550 DC100664 1 NUT, FLAME START SYSTEM
556 DC221730 2 GASKET, FLAME START
574 DC120220 1 PIN, BUSHING, HEATER PLUG TO GROUND
580 DC100383 1 NUT, HEATER PLUG TO GROUND
600 DC222101 1 CABLE, CONTROL UNIT TO SHIFT PANEL
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-41
TIER 2 - STARTING MOTOR
35
5 30
110
105 95
100
45
10 25
15
20
80
TD0003464
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-42
I Vin Series
Q
T
E From:
Y
M To:
5 DC221926 1 MOTOR, STARTER 24V/4KW, BOSCH
10 DC221555 1 BENDIX
15 DC150126 1 BUSHING, DRIVE END
20 DC221930 1 HOUSING, FRONT
25 DC150156 1 BUSHING, BENDIX
30 DC221931 1 SWITCH, SOLENOID
35 DC221932 1 LEVER, CONTROL
45 DC150158 1 BUSHING, COMMUTATOR END
95 DC260114 1 KIT, GEARING
105 DC260116 1 KIT, ARMATURE
110 DC100538 3 SCREW, STARTER TO TIMING CASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-43
TIER 2 - ALTERNATOR AND ATTACHMENT
306
307
110 190
305
60
215
259 170
280
130
50
278 302
20
304 220
303
300 301
TD0003470A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-44
I Vin Series
Q
T
E From:
Y
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP SEE SIB 2006/1082
20 DC100715 4 SCREW, ALTERNATOR
50 DC150157 1 BEARING, BALL DRIVE END
60 DC150168 1 BEARING, BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER, ALTERNATOR
130 DC222018 1 CONDENSOR, ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT, REPAIR SCREWS
220 DC260073 1 KIT, TERMINAL PARTS
259 DC220508 1 FAN, ALTERNATOR PULLEY
278 DC222022 1 PULLEY, ALTERNATOR
280 DC100764 1 WASHER, ALTERNATOR
300 DC221967 1 SUPPORT, ALTERNATOR
301 DC100755 1 PIN, SPRING
302 DC100708 4 SCREW, BRACKET TO CRANKCASE
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT
306 DC100597 1 SCREW, BRACKET TO OIL FILTER
307 100478 1 SCREW, ALTERNATOR TO BRACKET
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-45
TIER 2 - OIL PUMP
10
20
40 55
25
50
45
55
TD0003471
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-46
TIER 2 - OIL PUMP
I Vin Series
Q
T
E From:
Y
M To:
5 DC221937 1 PUMP, OIL
10 DC140194 1 SEAL, OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW, OIL PUMP TO CRANKCASE
45 DC100621 1 SCREW, PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW, SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW, SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW, SUPPORT ON OIL INTAKE PIPE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-47
TIER 2 - OIL FILTER AND OIL COOLER
15
35
30
25
70
135
140
46
120 110
115 50
132
133 75
105
125
130
TD0003472A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-48
I Vin Series
Q
T
E From:
Y
M To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT
15 DC221939 1 COVER, OIL FILTER
25 DC221578 1 ELEMENT, OIL FILTER
30 DC221940 1 NECK, FILTER
46 DC140182 1 RING, SEAL TO PLUG SENDER UNIT PORT
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE, PRESSURE RELIEF
75 DC100366 4 SCREW, OIL FILTER TO CRANKCASE
105 DC221944 1 ELEMENT, OIL COOLER
110 DC221945 1 COVER, OIL COOLER
115 DC221946 1 GASKET, OIL COOLER TO COVER
120 DC100385 2 SCREW, OIL COOLER TO COVER
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER, OIL TEMPERATURE
135 DC221171 A/R PLUG, SCREW
140 DC140059 A/R WASHER, SEALING
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-49
TIER 2 - OIL LINES
55
70
115
90
35
125
105
125
TD0003475
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-50
TIER 2 - OIL LINES
I Vin Series
Q
T
E From:
Y
M To:
8 DC130208 1 PIPE, OIL FEED
35 DC130231 1 PIPE, OIL RETURN
55 DC120182 1 BOLT, BANJO FEED PIPE TO OIL FILTER HD
70 DC140149 2 RING, SEAL FEED PIPE TO OIL FILTER HD
90 DC221746 1 GASKET, RETURN PIPE TO TURBO
105 DC100414 2 SCREW, RETURN PIPE TO TURBO
115 DC130210 1 PIPE, PLASTIC, RETURN TO CRANKCASE
125 DC100326 2 CLAMP, RETURN PIPE TO CRANKCASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-51
TIER 2 - WATER PUMP
100
57
15
106
270
280
245
45
235 42 265
275
112
345 24 20
205
310
200
285 28
232
224
315
230
320

2A-52
TIER 2 - WATER PUMP
I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221949 1 PUMP, WATER WITH GASKETS
15 267546 1 KIT, GASKET WATER PUMP
20 DC221948 1 GASKET, WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW, WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER, TEMPERATURE
45 DC140149 1 RING, SEAL SENDER UNIT TO FLANGE
57 DC222145 1 CONNECTOR, RETARDER
100 DC221950 1 GASKET, PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW, PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET, PIPE TO WATER PUMP
200 DC221577 2 THERMOSTAT, 83 DEGREE
224 DC222008 1 COVER, TWIN THERMOSTAT HOUSING REPLACES PART NO. DC220008
230 DC100366 2 SCREW, FLANGED COVER TO PUMP
235 DC220800 1 SENDER, UNIT COOLING WATER OUTLET
245 DC120239 1 UNION, BANJO
265 DC120240 1 FITTING, HEAT FEED
270 DC140182 2 RING, SEAL TO FITTING
275 DC221952 1 CAP, RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP, RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW, FAN PULLEY TO WATER PUMP
315 DC222166 1 BELT-V, 1939MM, 8 GROOVE
315 DC222204 1 BELT-V, 1369MM, USED WITH OUT AIRCON FOR EMERGENCY ONLY
320 DC222167 1 PULLEY, GUIDE FUEL FEED PUMP
345 DC222168 1 TIGHTENER, BELT
2A-53
TIER 2 - FAN
35
40
20
55
15
TD0003477
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-54
TIER 2 - FAN
I Vin Series
Q
T
E From:
Y
M To:
5 DC221391 1 FAN
15 DC221390 1 HUB, VISCOUS
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE
35 DC222225 1 SPACER ,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-55
TIER 2 - ENGINE MOUNTINGS
75
85
TD0003478A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-56
I Vin Series
Q
T
E From:
Y
M To:
75 DC221958 1 EYE, LIFTING REAR
85 DC100597 4 SCREW, LIFTING EYE TO CYLINDER HEAD
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-57
TIER 2 - AIRCONDITIONER COMPRESSOR
20
30
85
15
25
10
80
8
TD0003479
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-58
I Vin Series
Q
T
E From:
Y
M To:
8 DC221758 1 COMPRESSOR, LESS COUPLING
10 DC260118 1 PULLEY, AIRCON PUMP, 8 GROOVE
15 DC260098 1 KIT, GASKET
20 DC221959 1 CONSOLE
80 DC100707 4 SCREW, COMPRESSOR TO SUPPORT
85 DC100352 4 SCREW, SUPPORT TO CRANKCASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-59
ENGINE COOLING SYSTEM - DETAIL A
1
32
3
12
32 26 38
53 33
57 31
53 39 14
57 33
30 27
57 19
38 55
30 57 31 40
55
39
46
47 32
34 33 24 2
33 17
43
47 24 6 56
52 57
24
50
4
55 49
57
24 35
27
28 57 56 27
31
36 18 49
57
53 57
51
53
31 32
20
24
5
24
TD0003122 E
E14832405-J SH1-2

2A-60
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 AT310335 1 FILLER CAP
2 218686 1 HOSE,RADIATOR 2810MM LONG
4 217971 1 HOSE,INLET,ENG
5 217970 1 HOSE,BOTTOM,RAD
6 217969 1 HOSE,TOP,RAD
12 216484 1 CLAMP,HOSE
14 216097 1 SURGE TANK,8L,PLASTIC,BELL
17 216016 1 PIPE,MAKE-UP LINE,RAD
18 216015 1 HOSE,MAKE-UP LINE,RAD
19 216014 1 HOSE,SURGE TNK OUTLET
20 216011 1 PIPE,SUCTION,RAD
24 208821 6 CLAMP,T-BOLT
26 203926 2 GROMMET
27 203764 6 P CLIP
28 203681 1 P CLIP REPLACES PART NO. 216158
30 201439 4 P CLIPS
34 187425 1 BKT,VENT PIPES,RAD
35 187315 1 BKT,PIPE,MAKE-UP LINE
36 176353 1 MTG,HOSE,TEFLON COMP REPLACES PART NO. 216158
38 130002 1 HOSE,PUSHLOCK 1610MM LONG
43 120051 1 ADAPTOR,MALE NPTF,PUSHLOCK
46 100731 8 SCREW
51 100314 2 NUT,NYLOC
52 100312 8 NUT,NYLOC
53 100310 6 NUT,NYLOC

2A-61
ENGINE COOLING SYSTEM - DETAIL B
11
45
49
25
15
37
52 49
47 45
41
13
47 42
46 9
42
44
54
22
23
16
44
48
21 29
7 23
23
10
13
13
TD0003123 E
E14832405-J SH2-2

2A-62
I Vin Series
Q
T PART
E No. From:
Y
M To:
7 217965 1 HOSE,STRAIGHT,CAC
8 217964 1 HOSE,BOTTOM,CAC
9 217963 1 HOSE,TOP,CAC
10 217962 1 PIPE,BOTTOM,CAC
11 217956 1 COOLING PACKAGE
13 216128 3 CLAMP,T-BOLT QUANTITY WAS 2
15 216045 1 COWLING,RAD ITEM UPDATED
16 216035 1 CLAMP,RETAINER
21 214159 1 GUARD,FAN,RHS,RAD REPLACES PART NO. 216092
22 214158 1 GUARD,FAN,LHS,RAD REPLACES PART NO. 216092
25 206523 2 MTG,RUBBER,CAC-CHASSIS
37 173733 2 PLT,SPACER,CAC
41 121312 1 TAP,COOLANT DRAIN,RADIATOR
42 121224 2 PLUG,HOLLOW HEX
45 100733 8 SCREW, HEXHD
46 100731 8 SCREW
48 100494 2 SCREW,HEXHEAD
52 100312 8 NUT,NYLOC

2A-63
ENGINE COOLING SYSTEM, RADIATOR
12 13
10 13
10
10 13
10
10
3 6
9
10
11 7
4
9
10
10
12
10
10 10
12 12 12
TD0003608
217956 A SH 2-2
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-64
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217960 1 TM OIL COOLER
2 217959 1 CAC,300D,TIER,MK3
3 217958 1 RADIATOR
4 216059 1 BRACE,COOLING PACKAGE
5 216049 1 FRAME,COOLING PACKAGE,BOT
6 216048 1 FRAME,COOLING PACKAGE,TOP
7 216047 1 FRAME,COOLING PACKAGE,RIGHT
8 216046 1 FRAME,COOLING PACKAGE,LEFT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-65
FUEL SYSTEM
18
16
9 12
1
6
16 9
17
15
16 13
13 16
12
17 11
4
11
26
20
19
10
14
7
E14832404 B
TD0003179A

2A-66
FUEL SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES FOR DETAIL SEE NEXT PAGE
2 241225 1 HOSE
3 241224 1 HOSE
4 241218 1 HOSE
5 240980 1 HOSE
6 207693 1 ASSY,FUEL FILTER FOR DETAIL SEE PAGE 2A-70
9 121451 2 ADAPTOR
10 121365 1 ADAPTOR
11 120969 2 CONNECTOR
12 120804 2 ELBOW
13 120781 2 ADAPTOR
14 120670 1 CONNECT
17 100312 6 NUT,NYLOC
26 203764 2 P CLIP

2A-67
HANDLIFT PUMP & PRE-FILTER
TD0004783

2A-68
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER
2 DC260058 1 KIT,PRE-FILTER ELEMENT
3 DC140123 1 RING,SEAL
4 DC221232 1 BOWL,FILTER

2A-69
FUEL-WATER FILTER UNIT
1 7
P009709 A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-70
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER
2 207694 1 ELEMENT,FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 1 CLAMP,FUEL FILTER
6 226385 1 KIT,LID & GASKET
7 226386 1 KIT,T-HANDLE & O-RING
8 221597 1 KIT,SEAL,SERVICE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-71
EXHAUST SYSTEM
20
17
13
11 20 1
8
17
5 20 19
15
6
7 21
17 15
14 15
16 10
11
18
9
3 12
10
16
18 11
2
TD0003835 - B
E14832403 - D
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-72
EXHAUST SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218292 1 EXHAUST,H/SHIELD FRONT
2 217754 1 EXHAUST,MID SECTION
3 217752 1 EXHAUST,FRONT SECTION
4 216350 1 EXHAUST,STACK,POLISHED SS
5 216042 1 EXHAUST,MUFFLER
6 207496 1 CLAMP,EXHAUST,OM906LA
7 216755 1 EXHAUST,H/SHIELD COVER
8 216754 1 EXHAUST,H/SHIELD FIXED
9 206636 1 EXHAUST,H/SHIELD MID
10 204035 3 CLAMP,SEALCLAMP
11 201212 4 CLAMP,EXHAUST
12 191074 1 HEATSHIELD,TURBO
13 174447 1 MTG,EXHAUST H/SHIELD FRNT
18 100211 11 BOLT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-73
AIR INTAKE SYSTEM
20
16
18
17
19
3
7
13 3
11
4
12
14
13
11 15
4 10
12 6
TD0003651A
E9836402 - E

2A-74
AIR INTAKE SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL FOR DETAIL SEE NEXT PAGE
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15
5 206489 1 PIPE,AIR INTAKE
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
12 100314 4 NUT,NYLOC
14 100083 2 SCREW,HEXHD ITEM ADDED
15 100062 2 WASHER,FLAT ITEM ADDED
16 290230 1 PRE-CLEANER (ADT 240)
17 202860 1 BOWL,PRE-CLEANER
18 220535 1 COVER,PRE CLEANER
19 NSI 1 BODY,PRE CLEANER
20 NSI 1 NUT,WING

2A-75
AIR CLEANER
P008531
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-76
AIR CLEANER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER
7 NSI 1 BODY,AIR CLEANER
8 200871 2 CABLE TIE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2A-77
872191 - 2806D 4X4 HAULER - AUG 2007
2A-78
SECTION 2B: ENGINE TIER 3
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-1
2
3
11
17
16
1 6
10 7
12
8
18
17
20 15
14 13
19
4 9
TD0003229
E14832407 - 0
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-2
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 255001 1 RING,CLAMPING,OM906LA
2 251111 1 ENGINE,DC OM906LA T3
3 217857 1 NONSLIP,SUMP
4 207967 1 BOOT,RUBBER,DRAIN VALVE
6 183140 2 MTG,ENGINE
8 175112 1 PLT,COVER,F/WHEEL,HOUSING
10 121090 1 CONNECT,SPEC
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-3
224
230
113 314
119 167
173
83
125
149 131
95 17 89
155
56
143 65
65 53
137
47
53
161 41
11
35
107
71
77 5
23 278
29 248 290
236
59 250
248 266
244 296
242
TD0003248B

2B-4
I Vin Series
Q
T
E From:
Y
M To:
5 DC222128 1 CRANKCASE, C/W CYLINDER LINERS REFER SIB 2005/1103
11 DC221799 2 SLEEVE, FLYWHEEL
17 DC220737 3 BALL, REAR, OIL BORE
23 DC100059 1 PIN, DOWEL, BEARING CAP
29 DC100739 14 SCREW, BEARING CAP
47 DC220543 6 PLUG, WELCH, 34MM
47 DC220549 A/R PLUG, WELCH, 36.2MM
53 DC120195 10 PLUG, EXPANSION 40MM
53 DC120196 A/R PLUG, EXPANSION 42MM
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE, OIL
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR
65 DC221802 2 BALL, FUEL FEED LOCK
65 DC221803 2 BALL, FUEL RETURN LOCK
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP
77 DC221805 2 SLEEVE, OIL PUMP
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL
89 DC221807 1 SLEEVE, PULSE SENDER
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE
113 DC120116 1 PLUG, SCREW, CYL/HEAD
119 DC140150 1 RING, SEAL, CYL/HEAD
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR
149 DC120227 1 PLUG, SCREW, WATER DRAIN
155 DC221809 2 SLEEVE, CYL/HEAD
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP
224 DC221810 1 VALVE, OVERFLOW, RELIEF, 4.5 - 5 BAR
230 DC140172 1 RING, SEAL, CYL/BLOCK
242 DC221743 1 SENDER, FUEL TEMPERATURE
244 DC221742 1 SENDER, OIL PRESSURE
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE
278 DC221813 1 VALVE
290 DC221814 1 GASKET
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE ALSO ORDER PAN GASKET DC221818

2B-5
40
45
50 97
120
55
150
140
155
130
20
95
27
29
25 15
TD0003249
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-6
I Vin Series
Q
T
E From:
Y
M To:
15 DC222149 1 COVER, TIMING
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM
27 DC221977 1 GASKET, COVER
29 DC100507 2 SCREW
40 DC100177 1 PLUG, ALLEN
120 DC100287 1 COVER, TIMING CASE
130 DC222151 1 GASKET
140 DC100414 5 SCREW
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-7
340
325 205
175
218 335
235
300
210
185
17
100
350
25 347
20
85
80
TD0003250
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-8
I Vin Series
Q
T
E From:
Y
M To:
5 DC221526 1 PAN, OIL
17 DC221818 1 GASKET, OIL PAN
20 DC120029 1 PLUG, SCREW, OIL DRAIN
25 DC140155 1 RING, SEAL, OIL DRAIN
80 DC221819 1 SENDER, OIL LEVEL
85 DC120200 3 PLUG, SENDER
100 DC100112 22 SCREW
175 DC221820 1 TUBE, GUIDE TOP DIPSTICK
185 DC221821 1 TUBE, GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
218 DC120228 1 FITTING, GUIDE TUBE
235 DC100677 1 CLAMP, GUIDE TUBE
300 DC221823 1 DIPSTICK, OIL
325 DC221152 1 CAP
335 DC221851 1 BRACKET, OIL DIPSTICK
347 DC220562 1 CAP, RUBBER
350 DC220407 1 CLAMP, RUBBER CAP
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-9
130
175
80
75 120
115
70
110
65
105
315 40
100
300 60
275
260 95
282 85
390
50
185
55 45
5 15
33 30
25
10 30
20
30
295
290
285
180
TD0003251A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-10
I Vin Series
Q
T
E From:
Y
M To:
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE
33 DC120258 4 PLUG, SCREW, BRACING
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD
60 DC221835 12 VALVE, INTAKE
60 DC221836 6 VALVE, EXHAUST
65 DC100678 18 WASHER, VALVE SPRING
70 DC221837 12 SPRING, INTAKE VALVE
70 DC221838 6 SPRING, EXHAUST VALVE
80 DC220030 36 COLLET, VALVE
85 DC221840 18 HOLDER, SEAL
95 DC221841 6 VALVE, CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
115 DC221845 12 VALVE, COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE, VALVE
180 DC222155 1 GASKET, CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE
260 DC222154 6 INJECTOR, COMPLETE
285 DC221647 6 SOCKET, PIPE
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW, FITTING ON INJECTOR
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD
390 DC260125 1 KIT, CYLINDER HEAD GASKET
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-11
350
335
350
330
340
320 345
345
380
375 320
325
365 170 140
370
355 165
165
165 5 160
195
190
150
155
145
135
160
200
TD0003252
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-12
I Vin Series
Q
T
E From:
Y
M To:
140 DC120232 A/R HELICOIL, M14X1X7.0
190 DC120235 5 UNION, THREADED, CONSTANT THROTTLE
195 DC140167 5 RING, SEAL CONSTANT THROTTLE TO HEAD
200 DC130233 1 LINE, CONSTANT THROTTLE
320 DC221855 1 SPINDLE, ROCKER ARM
330 DC221856 6 ARM, ROCKER, INTAKE
335 DC221857 6 ARM, ROCKER, EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW, ADJUSTING
350 DC100683 12 NUT, ADJUSTING SCREW
355 DC221858 1 BRACKET, ROCKER ARM, FRONT
355 DC221859 5 BRACKET, ROCKER ARM, CENTRAL
355 DC221860 1 BRACKET, ROCKER ARM, REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING, LOCK
375 DC221863 7 CLAMPING PIECE, ROCKER SHAFT TO HEAD
380 DC100685 7 SCREW, ROCKER SHAFT TO CYLINDER HEAD
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-13
125
120
125
17 18
115
68
74
35
29
32
20
41
47
TD0003253A

2B-14
I Vin Series
Q
T
E From:
Y
M To:
5 DC221864 1 COVER, CYLINDER HEAD, PLASTIC
17 DC221865 1 DIAPHRAGM
REFER TO SIB 2007/1053; ITEM
18 DC222247 1 SPRING, BREATHER
ADDED
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP, OIL FILLING
35 DC221866 7 INSERT, COVER TO CYLINDER HEAD
41 DC221867 4 LOCK
74 DC100686 7 SCREW, COVER TO CYLINDER HEAD
115 DC130194 1 PIPE, BREATHER
120 DC130196 1 HOSE, PIPE TO CYLINDER HEAD COVER
125 203588 2 CLAMP, PIPE TO CYLINDER HEAD COVER

2B-15
30
20 10
15
25
43
35
70
75
55
60
TD0003436
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-16
I Vin Series
Q
T
E From:
Y
M To:
5 DC260130 1 KIT, CRANKSHAFT, MAIN/BIG END BEARINGS
10 DC100687 1 PIN, DOWEL, GEAR TO CRANKSHAFT
15 DC221871 1 GEAR, CRANKSHAFT, FITTING SIZE -0.30
20 DC150205 7 BEARING, MAIN, STANDARD
25 DC100688 2 WASHER, THRUST, STANDARD
25 DC100689 2 WASHER, THRUST, REPAIR SIZE I, 0.30MM
25 DC100690 2 WASHER, THRUST, REPAIR SIZE II, 0.50MM
30 DC150183 6 BEARING, BIG END, STANDARD
35 DC221872 1 DAMPER, VIBRATION
43 DC100691 6 SCREW, DAMPER/HUB TO CRANKSHAFT
55 DC221873 1 FLYWHEEL, WITH RING GEAR
60 DC221874 1 GEAR, RING
70 DC100691 8 SCREW, FLYWHEEL TO CRANKSHAFT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-17
20
15
25
30
10
TD0003437

2B-18
I Vin Series
Q
T
E From:
Y
M To:
5 DC222223 6 ROD, CONNECTING FROM S/N: 608732
10 DC100080 12 SCREW
15 DC221877 6 PISTON, KIT, STANDARD, 102MM MAHLE
DC221878
DC221879
DC221880
20 DC260108 6 PISTON RING SET, 102MM STD
25 DC221881 6 PIN, PISTON
30 DC221882 12 RING, RETAINING

2B-19
25
20
15
TD0003438
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-20
I Vin Series
Q
T
E From:
Y
M To:
5 DC221883 1 CAMSHAFT
15 DC221885 1 PIN, CYLINDRICAL
20 DC221886 12 FOLLOWER, CAM, INLET/EXHAUST VALVES
25 DC221887 12 ROD, PUSH INLET/EXHAUST VALVES
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-21
20
15
17
10
30
25
35
60
65
70
27
Be nz
edes
Merc
55
TD0003439
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-22
I Vin Series
Q
T
E From:
Y
M To:
5 DC221888 6 PUMP, FUEL INJECTION
BLACK SEAL - TOP, GREEN SEAL
10 DC260109 6 KIT, SEAL RING
- BOTTOM
15 DC140187 6 RING, SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT, REPAIR, FUEL INJECTION PUMP
20 DC100692 12 SCREW, PUMP TO CRANKCASE
25 DC221889 1 PUMP, FUEL
27 DC100693 1 SCREW, SHEAVE PULLEY
30 DC221890 1 GASKET, FUEL PUMP TO CRANKCASE
35 DC100112 3 SCREW, FUEL PUMP TO C/CASE, M8X35
55 DC221891 1 COVER, INJECTION PUMP
60 DC221892 4 PIN, LOCKING COVER ATTACHMENT
65 DC221893 4 RING, RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING, COVER ATTACHMENT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-23
TIER 3 - FUEL LINES
25
30
30
25
20 15
30
25
35
40
5
TD0003440
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-24
TIER 3 - FUEL LINES
I Vin Series
Q
T
E From:
Y
M To:
5 DC130197 6 PIPE, FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE, FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE, FROM FUEL FILTER TO FEED PUMP
35 DC120209 2 CONNECTOR, FUEL LINE
40 DC120210 2 NUT, UNION FUEL LINES
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-25
20
15
50
23
25
45
28
55
35
60
40
65
TD0003441
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-26
I Vin Series
Q
T
E From:
Y
M To:
15 DC221896 1 FILTER, FUEL COMPLETE UNIT
20 DC221680 1 HEAD, FUEL FILTER
25 DC221897 1 COVER, PRE-FILTER
45 DC221898 1 INSERT, FILTER
50 DC221899 1 ELEMENT, FUEL FILTER KIT INCLUDES ITEM 23
55 DC221900 1 ELEMENT, FUEL PRE-FILTER INCLUDES ITEM 28
60 DC221901 1 GASKET, FUEL FILTER TO CYLINDER HEAD
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-27
125
40
95
90
25
15
20
30
120 110
100 105
115
TD0003442
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-28
I Vin Series
Q
T
E From:
Y
M To:
15 DC221903 1 BRACKET, SOLENOID VALVE
20 DC100545 2 SCREW, SOLENOID VALVE TO BRACKET
25 DC100597 1 SCREW, BRACKET TO CHARGING AIR PIPE
30 DC100604 1 NUT, BRACKET TO CHARGING AIR PIPE
40 DC130200 1 PIPE, FROM VALVE TO HEATER PLUGS
90 DC100142 1 BOLT, BANJO PIPE TO SOLENOID VALVE
95 DC140189 2 RING, SEAL PIPE TO SOLENOID VALVE
100 DC130201 1 PIPE, FROM FUEL FILTER TO VALVE
105 DC120237 1 BOLT, BANJO, FUEL PIPE TO FILTER
110 DC100143 1 BOLT, BANJO, FUEL PIPE TO VALVE
115 DC140189 2 RING, SEAL FUEL PIPE TO FUEL FILTER
120 DC140190 2 RING, SEAL FUEL PIPE TO VALVE
125 DC221904 1 PLUG, HEATER CHARGE AIR PIPE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-29
65
160
94
152
280
200 30
175
20
170
335
330
251
345
100 340
10
5
60
55
50
TD0003443
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-30
I Vin Series
Q
T
E From:
Y
M To:
5 DC221587 1 TURBO CHARGER, WASTEGATE
10 DC100296 4 NUT, TURBO TO MANIFOLD M10
20 DC221905 1 SHEILD, HEAT, FLANGED ELBOW
30 DC100385 4 SCREW, HEAT SHEILD, M8X16
50 DC221582 1 HOSE, MOLDED
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO
60 203588 1 CLAMP, HOSE TO BREATHER PIPE
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE
65 DC130202 1 PIPE, AIR ON TURBO CHARGER
94 DC140191 1 RING, SEAL, AIR PIPE
100 DC130203 1 PIPE, CHARGE-AIR
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP
251 DC100390 1 SCREW, BRACKET TO CHARGE-AIR PIPE
280 DC100597 2 SCREW, BRACKET TO WATER PUMP
330 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING
335 DC140192 1 RING, SEAL, CHARGE-AIR PIPE
340 DC100366 1 SCREW, CHARGE-AIR PIPE TO HOUSING
345 DC100383 1 NUT, CHARGE-AIR PIPE TO HOUSING
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-31
55
110 5
TD0003444A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-32
I Vin Series
Q
T
E From:
Y
M To:
5 DC222156 1 COMPRESSOR, WABCO 352CCM
55 DC100696 1 NUT, GEAR TO COMPRESSOR
110 DC100743 4 SCREW, COMPRESSOR TO CRANKCASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-33
20
60
66
75
190 180
190
184
195
195
245
240
250
TD0003638
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0
2B-34
I Vin Series
Q
T
E From:
Y
M To:
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR
180 DC130234 1 PIPE, AT CYLINDER HEAD
184 DC130235 1 PIPE, AT WATER PUMP
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
250 DC100597 2 SCREW, FLANGED, COVER TO COMP
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0
2B-35
65
50
52
78
75
25
85
TD0003457
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-36
I Vin Series
Q
T PART
E No. From:
Y
M To:
25 DC221915 1 HOUSING, CHARGING AIR ELBOW
50 DC222085 1 UNIT, SENDER C/AIR PRES/TEMP, 4 BAR
52 DC140199 1 RING, SENDER
85 DC222060 6 GASKET, C/AIR ELBOW TO CYL HEAD
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-37
30
14
12
32
14
32
20
25
95
125
110
115
105 100
120
215 205
160 145
210
180
140
185
TD0003458
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-38
I Vin Series
Q
T
E From:
Y
M To:
12 DC222116 1 MANIFOLD, EXHAUST, MIDDLE PIECE
14 DC222115 2 MANIFOLD, EXHAUST, END PIECE
20 DC100316 2 STUD
25 DC221918 3 GASKET, MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW, MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING, SEAL, 3 PIECE EXHAUST
95 DC260112 1 KIT, EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT, BALL
110 DC100378 1 SCREW, LEVER TO SHAFT
115 DC100699 1 NUT, LEVER TO THROTTLE VALVE
120 DC260113 1 KIT, EXHAUST BRAKE VALVE
125 DC100296 4 NUT, FLANGED, EXH/BRAKE TO TURBO
145 DC100385 2 SCREW, BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER, EXHAUST BRAKE
180 DC100112 1 SCREW, CYLINDER TO BRACKET
185 DC221921 1 TUBE, PACER, CYLINDER TO BRACKET
205 DC220980 1 SOCKET, BALL, CYLINDER TO LEVER
210 DC100359 1 NUT, CYLINDER TO LEVER
215 DC220836 1 CLIP, SECURING
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-39
388
5 394
412
424
11 406 478
382 418
17
280
41
580
53
514
130
100
70 574
600 538
85 532
526
520
220
265
250
556
205 562 568
550
235 544
TD0003459
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-40
I Vin Series
Q
T
E From:
Y
M To:
5 DC222162 1 UNIT, CONTROL, TIER 3
11 DC100366 3 SCREW, FLANGED, CONTROL UNIT
17 DC221771 6 RING, RUBBER
41 DC222147 1 CABLE, ELECTRIC-ENGINE
53 DC120249 1 PLUG SOCKET, ENGINE START
53 DC120249 1 PLUG SOCKET, ENGINE STOP
53 DC120249 1 PLUG SOCKET, OIL LEVEL SENSOR
70 DC120247 1 PLUG, COOLING WATER TEMP
70 DC120247 1 PLUG, FUEL TEMP SENDER UNIT
70 DC120247 1 PLUG, CAMSHAFT POSITION UNIT
70 DC120247 1 PLUG, CRANKSHAFT POSITION UNIT
70 DC120247 1 PLUG, OIL TEMP SENSOR
85 DC120255 1 COUPLING, THROTTLE VALVE
100 DC120248 1 PLUG, OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG, BOOST AIR SENSOR
205 DC120222 1 HOUSING, PIN, CONTROL MODULE
220 DC120244 1 CAP, CONTROL MODULE
235 DC120243 A/R TERMINAL, PIN, CONTROL MODULE
250 DC222098 A/R GASKET, CONTROL MODULE
265 DC120245 A/R PLUG, ENGINE CONTROL
280 DC120246 12 SHOE, CABLE UNIT
382 DC221924 2 SWITCH, ENGINE START/STOP
388 DC100700 2 NUT, ENGINE START/STOP
406 101354 4 SCREW, CAP, BRACKET TO CRANKCASE
412 DC221734 1 SENDER, SPEED AT CRANKCASE
412 DC221734 1 SENDER, SPEED AT TIMING CASE
418 DC150196 1 BUSHING, T.D.C. SENSER TO CRANKCASE
418 DC150196 1 BUSHING, CRANKCASE POSITION UNIT
424 DC140178 1 O-RING, T.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE TIE
514 DC221726 1 ELECTRONICS, KSA
520 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM
532 DC221728 2 GASKET, FLAME START SYSTEM
544 DC120218 1 HOUSING, PLUG FLAME START SYSTEM
550 DC100664 1 NUT, FLAME START SYSTEM
556 DC221730 2 GASKET, FLAME START
574 DC120220 1 PIN, BUSHING, HEATER PLUG TO GROUND
580 DC100383 1 NUT, HEATER PLUG TO GROUND
600 DC222101 1 CABLE, CONTROL UNIT TO SHIFT PANEL
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-41
35
5 30
110
105 95
100
45
10 25
15
20
80
TD0003464
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-42
I Vin Series
Q
T
E From:
Y
M To:
5 DC221926 1 MOTOR, STARTER 24V/4KW, BOSCH
10 DC221555 1 BENDIX
15 DC150126 1 BUSHING, DRIVE END
20 DC221930 1 HOUSING, FRONT
25 DC150156 1 BUSHING, BENDIX
35 DC221932 1 LEVER, CONTROL
45 DC150158 1 BUSHING, COMMUTATOR END
105 DC260116 1 KIT, ARMATURE
110 DC100538 3 SCREW, STARTER TO TIMING CASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-43
306
307
110 190
305
60
215
259 170
280
130
50
278 302
20
304 220
303
300 301
TD0003470A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-44
I Vin Series
Q
T
E From:
Y
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP SEE SIB 2006/1082
20 DC100715 4 SCREW, ALTERNATOR
50 DC150157 1 BEARING, BALL DRIVE END
60 DC150168 1 BEARING, BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER, ALTERNATOR
130 DC222018 1 CONDENSOR, ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT, REPAIR SCREWS
220 DC260073 1 KIT, TERMINAL PARTS
259 DC220508 1 FAN, ALTERNATOR PULLEY
278 DC222022 1 PULLEY, ALTERNATOR
280 DC100764 1 WASHER, ALTERNATOR
300 DC221967 1 SUPPORT, ALTERNATOR
301 DC100755 1 PIN, SPRING
302 DC100708 4 SCREW, BRACKET TO CRANKCASE
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT
306 DC100597 1 SCREW, BRACKET TO OIL FILTER
307 100478 1 SCREW, ALTERNATOR TO BRACKET
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-45
TIER 3 - OIL PUMP
10
20
40 55
25
50
45
55
TD0003471
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-46
TIER 3 - OIL PUMP
I Vin Series
Q
T
E From:
Y
M To:
5 DC221937 1 PUMP, OIL
10 DC140194 1 SEAL, OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW, OIL PUMP TO CRANKCASE
45 DC100621 1 SCREW, PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW, SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW, SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW, SUPPORT ON OIL INTAKE PIPE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-47
15
35
30
25
70
135
140
46
120 110
115 50
132
133 75
105
125
130
TD0003472A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-48
I Vin Series
Q
T
E From:
Y
M To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT
15 DC221939 1 COVER, OIL FILTER
25 DC221578 1 ELEMENT, OIL FILTER
30 DC221940 1 NECK, FILTER
46 DC140182 1 RING, SEAL TO PLUG SENDER PORT
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE, PRESSURE RELIEF
105 DC221944 1 ELEMENT, OIL COOLER
110 DC221945 1 COVER, OIL COOLER
115 DC221946 1 GASKET, OIL COOLER TO COVER
120 DC100385 2 SCREW, OIL COOLER TO COVER
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER, OIL TEMPERATURE
135 DC221171 A/R PLUG, SCREW
140 DC140059 A/R WASHER, SEALING
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-49
TIER 3 - OIL LINES
55
70
115
90
35
125
105
125
TD0003475
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-50
TIER 3 - OIL LINES
I Vin Series
Q
T
E From:
Y
M To:
8 DC130208 1 PIPE, OIL FEED
35 DC130231 1 PIPE, OIL RETURN
55 DC120182 1 BOLT, BANJO FEED PIPE TO OIL FILTER HD
70 DC140149 2 RING, SEAL FEED PIPE TO OIL FILTER HD
90 DC221746 1 GASKET, RETURN PIPE TO TURBO
105 DC100414 2 SCREW, RETURN PIPE TO TURBO
115 DC130210 1 PIPE, PLASTIC, RETURN TO CRANKCASE
125 DC100326 2 CLAMP, RETURN PIPE TO CRANKCASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-51
TIER 3 - WATER PUMP
100
57
15
106
270
280
245
45
235 42 265
275
112
345 24 20
205
310
200
285 28
232
224
315
230
320

2B-52
TIER 3 - WATER PUMP
I Vin Series
Q
T
E From:
Y
M To:
8 DC221949 1 PUMP, WATER WITH GASKETS
15 267546 1 KIT, GASKET WATER PUMP
20 DC221948 1 GASKET, WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER, TEMPERATURE
45 DC140149 1 RING, SEAL SENDER UNIT TO FLANGE
57 DC222145 1 CONNECTOR, RETARDER
100 DC221950 1 GASKET, PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW, PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET, PIPE TO WATER PUMP
200 DC221577 2 THERMOSTAT, 83 DEGREE
224 DC222008 1 COVER, TWIN THERMOSTAT HOUSING REPLACES PART NO. DC220008
235 DC220800 1 SENDER, UNIT COOLING WATER OUTLET
245 DC120239 1 UNION, BANJO
265 DC120240 1 FITTING, HEAT FEED
270 DC140182 2 RING, SEAL TO FITTING
275 DC221952 1 CAP, RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP, RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW, FAN PULLEY TO WATER PUMP
315 DC222166 1 BELT-V, 1939MM
315 DC222204 1 BELT-V, 1369MM, USED WITH OUT AIRCON FOR EMERGENCY ONLY
320 DC222167 1 PULLEY, GUIDE FUEL FEED PUMP
345 DC222168 1 TIGHTENER, BELT
2B-53
TIER 3 - FAN
35
40
20
55
15
TD0003477
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-54
TIER 3 - FAN
I Vin Series
Q
T
E From:
Y
M To:
5 DC221391 1 FAN
15 DC221390 1 HUB, VISCOUS
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE
35 DC222225 1 SPACER ,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-55
75
85
TD0003478A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-56
I Vin Series
Q
T
E From:
Y
M To:
75 DC221958 1 EYE, LIFTING REAR
85 DC100597 4 SCREW, LIFTING EYE TO CYLINDER HEAD
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-57
20
30
85
15
25
10
80
8
TD0003479
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-58
I Vin Series
Q
T
E From:
Y
M To:
8 DC221758 1 COMPRESSOR, LESS COUPLING
10 DC260118 1 PULLEY, AIRCON PUMP, 8 GROOVE
15 DC260098 1 KIT, GASKET
20 DC221959 1 CONSOLE
80 DC100707 4 SCREW, COMPRESSOR TO SUPPORT
85 DC100352 4 SCREW, SUPPORT TO CRANKCASE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-59
1
32
3
12
32 26 38
53 33
57 31
53 39 14
57 33
30 27
57 19
38 55
30 57 31 40
55
39
46
47 32
34 33 24 2
33 17
43
47 24 6 56
52 57
24
50
4
55 49
57
24 35
27
28 57 56 27
31
36 18 49
57
53 57
51
53
31 32
20
24
5
24
TD0003122 E
E14832405-J SH1-2

2B-60
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 AT310335 1 FILLER CAP
4 217971 1 HOSE,INLET,ENG
5 217970 1 HOSE,BOTTOM,RAD
6 217969 1 HOSE,TOP,RAD
14 216097 1 SURGE TANK,8L,PLASTIC,BELL
17 216016 1 PIPE,MAKE-UP LINE,RAD
18 216015 1 HOSE,MAKE-UP LINE,RAD
19 216014 1 HOSE,SURGE TNK OUTLET
20 216011 1 PIPE,SUCTION,RAD
26 203926 2 GROMMET
27 203764 6 P CLIP
28 203681 1 P CLIP REPLACES PART NO. 216158
30 201439 4 P CLIPS
34 187425 1 BKT,VENT PIPES,RAD
35 187315 1 BKT,PIPE,MAKE-UP LINE
36 176353 1 MTG,HOSE,TEFLON COMP REPLACES PART NO. 216158
43 120051 1 ADAPTOR,MALE NPTF,PUSHLOCK
46 100731 8 SCREW
51 100314 2 NUT,NYLOC
52 100312 8 NUT,NYLOC
53 100310 6 NUT,NYLOC

2B-61
11
45
49
25
15
37
52 49
47 45
41
13
47 42
46 9
42
44
54
22
23
16
44
48
21 29
7 23
23
10
13
13
TD0003123 E
E14832405-J SH2-2

2B-62
I Vin Series
Q
T PART
E No. From:
Y
M To:
7 217965 1 HOSE,STRAIGHT,CAC
8 217964 1 HOSE,BOTTOM,CAC
9 217963 1 HOSE,TOP,CAC
10 217962 1 PIPE,BOTTOM,CAC
11 217956 1 COOLING PACKAGE
15 216045 1 COWLING,RAD ITEM UPDATED
16 216035 1 CLAMP,RETAINER
21 214159 1 GUARD,FAN,RHS,RAD REPLACES PART NO. 216092
22 214158 1 GUARD,FAN,LHS,RAD REPLACES PART NO. 216092
25 206523 2 MTG,RUBBER,CAC-CHASSIS
37 173733 2 PLT,SPACER,CAC
41 121312 1 TAP,COOLANT DRAIN,RADIATOR
42 121224 2 PLUG,HOLLOW HEX
46 100731 8 SCREW
52 100312 8 NUT,NYLOC

2B-63
12 13
10 13
10
10 13
10
10
3 6
9
10
11 7
4
9
10
10
12
10
10 10
12 12 12
TD0003608
217956 A SH 2-2
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-64
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217960 1 TM OIL COOLER
2 217959 1 CAC,300D,TIER,MK3
3 217958 1 RADIATOR
4 216059 1 BRACE,COOLING PACKAGE
5 216049 1 FRAME,COOLING PACKAGE,BOT
6 216048 1 FRAME,COOLING PACKAGE,TOP
7 216047 1 FRAME,COOLING PACKAGE,RIGHT
8 216046 1 FRAME,COOLING PACKAGE,LEFT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-65
FUEL SYSTEM
18
16
9 12
1
6
16 9
17
15
16 13
13 16
12
17 11
4
11
26
20
19
10
14
7
E14832404 B
TD0003179A

2B-66
FUEL SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES FOR DETAIL SEE NEXT PAGE
2 241225 1 HOSE
3 241224 1 HOSE
4 241218 1 HOSE
5 240980 1 HOSE
6 207693 1 ASSY,FUEL FILTER FOR DETAIL SEE PAGE 2B-70
9 121451 2 ADAPTOR
10 121365 1 ADAPTOR
12 120804 2 ELBOW
13 120781 2 ADAPTOR
14 120670 1 CONNECT
17 100312 6 NUT,NYLOC
26 203764 2 P CLIP

2B-67
TD0004783

2B-68
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER
2 DC260058 1 KIT,PRE-FILTER ELEMENT
3 DC140123 1 RING,SEAL
4 DC221232 1 BOWL,FILTER

2B-69
1 7
P009709 A
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-70
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER
2 207694 1 ELEMENT,FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 1 CLAMP,FUEL FILTER
6 226385 1 KIT,LID & GASKET
7 226386 1 KIT,T-HANDLE & O-RING
8 221597 1 KIT,SEAL,SERVICE
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-71
EXHAUST SYSTEM
20
17
13
11 20 1
8
17
5 20 19
15
6
7 21
17 15
14 15
16 10
11
18
9
3 12
10
16
18 11
2
TD0003835 - B
E14832403 - D
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-72
EXHAUST SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218292 1 EXHAUST,H/SHIELD FRONT
2 217754 1 EXHAUST,MID SECTION
3 217752 1 EXHAUST,FRONT SECTION
4 216350 1 EXHAUST,STACK,POLISHED SS
5 216042 1 EXHAUST,MUFFLER
6 207496 1 CLAMP,EXHAUST,OM906LA
7 216755 1 EXHAUST,H/SHIELD COVER
8 216754 1 EXHAUST,H/SHIELD FIXED
9 206636 1 EXHAUST,H/SHIELD MID
10 204035 3 CLAMP,SEALCLAMP
11 201212 4 CLAMP,EXHAUST
12 191074 1 HEATSHIELD,TURBO
13 174447 1 MTG,EXHAUST H/SHIELD FRNT
18 100211 11 BOLT
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-73
AIR INTAKE SYSTEM
20
16
18
17
19
3
7
13 3
11
4
12
14
13
11 15
4 10
12 6
TD0003651A
E9836402 - E

2B-74
AIR INTAKE SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL FOR DETAIL SEE NEXT PAGE
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15
5 206489 1 PIPE,AIR INTAKE
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
12 100314 4 NUT,NYLOC
15 100062 2 WASHER,FLAT ITEM ADDED
16 290230 1 PRE-CLEANER (ADT 240)
17 202860 1 BOWL,PRE-CLEANER
18 220535 1 COVER,PRE CLEANER
19 NSI 1 BODY,PRE CLEANER
20 NSI 1 NUT,WING

2B-75
AIR CLEANER
P008531
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-76
AIR CLEANER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER
7 NSI 1 BODY,AIR CLEANER
872191 - 2806D 4X4 HAULER - AUG 2007 REV 0

2B-77
872191 - 2806D 4X4 HAULER - AUG 2007
2B-78
SECTION 3: DRIVETRAIN
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-1
TRANSMISSION MISC. PARTS
8
14
1
2 12
11
16
15
6
13
3 4
13
6
9
12 10
E14832410 B
TD0003124 C
872160 - 2806D 4X4 HAULER - OCT 2007 REV A

3-2
TRANSMISSION MISC. PARTS
I Vin Series
Q
T
E From:
Y
M To:
1 Z4139330600 4 DIAPHRAGM
2 250298 1 T/MISS,ZF-6HP592C,ECOMAT 2PLUS
4 183375 2 ASSY,TRANS MTG,4 HOLE
5 183155 2 MOUNTING,TRANSMISSION
14 100059 10 WASHER,HARDENED REPLACES PART NO. 100370
15 100114 8 BOLT REPLACES PART NO. 100210

3-3
TRANSMISSION HOUSING
520
580
570
500 510
590
550
010
180
100
600
160
190
TD0003190
3-4
TRANSMISSION HOUSING
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210615 1 HOUSING,TRANSMISSION
100 ZF210192 1 CAP,SEALING
160 ZF100156 1 PLUG,SCREW
180 Z0634801151 1 RING,SEALING
500 ZF140071 2 RING,SEALING
510 ZF180016 2 PIPE
520 ZF140072 4 WASHER,SEALING
550 ZF210193 1 GASKET
570 ZF210194 1 COVER
580 ZF100203 1 SCREW,HEX
580 Z0630001048 1 WASHER
590 Z0630001048 5 WASHER
600 ZF210535 8 INSERT,MOUNTING
3-5
OIL SUPPLY, CONTROL INSERT
700
704
680 /120
660
710
384
690
390 670
650
380
382
300
290
320
300
360
340
370
330
440 350
430
420 310
010
404
410
414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

3-6
OIL SUPPLY, CONTROL INSERT
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210575 1 INSERT,CONTROL
070 ZF210576 1 SPRING,COMPRESSION
080 ZF210577 1 PISTON
090 ZF210578 1 PISTON
110 ZF210579 1 BUSH
120 ZF100157 1 WASHER
130 ZF160379 1 RING,RETAINING
150 ZF210202 1 PISTON
170 ZF160380 1 RING,SPACER
180 ZF210204 1 PIN,CYLINDRICAL
190 ZF210205 1 PISTON
210 ZF100158 1 WASHER
250 ZF210207 1 PISTON
270 ZF160382 1 RING,SPACER
290 ZF180017 1 PIPE
300 Z0637835033 2 UNION SCREW
310 ZF210850 1 FLANGE,OIL FEED
320 ZF210581 1 PUMP,PRIMARY
330 ZF100323 2 SCREW,CAP
340 ZF210412 7 SCREW,TORX
350 ZF210211 1 RING,INTERMEDIATE
360 ZF210212 1 RING,THRUST
370 ZF100160 3 WASHER
380 Z0734401270 4 RING,PISTON
382 ZF100324 1 WASHER
384 ZF140159 1 O-RING
390 ZF150134 1 BEARING,BALL
400 ZF100160 3 WASHER
402 ZF100160 1 WASHER
404 ZF100160 1 WASHER
410 ZF100160 3 WASHER
414 ZF100160 1 WASHER
420 ZF100160 3 WASHER
430 ZF100160 3 WASHER
440 ZF100160 5 WASHER
650 ZF100170 1 SNAP,RING
660 ZF210218 1 RING,PISTON
670 ZF210219 1 SUPPORT,PISTON

3-7
OIL SUPPLY, CONTROL INSERT (CONTINUED)
700
704
680 /120
660
710
384
690
390 670
650
380
382
300
290
320
300
360
340
370
330
440 350
430
420 310
010
404
410
414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

3-8
OIL SUPPLY, CONTROL INSERT (CONTINUED)
I Vin Series
Q
T
E From:
Y
M To:
680 ZF210220 1 CAGE,NEEDLE
690 ZF210221 1 RING,INTERNAL
700 ZF100326 1 PIN,SLOT
704 ZF100327 1 PIN,SLOT
710 ZF210583 1 SHAFT,STATOR
/120 ZF210225 1 BUSH
3-9
OIL SUPPLY, COVER PLATE
590
580
550 820
590
570 580
800 820
560
810
570
800
810
520
790
770
630
780
850
840
830
850
750
510 500
610
620
540
530 600
760
760 540
TD0003192

3-10
OIL SUPPLY, COVER PLATE
I Vin Series
Q
T
E From:
Y
M To:
500 ZF210616 1 PLATE,COVER
510 ZF140075 1 SEAL,SHAFT
520 ZF140076 1 O-RING
530 ZF180018 1 PIPE
540 ZF100166 2 SCREW,UNION
550 ZF210215 1 GEAR
560 ZF210216 1 GEAR
570 ZF210217 2 BEARING,ROLLER
580 Z0630503015 2 RING,SNAP
590 ZF100167 2 RING,SNAP
750 ZF210617 1 PIPE
760 ZF100166 2 SCREW,UNION
770 ZF210226 2 SHACKLE
780 ZF210227 2 SHEET
790 ZF140160 2 O-RING
800 ZF210584 2 AXLE
810 ZF140079 2 O-RING
820 ZF210229 2 WASHER,THRUST
830 ZF210230 1 PLATE,CLAMPING
840 ZF210231 1 PLATE,CLAMPING

3-11
RETARDER VALVE
020
040
010
030
130
120
110
100
490
460 480
440
400
390
410
300
370
600
TD0003194

3-12
RETARDER VALVE
I Vin Series
Q
T
E From:
Y
M To:
010 Z4139320085 1 RING,STATOR
020 ZF210233 3 SEAT,SPRING
030 Z0732041934 3 SPRING,COMPRESSION
040 ZF210234 3 DAMPER
110 ZF210586 1 ROTOR
130 ZF140161 1 WASHER,SEALING
300 ZF210237 1 SOLENOID
370 ZF100128 2 WASHER
390 ZF140081 1 O-RING
400 ZF210238 1 BUSH
410 ZF210239 1 PISTON
460 ZF210241 1 PISTON
480 ZF210242 1 PISTON
600 ZF210243 1 RESISTOR

3-13
GEARBOX PLANETARY
040 050
050
010
/160
030 060
/170
100 /150
/130
020 /150
/120
/110
090 /140
070
240
/140 250
/120
248 230
270
200
/110 180
/130 260
268
074 280
/120
/130
190
/150
/180
/110 /190
/150
/170
/154
/160 /140
/154
110
TD0005038

3-14
GEARBOX PLANETARY
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210244 1 SHAFT,INPUT
020 ZF210245 1 SLEEVE,NEEDLE
040 ZF210247 1 SHAFT,QUILL
080 ZF210252 1 CARRIER,DISC
/110 ZF210253 1 DISC CARRIER
/120 ZF210254 1 GEAR,SUN
/130 ZF210255 1 RING,SNAP
/140 ZF210256 1 RING,SNAP
100 ZF210258 1 PLANETARY DRIVE
/110 ZF210259 1 CARRIER,PLANET
/120 ZF210260 5 PIN,BEARING
/130 ZF210261 5 CAGE,NEEDLE
/130 ZF210262 A/R CAGE,NEEDLE
/140 ZF210263 1 PLANET GEAR SET
/150 ZF210264 10 PLATE,THRUST
/160 ZF210265 1 GEAR,RING
/170 ZF160384 2 RING,RETAINING
/110 ZF210268 1 CARRIER,PLANET
/122 ZF210270 5 PIN,SLOT
200 ZF210278 1 SUN GEAR
240 ZF160386 3 WASHER,AXIAL,1.8
240 ZF160387 A/R WASHER,AXIAL,1.5
240 ZF160481 A/R WASHER,AXIAL,15X28X1
248 ZF210280 1 RING
250 ZF210281 1 SHAFT,SUN GEAR
260 ZF210282 1 RING,INTERNAL
268 ZF210283 2 RING,SPLIT
270 ZF210284 1 RING,ANGLE
280 ZF160390 2 SHIM,1.8
280 ZF160391 A/R SHIM,1.6
280 ZF160392 A/R SHIM,1.4
280 ZF160393 A/R SHIM,1.2
280 ZF160394 A/R SHIM,1.0

3-15
COUPLING
080
070
100
060
090
046 270
050
020
330
040 310
010 064
030
260 320
210 280
230
250
130 180
190
170
120
110
150 160
140
300
490
470
480
454
420
450
440
460 400
430
410
TD0005039

3-16
COUPLING
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210556 1 SHAFT,TURBINE
020 ZF210286 1 PIPE
030 ZF210287 1 SLEEVE,NEEDLE
040 ZF210587 1 HUB
046 ZF100329 1 WASHER
060 ZF210289 3 ROLLER,NEEDLE
064 ZF210290 2 PIN
070 ZF210588 1 CARRIER,CLUTCH
080 ZF140162 1 SEAL,LIP RING
100 ZF210589 1 PISTON
110 ZF210293 1 SPRING,CUP
120 ZF210294 1 PLATE,FIXING
150 ZF210296 1 PLATE,FIXING
160 ZF210297 8 I. CLUTCH DISC,2.5
160 ZF210298 A/R I. CLUTCH DISC,2.0
170 ZF210299 8 O. CLUTCH DISC
180 ZF100175 1 SHIM,END
190 ZF210300 2 RING,SPLIT
230 ZF210590 1 PISTON
260 ZF210304 1 DISC
270 ZF210305 4 O. CLUTCH DISC,2.5
270 ZF210306 A/R O. CLUTCH DISC,2.0
280 ZF210307 5 I. CLUTCH DISC
300 ZF210591 1 SHIM,END
310 ZF210308 9 PIN
320 ZF210309 2 PIN
400 ZF200524 3 O. CLUTCH DISC,2.5
420 ZF210311 1 DISC
430 ZF210308 9 PIN
450 ZF210592 1 PISTON
454 ZF210313 1 RING
480 ZF140086 1 O-RING
490 ZF210557 1 HOUSING,CLUTCH

3-17
BRAKE - SECTION D
050
090 100
120
070
130
020
030
010
150
160
040
BRAKE SECTION
TD0005040

3-18
BRAKE - SECTION D
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210315 1 PISTON
040 ZF210316 1 O. CLUTCH DISC,3.0
090 ZF210321 8 PIN
120 ZF160398 1 SHIM,END
150 ZF210324 1 HOLDER,SPRING

3-19
BRAKE - SECTION E
050
160
150
010
100
030
020
070
040
080
BRAKE SECTION
E
TD0005042

3-20
BRAKE - SECTION E
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210315 1 PISTON
040 ZF210326 8 PIN
050 ZF210327 1 O. CLUTCH DISC,3.0
100 ZF210593 1 RING,PRESSURE
150 ZF210324 1 HOLDER,SPRING

3-21
BRAKE - SECTION F
084
060
040
070
080
020
010
BRAKE SECTION
F
TD0005043

3-22
BRAKE - SECTION F
I Vin Series
Q
T
E From:
Y
M To:
060 ZF210326 8 PIN
080 ZF180020 6 PIPE
084 ZF210594 2 SLEEVE

3-23
BRAKE - SECTION G
060
010
050
040
080
030 070
020
110
160
170
150
140
120
BRAKE SECTION
G
130
100
090
TD0005046

3-24
BRAKE - SECTION G
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210332 1 GASKET
020 ZF210333 1 PISTON
060 ZF210335 1 HOUSING,INTERMEDIATE
070 ZF210336 1 PIN,SLOT
100 ZF210338 1 O. CLUTCH DISC,2.5
120 ZF210338 8 O. CLUTCH DISC,2.5
130 ZF210341 1 GEAR,RING
140 ZF210342 8 PIN
160 ZF210344 8 PIN,GUIDE
170 ZF180021 8 PIPE

3-25
OUTPUT
200
/240
/250
/210 044
/220
/240 040
030
190
/150
/160
/120
/130 /230
/150
320
/110 310
330
358 020
/200 /140
010 260
300
454
464
050
440
060
114
250 410
230 420
222
430
380
220
400
TD0005050

3-26
OUTPUT
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210595 1 COVER,OUTPUT
020 ZF140090 1 SEAL,OIL,OUTPUT FLANGE
030 ZF210596 1 PISTON
050 ZF210332 1 GASKET
060 ZF100177 22 SCREW,HEXAGON
060 Z0630001048 22 WASHER
114 ZF100178 2 SCREW,HEXAGON
114 Z0630001048 2 WASHER
190 ZF210347 1 RING,THRUST
/110 ZF210349 1 PLANET CARRIER
/130 ZF210351 6 CAGE,ROLLER
/150 ZF210353 24 WASHER,THRUST,1.0
/160 ZF210270 6 PIN,SLOT
/200 ZF150132 1 SLEEVE,NEEDLE
/220 ZF210356 8 CASE,NEEDLE
/240 ZF210358 16 WASHER,THRUST
/250 ZF210270 4 PIN,SLOT
220 ZF210359 1 BEARING,TAPPER ROLLER
222 ZF100330 1 WASHER
230 ZF210360 1 BUSH,45.00
250 ZF160399 1 SHIM,1.20
250 ZF160400 A/R SHIM,1.15
250 ZF160401 A/R SHIM,1.10
250 ZF160402 A/R SHIM,1.05
250 ZF160403 A/R SHIM,1.00
250 ZF160404 A/R SHIM,0.95
250 ZF160405 A/R SHIM,0.90
250 ZF160406 A/R SHIM,0.85
250 ZF160407 A/R SHIM,0.80
250 ZF160408 A/R SHIM,0.60
250 ZF160409 A/R SHIM,0.40
260 ZF160410 1 BEARING,TAPER ROLLER
300 ZF160411 1 FLANGE,OUTPUT
310 ZF100179 1 WASHER
320 ZF100180 1 WASHER,TAB
380 ZF210361 1 TRANSMITTER,INDUCTION
380 ZF160412 A/R SHIM,6.00
380 ZF160413 A/R SHIM,5.80
380 ZF160414 A/R SHIM,5.60
380 ZF160415 A/R SHIM,5.40
380 ZF160416 A/R SHIM,5.20

3-27
OUTPUT (CONTINUED)
200
/240
/250
/210 044
/220
/240 040
030
190
/150
/160
/120
/130 /230
/150
320
/110 310
330
358 020
/200 /140
010 260
300
454
464
050
440
060
114
250 410
230 420
222
430
380
220
400
TD0005050

3-28
OUTPUT (CONTINUED)
I Vin Series
Q
T
E From:
Y
M To:
380 ZF160417 A/R SHIM,5.00
380 ZF160418 A/R SHIM,4.80
380 ZF160419 A/R SHIM,4.60
380 ZF160420 A/R SHIM,4.40
380 ZF160421 A/R SHIM,4.20
380 ZF160422 A/R SHIM,4.00
380 ZF160423 A/R SHIM,3.80
380 ZF160424 A/R SHIM,3.60
380 ZF160425 A/R SHIM,3.20
380 ZF160426 A/R SHIM,3.00
380 ZF160427 A/R SHIM,2.90
380 ZF160428 A/R SHIM,2.80
380 ZF160429 A/R SHIM,2.70
380 ZF160430 A/R SHIM,2.60
380 ZF160431 A/R SHIM,2.50
380 ZF160432 A/R SHIM,2.40
380 ZF160433 A/R SHIM,2.20
380 ZF160434 A/R SHIM,2.10
380 ZF160435 A/R SHIM,2.00
380 ZF160436 A/R SHIM,1.90
380 ZF160437 A/R SHIM,1.80
380 ZF160438 A/R SHIM,1.70
380 ZF160439 A/R SHIM,1.60
380 ZF160440 A/R SHIM,1.50
380 ZF160441 A/R SHIM,1.40
380 ZF160442 A/R SHIM,1.30
380 ZF160443 A/R SHIM,1.20
380 ZF160444 A/R SHIM,1.00
380 ZF160445 A/R SHIM,0.80
380 ZF140091 1 O-RING
400 ZF210363 1 CABLE CONNECT
410 ZF210364 1 COVER
420 ZF140168 1 O-RING,40X3
430 ZF100182 2 STUD
430 ZF100183 2 WASHER
430 ZF100184 2 NUT,HEX
440 ZF100185 1 PLUG
464 ZF100176 1 SCREW,PLUG

3-29
SHIFT CONTROL
294 810
290 070
060 800
150
110
160
130
240 100
180
058
590
128
590
030
310
670
/200
010
660
620 610 640
630
344 650
340 020
600
022
024
TD0005052

3-30
SHIFT CONTROL
I Vin Series
Q
T PART
E No. From:
Y
M To:
010 ZF210365 1 PLATE,DUCT
020 ZF210366 1 VALVE,DRAIN
022 ZF210367 1 SHEET,SPRING
030 ZF210369 1 PLATE,INTERMEDIATE
058 ZF210598 1 VALVE BLOCK A
100 ZF210392 1 BALL,5MM
110 ZF210393 1 GASKET
128 ZF210602 1 VALVE BLOCK B
180 ZF210400 1 GASKET
240 ZF210401 1 VALVE,THROTTLE
310 ZF210408 1 WIRING HARNESS
/200 ZF210568 1 SENSOR,TEMP
340 ZF210409 1 VALVE,CONVERTER
590 ZF210411 4 MAGNET
640 ZF210361 1 TRANSMITTER,INDUCTION
640 ZF160412 A/R WASHER,6.00
640 ZF160413 A/R WASHER,5.80
640 ZF160414 A/R WASHER,5.60
640 ZF160415 A/R WASHER,5.40
640 ZF160416 A/R WASHER,5.20
640 ZF160417 A/R WASHER,5.00
640 ZF160418 A/R WASHER,4.80
640 ZF160419 A/R WASHER,4.60
640 ZF160420 A/R WASHER,4.40
640 ZF160421 A/R WASHER,4.20
640 ZF160422 A/R WASHER,4.00
640 ZF160423 A/R WASHER,3.80
640 ZF160424 A/R WASHER,3.60
640 ZF160425 A/R WASHER,3.20
640 ZF160426 A/R WASHER,3.00
640 ZF160427 A/R WASHER,2.90
640 ZF160428 A/R WASHER,2.80
640 ZF160429 A/R WASHER,2.70
640 ZF160430 A/R WASHER,2.60
640 ZF160431 A/R WASHER,2.50
640 ZF160432 A/R WASHER,2.40
640 ZF160433 A/R WASHER,2.20
640 ZF160434 A/R WASHER,2.10
640 ZF160435 A/R WASHER,2.00
640 ZF160436 A/R WASHER,1.90

3-31
SHIFT CONTROL (CONTINUED)
294 810
290 070
060 800
150
110
160
130
240 100
180
058
590
128
590
030
310
670
/200
010
660
620 610 640
630
344 650
340 020
600
022
024
TD0005052

3-32
SHIFT CONTROL (CONTINUED)
I Vin Series
Q
T
E From:
Y
M To:
640 ZF160437 A/R WASHER,1.80
640 ZF160438 A/R WASHER,1.70
640 ZF160439 A/R WASHER,1.60
640 ZF160440 A/R WASHER,1.50
640 ZF160441 A/R WASHER,1.40
640 ZF160442 A/R WASHER,1.30
640 ZF160443 A/R WASHER,1.20
640 ZF160444 A/R WASHER,1.00
640 ZF160445 A/R WASHER,0.80
660 ZF140091 1 O-RING,4X1.5
670 ZF100128 2 WASHER
800 ZF210414 1 VALVE BLOCK

3-33
SHIFT CONTROL, VALVE BLOCK A
080 F
1
WK
070 C
A
090
020 046
050
020 042
044
050 060 206
204
202 010
040 200
060
120
320
310
140
170 110
180
150
172
160
220
210
230
240
130
250
280
290 TD0005056

3-34
SHIFT CONTROL, VALVE BLOCK A
I Vin Series
Q
T
E From:
Y
M To:
020 ZF210372 4 PISTON
050 ZF100186 4 WASHER
060 ZF210376 4 PISTON
070 ZF210377 1 GASKET
110 ZF210600 1 STRIP,VALVE
120 ZF140093 1 O-RING
130 ZF210380 12 BALL
140 ZF210381 4 BUSH
150 ZF140094 4 O-RING
160 ZF210382 4 PIN
170 ZF100187 4 WASHER
172 Z0630502228 4 RING,RETAINING
180 ZF210383 4 PISTON
200 ZF120006 1 ORIFICE,0.8
202 ZF120034 1 ORIFICE,0.7
204 ZF120035 1 ORIFICE,1.00
206 ZF120006 1 ORIFICE,0.8
220 ZF210384 1 GASKET
240 ZF210386 4 PISTON
310 ZF210601 4 VALVE,SOLENOID
320 ZF100332 8 WASHER

3-35
SHIFT CONTROL, VALVE BLOCK B
G
D
E
B 1
580
470
540
464 530
520
490
440
510 450 460
430 260
408 270
420 406 280
404
340 402
380
410 320
400
360
300
390 230
330
210
350
290
370 220 190
310 200
110 124
150
170
220 180 120
200
150
160
120
234
240
250
TD0005058

3-36
SHIFT CONTROL, VALVE BLOCK B
I Vin Series
Q
T
E From:
Y
M To:
120 ZF210372 3 PISTON
124 ZF210372 1 PISTON
150 ZF210395 3 STOP
200 ZF100186 3 WASHER
210 ZF100186 1 WASHER
220 ZF210376 3 PISTON
230 ZF210376 1 PISTON
234 ZF210377 1 GASKET
260 ZF210604 1 VALVE STRIP
270 ZF140093 1 O-RING
280 ZF210380 12 BALL
290 ZF210397 3 BUSH
300 ZF210397 1 BUSH
310 ZF140094 3 O-RING
320 ZF140094 1 O-RING
330 ZF210382 3 PIN
340 ZF210382 1 PIN
350 ZF100187 3 WASHER
360 ZF100187 1 WASHER
390 ZF210383 3 PISTON
400 ZF210383 1 PISTON
402 ZF120006 1 ORIFICE,0.8
404 ZF120006 1 ORIFICE,0.8
406 ZF120006 1 ORIFICE,0.8
408 ZF120006 1 ORIFICE,0.8
430 ZF210386 3 PISTON
440 ZF210386 1 PISTON
464 ZF210384 1 GASKET
530 ZF100332 6 WASHER
580 ZF100332 2 WASHER

3-37
SHIFT CONTROL, THROTTLE VALVE
240
/210
/140
/160
/200
/130
/180
/110
/120
800
/190
/120
/140 /110
/130
TD0005063

3-38
SHIFT CONTROL, THROTTLE VALVE
I Vin Series
Q
T
E From:
Y
M To:
240 ZF210401 1 THROTTLE VALVE
/110 ZF210402 1 VALVE BLOCK
/120 ZF210403 1 PISTON
/130 ZF210404 1 PISTON
/140 ZF210605 1 SPRING,COMPRESSION
/160 ZF210406 1 PLATE,FIXING
/180 ZF210407 1 SOLENOID
/190 ZF210390 2 SCREW,TORX
/200 ZF210601 1 VALVE,SOLENOID
/210 ZF100026 2 SCREW,CAP
/210 ZF100332 2 WASHER
/110 ZF210415 1 HOUSING,VALVE
/120 ZF210416 1 PISTON
/130 ZF210605 1 SPRING,COMPRESSION
/140 ZF120014 1 PLUG,SCREW
/140 Z0634801045 1 RING,SEALING

3-39
TRANSMISSION DIPSTICK
200
010
014
060
TD0005064

3-40
TRANSMISSION DIPSTICK
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210417 1 TUBE,FILLER
014 ZF210418 1 TAPE,SEALING
060 ZF100189 1 NUT,SLOTTED
200 ZF210606 1 DIPSTICK,OIL

3-41
TRANSMISSION OIL SUMP
510
500
520
560
570 540
550
572
574
580
590
600
530
TD0005065

3-42
TRANSMISSION OIL SUMP
I Vin Series
Q
T
E From:
Y
M To:
500 ZF210607 1 SUMP,OIL
510 ZF210422 1 GASKET
520 ZF100128 25 WASHER
530 ZF100128 10 WASHER
560 ZF140096 1 O-RING
570 ZF210423 1 TUBE,SUCTION
572 ZF100193 1 WASHER,TAB
580 ZF210424 1 KIT,SUCTION FILTER
590 ZF140097 1 O-RING
600 ZF210425 1 COVER

3-43
TORQUE CONVERTER
450
170
500
150
/142
020 /200 /150
/190
/250
/140
/160
/240
/174
/180
/310
/170
/090
/152 /060
/050
/120
/130
/070
/270
/010
/290 /070
/080
/090
/260 /280
/230 TD0005067

3-44
TORQUE CONVERTER
I Vin Series
Q
T
E From:
Y
M To:
170 ZF160456 1 SHIM,1.00
170 ZF160455 AR SHIM,1.10
170 ZF160454 AR SHIM,1.20
170 ZF160453 AR SHIM,1.50
170 ZF160452 AR SHIM,1.70
170 ZF160451 AR SHIM,1.80
170 ZF160450 AR SHIM,1.90
170 ZF160449 AR SHIM,2.00
170 ZF160448 AR SHIM,2.50
170 ZF160447 AR SHIM,2.60
450 ZF100338 1 WASHER,0.50
450 ZF100337 AR WASHER,0.80
450 ZF100202 AR WASHER,1.00
500 ZF210608 1 CONVERTER,TORQUE
/010 ZF210609 1 TURBINE WHEEL
/050 ZF210444 1 BEARING,ROLLER
/060 ZF210441 1 STATOR
/070 ZF100199 2 WASHER
/080 ZF210442 1 RING,FREE WHEEL
/090 ZF150133 2 BEARING,BALL
/120 ZF210443 16 ROLLER
/130 ZF210445 1 PUMP,WHEEL
/140 ZF210610 1 COVER,CIRCUIT
/142 ZF210446 2 PIN,CYLINDRICAL
/150 ZF210611 1 PLATE,PISTON
/152 ZF210430 1 CUP,SPRING
/160 ZF200527 2 I.CLUTCH DISC
/170 ZF200528 2 O.CLUTCH DISC,3.5
/170 ZF200529 AR O.CLUTCH DISC,4.0
/174 ZF210612 12 PIN,CYLINDRICAL
/180 ZF210613 1 SHIM,END
/190 ZF140169 1 RING,SEALING
/200 ZF140170 1 RING,SEALING
/230 ZF210435 1 RING,PISTON
/240 ZF100334 12 SCREW,CAP
/250 ZF140099 1 O-RING
/260 Z0750116266 1 BEARING,BALL
/270 ZF210614 1 WASHER
/290 ZF210437 1 HOUSING,DISC
/310 ZF100200 36 SCREW,CAP
/310 ZF100201 36 WASHER

3-45
POWER TAKE OFF
624
640
630
610
550
604
600
570
594
540 220
590
240 210
230 200
030
010
800
810
012
020
TD0005075

3-46
POWER TAKE OFF
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210447 1 HOUSING
020 ZF210193 1 GASKET
030 Z0630001048 5 WASHER
210 ZF210450 1 COVER,SHEET
220 ZF210451 1 GEAR
230 ZF210452 1 BEARING,BALL
240 ZF160468 1 SHIM,RING,2.0
240 ZF160469 A/R SHIM,RING,1.8
540 ZF210465 1 FLANGE,BEARING
590 ZF140100 1 O-RING
594 ZF140101 1 O-RING
610 ZF210454 1 BUSH
624 ZF140102 1 O-RING
630 ZF210455 1 FLANGE,INTERIM
800 ZF210457 1 PLATE,TYPE
810 ZF100004 2 STUD,GROOVED

3-47
HEAT EXCHANGER
124
012 110 150

014
012
016
114
010
020 100
050
TD0005076

3-48
HEAT EXCHANGER
I Vin Series
Q
T
E From:
Y
M To:
010 ZF210458 1 GASKET
012 ZF140103 2 O-RING
014 ZF210459 1 INSERT
016 ZF210460 1 INSERT
020 ZF210558 1 ADAPTOR CONNECTOR
050 ZF100128 6 WASHER
114 ZF140069 1 SEALING RING
124 ZF210462 1 SENSOR,TEMPERATURE
150 ZF210463 2 UNION,PIPE

3-49
PERIPHERALS
150
164
540 /390
120
P008328

3-50
PERIPHERALS
I Vin Series
Q
T
E From:
Y
M To:
120 206345 1 SELECTOR,SHIFT
/390 ZF210188 1 PLATE,SELECTOR INDICATOR
150 206336 1 HARNESS
164 206337 1 HARNESS
540 207053 1 LEVER,ZF RETARDER,6 POSITION

3-51
TRANSMISSION COOLING SYSTEM
7
10
6
1
14
12
13 6
14
11
14
8
9 3
5
5
8
9
TD0003180
E14832411 - B
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-52
TRANSMISSION COOLING SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243884 1 HOSE
2 243883 1 HOSE
3 207123 2 SPACER,CLAMP,ALU
4 207092 1 CLAMP,RUBBER,4,TRAN HOSES
5 207017 2 CLAMP,ALUM,2 BOLT
6 203681 6 P-CLIP,50MM
7 120237 4 FLANGE,HALF
9 100312 4 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-53
DROPBOX MISCELLANEOUS PARTS
2
16 15
7
9
4
11
8
12
6
4
3
10
6 1
14
12
6
3
12
13
3
6 TD0003453
E9836420 SH1-2 I
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-54
DROPBOX MISCELLANEOUS PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 250192 1 T/CASE,13100
2 223816 1 FILTER,FUEL
3 204483 8 MTG,T/BOX SPLIT
5 186889 1 BKT,BREATHER,TRANSFER CASE
6 174756 8 SHIM,DROP BOX MTG
7 162404 2 WASHER
8 130001 1 HOSE,PUSHLOCK
9 121275 1 MALE-8,M20,TAIL,90 DEG,PCT-M20
10 120161 1 ADAPTOR,BARBED HOSE
13 100323 2 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-55
DROP BOX MOUNTINGS
P008267
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-56
DROP BOX MOUNTINGS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 181527 2 MOUNTING,T/CASE,TOP BRACKET
2 161221 2 MOUNTING,T/CASE,LOWER
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-57
DROP BOX HOUSING
50
44, 47
102
102
76 47
101
102
46, 45
43, 47
103
100
4
100
100
P008192 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-58
DROP BOX HOUSING
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 224428 1 HOUSING,M/C
3 224425 1 HOUSING,CLUTCH M/C
4 224208 1 HOUSING,BEARING REAR
43 224254 1 PLUG,MAGNETIC DRAIN
44 120396 2 PLUG,CLOSURE HEX SOCKET HD
45 224368 1 PLUG
46 DC140060 1 WASHER,SEALING
47 DC140072 4 WASHER,SEALING
50 224257 1 BOLT,EYE
76 226661 1 GLASS,SIGHT-BOROSILICATE-S/IN
100 225245 3 PLUG,SCREW
101 224427 14 INSERT,THREADED
102 225262 44 HELICOIL,HCM10X1,5D
103 224373 1 MAGNET
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-59
DROP BOX INPUT SHAFT
68
32
8 83
69
34
12 65
27
61
83
18
73
56
7
67
77
37
30
81 83
31
72
P008189
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-60
DROP BOX INPUT SHAFT
I Vin Series
Q
T PART
E No. From:
Y
M To:
7 224211 1 FRONT INSERT,IDLER
8 225244 1 REAR,INSERT,IDLER
12 224423 1 SHAFT,INPUT
18 224220 1 GEAR,INPUT
27 225251 1 SPACER,BEARING
30 224203 1 FLANGE,8.5C
31 224666 1 PLATE,FLANGE
32 225253 1 LID,INPUT
34 225255 1 PLATE,RETARDER
37 224221 1 SHIELD,MUD
56 224223 1 BEARING,CYLINDER ROLLER
61 225270 1 BEARING,SPHERICAL ROLLER
65 224367 1 CIRCLIP,INTERNAL
77 226917 1 SEAL,SHAFT REFER TO SIB 2006/1090
81 224229 1 O-RING
83 224231 3 O-RING
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-61
DROP BOX IDLER
67
55
83
17
83
11
73
55
6
67
82
33
69
P008190 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-62
DROP BOX IDLER
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 224209 1 INSERT,IDLER FRONT
6 224210 1 INSERT,IDLER PTO
11 224424 1 SHAFT,IDLER
17 224421 1 GEAR,IDLER
33 225254 1 LID,P.T.O.
55 225261 2 BEARING,CYL. ROLLER NJ2213
82 225269 1 O-RING
83 224231 2 O-RING
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-63
DROP BOX OUTPUT SHAFT
31 72
30
81
37
77
4
60
65
10
57
67
84
86
16
40
40
74
20 53
53 52
72
53 15
13
54
40 52 14 59
19
64
28
85 22 21
62 71
36 23
66
2
3
79
70 37
9 29
41 65 81
78 24 31
58
26 80 72
67
77
TD0005021
3-64
DROP BOX OUTPUT SHAFT
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 224426 1 HOUSING,FRONT BEARING
3 224425 1 HOUSING,CLUTCH M/C
4 224208 1 HOUSING,BEARING REAR
9 224222 1 SHAFT,OUTPUT FRONT
10 224214 1 SHAFT,OUTPUT REAR
13 224206 1 GEAR,SUN
14 224246 1 GEAR,PLANET SET
15 224238 1 GEAR,RING
16 224422 1 GEAR,OUTPUT
19 224242 3 PIN,PLANET
20 224419 1 CARRIER,PLANET
21 224251 1 CLUTCH,INSERT
22 224248 1 CLUTCH,SLIDE
23 224418 1 FORK
24 224244 1 PISTON
26 225250 1 COVER,ACTUATOR
28 227039 1 KIT, SPACERS & WASHERS
29 224204 1 FLANGE,7C
30 224203 1 FLANGE,7C
31 224666 2 PLATE,FLANGE
36 225257 1 COVER,CLUTCH
37 224221 2 SHIELD,MUD
40 224253 3 PIN,SPRING
41 224237 1 SPRING,COMPRESSION
52 224241 2 BUSH,MB 8530 DU
53 224240 3 WASHER,THRUST
54 224239 168 NEEDLE,ROLLER NRO.B2,5X2,5
57 224224 2 BEARING,CYL. ROLLER
58 ST20032 1 BEARING,DEEP GROOVE BALL
59 224226 1 BEARING,D.G.BALL 16022 C3/C4
60 224225 1 BEARING,FOUR POINT QJ213
62 224249 3 CIRCLIP,SHAFT
64 224258 1 CIRCLIP,EXTERNAL
65 224367 2 CIRCLIP,INTERNAL
71 223219 1 CAP SCREW
74 224252 3 SCREW,GRUB
77 226917 2 SEAL,SHAFT REFER TO SIB 2006/1090
78 224200 1 SEAL,PISTON
79 224228 3 O-RING
80 224235 1 O-RING
81 224229 2 O-RING
84 224232 1 O-RING
85 224236 1 O-RING
86 225268 1 O-RING
3-65
DRIVELINE
6 5
5
2
4
3
2
1
1
3
6
5
E14451430
TD0004667
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-66
DRIVELINE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290665 1 P/SHAFT
2 290596 1 P/SHAFT
3 290289 1 P/SHAFT
4 290139 1 P/SHAFT
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-67
PROPSHAFTS
14
17 4
9
19
3
18 2
1
19
17
18
11 6
5
10
9 4
7 8
12 13
16
15
14
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-68
PROPSHAFTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290139 1 PROPSHAFT, 06008.5C8.5C 165M85
2 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE
3 100720 8 BOLT, HEX HD
4 290289 1 PROPSHAFT, 0280.7C7C L/F/L
6 100720 8 BOLT, HEX HD
7 121290 1 VALVE, AIR-RELIEF
8 121297 1 CAP, DUST
9 290665 1 PROPSHAFT, 02838.5C8,5C 165M85-02
11 100720 8 BOLT, HEX HD
12 121290 1 VALVE, AIR-RELIEF
13 121289 1 CAP, DUST
14 290596 1 PROPSHAFT, 0310.7C7C -020
16 100129 8 BOLT, HEX HD
17 162960 1 SHAFT, THRU DRIVE
18 101349 2 WASHER
19 101382 2 NUTS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-69
THRU DRIVE & OSCILLATION JOINT
33 28
16
28
1
9
20
28 27
14
28
15
3
22
24
25
5
8
25
10 6
24
22
32
11 34
13
12
18 7
21 4
26
23 29
19 12 19
30 23
4
31 26
21
29 17
TD0003075 B
E10813431 G
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-70
THRU DRIVE & OSCILLATION JOINT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 241252 1 HOSE
2 218447 1 FLANGE
3 217864 1 NONSLIP,ARTIC
4 208770 2 DEFLECTOR,DUST COVER,YOKE
5 206945 2 MOUNTING,RUBBER,SQUIGLY
6 206071 2 SHOCK MAT
7 203285 1 FLANGE
8 201194 2 BUSH,OSCILL.JOINT
9 200036 4 NIPPLE,GREASE STRT 1/8" GAS
10 187551 1 OSCILLATION JOINT,CARB
11 178710 2 SHIM,INSIDE OSCILLATION
12 178691 2 LOCK PLATE,OSCIL NUT ADT
13 178419 1 SHIM,OSCILLATION LOCK NUT
14 173729 1 PIPE,GREASE,OSC BOTTOM BRG
15 173728 1 PIPE,GREASE,OSC FNT T/B BRG
16 173727 1 PIPE,GREASE,OSC TOP BRG
17 162960 1 SHAFT,OSCIL
18 162041 1 HOUSING:BRG REAR-OSC.
19 162040 2 COVER:PLT-SEAL OSC.
20 160723 1 BLOCK,GREASE NIPPLE BANK
21 150082 2 BEARING,D.G.BALL
22 140775 2 SEAL,OSCILLATION
23 140429 2 O RING
24 140352 2 O RING
25 140203 2 O RING
26 140011 2 SEAL,OIL
27 120807 1 ELBOW
29 100786 8 BOLT, HEXHD
30 100763 8 BOLT
32 100598 8 CAPSCREW
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-71
PARK BRAKE MOUNTING
7 6
8
7
TD0004710
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-72
PARK BRAKE MOUNTING
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290421 1 ACTUATOR, PARK BRAKE FOR DETAIL SEE NEXT PAGE
2 204160 1 DISC, PARK BRAKE
3 174057 6 SHIM, ADT PARK BRAKE
4 186674 1 PLT, MTG, PARK BRAKE
7 100532 10 WASHER, HARDENED
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-73
PARK BRAKE ASSEMBLY
1
6 44 43
41
42
5
33
34
35
36
7
37
8 32
31 38
13 14 55
39
12
11 40
10
54
2
23
30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46
52
21 24
18
19 20
53
9 4
56
TD0003813A
3-74
PARK BRAKE ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290421 1 ACTUATOR,PARK BRAKE
2 222240 1 CALIPER BODY
3 227031 1 SADDLE
4 222242 1 PLATE,END MERITOR BRAKE
5 226224 1 PADS,SET PARK BRAKE (SET CONSISTS OF 2 PADS)
6 222605 2 SPRING,ANTI RATTLE
7 222606 2 SPACER
8 NSI 1 STABILISER BAR
9 223722 1 KIT,SLIDE PIN INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN
11 NSI 1 LOCKING CLIP
12 NSI 2 PISTON SCREWS
13 NSI 2 ROLL PINS
14 NSI 2 PISTON SEAL ASSY
15 NSI 2 SLIDE PIN SEALS
16 NSI 2 SLIDE PIN BUSHING
17 NSI 2 SLIDE PIN COVER PLUGS
18 NSI 2 SLIDE PINS
19 NSI 2 SLIDE PIN CLAMP BOLTS
20 NSI 1 COPPER WASHER
21 NSI 1 BLANKING PLUG
22 223717 1 KIT,SEAL & GASKET INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT,ADJUSTER SLEEVE & THRUST INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG
25 NSI 2 CIRCLIPS
26 NSI 2 SPRINGS
27 NSI 1 ACTUATOR BLOCK
28 NSI 2 ADJUSTER SLEEVES GEARS
29 NSI 2 ADJUSTER SLEEVES
30 NSI 2 PISTONS
31 NSI 1 LOAD PLATE
INCLUDES ITEMS 10,11, 20,21, 33-
32 227070 1 KIT,ECCENTRIC SHAFT
40, 43,44
33 NSI 1 SEAL ASSY
34 NSI 2 CAPSCREWS-COVER PLATE
35 NSI 1 SHAFT COVER-BEARING SEAL
36 NSI 1 BEARING
37 NSI 1 GASKET SEAL-TOP COVER
38 NSI 1 SPACER, WASHER
39 NSI 1 ECCENTRIC SHAFT
40 NSI 1 BEARING
41 223646 1 KIT,LEVER
42 223646 1 LEVER,MERITOR BRAKE
44 100312 1 NUT,NYLOC
45 223719 1 KIT,ADJUSTER RH INCLUDES ITEMS 20,21 & 46-53
46 NSI 1 ADJUSTER SCREW
47 NSI 2 DAMPING RING
48 NSI 1 COMPRESSION SPRING
49 NSI 1 ADJUSTER CASSETTE
50 NSI 1 BEVEL GEAR-TORQUE LIMITER
51 NSI 1 ADJUSTER GEAR SEGMENT
52 NSI 4 RETAINING BOLT
53 NSI 2 COUNTERSUNK BOLT
54 NSI 1 GASKET SEAL
55 223716 1 KIT,BEARING NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY SEE NEXT PAGE FOR BREAK DOWN
3-75
ACTUATOR ASSEMBLY
TD0004236
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-76
ACTUATOR ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 222239 1 ACTUATOR ASSEMBLY
2 100037 2 NUT
3 100010 2 WASHER
4 200093 1 CLEVIS
5 220211 1 DIAPHRAGM
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-77
AXLE FRONT
9
7
11
3
4
14
8 10
6
1
12 15
13
16
320592
TD0004668
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-78
AXLE FRONT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 310105 1 DIFF,HK,3.182,LS,25%,CCW,60DEG
2 264535 1 KIT,BRAKE,FRONT AXLE DO NOT ORDER - FOR INFO ONLY
3 264533 2 KIT,FINAL DRIVE DO NOT ORDER - FOR INFO ONLY
4 208011 1 SIDE SHAFT
6 203375 1 PLATE,AXLE SERIAL NUMBER
7 187019 1 BRKT,PIPE,BRAKE,ADT,FRONT
8 184242 1 BANJO,HSG
9 120308 1 BULKHEAD
12 201420 4 P-CLIP
13 100310 4 NUT,NYLOC
14 207660 1 PLUG
15 207626 1 PLUG,MAGNETIC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-79
AXLE REAR
12
10
17
3
4
6
11 13
8
7 1
9
16
14
15
320593
TD0004669
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-80
AXLE REAR
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 310104 1 DIFF,HK,3.18,LS,25%,CW,60DEG
2 264534 1 KIT,BRAKE,REAR,AXLE DO NOT ORDER - FOR INFO ONLY
3 264533 2 KIT,FINAL DRIVE DO NOT ORDER - FOR INFO ONLY
6 207660 1 PLUG
8 203375 1 PLATE,AXLE SERIAL NUMBER
9 201420 4 P-CLIP
10 187019 1 BRKT,PIPE,BRAKE,ADT,FRONT
11 184243 1 BANJO,HSG
12 120308 1 BULKHEAD
14 100662 4 STUD,WELD,CAPACITOR DISCHARGE
16 100310 4 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-81
FINAL DRIVE
A 38
24 21
6
15
5
25
18
11 15
3
2
37
35 26
17 27
31
20 34
36
7 10
16
8
14
1
23
9
22
33
19
12
32
30
13
29
264533
28 TD0004670
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-82
FINAL DRIVE
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264533 1 KIT,FINAL DRIVE DO NOT ORDER - FOR INFO ONLY
1 216464 1 GEAR, SUN
2 207796 1 PLUG
4 206607 1 RINGGEAR
5 206606 3 PLANET GEAR
6 201748 3 CIRCLIP EXTERNAL-PLANET PIN F
7 201745 1 PIN,LOCK NUT
8 201744 1 CLIP,SPRING
9 201650 1 CIRCLIP
10 190899 1 WASHER,LOCKNUT
11 161691 1 PLANET CARRIER,3 PIN
12 161281 1 LABRINTH,20T SEAL CARRIER
13 161280 1 CARRIER,SEAL,20T AXLE LABRINTH
14 161138 1 WASHER,THRUST,20 TON AXLE
15 160748 6 PLANET,THRUST
16 160722 1 NUT,LOCK,HUB
17 160717 1 HUB,MACHINED
18 160711 1 RING,GEAR,CARRIER-FLAME,HARDEN
19 160710 1 SHAFT,STUB,MACHINED
20 160688 3 PIN,PLANET GEAR
21 160360 4 PLATE,LOCK
22 160194 1 PLUG , BRONZE THRUST
23 160193 1 RING,STEEL
24 160190 4 PLATE,RETAINER,RING GEAR
25 150198 3 BEARING,ASS,PLANET
26 150113 1 CUP,BEARING
27 150112 1 CONE,BEARING
28 150111 1 CUP BEARING
29 150110 1 CONE , BEARING
30 140469 1 SEAL,CASSETTE
31 140262 3 O RING , PLANET PIN
32 140240 1 O RING
33 101997 12 CAPSREW,SOCHD
34 100521 12 WASHER
35 100511 12 STUD,WHEEL
36 100510 12 NUT,WHEEL(COLLAR)
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-83
DISC BRAKE KIT, FRONT AXLE
4
6 13 13
5
18
15 11
14 14
16 16
10
2
7 11
12
9 17
264535
TD0004671
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-84
DISC BRAKE KIT, FRONT AXLE
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264535 1 KIT,DISC BRAKE,FRONT AXLE DO NOT ORDER - FOR INFO ONLY
1 290334 1 CALIPER,KNOTT
3 290086 4 SET,CALIPER,FIXING PARTS
4 190459 2 HOLDER,SINGLE CALIPER
5 188126 2 ASSY,SCRAPER,PERROT CALIPER
6 188125 2 SCRAPER,PERROT CALIPER
7 187979 1 PIPE,BRAKE,FRONT,LHS
8 187978 1 PIPE,BRAKE,FRONT,RHS
9 160857 2 DISC,VENTILATED
10 121248 2 ADAPTOR,CALIPER
11 120788 4 FITTING,BANJO
12 120768 2 BOLT,BANJO
14 101351 4 WASHER,COPPER
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-85
DISC BRAKE KIT, REAR AXLE
14
4
6 14
5
19
16
12
11
9 2
7 15
12
17
13
10 18
264534
TD0004672
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-86
DISC BRAKE KIT, REAR AXLE
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264534 1 KIT,DISC BRAKE,REAR AXLE DO NOT ORDER - FOR INFO ONLY
3 290086 4 SET,CALIPER,FIXING PARTS
4 190459 2 HOLDER,SINGLE CALIPER
5 188126 2 ASSY,SCRAPER,PERROT CALIPER
6 188125 2 SCRAPER,PERROT CALIPER
7 187981 1 PIPE,BRAKE,REAR,LHS
8 187980 1 PIPE,BRAKE,RAER,RHS
9 176610 1 PIPE,CALIPER,L,MID+REAR
10 160857 2 DISC,VENTILATED
11 121248 2 ADAPTOR,CALIPER
12 120788 4 FITTING,BANJO
13 120768 2 BOLT,BANJO
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-87
DISC BRAKE CALIPER LOCATION
Inside View of Calipers

Note: Bleed screws are positioned
1 on the inside only, facing up.
Front Middle & Rear

Calipers Calipers
2 2
1
Front
Middle & Rear
Calipers
Calipers
Outside View of Calipers

Note: No Bleed screws are fitted on
the outside of the caliper.
TD0003070
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-88
DISC BRAKE CALIPER LOCATION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290333 4 CALIPER, KNOTT
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-89
DISC BRAKE CALIPER BREAKDOWN
10
10
11
9
11
9
12
12
8 3
4
7
2
8
2
6
5
TD0003069
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-90
DISC BRAKE CALIPER BREAKDOWN
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 218175 2 INSERT, PISTON COMP, WITH BLEED SCREW FOR 290333
2 218177 2 INSERT, PISTON COMP, WITH BLEEDSCREW FOR 290334
3 218176 2 INSERT, PISTON, WITHOUT BLEED SCREW FOR 290333
3 218178 2 INSERT, PISTON , WITHOUT BLEED SCREW FOR 290334
USED ON ITEM 2 & 3. INCLUDES
4 218181 1 KIT, SEAL, KNOTT CALIPER
ITEM 7
5 100372 24 CAPSCREW, SOCHEAD
6 218179 48 WASHER, LOCK
7 218180 4 RING, SEAL, KNOTT CALIPER INCLUDED IN SEAL KIT ITEM 4
8 201806 3 SCREW, BLEED
9 218199 2 COVER, WITH WEAR INDICATOR
10 100178 8 SCREW, HEXHEAD
11 100060 8 WASHER, SPRING
12 217187 4 PAD, PERROT / KNOTT
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-91
FRONT DIFFERENTIAL ASSEMBLY
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008405
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-92
FRONT DIFFERENTIAL ASSEMBLY
I Vin Series
Q
T
E From:
Y
M To:
1 310105 1 DIFF,HK,3.182,LS,25%,CCW,60DEG
020 ZF200183 1 AXLE DR.HOUSING
030 ZF200170 1 GEAR,BEVEL SET
080 ZF160159 1 SPACER RING,S = 7,3
080 ZF160160 1 SPACER RING,S = 7,4
080 ZF160161 1 SPACER RING,S = 7,5
080 ZF160162 1 SPACER RING,S = 7,6
080 ZF160163 1 SPACER RING,S = 7,7
080 ZF160164 1 SPACER RING,S = 7,9
080 ZF160165 1 SPACER RING,S = 8,0
080 ZF160166 1 SPACER RING,S = 8,1
080 ZF160167 1 SPACER RING,S = 8,2
080 ZF160168 1 SPACER RING,S = 8,3
080 ZF160169 1 SPACER RING,S = 8,4
080 ZF160170 1 SPACER RING,S = 8,5
080 ZF160171 1 SPACER RING,S = 8,6
080 ZF160172 1 SPACER RING,S = 8,7
080 ZF160173 1 SPACER RING,S = 8,8
080 ZF160174 1 SPACER RING,S = 8,9
080 ZF160175 1 SPACER RING,S = 9,0
080 ZF160176 1 SPACER RING,S = 7,8
080 ZF160177 1 SPACER RING,S = 7,82
080 ZF160178 1 SPACER RING,S = 7,84
080 ZF160179 1 SPACER RING,S = 7,86
080 ZF160180 1 SPACER RING,S = 7,88
080 ZF160181 1 SPACER RING,S = 7,92
080 ZF160182 1 SPACER RING,S = 7,94
080 ZF160183 1 SPACER RING,S = 7,96
080 ZF160184 1 SPACER RING,S = 7,98
080 ZF160185 1 SPACER RING,S = 8,02
080 ZF160186 1 SPACER RING,S = 8,04
080 ZF160187 1 SPACER RING,S = 8,06
080 ZF160188 1 SPACER RING,S = 8,08
080 ZF160189 1 SPACER RING,S = 8,12
080 ZF160190 1 SPACER RING,S = 8,14
080 ZF160191 1 SPACER RING,S = 8,16
080 ZF160192 1 SPACER RING,S = 8,18
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-93
FRONT DIFFERENTIAL ASSEMBLY (CONTD)
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008405
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-94
FRONT DIFFERENTIAL ASSEMBLY (CONTD)
I Vin Series
Q
T
E From:
Y
M To:
130 ZF160193 1 WASHER,S=0,7
130 ZF160194 1 WASHER,S=0,8
130 ZF160195 1 WASHER,S=0,9
130 ZF160196 1 WASHER,S=1,0
130 ZF160197 1 WASHER,S=1,1
130 ZF160198 1 WASHER,S=1,2
130 ZF160199 1 WASHER,S=1,3
130 ZF160200 1 WASHER,S=1,4
130 ZF160201 1 WASHER,S=1,5
220 ZF100056 2 NUT,ADJUSTING
230 ZF100057 2 PIN,SLOT
300 ZF100058 1 WASHER
420 ZF200048 1 FLANGE,INPUT
430 ZF200049 1 RING,DUST PROTECTION
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-95
FRONT DIFF, CLUTCH CONFIGURATION
070
090
080
060
050
040
050
090 040
034
030 114
130
110
010
030
034
050
050
040
050
060
080
P008406
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-96
FRONT DIFF, CLUTCH CONFIGURATION
I Vin Series
Q
T
E From:
Y
M To:
010 ZF200177 1 HOUSING,DIFF
040 ZF200473 4 DISC,CLUTCH OUTER,2.7
040 ZF200472 4 DISC,OUTER CLUTCH,3.0
050 ZF200058 2 DISC,CLUTCH INNER
070 ZF200064 2 AXLE,DIFFERENTIAL
080 ZF200060 2 GEAR,BEVEL AXLE
090 ZF200062 4 GEAR,BEVEL DIFF
110 ZF200184 1 HOUSING,COVER
130 ZF100060 20 SCREW,LOCKING
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-97
REAR DIFFERENTIAL ASSEMBLY
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008400
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-98
REAR DIFFERENTIAL ASSEMBLY
I Vin Series
Q
T
E From:
Y
M To:
1 310104 1 DIFFERENTIAL ASSEMBLY
020 ZF200183 1 AXLE DR.HOUSING
030 ZF200301 1 GEAR,BEVEL SET
080 ZF160159 1 SPACER RING,S = 7,3 USE AS REQUIRED TO FIT UPON MEASUREMENT
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-99
REAR DIFFERENTIAL ASSEMBLY (CONTD)
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008400
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-100
REAR DIFFERENTIAL ASSEMBLY (CONTD)
I Vin Series
Q
T
E From:
Y
M To:
130 ZF160193 1 WASHER,S=0,7 USE AS REQUIRED TO FIT UPON MEASUREMENT
220 ZF100056 2 NUT,ADJUSTING
230 ZF100057 2 PIN,SLOT
300 ZF100058 1 WASHER
420 ZF200048 1 FLANGE,INPUT
430 ZF200049 1 RING,DUST PROTECTION
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-101
REAR DIFF, CLUTCH CONFIGURATION
070
090
080
060
050
040
050
090 040
034
030 114
130
110
010
030
034
050
050
040
050
060
080
P008403
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-102
REAR DIFF, CLUTCH CONFIGURATION
I Vin Series
Q
T
E From:
Y
M To:
010 ZF200177 1 HOUSING,DIFF
040 ZF200472 4 DISC,OUTER CLUTCH,3.0
050 ZF200058 2 DISC,CLUTCH INNER
070 ZF200064 2 AXLE,DIFFERENTIAL
080 ZF200060 2 GEAR,BEVEL AXLE
090 ZF200062 4 GEAR,BEVEL DIFF
110 ZF200184 1 HOUSING,COVER
130 ZF100060 20 SCREW,LOCKING
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
3-103
WHEEL SET OPTION 1
A 4 2
3
2
8
6
9,10
4,5 TD0004705
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-104
WHEEL SET OPTION 1
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 261246 1 W/SET,23.5XR25,H/DUTY 20T AXLE
1 200499 1 TYRE
2 200438 1 SPUD,TUBELESS
3 200437 1 VALVE,JUMBO
4 190274 1 WHEEL
5 200435 1 RIM,BASE
6 140228 1 O RING
7 202942 2 FLANGE
8 202945 1 BEAD,SEAT BAND
9 202947 1 LOCKRING
10 223672 1 DRIVER,LOCK RING
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-105
WHEEL SET OPTION 2
A
4
2
6
7
TD0004706
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-106
WHEEL SET OPTION 2
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 260325 1 W/SET,DUAL,15X34,8D,AGRI95
1 200256 2 TYRE
2 200248 2 TUBE
3 190801 1 RIM
4 190800 1 RIM
5 101206 6 STUD
6 100521 6 WASHER
7 100510 6 NUT,WHEEL (COLLAR)
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

3-107
872160 - 2806D 4X4 HAULER - OCT 2007
3-108
SECTION 4: HYDRAULICS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-1
HYDRAULIC, VOAC BLOCK
(MP2) (MP1)
(M5,M6,ML1
ML2,MP3,MR)
46 46
77
(TT)
TEMP
23
SENDER
(B)
55
(A)
(A4) 57
(B5) 49
55 (T2)
(B6) 49 77
(A5) 50
(A6) 50
(M4) 46
(D) 45
(L3) 47
12 41(P2)
43 (P3)
(L1) 47
80
72 51(P1)
80
46 (L2)
27 72
VOAC PORT FUNCTIONS

A BIN TIP UP 72
B BIN TIP DOWN 72
A4 PLUGGED
A5 REAR BRAKE ACCUMULATORS
75
A6 FRONT BRAKE ACCUMULATORS
79
B5 BRAKE PEDAL (P)
B6 BRAKE PEDAL (P)
D TANK
L1 MAIN PUMP (X)
L2 STEERING PUMP (X)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4)
M5 TEST POINT
M6 TEST POINT
ML1 TEST POINT
ML2 TEST POINT
MP1 TEST POINT MANIFOLD (MP1)
MP2 TEST POINT MANIFOLD (MP2)
MP3 TEST POINT
MR TEST POINT
P1 MAIN PUMP PRESSURE (B)
P2 STEERING PUMP PRESSURE (B)
P3 STEERING VALVE (P)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN
T3 STEERING VALVE (T) TD0003214 - A
TT TEMP SENDER UNIT
E14832501 SH2-4 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-2
HYDRAULIC, VOAC BLOCK
I Vin Series
Q
T PART
E No. From:
Y
M To:
12 210907 1 VALVE,MANIFOLD
23 201737 6 POINT,TEST,HYD
27 182999 1 MTG,BRACKET,T3,HYD BLOCK
41 122156 2 CONNECT
43 122071 1 ELBOW
45 122068 1 CONNECT
46 122049 4 CONNECT
47 122047 2 ELBOW
49 122021 2 CONNECT
50 122018 6 CONNECT
51 122014 1 ELBOW
57 120040 1 PLUG,HEX
75 100314 4 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-3
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS
1 7 12
16
26
6
14
19 10 9
10
9
6
17,18
6
2 5
17,18
11
7 2
16 15 16
15
12
13
26
12
26
16
9,10 3,4 TD0003662
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-4
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210907 1 VOAC BLOCK
2 224398 1 VALVE, PRESSURE RELIEF ALSO ORDER SEAL KIT ITEM 20
3 224399 1 ORIFICE, 2.5
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING ALSO ORDER SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING ALSO ORDER SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 1 VALVE, DIRECTIONAL CONTROL, 24V ALSO ORDER SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL, 24V
11 224400 1 ORIFICE, SCREW, 0.7
12 226850 1 VALVE, PRIORITY, STEERING
13 224401 1 VALVE, CHECK ALSO ORDER SEAL KIT ITEM 24
15 224402 2 VALVE, SHUTTLE ALSO ORDER SEAL KIT ITEM 23
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER, 1.2
19 226853 1 ORIFICE, SCREW, 0.6
20 221422 A/R KIT, SEAL NOT ILLUSTRATED
26 226858 1 VALVE, BIN TIP SECTION COMPLETE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-5
HYDRAULIC, VOAC BLOCK - VALVES
6
2 7
4
3
5
20
25 20
8 12
11,19 13
24
10
15
14
23
9
22
17
16
21 18
TD0003920
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
4-6
HYDRAULIC, VOAC BLOCK - VALVES
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210907 1 VOAC BLOCK
2 224398 1 VALVE, PRESSURE RELIEF ALSO ORDER SEAL KIT ITEM 20
3 224399 1 ORIFICE, 2.5
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING ALSO ORDER SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING ALSO ORDER SEAL KIT ITEM 20
9 221420 1 VALVE, DIRECTIONAL CONTROL, 24V ALSO ORDER SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL, 24V
11 224400 1 ORIFICE, SCREW, 0.7
12 226850 1 VALVE, PRIORITY, STEERING
15 224402 2 VALVE, SHUTTLE ALSO ORDER SEAL KIT ITEM 23
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER, 1.2
19 226853 1 ORIFICE, SCREW, 0.6
20 221422 A/R KIT, SEAL
21 221423 A/R KIT, SEAL
22 221424 A/R KIT, SEAL
23 224413 A/R KIT, SEAL
24 224412 A/R KIT, SEAL
25 226857 A/R KIT, SEAL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
4-7
HYDRAULIC, VOAC BLOCK - END SECTION
4
2
9
5
10
6
7
11
2
8
TD0003926
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-8
HYDRAULIC, VOAC BLOCK - END SECTION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 226858 1 VALVE, BIN TIP SECTION COMPLETE
2 226859 2 KIT, CAP TIP LEVER
3 226860 1 KIT, SEAL, SPOOL STOP
4 226861 1 KIT, SPRING
5 226862 1 VALVE, RELIEF, 080 INCLUDES ITEM 7
6 226863 1 VALVE, RELIEF, 280 INCLUDES ITEM 7
7 226864 2 KIT, SEAL, RELIEF VALVE
8 226865 2 SPOOL, LS
9 140988 1 KIT, SEAL INTERSECTION
11 226867 1 ORIFICE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-9
HYDRAULIC, FRONT CHASSIS SYSTEM
21 76
68
(D)
3 64 68
22 22
BOTTOM
OF HYD 18
(L) TANK
40 (L2) (A6)
9 1
38
14 (L2)
8 (P1)
48 (A5) 2
7 44
(P2) PUMP
SUPPLY 60
55 ACCUMULATOR
35 TO VOAC A6
71 19 15
6 1
78 (L1)
13 2
53
41 68
62 ACCUMULATOR
65 TO VOAC A5
73
69
48
(L1) 20
24
11
80 31
72 31 17
26
39
25
56
25
52
243875 243317
243875 MAIN PUMP

CASE DRAIN
CAB TILT
HOSE
CAB TILT
HOSE
DETAIL A TD0003226 - A
E14832501 SH4-4 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-10
HYDRAULIC, FRONT CHASSIS SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243875 1 HOSE PART OF KIT 262230
2 243875 1 HOSE PART OF KIT 262230
3 243396 1 HOSE PART OF KIT 262230
6 243317 1 HOSE PART OF KIT 262230
7 243316 1 HOSE PART OF KIT 262230
8 243315 1 HOSE PART OF KIT 262230
9 243003 1 HOSE PART OF KIT 262230
11 223816 1 FILTER,FUEL
13 210791 1 VALVE,CHECK,E/STEER FOR DETAIL SEE PAGE 4-14
14 210493 1 PUMP,#52 A10VO28 E/STEER FOR DETAIL SEE PAGE 4-16
15 210492 1 PUMP,#31 A10VO74 SERVICE FOR DETAIL SEE NEXT PAGE
17 207251 1 HOSE,PROTECT,SPIRAL GUARD
18 207124 1 CLAMP,RUBBER
19 207117 1 P-CLIP
21 206829 2 SPACER,CLAMP,ALUM
22 206658 2 CLAMP,ALU,2 BOLT
24 200653 1 CABLE TIE
26 186890 1 BKT,BREATHER,AXLE
31 162404 2 WASHER
35 140728 1 O-RING
38 140159 1 O-RING
39 130001 1 HOSE,PUSHLOCK
40 122192 1 ELBOW
41 122156 2 CONNECT
44 122069 1 ELBOW
48 122032 2 ELBOW
52 121275 1 MALE-8
53 120596 1 CONNECT
56 120161 1 ADAPTOR,BARBED
75 100314 4 NUT,NYLOC
76 100312 2 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-11
HYDRAULIC, PUMP SERVICE
12
11
8
10
7
5
9
21
20
19
16
6
17
4
3
2
15
1
14
13
18
22
23
24 31
30
25
26
27
29
28
P008366 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-12
HYDRAULIC, PUMP SERVICE
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 210492 1 PUMP, SERVICE
1 223219 4 SCREW, CAP
2 223247 1 VALVE, PILOT, DFRI, COMPLETE
3 223220 1 PLUG
4 223218 3 O-RING
5 100256 4 CAPSCREW, SOCHD
6 223244 4 O-RING
7 226039 1 PLATE, PORT A10
8 223213 1 TEAR-OFF-PLUG
9 223214 1 DOWEL PIN
10 223246 1 PLUG, VSTI
11 226046 1 PISTON, CONTROL
12 226047 1 GUIDE, PISTON
13 223259 1 COUNTER PISTON
14 223261 1 SPRING
15 223260 1 GUIDE, PISTON
16 226037 1 GROUP, ROTARY
17 224693 3 PIN, PRESSURE
18 223248 9 PISTON
19 223238 1 SHIM
20 223240 1 BEARING, TAPERED ROLLER
21 223237 1 DISC
22 223235 1 SWASH PLATE
23 223241 2 CRADLE, SHELL
24 226040 1 SHAFT, DRIVE
25 223239 1 BEARING, TAPERED ROLLER
26 223243 1 O-RING
27 223233 1 PUMP HOUSING
28 223212 1 PLUG
29 140062 1 O RING
30 223245 1 V-RING , SEEGE
31 223242 1 SHAFT SEAL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-13
HYD. EMERGENCY STEERING PUMP, CHECK VALVE
6
5
TD0000008A

4-14
HYD. EMERGENCY STEERING PUMP, CHECK VALVE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210791 1 VALVE, CHECK, EMERGENCY STEERING
2 220606 1 VALVE , RELIEF
3 220605 1 KIT, SEAL, RELIEF VALVE
4 120335 5 PLUG
5 140806 1 O-RING
6 140805 1 O-RING

4-15
PUMP, EMERGENCY STEERING
1
27 23
24
26
25
20
19 18 17
22
16 13
12
15
21 10
14
2 11
4
5 7
8
6
9
28
TD0004625A

4-16
PUMP, EMERGENCY STEERING
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210493 1 PUMP,EMERGENCY STEERING
2 223654 1 ROTARY,GROUP
3 223648 1 PLATE,DISTRIBUTION
4 222285 1 SHIM
5 222287 1 BEARING,TAPERED,ROLLER
6 222290 1 O-RING
7 223214 1 PIN,DOWEL
8 226025 1 PLATE,PORT
9 223661 4 SCREW,SOC. HEAD
10 223657 1 PLATE,SWASH
11 222288 2 SHELL,CRADLE
12 222284 1 SPRING
13 223658 1 SHAFT,DRIVE
14 222286 1 BEARING,TAPERED,ROLLER
15 222289 1 SEAL,SHAFT
16 221366 1 CIRCLIP
17 222308 1 PLUG
18 222277 1 O-RING
19 223655 1 PISTON,CONTROL
20 222280 1 ROD,PISTON
21 222281 1 HOUSING,PUMP
22 221367 1 PLUG
23 223247 1 VALVE,PILOT
24 223674 4 WASHER,DOWTY,PILOT VALVE CAPS
25 223218 3 O-RING
26 223220 1 PLUG
27 223219 4 SCREW,CAP
28 223213 1 PLUG

4-17
HYDRAULIC, STEERING CYLINDERS
61
69
30
36
29
37 50
4
ROTATE ROD END 180°
GREASE NIPPLES TO FACE
28 OUTWARDS 10
5
50
34 50
5
32
42 4
16
10
37 42
50
29
59
33
67
74
69 70 70
66 58
TD0003218 - A
E14832501 SH3-4 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-18
HYDRAULIC, STEERING CYLINDERS
I Vin Series
Q
T PART
E No. From:
Y
M To:
4 243339 1 HOSE PART OF KIT 262230
5 243338 1 HOSE PART OF KIT 262230
10 230167 2 CYLINDER FOR DETAIL SEE NEXT PAGE
16 207788 2 SPACER,STEER PLASTIC
28 176408 2 PIN
29 176407 4 CONE,STEER TOP
30 176406 2 PLT,STEER TOP
32 162394 2 PLT,LOCATING
33 162384 2 PLT,LOWER,STEERING
34 150044 2 BEARING,CARB
36 140398 2 O-RING
37 140162 4 O-RING
42 122107 2 TEE,RUN
50 122018 6 CONNECT
74 100322 4 NUT,HEX
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-19
HYDRAULIC, STEERING CYLINDER ASSEMBLY
A
11
10
6
5
P008334 - C
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-20
HYDRAULIC, STEERING CYLINDER ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 230167 2 CYLINDER
1 181693 1 ROD, CYL, STEER, CARB
2 181675 1 BARREL, STEERING
3 161071 1 NECKBUSH
4 161020 1 PISTON
5 140617 1 KIT, SEAL, STEERING CYL
6 100430 1 SPLITPIN
7 100334 1 NUT, CASTLE
8 203990 1 NIPPLE, GREASE
9 206074 1 BEARING, 2 BOLT
10 202599 1 CIRCLIP, INTERNAL
11 206075 1 SPACER, SPHERICAL BRG
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-21
HYDRAULIC, ACCUMULATORS - SOUTH AFRICA
3
3
1 2
TD0004043
264137 A

4-22
HYDRAULIC, ACCUMULATORS - SOUTH AFRICA
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210923 2 ACCU,PISTON,CRIMPED
UNCHARGED FOR AIR FREIGHT PUR-
1 210922 2 ACCU,PISTON,CRIMPED,UNCHRG
POSES
2 187318 1 CLAMP,2 ACCUMULATORS
3 122257 2 REDUCER
4 122008 2 ELBOW
5 101309 1 WASHER,FENDER
6 101211 1 BOLT,J

4-23
HYDRAULIC, ACCUMULATORS - EUROPE
1 2
TD0005035
264138

4-24
HYDRAULIC, ACCUMULATORS - EUROPE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210244 2 ACCU,PISTON
2 187318 1 CLAMP,2 ACCUMULATORS
3 122008 2 ELBOW
5 101211 1 BOLT,J

4-25
HYDRAULIC, CAB SYSTEM - DETAIL A
49
48 25
30 40
18
28 43
36
4 (R) 48
10 (P) 44
8 (T)
5(L)
41 51
47 19
40
30
22
9(LS) 53 25
29 34 (LS) 20
46
45 41
13 47
14
24
21
VOAC
9 BLOCK 5 4
26 (L3) RHS
STEER
CYL(BARREL)
23 42 RHS
STEER
46 8 CYL(ROD)
27 TANK
VOAC
10
50
42 BLOCK
(P3)
52
TD0004435
E14806503 SH1-3
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-26
HYDRAULIC, CAB SYSTEM - DETAIL A
I Vin Series
Q
T PART
E No. From:
Y
M To:
4 243950 1 HOSE
5 243949 1 HOSE
8 243946 1 HOSE
9 243945 1 HOSE
10 243944 1 HOSE
13 216283 1 RUBBER,ISOLATE,HYDR,CAB,FRONT
14 216282 1 RUBBER,ISOLATE,HYDR,CAB,MID
18 210247 1 VALVE,STEERING FOR DETAIL SEE PAGE 4-30
19 207865 1 GASKET,ORBITAL
20 207253 1 HOSE,PROTECT,SPIRAL GRD
21 206829 8 SPACER,CLAMP,ALUM.
24 206825 4 CLAMP,RUBBER
25 206480 5 ISOLATOR,STEERING ORBITAL
26 204541 2 MTG,RUBBER CIRCULAR
27 187502 1 PLT,RETAIN,HOSES,CAB,MID
28 174550 1 MTG.ORBITAL,CAB
29 161099 2 BOSS,ORBITAL
30 161028 5 WASHER,ORBITAL MTG,CAB
34 122032 1 ELBOW
36 122017 4 CONNECT
44 100733 4 SCREW
49 100314 3 NUT,NYLOC
50 100312 10 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-27
HYDRAULIC, CAB SYSTEM - DETAIL B
35 (P)
38 (1) 16
37 35(A)
37 31
54 33
50
32(A) REAR
AXLE
BRAKE
17 15 APPLY
55 (T) 6
38(2)
11 39 (T) 7
45
54 TANK
12
VOAC
BLOCK
B5
1
VOAC
BLOCK
B6
2
3 FRONT
AXLE
BRAKE
16 APPLY
11(A) 15
3(A) 2(P)
1 243951 243945 243949 243946 243948

6 (A)
PB
TVU TC
TVD
ELEC
12(A)
243954 243954 243947 243950 249944

VIEW ON TOP OF 1ST
RUBBER CLAMP ON
CAB FIREWALL
7(T)
E14806503 SH3-3
TD0004438
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-28
HYDRAULIC, CAB SYSTEM - DETAIL B
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243954 1 HOSE
2 243954 1 HOSE
3 243951 1 HOSE
6 243948 1 HOSE
7 243947 1 HOSE
11 243085 1 HOSE
12 243085 1 HOSE
15 216255 1 MICO BRAKE PEDAL GASKET
16 210946 1 PEDAL,BRAKE FOR DETAIL SEE PAGE 4-32
17 210707 1 VALVE,AIR/HYD TRAILER CONTROL
31 122153 1 ELBOW
32 122115 1 TEE,RUN
33 122106 1 TEE,RUN
35 122021 3 CONNECT
37 121363 2 ADAPTOR
38 120969 2 ADAPTOR
39 120397 1 PLUG,HOLLOW
50 100312 10 NUT,NYLOC
55 122028 1 ELBOW
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-29
HYDRAULIC, STEERING CONTROL VALVE, EATON
5 A
6 1
5
2
4
3
3
P008367 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-30
HYDRAULIC, STEERING CONTROL VALVE, EATON
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210247 1 VALVE, STEERING, 985CC
2 220609 1 PLUG
3 220610 1 O-RING
4 220697 1 KIT, SEAL ORBITAL VALVE
5 220608 2 RACE, BEARING
6 220693 1 BEARING, NEEDLE THRUST
7 220611 1 RING, RETAINING
8 220694 1 SPRING, CENTERING
9 220607 7 SCREW, CAP
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-31
HYDRAULIC, BRAKE PEDAL
1
34
40 42
41
31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50
37
21
20
17
22 19
23
27
18
24
25
26
28 2
15 16
14
13
10
16 8
4 6
12
5 11 9
13
14
9
10
TD0003120
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-32
HYDRAULIC, BRAKE PEDAL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210946 1 BRAKE PEDAL, MICO, 160/160 BAR
2 226821 1 PEDAL & BASE ASSEMBLY
3 NSI 1 PEDAL
4 NSI 1 BASE, PEDAL
5 NSI 2 SCREW, CAP
6 NSI 2 WASHER
7 226818 1 KIT, REPAIR, PEDAL & BASE
8 NSI 1 PIN
9 NSI 2 CIRCLIP
10 NSI 2 PIN, SPLIT
11 NSI 1 CAM
12 NSI 1 PIN
13 NSI 2 BUSH
14 NSI 2 CIRCLIP
15 226817 1 KIT, SWITCH/HARNESS REPAIR
16 NSI 2 PIN, SPLIT
17 NSI 1 SWITCH AND HARNESS
18 NSI 2 SCREW
19 NSI 2 SCREW
20 NSI 1 INSULATOR
21 NSI 1 BRACKET
22 NSI 1 BRACKET
23 NSI 2 NUT
24 NSI 2 WASHER, LOCK
25 NSI 1 CLAMP
26 NSI 1 SCREW, CAP
27 NSI 1 SPACER
28 NSI 1 STOP
29 226819 1 VALVE ASSEMBLY, 160/160 BAR
30 NSI 1 HOUSING
31 226815 1 KIT, VALVE REPAIR
32 NSI 1 CUP
33 NSI 1 SEAL
34 NSI 1 O-RING
35 NSI 1 O-RING
36 NSI 1 O-RING
37 NSI 1 BOOT
38 NSI 2 WASHER
39 NSI 1 SPRING
40 NSI 1 PLUG, END
41 NSI 1 RETAINER
42 NSI 1 SPRING
43 NSI 1 SPOOL
44 NSI 1 SPOOL
45 NSI 1 RETAINER ASSY
46 NSI A/R SHIM
47 NSI 1 SPRING
48 NSI 1 SPRING
49 NSI 1 SPRING
50 NSI 1 PISTON
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-33
HYDRAULIC, CAB TILT SYSTEM
12 33
35
4
7
9
35
28 30
29
19
15
36
6
36
34
17
18
11
1 24
2 10
14 27
23
20
35
26 8
22 14
14 27
24
32 21
27 35
16 31 30
13
25 16
27 24
5
TD0003577 - A
E9836303 SH 1-2 H
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-34
HYDRAULIC, CAB TILT SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243309 2 HOSE
2 243309 2 HOSE
3 230152 1 CYLINDER
4 210920 1 PUMP,MANUAL,TANK CAP FOR DETAIL SEE PAGE 4-38
5 207219 1 SPRING,CABSTRUT
6 203923 1 GROMMET
7 203764 2 P-CLIP
8 203680 2 P-CLIP
9 187696 1 BKT,MTG,HOSES,CAB TILT
10 186038 1 MTG,CAB,TILT CYL,REAR
11 186037 1 MTG,CAB,TILT CYL,FRONT
12 174739 1 STAY,CAB
13 162456 2 WASHER,SPRING RET,BIN HEAT
14 162014 4 WASHER,VESCONITE
15 161914 1 PIN,SMALL HEAD
16 160432 2 SLEEVE,PEDAL,VESCONITE
17 160074 1 BUSH
18 122098 2 ELBOW
19 122032 2 ELBOW
22 101343 1 WASHER,MILDSTEEL
30 100310 3 NUT,NYLOC
34 100070 1 SPLITPIN
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-35
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN
6 10
11
1
7
12
13
8
14
9
15
5
17
16
3
TD0004268
230152 - A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-36
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 230152 1 CYLINDER
2 160523 2 BUSH,TILT CYL
3 183202 1 BARREL,CAB TILT
4 183203 1 ROD,CAB TILT
5 100290 1 NUT,CASTLE
6 160993 1 NECKBUSH,NUT
7 160994 1 NECKBUSH,SET
8 161318 1 PISTON
9 140565 1 KIT,SEAL
10 140059 1 O-RING
11 140033 1 SEAL,WIPER
12 140044 1 SEAL,SINGLE ACTING
13 140368 1 O-RING
14 140400 1 RING,BACK UP
15 140734 1 O-RING
16 100152 1 SPLITPIN
17 140032 1 SEAL,PISTON
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-37
HYDRAULIC, PUMP CAB TILT
P011140
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-38
HYDRAULIC, PUMP CAB TILT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210920 1 PUMP, MANUAL, C/W TANK
2 140660 1 KIT, SERVICE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-39
HYDRAULIC TANK MISC. PARTS - DETAIL A
MAIN PUMP
SUCTION
MAIN PUMP
CASE DRAIN
(S)
42
(MP2) (MP1) (M4) 25
8 11 5
VOAC 53
BLOCK 66
20
12
7 (B)
54 20
(A) 6 56 15
11 46 28
(MP1) 46
(MP2) 8 19 2 43
60 52
(M4) 5 VOAC
BLOCK
40 58 30 43 (T2)
58
64 1
26 31 51 20
47 14 E/STEER
SUCTION
E/STEER
CASE DRAIN
(S) 4
49 60
59 39 58 30
58
9 10
10
45
E14832504 E SH2
TD0004682B

4-40
HYDRAULIC TANK MISC. PARTS - DETAIL A
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243340 1 HOSE
2 243331 1 HOSE
3 243330 1 HOSE
4 243329 1 HOSE
5 243328 1 HOSE
6 243320 1 HOSE
7 243319 1 HOSE
8 243318 1 HOSE
9 243304 1 HOSE
10 243303 2 HOSE
11 243027 1 HOSE
12 241414 1 HOSE
14 218928 1 HOSE,SUCTION,HYD TANK
15 218469 1 PIPE,SUCTION,HYD
25 207283 1 PIPE,FLANGE,SUCTION,PUMP
26 207252 1 HOSE PROTECT,SPIRAL GUARD
28 206467 2 CLIP,P-CLIP,63MM DIA,WITH BOLT
30 204169 2 CLAMP,SEALING
31 201737 3 TEST POINT
39 173954 1 PLT,LOCK BULKHEAD
40 173782 1 MANIFOLD,3 PORT,HYD TEST POINT
42 140731 1 O RING
43 140728 3 O RING
46 122154 2 TEE,RUN
47 122279 1 ELBOW
52 122028 1 ELBOW
54 100731 26 SCREW
60 100314 8 NUT,NYLOC

4-41
HYDRAULIC TANK MISC. PARTS - DETAIL B
65
56
36 35
60
56 56
65
61 38
13 56
33
41
44
29
17 16
32 56
24 56
54
27
54
18 56 37
22
21
34
60
58
39
63
57
48
23
62
58 57 57
59
55
E14832504 E SH3
TD0004683B

4-42
HYDRAULIC TANK MISC. PARTS - DETAIL B
I Vin Series
Q
T PART
E No. From:
Y
M To:
13 220010 1 ELEMENT:FILTER
16 210862 1 ASSY,FILTER,FINN FOR DETAIL SEE NEXT PAGE
17 210497 1 STRAINER
18 210105 1 LEVEL,INDICATOR
21 208068 1 SLING,HOSE
22 207988 1 SPRING,TENSION,ARTIC HOSE
23 207967 1 BOOT, RUBBER, DRAIN VALVE
24 207795 1 CLIP,RETAINING,ARTIC HOSES
27 206787 1 CAP,FILLER,HYDRAULIC
29 206373 1 GASKET,HYD TANK
32 201412 1 MAGNET:ULTRA-T TANK-CERAMIC
33 183333 1 LID,IN-TANK,FILTER
34 182624 1 TANK,HYD ITEM UPDATED
35 176609 1 MTG, GUARD, LOWER
36 176608 1 GUARD,WINDOW,LOWER
37 176600 1 BKT,HYD MISC
38 174494 1 GUARD,HYD,TANK
39 173954 1 PLT,LOCK BULKHEAD
REPLACES PART NO. 172798; REFER
41 187957 1 LID,HYD TANK
TO SIB2007/1025
44 140466 1 O RING
54 100731 26 SCREW
60 100314 8 NUT,NYLOC
62 100158 4 BOLT
65 100089 8 SCREW

4-43
HYDRAULIC, TANK FILTER ASSEMBLY
1 5
P010528 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-44
HYDRAULIC, TANK FILTER ASSEMBLY
I Vin Series
Q
T
E From:
Y
M To:
1 210862 1 FILTER ASSEMBLY, HYDRAULIC TANK
2 222389 1 ELEMENT, FILTER
3 220738 1 FUNNEL, FILTER
4 140745 1 KIT, SEAL
5 NSI 1 SPRING
6 NSI 1 HEAD, FILTER
7 NSI 1 SPACER
8 NSI 1 SCREW, CAP
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

4-45
HYDRAULIC, REAR CHASSIS - BALLAST
VOAC
3 (A)
VOAC
4 (B)
5 BRAKE
5
11
9 3
4
12
10
8
18
6 16
9
11
6
8
1
1 10
15 12
17 2
14
2
15
17
13 TD0004442A
E14440505-A

4-46
HYDRAULIC, REAR CHASSIS - BALLAST
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243377 1 HOSE
2 243376 1 HOSE
3 243375 1 HOSE
4 243374 1 HOSE
5 243373 1 HOSE
6 243372 1 HOSE
8 176786 2 PIPE MTG BRKT
9 176784 1 PIPE,HYD BRAKE,REAR
10 176781 2 PIPE,HYD,FEM,REAR
11 122157 2 CONNECT
12 122075 4 CONNECT
13 120582 1 COUPLER,QUICK
17 100305 4 WASHER,PROFILED
18 100085 4 SCREW

4-47
HYDRAULIC, REAR CHASSIS - BALL HITCH
VOAC
3 (A)
VOAC
4 (B)
5 BRAKE
7 9
16 7
19 5
21 13
18
8
11
16 3
19
21 4
17 15
12
10
22
20
11
6 13
6
10
1
12
1 14
19 2
21
18
2
19
21
17
TD0004445A
E14440506-A

4-48
HYDRAULIC, REAR CHASSIS - BALL HITCH
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243377 1 HOSE
2 243376 1 HOSE
3 243375 1 HOSE
4 243374 1 HOSE
5 243373 1 HOSE
6 243372 1 HOSE
7 243371 1 HOSE
8 243369 1 HOSE
11 176784 1 PIPE,HYD BRAKE,REAR
12 176781 2 PIPE,HYD,FEM,REAR
13 122157 2 CONNECT
14 122075 2 CONNECT
15 122031 2 TEE,UNION
16 120818 2 ELBOW
21 100305 8 WASHER,PROFILED
22 100085 4 SCREW

4-49
872160 - 2806D 4X4 HAULER - OCT 2007
4-50
SECTION 5: PNEUMATICS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

5-1
PNEUMATIC, FRONT CHASSIS SYSTEM
6
1 17
25
21
2
2
17
15
17
8 5
4
10
9
14 14
18 12
14
3
16 23 33
32
22 26 27
19
24
13
32 27
11 31
14
20
E14832511-C
TD0003150B

5-2
PNEUMATIC, FRONT CHASSIS SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 264042 1 KIT,AIR DRYER FOR DETAIL SEE PAGE 5-8
2 264041 2 KIT,10LT RESERVOIR FOR DETAIL SEE PAGE 5-6
3 243887 1 HOSE
4 241458 1 HOSE
5 241458 1 HOSE
6 241455 1 HOSE
7 241454 1 HOSE
8 241454 1 HOSE
9 217855 1 HOSE,TEFLON
10 210547 1 VALVE,PURGE TANK FOR DETAIL SEE NEXT PAGE
11 187418 1 PIPE,INTERM,PNEUM,COOL
12 187252 1 PIPE,PNEUM,COOLING
13 187245 1 BKT,FNT,PIPE,COMPRES
14 160510 5 CLAMP,ALUM
15 121024 1 TEE,BRANCH
17 120804 3 ELBOW
18 120758 1 UNION
19 120286 1 UNION
20 120258 1 ELBOW,UNION
22 100524 1 WASHER,ALUMINIUM
24 100314 2 NUT
27 187917 2 CLAMP,PIPE ITEM ADDED
31 100312 1 NUT,NYLOC ITEM ADDED
32 100548 2 WASHER,HARDENED ITEM ADDED

5-3
PNEUMATIC, PURGE TANK VALVE
18
Not Part of Valve
9 4
10
17
11
12 5
13 16
15
15
14 P010523A

5-4
PNEUMATIC, PURGE TANK VALVE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210547 1 VALVE, PURGE TANK
2 NSI 1 BODY, VALVE
3 NSI 1 COVER, VALVE
4 NSI 4 SCREW, CAP
5 NSI 1 DIAPHRAM INCLUDED IN SEAL KIT
6 NSI 1 SPRING, PRESSURE INCLUDED IN SEAL KIT
7 226024 1 SOLENOID
8 NSI 1 O-RING
9 NSI 1 TUBE, CORE
10 NSI 1 SPRING INCLUDED IN SEAL KIT
11 NSI 1 CORE INCLUDED IN SEAL KIT
12 NSI 1 O-RING INCLUDED IN SEAL KIT
13 NSI 1 CLIP, SPRING
14 121086 1 ADAPTOR
15 140462 2 WASHER, DOWTY
16 121045 1 ADAPTOR
17 140628 1 KIT, SEAL INCLUDES ITEMS 5, 6, 10, 11 & 12
18 201529 1 PLUG, CONNECTING NOT PART OF VALVE

5-5
PNEUMATIC, 10L RESERVOIRS
6
7
3
3
7
4
2
1
2
3
3
7
7
4
5
264041 0
TD0003141 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-6
PNEUMATIC, 10L RESERVOIRS
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264041 1 KIT,10L RESERVOIR
1 203896 1 RESEVOIR,AIR,10L CE MARK
2 200318 2 MTG,BAND
3 140370 4 O RING
4 121365 2 ADAPTOR
5 121364 1 ADAPTOR
7 100590 4 G-RING
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-7
PNEUMATIC, AIR DRYER KIT
A 9
11 9
5 11
3 9
11
5
11
7
11
1 5 10
12
6
2
7
11
5
TD0003199
264042 - 0
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-8
PNEUMATIC, AIR DRYER KIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264042 1 KIT,AIR DRYER
1 220949 1 FILTER, AIR DRYER
2 210561 1 VALVE,UNLOADER,AIR DRYER FOR DETAIL SEE NEXT PAGE
3 203895 1 RESEVOIR,AIR,5L CE MARK
4 200318 1 MTG,BAND
5 140370 6 O RING,
6 140193 1 O RING
7 121365 2 ADAPTOR
8 121364 1 ADAPTOR
9 120399 3 PLUG,BLANKING
11 100590 6 G-RING
12 100588 1 G-RING
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-9
PNEUMATIC, AIR DRYER REPAIR KIT
20
21
22
3
6
12 8
13
11 5 7
14 9
10
15 15
16
17
18
19
TD0004479
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-10
PNEUMATIC, AIR DRYER REPAIR KIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210561 1 VALVE, UNLOADER, AIR DRYER
2 220949 1 FILTER, AIR DRYER
3 221703 1 ELEMENT, HEATING, AIR DRYER
4 223714 1 KIT, REPAIR AIR DRYER UNLOADER INCLUDES ITEMS MARKED *
5 * 1 WASHER, RUBBER
6 * 1 O-RING
7 * 1 PLASTIC PISTON
8 * 1 O-RING
9 * 1 O-RING
10 * 1 SEAT, RUBBER
11 * 1 O-RING
12 * 1 O-RING
13 * 1 VALVE, POPPET
14 * 1 O-RING
15 * 2 O-RING
16 * 1 O-RING
17 * 1 SPACER, RUBBER
18 * 1 O-RING
19 * 1 O-RING
20 * 1 O-RING
21 * 1 WASHER, COPPER
22 * 1 O-RING, HEATING ELEMENT
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-11
PNEUMATIC, CAB
BRAKE ORBITROL BRAKE

(A) FRONT (L) (A) REAR 12
ORBITROL ORBITROL 241460
(LS) (T)
241459
(TBO)
(TBA)
CABLE TIE TOGETHER 9
ON EITHER SIDE OF
TVU EACH CLAMP AS SHOWN (TBX)
TVD ELEC
241294
BRAKE ORBITROL
(P) FRONT (R)
BRAKE BRAKE ORBITROL
(P) REAR (T) (P)
VIEW ON TOP OF 1ST RUBBER CLAMP ON

CAB FIREWALL
TIE HOSE
PROTECTOR TO HOSES
AT EACH CLAMP TO (AS) 1
PROTECT HOSES
10
11
(S)
(IDL1)
1
2
(A/H S)
5
(AS)
4 11 1
(AS)
(PB)
(TBRS)
16 2
3
(PB)
17 TRANSFER 14
REAR OF
18 CASE (EB)
(S) 6
(EB)
HYDRAULIC 13 REAR OF IPM
TANK INSIDE CAB
(IDL1)
(1)
2 5
15
IPM PORT FUNCTIONS 3 (PB)
(TBS) TRAILER BRAKE SUPPLY
(AS) MAIN AIR SUPPLY
(IDL1) ITER AXLE DIFF LOCK
(H) HORN
(PB) PARK BRAKE
(AS) 1
(PBQ) PARKBRAKE QUICK COUPLER
(A/H S) AIR OVER HYD BRAKE SUPPLY
(AT) FRONT OF IPM
AIR TANKS ON REAR CHASSIS
ON FIREWALL
(TBRS)
(HBR)
TRAILER BRAKE REAR SUPPLY
OF CAB 7 15
HYDRAULIC BRAKE REAR (2)
(TBA) TRAILER BRAKE AIR
(TBRS) 4 7
(TBO2)
(TBO) TRAILER BRAKE OPERATE
(TBX) TRAILER BRAKE EXHAUST
5 TD0004449B
(A/H S)
(S) SEAT
E14440513-B
5-12
PNEUMATIC, CAB
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 243888 1 HOSE
2 241460 1 HOSE
3 241459 1 HOSE
4 241294 1 HOSE
5 241291 1 HOSE
6 241223 1 HOSE
7 240998 1 HOSE
8 210960 1 VALVE BLOCK,PNEUMATIC FOR DETAIL SEE PAGE 5-16 & 5-18
9 210730 1 BRAKE,TRAILER VALVE
10 203975 5 PROTECTOR,HOSE STRAP ON
11 200653 20 CABLE TIE
12 176313 1 PLT,SPREADER,PARK BRAKE
13 140193 1 O RING
14 130029 1 PIPE,AIR LINE
15 120804 2 ELBOW QUANTITY WAS 4
16 120313 2 BULKHEAD
18 100588 1 G-RING
5-13
PNEUMATIC, AIR HORN (OPTIONAL)
2
5 7
9
8
TD0004267
264419
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-14
PNEUMATIC, AIR HORN (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 241461 1 HOSE
2 210067 1 HORN,AIR,TWIN
3 203923 1 GROMMET
4 121350 1 ELBOW
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
5-15
PNEUMATIC BLOCK ASSEMBLY (TOP VIEW)
6
9
7 14
13
8 12
11
15
10
16
TOP VIEW
TD0004811
5-16
PNEUMATIC BLOCK ASSEMBLY (TOP VIEW)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210960 1 VALVE, BLOCK, PNEUMATIC, IPM
3 221586 8 SCREW, BODY/PILOT VALVE
4 210905 4 SOLENOID, PILOT VALVE, 24V
5 221585 4 GASKET, V44 BLOCK/PILOT VALVE
6 221587 4 SCREW, CAP
7 221589 2 GASKET, V44 SOLENOID/MANIFOLD
8 210833 2 VALVE, SOLENOID, V45
9 120490 3 FITTING
10 120631 1 FITTING
11 221590 2 O-RING, PRESSURE SWITCH
12 206387 2 SWITCH, PRESSURE, 5 BAR
13 101247 4 SCREW, CAP
14 210529 2 VALVE, NON-RETURN
15 201375 1 SENDER, 0-10BAR, SWITCH
16 221595 1 SCREW, PRESSURE SENDER, EARTH
5-17
PNEUMATIC BLOCK ASSEMBLY (BOTTOM VIEW)
8 5
4
8
13
7 9
12
6
5
11
10
2 6
4
3
14
2
14
BOTTOM VIEW
TD0004812
5-18
PNEUMATIC BLOCK ASSEMBLY (BOTTOM VIEW)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210960 1 VALVE, BLOCK, PNEUMATIC, IPM
2 120620 3 FITTING
3 120640 4 FITTING
4 226831 4 DISC, FILTER, 16MM
5 226832 4 CIRCLIP, INTERNAL, 16MM
6 221594 2 O-RING
7 210731 1 MANIFOLD, TYRE TOWER INFLATOR
8 101247 6 SCREW, CAP
9 227026 1 SHUTTLE VALVE
10 120588 2 PLUG
11 226835 1 SERVICE KIT, QUICK EXHAUST VALVE
12 226833 1 BOBY, QUICK EXHAUST VALVE
13 101246 4 SCREW
14 120764 2 PLUG
5-19
PNEUMATIC, REAR CHASSIS - BALLAST
IPM (SHUTTLE
2 VALVE)
IPM (PB)
3
3
14
10
2
14
10
1 10
14
11
9 4
16 4 13
18 15 8 10
12 PARK 14
18 BRAKE 5
17
5
6 15
TD0004451A
E14440515-A
5-20
PNEUMATIC, REAR CHASSIS - BALLAST
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 241291 1 HOSE
2 241288 1 HOSE
3 241287 1 HOSE
4 241286 1 HOSE
5 241285 1 HOSE
6 204587 1 COUPLING,FEMALE PNEU
7 204586 1 COUPLING,MALE PNEU
8 203975 1 PROTECTOR, HOSE STRAP
10 176783 2 PIPE,PNEU,FEM,REAR
11 121322 1 T-PIECE
12 120969 1 ADAPTOR
13 120804 1 ELBOW
14 120758 4 UNION
16 100312 4 NUT,NYLOC
5-21
PNEUMATIC, REAR CHASSIS - BALL HITCH
IPM (SHUTTLE
3 VALVE)
1
16 1
IPM (PB) 4
18
19 4
21
20 15
7
12
16 3
18 15
8 12
9
2 12
17
11 13
5
19 16
5 12
21 18 14 10
20 PARK BRAKE 17
6
6
8 18
TD0004452A
E14440516-A
5-22
PNEUMATIC, REAR CHASSIS - BALL HITCH
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 241880 1 HOSE
2 241291 1 HOSE
3 241288 1 HOSE
4 241287 1 HOSE
5 241286 1 HOSE
6 241285 1 HOSE
7 241284 1 HOSE
8 204587 2 COUPLING,FEMALE
9 204586 2 COUPLING,MALE
10 203975 1 PROTECTOR, HOSE STRAP
11 200653 3 CABLE TIE
12 176783 2 PIPE,PNEU,FEM,REAR
13 121322 1 T-PIECE
14 120969 1 ADAPTOR
15 120927 2 TEE,SPEC,UNION
16 120804 3 ELBOW
17 120758 2 UNION
19 100312 8 NUT,NYLOC
5-23
872160 - 2806D 4X4 HAULER - OCT 2007
5-24
SECTION 6: ELECTRICAL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-1
ELECTRICAL, CAB - DETAIL A
CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
LEFT MIRROR &
OBW WARNING LIGHTS
CONNECTS TO
CONNECTS TO ARTIC REVERSE
REVERSE MONITOR LIGHT
AND RIGHT MIRROR
CONNECTS TO
EARTH BOSS
CONNECTS TO
REAR WIPER
28
19
20
DIAGNOSTIC
CONNECTOR
CONNECTS TO
ENGINE HARNESS
CONNECTS TO
ARTIC HARNESS
514850602 SH1-3 A
TD0003557 B
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-2
ELECTRICAL, CAB - DETAIL A
I Vin Series
Q
T PART
E No. From:
Y
M To:
19 216412 1 HARNESS,REAR WIPER
20 216221 1 HARNESS,CAB
28 207288 22 MTG,SWIVEL HEAD
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-3
ELECTRICAL, CAB - DETAIL B
11
12 6
22 8
55 30
41 59
36
47
43
10
23
9
25
45
38
63 27
57
48
21
31
44 46
32
24
7
61
67
33
2
14
68
64 514850602 SH2-3 A
TD0003558 B
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-4
ELECTRICAL, CAB - DETAIL B
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 900450 1 PIPE,W/WASHER
6 217902 2 FRAME,SWITCH,CARLING
7 217745 1 WASHER,BOTTLE AND PUMP
8 217737 1 FRAME,SWITCH,3 PLACES
9 217736 1 FRAME,SWITCH,1 PLACE
10 217735 1 SWITCH,PARK BRAKE
11 217724 1 SWITCH,HAZARD
12 217672 1 LEVER,PARKER
14 216702 2 P-CLIP
21 216168 1 E-MODULE,MDU2
22 216167 1 E-MODULE,SSM
23 216088 1 SWITCH,STEERING COLUMN
24 216037 1 SOCKET,12V,ACCESSORY
25 216017 1 BUZZER
27 208158 1 COVER,PLUG,COLUMN SWITCH
30 206940 1 LIGHT,INTERIOR
31 206306 1 NUT,IGNITION SWITCH MTG
32 206258 1 SWITCH,IGNITION
33 206070 1 THROTTLE,FOOT ACTUATOR
36 202729 1 CIGARETTE LIGHTER
38 200871 54 CABLE TIE
41 187559 1 PLT,MTG,BIN TIP LEVER
43 176435 1 WASHER,CIG LIGHTER
44 176434 1 WASHER,IGNITION
45 161081 1 SLEEVE
47 101235 4 SCREW,PANHD
48 101216 1 WASHER,SERRATED
59 100309 4 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-5
ELECTRICAL, CAB - DETAIL C
35 37
26
51
For detail see
Page 6-8 53
66
3
4 29
38
60 64
65 49
56 54 60
65
50 56
54 13 53
16 66
58 34
39 39
50
54 58 53
15 54
42 66
16
49
64 15
50
53
5 66
18
1
68 5
69
52 18
TD0003556 B
514850602 SH3-3 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-6
ELECTRICAL, CAB - DETAIL C
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 DC221726 1 ELECTRONICS,KSA FLAME START
3 900450 1 PIPE,W/WASHER
4 263441 1 KIT,WIPER FOR DETAIL SEE PAGE 6-10
5 217999 2 E-MODULE,CCU2
13 217551 1 E-MODULE,BATT BALANCER
15 216650 2 TRAY,E-MODULE
16 216645 2 ISOLATOR,RUBBER
17 216527 1 STRAP,EARTH
18 216451 4 FOOT,TRAY,E-MODULE
26 208771 1 GROMMET
34 206065 1 E-MODULE,ADM
35 203264 9 GROMMET,BLANK
37 202094 3 GROMMET,FLAT SPLIT
38 200871 54 CABLE TIE
39 187775 2 PLT,MTG,TRAY,E-MODULE
40 187701 1 PLT,RETAINER,DEUTSCH PLUG
42 187506 1 PLT,ADM
49 101193 6 WASHER,SPRING
58 100310 6 NUT,NYLOC
60 100283 2 NUT,HEXAGON
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-7
FUSE AND RELAY PANEL COMPONENTS
COMPONENT DETAIL
1, 2, 3, 4, 5, 8 6
7 9
DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE
FUSE AND RELAY LAYOUT

R1 - 12V SUPPLY R2 - GEAR HOLD TCU S1 - STUD 1
ECU (20A on JD ECU)
30 30 OEU BATTERY POWER
CCU2
87a 87a MM
BATTERY BALANCER
85 86 85 86
87 87 DIAGNOSTIC
CONNECTOR
BATTERY
FUSE 1
FUSE 2
FUSE 3
FUSE 4
FUSE 5
FUSE 6
FUSE 7
10A
10A
20A
20A
10A
10A
10A
MDU2
R3 - AUTO NEUTRAL R4 - OVERSPEED
IQAN FUSE 43 12V RADIO IGNITION
30 30 INTERIOR LIGHT, BRAKE SWITCH
& HAZARD SWITCH 10A
87a 87a FUSE 44 12V 2WAY RADIO &
REVERSE MONITOR
85 86 85 86 10A
BATTERY
87 87
SPARE 1
SPARE 2
SPARE 3
SPARE 4
FUSE 10
FUSE 8
FUSE 9
FUSE 45 12V POWER SOCKET &

10A
10A
10A
10A
10A
10A
10A
12V CIGARETTE LIGHTER

10A
FUSE 46 MM 12V INPUT &
CCU 12V INPUT
10A
FUSE 47 12V BATTERY POWER -
RADIO SUPPLY
10A
IGNITION IGNITION IGNITION IGNITION
SPARE 5
FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36 HARDWARE DETECTION, MM IGN. STATUS, PARK
IGNITION STATUS IGNITION STATUS BRAKE DASH & PRES.SWITCH, HIGH RANGE DIODE 1 ALTERNATOR D+
10A 10A 10A 10A PRES. SWITCH
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37 12V RELAY, FR WIPER PARK SIGNAL, HDLIGHT
DRIVER SUPPLY 2 DRIVER SUPPLY 2 SWITCH, DRIVER ID, AUTO GREASER
40A 25A 25A 10A INDICATOR, REAR WIPER MOTOR PARK SIGNAL
FUSE 17 ECU FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 LOW ACC BRAKE PRES., EMERGENCY
DRIVER SUPPLY 1 DRIVER SUPPLY 1 STEERING, TPM ON 4206D
10A 15A 15A 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER SUPPLY 3 DRIVER SUPPLY 3 CONNECTOR
20A 20A 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
S2 - STUD 2
DRIVER SUPPLY 6 DRIVER SUPPLY 6 IGNITION STATUS
30A 30A 10A 10A
IGNITION POWER
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN FUSE 41 OBW, TPM
DRIVER SUPPLY 4 DRIVER SUPPLY 4 IGNITION SYPPLY
20A 20A 10A 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ELECTRICAL ZF EOL ZF EOL PROG. PIN
DRIVER SUPPLY 5 DRIVER SUPPLY 5
20A 20A 10A
217845
TD0004588
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-8
FUSE AND RELAY PANEL COMPONENTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 206350 31 FUSE,10A,BLADE TYPE
6 207027 1 DIODE,3A,SPADE TERMINAL
7 216426 1 FUSE,BLANK,BLADE TYPE
9 217717 4 RELAY,24V
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-9
WINDSCREEN WIPER KIT
263441 A
TD0001947 B

6-10
WINDSCREEN WIPER KIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 263441 1 KIT, WIPER
1 217619 1 ARM, WIPER
2 210895 1 VALVE, NON, RETURN
3 217620 3 CLIPS, WASHER SYSTEM
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM
5 217617 1 PIPE, W/WASHER KIT
6 217618 1 BLADE, WIPER
7 210896 1 MOTOR, WIPER

6-11
ELECTRICAL, CAB, TRANSMISSION

6-12
ELECTRICAL, CAB, TRANSMISSION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217910 1 E-MODULE,TCU
2 216653 1 HARNESS REPLACES PART NO. 216220
3 207288 1 MTG,BONDED
4 206345 1 SELECTOR,SHIFT
5 200871 13 CABLE TIE ITEM ADDED
6 176315 1 PLT,SPREADER,GEAR LEVER

6-13
REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)
2 1
7 5
3
5 10
9
2 10
1
6
9 4
264241
TD0003663
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-14
REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264241 1 KIT, MIRRORS, ELEC, ADJ
1 216456 1 HARNESS, LH
2 216455 1 HARNESS, RH
3 216002 2 MIRROR, WIDE FOR DETAIL SEE PAGE 6-18
4 216001 2 MIRROR, ELECTRIC FOR DETAIL SEE PAGE 6-18
5 207662 2 CONDUIT, 265MM
6 207453 1 CONDUIT, 670MM
7 207453 1 CONDUIT, 670MM
8 207031 1 SWITCH
9 206945 2 MTG, RUBBER
10 200653 2 CABLE TIE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-15
REAR VIEW MIRROR MANUAL KIT (CHOICE)
264242
TD0003664
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-16
REAR VIEW MIRROR MANUAL KIT (CHOICE)
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264242 1 KIT, MIRRORS, MANUAL, ADJ
1 216003 2 MIRROR, MANUAL FOR DETAIL SEE NEXT PAGE
2 216002 2 MIRROR, WIDE FOR DETAIL SEE NEXT PAGE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-17
REAR VIEW MIRRORS
5 1
6 4
12
11
7
10
8
TD0003540
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-18
REAR VIEW MIRRORS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 216001 1 MIRROR, ELECTRICAL, 24V
1 216003 1 MIRROR, MANUAL
2 226685 1 GLASS, MIRROR, ELECTRICAL
2 226688 1 GLASS, MIRROR, MANUAL
3 NSI 1 BODY
4 NSI 2 CLAMP
5 NSI 4 SCREW
6 226686 1 COVER,BACK
7 216002 1 MIRROR, WIDE ANGLE
8 226687 1 GLASS, MIRROR
9 NSI 1 SEAL
10 NSI 1 BODY
11 NSI 1 CLAMP
12 NSI 2 SCREW
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-19
ELECTRICAL, CAB, BEACON (OPTIONAL)
5
1
514850613
TD0003680A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-20
ELECTRICAL, CAB, BEACON (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218912 1 LIGHT, BEACON, XENON, AMBER
2 216286 1 HARNESS, BEACON, EXTENSION
3 206939 1 MOUNTING PIPE
4 176111 1 BKT, FLASHING BEACON
6 100314 2 NUT, NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-21
ELECTRICAL, CAB, WORK LIGHTS (OPTIONAL)
2 4
E14832614
TD0003686
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-22
ELECTRICAL, CAB, WORK LIGHTS (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 216287 1 HARNESS, WORK LIGHT
2 207454 2 CONDUIT, 584MM
3 207030 1 LIGHT, WORK LIGHT
4 207030 1 LIGHT, WORK LIGHT
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-23
ELECTRICAL, CAB, REVERSE LIGHTS (OPTIONAL)
514850615
TD0003681
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-24
ELECTRICAL, CAB, REVERSE LIGHTS (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217719 1 LIGHT, FLOOD, 65W FOR DETAIL SEE PAGE 6-36
4 100312 1 NUT, NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-25
ELECTRICAL, CAB, MEMORY MODULE (OPTIONAL)
7
5
12
11
10
13
9
6
8
13
9
PLEASE NOTE:
FOR INSTALLATION INFO REFER 6
TO PROCEDURE BAS 000035
3 514850616 A
REFER TO MANUAL 872129
TD0003682A

6-26
ELECTRICAL, CAB, MEMORY MODULE (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218849 1 ANTENNA,GPS,3000MM CABLE
2 218480 1 DRIVER ID,RECEPTACLE
3 217166 1 E-MODULE,MEMORY MODULE
4 208614 2 DUAL LOCK
6 187648 2 SPACER,E-MODULE,MEM MODULE
7 186757 1 PLT,COVER,GPS ANTENNA,CAB
8 101181 2 SCREW,PAN,POZI
10 100841 2 SCREW,PAN,POZI

6-27
ELECTRICAL, CAB, MT2000 (OPTIONAL)
8
6
5
7 3
514850617 A
TD0005077 A

6-28
ELECTRICAL, CAB, MT2000 (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264555 1 KIT,MT2000
1 218544 1 E-MODULE,SAT MODULE,MT2000
2 216085 1 HARNESS,SAT MODULE,PIGTAIL
4 178039 1 PLT,COVER,SATELLITE BOX
5 100665 4 SCREW,CHEESEHD
7 100079 3 BOLT

6-29
ELECTRICAL, CAB, RADIO (OPTIONAL)
7
8
514850618 B
TD0005080 A

6-30
ELECTRICAL, CAB, RADIO (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 264661 1 KIT,RADIO,BLAUPUNKT REPLACES PART NO. 263328
1 263592 1 KIT,SPEAKERS,BLAUPUNKT
2 216640 1 RADIO,BLAUPUNKT,5000M
3 216383 1 ANTENNA,RADIO,BLAUPUNKT
4 216291 1 HARNESS,RADIO,BLAUPUNKT
5 178159 1 BRACKET,ANTENNA RADIO
6 101176 8 NUT,SPEED

6-31
ELECTRICAL, ENGINE
26
27
12
10 10
14
20 11 21
23
1
18
15
18
9
24
24
27
13
6
7 17 25
19
27 2
26 4
16
22 TD0003535 - A
8
E14832631 - A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-32
ELECTRICAL, ENGINE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218241 1 HEADLAMP,COMBO,RHS FOR DETAIL SEE PAGE 6-36
2 218240 1 HEADLAMP,COMBO,LHS FOR DETAIL SEE PAGE 6-36
3 217810 1 HARNESS,ENGINE
4 216486 4 PLT,PIVOT,HEADLIGHT
5 216445 1 SENDER,FUEL
6 216258 2 COVER,DUST,HEADLAMP
7 216217 1 HORN
8 207832 2 COVER,HEAD LIGHTS,FRAME
10 203923 2 GROMMET
11 200653 33 CABLE TIE
12 187531 1 COVER,PLT,FUEL SENDER
13 187424 1 MTG,HOOTER
14 176428 1 BKT,ELEC F/CHASSIS
15 176249 1 PLT,MTG,ELEC HARNESS
16 174737 2 PLT,PIVOT RETAINER
22 100383 4 BOLT
24 100312 2 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-33
KIT, HEAD LIGHT GRILLS (OPTIONAL)
E9836013
TD0004720
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-34
KIT, HEAD LIGHT GRILLS (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 207831 2 COVER,HEAD LIGHTS,GRILL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-35
ELECTRICAL, LIGHT BREAKDOWNS
1 4
3
5
6
11
7,8 12
13
9,10
TD0003639
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-36
ELECTRICAL, LIGHT BREAKDOWNS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 207030 2 LIGHT, WORK LIGHT, 2-WAY DEUTSCH
2 217719 2 LIGHT, REVERSE FLOODLIGHT
3 202933 6 BULB, 24V 70W H3 PK22S (PIGTAIL)
4 206703 4 CONNECTOR, 2-WAY DEUTSCH, MALE
5 100312 1 NUT, NYLOC
6 100082 1 SCREW
7 218240 1 HEADLAMP, COMBO, LHS, HELLA
8 218241 1 HEADLAMP, COMBO, RHS, HELLA
9 226126 1 LENS, HEADLAMP, COMBO, LHS, HELLA
10 226127 1 LENS, HEADLAMP, COMBO, RHS, HELLA
11 202934 2 BULB, 24V 75/70W H4 P43T HDLT
12 200200 2 BULB, 24V 2W
13 204710 2 BULB, HEAVY DUTY 24V/22W/BA15S
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-37
ELECTRICAL, ARTIC
9
8
SP1
7 2 ES
5 BAR
S4
6 1 LABP
123 BAR
5
4 E14832632-B
TD0003512B

6-38
ELECTRICAL, ARTIC
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217930 1 SWITCH,PRESS,NC,123B REPLACES PART NO. 218281
2 217929 1 SWITCH,PRESS,NC,5B REPLACES PART NO. 218282
3 217812 1 HARNESS,ARTIC
4 207390 1 SENDER,TEMP,120DEG
5 101088 1 WASHER,DOWTY
6 100879 1 SCREW,SLT CHEESEHD
7 100812 1 WASHER
9 100085 1 SCREW

6-39
ELECTRICAL, BATTERY BOX
24
18
17
19
4
TO EARTH
25 7
23
7
10 11
8
21
9
3
14
26
20 15
15
26
TO CAB EARTH BOSS
20
5
2 1
26
22 23 25
EXPLODED VIEW EXCLUDING TO CHASSIS EARTH BOSS
POWER HARNESS
TO STARTER EARTH
TO STARTER
11
6
12
16
13 TD0003513 A
E14832633 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-40
ELECTRICAL, BATTERY BOX
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218777 1 CABLE,EARTH
2 218777 1 CABLE,EARTH
3 217961 2 BATTERY,12V,108AH,DELPHI
3 216296 2 BATTERY,12V,102AH,DELPHI (OPTIONAL)
4 217725 1 CABLE,BATTERY,RED
5 217625 1 SOLENOID
6 216271 1 HARNESS,BATT BOX
7 216270 1 CABLE,BATT,BK
8 216268 1 CABLE,BATT,BK
9 216267 1 CABLE,BATT,RD
10 216129 1 SWITCH,BATTERY DISCONNECT
11 216064 1 CABLE,BATTERY,RED
13 206291 1 GROMMET
14 205259 1 CIRCUIT BREAKER,60AMP
15 203830 2 CIRCUIT BREAKER,20AMP
16 200653 13 CABLE TIE
17 187244 1 CLAMP,BATTERY
19 101211 3 BOLT
20 101059 6 SCREW,SLT CHEESEHD
22 100385 2 SCREW,MACHINE,H SLT
24 100312 3 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-41
ELECTRICAL, TRANSMISSION
E14832634 A
TD0003514 A
6-42
ELECTRICAL, TRANSMISSION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 216654 1 HARNESS,ZF,ARTIC,FRIEDRICH
4 176398 2 PLT,HARNESS MTG
6-43
ELECTRICAL, FUEL HEATER (OPTIONAL)
514850650
TD0003519
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-44
ELECTRICAL, FUEL HEATER (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 207981 1 ELEMENT, HEATER, FUEL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-45
ELECTRICAL, BATTERIES (OPTIONAL)
E14832651
TD0004196
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-46
ELECTRICAL, BATTERIES (OPTIONAL)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 216296 2 BATTERY, 12V
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

6-47
ELECTRICAL, REAR CHASSIS
UP TO VIN: 4011 (REFER TO SIB2007/1070)
13
9
2
6 14
15
1
23 7
19
14
18
17
16
16
21
17
16
5 11
10
12
16
20
TD0004455A
E14440661

6-48
UP TO VIN: 4011 (REFER TO SIB2007/1070)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217819 1 HARNESS,REAR
2 217719 1 LIGHT,FLOOD FOR DETAIL SEE PAGE 6-36
3 216028 2 LAMP,RED,LED,BRAKE/PARK
4 216027 2 LAMP,AMBER,LED,INDICATOR
5 207975 1 ALARM,BACK
6 206945 19 MOUNTING,RUBBER
7 206255 6 GROMMET
8 203927 1 GROMMET
9 200653 19 CABLE TIE
10 190685 1 ISOLATOR
11 186129 1 MTG,ALARM,BACK UP
12 176532 1 PLATE, PROTECTION
13 100731 1 SCREW
17 100314 4 NUT,NYLOC
18 100312 1 NUT,NYLOC
19 100309 3 NUT,NYLOC
22 100085 1 SCREW

6-49
FROM VIN: 4012 (REFER TO SIB2007/1070)
10
8
2
11
6
12
1
19 7
16
11
15
14
13
13
17
15
11
3 9
11
10
TD0004455B
E14440661-A

6-50
FROM VIN: 4012 (REFER TO SIB2007/1070)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217819 1 HARNESS,REAR
2 217719 1 LIGHT,FLOOD,65W,24V FOR DETAIL SEE PAGE 6-36
3 216994 1 ALARM,BACK UP,PRECO MODEL 3003
4 216028 2 LAMP,RED,LED,BRAKE/PARK,REAR
5 216027 2 LAMP,AMBER,LED,INDICATOR,REAR
7 206255 6 GROMMET
8 200653 19 CABLE TIE
9 186129 1 MTG,ALARM,BACK UP,PRECO
10 100731 3 SCREW
14 100314 2 NUT,NYLOC
15 100312 3 NUT,NYLOC
16 100309 3 NUT,NYLOC
18 100085 1 SCREW

6-51
ELECTRICAL CONNECTORS (SHEET 1 OF 8)
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 19 20
128-1000-00
TD0004554
6-52
I Vin Series
Q SS
T PART
T DESCRIPTION TC REMARKS
E No. From:
Y DR
M To:
1 216784 A/R AMP 90 DEG FLAG TERMINAL, 11 MM USAGE: 217810
2 216816 A/R AMP, 4.8 MM, FEMALE, PUSH-ON USAGE: 216291
3 216817 A/R AMP, 1 WAY, SLIP-ON USAGE: 216221
USAGE: 216221(3); 216286(2);
4 206778 A/R BOSCH, 1 WAY, PLUG, SOCKETS 216604(4); 217787(5); 217801(5);
217810(5)
USAGE: 216221(2); 216604(6);
5 208041 A/R GROTE & HARTMANN, 1 WAY, PUSH ON
TERMINAL 217787(6); 217801(6); 217810(6)
GROTE & HARTMANN, 13 MM NON-INSU- USAGE: 216271
6 216788 A/R
LATED TERMINAL
7 216809 A/R GROTE & HARTMANN, 10 MM LUG USAGE: 216221
12 218737 A/R GROTE & HARTMANN, SOCKET USAGE: 217801(1); 217810(1)
USAGE: 216221(1); 217787(1);
217789(1); 217791(2); 217801(1);
217806(1); 217807(2); 217808(1);
13 218950 A/R GROTE & HARTMANN, 4 MM LUG
217809(2); 217810(1); 217812(1);
217813(2); 217816(2); 217817(2);
217818(2); 217819(2)
USAGE: 216271(3); 216292(3);
14 218952 A/R GROTE & HARTMANN, 5 MM LUG 216433(1); 216761(1); 217787(1);
217801(1); 217810(1)
15 218953 A/R GROTE & HARTMANN, 5 MM LUG USAGE: 216271(1); 216292(1)
USAGE: 216221(1); 216433(1);
216604(1); 216761(1); 217787(1);
217789(1); 217801(1); 217806(1);
217808(1); 217810(1); 217812(1)
USAGE: 216221(2); 216271(1);
216292(1)
6-53
21 22 23 24
25 26 27 28
29 30 31 32
33 34 35 36
37 38 39 40
128-1000-00
TD0004555
6-54
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
USAGE: 216221(3); 216604(1);
217808(2); 217812(2); 217880(1)
USAGE: 216221(1); 217787(2);
217810(1)
USAGE: 216604(1); 217787(1);
217801(1); 217810(1)
USAGE: 216271(2); 216292(2);
216604(2)
HELLERMANN TYTON, 1 WAY, BOOTLACE USAGE: 217880
25 207829 A/R
TERMINAL
26 216815 A/R SUMITOMO, 3.0 MM, FEMALE, PUSH-ON USAGE: 216291
USAGE: 216284(3); 216285(16);
27 208580 A/R AMP, 2 WAY, PLUG, SOCKETS 217789(7); 217806(7); 217808(1);
217812(3)
28 216328 A/R AMP, 2 WAY, PLUG, SOCKETS USAGE: 216604
USAGE: 216271(1); 216292(1);
29 217711 A/R AMP, 2 WAY, PLUG, SOCKETS 216604(1); 217810(1); 217816(1);
217817(1); 217818(1)
A/R DELPHI
PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216604
30 206726 ETS
31 207080 A/R DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216026
ETS
DELPHI PACKARD, 2 WAY, PLUG, SOCK- USAGE: 216604
32 216326 A/R ETS
33 216327 A/R DELPHI

PINS
PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604

ETS
DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604
35 216334 A/R SOCKETS
36 216839 A/R DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604

PINS
ETS
38 216857 A/R ETS
39 218559 A/R DELPHI

ETS
USAGE: 216286(1); 216425(1);
216433(1); 217787(2); 217789(5);
40 206703 A/R DT DEUTSCH, 2 WAY, RECEPTACLE, PINS 217791(1); 217801(2); 217805(2);
217806(4); 217808(4); 217810(4);
217812(1)
6-55
41 42 43 44
45 46 47 48
49 50 51 52
53 54 55 56
57 58 59 60
128-1000-00
TD0004556
6-56
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
USAGE: 216026(1); 216221(7);
216285(1); 216287(2); 216415(1);
216425(1); 216604(1); 216605(1);
217787(2); 217789(6); 217791(5);
41 206704 A/R DT DEUTSCH, 2 WAY, PLUG, SOCKETS 217801(3); 217805(1); 217806(4);
217807(4); 217808(4); 217809(2);
217810(5); 217812(5); 217813(4);
217816(4); 217817(4); 217818(4);
217819(3)
42 216735 A/R DT DEUTSCH, 2 WAY, RECEPTACLE, PINS USAGE: 216605
WITH 1500 ohm 2W RESISTOR
43 216779 A/R DT DEUTSCH, 2 WAY, RECEPTACLE, PINS USAGE: 216345(1); 216761(1)
44 216780 A/R DT DEUTSCH, 2 WAY, PLUG, SOCKETS USAGE: 216415(2); 217789(4)
DT DEUTSCH, 2 WAY, RECEPTACLE,
45 216852 A/R BLANKING PINS (x2) & WEDGE. NO TERMI- USAGE: 217812
NALS.
USAGE: 217787(1); 217791(1);
217801(1); 217807(1); 217809(1);
46 202557 A/R M24, 2 WAY, 90° BAYONET, SOCKETS
217810(1); 217813(1); 217816(1);
217817(1); 217818(1); 217819(1)
USAGE: 216271(1); 217787(1);
47 202916 A/R M27, 2 WAY, 90° BAYONET, SOCKETS
217801(1)
48 218079 A/R SUMITOMO, 2 WAY, RECEPTACLE, PINS USAGE: 216604
49 206735 A/R UTILUX, 2 WAY, PLUG, SOCKETS USAGE: 216221
51 218077 A/R AMP, 3 WAY, RECEPTACLE, PINS USAGE: 216604
USAGE: 217789(1); 217791(1);
52 207524 A/R DELPHI PACKARD, 3 WAY, PLUG, PINS 217807(1); 217809(1); 217813(1);
217816(1); 217817(1)
SOCKETS
SOCKETS
USAGE: 216221(3); 217791(3);
217817(2); 217818(2); 217819(2)
56 216924 A/R DT DEUTSCH, 3 WAY, PLUG, SOCKETS USAGE: 216221(2); 216281(1)
USAGE: 216287(1); 216291(1);
57 206705 A/R DT DEUTSCH, 3 WAY, RECEPTACLE, PINS
216415(1)
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
60 216358 A/R DT DEUTSCH, 3 WAY, PLUG, SOCKETS
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)
6-57
61 62 63 64
65 66 67 68
69 70 71 72
73 74 75 76
77 78 79 80
128-1000-00
TD0004557
6-58
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
DT DEUTSCH, 3 WAY, RECEPTACLE, PINS USAGE: 217791
61 216558 A/R
WITH GREEN/GREY WIRE BRIDGE
USAGE: 216686(1); 217789(1);
62 217820 A/R HD10 DEUTSCH, 3 WAY, PLUG, SOCKETS
217806(1); 217808(1); 217812(1)
63 217821 A/R HD10 DEUTSCH, 3 WAY, RECEPTACLE, USAGE: 216221
PINS
USAGE: 216604(2); 217787(2);
64 206777 A/R UTILUX, 3 WAY, PLUG, SOCKETS
217801(2); 217810(2)
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
65 216359 A/R TERMINATOR, CAN, 120 OHM
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)
USAGE: 217787(1); 217801(1);
66 207475 A/R AMP, 4 WAY, BAYONET, PLUG, SOCKETS
217810(1)
69 206722 A/R BOSCH, 4 WAY, PLUG, SOCKETS USAGE: 216221
USAGE: 217789(2); 217806(2);
70 218308 A/R BRAD HARRISON, 4 WAY, 90°, SOCKETS
217808(2); 217812(2)
USAGE: 216085(1); 217791(1);
217818(1)
USAGE: 216221(4); 217791(3);
217816(3); 217817(3); 217818(1)
73 216331 A/R DT DEUTSCH, 4 WAY, PLUG, SOCKETS USAGE: 216604
75 217706 A/R DT DEUTSCH, 4 WAY, RECEPTACLE USAGE: 217807(1); 217809(1)
76 218464 A/R HARNESS FLEX, 4 WAY, M27, SOCKETS USAGE: 217787(1); 217801(1)
USAGE: 216221(4); 216271(1);
77 201529 A/R HIRSCHMANN, 4 WAY, FLUSH, SOCKETS
217787(1); 217801(1)
78 207504 A/R HIRSCHMANN, 4 WAY, FLUSH, SOCKETS USAGE: 216221
79 208468 A/R MOLEX, 4 WAY, PLUG, SOCKETS USAGE: 217880
GROTE & HARTMANN, 5 WAY, PLUG, USAGE: 216604(1); 217787(1)
6-59
81 82 83 84
85 86 87 88
89 90 91 92
93 94 95 96
97 98 99 100
128-1000-00
TD0004558
6-60
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
82 208495 A/R AMP, 6 WAY, IQAN, PLUG, SOCKETS USAGE: 217880
84 206729 A/R
ETS
USAGE: 216412(1); 217809(1);
217880(1)
USAGE: 216221(7); 216412(1);
217819(2)
88 216335 A/R FCI, 6 WAY, PLUG, SOCKETS USAGE: 216604
HELLA, 7 WAY, TRAILER CONNECTOR USAGE: 217809(1); 217817(1);
89 200742 A/R WITH SOCKETS
217818(1); 217819(2)
90 206724 A/R BOSCH, 8 WAY, PLUG, SOCKETS USAGE: 216221
USAGE: 217812(1); 218619(1);
91 206711 A/R DT DEUTSCH, 8 WAY, RECEPTACLE, PINS
218755(1)
USAGE: 217806(1); 217808(1);
92 206712 A/R DT DEUTSCH, 8 WAY, PLUG, SOCKETS
217812(1)
93 218437 A/R DT DEUTSCH, 8 WAY, RECEPTACLE USAGE: 217806(1); 217808(1)
USAGE: 217789(1); 218619(1);
94 207505 A/R GROENEVELD, 8 WAY, PLUG, SOCKETS
218755(1)
95 216332 A/R TYCO, 8 WAY, PLUG, SOCKETS USAGE: 216604
96 217730 A/R YAZAKI, 8 WAY, PLUG, SOCKETS USAGE: 216221
98 216785 A/R AMP, 9 WAY, RECEPTACLE, PINS USAGE: 216220(1); 216281(1)
100 216789 A/R AMPHENOL, 9 WAY, PLUG, PINS USAGE: 216221
6-61
101 102 103 104
105 106 107 108
109 110 111 112
113 114 115 116
117 118 119 120

128-1000-00
TD0004559
6-62
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
HD DEUTSCH, 9 WAY, RECEPTACLE, USAGE: 216281
101 208880 A/R
SOCKETS
102 206719 A/R HDP DEUTSCH, 9 WAY, RECEPTACLE, USAGE: 216221
PINS
USAGE: 216604(1); 217787(1);
103 206720 A/R HDP DEUTSCH, 9 WAY, PLUG, SOCKETS
217801(1); 217810(1)
HDP DEUTSCH, 9 WAY, RECEPTACLE, USAGE: 216271(1); 216292(1)
USAGE: 216604(1); 217787(1);
105 216778 A/R HDP DEUTSCH, 9 WAY, PLUG, PINS
217801(1); 217810(1)
USAGE: 216221(2); 216605(1);
106 217739 A/R AMP, 10 WAY, PLUG, SOCKETS
217880(2)
108 207273 A/R DT DEUTSCH, 12 WAY, RECEPTACLE, PINS USAGE: 216025(1); 216220(1)
USAGE: 216221(3); 217791(1);
217816(1); 217817(1)
110 218735 A/R DT DEUTSCH, 12 WAY, RECEPTACLE USAGE: 217806
112 216084 A/R DELPHI
ETS
113 208008 A/R HDP DEUTSCH, 14 WAY, PLUG, SOCKETS USAGE: 216220
USAGE: 217787(1); 217801(1);
114 207477 A/R AMP, 15 WAY, PLUG, SOCKETS
217810(1)
117 218255 A/R DB, 15 WAY, PLUG, SOCKETS USAGE: 216085
ETS
ETS
120 121296 A/R FRAMATONE, 16 WAY, PLUG, SOCKETS USAGE: 216291
6-63
121 122 123 124
125 126 127 128
129 130 131 132
133 134 135 136
137 138 139 140

128-1000-00
TD0004560
6-64
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
AFL AUTOMOTIVE, 20 WAY, PLUG, SOCK- USAGE: 216026
122 216076 A/R
ETS
125 206713 A/R HDP DEUTSCH, 21 WAY, PLUG, SOCKETS USAGE: 216222(1); 217790(1)
126 216071 A/R HDP DEUTSCH, 21 WAY, PLUG, SOCKETS, USAGE: 217788
90°
USAGE: 216222(1); 217789(1);
127 216767 A/R HDP DEUTSCH, 21 WAY, PLUG, PINS, 90°
217806(1); 217812(1)
USAGE: 217788(1); 217790(1);
217809(1); 217819(1)
USAGE: 217789(1); 217806(1);
129 216769 A/R HDP DEUTSCH, 21 WAY, RECEPTACLE,
SOCKETS 217808(1); 217812(1)
USAGE: 217791(1); 217807(1);
HDP DEUTSCH, 21 WAY, RECEPTACLE, 217813(1); 217816(1); 217817(1);
130 216770 A/R
PINS
217818(1)
HDP DEUTSCH, 21 WAY, RECEPTACLE, USAGE: 216221
132 216772 A/R HDP DEUTSCH, 21 WAY, PLUG, PINS USAGE: 217880
USAGE: 216604(1); 217789(1);
133 216773 A/R HDP DEUTSCH, 23 WAY, PLUG, PINS, 90°
217806(1); 217808(1); 217812(1)
A/R HDP
DEUTSCH, 23 WAY, RECEPTACLE, USAGE: 216221(1); 216605(1)
134 216774 SOCKETS
135 208002 A/R ZF, 24 WAY, PLUG, SOCKETS USAGE: 216470
136 206717 A/R HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216025(1); 216220(1)
PINS
138 207473 A/R HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216221(1); 217880(1)
SOCKETS
USAGE: 216285(1); 216604(1);
217787(1); 217801(1); 217810(1)
A/R HDP
DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216284
140 216095 SOCKETS
6-65
141 142 143 144
145 146 147 148
149 150 151
128-1000-00
TD0004561
6-66
I Vin Series
Q SS
T PART
E No. From:
Y DR
M To:
HDP DEUTSCH, 31 WAY, PLUG, PINS, 90 USAGE: 216284
141 216096 A/R
DEGREE
143 216081 A/R CINCH BL, 32 WAY, PLUG, SOCKETS USAGE: 216221(2); 216605(1)
144 216082 A/R CINCH BN, 32 WAY, PLUG, SOCKETS USAGE: 216221
145 216405 A/R CINCH BN, 32 WAY, PLUG, SOCKETS USAGE: 216605
146 216775 A/R HDP DEUTSCH, 33 WAY, PLUG, PINS, 90° USAGE: 216604
HDP DEUTSCH, 33 WAY, RECEPTACLE, USAGE: 216605
147 216776 A/R
SOCKETS
149 216080 A/R CINCH, 48 WAY, PLUG, SOCKETS USAGE: 216221(2); 216605(1)
AFL AUTOMOTIVE, 80 WAY, PLUG, SOCK- USAGE: 216025
151 216074 A/R
ETS
6-67
872160 - 2806D 4X4 HAULER - OCT 2007
6-68
SECTION 7: FRAME AND BODY
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-1
BONNET KIT - DETAIL A
29
34
7
32
27
1
38
32 33
39
21 5
6
22
39
31
33
30
28
18
TD0004208
264427 SH1-2 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-2
BONNET KIT - DETAIL A
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 263642 1 KIT,BONNET COMPL SMALL D# P&A FOR PARTS AND AFTERSALES ONLY
1 218999 1 RUBBER,SEAL,BONNET
2 218690 1 BONNET,SHELL
5 207861 1 PLT,RUBBER,BONNET SEAL
6 206439 1 HANDLE,CAB INTERIOR
7 204122 2 RUBBER,PROG.BUMP STOP
17 183496 1 HINGE,BONNET,LHS
18 183200 1 HINGE,BONNET,RHS
20 176519 2 PLT,BONNET MTG,HINGE
21 175066 2 MTG,STRUT,BONNET
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-3
BONNET KIT - DETAIL B
32
31 27
14
36
23
11
39 26
38
32
10 27
13 15
4 24
12 11
33 25
39
33
9 35
37
19
33
TD0004394
264427 SH2-2 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-4
BONNET KIT - DETAIL B
I Vin Series
Q
T PART
E No. From:
Y
M To:
3 218315 1 HANDLE,PADDLE,BONNET
4 216626 1 SPRING,T,BONNET CATCH
8 201509 1 LATCH,GASKET
9 200779 1 TIE ROD,END,WITH CLIP
10 200779 1 TIE ROD,END,WITH CLIP
11 187690 2 PLT,TONGUE,BONNET CATCH
12 187688 1 LINK,BONNET CATCH
13 187634 1 LINKAGE,BONNET
14 187633 1 MTG,BONNET CATCH
15 187632 1 HOUSING,BONNET CATCH
16 186229 1 PLT,GUIDE,ROD,BONNET
19 178967 1 PLT,BOX,PADHANDLE TRIMARK
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-5
BONNET, MISC. PARTS - DETAIL A
1
23
18
5
18
15
24
19
2
12
15
18
9 6
2 18
19
23
20
TD0003688 C
E9836103 SH1-2 I
7-6
BONNET, MISC. PARTS - DETAIL A
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 263642 1 KIT,BONNET COMPL SMALL D# P&A FOR PARTS AND AFTERSALES ONLY
1 264427 1 KIT,BONNET ASSY
2 221760 4 CIRCLIP:EXTERNAL
5 208072 2 STRAP,BONNET
6 207606 2 GASSTRUT,BONNET
9 183201 2 HINGE,CHASSIS(BONNET)
12 161055 2 PIN,BONNET HINGE
20 100314 6 NUT,NYLOC
24 100364 6 SCREW,HEXHD REPLACES PART NO. 100090
7-7
BONNET, MISC. PARTS - DETAIL B
10
22
16
13
11
14
17
3
8
17
21
26
25
11
13
16
TD0003689 B
E9836103 SH2-2 I
7-8
BONNET, MISC. PARTS - DETAIL B
I Vin Series
Q
T PART
E No. From:
Y
M To:
3 218855 2 PAD,GUIDE BONNET
4 216625 1 SPRING,C,BONNET CATCH
7 187689 1 PEG,BONNET CATCH
8 186347 1 PLT,GUIDE BONNET
10 173802 1 CUP,BONNET CATCH
11 172043 2 WASHER,RUBBER
13 101301 2 WASHER,FLAT,BONNET CATCH
21 100312 4 NUT,NYLOC
7-9
CAB ASSEMBLY
TD0003468
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-10
CAB ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 264352 1 KIT,CAB,SPARE,COMPLETE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-11
CAB SHELL
Td0003497 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-12
CAB SHELL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 264362 1 SHELL,CAB,SMALL,YELLOW
2 207871 1 ROOF,CAB,YELLOW
5 208104 A/R GASKET
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-13
CAB / BONNET INTERFACE SEAL
88
63
18
64
90
E14832301 SH7 F
TD0003538 D

7-14
CAB / BONNET INTERFACE SEAL
I Vin Series
Q
T PART
E No. From:
Y
M To:
18 207799 1 SEAL,BONNET,CAB INTERFACE
63 145018 2 O RING

7-15
HVAC SEALING, CAB
FOLD TOP SECTION

OVER
15
51
78
PARTIAL CAB FRAME 92
96
93
52
50
14
96
93
E14832301 SH8 F
TD0003541 D

7-16
HVAC SEALING, CAB
I Vin Series
Q
T PART
E No. From:
Y
M To:
14 208044 1 SEAL,LASTO 'D',SIDE,CAB
15 208043 1 SEAL,LASTO 'D',FRONT,CAB
50 176593 1 ASSY,BAFFLE MTG,CAB,BTM
51 176591 1 ASSY,BAFFLE MTG,CAB,FRONT
52 176590 1 PLT,BAFFLE MTG,BONNET

7-17
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS
37 90
78
55
16
16 55
78
90
16
55
77 16
81
90 78 55
86 81 78
77 90
77
86
77 77
42 86
77
87 81
60
77
76 86
30 81
76 77
72 16
55
75
58
78
76 90
76
75 59 16
55
78
90
TD0003508 D
E14832301 SH3-8 F

7-18
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS
I Vin Series
Q
T PART
E No. From:
Y
M To:
16 207881 8 GASKET,GRAB HANDLE
30 187891 4 MTG,RUBBER,CAB
37 182285 1 HANDRAIL,CAB,ROOF
42 181880 1 HANDLE,CAB,LHS,TOP,REAR
55 176312 8 SHIM
58 174676 1 PLT,MTG,RHS,GUARD,WINDOW
59 187790 1 HANDRAIL,CAB,RHS REAR ITEM UPDATED
60 173443 1 GUARD WINDOW REAR
75 100654 16 NUT,STOVER
81 100316 8 NUT,NYLOC
86 100210 4 BOLT

7-19
REAR VIEW MIRROR BRACKETS
(RHS TOP ASSY)
68
1 80
79
78
36 41
40, 41
78 44
47
USE AS
91 NEEDED 96
48
54 61 74
31 34
54 38, 39
81
78
82
11
1
79 12
78
36
35
USE AS
NEEDED
45
46
90
57
78 17
91
78
54
31 82
54
81 E14832301 SH5 F
TD0003529 D
7-20
REAR VIEW MIRROR BRACKETS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218678 4 BLOCK,LOCATE,MIRROR
11 216003 2 MIRROR,MANUAL FOR DETAIL SEE PAGE 6-18
12 216002 2 MIRROR,WIDE FOR DETAIL SEE PAGE 6-18
17 207863 2 GASKET,LOWER MIRROR BKT
31 201666 4 SPRING
34 186316 2 SHIM
35 186315 2 SHIM
36 186149 4 PIN,LOCATE,MIRROR
38 182284 1 MTG,CAB,MIRROR,BKT,RHS
39 182283 1 MTG,CAB,MIRROR,LHS
40 182282 1 MTG,MIRROR,LHS
41 182281 1 MTG,MIRROR,RHS
44 178726 8 TAG,LOCK,MIRROR
45 178569 2 SHIM
46 178568 2 SHIM
47 178567 2 SHIM
48 178407 2 SHIM
57 176303 2 SHIM
61 166566 8 PIN,MTG,MIRROR
68 100936 2 BOLT
81 100316 8 NUT,NYLOC
82 100314 8 NUT,NYLOC
7-21
CAB DOOR ASSEMBLY
53
28
70
13
62
7
65
26
25
95
71
19
3 24
22
32
49
94
66
84 33
21 85
67
93 69
85
33
20
56
TD0003520 D
E14832301 SH2 F
7-22
CAB DOOR ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
3 218331 1 BOOT,RUBBER,DOOR HANDLE
4 217590 1 SEAL,DOOR,MAIN
6 217557 1 WINDOW,DOOR,SLIDING
7 217556 1 DOOR,MAIN,YELLOW
13 208103 12 GASKET,5X5 ROLL STOCK
19 207647 1 KNOB,BIN TIP
20 207375 1 BOLT,STRIKER,TRIMARK
21 207366 1 LATCH,LH,TRI/MARK
22 207230 1 TRIMARK,LH HOUSING
24 206465 1 STRUT,CAB
25 206453 1 RUBBER,STRAP,DOOR
26 206451 2 BKT,STRAP,DOOR
28 206415 6 HINGE,EXTERIOR
33 200779 2 TIE ROD END
49 176962 2 MTG BKT,LATCH
53 176431 2 SHIM
56 176306 1 WASHER,CAB
62 161086 1 SPACER BLOCK,DOOR STRAP
65 101174 2 CAPSCREW,CSK,SOC
69 100850 1 STUD,M/S,FULL THREAD
70 100837 36 CAPSCREW,CSK
84 100310 2 NUT,NYLOC
95 100062 7 WASHER, FLAT
7-23
CAB WINDOWS
13
27
E14832301 SH4 F
TD0003526 D
7-24
CAB WINDOWS
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 218342 1 WINDOW,RHS,SLIDING
8 217555 1 WINDOW,LH,FRONT,TOUGHENED
9 217151 1 WINDOW,REAR
13 208103 12 GASKET
27 206418 1 WINDOW,CURVED
7-25
WINDOW CATCHES
2, 3
TD0003527A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-26
WINDOW CATCHES
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 221629 1 CATCH,CAB,SLIDING WINDOW
2 221627 1 CATCH,VERTICAL,SLIDING WINDOW,RHS
3 221628 1 CATCH,VERTICAL,SLIDING WINDOW,LHS
4 101197 2 SCREW,MACHINE CSK POSI.S/S
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-27
DOOR, HVAC SYSTEM
28 70
70
89
78
23
73
29
95
83 95
43
E14832301 SH6 F
TD0003493 D

7-28
DOOR, HVAC SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
5 217588 1 SEAL,DOOR,HVAC,RHS
23 206491 1 STRUT,CAB
29 206412 1 DOOR,HVAC,YELLOW
43 181684 1 MTG,HATCH,HVAC DOOR STRUT
70 100837 36 CAPSCREW,CSK,SOCHD
73 100731 3 SCREW
83 100312 1 NUT,NYLOC

7-29
CAB INTERIOR MISC. PARTS
EMERGENCY HAMMER
ASSEMBLY
59
2
68
31
61
68
55 35
36
68
54
66
21 71
71 46
39
44
56 64
45
14
44
43
64
10
68
65
32
54
20
71
63
44
5
64 45
56
13
64
44 TD0003485 A
43 E14832302 SH6-9 C
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-30
CAB INTERIOR MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
2 220397 2 HOOK,CLOTHES
5 217758 1 PLT,BLANKING,RADIO FACE
10 216473 1 MAT,COOL BOX
13 216454 1 GASKET
14 216453 1 KIT,GASKET,COOL BOX,
20 216278 1 LID,FUSES/RELAYS
21 216277 1 LID,COOLER BOX,CAB
31 216039 1 HAMMER,EMERGENCY EXIT
32 216004 1 PANEL,INTERIOR,MAIN DOOR
35 207968 2 COVER,SPEAKER
36 207879 1 STRAP,COAT
39 206585 35 HEXSERT
43 206444 2 RUBBER,LATCH,COOLBOX
44 206442 2 LATCH,COOLBOX
45 206441 4 HINGE,INTERIOR
46 206439 5 HANDLE,CAB INTERIOR
55 101176 15 NUT,SPEED
59 101152 2 SCREW,CSK,SELFTAP
63 100872 3 SCREW,PANHD SELFTAP
64 100842 8 POP RIVET
66 100835 23 CAPSCREW
68 100830 26 SCREW,PANHD,SELFTAP
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-31
CAB INTERIOR HATCHES AND LIDS
25 15 55
65
40 68
34
63
19 50
66
52
47
39
66
11 62
12 39
68
65 37
16 55
TD0003480 A
E14832302 SH5-9 C

7-32
CAB INTERIOR HATCHES AND LIDS
I Vin Series
Q
T PART
E No. From:
Y
M To:
11 216472 1 MAT,DASH ACCESS
12 216457 1 COVER,E-MODULE
15 216430 1 PANEL,WIPER,REAR
16 216429 1 PANEL,HOLD-ALL
19 216485 1 PANEL,LEVER REPLACES PART NO. 216285
25 216235 1 PANEL,MDU
34 208085 1 BLANK,MIRROR SWITCH
37 207864 1 GASKET,ELECTRICAL HATCH
39 206585 35 HEXSERT
40 206454 1 ASHTRAY,TOP MNT,PLASTIC
47 206437 18 HEXSERT
50 181860 1 ARM,WHEEL SPANNER
52 171508 2 CLAMP,PIPE,HOLE
55 101176 15 NUT,SPEED
63 100872 3 SCREW,PANHD SELFTAP
66 100835 23 CAPSCREW
68 100830 26 SCREW,PANHD,SELFTAP
69 100799 2 BOLT,WING

7-33
CAB FLOOR MATS & INTERIOR PANELS
23
29
24
33 30
57
38
26
67
38
42
TD0003487 A
E14832302 SH3-9 C
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-34
CAB FLOOR MATS & INTERIOR PANELS
I Vin Series
Q
T PART
E No. From:
Y
M To:
6 216673 1 MAT,TOOLBOX
23 216238 1 COVER,B PILLAR,RHS
24 216237 1 COVER,B PILLAR,LHS
26 216234 1 MAT,FLOOR,CAB
29 216214 1 COVER,A PILLAR,RHS
30 216197 1 COVER,A PILLAR,LHS
33 208614 12 DUAL LOCK
38 207266 8 HEXSERT,OPEN
42 206447 1 PLATE,STEP
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-35
ROOF HEADLINERS
39
73
66
(3 places only)
38
28
27
41
57
E14832302 SH2-9 C
Td0003490 A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-36
ROOF HEADLINERS
I Vin Series
Q
T PART
E No. From:
Y
M To:
7 216646 14 FASTENER,PLASTIC,HEADLINER
27 216233 1 HOODLINER,FRONT
28 216232 1 HOODLINER,REAR
38 207266 8 HEXSERT
39 206585 35 HEXSERT
41 206449 1 SUN VISOR
66 100835 23 CAPSCREW
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-37
STEERING COLUMN MISC. PARTS
48
53
72
51 75
72
74
74
TD0004257
E14832302 SH7-9 C
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-38
STEERING COLUMN MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
4 218287 1 COLUMN,STEERING FOR DETAIL SEE NEXT PAGE
48 204600 1 STEERING WHEEL
51 176327 1 SPACER,STEERING COLOUMN
74 100314 3 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-39
STEERING COLUMN
1
10
31
30
5 32
3
4
18 11
15 2 19
14 20
12 21
13
16
17
15
14
22
26
23
27 24
28 25
27
29 26
TD0004478
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-40
STEERING COLUMN
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218287 1 COLUMN,STEERING
2 205422 1 SUPPORT INCLUDES ITEMS 30 TO 32
3 204112 1 SCREW,ADJUSTING HANDLE
4 204111 1 GUARD,TELESCOPIC
5 204110 1 BOOT,STEERING COLUMN
6 205429 1 SHAFT,STEERING
7 204115 2 SPACER,SPLINED
9 204600 1 WHEEL,STEERING
10 204438 1 CAP,STEERING WHEEL
11 205427 1 BOLT,STEPPED
12 205428 1 SPACER
13 204113 1 NUT, ADJUSTING HANDLE
16 223968 2 NUT,ROUND SPECIAL
17 204170 1 BASE, ASSY
21 100314 3 NUT,NYLOC
22 205423 1 SHAFT
23 205424 1 NUT
24 205425 1 SHAFT,SPLINED
25 218286 1 KNUCKLE,STEERING
28 207787 1 COLUMN,BASE,STEER ORBITAL
30 226657 1 CIRCLIP COMES WITH ITEM 2
31 226658 1 CIRCLIP COMES WITH ITEM 2
32 226659 1 WASHER, THRUST COMES WITH ITEM 2
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-41
OPERATOR AND TRAINER SEAT INSTALLATION
22
60 49
70
77
58 47
77
76
18
47
17 TRAINER SEAT
3
77
76
47
77
70
TD0003567 A
E14832302 SH4-9 C
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-42
OPERATOR AND TRAINER SEAT INSTALLATION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290433 1 SEAT,OPERATOR EXCLUDES HEADREST AND ARMREST
1 290444 1 SEAT,OPERATOR INCLUDES HEADREST AND ARMREST
3 218867 1 SEAT,TRAINER FOR DETAIL SEE NEXT PAGE
8 216523 1 COVER,SEAT,TRAINER
17 216382 1 CUSHION,SEAT,TRAINER
18 216381 1 CUSHION,BACKREST,TRAINER
22 216243 1 HOLDER,DOCUMENT,SEARS
47 206437 18 HEXSERT
49 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER
58 101172 6 BOLT,HEX
60 101062 6 POP RIVET
70 100731 10 SCREW
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-43
TRAINER SEAT MOUNTING
TD0003580
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-44
TRAINER SEAT MOUNTING
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 218867 1 MOUNTING,SEAT,TRAINER
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-45
SEAT ASSEMBLY, SEARS
11
21
12
13
14
15
2
16
10 17
20
18
19
9
4
8
5
6
TD0003021A
7-46
SEAT ASSEMBLY, SEARS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 290444 1 SEAT, OPERATOR, DDH COMPLETE WITH ITEMS 11 TO 21
1 290433 1 SEAT, OPERATOR, DDH2 COMES WITHOUT ITEM 11 TO 21
2 226735 1 CUSHION , BACKREST
3 226736 1 CUSHION, SEAT
4 226654 1 SEAT BELT, 2”
5 226655 1 COVER, SIDE
6 226652 1 SUSPENSION ASSY, C.E.AIR
7 226653 1 MOUNTING
8 226773 1 KIT, SLIDE CONTROL
9 216952 1 COVER, ARMREST, SEAT, LH USED INPLACE OF OPTIONAL ARMREST
10 216953 1 COVER, ARMREST, SEAT, RH USED INPLACE OF OPTIONAL ARMREST
11 263818 1 KIT, HEADREST & ARMREST, DDH (OPTIONAL)
12 263936 1 KIT, ARMREST, RH (OPTIONAL) INCLUDES ITEMS 13, 16 TO 20
13 226747 1 PAD, ARMREST, RH
14 263937 1 KIT, ARMREST, LH (OPTIONAL) INCLUDES ITEMS 15 TO 20
15 226748 1 PAD, ARMREST, LH
16 100857 1 WASHER, BODY
17 100846 2 NUT, CENTRE LOCK
19 226749 1 BLOCK, SPACER, ARMREST
20 100608 1 CAPSCREW, BUTTON, SOC HD
21 226746 1 HEADREST (OPTIONAL)
7-47
BASE, SEAT ASSEMBLY, SEARS
5
2
10
3
11
8
12
TD0003022A

7-48
BASE, SEAT ASSEMBLY, SEARS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 226652 1 SUSPENSION ASSY, C.E.AIR
2 226644 1 KIT, SERVICE, AIR VALVE
3 226645 1 KIT, SERVICE, ISOLATOR SHOCK
4 226737 1 KIT, SERVICE, AIR SPRING
5 226647 1 KIT, SERVICE, BEARING & ROLLERS
6 226648 1 KIT, SERVICE, ISOLATOR LATCH
7 226646 1 SHAFT, BEARING
8 226649 1 KIT, SERVICE, SUSPENSION SHOCK
9 226738 1 BELLOWS
10 226650 1 KIT, TETHER BELT
11 226651 1 KIT, SERVICE, BUMPER
12 T55224 1 BUMPER ITEM ADDED

7-49
CAB AIR DUCTING, HVAC SYSTEM
Vent Detail 1
3
2
Vent Detail 2
10 9
7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9
9 9
7
9
7
2
9 9
9 7
5
6
6 9 10
11
7
9 11
12 9
TD0003548 B
E14832532 C SH1-2
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-50
CAB AIR DUCTING, HVAC SYSTEM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 264448 1 KIT,GASKET,HVAC SYSTEM
2 216463 3 ADAPTOR,VENT
3 216525 4 VENT,SWIVEL,HVAC
4 216236 1 VENT,BOX,COOLER
5 216216 1 HVAC UNIT
6 207175 2 ASSY,DRAIN TUBE,HVAC
7 204187 A/R AIRDUCT,FLEX
8 202346 1 AIRDUCT,FLEX
9 200871 22 CABLE TIE
10 100938 21 SCREW,COUNTERSUNK
12 262449 1 KIT,GASKET,HVAC FRESH
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-51
AIRCON DRIER UNIT & PIPING
11
11
5
10
3 18
21
11
8 5
4
12 11
12 16
7 19
20
13
7 15
6
14 21
22
1 17
21 2
18
TD0003208 E
E14832532 C SH2 - 2
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-52
AIRCON DRIER UNIT & PIPING
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 910264 1 INSULATION,HOSE,HVAC
2 241148 1 ASSY,HOSE,HVAC,UNIT,FWAL
3 241147 1 ASSY,HOSE,HVAC,DRY,UNIT
4 241146 1 ASSY,HOSE,HVAC,FWAL,DRY
5 218686 2 HOSE,RADIATOR
6 207117 2 P-CLIP
7 206585 6 HEXSERT,OPEN
8 204043 1 RECEIVER DRIER
9 204042 1 SWITCH,BINARY PRESSURE
10 203908 4 P-CLIP
13 176177 1 PLATE,BULKHEAD,FIREWALL
14 176088 1 BKT,RECEIVER DRIER,HVAC
15 120679 2 ADAPTOR
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-53
AIRCON UNIT
3
22
21
13
18
12
50
8 14
51
31
32
40 29 1 33
45
28
4 61 41
6
23
42
30
19
17
19 27
27
5
11
16
26 21
25 7
27
23 20
15
2 9
34 35
TD0003605
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-54
AIRCON UNIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 216216 1 HVAC UNIT,24V
1 226837 1 CASING ASSEMBLY
2 226050 1 SIDE COVER ASSY
3 226838 1 TOP COVER ASSY
4 226052 1 MOUNTING PLATE,ACTUATOR
5 226839 1 FLAPPER,FLOOR
6 226840 1 FLAPPER,DEFROST / DASH
7 226055 1 FLAPPER,FRESH AIR
8 226056 1 SUPPORT,COIL
9 226057 1 SUPPORT,BLOCK VALVE
11 226841 1 BRACKET MTG,FRESH AIR ACTUATOR
12 226021 1 HEATER COIL
13 226020 1 EVAPORATOR COIL
14 226019 1 AIR FILTER ASSY
15 226018 1 BLOWER ASSY,24V
16 226842 1 RETAINER,AIRCON COIL
17 226843 1 THERMOSTAT
18 226844 3 CLIP,PANEL
19 226015 3 MOTOR ACTUATOR 12V
20 226014 1 COPPER TUBE ASSY
21 207178 9 AIR HOSE ADAPTER
22 207177 1 AIR HOSE ADAPTER,2"
23 226013 3 SNAP BUSHING,1/4"
25 226060 8 SCREW
26 100613 8 WASHER
27 226011 8 NYLON SPACER 1/2"
28 226010 6 CONSTANT TENSION BAND CLAMP
29 226006 1 HOSE,HEATER,60MM LONG
30 226006 1 HOSEMHEATER,325MM LONG
31 226009 2 STUD BAIL STYLE
32 226008 2 RETAINER
33 226007 2 RECEPTACLE
35 220635 1 BLOCK VALVE
40 220765 2 O-RING
41 226006 1 HEATER HOSE,220MM LONG
42 226005 2 NYLON SPACER
45 226016 1 MOTORIZED VALVE ASSY
50 226280 1 RELAY BOARD
51 226846 1 WIRING HARNESS
61 200061 2 CLAMP,PIPE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-55
AIRCON SYSTEM, FRONT CHASSIS
11 17
4
12
32
32 28
28
28 34
32
12 28
17
3
35 34
29 31 32 28
35 29 32 28 11
22 1
18 36 9
28
13 27 28
28 37
23
34 28 5
30 32
29
14 36 29
28 31 24
8
17 2 16
28 38
32 29 40
31 19
7 15
20
40 35 6
33
29 33
40 26
25 29 21
31 40 10
39
29
31
TD0003212
E14832531 - A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-56
AIRCON SYSTEM, FRONT CHASSIS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 241466 1 HOSE,HVAC,COMP,COND
2 241465 1 HOSE,HVAC,COND,FWALL
3 216373 1 CLAMP,RUBBER,6,FRAME
4 216372 1 CLAMP,RUBBER,5,FRAME
5 216366 1 ADAPTOR,COMPRESS,HVAC
6 216365 1 PIPE,CONDENSOR,AC
7 216364 1 PIPE,CONDENSOR,AC
8 207908 1 CLAMP,RUBBER,10,F/WALL
9 207853 1 ASSY,HOSE,HVAC,F/WAL,COMP
10 207213 4 MTG,RUBBER,CONDENSER,HVAC
15 206979 1 CONDENSER,AIR-CON
17 206829 6 SPACER,CLAMP,ALUM
18 203975 1 PROTECTOR,HOSE STRAP ON
19 203764 1 P-CLIP
20 201439 1 P-CLIP
21 201419 2 P-CLIP
22 200653 3 CABLE TIE
23 187336 1 BKT,RUBBER CLAMP
24 187225 1 MTG,ELEC HARNESS/HVAC
25 186978 1 BKT,FNT,HVAC HOSES
26 176589 1 BKT,P-CLIP,AIRCON
27 175041 1 MTG ARM,HOSE RUBBER,CAB
31 100314 11 NUT,NYLOC
32 100312 14 NUT,NYLOC
33 100310 2 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-57
BELLY PLATE & MISC. PARTS
11
9
3
12
10 15
10
14
12
10
5
10 11
14 9
E9836107 H SH1-2
TD0004686A

7-58
BELLY PLATE & MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 221760 4 CIRCLIP:EXTERNAL
2 183201 4 HINGE,CHASSIS(BONNET)
3 181522 1 ASSY,BELLY PLATE
4 174449 1 PLATE,COVER,BELLY,LHS ITEM UPDATED
5 174448 1 PLATE,COVER,BELLY,RHS ITEM UPDATED
6 174446 2 PLATE,BELLY,FRONT
7 161055 2 PIN,BONNET HINGE
8 161054 4 SHIM,4MM,BELLYPLT,FRONT
12 100316 7 NUT,NYLOC
13 100314 16 NUT,NYLOC

7-59
GRILL & MISC. PARTS
21
18
21
17 11
9
21
18
21
18
12
16
1 19 10
18
13
14 15
5 18
6 20 21
17 2
18
21
8 3
21
18
TD0003162
E14832115 - C
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-60
GRILL & MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 690 MM LONG
7 216231 1 SEAL,TOP,RAD
8 216063 1 SEAL,BOTTOM,RAD
9 216062 2 SEAL,SIDE,BONNET
10 216060 1 SEAL,TOP,BONNET
11 204708 1 PLT,PERFORATED,GRILL
12 187454 1 PLT,SEAL,RAD,LHS
13 187453 1 PLT,SEAL,RAD,RHS
14 187452 1 MTG,PIPE,COMPRESSOR
15 187226 1 FRAME,GRILL
16 176204 1 PLT,MTG,TOP,CONDENSOR
20 100314 4 NUT,NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-61
FRONT CHASSIS KIT
9
14 5
28
23
17
22 1
12
18
18 27 17
29 8 21
26
4
11
20
31
23
30 13 21
3
23 24
19 20
2
15
13
19
23
19 10
25
15
16
32
26
32
6
26 32
7
32 TD0003163 - B
16 E14832101 - D

7-62
FRONT CHASSIS KIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 187272 1 FRAME,S/TNK,BON/CATCH ITEM UPDATED
2 186040 1 MTG,HYD BLOCK
3 186036 2 CHANNEL,STRAP,SUPPORT
4 182489 1 CHASSIS,FRONT,10MM
5 178889 1 MTG,FRONT,P/SHAFT GUARD REPLACES PART NO. 174686
6 178747 1 MTG PLT,HOSES,F/CHASSIS
7 178746 1 MTG PLT,EXHAUST,F/CHASSIS
8 174687 1 MTG,REAR,P/SHAFT GUARD
9 174677 1 GUARD,P/SHAFT
10 174497 1 MTG,CAB,FRONT RIGHT
11 174496 1 MTG,CAB,FRONT LEFT
12 174490 2 MTG,FUEL TANK,BATT BOX
13 161913 8 BOSS,STRAP,F/CHASSIS
22 100415 4 NUT,NYLOC
24 100316 4 NUT,NYLOC
25 100314 16 NUT,NYLOC
26 100312 12 NUT,NYLOC

7-63
MUDGUARDS AND MISC. PARTS
30
4
24
32
12 33 14
28
19
19
23
9
11
8
31
24 22 20
30 22
17 6
10 22
22
7 26 1
16
21
25
24 5
15
18 24 13
29 19
28
3
23
19
27
33
33
32
TD0003695 - E
E9836117 - Q

7-64
MUDGUARDS AND MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217861 1 NONSLIP,MUDGUARD,RHS
2 217860 1 NONSLIP,MUDGUARD,LHS
3 216963 1 EXTENSION,MUDGUARD,RHS REPLACES PART NO. 207604
4 216964 1 EXTENSION,MUDGUARD,LHS REPLACES PART NO. 207603
5 207521 2 MUDFLAP,MUDGUARD
6 207520 2 MUDFLAP,MUDGUARD STUT
7 206767 4 STRAP,STEP RUBBER CONNECTOR
8 204374 2 REFLECTOR,AMBER,BOLT ON
9 187789 2 HANDRAIL,MUDGUARD,RHS
10 187782 2 MTG,STEP,BOTT,M/GUARD
11 187781 2 MTG,STEP,MID,M/GUARD
12 187779 2 STEP,BOTTOM,M/GUARD ITEM UPDATED
13 187754 1 MUDGUARD,RHS ITEM UPDATED
14 187753 1 MUDGUARD,LHS ITEM UPDATED
15 187750 2 STEP,BOTTOM,M/GUARD
16 186806 2 PLT,SANDWICH,MUDGUARD
17 176534 4 STIFFENER,MUDFLAP,STRUT
18 173964 8 PLT,BACKING,STEP STRAP,BTM
23 100415 12 NUT,NYLOC
25 100314 34 NUT,NYLOC
26 100312 12 NUT,NYLOC
27 100310 18 NUT,NYLOC

7-65
BATTERY BOX & MISC. PARTS
22
20 10
8
12 20
28
32
28 34 23
36 35
13
35
27
29 27
18 36
33
14 36
33
6
7
17
36 21 24
33
4
22 5
11
20
3
15
26
24
24
11 31
9
26 2
24
31
1 24
19
16 24
26
24 TD0003157 - C
31 E14832105 - B

7-66
BATTERY BOX & MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 910321 1 STRIP,GROMMET
2 910223 1 PINCHWELD
3 217924 1 NONSLIP,REAR,B/BOX
4 217923 1 NONSLIP,TOP LID,B/BOX
5 217922 1 NONSLIP,FRONT,BATTERY BOX
6 207375 1 BOLT,STRIKER
7 207366 1 LATCH,LH
8 207206 1 HANDLE,PADDLE,BATT BOX
9 206494 1 COVER,HEADLIGHT,LHS FOR DETAIL SEE PAGE 7-72
13 187541 1 PLT,DOOR OPEN LOCK
14 187191 1 DOOR,BATTERY BOX ITEM UPDATED
15 187189 1 LID,SIDE,BATTERY BOX
16 187188 1 BOX,BATTERY
17 178799 1 WASHER,MACHINED
18 173969 1 LINK,LOCK,BATTERY BOX
19 173837 1 MTG,BOTTOM,F/TANK,B/BOX
20 100878 24 WASHER,FENDER REPLACES PART NO. 100358
21 100617 1 NUT,NYLOC
22 100608 16 CAPSCREW REPLACES PART NO. 100253
26 100316 10 NUT,NYLOC
27 100312 2 NUT,NYLOC
28 100310 10 NUT,NYLOC

7-67
FUEL TANK MISC. PARTS
10
11
3
14
12
7
4
12
13
14
12
12 6
13
9
TD0003155 - B
E14832104 - A

7-68
FUEL TANK MISC. PARTS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217863 1 NONSLIP,REAR,F/TANK
2 208649 1 CAP,DIESEL FILLER FOR DETAIL SEE NEXT PAGE
3 206495 1 COVER,HEADLIGHT,RHS FOR DETAIL SEE PAGE 7-72
5 201503 1 GASKET,CORK,DIESEL TANK
6 187538 1 TANK,FUEL
7 173837 1 MTG,BOTTOM,F/TANK,B/BOX
8 173308 1 LID,MAIN DIESEL ACCESS REPLACES PART NO. 176427
9 120396 1 PLUG,CLOSURE HEX SOCKET HD
10 100731 6 SCREW
13 100316 10 NUT,NYLOC

7-69
CAP, DIESEL FILLER
2
3 1
BOTTOM VIEW TOP VIEW
3
TD0004319
208649 - A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-70
CAP, DIESEL FILLER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 208649 1 CAP,DIESEL FILLER
2 140542 1 SEAL,CAP,DIESEL FILLER
3 210771 1 VALVE,RELIEF,DIESEL CAP,5PSI
4 210772 1 VALVE,RELIEF,DIESEL CAP,1PSI
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-71
COVER, HEADLIGHT ASSEMBLY
1
3
TD0004318
206494 - E
206495 - E
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-72
COVER, HEADLIGHT ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 206494 1 COVER,HEADLIGHT,LHS
1 206495 1 COVER,HEADLIGHT,RHS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-73
FRONT SUSPENSION
10
13
13
15 5 16
SHIM AS REQUIRED.
14
15
3 13
6
10 17 13
10
7
9
13
15
4
1
9
6
13 15
13
2
11 12 8 10
13
13
15
TD0003153 - A
E14832102 - A

7-74
FRONT SUSPENSION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 263898 2 ASSY,TRI-LINK,SPHERICAL FOR DETAIL SEE NEXT PAGE
2 230358 1 CYL,SUSP.STRUT,RHS,T3 FOR DETAIL SEE PAGE 7-78
3 230357 1 CYL,SUSP.STRUT,LHS,T3 FOR DETAIL SEE PAGE 7-78
4 216443 1 LINK,DRAG
5 206071 2 SHOCK MAT,B30D BIN
6 178169 8 SHIM,AXLE SPACING,DOMEX
7 161016 4 BOSS
15 100322 16 NUT,HEX
16 100314 8 NUT,NYLOC

7-75
ASSY,TRI-LINK,SPHERICAL : FRONT SUSPENSION
1
4
1
3
TD0003240 - A
263898 - A
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-76
ASSY,TRI-LINK,SPHERICAL : FRONT SUSPENSION
I Vin Series
Q
T PART
E No. From:
Y
M To:
A 263898 1 ASSY,TRI-LINK,SPHERICAL
1 206074 3 SPHERICAL BRG,2 BOLT
3 187497 1 LINK,BASE,SPHERICAL
4 187496 1 LINK,TOP,SPHERICAL
5 161016 2 BOSS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

7-77
SUSPENSION STRUT
13
8 16
20
21
19
16
22
19
15
16
24
23
25
18
26
17
17
14 18
3
1 11
2 27
29 28
10
28
4
12
9
230357-A & 230358-A

TD0005184
7-78
SUSPENSION STRUT
I Vin Series
Q
T
E From:
Y
M To:
A 230357 1 CYL,SUSPENSION STRUT,LHS
A 230358 1 CYL,SUSPENSION STRUT,RHS
1 210696 1 CAP,VALVE CYL SUSPSTRUT
2 210695 1 VALVE,CYL SUSPSTRUT INCLUDES ITEM 1
3 207676 1 PLUG, MAGNETIC
4 207340 1 DECAL,SUSPENSION CYLINDER
5 206287 1 BELLOW,RUBBER
9 190742 1 PLUG,HEX HEAD
10 186336 1 CARRIER,MAGNET,STRUT
11 184065 1 ASSY,PISTON,SUSP.STRUT
12 184060 1 ASSY,BARREL,SUSP.STRUT
13 184059 1 ASSY,ROD,SUSP.STRUT
14 174554 1 GUARD,SUSP.STRUT VALVE
15 160839 1 NECKBUSH,SUSP.STRUT
16 140440 1 KIT,SEAL,SUSPENSION STRUT
17 208042 2 GUIDE,TAPE,PISTON,PTFE
18 140706 2 W/BAND : PISTON
19 140696 2 W/BAND,ROD
20 140498 1 SEAL,WIPER POLYU
21 140443 1 SEAL,ROD,COMPACT
22 140442 1 SEAL,ROD,OMEGAT
23 140411 1 RING,BACK UP
24 140397 1 O RING
25 140169 1 O RING
26 101087 1 NUT,HEX
7-79
ARTIC JOINT BEARING ASSEMBLY
21
17
15 1
16
5
9
4
19
20
10
3
12
2
13
18
8 12
18 14
11
11
18
7
12
18
6
12
TD0003696 C
E9836200 SH1-2 E
7-80
ARTIC JOINT BEARING ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 261891 2 PIN ASSY,ARTIC LOCK
2 187885 1 PIN ASSY,FLOAT ARTIC
3 187011 4 BUSH,PIN RETAINING
4 173275 2 SHIM,FIXED ARTIC
5 172976 1 LOCK,ARTICULATED ITEM UPDATED
6 162347 1 PIN,FIXED,TOP ARTIC
7 162346 2 PLT:COVER-FLOAT ARTIC
8 162345 2 PLT:COVER-FIXED ARTIC
9 161685 1 MTG PLT:FIXED ARTIC
10 160706 1 SLEEVE,FIXED ARTIC
11 150137 2 ASSY,BEARING,ARTIC HITCH
12 140720 4 O RING,NEOPRENE
13 140602 2 SEAL,OIL,DOUBLE LIP
14 140303 2 SEAL,OIL
18 100225 32 CAPSCREW
7-81
REAR CHASSIS, BALLAST OPTION
10
17
26
17
26
11
1
14
25
16
27
19
26 3
4
22
2 7
22
18
6
9 5
12
18
18 23
24
19
20 15
16
13
16
21
16
21
E14440110 A
TD0004703A
7-82
REAR CHASSIS, BALLAST OPTION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217862 1 NONSLIP,PAD,REAR,TRAC P&S
2 204373 2 REFLECTOR,RED,BOLT ON
3 186673 1 CHASSIS,REAR
4 182146 1 EXTENSION,MUDGAURD,LHS
5 182145 1 EXTENSION,MUDGUARD,RHS
6 182051 1 MUDGUARD,RHS,REAR
7 182050 1 MUDGUARD,LHS,REAR
9 176550 1 TAILGATE
10 176533 1 HEADBOARD
11 176419 1 FLOORBOARD
12 174160 6 SHIM AXLE REAR CHASSIS
13 174142 2 PLATE: MTG REAR AXLE
14 170174 3 WEIGHT BALLAST 4 W/D
16 100547 32 WASHER,FLAT,HARDENED
21 100325 16 NUT,NYLOC
22 100316 18 NUT,NYLOC
7-83
REAR CHASSIS, BALL HITCH OPTION
12
15
11
15
17
23
14
7
14
19
23
14
24
18
3 8
6
1 20
16
5
16
16 21
22
9
13
14
10
14
19
14
19
E14440111 A
TD0004704A
7-84
REAR CHASSIS, BALL HITCH OPTION
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 204373 2 REFLECTOR,RED,BOLT ON
2 186673 1 CHASSIS,REAR
3 182146 1 EXTENSION,MUDGAURD,LHS
4 182145 1 EXTENSION,MUDGUARD,RHS
5 182051 1 MUDGUARD,RHS,REAR
6 182050 1 MUDGUARD,LHS,REAR
7 182049 1 BALL HITCH
9 174160 6 SHIM AXLE REAR CHASSIS
10 174142 2 PLATE: MTG REAR AXLE
11 170229 1 SOCKET LOCK B/S JOINT
14 100547 40 WASHER,FLAT,HARDENED
17 100415 2 NUT,NYLOC
19 100325 20 NUT,NYLOC
20 100316 8 NUT,NYLOC
7-85
REAR CHASSIS - GREASE HOSES & PIN
10
11 10
11 4
7
5
7
1
2
9 3
13 2
6
13 8
12
TD0004690
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-86
REAR CHASSIS - GREASE HOSES & PIN
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 241230 1 HOSE
2 241229 1 HOSE
3 206945 5 MOUNTING, RUBBER
4 200036 2 NIPPLE, GREASE STRT
5 160723 1 BLOCK, GREASE NIPPLE BANK
6 160282 1 PIN, HITCH, GRIDROLLER
12 100316 1 NUT, NYLOC
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
7-87
DECALS (SHEET 1 OF 2)
2
FACTORY END-OF-LINE
PRE-DELIVERY INSPECTION
WARNING
MACHINE SERIAL NO. : ________________
DATE OF INSPECTION : ________________

7 6
END-OF-LINE 4 5
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA
1 SIGN OFF BY : ________________________
P.D.I. SIGN OFF BY : ___________________

MACHINE IMPORTANT
201886
Always Avoid crushing
Do not jump
engage if machine tips
CAB Park
207290
Brake
ENGINE
T before
leaving
USE
SEAT
3 operator’s BELT
204633
seat. 207192
TRANSMISSION
207277
207310
207304
GREASE
TRANSFER CASE POINTS
11 WARNING
14 9 NO ETHER
FRONT DIFFERENTIAL 8 10 Fire / Explosion
Hazard.
Open Flame in
Air Intake.
REAR DIFFERENTIAL
12 13 2 07 306
GREASE
AXLE LOADING: OFF ROAD EVERY
500HRS
GVM kg
207291 207340
TARE kg V kg
GA1 (FR) kg A1 kg
GA2 (MID) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg
208187
15 WARNING
HIGH PRESSURE
HYDRAULICS
See manual for correct
WARNING maintenance procedure.
Typical working
pressure: 8000 kPa
Crushing injury may result in (1160 PSI).
hinge area if machine is turned. 207329
Make sure people are clear of WARNING
machine before starting engine
or moving steering wheel.
Attach locking bar before AVOID INJURY WARNING
performing service near center Ensure propshaft PRESSURISED GAS
of machine or transporting on
a truck.
guards are in
place at all times
16 Avoid injury from escaping
fluid. Refer to manual for
207336
18 207330
correct removal, installation
and maintenance procedure.
Typical working pressure:
WARNING 22 4800 kPa (700 PSI).

207340
AVOID INJURY 21
Keep clear WARNING
of rotating COMPRESSED AIR
fan blades CAUTION RESERVOIR
207331
24 Avoid injury, drain
completely before carrying
This instructional seat has been provided only out maintenance.
for training operators or to diagnose machine Typical working pressure:
800 kPa (116 PSI).
17 20 problems. Keep all other riders off this machine. 207349
WARNING Always wear your seat belt.

207339
IMPORTANT
CAB TILT PROCEDURE
HYDRAULIC
19 OIL 27
28 23 LEVEL
STAY CLEAR 207348
IMPORTANT 26
OPERATOR MAY
REVERSE
MACHINE.
207337
R134a
25 207385 Refrigerant
PAG
Lubricant
WARNING DANGER
SPRING UNDER Start only from 207381
PRESSURE seat in park or

Read the manual
before carrying out neutral.
maintenance in this Starting in gear
207382
area kills. 207408
207350
29 TD0004688B
7-88
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 208187 1 PLATE,SERIAL NUMBER REPLACES PART NO. 176144
2 201886 1 DECAL,PDI/QUALITY
3 204633 1 DECAL,TRAILER BRAKE ITEM UPDATED
4 206249 2 DECAL,REFLECTOR,RED
5 207192 1 DECAL,DEERE,SEATBELT,WARNING
6 207277 1 DECAL,PARK BRAKE,APPLICATION
7 207290 2 DECAL,DEERE,LIFT/TIEDOWN PNT
8 207291 1 DECAL,GREASE,OSCIL/R-BRG 500HD
9 207304 2 DECAL,TIE DOWN POINT
10 207306 1 DECAL,WARNING EATHER,START
11 207310 2 DECAL,LIFTING EYE
12 207311 2 DECAL,BELL LOGO,CAB DOOR
13 207312 1 DECAL,B&W BELL LOGO,FR BONNET
14 207319 2 DECAL,B&W BELL LOGO
15 207329 1 DECAL,HYDRAULIC PRESSURE
16 207330 1 DECAL,PROPSHAFT GUARDS
17 207331 1 DECAL,RADIATOR FAN WARNING
18 207336 2 DECAL,ARTICULATION CRUSH
19 207337 2 DECAL,VISIBILITY WARNING
20 207338 2 DECAL,PARK BRAKE WARNING
21 207339 1 DECAL,PASSENGER SEAT
22 207340 2 DECAL,SUSPENSION CYLINDER
23 207348 1 DECAL,HYDRAULIC LEVEL
24 207349 2 DECAL,COMPRESSED AIR
25 207350 1 DECAL,SPRING PRESSURE
26 207381 1 DECAL,REFRIGERANT
27 207382 1 DECAL,CAB TILT
28 207385 1 DECAL,SHIFT INHIB./PARK BRAKE
29 207408 1 DECAL,STARTER MOTOR
7-89
GREASE IMPORTANT RAISE

48 WARNING
POINTS EMERGENCY EXIT
Use tool to break window
43 DO NOT OVER SPEED MACHINE
31 Serious damage can result.
Under NO circumstances must engine speed exceed 2800 rpm.
n/min
2306D, T 17D & 20, 25 & 30 ton mach in es.
LOWER
33 217827
207411 20 7897 2 16 4 2 4
FUSE AND RELAY LAYOUT
30 R1 - 1 2V S UP PL Y
87 a
30
R 2 - GE AR HOL D
8 7a
30
TCU
EC U ( 20A on JD ECU)
OEU
CC U2
MM
S1 - ST UD 1
BAT TERY P OW ER
(OFF)
BATT ERY BALANCER
85 86 85 86
87 87 DI AGNO ST IC
CON NECTO R
39
BATTERY
(ON)
F U SE 2
F USE 4
F U SE 1
F U SE 3
F U SE 5
F U SE 6
F U SE 7
10A
10A
20A
20A
10A
10A
10A
32 207412
207412 49
P R3 - A UTO NEUT RAL
85
87 a
30
86
R 4 - OV ERS PE ED
85
8 7a
30
86
MDU 2
IQ AN
INT ERI OR LIG HT, BRAKE S WITC H
& H AZARD SW ITC H
FU SE 4 3
10A
FU SE 4 4
10A
12V RADIO IG NIT ION
12V 2W AY RA DIO &

RE VERS E MO NIT OR
BATTERY
87 87
S PAR E 1
S P AR E 2
S P AR E 3
S P AR E 4
FU SE 1 0
FUS E 8
FUS E 9
10A
10A
10A
10A
10A
10A
10A
FU SE 4 5 12V POWER SOCKE T &
34
12V CI GARET TE LIG HTER
10A
FU SE 4 6 MM 12 V IN PUT &
CC U 12V I NPUT
10A
(ON) 207412 208689 FU SE 4 7
10A
12V BATT ERY P OWER -
RA DIO S UPPLY
207412 20 79 00
IGNITION IGNITION IGNITION IGNITION
SPA R E 5
F U SE 1 5 T CU FU SE 22 OEU F U SE 29 CCU2 FU SE 3 6 HA RDW ARE DET ECT ION, MM IG N. STATUS, PARK

IGNI TION S TATUS IG NI T ION S TATUS BR AKE DASH & P RES. SWI T CH, HI GH R ANG E D IOD E 1
10A 10A 10A 10A ALTE RNATO R D+
PR ES. SWI TC H
F U S E 16 COL DST ART FU SE 23 OEU OUT PUT F U SE 3 0 CCU2 OUTPUT FU SE 3 7 12V RELAY, FR WIP ER PA RK S IG NAL, H DLIG HT
DR IVE R SUPPLY 2 DRIVE R SUPPLY 2 SW ITCH, D RI VER ID, AU TO G REASER
40A 25A 25A 10A INDICATOR , R EAR WI PER MOTO R PA RK S IGNAL
F U S E 17 ECU FU SE 24 OEU OUT PUT F U SE 3 1 CCU2 OUTPUT FU SE 3 8 LOW ACC BR AKE PRES ., EMERGEN CY
DR IVE R SUPPLY 1 DRIVE R SUPPLY 1 ST EER ING, TPM ON 4206 D
10A 15A 15A 10A
CAUTION
F U S E 18 O EU OU TPUT FU SE 25 CC U2 OUT PU T F U SE 3 2 DI AG NO STIC FU SE 3 9 AU TO GR EASER IGN. SU PPLY
DRIVE R SU PPLY 3 DR IVE R SUPPLY 3 CON NEC TO R
20A 20A 10A 10A
F U S E 19 O EU OU TPUT FU SE 26 CC U2 OUT PU T F U SE 3 3 MDU 2 FU SE 4 0 EL ECT RICA L S EAT
WARNING
S2 - ST UD 2
DRIVE R SU PPLY 6 DR IVE R SUPPLY 6 IG NI T ION S TATUS
30A 30A 10A 10A
IGN I TIO N P OWE R
F U SE 2 0 O EU OUTPUT FU SE 27 CC U2 OUT PU T F U SE 34 IQ AN FU SE 4 1 OBW, TPM
DRIVE R SU PPLY 4 DR IVE R SUPPLY 4 IG NI T ION S YPPLY
20A 20A 10A 10A
AVOID DEATH OR SERIOUS INJURY F U SE 2 1 O EU OU TPUT FU SE 28 CC U2 OUT PU T F U SE 35 MIRROR ELE CT RI CAL ZF EO L ZF EO L PROG. PIN
DRIVE R SU PPLY 5 DR IVE R SUPPLY 5
20A 20A 10A
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING Any alteration, modification, 217845
GREASE (ON)
38
THIS MACHINE. repair, structural damage or
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
EVERY *BEFORE LEAVING SEAT: PLACE TRANSMISSION IN NEUTRAL. an overturn reduces this
APPLY PARK BRAKE. structure’s protective
500HRS STOP ENGINE (TURN KEY SWITCH TO OFF).
*NO PASSENGERS PERMITTED DURING OPERATIONAL USE OF
THIS MACHINE.
capabilities and invalidates
this certification. Consult
45
207410 the manufacturer to
208197
determine this structure’s
limitations.
50 IMPORTANT
REMOVE AND CLEAN AIRCON
GREASE ROLLOVER (ROPS) AND
FILTER DAILY, WHEN OPERATING
POINTS CAUTION
FALLING OBJECT (FOPS)
PROTECTIVE STRUCTURE
CERTIFICATION IN A DUSTY ENVIRONMENT.
BEFORE WELDING ON THIS UNIT:
To avoid co ntrol circuit damage:
1. Turn the electrical d isconnect
Performance certified at
date of manufacture to:
(FILTER LOCATED BEHIND
switch to “OFF”.
2. M ake sure the vehi cl e grou nd straps
are proper ly in stalled.
3. T he welding ground clamp must ROPS:
OPERATOR'S SEAT.)
h ave a g ood con nectio n to th e
SAE J 1040: 1994
mach ine structure an d close to th e
p oint of weld.
4. Attach weld ing ground cl amp d irectly
ISO 3471: 1994 44 218033
GREASE 37 to structu re before welding.

FOPS:
SAE J/ISO 3449: 1998
EVERY WARNING ISO 3449: 1992
500HRS PROTECTIVE STRUCTURE

PART NUMBER:
208073 264362 D# HAULERS PERIODIC MAINTENANCE CHART
CERTIFIED PRIME MOVER R E F E R T O O P E R A TO R ' S M A N U A L F O R
MASS: D E TA I L E D I N F O R M A TI O N
9500 kg (20943 lbs.)
INFORMATION ALL SYSTEM CHECKS ARE TO BE M ADE W ITH:
HYDRAULIC TEST 40 CERTIFIED ARTICULATED

DUMP TRUCK MODELS:
- MACHINE ON LEVEL SURFACE
- BODY LOWERED
POINTS INFORMATION - TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED

- REMOVE KEY FROM IGNITION SWITCH AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
- TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
B30D, B25D, B20D, B18D,
2806D HAULER T17D, T25D, 2306D, 2806D
- INSTALL ARTI CULATION LOCK BAR
MP1 MAKE
GOODYEAR
MODEL
RL2+
SIZE
23.5R25
FRONT
PSI K PA
REAR
PSI KPA
BELL EQ UIPMENT CO. S.A.

I M P O R TA N T N O T E S:
- R EF ER TO OPER ATOR S MA NU AL FOR C ORR EC T MA IN TE NA N CE PROC ED U RES
- F OR BREA K IN OR RE BU IL D , SEE OPERAT ORS MA NU A L
- F OR SEVE RE WORKI NG CON DIT ION S, RE DU CE SER VIC E IN T ERVA L S
BRIDGESTONE AG F&R 15X34 8PLY (PTY) LTD
208711 RICHARDS BAY A . C HAN GE IN T ER VA L S MAY BE EXT ENDE D B Y OI L S AM PLI NG
35 SOUTH AFRICA B . C HAN GE IN T ER VA L S T O EVE RY 25 0 H R S IF OPE RAT ED IN EX TR EM ELY W ET CON D IT I ON S

C . R EF ER T O BU LL ETO N 2 000 /03 3 R EGA RD IN G WAT ER AN D COOLA NT S PEC I FI CAT IO N
D . I N S EVER E A PPLI C ATI ONS CH ECK WEEK LY OR D AI LY
(ON) 216531
37 38 1 2 3 4 5 6 7 8 9 10 11 12 13
36
MP2 35
41 34
14
33
32
(ON) 31
M4 30
29 28 27 26 25 24 23 22 21 20 19 18 17 15
(ON)
REFER TO OMM 42 IN TERVAL ITEM
HOU RS No.
IT EM MA INT ENAN CE
POIN T DESCR IPTION
APPROVED
MATER IAL
207995 AS REQ 2 AIR CLEANER SECONDARY FILTER 1 REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR BELL FILTERS
MCB 60A AS REQ

AS REQ
13
29
TYRES
PRIMARY FUEL FILTER / WATER SEPERATOR
6
2
CHECK TYRE PRESSURE
CHECK COLD, DRAIN WATER BEFORE STARTING
AS REQ 37 ENGINE CRANK CASE BREATHER 1 CHECK AND CLEAN ELEMENT
IGNITION AS REQ 34 TRANSMISSION COOLER 1 CHECK, CLEAN IF REQUIRED
AS REQ 32 RADIATOR, AI RCON CONDENSER CHECK, CLEAN IF REQUIRED
AS REQ 36 CHARGE AIR COOLER 1 CHECK, CLEAN IF REQUIRED
WARNING AS REQ
AS REQ
AS REQ
3
28
38
PRE CLEANER ASSEMBLY
RADIATOR EXTENDED LIFE COOLANT
HINGES (BONNET AND BELLY PLATE)
1
CHECK, CLEAN IF REQUIRED
CHANGE THE COOLANT ( C )
GREASE
10 1 AIR CLEANER PRI MARY FILTER 1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR BELL FILTERS
10 4 OPERATOR CONTROLS AND INSTRUMENTS CHECK
10 5 WARNING LIGHTS, WARNING BUZZER CHECK EVERY START-UP
10 15 EXTERNAL LIGHTS, REVERSE BUZZER CHECK
10 20 HYDRAULIC OIL LEVEL 1 VISUAL CHECK FOR LEAKS
10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL
10 25 TRANSMISSION OIL LEVEL 1 CHECK COLD OR WARM WHILE ENGINE IDLES
10 28 RADIATOR COOLANT LEVEL 1 CHECK COLD
10 27 BRAKE ACCUMULATOR 1 TEST FUNCTION
10 33 ENGINE OIL LEVEL 1 CHECK
500 14,6 AXLE BREATHERS 3 CHECK, CLEAN IF REQUIRED
500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS
20 80 46 12V PURGING UNIT 500
500
8
12
AIRCON FILTER
SERVICE BRAKE
4
8
CHECK AND CLEAN OR REPLACE (D)
CHECK BRAKE PAD WEAR
FUEL FILTER 500

500
17
18
PARK BRAKE
OSCILLATION THRU DRIVE BEARINGS
1
2
CHECK BRAKE PAD WEAR
GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS
36 COOLANT LEVEL
SWITCH
500
500
500
500
19
19
21
24
OSCILLATION JOINT
ARTICULATION JOINT
TRANSFER CASE OIL BREATHER
TRANSMISSION BREATHER
2
2
1
1
GREASE UNTIL IT ESCAPES AT JOINTS
GREASE UNTIL IT ESCAPES AT JOINTS
CHECK AND CLEAN
CHECK AND CLEAN
SEE LUBRICANTS
SEE LUBRICANTS
500 30 BATTERIES 2 CLEAN AND TIGHTEN TERMINALS

500 33 ENGINE OIL AND OIL FILTER 2 DRAIN WARM AND REPLACE SEE LUBRICANTS
(ON) 216065
47
500 35 ELECTRICAL CONNECTIONS HARNESS CHECK CONDITION OF HARNESS, LOOMS
1000 29 PRIMARY FUEL FILTER / WATER SEPERATOR 2 REPLACE FILTER ELEMENT
1000 31 SECONDARY FUEL FILTERS 2 REPLACE EVERY SECOND OIL CHANGE BELL FILTERS
1000 33 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
1000 11 AXLE AND FINAL DRIVE OI L 9 CHECK THE OIL LEVEL
2000 11 AXLE AND FINAL DRIVE OI L 9 DRAIN AND REFI LL SEE LUBRICANTS
2000 22 TRANSFER CASE OIL 1 DRAIN AND REFI LL
2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS
2000 23 TRANSMISSION OIL 1 CHANGE THE OIL (A) SEE LUBRICANTS
WARNING
2000 26 PNEUMATIC SYSTEM AIR DRYER FILTER 1 REPLACE BELL FILTERS
2000 28 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOLANT CONDITION ( C )
4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS
4000 20 HYDRAULIC TANK 1 DRAIN AND REFI LL SEE LUBRICANTS
46 MAXIMUM SPEED
AMB I ENT TE MPERA TU R E RANG E DU R I NG FI LL P E RI OD
RECOMMENDED LUBRICANTS
50% 1 7.5 km/h 4.7 Mph F
C
-40
-40
- 22
- 30
-4
-20
14
-10
32
0
50
10
68
20
86
30
104
40
122
50
ENGINE - M-BENZ
29% 2 12.2 km/h 7.6 Mph - OILS TO MEET ‘M-B ENZ 228 .5
SPECIFIC ATION S SAE 1 5W-40
SAE 10W-40
PREFERRED : - CASTROL DYNAMAX 10 W-40
21 2806D 18% 3 20.9 km/h 13.0 Mph - CALTEX XLD 10W-40
6 TRANSMISSION AND TRANSFER CASE OIL

13% 4 29.5 km/h 18.4 Mph - U SE ONLY C ASTR OL CASTROL TRANSMAX Z, S OR TRA NSYND
67
TRANSMAX Z, S OR TRANSYND
9
HYDRAULIC OIL
10% 5 41.9 km/h 26.1 Mph - OILS TO MEET ATF
COMPLYI NG WITH VICK ERS M-295 0-S
ATF
SAE 10W
SPECIFIC ATION
SAE 30
8% 6 50.5 km/h 31.4 Mph PREFERRED : - CALTEX TEXA MATIC TYPE-G
GREASE
- PREFERR ED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N 0. 2
This decal applies to 2806D 4X4 with a fully laden gross combination mass of DRIVE AXLES - BELL
46 790Kg. [103154 lb], with the exhaust brake & EVB fully functional, the transmission - OILS TO MEET API GL-5, ZF TE-MLO5
SPECIFICTION
retarder set to maximum, and with the transmission locked in the specified gear. PREFFERED: - CALTEX OIL ZF (80W - 90)
216 990-A 216507
TD0004689B
7-90
I Vin Series
Q
T PART
E No. From:
Y
M To:
30 207410 1 DECAL,GREASE,500HRS,ARTIC
31 207411 1 DECAL,EMERGENCY EXIT
32 207412 1 DECAL,PARK BRAKE
33 207897 1 DECAL,CAB,L/PUMP LEVER
34 207900 1 DECAL,SOUND PRESSURE
35 207995 1 DECAL,HYDRAULIC TEST POINTS
36 208046 1 DECAL,CAB SUPPORT
37 208073 1 DECAL,GREASE,500HRS,STR,CYL
38 208197 1 DECAL,WARNING,READ 0MM
39 208689 1 DECAL,HYD,FUNCTION
40 208711 1 DECAL,TYRE,PRESSURE
41 208712 2 DECAL,B&W
42 216065 1 DECAL,CB'S&IGN SOL ITEM UPDATED
43 216424 1 DECAL,SOUND POWER LEVEL
44 216507 1 DECAL,RSG ITEM UPDATED
45 216531 1 DECAL,ROPS/FOPS
46 216679 1 DECAL,IGNITION SWITCH
REPLACES PART NO. 216506; ITEM
47 216990 1 DECAL,SPEED DOWN SLOPE
UPDATED
48 217827 1 DECAL,WARNING,OVERSPEEDING
49 217845 1 DECAL,CB'S,FUSES,RELAYS
50 218033 1 DECAL,AIRCON,FILTER,CLEAN
7-91
872160 - 2806D 4X4 HAULER - OCT 2007
7-92
SECTION 8: SERVICE KITS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

8-1
SERVICE KITS
B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

8-2
SERVICE KITS
I Vin Series
Q
T PART
E No. From:
Y
M To:
361624 100HR SERVICE,ALL CONDITIONS
207694 1 ELEMENT,FILTER,10MICRON
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
226019 1 FILTER,AIR ASSY(AIR CON)
361625 500HR SERVICE,WET CONDITIONS

DC221578 1 ELEMENT,OIL FILTER OM906LA
361626 500HR SERVICE,DRY CONDITIONS

220010 1 ELEMENT,FILTER,29MICRON GUD

DC221529 1 GASKET,TAPPET COVER
220725 1 ELEMENT,OUTER,AIR CLEANER
DC221899 1 KIT,ELEMENT,FUEL FILTER

361629 2000HR SERVICE,ALL CONDITIONS UPTO VIN 3519

220747 1 ELEMENT,INNER,AIR CLEANER
ZF210424 1 KIT,SUCTION FILTER
220949 1 FILTER:AIR DRYER

8-3
SERVICE KITS (CONTD)
BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

8-4
I Vin Series
Q
T PART
E No. From:
Y
M To:
2000HR SERVICE,ALL CONDITIONS,NEW
361081 FROM VIN 3520
BREATHERS
223816 5 FILTER,FUEL,10 MICRON,GUD

210497 1 STRAINER,125 MICRON,350L/MIN

210497 1 STRAINER,125 MICRON,350L/MIN
361632 4000HR SERVICE,ALL CONDITIONS UPTO VIN 3519

DC221528 1 BELT,V 2040MM
226831 5 DISC, FILTER, 16MM

8-5
BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

8-6
I Vin Series
Q
T PART
E No. From:
Y
M To:
4000HR SERVICE,ALL CONDITIONS,NEW
361082 FROM VIN 3520
BREATHERS
DC221528 1 BELT,V 2040MM
226831 5 DISC, FILTER, 16MM
361669 6000HR SERVICE UPTO VIN 3519

206765 4 CROSS & ROLLER,LUBE-FOR-LIFE
206050 2 CROSS&ROLLER,7C LOW MAINT
361086 6000HR SERVICE,NEW BREATHERS FROM VIN 3520

206050 2 CROSS&ROLLER,7C LOW MAINT

8-7
872160 - 2806D 4X4 HAULER - OCT 2007
8-8
SECTION 9: LUBRICANTS, ADHESIVES
AND PAINTS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

9-1
LUBRICANTS
As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 216507)
Kindly contact your nearest BELL EQUIPMENT operation for more information.
HYDRAULIC D# HAULERS PERIODIC

OIL MAINTENANCE CHART
LEVEL
R E F E R T O O P E R AT O R 'S M A N U A L F O R
D E TA I L E D I N F O R M A T I O N
ALL SYSTEM CHECKS ARE TO BE MADE WITH:

- M A C H I N E O N L EV E L S U R F A C E
- B O D Y L O W ER E D
- T R A N S M I S SI O N IN N EU T R A L W I TH P A R K B R A K E E N G A G E D
- R E M O V E K E Y F R O M I G N I TI O N SW IT C H A N D A TTA C H “D O N O T O P E R A TE ” W A R N I N G S I G N T O S T EE R I N G W H E EL
- T U R N B A TT ER Y D I S C O N N E C T SW IT C H TO “ O F F” P O S I TI O N
- I N S TA LL A R TI C U LA T IO N LO C K B AR
IM POR TA NT NOT ES :
- R EF ER T O O PER AT O R S M A NU A L F O R C ORR EC T M AI NT E NA N C E P RO C ED U RE S
- F O R B RE AK I N O R R E BU IL D , S E E O P E RA T O RS M A N UA L
- F O R S E V E RE W O R KI NG CO N DI T IO N S , RE DU C E S E R V IC E IN T E R V AL S
A. C H AN G E IN T E R V AL S M AY B E E X T E ND E D B Y O I L S A M P L IN G
B. C H A N G E I N T E R V A L S T O E V E R Y 2 5 0 H R S I F O P E R A T E D I N E X T R E M E LY W E T C O N D I T I O N S
C. R E F E R T O B U L L E T O N 2 00 0 /0 3 3 R E G A R D IN G W A T E R A N D C O O L A N T S P E C IF IC A T I O N
D. I N S E V E R E A P P L IC AT IO N S CH E C K W E E KL Y O R D A IL Y
37 38 1 2 3 4 5 6 7 8 9 10 11 12 13
36
35
14
34
33
32
31
30
29 28 27 26 25 24 23 22 21 20 19 18 17 15
INTERVAL ITEM MAINTENANCE AP PROVED

ITEM DE SCRIP TION
HOURS No. POINT MATERIAL
AS REQ 2 A IR C LE A N ER SE C O N D A R Y FILT ER 1 R E PLA C E E V ER Y TH I R D P R IM A RY FILT ER C H AN G E - M IN I M U M O N C E A Y EA R B E LL FILT ER S

AS REQ 13 TY R ES 6 C H EC K TY R E PR E S SU R E
AS REQ 29 P R IM A RY F U EL FI LTE R / W AT ER SE P ER A TO R 2 C H EC K C O LD, D R A I N W AT ER B EF O R E S TA R T IN G
AS REQ 37 E N G IN E C R A N K C A S E B R E ATH E R 1 C H EC K A ND C LE A N E LE M E N T
AS REQ 34 TR A N S M I SS I O N C O O LE R 1 C H EC K , C L EA N IF R EQ U IR E D
AS REQ 32 R A D IA TO R , A IR C O N C O N D E N SE R C H EC K , C L EA N IF R EQ U IR E D
AS REQ 36 C H A R G E A IR C O O LE R 1 C H EC K , C L EA N IF R EQ U IR E D
AS REQ 3 P R E C LE AN E R A S SE M B LY C H EC K , C L EA N IF R EQ U IR E D
AS REQ 28 R A D IA TO R EX TE N D ED LI FE C O O L A N T 1 C H A N G E TH E C O O LA N T ( C )
AS REQ 38 H IN G ES ( B O N N E T A N D B EL LY P LA TE ) G R E A SE
10 1 A IR C LE A N ER PR I M A R Y FI LTE R 1 C H EC K IN D I CATO R , RE P LA C E I F R E Q U I R ED - M I N IM U M O N C E A Y EA R B E LL FILT ER S
10 4 O P ER A TO R C O N TR O L S A ND IN S TR U M EN T S C H EC K
10 5 W A R N IN G LI G H TS , W A RN I N G BU Z ZE R C H EC K EV E RY S TA R T- U P
10 15 E XT ER N A L LIG HT S , R E VE R S E BU Z ZER C H EC K
10 20 H Y DR A U L IC O IL LE V EL 1 V IS U A L C H E C K F O R LE A K S
10 22 TR A N S FE R C A S E O IL L EV EL 1 C H EC K TH E O I L LE VE L
10 25 TR A N S M I SS I O N O I L LE VE L 1 C H EC K C O LD O R W A R M W H I LE E N G IN E ID LE S
10 28 R A D IA TO R C O O LA N T LE V EL 1 C H EC K C O LD
10 27 B R A K E A CC U M U LA TO R 1 TE S T F U N C TIO N
10 33 E N G IN E O IL LE VE L 1 C H EC K
500 1 4 , 6 A X LE B R EA TH E R S 3 C H EC K , C L EA N IF R EQ U IR E D
500 7 S U SP EN S IO N S TR U T 2 C H EC K H EI GH TS , LE A K S, R U B B E R B O O TS
500 8 A IR C O N FI LTE R 4 C H EC K A ND C LE A N O R R EP LA C E ( D )
500 12 S ER V IC E B R A K E 8 C H EC K B R AK E PA D W E A R
500 17 PA R K BR A K E 1 C H EC K B R AK E PA D W E A R
500 18 O S C IL LAT IO N TH R U DR I V E B EA R I N G S 2 G R E A SE U N T IL IT E SC A P E S AT J O I N T ( B ) S EE L U B RI C A N TS
500 19 O S C IL LAT IO N J O I N T 2 G R E A SE U N T IL IT E SC A P E S AT J O I N TS S EE L U B RI C A N TS
500 19 A R TI C U LAT IO N J O I N T 2 G R E A SE U N T IL IT E SC A P E S AT J O I N TS S EE L U B RI C A N TS
500 21 TR A N S FE R C A S E O IL B R E AT HE R 1 C H EC K A ND C LE A N
500 24 TR A N S M I SS I O N B R E AT HE R 1 C H EC K A ND C LE A N
500 30 B AT TE R IE S 2 C LE A N A N D T IG H T EN TE R M I N AL S
500 33 E N G IN E O IL A ND O I L F ILTE R 2 D R A IN W AR M A N D RE P LA C E S EE L U B RI C A N TS
500 35 E LE CT R IC A L C O N N EC T IO N S HA R N E SS C H EC K C O ND IT IO N O F H A R N ES S , LO O M S
1000 29 P R IM A RY F U EL FI LTE R / W AT ER SE P ER A TO R 2 R E PLA C E F ILT ER EL EM EN T
1000 31 S EC O N D A R Y FU E L FILT ER S 2 R E PLA C E E V ER Y S EC O ND O I L C H A N G E B E LL FILT ER S
1000 33 E N G IN E V A LV E C LE A R A N C E 12 A D J U ST E V ER Y S EC O N D O IL C H A N G E
1000 10 H Y DR A U L IC TA N K B R EA TH E R FI LTE R 1 R E PLA C E B E LL FILT ER S
1000 11 A X LE A N D FI N A L DR I V E O IL 9 C H EC K TH E O I L LE VE L
2000 11 A X LE A N D FI N A L DR I V E O IL 9 D R A IN AN D REF IL L S EE L U B RI C A N TS
2000 22 TR A N S FE R C A S E O IL 1 D R A IN AN D REF IL L
2000 23 TR A N S M I SS I O N O I L FI LT ER S 2 R E PLA C E E V ER Y 2 0 0 0 H O U R S O R W IT H A B N O R M A L O I L S A M P LE (A ) B E LL FILT ER S
2000 23 TR A N S M I SS I O N O I L 1 C H A N G E TH E O IL ( A ) S EE L U B RI C A N TS
2000 26 P N EU M ATI C S Y ST EM A I R D R YE R F ILTE R 1 R E PLA C E B E LL FILT ER S
2000 28 R A D IA TO R EX TE N D ED LI FE C O O L A N T 1 C H EC K TH E C O O LA N T C O N D ITI O N ( C )
4000 9 H Y DR A U L IC SY ST EM R E TU R N FILT ER 1 R E PLA C E B E LL FILT ER S
4000 20 H Y DR A U L IC TA N K 1 D R A IN AN D REF IL L S EE L U B RI C A N TS
AM B IE NT T EMPER AT U RE RA NG E DU RI NG F IL L PE RI OD
RE COM ME NDED L UBRICANT S F -40 -22 -4 14 32 50 68 86 104 122
-40 -30 -2 0 -1 0 0 10 20 30 40 50
C
ENGINE - M-BENZ
- OIL S TO MEET ‘M- BENZ 2 28.5
SPECIF ICAT IONS SAE 1 5 W-4 0
SAE 1 0W-40
PREF ERRED: - CASTROL DYNAMAX 1 0W-40
- CALTEX XLD 10W- 40
TRANSMISSION AND TRANSFER CASE OIL

- USE ONLY CASTRO L CAST ROL TRANSM AX Z, S OR TRANSYND
TR ANSM AX Z, S OR TRANSYND
HYDRAULIC OIL
- OIL S TO MEET AT F ATF
COM PL YI NG WIT H VICKERS M -2 950 -S
SAE 1 0W
SPECIF ICAT ION
SAE 3 0
PREF ERRED: - CALT EX T EXAM ATIC TYPE- G
GREASE
- PREFERRED: - CALT EX M ULT IFAK EP NGL I N0 . 2
- CAL TEX ULT RA DUTY GREASE NGL I N0. 2
DRIVE AXLES - BELL

- OIL S TO MEET API GL- 5, Z F TE- ML O5
SPECI FICT ION
PREFF ERED: - CAL TEX OIL Z F ( 80W - 90 )
216507
A M B I E N T T E M P E R AT U R E R A N G E D U R I N G F I L L P E R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE - M-BENZ
- OILS TO M EET ‘M-BENZ 228.5
SPECIFICATIO NS SA E 1 5W -4 0
SAE 10W-40
PREFERRED: - CASTROL DYNAM AX 10W-40
- CALTEX XLD 10W-4 0
TRANSMISSION AND TRANSFER CASE OIL

- USE O NLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND
HYDRAULIC OIL
- OILS TO M EET ATF ATF
COM PLYING WITH VICKERS M-2950-S
SPECIFICATIO N SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G
GREASE
- PREFERRED: - CALTEX M ULTIFAK EP NG LI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2
DRIVE AXLES - BELL

- OILS TO M EET API GL-5, ZF TE-MLO 5
SPECIFICTION
PREFFERED: - CALTEX O IL ZF (80W - 90)
TD0004474
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

9-2
ADHESIVES
I Vin Series
Q
T PART
E No. From:
Y
M To:
280016 LOCTITE: 2 FORM-A-GASKET
280039 LOCTITE: 277 THREADLOCKER, RED HS
280085 LOCTITE:243 THREADLOCKER, BLUE
280089 LOCTITE: 272 THREADLOCKER, RED
280107 LOCTITE: 518 ANAEROBIC GASKET
280111 LOCTITE: 599 GASKET, (HIGH TEMP)
280450 LOCTITE: 767 ANTI-SEIZE
SIKA PRIMER 210 T CLEANING (USED ON D-SERIES CABS)
SIKA FLEX ACTIVATOR (USED ON D-SERIES CABS)
SIKA FLEX 225 FC USED FOR WINDOW ADHESION (USED ON D-SERIES CABS)
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

9-3
PAINTS AND PROCEDURES
RECOMMENDED PAINTS AND PROCEDURES
1. Washing and Degreasing
Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.
2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),
at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.
3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC
(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.
CAUTION:
Do not use Lacquer Thinners
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

9-4
SECTION 10: SPECIAL TOOLS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-1
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-2
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 281322 1 TOOL,ENG,DC,DIAL GAUGE
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES
8 DC280018 1 BUSH,TAPER F'SEAL FITTING
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS
11 281368 1 TOOL,ENG,DC,TESTER
12 DC280046 1 TOOL,DELIVERY PUMP TESTER
13 281329 1 TOOL,ENG,DC,TESTER
14 DC280178 1 TESTER,CHARGE AIR PRESSURE
15 281391 1 TOOL,ENG,DC,TEST FLANGE
16 DC280171 1 PULLER
17 DC280162 1 TESTER,COOLING SYSTEM
18 281300 1 TOOL,ENG,DC,TORX BIT SET
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-3
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-4
I Vin Series
Q
T PART
E No. From:
Y
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION
21 DC280134 1 TOOL,PLIERS PISTON RING
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET
23 DC280180 1 HANDLE,SPRING RETAINER
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT
26 281379 1 TOOL,ENG,DC,PULLER
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT
28 281386 1 TOOL,ENG,DC,DRIFT
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT
31 281336 1 TOOL,ENG,DC,SLEEVE
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES
33 281380 1 TOOL,ENG,DC,THREADED INSERT
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-5
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-6
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH"
4 DC280057 1 TOOL,INTERNAL PULLER
5 DC280056 1 TOOL,BRACING
6 DC280075 1 TOOL,PISTON RING PLIERS
7 DC280071 1 TOOL,PISTON RING CLAMPING
8 281366 1 TOOL,PISTON RING CLAMPING
10 DC280062 1 TOOL,REAMER (D=8,99)
11 DC280064 1 TOOL,VALVE GUIDE HOLE
12 281306 1 TOOL,ENG,DC,REAMER
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-7
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-8
I Vin Series
Q
T PART
E No. From:
Y
M To:
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT
15 DC280147 1 TOOL,VALVE-LIFTER MERC
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE
19 281392 1 TOOL,ENG,DC,SLEEVE
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE
21 281318 1 TOOL,ENG,DC,PULLER
22 281333 1 TOOL,ENG,DC,THRUST PIECE
23 281337 1 TOOL,ENG,DC,PUNCH
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-9
872160 - 2806D 4X4 HAULER - OCT 2007

10-10
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS
2 281401 1 TOOL,ENG,DC,ADAPTER SET
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT
7 DC280170 1 VALVE,SEATRING TURNING CUTTER
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER
872160 - 2806D 4X4 HAULER - OCT 2007

10-11
GEAR RATIO 13100 TRANSFER CASE
1 7 13
2 8 14
3 9 15
4 16
10
5 17
11
6 12 18
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-12
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 281000 1 LOCKING FIXTURE
2 281001 1 TIGHTENING FIXTURE
3 281002 1 SHIELD PUNCH
4 281003 1 HEATING PLUG
5 281004 1 SEAL PUNCH
6 281005 1 PRESS TOOL BEARING
7 281006 1 PIN INSERTING TOOL
8 281007 1 SPEC. 2 PIN SPANNER
10 281009 1 CLAMPING PLATE
12 281016 1 GUIDE PIN M12
13 281017 1 GUIDE PIN M10
14 281018 1 PRESS FIXTURE
15 281019 1 PRESS TOOL
16 281020 1 SUPPORT FIXTURE
17 281021 1 PRESS FIXTURE
18 281024 1 SUPPORT FIXTURE
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-13
19
20
21
22
23
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-14
I Vin Series
Q
T PART
E No. From:
Y
M To:
19 281008 1 PRESS TOOL
20 281026 1 JACKING SCREW M10 X 30
21 281027 1 EYE BOLT M10 X 2
22 280532 1 TOOL, 7C/8,5C POINTER SET
23 280533 1 PULLER, BEARING, T/CASE 9100
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-15
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-16
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 280149 1 BEARING RESISTANCE TOOL
2 280010 1 SPANNER,BEARING ADJ-HUB NUT
3 208272 1 CASSETTE SEAL INSTALLER
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

10-17
SUSPENSION : REPAIR/OVERHAUL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-18
SUSPENSION : REPAIR/OVERHAUL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 121463 1 NITROGEN CHARGE KIT ADAPTER
2 280257 1 NITROGEN CHARGE KIT
3 280258 1 OIL LEVEL TOOL
4 280259 1 GAS LEVEL TOOL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-19
HYDRAULICS : REPAIR/OVERHAUL
6
1
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-20
HYDRAULICS : REPAIR/OVERHAUL
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 201873 1 ADAPTER
2 206082 1 GAUGE (QUAD) PRESSURE
3 240498 1 TEST PIPE (2.5M)
4 240499 1 TEST PIPE (1.0M)
5 280261 1 ADJUSTABLE C-SPANNER
6 280470 1 STEERING CYLINDER NUT TOOL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-21
FRAME & OSCILLATION TOOLS
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-22
FRAME & OSCILLATION TOOLS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 280081 1 CHAIN WRENCH
2 280329 1 OSCILLATION TOOL
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-23
DIAGNOSTIC TOOLS (DRIVELINE)
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-24
DIAGNOSTIC TOOLS (DRIVELINE)
I Vin Series
Q
T PART
E No. From:
Y
M To:
4 280479 1 MERC,MINIDIAG2
5 207663 1 HARNESS,DIAGNOSTIC,D#,ADT
872160 - 2806D 4X4 HAULER - OCT 2007 REV 0
10-25
TYRE INFLATION KIT
3 7
TD0003035A
872160 - 2806D 4X4 HAULER - OCT 2007 REV C

10-26
TYRE INFLATION KIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 262867 1 KIT, TYRE INFLATION
2 280071 1 GUAGE, INFLATOR, COMBI
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK
4 200033 2 CLAMP, HOSE
5 120926 1 FITTING, HOSE ADPT, 1/4” BSP
6 130020 10m HOSE, PUSHLOCK 1/4”
7 200743 1 VALVE, REDUCER
872160 - 2806D 4X4 HAULER - OCT 2007 REV C

10-27
872160 - 2806D 4X4 HAULER - OCT 2007
10-28
SECTION 11: NUMERICAL INDEX
872160 - 2806D 4X4 HAULER - OCT 2007

11-1
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100010 WASHER 3 3-77 100079 BOLT 7 6-29
100010 WASHER,FLAT 18 3-85 100080 SCREW,HEXHD 15 3-55
100021 CAPSCREW,SOCHD 66 4-41 100080 SCREW,HEXHD 18 7-53
100037 NUT 2 3-77 100080 SCREW,HEXHD 33 7-67
100054 WASHER,SPRING 69 6-7 100080 SCREW,HEXHD 39 7-57
100054 WASHER,SPRING 22 7-53 100080 SCREW,HEXHD 56 2A-61
100059 WASHER,HARDENED 14 3-3 100080 SCREW,HEXHD 19 2A-67
100060 WASHER, SPRING 11 3-91 100080 SCREW,HEXHD 56 2B-61
100061 WASHER,FLAT 16 3-55 100080 SCREW,HEXHD 19 2B-67
100061 WASHER,FLAT 36 7-67 100081 SCREW,HEXHD 55 2A-61
100061 WASHER,FLAT 39 7-5 100082 SCREW 6 6-37
100061 WASHER,FLAT 96 7-17 100083 SCREW,HEXHEAD 43 3-75
100061 WASHER,FLAT 57 2A-61 100083 SCREW,HEXHD 26 6-33
100061 WASHER,FLAT 57 2B-61 100083 SCREW,HEXHD 37 7-57
100061 WASHER,FLAT 57 2B-63 100083 SCREW, HEXHD 76 7-43
100061 WASHER,FLAT 20 2B-67 100083 SCREW,HEXHD 54 2A-63
100062 WASHER,FLAT 27 6-33 100084 BOLT,HEXHD 53 4-27
100062 WASHER,FLAT 67 6-5 100084 BOLT,HEXHD 36 7-57
100062 WASHER, FLAT 77 7-43 100085 SCREW,HEXHD 63 6-5
100062 WASHER,FLAT 15 2B-75 100085 SCREW,HEXHD 13 2A-65
100063 WASHER,HARDENED 8 6-29 100085 SCREW,HEXHD 13 2B-65
100063 WASHER,FLAT 11 6-13 100086 SCREW, HEXHD 52 4-27
100063 WASHER,HARDENED 13 6-27 100086 SCREW, HEXHD 7 6-21
100063 WASHER,HARDENED 19 6-51 100086 SCREW,HEXHD 17 6-51
100063 WASHER,HARDENED 23 6-49 100086 SCREW, HEXHD 21 6-49
100063 WASHER,HARDENED 34 7-67 100086 SCREW,HEXHD 12 2A-65
100063 WASHER,HARDENED 94 7-23 100089 SCREW,HEXHD 68 3-61
100070 SPLITPIN 34 4-35 100089 SCREW,HEXHD 21 7-61
872160 - 2806D 4X4 HAULER - OCT 2007

11-2
I I
T T
E E
M M
100089 SCREW,HEXHD 21 7-81 100198 SCREW,HEXHD 16 7-53
100089 SCREW,HEXHD 13 2A-75 100198 SCREW,HEXHD 32 7-67
100089 SCREW,HEXHD 13 2B-75 100198 SCREW,HEXHD 34 7-57
100090 SCREW,HEXHD 18 7-41 100198 SCREW,HEXHD 18 2A-67
100090 SCREW,HEXHD 29 7-65 100198 SCREW,HEXHD 18 2B-67
100090 SCREW,HEXHD 31 7-63 100199 BOLT,HEXHD 19 2A-73
100090 SCREW,HEXHD 75 7-39 100199 BOLT,HEXHD 19 2B-73
100090 SCREW,HEXHD 90 7-15 100200 BOLT,HEXHD 11 3-53
100090 SCREW,HEXHD 90 7-21 100208 CAPSCREW,SOCHD 25 6-33
100090 SCREW,HEXHD 20 2B-3 100209 SCREW,HEXHD 69 3-63
100091 SCREW,HEXHD 64 4-41 100210 BOLT 86 7-19
100091 SCREW,HEXHD 20 2B-73 100211 BOLT 18 2A-73
100092 BOLT,HEXHD 89 7-29 100211 BOLT 18 2B-73
100094 BOLT,HEXHD 20 6-49 100212 SCREW,HEXHD 3 3-57
100114 BOLT 15 3-3 100212 SCREW,HEXHD 14 7-59
100123 CAPSCREW 15 7-59 100212 SCREW,HEXHD 23 7-83
100129 BOLT, HEX HD 16 3-69 100213 CAPSCREW,SOCHD 73 3-65
100147 WASHER,FLAT 34 3-71 100225 CAPSCREW 18 7-81
100147 WASHER, FLAT 18 7-47 100238 SCREW,HEXHD 19 2A-3
100148 WASHER,FLAT 20 7-81 100256 CAPSCREW, SOCHD 5 4-13
100149 SCREW,HEXHD 38 3-83 100281 NUT,HEXAGON 85 7-23
100152 SPLITPIN 16 4-37 100283 NUT,HEXAGON 60 6-7
100158 BOLT 62 4-43 100283 NUT,HEXAGON 27 7-41
100165 BOLT,HEXHD 14 3-55 100288 NUT,HEXAGON 34 7-3
100171 SCREW,HEXHD 23 7-85 100290 NUT,CASTLE 5 4-37
100171 SCREW,HEXHD 25 7-83 100293 NUT,HEXAGON 22 7-9
100178 SCREW, HEXHEAD 10 3-91 100305 WASHER,PROFILED 17 4-47
100178 SCREW,HEXHD 79 4-3 100305 WASHER,PROFILED 21 4-49
100178 SCREW,HEXHD 11 2A-65 100309 NUT,NYLOC 8 6-31
100178 SCREW,HEXHD 11 2B-65 100309 NUT,NYLOC 16 6-51
100189 SCREW,HEXHD 62 6-7 100309 NUT,NYLOC 19 6-49
100196 BOLT,HEXHD 61 4-43 100310 NUT,NYLOC 13 3-79
100196 BOLT,HEXHD 61 6-5 100310 NUT,NYLOC 16 3-81
100197 SCREW, SUCTION PIPE TO OIL PUMP 50 2A-47 100310 NUT,NYLOC 30 4-35
100197 SCREW, SUCTION PIPE TO OIL PUMP 50 2B-47 100310 NUT,NYLOC 58 6-7
100198 SCREW, HEXHD 17 5-21 100310 NUT,NYLOC 28 7-67
100198 SCREW, HEXHD 20 5-23 100310 NUT,NYLOC 33 7-3
872160 - 2806D 4X4 HAULER - OCT 2007

11-3
I I
T T
E E
M M
100310 NUT,NYLOC 33 7-5 100316 NUT,NYLOC 12 7-59
100310 NUT,NYLOC 33 7-57 100316 NUT, NYLOC 12 7-87
100310 NUT,NYLOC 53 2A-61 100316 NUT,NYLOC 20 7-85
100310 NUT,NYLOC 53 2B-61 100316 NUT,NYLOC 22 7-83
100312 NUT,NYLOC 50 4-27 100322 NUT,HEX 74 4-19
100312 NUT,NYLOC 50 4-29 100322 NUT,HEX 15 7-75
100312 NUT,NYLOC 19 5-23 100334 NUT, CASTLE 7 4-21
100312 NUT,NYLOC 31 5-3 100356 SCREW,HEXHD 29 4-35
100312 NUT, NYLOC 4 6-25 100358 WASHER,FLAT 73 7-37
100312 NUT, NYLOC 5 6-37 100359 WASHER,FENDER 80 7-21
100312 NUT,NYLOC 32 7-3 100364 SCREW,HEXHD 50 2A-61
100312 NUT,NYLOC 32 7-5 100364 SCREW,HEXHD 50 2B-61
100312 NUT,NYLOC 83 7-29 100370 WASHER,HARDENED 16 4-47
100312 NUT,NYLOC 52 2A-61 100370 WASHER,HARDENED 20 4-49
100312 NUT,NYLOC 52 2B-61 100370 WASHER,HARDENED 58 4-41
100314 NUT,NYLOC 60 4-41 100370 WASHER, HARDENED 5 6-21
100314 NUT 24 5-3 100370 WASHER,HARDENED 23 6-33
100314 NUT, NYLOC 6 6-21 100370 WASHER,HARDENED 23 6-41
100316 NUT,NYLOC 3 7-45 100370 WASHER,HARDENED 18 2A-3
872160 - 2806D 4X4 HAULER - OCT 2007

11-4
I I
T T
E E
M M
100370 WASHER,HARDENED 49 2A-61 100532 WASHER,HARDENED 70 4-19
100370 WASHER,HARDENED 17 2A-73 100532 WASHER,HARDENED 17 2A-3
100370 WASHER,HARDENED 11 2A-75 100532 WASHER,HARDENED 17 2B-3
100370 WASHER,HARDENED 18 2B-3 100536 WASHER,HARDENED 11 3-3
100372 CAPSCREW, SOCHEAD 5 3-91 100536 WASHER,HARDENED 16 2A-3
100383 BOLT 22 6-33 100536 WASHER,HARDENED 16 2B-3
100385 SCREW,MACHINE,H SLT 22 6-41 100543 WASHER,FENDER 47 4-27
100390 CAPSCREW 14 7-41 100547 WASHER,FLAT 12 7-75
100415 NUT,NYLOC 17 7-85 100547 WASHER,FLAT,HARDENED 14 7-85
100415 NUT,NYLOC 22 7-63 100547 WASHER,FLAT,HARDENED 16 7-83
100421 WASHER,FENDER 6 6-29 100548 WASHER,HARDENED 46 4-27
100421 WASHER,FENDER 12 6-27 100548 WASHER,HARDENED 56 4-41
100424 WASHER,HARDENED 13 3-3 100548 WASHER,HARDENED 56 4-43
100424 WASHER,HARDENED 12 7-69 100548 WASHER, HARDENED 3 6-25
100424 WASHER,HARDENED 24 7-67 100548 WASHER, HARDENED 11 7-87
100430 SPLITPIN 6 4-21 100548 WASHER,HARDENED 27 7-5
100456 CAPSCREW 28 7-3 100548 WASHER,HARDENED 28 7-57
100461 CAPSCREW,SOCHD 17 3-85 100548 WASHER,HARDENED 15 2A-3
100461 CAPSCREW 16 7-81 100548 WASHER,HARDENED 47 2A-63
100478 SCREW,HEXHD 17 7-83 100548 WASHER,HARDENED 15 2B-3
100478 SCREW, ALTERNATOR TO BRACKET 307 2A-45 100548 WASHER,HARDENED 47 2B-61
100478 SCREW, ALTERNATOR TO BRACKET 307 2B-45 100548 WASHER,HARDENED 47 2B-63
100491 SCREW, HEXHD 8 3-73 100548 WASHER,HARDENED 16 2B-67
100491 SCREW,HEXHD 20 7-63 100548 WASHER,HARDENED 15 2B-73
100494 SCREW,HEXHEAD 48 2A-63 100569 SCREW,HEXHD 33 3-71
100494 SCREW,HEXHEAD 48 2B-63 100569 SCREW,HEXHD 45 4-27
100510 NUT,WHEEL (COLLAR) 7 3-107 100569 SCREW, HEXHD 10 7-87
100510 NUT,WHEEL(COLLAR) 36 3-83 100569 SCREW,HEXHD 16 7-63
100511 STUD,WHEEL 35 3-83 100569 SCREW,HEXHD 21 7-65
100521 WASHER 6 3-107 100569 SCREW,HEXHD 23 7-67
100524 WASHER,ALUMINIUM 22 5-3 100588 G-RING 12 5-9
100530 WASHER,COPPER 16 3-85 100588 G-RING 18 5-13
100530 WASHER,COPPER 17 3-87 100590 G-RING 7 5-7
100532 WASHER, HARDENED 7 3-73 100590 G-RING 11 5-9
100532 WASHER,HARDENED 12 3-3 100594 WASHER,FENDER 7 6-31
100532 WASHER,HARDENED 12 3-55 100594 WASHER,FENDER 55 6-5
100532 WASHER,HARDENED 27 4-35 100598 CAPSCREW 32 3-71
100532 WASHER,HARDENED 57 4-43 100608 CAPSCREW, BUTTON, SOC HD 20 7-47
872160 - 2806D 4X4 HAULER - OCT 2007

11-5
I I
T T
E E
M M
100608 CAPSCREW 22 7-67 100733 SCREW 44 4-27
100615 WASHER,FLAT 54 6-7 100733 SCREW, HEXHD 45 2A-63
100615 WASHER,FLAT 15 7-41 100733 SCREW, HEXHD 45 2B-63
100615 WASHER, FLAT 71 7-31 100734 BOLT,HEXHD 12 7-85
100617 NUT,NYLOC 21 7-67 100734 BOLT,HEXHD 72 7-19
100642 CAPSCREW,SOCHD 21 6-41 100747 BOLT,HEXHD 64 4-11
100643 SCREW,HEXHD 14 2A-3 100757 BOLT,HEXHD 23 7-5
100643 SCREW,HEXHD 14 2B-3 100763 BOLT 30 3-71
100644 BOLT,HEXHD 26 4-35 100777 NUT,HEXAGON 11 7-75
100652 NUT,STOVER 25 4-35 100786 BOLT, HEXHD 29 3-71
100652 NUT,STOVER 14 2A-73 100799 BOLT,WING 69 7-33
100652 NUT,STOVER 14 2B-73 100807 CAPSCREW,SOCHD 15 3-85
100653 NUT,STOVER 10 3-3 100807 CAPSCREW,SOCHD 16 3-87
100653 NUT,STOVER 24 4-35 100812 WASHER 7 6-39
100653 NUT,STOVER 55 4-43 100827 SCREW,HEXHD 12 2A-3
100653 NUT,STOVER 67 4-19 100827 SCREW,HEXHD 12 2B-3
100653 NUT,STOVER 15 7-63 100830 SCREW,PANHD,SELFTAP 68 7-31
100653 NUT,STOVER 13 2A-3 100830 SCREW,PANHD,SELFTAP 68 7-33
100653 NUT,STOVER 13 2B-3 100832 CAPSCREW,CSK 67 7-35
100654 NUT,STOVER 66 4-19 100832 CAPSCREW,CSK 71 7-23
100654 NUT,STOVER 16 7-9 100835 CAPSCREW 66 7-31
100655 NUT,STOVER 15 7-7 100837 CAPSCREW,CSK 70 7-23
100657 NUT,STOVER 9 2A-65 100837 CAPSCREW,CSK,SOCHD 70 7-29
100657 NUT,STOVER 9 2B-65 100838 WASHER,FLAT 65 7-31
STUD,WELD,CAPACITOR DIS- 100838 WASHER,FLAT 65 7-33
100662 14 3-81
CHARGE 100841 SCREW,PAN,POZI 10 6-27
100665 SCREW,CHEESEHD 5 6-29 100842 POP RIVET 64 7-31
100684 BOLT,HEXHD 31 3-71 100846 NUT, CENTRE LOCK 17 7-47
100684 BOLT,HEXHD 70 3-65 100847 CAPSCREW,SOCHD 63 4-11
100686 SCREW,HEXHD 13 7-85 100850 STUD,M/S,FULL THREAD 69 7-23
100686 SCREW,HEXHD 15 7-83 100857 WASHER, BODY 16 7-47
100698 BOLT,HEXHD 11 3-55 100872 SCREW,PANHD SELFTAP 63 7-31
100698 BOLT,HEXHD 23 4-35 100872 SCREW,PANHD SELFTAP 63 7-33
100720 BOLT, HEX HD 3 3-69 100877 SCREW,HEXHD 8 3-3
100720 BOLT,HEXHD 5 3-67 100878 WASHER,FENDER 20 7-67
100720 BOLT, HEX HD 6 3-69 100879 SCREW,SLT CHEESEHD 6 6-39
100720 BOLT, HEX HD 11 3-69 100887 CAPSCREW,SOCHD 10 7-75
100730 BOLT,HEXHD 74 7-21 100923 SCREW, HEXHD 6 3-73
100731 SCREW 54 4-41 100925 SCREW,HEXHD 10 3-79
100731 SCREW, HEXHD 2 6-25 100936 BOLT 68 7-21
100731 SCREW 10 6-51 100938 SCREW,COUNTERSUNK 10 7-51
100731 SCREW 13 6-49 100945 SCREW, HEXHD 5 3-73
100731 SCREW,HEXHD 20 7-65 100947 WASHER,FLAT 62 7-33
100731 SCREW,HEXHD 24 7-5 100947 WASHER,FLAT 67 7-23
100731 SCREW 70 7-43 100952 CAPSCREW,SOCHD 60 4-11
100731 SCREW 73 7-29 100953 CAPSCREW,SOCHD 19 6-33
100731 SCREW 46 2A-61 100994 CAPSCREW,SOCHD 22 7-3
100731 SCREW 46 2A-63 101010 WASHER,FENDER 61 7-31
100731 SCREW,HEXHD 15 2A-67 101021 CAPSCREW,SOCHD 59 4-19
100731 SCREW 46 2B-61 101048 CAPSCREW,SOCHD 58 4-19
100731 SCREW 46 2B-63 101048 CAPSCREW,SOCHD 9 7-75
100731 SCREW,HEXHD 15 2B-67 101059 SCREW,SLT CHEESEHD 20 6-41
872160 - 2806D 4X4 HAULER - OCT 2007

11-6
I I
T T
E E
M M
101062 POP RIVET 60 7-43 SCREW, CAP, BRACKET TO CRANK-
101354 406 2A-41
101079 CAPSCREW,SOCHD 28 7-79 CASE
101080 WASHER,HARDENED 42 4-27 SCREW, CAP, BRACKET TO CRANK-
101354 406 2B-41
101080 WASHER,HARDENED 27 7-79 CASE
101087 NUT,HEX 26 7-79 101356 BOLT,HEXHD 53 7-39
101088 WASHER,DOWTY 5 6-39 101364 NUT,HEXAGON 8 7-41
101129 BOLT,HEXHD 34 7-55 101382 NUTS 19 3-69
101152 SCREW,CSK,SELFTAP 59 7-31 101991 CAPSCREW,SOCHD 13 3-85
101156 CAPSCREW,SOCHD 41 4-27 101991 CAPSCREW,SOCHD 14 3-87
101167 WASHER,SPRING 9 6-27 101997 CAPSREW,SOCHD 33 3-83
101167 WASHER,SPRING 53 6-7 101997 CAPSCREW,SOCHD 17 6-33
101168 SCREW,PANHD 52 6-7 101997 CAPSCREW,SOCHD 46 6-5
101170 SCREW,PANHD 8 6-13 105013 SCREW, HEXHD 9 7-87
101170 SCREW,PANHD 51 6-7 120040 PLUG,HEX 57 4-3
101171 SCREW,PANHD 7 6-13 120051 ADAPTOR,MALE NPTF,PUSHLOCK 43 2A-61
101171 SCREW,PANHD 50 6-7 120051 ADAPTOR,MALE NPTF,PUSHLOCK 43 2B-61
101172 BOLT,HEX 58 7-43 120053 ADAPTOR, MALE NPTF, PUSHLOCK 3 10-27
101174 CAPSCREW,CSK 57 7-35 120106 CONNECTOR 8 7-87
101174 CAPSCREW,CSK,SOC 65 7-23 120148 CONNECTOR 7 7-87
101176 NUT,SPEED 6 6-31 120157 CONNECTOR 17 5-13
101176 NUT,SPEED 55 7-31 120161 ADAPTOR,BARBED HOSE 10 3-55
101176 NUT,SPEED 55 7-33 120161 ADAPTOR,BARBED 56 4-11
101181 SCREW,PAN,POZI 8 6-27 120166 VALVE,DRAIN 6 5-7
101185 CAPSCREW 54 7-31 120222 FLANGE,HALF 53 4-41
101188 CAPSCREW,SOCHD 6 7-77 120237 FLANGE,HALF 7 3-53
101193 WASHER,SPRING 49 6-7 120238 FLANGE,HALF 55 4-3
101197 SCREW,MACHINE CSK POSI.S/S 4 7-27 120238 FLANGE,HALF 55 4-11
101206 STUD 5 3-107 120258 ELBOW,UNION 20 5-3
101211 BOLT,J 5 4-25 120286 UNION 19 5-3
101211 BOLT,J 6 4-23 120308 BULKHEAD 9 3-79
101211 BOLT 19 6-41 120308 BULKHEAD 12 3-81
101216 WASHER,SERRATED 48 6-5 120313 BULKHEAD 16 5-13
101225 SCREW,HEXHD 21 5-3 120335 PLUG 4 4-15
101235 SCREW,PANHD 47 6-5 120352 CONNECTOR 6 5-15
101246 SCREW 13 5-19 120354 CONNECTOR 15 4-47
101247 SCREW, CAP 8 5-19 120354 CONNECTOR 19 4-49
101247 SCREW, CAP 13 5-17 120355 CONNECTOR 15 5-21
101301 WASHER,FLAT,BONNET CATCH 13 7-9 120355 CONNECTOR 18 5-23
101301 WASHER,FLAT 19 7-65 120396 PLUG,CLOSURE HEX SOCKET HD 44 3-59
101307 WASHER,FLAT 40 4-27 120396 PLUG,CLOSURE HEX SOCKET HD 9 7-69
101307 WASHER,FLAT 17 7-61 120397 PLUG,HOLLOW 39 4-29
101307 WASHER,FLAT 64 7-15 120399 PLUG,BLANKING 9 5-9
101309 WASHER,FENDER 4 4-25 120490 FITTING 9 5-17
101309 WASHER,FENDER 5 4-23 120581 COUPLER,QUICK 14 4-47
101309 WASHER,FENDER 18 6-41 120581 COUPLER,QUICK 18 4-49
101324 BOLT,HEXHD 7 3-3 120582 COUPLER,QUICK 13 4-47
101324 BOLT,HEXHD 11 2A-3 120582 COUPLER,QUICK 17 4-49
101324 BOLT,HEXHD 11 2B-3 120588 PLUG 10 5-19
101326 BOLT,HEXHD 8 7-75 120596 CONNECT 53 4-11
101343 WASHER,MILDSTEEL 22 4-35 120620 FITTING 2 5-19
101345 WASHER,HARDENED 21 4-35 120631 FITTING 10 5-17
101345 WASHER,HARDENED 18 6-33 120640 FITTING 3 5-19
101345 WASHER,HARDENED 44 2A-63 120670 CONNECT 14 2A-67
101345 WASHER,HARDENED 44 2B-63 120670 CONNECT 14 2B-67
101349 WASHER 18 3-69 120679 ADAPTOR 15 7-53
101351 WASHER,COPPER 14 3-85 120680 CONNECTOR 5 5-15
101351 WASHER,COPPER 15 3-87 120758 UNION 14 5-21
120758 UNION 17 5-23
872160 - 2806D 4X4 HAULER - OCT 2007

11-7
I I
T T
E E
M M
120758 UNION 18 5-3 122021 CONNECT 35 4-29
120764 PLUG 14 5-19 122021 CONNECT 49 4-3
120768 BOLT,BANJO 12 3-85 122028 ELBOW 52 4-41
120768 BOLT,BANJO 13 3-87 122028 ELBOW 55 4-29
120781 ADAPTOR 13 2A-67 122031 TEE,UNION 15 4-49
120781 ADAPTOR 13 2B-67 122032 ELBOW 19 4-35
120788 FITTING,BANJO 11 3-85 122032 ELBOW 34 4-27
120788 FITTING,BANJO 12 3-87 122032 ELBOW 48 4-11
120804 ELBOW 13 5-21 122047 ELBOW 47 4-3
120804 ELBOW 15 5-13 122049 CONNECT 46 4-3
120804 ELBOW 16 5-23 122049 CONNECTOR 51 4-41
120804 ELBOW 17 5-3 122068 CONNECT 45 4-3
120804 ELBOW 12 2A-67 122069 ELBOW 44 4-11
120804 ELBOW 12 2B-67 122071 ELBOW 43 4-3
120807 ELBOW 27 3-71 122075 CONNECT 12 4-47
120818 ELBOW 16 4-49 122075 CONNECT 14 4-49
120926 FITTING, HOSE ADPT, 1/4” BSP 5 10-27 122091 CONNECTOR 50 4-41
120927 TEE,SPEC,UNION 15 5-23 122092 CONNECTOR 49 4-41
120969 ADAPTOR 38 4-29 122098 ELBOW 18 4-35
120969 ADAPTOR 12 5-21 122106 TEE,RUN 33 4-29
120969 ADAPTOR 14 5-23 122107 TEE,RUN 42 4-19
120969 CONNECTOR 11 2A-67 122115 TEE,RUN 32 4-29
120969 CONNECTOR 11 2B-67 122136 VALVE,DRAIN 48 4-43
120970 CONNECTOR 16 5-3 122136 VALVE,DRAIN 9 2A-3
121024 TEE,BRANCH 15 5-3 122136 VALVE,DRAIN 9 2B-3
121045 ADAPTOR 16 5-5 122153 ELBOW 31 4-29
121086 ADAPTOR 14 5-5 122154 TEE,RUN 46 4-41
121090 CONNECT,SPEC 10 2A-3 122156 CONNECT 41 4-3
121090 CONNECT,SPEC 10 2B-3 122156 CONNECT 41 4-11
121224 PLUG,HOLLOW HEX 42 2A-63 122157 CONNECT 11 4-47
121224 PLUG,HOLLOW HEX 42 2B-63 122157 CONNECT 13 4-49
121248 ADAPTOR,CALIPER 10 3-85 122157 CONNECTOR 45 4-41
121248 ADAPTOR,CALIPER 11 3-87 122192 ELBOW 40 4-11
121275 MALE-8,M20,TAIL,90 DEG,PCT-M20 9 3-55 122257 REDUCER 3 4-23
121275 MALE-8 52 4-11 122279 ELBOW 47 4-41
121289 CAP, DUST 13 3-69 130001 HOSE,PUSHLOCK 8 3-55
121290 VALVE, AIR-RELIEF 7 3-69 130001 HOSE,PUSHLOCK 39 4-11
121290 VALVE, AIR-RELIEF 12 3-69 130002 HOSE,PUSHLOCK 38 2A-61
FRAMATONE, 16 WAY, PLUG, SOCK- 130002 HOSE,PUSHLOCK 39 2A-61
121296 120 6-63
ETS 130002 HOSE,PUSHLOCK 40 2A-61
121297 CAP, DUST 8 3-69 130002 HOSE,PUSHLOCK 38 2B-61
121312 TAP,COOLANT DRAIN,RADIATOR 41 2A-63 130002 HOSE,PUSHLOCK 39 2B-61
121312 TAP,COOLANT DRAIN,RADIATOR 41 2B-63 130002 HOSE,PUSHLOCK 40 2B-61
121322 T-PIECE 11 5-21 130020 HOSE, PUSHLOCK 1/4” 6 10-27
121322 T-PIECE 13 5-23 130029 PIPE,AIR LINE 14 5-13
121350 ELBOW 4 5-15 140011 SEAL,OIL 26 3-71
121363 ADAPTOR 37 4-29 140032 SEAL,PISTON 17 4-37
121364 ADAPTOR 5 5-7 140033 SEAL,WIPER 11 4-37
121364 ADAPTOR 8 5-9 140044 SEAL,SINGLE ACTING 12 4-37
121365 ADAPTOR 4 5-7 140059 O-RING 10 4-37
121365 ADAPTOR 7 5-9 140062 O RING 29 4-13
121365 ADAPTOR 10 2A-67 140159 O-RING 38 4-11
121365 ADAPTOR 10 2B-67 140162 O-RING 37 4-19
121451 ADAPTOR 9 2A-67 140169 O RING 25 7-79
121451 ADAPTOR 9 2B-67 140193 O RING 6 5-9
121463 NITROGEN CHARGE KIT ADAPTER 1 10-19 140193 O RING 13 5-13
122008 ELBOW 3 4-25 140203 O RING 25 3-71
122008 ELBOW 4 4-23 140228 O RING 6 3-105
122014 ELBOW 51 4-3 140240 O RING 32 3-83
122017 CONNECT 36 4-27 140262 O RING , PLANET PIN 31 3-83
122018 CONNECT 50 4-3 140303 SEAL,OIL 14 7-81
122018 CONNECT 50 4-19 140352 O RING 24 3-71
872160 - 2806D 4X4 HAULER - OCT 2007

11-8
I I
T T
E E
M M
140368 O-RING 13 4-37 160857 DISC,VENTILATED 9 3-85
140370 O RING 3 5-7 160857 DISC,VENTILATED 10 3-87
140370 O RING, 5 5-9 160993 NECKBUSH,NUT 6 4-37
140397 O RING 24 7-79 160994 NECKBUSH,SET 7 4-37
140398 O-RING 36 4-19 161016 BOSS 5 7-77
140400 RING,BACK UP 14 4-37 161016 BOSS 7 7-75
140411 RING,BACK UP 23 7-79 161020 PISTON 4 4-21
140429 O RING 23 3-71 161028 WASHER,ORBITAL MTG,CAB 30 4-27
140440 KIT,SEAL,SUSPENSION STRUT 16 7-79 161054 SHIM,4MM,BELLYPLT,FRONT 8 7-59
140442 SEAL,ROD,OMEGAT 22 7-79 161055 PIN,BONNET HINGE 7 7-59
140443 SEAL,ROD,COMPACT 21 7-79 161055 PIN,BONNET HINGE 12 7-7
140462 WASHER, DOWTY 15 5-5 161071 NECKBUSH 3 4-21
140466 O RING 44 4-43 161081 SLEEVE 45 6-5
140469 SEAL,CASSETTE 30 3-83 161086 SPACER BLOCK,DOOR STRAP 62 7-23
140498 SEAL,WIPER POLYU 20 7-79 161099 BOSS,ORBITAL 29 4-27
140542 SEAL,CAP,DIESEL FILLER 2 7-71 161138 WASHER,THRUST,20 TON AXLE 14 3-83
140565 KIT,SEAL 9 4-37 161221 MOUNTING,T/CASE,LOWER 2 3-57
140602 SEAL,OIL,DOUBLE LIP 13 7-81 161280 CARRIER,SEAL,20T AXLE LABRINTH 13 3-83
140617 KIT, SEAL, STEERING CYL 5 4-21 161281 LABRINTH,20T SEAL CARRIER 12 3-83
140628 KIT, SEAL 17 5-5 161318 PISTON 8 4-37
140660 KIT, SERVICE 2 4-39 161685 MTG PLT:FIXED ARTIC 9 7-81
140696 W/BAND,ROD 19 7-79 161691 PLANET CARRIER,3 PIN 11 3-83
140706 W/BAND : PISTON 18 7-79 161913 BOSS,STRAP,F/CHASSIS 13 7-63
140720 O RING,NEOPRENE 12 7-81 161914 PIN,SMALL HEAD 15 4-35
140728 O-RING 35 4-11 162014 WASHER,VESCONITE 14 4-35
140728 O RING 43 4-41 162040 COVER:PLT-SEAL OSC. 19 3-71
140731 O RING 42 4-41 162041 HOUSING:BRG REAR-OSC. 18 3-71
140734 O-RING 15 4-37 162345 PLT:COVER-FIXED ARTIC 8 7-81
140745 KIT, SEAL 4 4-45 162346 PLT:COVER-FLOAT ARTIC 7 7-81
140775 SEAL,OSCILLATION 22 3-71 162347 PIN,FIXED,TOP ARTIC 6 7-81
140805 O-RING 6 4-15 162384 PLT,LOWER,STEERING 33 4-19
140806 O-RING 5 4-15 162394 PLT,LOCATING 32 4-19
140988 KIT, SEAL INTERSECTION 9 4-9 162404 WASHER 7 3-55
145018 O RING 63 7-15 162404 WASHER 31 4-11
150044 BEARING,CARB 34 4-19 162456 WASHER,SPRING RET,BIN HEAT 13 4-35
150082 BEARING,D.G.BALL 21 3-71 162960 SHAFT, THRU DRIVE 17 3-69
150110 CONE , BEARING 29 3-83 162960 SHAFT,OSCIL 17 3-71
150111 CUP BEARING 28 3-83 166566 PIN,MTG,MIRROR 61 7-21
150112 CONE,BEARING 27 3-83 170174 WEIGHT BALLAST 4 W/D 14 7-83
150113 CUP,BEARING 26 3-83 170229 SOCKET LOCK B/S JOINT 11 7-85
150137 ASSY,BEARING,ARTIC HITCH 11 7-81 171508 CLAMP,PIPE,HOLE 52 7-33
150198 BEARING,ASS,PLANET 25 3-83 172043 WASHER,RUBBER 11 7-9
160074 BUSH 17 4-35 172976 LOCK,ARTICULATED 5 7-81
160190 PLATE,RETAINER,RING GEAR 24 3-83 173275 SHIM,FIXED ARTIC 4 7-81
160193 RING,STEEL 23 3-83 173308 LID,MAIN DIESEL ACCESS 8 7-69
160194 PLUG , BRONZE THRUST 22 3-83 173443 GUARD WINDOW REAR 60 7-19
160282 PIN, HITCH, GRIDROLLER 6 7-87 173727 PIPE,GREASE,OSC TOP BRG 16 3-71
160360 PLATE,LOCK 21 3-83 173728 PIPE,GREASE,OSC FNT T/B BRG 15 3-71
160432 SLEEVE,PEDAL,VESCONITE 16 4-35 173729 PIPE,GREASE,OSC BOTTOM BRG 14 3-71
160510 CLAMP,ALUM 14 5-3 173733 PLT,SPACER,CAC 37 2A-63
160523 BUSH,TILT CYL 2 4-37 173733 PLT,SPACER,CAC 37 2B-63
160688 PIN,PLANET GEAR 20 3-83 173782 MANIFOLD,3 PORT,HYD TEST POINT 40 4-41
160706 SLEEVE,FIXED ARTIC 10 7-81 173802 CUP,BONNET CATCH 10 7-9
160710 SHAFT,STUB,MACHINED 19 3-83 173837 MTG,BOTTOM,F/TANK,B/BOX 7 7-69
RING,GEAR,CARRIER- 173837 MTG,BOTTOM,F/TANK,B/BOX 19 7-67
160711 18 3-83
FLAME,HARDEN 173954 PLT,LOCK BULKHEAD 39 4-41
160717 HUB,MACHINED 17 3-83 173954 PLT,LOCK BULKHEAD 39 4-43
160722 NUT,LOCK,HUB 16 3-83 173964 PLT,BACKING,STEP STRAP,BTM 18 7-65
160723 BLOCK,GREASE NIPPLE BANK 20 3-71 173969 LINK,LOCK,BATTERY BOX 18 7-67
160723 BLOCK, GREASE NIPPLE BANK 5 7-87 174057 SHIM, ADT PARK BRAKE 3 3-73
160748 PLANET,THRUST 15 3-83 174142 PLATE: MTG REAR AXLE 10 7-85
160839 NECKBUSH,SUSP.STRUT 15 7-79 174142 PLATE: MTG REAR AXLE 13 7-83
872160 - 2806D 4X4 HAULER - OCT 2007

11-9
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174160 SHIM AXLE REAR CHASSIS 9 7-85 176781 PIPE,HYD,FEM,REAR 10 4-47
174160 SHIM AXLE REAR CHASSIS 12 7-83 176781 PIPE,HYD,FEM,REAR 12 4-49
174446 PLATE,BELLY,FRONT 6 7-59 176783 PIPE,PNEU,FEM,REAR 10 5-21
174447 MTG,EXHAUST H/SHIELD FRNT 13 2A-73 176783 PIPE,PNEU,FEM,REAR 12 5-23
174447 MTG,EXHAUST H/SHIELD FRNT 13 2B-73 176784 PIPE,HYD BRAKE,REAR 9 4-47
174448 PLATE,COVER,BELLY,RHS 5 7-59 176784 PIPE,HYD BRAKE,REAR 11 4-49
174449 PLATE,COVER,BELLY,LHS 4 7-59 176786 PIPE MTG BRKT 8 4-47
174490 MTG,FUEL TANK,BATT BOX 12 7-63 176786 PIPE MTG BRKT 10 4-49
174494 GUARD,HYD,TANK 38 4-43 176786 PIPE MTG BRKT 8 7-83
174496 MTG,CAB,FRONT LEFT 11 7-63 176786 PIPE MTG BRKT 8 7-85
174497 MTG,CAB,FRONT RIGHT 10 7-63 176962 MTG BKT,LATCH 49 7-23
174550 MTG.ORBITAL,CAB 28 4-27 178039 PLT,COVER,SATELLITE BOX 4 6-29
174554 GUARD,SUSP.STRUT VALVE 14 7-79 178159 BRACKET,ANTENNA RADIO 5 6-31
174676 PLT,MTG,RHS,GUARD,WINDOW 58 7-19 178169 SHIM,AXLE SPACING,DOMEX 6 7-75
174677 GUARD,P/SHAFT 9 7-63 178407 SHIM 48 7-21
174687 MTG,REAR,P/SHAFT GUARD 8 7-63 178419 SHIM,OSCILLATION LOCK NUT 13 3-71
174737 PLT,PIVOT RETAINER 16 6-33 178567 SHIM 47 7-21
174739 STAY,CAB 12 4-35 178568 SHIM 46 7-21
174756 SHIM,DROP BOX MTG 6 3-55 178569 SHIM 45 7-21
175041 MTG ARM,HOSE RUBBER,CAB 27 7-57 178691 LOCK PLATE,OSCIL NUT ADT 12 3-71
175066 MTG,STRUT,BONNET 21 7-3 178710 SHIM,INSIDE OSCILLATION 11 3-71
175112 PLT,COVER,F/WHEEL,HOUSING 8 2A-3 178726 TAG,LOCK,MIRROR 44 7-21
175112 PLT,COVER,F/WHEEL,HOUSING 8 2B-3 178746 MTG PLT,EXHAUST,F/CHASSIS 7 7-63
176088 BKT,RECEIVER DRIER,HVAC 14 7-53 178747 MTG PLT,HOSES,F/CHASSIS 6 7-63
176111 BKT, FLASHING BEACON 4 6-21 178799 WASHER,MACHINED 17 7-67
176177 PLATE,BULKHEAD,FIREWALL 13 7-53 178889 MTG,FRONT,P/SHAFT GUARD 5 7-63
176204 PLT,MTG,TOP,CONDENSOR 16 7-61 178967 PLT,BOX,PADHANDLE TRIMARK 19 7-5
176249 PLT,MTG,ELEC HARNESS 15 6-33 181522 ASSY,BELLY PLATE 3 7-59
176303 SHIM 57 7-21 181527 MOUNTING,T/CASE,TOP BRACKET 1 3-57
176306 WASHER,CAB 56 7-23 181675 BARREL, STEERING 2 4-21
176312 SHIM 55 7-19 181684 MTG,HATCH,HVAC DOOR STRUT 43 7-29
176313 PLT,SPREADER,PARK BRAKE 12 5-13 181693 ROD, CYL, STEER, CARB 1 4-21
176315 PLT,SPREADER,GEAR LEVER 6 6-13 181860 ARM,WHEEL SPANNER 50 7-33
176327 SPACER,STEERING COLOUMN 51 7-39 181880 HANDLE,CAB,LHS,TOP,REAR 42 7-19
176353 MTG,HOSE,TEFLON COMP 36 2A-61 182049 BALL HITCH 7 7-85
176353 MTG,HOSE,TEFLON COMP 36 2B-61 182050 MUDGUARD,LHS,REAR 6 7-85
176379 WASHER,SPRING 54 7-21 182050 MUDGUARD,LHS,REAR 7 7-83
176398 PLT,HARNESS MTG 4 6-43 182051 MUDGUARD,RHS,REAR 5 7-85
176406 PLT,STEER TOP 30 4-19 182051 MUDGUARD,RHS,REAR 6 7-83
176407 CONE,STEER TOP 29 4-19 182145 EXTENSION,MUDGUARD,RHS 4 7-85
176408 PIN 28 4-19 182145 EXTENSION,MUDGUARD,RHS 5 7-83
176419 FLOORBOARD 11 7-83 182146 EXTENSION,MUDGAURD,LHS 3 7-85
176428 BKT,ELEC F/CHASSIS 14 6-33 182146 EXTENSION,MUDGAURD,LHS 4 7-83
176431 SHIM 53 7-23 182281 MTG,MIRROR,RHS 41 7-21
176434 WASHER,IGNITION 44 6-5 182282 MTG,MIRROR,LHS 40 7-21
176435 WASHER,CIG LIGHTER 43 6-5 182283 MTG,CAB,MIRROR,LHS 39 7-21
176519 PLT,BONNET MTG,HINGE 20 7-3 182284 MTG,CAB,MIRROR,BKT,RHS 38 7-21
176532 PLATE, PROTECTION 12 6-49 182285 HANDRAIL,CAB,ROOF 37 7-19
176533 HEADBOARD 10 7-83 182489 CHASSIS,FRONT,10MM 4 7-63
176534 STIFFENER,MUDFLAP,STRUT 17 7-65 182624 TANK,HYD 34 4-43
176550 TAILGATE 9 7-83 182999 MTG,BRACKET,T3,HYD BLOCK 27 4-3
176589 BKT,P-CLIP,AIRCON 26 7-57 183140 MTG,ENGINE 6 2A-3
176590 PLT,BAFFLE MTG,BONNET 52 7-17 183140 MTG,ENGINE 6 2B-3
176591 ASSY,BAFFLE MTG,CAB,FRONT 51 7-17 183155 MOUNTING,TRANSMISSION 5 3-3
176592 SPACER,ENG MTG 6 3-3 183200 HINGE,BONNET,RHS 18 7-3
176592 SPACER,ENG MTG 7 2A-3 183201 HINGE,CHASSIS(BONNET) 2 7-59
176592 SPACER,ENG MTG 7 2B-3 183201 HINGE,CHASSIS(BONNET) 9 7-7
176593 ASSY,BAFFLE MTG,CAB,BTM 50 7-17 183202 BARREL,CAB TILT 3 4-37
176600 BKT,HYD MISC 37 4-43 183203 ROD,CAB TILT 4 4-37
176608 GUARD,WINDOW,LOWER 36 4-43 183333 LID,IN-TANK,FILTER 33 4-43
176609 MTG, GUARD, LOWER 35 4-43 183375 ASSY,TRANS MTG,4 HOLE 4 3-3
176610 PIPE,CALIPER,L,MID+REAR 9 3-87 183496 HINGE,BONNET,LHS 17 7-3
872160 - 2806D 4X4 HAULER - OCT 2007

11-10
I I
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184059 ASSY,ROD,SUSP.STRUT 13 7-79 187648 SPACER,E-MODULE,MEM MODULE 6 6-27
184060 ASSY,BARREL,SUSP.STRUT 12 7-79 187688 LINK,BONNET CATCH 12 7-5
184065 ASSY,PISTON,SUSP.STRUT 11 7-79 187689 PEG,BONNET CATCH 7 7-9
184242 BANJO,HSG 8 3-79 187690 PLT,TONGUE,BONNET CATCH 11 7-5
184243 BANJO,HSG 11 3-81 187696 BKT,MTG,HOSES,CAB TILT 9 4-35
186036 CHANNEL,STRAP,SUPPORT 3 7-63 187701 PLT,RETAINER,DEUTSCH PLUG 40 6-7
186037 MTG,CAB,TILT CYL,FRONT 11 4-35 187750 STEP,BOTTOM,M/GUARD 15 7-65
186038 MTG,CAB,TILT CYL,REAR 10 4-35 187753 MUDGUARD,LHS 14 7-65
186040 MTG,HYD BLOCK 2 7-63 187754 MUDGUARD,RHS 13 7-65
186129 MTG,ALARM,BACK UP,PRECO 9 6-51 187775 PLT,MTG,TRAY,E-MODULE 39 6-7
186129 MTG,ALARM,BACK UP 11 6-49 187779 STEP,BOTTOM,M/GUARD 12 7-65
186149 PIN,LOCATE,MIRROR 36 7-21 187781 MTG,STEP,MID,M/GUARD 11 7-65
186229 PLT,GUIDE,ROD,BONNET 16 7-5 187782 MTG,STEP,BOTT,M/GUARD 10 7-65
186315 SHIM 35 7-21 187789 HANDRAIL,MUDGUARD,RHS 9 7-65
186316 SHIM 34 7-21 187790 HANDRAIL,CAB,RHS REAR 59 7-19
186336 CARRIER,MAGNET,STRUT 10 7-79 187885 PIN ASSY,FLOAT ARTIC 2 7-81
186347 PLT,GUIDE BONNET 8 7-9 187891 MTG,RUBBER,CAB 30 7-19
186673 CHASSIS,REAR 2 7-85 187917 CLAMP,PIPE 27 5-3
186673 CHASSIS,REAR 3 7-83 187957 LID,HYD TANK 41 4-43
186674 PLT, MTG, PARK BRAKE 4 3-73 187978 PIPE,BRAKE,FRONT,RHS 8 3-85
186757 PLT,COVER,GPS ANTENNA,CAB 7 6-27 187979 PIPE,BRAKE,FRONT,LHS 7 3-85
186806 PLT,SANDWICH,MUDGUARD 16 7-65 187980 PIPE,BRAKE,RAER,RHS 8 3-87
186889 BKT,BREATHER,TRANSFER CASE 5 3-55 187981 PIPE,BRAKE,REAR,LHS 7 3-87
186890 BKT,BREATHER,AXLE 26 4-11 188125 SCRAPER,PERROT CALIPER 6 3-85
186978 BKT,FNT,HVAC HOSES 25 7-57 188125 SCRAPER,PERROT CALIPER 6 3-87
187011 BUSH,PIN RETAINING 3 7-81 188126 ASSY,SCRAPER,PERROT CALIPER 5 3-85
187019 BRKT,PIPE,BRAKE,ADT,FRONT 7 3-79 188126 ASSY,SCRAPER,PERROT CALIPER 5 3-87
187019 BRKT,PIPE,BRAKE,ADT,FRONT 10 3-81 190274 WHEEL 4 3-105
187188 BOX,BATTERY 16 7-67 190459 HOLDER,SINGLE CALIPER 4 3-85
187189 LID,SIDE,BATTERY BOX 15 7-67 190459 HOLDER,SINGLE CALIPER 4 3-87
187191 DOOR,BATTERY BOX 14 7-67 190685 ISOLATOR 10 6-49
187225 MTG,ELEC HARNESS/HVAC 24 7-57 190742 PLUG,HEX HEAD 9 7-79
187226 FRAME,GRILL 15 7-61 190800 RIM 4 3-107
187244 CLAMP,BATTERY 17 6-41 190801 RIM 3 3-107
187245 BKT,FNT,PIPE,COMPRES 13 5-3 190899 WASHER,LOCKNUT 10 3-83
187252 PIPE,PNEUM,COOLING 12 5-3 191074 HEATSHIELD,TURBO 12 2A-73
187272 FRAME,S/TNK,BON/CATCH 1 7-63 191074 HEATSHIELD,TURBO 12 2B-73
187315 BKT,PIPE,MAKE-UP LINE 35 2A-61 200033 CLAMP, HOSE 4 10-27
187315 BKT,PIPE,MAKE-UP LINE 35 2B-61 200033 CLAMP,HOSE 33 2A-61
187318 CLAMP,2 ACCUMULATORS 2 4-23 200033 CLAMP,HOSE 33 2B-61
187318 CLAMP,2 ACCUMULATORS 2 4-25 200036 NIPPLE,GREASE STRT 1/8" GAS 9 3-71
187336 BKT,RUBBER CLAMP 23 7-57 200036 NIPPLE, GREASE STRT 4 7-87
187418 PIPE,INTERM,PNEUM,COOL 11 5-3 200050 CLAMP,HOSE 12 7-53
187424 MTG,HOOTER 13 6-33 200051 CLAMP,HOSE 10 2A-75
187425 BKT,VENT PIPES,RAD 34 2A-61 200051 CLAMP,HOSE 10 2B-75
187425 BKT,VENT PIPES,RAD 34 2B-61 200061 CLAMP,PIPE 61 7-55
187452 MTG,PIPE,COMPRESSOR 14 7-61 200061 CLAMP,HOSE 32 2A-61
187453 PLT,SEAL,RAD,RHS 13 7-61 200061 CLAMP,HOSE 32 2B-61
187454 PLT,SEAL,RAD,LHS 12 7-61 200062 CLAMP,HOSE 4 3-55
187496 LINK,TOP,SPHERICAL 4 7-77 200062 CLAMP,HOSE 25 4-11
187497 LINK,BASE,SPHERICAL 3 7-77 200085 CLAMP,HOSE 8 7-79
187502 PLT,RETAIN,HOSES,CAB,MID 27 4-27 200092 CLAMP,HOSE 31 2A-61
187506 PLT,ADM 42 6-7 200092 CLAMP,HOSE 31 2B-61
187531 COVER,PLT,FUEL SENDER 12 6-33 200093 CLEVIS 4 3-77
187533 PLT,MNT,BACKREST,SEAT,TRAINER 49 7-43 200200 BULB, 24V 2W 12 6-37
187538 TANK,FUEL 6 7-69 200248 TUBE 2 3-107
187541 PLT,DOOR OPEN LOCK 13 7-67 200256 TYRE 1 3-107
187551 OSCILLATION JOINT,CARB 10 3-71 200318 MTG,BAND 2 5-7
187559 PLT,MTG,BIN TIP LEVER 41 6-5 200318 MTG,BAND 4 5-9
187632 HOUSING,BONNET CATCH 15 7-5 200435 RIM,BASE 5 3-105
187633 MTG,BONNET CATCH 14 7-5 200437 VALVE,JUMBO 3 3-105
187634 LINKAGE,BONNET 13 7-5 200438 SPUD,TUBELESS 2 3-105
872160 - 2806D 4X4 HAULER - OCT 2007

11-11
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200466 INFORMER 9 2A-75202599 CIRCLIP, INTERNAL 10 4-21
200466 INFORMER 9 2B-75202729 CIGARETTE LIGHTER 36 6-5
200499 TYRE 1 3-105202860 BOWL,PRE-CLEANER 17 2A-75
200641 ELBOW,90 DEG 6" EQUAL RUBBER 8 2A-75202860 BOWL,PRE-CLEANER 17 2B-75
200641 ELBOW,90 DEG 6" EQUAL RUBBER 8 2B-75202916 M27, 2 WAY, 90° BAYONET, SOCKETS 47 6-57
200653 CABLE TIE 24 4-11 202933 BULB, 24V 70W H3 PK22S (PIGTAIL) 3 6-37
200653 CABLE TIE 9 5-21 202934 BULB, 24V 75/70W H4 P43T HDLT 11 6-37
200653 CABLE TIE 11 5-13 202942 FLANGE 7 3-105
200653 CABLE TIE 11 5-23 202945 BEAD,SEAT BAND 8 3-105
200653 CABLE TIE 3 6-43 202947 LOCKRING 9 3-105
200653 CABLE TIE 8 6-51 203264 GROMMET,BLANK 35 6-7
200653 CABLE TIE 11 6-33 203285 FLANGE 7 3-71
200653 CABLE TIE 16 6-41 203375 PLATE,AXLE SERIAL NUMBER 6 3-79
200653 CABLE TIE 22 7-57 203375 PLATE,AXLE SERIAL NUMBER 8 3-81
HELLA, 7 WAY, TRAILER CONNEC- 203538 CLAMP,T-BOLT 29 2A-63
200742 89 6-61
TOR WITH SOCKETS 203538 CLAMP,T-BOLT 29 2B-63
200743 VALVE, REDUCER 7 10-27 203588 CLAMP,HOSE 11 7-53
200779 TIE ROD,END,WITH CLIP 9 7-5 CLAMP, PIPE TO CYLINDER HEAD
203588 125 2A-15
200779 TIE ROD,END,WITH CLIP 10 7-5 COVER
200779 TIE ROD END 33 7-23 203588 CLAMP, HOSE TO BREATHER PIPE 60 2A-31
200871 CABLE TIE 5 6-13 203588 CLAMP, HOSE COMP SUCTION PIPE 60 2A-31
200871 CABLE TIE 38 6-5 CLAMP, SUCTION PIPE TO COM-
203588 75 2A-35
200871 CABLE TIE 38 6-7 PRESSOR
200871 CABLE TIE 9 7-51 203588 CLAMP, RUBBER CAP 20-32MM 280 2A-53
200871 CABLE TIE 478 2A-41 CLAMP, PIPE TO CYLINDER HEAD
203588 125 2B-15
200871 CABLE TIE 8 2A-77 COVER
200871 CABLE TIE 478 2B-41 203588 CLAMP, HOSE TO BREATHER PIPE 60 2B-31
200871 CABLE TIE 8 2B-77 203588 CLAMP, HOSE COMP SUCTION PIPE 60 2B-31
201194 BUSH,OSCILL.JOINT 8 3-71 CLAMP, SUCTION PIPE TO COM-
203588 75 2B-35
201212 CLAMP,EXHAUST 11 2A-73 PRESSOR
201212 CLAMP,EXHAUST 11 2B-73 203588 CLAMP, RUBBER CAP 20-32MM 280 2B-53
201412 MAGNET:ULTRA-T TANK-CERAMIC 32 4-43 203680 P-CLIP 8 4-35
201419 P-CLIP 21 7-57 203681 P-CLIP,50MM 6 3-53
201420 P-CLIP 9 3-81 203681 P CLIP 28 2A-61
201420 P-CLIP 12 3-79 203681 P CLIP 28 2B-61
201439 P-CLIP 20 7-57 203739 SPHERICAL BRG,2 BOLT 2 7-77
201439 P CLIPS 30 2A-61 203764 P-CLIP 7 4-35
201439 P CLIPS 30 2B-61 203764 P-CLIP 19 7-57
201503 GASKET,CORK,DIESEL TANK 5 7-69 203764 P CLIP 27 2A-61
201509 LATCH,GASKET 8 7-5 203764 P CLIP 26 2A-67
201509 LATCH,GASKET 12 7-67 203764 P CLIP 27 2B-61
201509 LATCH,GASKET 32 7-23 203764 P CLIP 26 2B-67
201529 PLUG, CONNECTING 18 5-5 203830 CIRCUIT BREAKER,20AMP 15 6-41
HIRSCHMANN, 4 WAY, FLUSH, SOCK- 203895 RESEVOIR,AIR,5L CE MARK 3 5-9
201529 77 6-59
ETS 203896 RESEVOIR,AIR,10L CE MARK 1 5-7
201650 CIRCLIP 9 3-83 203908 P-CLIP 10 7-53
201666 SPRING 31 7-21 203923 GROMMET 6 4-35
201737 POINT,TEST,HYD 23 4-3 203923 GROMMET 3 5-15
201737 TEST POINT 31 4-41 203923 GROMMET 10 6-33
201744 CLIP,SPRING 8 3-83 203926 GROMMET 26 2A-61
201745 PIN,LOCK NUT 7 3-83 203926 GROMMET 26 2B-61
201748 CIRCLIP EXTERNAL-PLANET PIN F 6 3-83 203927 GROMMET 8 6-49
201806 SCREW, BLEED 8 3-91 203975 PROTECTOR, HOSE STRAP 8 5-21
201819 REDUCER,STACK 7 2A-75 203975 PROTECTOR,HOSE STRAP ON 10 5-13
201819 REDUCER,STACK 7 2B-75 203975 PROTECTOR, HOSE STRAP 10 5-23
201873 ADAPTER 1 10-21 203975 PROTECTOR,HOSE STRAP ON 18 7-57
201886 DECAL,PDI/QUALITY 2 7-89 203990 NIPPLE, GREASE 8 4-21
202094 GROMMET,FLAT SPLIT 37 6-7 204035 CLAMP,SEALCLAMP 10 2A-73
202346 AIRDUCT,FLEX 8 7-51 204035 CLAMP,SEALCLAMP 10 2B-73
202557 M24, 2 WAY, 90° BAYONET, SOCKETS 46 6-57 204042 SWITCH,BINARY PRESSURE 9 7-53
872160 - 2806D 4X4 HAULER - OCT 2007

11-12
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204043 RECEIVER DRIER 8 7-53 206350 FUSE,10A,BLADE TYPE 1 6-9
204110 BOOT,STEERING COLUMN 5 7-41 CLAMP, CHARGE-AIR PIPE ON
206353 330 2A-31
204111 GUARD,TELESCOPIC 4 7-41 HOUSING
204112 SCREW,ADJUSTING HANDLE 3 7-41 CLAMP, CHARGE-AIR PIPE ON
206353 330 2B-31
204113 NUT, ADJUSTING HANDLE 13 7-41 HOUSING
204115 SPACER,SPLINED 7 7-41 206373 GASKET,HYD TANK 29 4-43
204122 RUBBER,PROG.BUMP STOP 7 7-3 206387 SWITCH, PRESSURE, 5 BAR 12 5-17
204160 DISC, PARK BRAKE 2 3-73 206412 DOOR,HVAC,YELLOW 29 7-29
204169 CLAMP,SEALING 30 4-41 206415 HINGE,EXTERIOR 10 7-67
204170 BASE, ASSY 17 7-41 206415 HINGE,EXTERIOR 28 7-23
204187 AIRDUCT,FLEX 7 7-51 206415 HINGE,EXTERIOR 28 7-29
204373 REFLECTOR,RED,BOLT ON 1 7-85 206418 WINDOW,CURVED 27 7-25
204373 REFLECTOR,RED,BOLT ON 2 7-83 206437 HEXSERT 47 7-33
204374 REFLECTOR,AMBER,BOLT ON 4 7-69 206437 HEXSERT 47 7-43
204374 REFLECTOR,AMBER,BOLT ON 8 7-65 206439 HANDLE,CAB INTERIOR 6 7-3
204374 REFLECTOR,AMBER,BOLT ON 11 7-67 206439 HANDLE,CAB INTERIOR 46 7-31
204438 CAP,STEERING WHEEL 10 7-41 206441 HINGE,INTERIOR 45 7-31
204483 MTG,T/BOX SPLIT 3 3-55 206442 LATCH,COOLBOX 44 7-31
204541 MTG,RUBBER CIRCULAR 26 4-27 206444 RUBBER,LATCH,COOLBOX 43 7-31
204586 COUPLING,MALE PNEU 7 5-21 206447 PLATE,STEP 42 7-35
204586 COUPLING,MALE 9 5-23 206449 SUN VISOR 41 7-37
204587 COUPLING,FEMALE PNEU 6 5-21 206451 BKT,STRAP,DOOR 26 7-23
204587 COUPLING,FEMALE 8 5-23 206453 RUBBER,STRAP,DOOR 25 7-23
204600 WHEEL,STEERING 9 7-41 206454 ASHTRAY,TOP MNT,PLASTIC 40 7-33
204600 STEERING WHEEL 48 7-39 206465 STRUT,CAB 24 7-23
204633 DECAL,TRAILER BRAKE 3 7-89 206467 CLIP,P-CLIP,63MM DIA,WITH BOLT 28 4-41
204668 CLAMP,STACK-AIR INTAKE PIPE 6 2A-75 206480 ISOLATOR,STEERING ORBITAL 25 4-27
204668 CLAMP,STACK-AIR INTAKE PIPE 6 2B-75 206489 PIPE,AIR INTAKE 5 2A-75
204708 PLT,PERFORATED,GRILL 11 7-61 206489 PIPE,AIR INTAKE 5 2B-75
204710 BULB, HEAVY DUTY 24V/22W/BA15S 13 6-37 206491 STRUT,CAB 23 7-29
205259 CIRCUIT BREAKER,60AMP 14 6-41 206494 COVER,HEADLIGHT,LHS 1 7-73
205422 SUPPORT 2 7-41 206494 COVER,HEADLIGHT,LHS 9 7-67
205423 SHAFT 22 7-41 206495 COVER,HEADLIGHT,RHS 1 7-73
205424 NUT 23 7-41 206495 COVER,HEADLIGHT,RHS 3 7-69
205425 SHAFT,SPLINED 24 7-41 206523 MTG,RUBBER,CAC-CHASSIS 25 2A-63
205427 BOLT,STEPPED 11 7-41 206523 MTG,RUBBER,CAC-CHASSIS 25 2B-63
205428 SPACER 12 7-41 206585 HEXSERT,OPEN 7 7-53
205429 SHAFT,STEERING 6 7-41 206585 HEXSERT 39 7-31
206050 CROSS & ROLLER, LUBE-FOR-LIFE 15 3-69 206585 HEXSERT 39 7-33
206050 CROSS&ROLLER,7C LOW MAINT 8-7 206585 HEXSERT 39 7-37
206050 CROSS&ROLLER,7C LOW MAINT 8-7 206606 PLANET GEAR 5 3-83
206065 E-MODULE,ADM 34 6-7 206607 RINGGEAR 4 3-83
206070 THROTTLE,FOOT ACTUATOR 33 6-5 206636 EXHAUST,H/SHIELD MID 9 2A-73
206071 SHOCK MAT 6 3-71 206636 EXHAUST,H/SHIELD MID 9 2B-73
206071 SHOCK MAT,B30D BIN 5 7-75 206658 CLAMP,ALU,2 BOLT 22 4-11
206074 BEARING, 2 BOLT 9 4-21 DT DEUTSCH, 3 WAY, PLUG, SOCK-
206690 55 6-57
206074 SPHERICAL BRG,2 BOLT 1 7-77 ETS
206074 SPHERICAL BRG,2 BOLT 7 7-79 CONNECTOR, 2-WAY DEUTSCH,
206703 4 6-37
206075 SPACER, SPHERICAL BRG 11 4-21 MALE
206082 GAUGE (QUAD) PRESSURE 2 10-21 DT DEUTSCH, 2 WAY, RECEPTACLE,
206703 40 6-55
206249 DECAL,REFLECTOR,RED 4 7-89 PINS
206255 GROMMET 7 6-49 DT DEUTSCH, 2 WAY, PLUG, SOCK-
206704 41 6-57
206255 GROMMET 7 6-51 ETS
206258 SWITCH,IGNITION 32 6-5 DT DEUTSCH, 3 WAY, RECEPTACLE,
206705 57 6-57
206286 CLAMP,HOSE 6 7-79 PINS
206287 BELLOW,RUBBER 5 7-79 DT DEUTSCH, 4 WAY, RECEPTACLE,
206706 71 6-59
206291 GROMMET 13 6-41 PINS
206306 NUT,IGNITION SWITCH MTG 31 6-5 DT DEUTSCH, 4 WAY, PLUG, SOCK-
206707 72 6-59
206336 HARNESS 150 3-51 ETS
206337 HARNESS 164 3-51 DT DEUTSCH, 6 WAY, RECEPTACLE,
206708 85 6-61
206345 SELECTOR,SHIFT 120 3-51 PINS
206345 SELECTOR,SHIFT 4 6-13
872160 - 2806D 4X4 HAULER - OCT 2007

11-13
I I
T T
E E
M M
DT DEUTSCH, 6 WAY, PLUG, SOCK- 207031 SWITCH 8 6-15
206709 86 6-61
ETS 207043 CLAMP,ALU,2 BOLT 12 7-57
DT DEUTSCH, 8 WAY, RECEPTACLE, 207044 CLAMP,ALU,4 BOLT 11 7-57
206711 91 6-61
PINS 207053 LEVER,ZF RETARDER,6 POSITION 540 3-51
DT DEUTSCH, 8 WAY, PLUG, SOCK- DELPHI PACKARD, 2 WAY, PLUG,
206712 92 6-61 207080 31 6-55
ETS SOCKETS
HDP DEUTSCH, 21 WAY, PLUG, 207092 CLAMP,RUBBER,4,TRAN HOSES 4 3-53
206713 125 6-65
SOCKETS 207114 FUSE,30A,BLADE TYPE 2 6-9
HDP DEUTSCH, 31 WAY, RECEPTA- 207115 FUSE,25A,BLADE TYPE 3 6-9
206717 136 6-65
CLE, PINS 207116 FUSE,20A,BLADE TYPE 4 6-9
HDP DEUTSCH, 31 WAY, PLUG, 207117 P-CLIP 19 4-11
206718 137 6-65
SOCKETS 207117 P-CLIP 6 7-53
HDP DEUTSCH, 9 WAY, RECEPTA- 207118 FUSE,15A,BLADE TYPE 5 6-9
206719 102 6-63
CLE, PINS 207123 SPACER,CLAMP,ALU 3 3-53
HDP DEUTSCH, 9 WAY, PLUG, SOCK- 207124 CLAMP,RUBBER 18 4-11
206720 103 6-63
ETS 207175 ASSY,DRAIN TUBE,HVAC 6 7-51
206722 BOSCH, 4 WAY, PLUG, SOCKETS 69 6-59 207177 AIR HOSE ADAPTER,2" 22 7-55
206724 BOSCH, 8 WAY, PLUG, SOCKETS 90 6-61 207178 AIR HOSE ADAPTER 21 7-55
DELPHI PACKARD, 2 WAY, PLUG, 207192 DECAL,DEERE,SEATBELT,WARNING 5 7-89
206726 30 6-55
SOCKETS 207206 HANDLE,PADDLE,BATT BOX 8 7-67
DELPHI PACKARD, 6 WAY, PLUG, 207213 MTG,RUBBER,CONDENSER,HVAC 10 7-57
206729 84 6-61
SOCKETS 207219 SPRING,CABSTRUT 5 4-35
206735 UTILUX, 2 WAY, PLUG, SOCKETS 49 6-57 207230 TRIMARK,LH HOUSING 22 7-23
206765 CROSS & ROLLER, LUBE-FOR-LIFE 2 3-69 207251 HOSE,PROTECT,SPIRAL GUARD 17 4-11
206765 CROSS & ROLLER, LUBE-FOR-LIFE 10 3-69 207252 HOSE,PROTECT,SPIRAL GUARD 7 4-47
206765 CROSS & ROLLER,LUBE-FOR-LIFE 8-7 207252 HOSE,PROTECT,SPIRAL GUARD 9 4-49
206765 CROSS & ROLLER,LUBE-FOR-LIFE 8-7 207252 HOSE PROTECT,SPIRAL GUARD 26 4-41
206767 STRAP,STEP RUBBER CONNECTOR 7 7-65 207253 HOSE,PROTECT,SPIRAL GRD 20 4-27
206777 UTILUX, 3 WAY, PLUG, SOCKETS 64 6-59 207266 HEXSERT,OPEN 38 7-35
206778 BOSCH, 1 WAY, PLUG, SOCKETS 4 6-53 207266 HEXSERT 38 7-37
206787 CAP,FILLER,HYDRAULIC 27 4-43 DT DEUTSCH, 12 WAY, RECEPTA-
206825 CLAMP,RUBBER 24 4-27 207273 108 6-63
CLE, PINS
206826 CLAMP,ALU,2 BOLT 23 4-27 DT DEUTSCH, 12 WAY, PLUG, SOCK-
206827 CLAMP,ALU,4 BOLT 22 4-27 207274 109 6-63
ETS
206829 SPACER,CLAMP,ALUM 21 4-11 207277 DECAL,PARK BRAKE,APPLICATION 6 7-89
206829 SPACER,CLAMP,ALUM. 21 4-27 207283 PIPE,FLANGE,SUCTION,PUMP 25 4-41
206829 SPACER,CLAMP,ALUM 17 7-57 207288 MTG,BONDED 3 6-13
206939 MOUNTING PIPE 3 6-21 207288 MTG,SWIVEL HEAD 28 6-3
206940 LIGHT,INTERIOR 30 6-5 207290 DECAL,DEERE,LIFT/TIEDOWN PNT 7 7-89
206945 MOUNTING,RUBBER,SQUIGLY 5 3-71 207291 DECAL,GREASE,OSCIL/R-BRG 500HD 8 7-89
206945 MTG,RUBBER 20 4-11 207304 DECAL,TIE DOWN POINT 9 7-89
206945 MOUNTING,RUBBER,SQUIGLY 2 6-43 207306 DECAL,WARNING EATHER,START 10 7-89
206945 MOUNTING,RUBBER 6 6-49 207310 DECAL,LIFTING EYE 11 7-89
206945 MOUNTING,RUBBER,SQUIGLY 6 6-51 207311 DECAL,BELL LOGO,CAB DOOR 12 7-89
206945 MTG, RUBBER 9 6-15 207312 DECAL,B&W BELL LOGO,FR BONNET 13 7-89
206945 MTG,RUBBER 9 6-33 207319 DECAL,B&W BELL LOGO 14 7-89
206945 MTG,RUBBER 12 6-41 207329 DECAL,HYDRAULIC PRESSURE 15 7-89
206945 MTG,RUBBER 29 6-7 207330 DECAL,PROPSHAFT GUARDS 16 7-89
206945 MOUNTING, RUBBER 3 7-87 207331 DECAL,RADIATOR FAN WARNING 17 7-89
206945 MTG,RUBBER 11 7-51 207336 DECAL,ARTICULATION CRUSH 18 7-89
206945 MTG,RUBBER 16 7-57 207337 DECAL,VISIBILITY WARNING 19 7-89
206945 MTG,RUBBER 7 2A-67 207338 DECAL,PARK BRAKE WARNING 20 7-89
206945 MTG,RUBBER 7 2B-67 207339 DECAL,PASSENGER SEAT 21 7-89
206979 CONDENSER,AIR-CON 15 7-57 207340 DECAL,SUSPENSION CYLINDER 4 7-79
207017 CLAMP,ALUM,2 BOLT 5 3-53 207340 DECAL,SUSPENSION CYLINDER 22 7-89
207017 CLAMP,ALUM,2 BOLT 14 7-57 207348 DECAL,HYDRAULIC LEVEL 23 7-89
207018 CLAMP,ALUM,4 BOLT 13 7-57 207349 DECAL,COMPRESSED AIR 24 7-89
207027 DIODE,3A,SPADE TERMINAL 6 6-9 207350 DECAL,SPRING PRESSURE 25 7-89
LIGHT, WORK LIGHT, 2-WAY DEUT- 207366 LATCH,LH 7 7-67
207030 1 6-37
SCH 207366 LATCH,LH,TRI/MARK 21 7-23
207030 LIGHT, WORK LIGHT 3 6-23 207375 BOLT,STRIKER 6 7-67
207030 LIGHT, WORK LIGHT 4 6-23 207375 BOLT,STRIKER,TRIMARK 20 7-23
872160 - 2806D 4X4 HAULER - OCT 2007

11-14
I I
T T
E E
M M
207381 DECAL,REFRIGERANT 26 7-89 207694 ELEMENT,FILTER 2 2B-71
207382 DECAL,CAB TILT 27 7-89 207787 COLUMN,BASE,STEER ORBITAL 28 7-41
207385 DECAL,SHIFT INHIB./PARK BRAKE 28 7-89 207788 SPACER,STEER PLASTIC 16 4-19
207390 SENDER,TEMP,120DEG 4 6-39 207795 CLIP,RETAINING,ARTIC HOSES 24 4-43
207408 DECAL,STARTER MOTOR 29 7-89 207796 PLUG 2 3-83
207410 DECAL,GREASE,500HRS,ARTIC 30 7-91 207799 SEAL,BONNET,CAB INTERFACE 18 7-15
207411 DECAL,EMERGENCY EXIT 31 7-91 HELLERMANN TYTON, 1 WAY, BOOT-
207829 25 6-55
207412 DECAL,PARK BRAKE 32 7-91 LACE TERMINAL
207453 CONDUIT, 670MM 6 6-15 GROTE & HARTMANN, 5 WAY, PLUG,
207830 80 6-59
207453 CONDUIT, 670MM 7 6-15 SOCKETS
207454 CONDUIT, 584MM 2 6-23 207831 COVER,HEAD LIGHTS,GRILL 1 6-35
HDP DEUTSCH, 31 WAY, RECEPTA- 207832 COVER,HEAD LIGHTS,FRAME 8 6-33
207473 138 6-65
CLE, SOCKETS 207853 ASSY,HOSE,HVAC,F/WAL,COMP 9 7-57
AMP, 4 WAY, BAYONET, PLUG, 207861 PLT,RUBBER,BONNET SEAL 5 7-3
207475 66 6-59
SOCKETS 207863 GASKET,LOWER MIRROR BKT 17 7-21
207476 AMP, 14 WAY, PLUG, SOCKETS 111 6-63 207864 GASKET,ELECTRICAL HATCH 37 7-33
207477 AMP, 15 WAY, PLUG, SOCKETS 114 6-63 207865 GASKET,ORBITAL 19 4-27
207496 CLAMP,EXHAUST,OM906LA 6 2A-73 207871 ROOF,CAB,YELLOW 2 7-13
207496 CLAMP,EXHAUST,OM906LA 6 2B-73 207879 STRAP,COAT 36 7-31
207498 AMP, 9 WAY, RECEPTACLE, PINS 97 6-61 207881 GASKET,GRAB HANDLE 16 7-19
207499 AMP, 12 WAY, PLUG, SOCKETS 107 6-63 207897 DECAL,CAB,L/PUMP LEVER 33 7-91
207500 AMP, 15 WAY, PLUG, SOCKETS 115 6-63 207900 DECAL,SOUND PRESSURE 34 7-91
207501 AMP, 18 WAY, PLUG, SOCKETS 121 6-65 207908 CLAMP,RUBBER,10,F/WALL 8 7-57
207502 AMP, 21 WAY, PLUG, SOCKETS 123 6-65 207967 BOOT, RUBBER, DRAIN VALVE 23 4-43
207504 CONNECTOR 2 5-17 207967 BOOT,RUBBER,DRAIN VALVE 4 2A-3
HIRSCHMANN, 4 WAY, FLUSH, SOCK- 207967 BOOT,RUBBER,DRAIN VALVE 4 2B-3
207504 78 6-59
ETS 207968 COVER,SPEAKER 35 7-31
GROENEVELD, 8 WAY, PLUG, SOCK- 207975 ALARM,BACK 5 6-49
207505 94 6-61
ETS 207981 ELEMENT, HEATER, FUEL 1 6-45
207520 MUDFLAP,MUDGUARD STUT 6 7-65 207988 SPRING,TENSION,ARTIC HOSE 22 4-43
207521 MUDFLAP,MUDGUARD 5 7-65 207990 CROSS & ROLLER, LUBE-FOR-LIFE 5 3-69
DELPHI PACKARD, 3 WAY, PLUG, 207990 CROSS & ROLLER,LUBE-FOR-LIFE 8-7
207524 52 6-57
PINS 207990 CROSS & ROLLER,LUBE-FOR-LIFE 8-7
207606 GASSTRUT,BONNET 6 7-7 207995 DECAL,HYDRAULIC TEST POINTS 35 7-91
207626 PLUG,MAGNETIC 7 3-81 208000 AMP, 4 WAY, PLUG, SOCKETS 67 6-59
207626 PLUG,MAGNETIC 15 3-79 208001 AMP, 4 WAY, PLUG, SOCKETS 68 6-59
207646 MTG,RUBBER,T/MISSION,SPLT 3 3-3 208002 ZF, 24 WAY, PLUG, SOCKETS 135 6-65
207646 MTG,RUBBER,T/MISSION,SPLT 5 2A-3 HDP DEUTSCH, 14 WAY, PLUG,
208008 113 6-63
207646 MTG,RUBBER,T/MISSION,SPLT 5 2B-3 SOCKETS
207647 KNOB,BIN TIP 19 7-23 208009 AMP, 68 WAY, PLUG, SOCKETS 150 6-67
207660 PLUG 6 3-81 208010 SIDE SHAFT 5 3-79
207660 PLUG 14 3-79 208010 SIDE SHAFT 5 3-81
207662 CONDUIT, 265MM 5 6-15 208011 SIDE SHAFT 4 3-79
207663 HARNESS,DIAGNOSTIC,D#,ADT 5 10-25 208011 SIDE SHAFT 4 3-81
207676 PLUG,MAGNETIC 3 3-83 GROTE & HARTMANN, 1 WAY, PUSH
208041 5 6-53
207676 PLUG, MAGNETIC 3 7-79 ON TERMINAL
207693 ASSY,FUEL FILTER 6 2A-67 208042 GUIDE,TAPE,PISTON,PTFE 17 7-79
207693 FILTER,UNIT,FUEL-WATER 1 2A-71 208043 SEAL,LASTO 'D',FRONT,CAB 15 7-17
207693 ASSY,FUEL FILTER 6 2B-67 208044 SEAL,LASTO 'D',SIDE,CAB 14 7-17
207693 FILTER,UNIT,FUEL-WATER 1 2B-71 208046 DECAL,CAB SUPPORT 36 7-91
207694 ELEMENT,FILTER,10MICRON 8-3 208068 SLING,HOSE 21 4-43
207694 ELEMENT,FILTER,10MICRON 8-3 208072 STRAP,BONNET 5 7-7
207694 ELEMENT,FILTER,10MICRON 8-3 208073 DECAL,GREASE,500HRS,STR,CYL 37 7-91
207694 ELEMENT,FILTER,10MICRON 8-3 208085 BLANK,MIRROR SWITCH 34 7-33
207694 ELEMENT,FILTER,10MICRON 8-5 208103 GASKET,5X5 ROLL STOCK 13 7-23
207694 ELEMENT,FILTER,10MICRON 8-5 208103 GASKET 13 7-25
207694 ELEMENT,FILTER,10MICRON 8-5 208104 GASKET 5 7-13
207694 ELEMENT,FILTER,10MICRON 8-5 208158 COVER,PLUG,COLUMN SWITCH 27 6-5
207694 ELEMENT,FILTER,10MICRON 8-7 208187 PLATE,SERIAL NUMBER 1 7-89
207694 ELEMENT,FILTER,10MICRON 8-7 208197 DECAL,WARNING,READ 0MM 38 7-91
207694 ELEMENT,FILTER,10MICRON 8-7 208272 CASSETTE SEAL INSTALLER 3 10-17
207694 ELEMENT,FILTER 2 2A-71 208348 AMP, 6 WAY, PLUG, SOCKETS 81 6-61
872160 - 2806D 4X4 HAULER - OCT 2007

11-15
I I
T T
E E
M M
208439 AMP, 42 WAY, PLUG, SOCKETS 148 6-67 210920 PUMP,MANUAL,TANK CAP 4 4-35
208468 MOLEX, 4 WAY, PLUG, SOCKETS 79 6-59 210922 ACCU,PISTON,CRIMPED,UNCHRG 1 4-23
208495 AMP, 6 WAY, IQAN, PLUG, SOCKETS 82 6-61 210923 ACCU,PISTON,CRIMPED 1 4-23
208580 AMP, 2 WAY, PLUG, SOCKETS 27 6-55 210946 BRAKE PEDAL, MICO, 160/160 BAR 1 4-33
208614 DUAL LOCK 4 6-27 210946 PEDAL,BRAKE 16 4-29
208614 DUAL LOCK 33 7-35 210960 VALVE, BLOCK, PNEUMATIC, IPM 1 5-17
208649 CAP,DIESEL FILLER 1 7-71 210960 VALVE, BLOCK, PNEUMATIC, IPM 1 5-19
208649 CAP,DIESEL FILLER 2 7-69 210960 VALVE BLOCK,PNEUMATIC 8 5-13
208689 DECAL,HYD,FUNCTION 39 7-91 214158 GUARD,FAN,LHS,RAD 22 2A-63
208711 DECAL,TYRE,PRESSURE 40 7-91 214158 GUARD,FAN,LHS,RAD 22 2B-63
208712 DECAL,B&W 41 7-91 214159 GUARD,FAN,RHS,RAD 21 2A-63
208770 DEFLECTOR,DUST COVER,YOKE 4 3-71 214159 GUARD,FAN,RHS,RAD 21 2B-63
208771 GROMMET 26 6-7 216001 MIRROR, ELECTRICAL, 24V 1 6-19
208821 CLAMP,T-BOLT 24 2A-61 216001 MIRROR, ELECTRIC 4 6-15
208821 CLAMP,T-BOLT 24 2B-61 216002 MIRROR, WIDE 2 6-17
208822 CLAMP,T-BOLT 20 4-41 216002 MIRROR, WIDE 3 6-15
208823 CLAMP,T-BOLT 19 4-41 216002 MIRROR, WIDE ANGLE 7 6-19
208824 CLAMP,T-BOLT 23 2A-63 216002 MIRROR,WIDE 12 7-21
208824 CLAMP,T-BOLT 23 2B-63 216003 MIRROR, MANUAL 1 6-17
208828 CLAMP,T-BOLT 4 2A-75 216003 MIRROR, MANUAL 1 6-19
208828 CLAMP,T-BOLT 4 2B-75 216003 MIRROR,MANUAL 11 7-21
HD DEUTSCH, 9 WAY, RECEPTACLE, 216004 PANEL,INTERIOR,MAIN DOOR 32 7-31
208880 101 6-63
SOCKETS 216011 PIPE,SUCTION,RAD 20 2A-61
210067 HORN,AIR,TWIN 2 5-15 216011 PIPE,SUCTION,RAD 20 2B-61
210105 LEVEL,INDICATOR 18 4-43 216014 HOSE,SURGE TNK OUTLET 19 2A-61
210244 ACCU,PISTON 1 4-25 216014 HOSE,SURGE TNK OUTLET 19 2B-61
210247 VALVE, STEERING, 985CC 1 4-31 216015 HOSE,MAKE-UP LINE,RAD 18 2A-61
210247 VALVE,STEERING 18 4-27 216015 HOSE,MAKE-UP LINE,RAD 18 2B-61
210375 VALVE, BALL, 500 BAR 15 5-17 216016 PIPE,MAKE-UP LINE,RAD 17 2A-61
210492 PUMP,#31 A10VO74 SERVICE 15 4-11 216016 PIPE,MAKE-UP LINE,RAD 17 2B-61
210492 PUMP, SERVICE A 4-13 216017 BUZZER 25 6-5
210493 PUMP,EMERGENCY STEERING 1 4-17 216027 LAMP,AMBER,LED,INDICATOR 4 6-49
210493 PUMP,#52 A10VO28 E/STEER 14 4-11 216027 LAMP,AMBER,LED,INDICATOR,REAR 5 6-51
210497 STRAINER 17 4-43 216028 LAMP,RED,LED,BRAKE/PARK 3 6-49
210497 STRAINER,125 MICRON,350L/MIN 8-5 216028 LAMP,RED,LED,BRAKE/PARK,REAR 4 6-51
210497 STRAINER,125 MICRON,350L/MIN 8-5 216035 CLAMP,RETAINER 16 2A-63
210529 VALVE, NON-RETURN 14 5-17 216035 CLAMP,RETAINER 16 2B-63
210547 VALVE, PURGE TANK 1 5-5 216037 SOCKET,12V,ACCESSORY 24 6-5
210547 VALVE,PURGE TANK 10 5-3 216039 HAMMER,EMERGENCY EXIT 31 7-31
210561 VALVE, UNLOADER, AIR DRYER 1 5-11 216042 EXHAUST,MUFFLER 5 2A-73
210561 VALVE,UNLOADER,AIR DRYER 2 5-9 216042 EXHAUST,MUFFLER 5 2B-73
210695 VALVE,CYL SUSPSTRUT 2 7-79 216045 COWLING,RAD 15 2A-63
210696 CAP,VALVE CYL SUSPSTRUT 1 7-79 216045 COWLING,RAD 15 2B-63
210707 VALVE,AIR/HYD TRAILER CONTROL 17 4-29 216046 FRAME,COOLING PACKAGE,LEFT 8 2A-65
210730 BRAKE,TRAILER VALVE 9 5-13 216046 FRAME,COOLING PACKAGE,LEFT 8 2B-65
210731 MANIFOLD, TYRE TOWER INFLATOR 7 5-19 216047 FRAME,COOLING PACKAGE,RIGHT 7 2A-65
210771 VALVE,RELIEF,DIESEL CAP,5PSI 3 7-71 216047 FRAME,COOLING PACKAGE,RIGHT 7 2B-65
210772 VALVE,RELIEF,DIESEL CAP,1PSI 4 7-71 216048 FRAME,COOLING PACKAGE,TOP 6 2A-65
VALVE, CHECK, EMERGENCY 216048 FRAME,COOLING PACKAGE,TOP 6 2B-65
210791 1 4-15
STEERING 216049 FRAME,COOLING PACKAGE,BOT 5 2A-65
210791 VALVE,CHECK,E/STEER 13 4-11 216049 FRAME,COOLING PACKAGE,BOT 5 2B-65
210833 VALVE, SOLENOID, V45 8 5-17 216059 BRACE,COOLING PACKAGE 4 2A-65
FILTER ASSEMBLY, HYDRAULIC 216059 BRACE,COOLING PACKAGE 4 2B-65
210862 1 4-45
TANK 216060 SEAL,TOP,BONNET 10 7-61
210862 ASSY,FILTER,FINN 16 4-43 216062 SEAL,SIDE,BONNET 9 7-61
210895 VALVE, NON, RETURN 2 6-11 216063 SEAL,BOTTOM,RAD 8 7-61
210896 MOTOR, WIPER 7 6-11 216064 CABLE,BATTERY,RED 11 6-41
210905 SOLENOID, PILOT VALVE, 24V 4 5-17 216065 DECAL,CB'S&IGN SOL 42 7-91
210907 VOAC BLOCK 1 4-5 HDP DEUTSCH, 21 WAY, PLUG,
216071 126 6-65
210907 VOAC BLOCK 1 4-7 SOCKETS, 90°
210907 VALVE,MANIFOLD 12 4-3 AFL AUTOMOTIVE, 80 WAY, PLUG,
216074 151 6-67
210920 PUMP, MANUAL, C/W TANK 1 4-39 SOCKETS
872160 - 2806D 4X4 HAULER - OCT 2007

11-16
I I
T T
E E
M M
AFL AUTOMOTIVE, 20 WAY, PLUG, DELPHI PACKARD, 2 WAY, PLUG,
216076 122 6-65 216329 34 6-55
SOCKETS SOCKETS
DELPHI PACKARD, 16 WAY, PLUG, 216330 AMP, 3 WAY, PLUG, SOCKETS 50 6-57
216077 118 6-63
SOCKETS DT DEUTSCH, 4 WAY, PLUG, SOCK-
216331 73 6-59
216080 CINCH, 48 WAY, PLUG, SOCKETS 149 6-67 ETS
216081 CINCH BL, 32 WAY, PLUG, SOCKETS 143 6-67 216332 TYCO, 8 WAY, PLUG, SOCKETS 95 6-61
216082 CINCH BN, 32 WAY, PLUG, SOCKETS 144 6-67 DELPHI PACKARD, 3 WAY, RECEPTA-
216333 54 6-57
DELPHI PACKARD, 16 WAY, PLUG, CLE, SOCKETS
216083 119 6-63
SOCKETS DELPHI PACKARD, 2 WAY, RECEPTA-
216334 35 6-55
DELPHI PACKARD, 14 WAY, PLUG, CLE, SOCKETS
216084 112 6-63
SOCKETS 216335 FCI, 6 WAY, PLUG, SOCKETS 88 6-61
216085 HARNESS,SAT MODULE,PIGTAIL 2 6-29 DT DEUTSCH, 6 WAY, PLUG, SOCK-
216336 87 6-61
216088 SWITCH,STEERING COLUMN 23 6-5 ETS
216091 HDP DEUTSCH, 31 WAY, PLUG, PINS 139 6-65 216350 EXHAUST,STACK,POLISHED SS 4 2A-73
HDP DEUTSCH, 31 WAY, RECEPTA- 216350 EXHAUST,STACK,POLISHED SS 4 2B-73
216095 140 6-65
CLE, SOCKETS DT DEUTSCH, 3 WAY, PLUG, SOCK-
216358 60 6-57
HDP DEUTSCH, 31 WAY, PLUG, PINS, ETS
216096 141 6-67
90 DEGREE 216359 TERMINATOR, CAN, 120 OHM 65 6-59
216097 SURGE TANK,8L,PLASTIC,BELL 14 2A-61 216364 PIPE,CONDENSOR,AC 7 7-57
216097 SURGE TANK,8L,PLASTIC,BELL 14 2B-61 216365 PIPE,CONDENSOR,AC 6 7-57
216128 CLAMP,T-BOLT 13 2A-63 216366 ADAPTOR,COMPRESS,HVAC 5 7-57
216128 CLAMP,T-BOLT 13 2B-63 216372 CLAMP,RUBBER,5,FRAME 4 7-57
216129 SWITCH,BATTERY DISCONNECT 10 6-41 216373 CLAMP,RUBBER,6,FRAME 3 7-57
216167 E-MODULE,SSM 22 6-5 216381 CUSHION,BACKREST,TRAINER 18 7-43
216168 E-MODULE,MDU2 21 6-5 216382 CUSHION,SEAT,TRAINER 17 7-43
216197 COVER,A PILLAR,LHS 30 7-35 216383 ANTENNA,RADIO,BLAUPUNKT 3 6-31
216214 COVER,A PILLAR,RHS 29 7-35 216405 CINCH BN, 32 WAY, PLUG, SOCKETS 145 6-67
216216 HVAC UNIT 5 7-51 216412 HARNESS,REAR WIPER 19 6-3
216216 HVAC UNIT,24V A 7-55 216424 DECAL,SOUND POWER LEVEL 43 7-91
216217 HORN 7 6-33 216426 FUSE,BLANK,BLADE TYPE 7 6-9
216221 HARNESS,CAB 20 6-3 216429 PANEL,HOLD-ALL 16 7-33
216231 SEAL,TOP,RAD 7 7-61 216430 PANEL,WIPER,REAR 15 7-33
216232 HOODLINER,REAR 28 7-37 216443 LINK,DRAG 4 7-75
216233 HOODLINER,FRONT 27 7-37 216445 SENDER,FUEL 5 6-33
216234 MAT,FLOOR,CAB 26 7-35 216451 FOOT,TRAY,E-MODULE 18 6-7
216235 PANEL,MDU 25 7-33 216453 KIT,GASKET,COOL BOX, 14 7-31
216236 VENT,BOX,COOLER 4 7-51 216454 GASKET 13 7-31
216237 COVER,B PILLAR,LHS 24 7-35 216455 HARNESS, RH 2 6-15
216238 COVER,B PILLAR,RHS 23 7-35 216456 HARNESS, LH 1 6-15
216243 HOLDER,DOCUMENT,SEARS 22 7-43 216457 COVER,E-MODULE 12 7-33
216255 MICO BRAKE PEDAL GASKET 15 4-29 216463 ADAPTOR,VENT 2 7-51
216258 COVER,DUST,HEADLAMP 6 6-33 216464 GEAR, SUN 1 3-83
216267 CABLE,BATT,RD 9 6-41 216472 MAT,DASH ACCESS 11 7-33
216268 CABLE,BATT,BK 8 6-41 216473 MAT,COOL BOX 10 7-31
216270 CABLE,BATT,BK 7 6-41 216484 CLAMP,HOSE 12 2A-61
216271 HARNESS,BATT BOX 6 6-41 216484 CLAMP,HOSE 12 2B-61
216277 LID,COOLER BOX,CAB 21 7-31 216485 PANEL,LEVER 19 7-33
216278 LID,FUSES/RELAYS 20 7-31 216486 PLT,PIVOT,HEADLIGHT 4 6-33
216282 RUBBER,ISOLATE,HYDR,CAB,MID 14 4-27 216507 DECAL,RSG 44 7-91
216283 RUBBER,ISOLATE,HYDR,CAB,FRONT 13 4-27 216523 COVER,SEAT,TRAINER 8 7-43
216286 HARNESS, BEACON, EXTENSION 2 6-21 216525 VENT,SWIVEL,HVAC 3 7-51
216287 HARNESS, WORK LIGHT 1 6-23 216527 STRAP,EARTH 17 6-7
216291 HARNESS,RADIO,BLAUPUNKT 4 6-31 216531 DECAL,ROPS/FOPS 45 7-91
216296 BATTERY, 12V 1 6-47 DT DEUTSCH, 3 WAY, RECEPTACLE,
216296 BATTERY,12V,102AH,DELPHI 3 6-41 216558 PINS WITH GREEN/GREY WIRE 61 6-59
DELPHI PACKARD, 3 WAY, RECEPTA- BRIDGE
216325 53 6-57
CLE, SOCKETS 216625 SPRING,C,BONNET CATCH 4 7-9
DELPHI PACKARD, 2 WAY, PLUG, 216626 SPRING,T,BONNET CATCH 4 7-5
216326 32 6-55
SOCKETS 216640 RADIO,BLAUPUNKT,5000M 2 6-31
DELPHI PACKARD, 2 WAY, RECEPTA- 216645 ISOLATOR,RUBBER 16 6-7
216327 33 6-55
CLE, PINS 216646 FASTENER,PLASTIC,HEADLINER 7 7-37
216328 AMP, 2 WAY, PLUG, SOCKETS 28 6-55 216650 TRAY,E-MODULE 15 6-7
872160 - 2806D 4X4 HAULER - OCT 2007

11-17
I I
T T
E E
M M
216653 HARNESS 2 6-13 DELPHI PACKARD, 2 WAY, PLUG,
216857 38 6-55
216654 HARNESS,ZF,ARTIC,FRIEDRICH 1 6-43 SOCKETS
216673 MAT,TOOLBOX 6 7-35 HDP DEUTSCH, 31 WAY, PLUG,
216861 142 6-67
216679 DECAL,IGNITION SWITCH 46 7-91 SOCKETS
216702 P-CLIP 14 6-5 DT DEUTSCH, 3 WAY, PLUG, SOCK-
216924 56 6-57
DT DEUTSCH, 2 WAY, RECEPTACLE, ETS
216735 42 6-57
PINS WITH 1500 OHM 2W RESISTOR DT DEUTSCH, 3 WAY, RECEPTACLE,
216925 58 6-57
216754 EXHAUST,H/SHIELD FIXED 8 2A-73 PINS
216754 EXHAUST,H/SHIELD FIXED 8 2B-73 216926 DT DEUTSCH, 3 WAY, RECEPTACLE,
59 6-57
216755 EXHAUST,H/SHIELD COVER 7 2A-73 PINS
216755 EXHAUST,H/SHIELD COVER 7 2B-73 216945 FUSE,40A,BLADE TYPE 8 6-9
HDP DEUTSCH, 21 WAY, PLUG, PINS, 216952 COVER, ARMREST, SEAT, LH 9 7-47
216767 127 6-65 216953 COVER, ARMREST, SEAT, RH 10 7-47
90°
216768 HDP DEUTSCH, 21 WAY, PLUG, PINS 128 6-65 216963 EXTENSION,MUDGUARD,RHS 3 7-65
HDP DEUTSCH, 21 WAY, RECEPTA- 216964 EXTENSION,MUDGUARD,LHS 4 7-65
216769 129 6-65
CLE, SOCKETS 216990 DECAL,SPEED DOWN SLOPE 47 7-91
HDP DEUTSCH, 21 WAY, RECEPTA- ALARM,BACK UP,PRECO MODEL
216770 130 6-65 216994 3 6-51
CLE, PINS 3003
HDP DEUTSCH, 21 WAY, RECEPTA- 217151 WINDOW,REAR 9 7-25
216771 131 6-65
CLE, SOCKETS 217166 E-MODULE,MEMORY MODULE 3 6-27
216772 HDP DEUTSCH, 21 WAY, PLUG, PINS 132 6-65 217187 PAD, PERROT / KNOTT 12 3-91
HDP DEUTSCH, 23 WAY, PLUG, PINS, 217551 E-MODULE,BATT BALANCER 13 6-7
216773 133 6-65
90° 217555 WINDOW,LH,FRONT,TOUGHENED 8 7-25
HDP DEUTSCH, 23 WAY, RECEPTA- 217556 DOOR,MAIN,YELLOW 7 7-23
216774 134 6-65
CLE, SOCKETS 217557 WINDOW,DOOR,SLIDING 6 7-23
HDP DEUTSCH, 33 WAY, PLUG, PINS, 217588 SEAL,DOOR,HVAC,RHS 5 7-29
216775 146 6-67
90° 217590 SEAL,DOOR,MAIN 4 7-23
HDP DEUTSCH, 33 WAY, RECEPTA- 217617 PIPE, W/WASHER KIT 5 6-11
216776 147 6-67
CLE, SOCKETS 217618 BLADE, WIPER 6 6-11
HDP DEUTSCH, 9 WAY, RECEPTA- 217619 ARM, WIPER 1 6-11
216777 104 6-63
CLE, SOCKETS 217620 CLIPS, WASHER SYSTEM 3 6-11
216778 HDP DEUTSCH, 9 WAY, PLUG, PINS 105 6-63 217621 NOZZLE, 6WAY, WASHER SYSTEM 4 6-11
DT DEUTSCH, 2 WAY, RECEPTACLE, 217625 SOLENOID 5 6-41
216779 43 6-57
PINS 217672 LEVER,PARKER 12 6-5
DT DEUTSCH, 2 WAY, PLUG, SOCK- MTG,BAND,2PC,AIR CLEANER,FRG
216780 44 6-57 217684 3 2A-75
ETS 15
DT DEUTSCH, 4 WAY, PLUG, SOCK- MTG,BAND,2PC,AIR CLEANER,FRG
216782 74 6-59 217684 3 2B-75
ETS 15
216784 AMP 90 DEG FLAG TERMINAL, 11 MM 1 6-53 217706 DT DEUTSCH, 4 WAY, RECEPTACLE 75 6-59
216785 AMP, 9 WAY, RECEPTACLE, PINS 98 6-61 217711 AMP, 2 WAY, PLUG, SOCKETS 29 6-55
216786 AMP, 9 WAY, PLUG, SOCKETS 99 6-61 217717 RELAY,24V 9 6-9
216787 AMP, 21 WAY, RECEPTACLE, PINS 124 6-65 217719 LIGHT, FLOOD, 65W 1 6-25
GROTE & HARTMANN, 13 MM NON- 217719 LIGHT, REVERSE FLOODLIGHT 2 6-37
216788 6 6-53
INSULATED TERMINAL 217719 LIGHT,FLOOD 2 6-49
216789 AMPHENOL, 9 WAY, PLUG, PINS 100 6-61 217719 LIGHT,FLOOD,65W,24V 2 6-51
216798 AMP, 15 WAY, RECEPTACLE, PINS 116 6-63 217724 SWITCH,HAZARD 11 6-5
216809 GROTE & HARTMANN, 10 MM LUG 7 6-53 217725 CABLE,BATTERY,RED 4 6-41
216810 GROTE & HARTMANN, 10 MM LUG 8 6-53 217730 YAZAKI, 8 WAY, PLUG, SOCKETS 96 6-61
216811 GROTE & HARTMANN, 8 MM LUG 9 6-53 217735 SWITCH,PARK BRAKE 10 6-5
216812 GROTE & HARTMANN, 6 MM LUG 10 6-53 217736 FRAME,SWITCH,1 PLACE 9 6-5
216813 GROTE & HARTMANN, 6 MM LUG 11 6-53 217737 FRAME,SWITCH,3 PLACES 8 6-5
SUMITOMO, 3.0 MM, FEMALE, PUSH- 217739 AMP, 10 WAY, PLUG, SOCKETS 106 6-63
216815 26 6-55
ON 217745 WASHER,BOTTLE AND PUMP 7 6-5
216816 AMP, 4.8 MM, FEMALE, PUSH-ON 2 6-53 217752 EXHAUST,FRONT SECTION 3 2A-73
216817 AMP, 1 WAY, SLIP-ON 3 6-53 217752 EXHAUST,FRONT SECTION 3 2B-73
DELPHI PACKARD, 2 WAY, RECEPTA- 217754 EXHAUST,MID SECTION 2 2A-73
216839 36 6-55
CLE, PINS 217754 EXHAUST,MID SECTION 2 2B-73
DT DEUTSCH, 2 WAY, RECEPTACLE, 217758 PLT,BLANKING,RADIO FACE 5 7-31
216852 BLANKING PINS (X2) & WEDGE. NO 45 6-57 217810 HARNESS,ENGINE 3 6-33
TERMINALS.
217812 HARNESS,ARTIC 3 6-39
DELPHI PACKARD, 2 WAY, PLUG, 217819 HARNESS,REAR 1 6-49
216856 37 6-55
SOCKETS
217819 HARNESS,REAR 1 6-51
872160 - 2806D 4X4 HAULER - OCT 2007

11-18
I I
T T
E E
M M
HD10 DEUTSCH, 3 WAY, PLUG, 218240 HEADLAMP, COMBO, LHS, HELLA 7 6-37
217820 62 6-59
SOCKETS 218241 HEADLAMP,COMBO,RHS 1 6-33
HD10 DEUTSCH, 3 WAY, RECEPTA- 218241 HEADLAMP, COMBO, RHS, HELLA 8 6-37
217821 63 6-59
CLE, PINS 218255 DB, 15 WAY, PLUG, SOCKETS 117 6-63
217827 DECAL,WARNING,OVERSPEEDING 48 7-91 218286 KNUCKLE,STEERING 25 7-41
217845 DECAL,CB'S,FUSES,RELAYS 49 7-91 218287 COLUMN,STEERING 1 7-41
217855 HOSE,TEFLON 9 5-3 218287 COLUMN,STEERING 4 7-39
217857 NONSLIP,SUMP 3 2A-3 218292 EXHAUST,H/SHIELD FRONT 1 2A-73
217857 NONSLIP,SUMP 3 2B-3 218292 EXHAUST,H/SHIELD FRONT 1 2B-73
217860 NONSLIP,MUDGUARD,LHS 2 7-65 BRAD HARRISON, 4 WAY, 90°, SOCK-
218308 70 6-59
217861 NONSLIP,MUDGUARD,RHS 1 7-65 ETS
217862 NONSLIP,PAD,REAR,TRAC P&S 1 7-83 218315 HANDLE,PADDLE,BONNET 3 7-5
217863 NONSLIP,REAR,F/TANK 1 7-69 218331 BOOT,RUBBER,DOOR HANDLE 3 7-23
217864 NONSLIP,ARTIC 3 3-71 218342 WINDOW,RHS,SLIDING 2 7-25
217902 FRAME,SWITCH,CARLING 6 6-5 218437 DT DEUTSCH, 8 WAY, RECEPTACLE 93 6-61
217910 E-MODULE,TCU 1 6-13 218447 FLANGE 2 3-71
217922 NONSLIP,FRONT,BATTERY BOX 5 7-67 HARNESS FLEX, 4 WAY, M27, SOCK-
218464 76 6-59
217923 NONSLIP,TOP LID,B/BOX 4 7-67 ETS
217924 NONSLIP,REAR,B/BOX 3 7-67 218469 PIPE,SUCTION,HYD 15 4-41
217929 SWITCH,PRESS,NC,5B 2 6-39 218480 DRIVER ID,RECEPTACLE 2 6-27
217930 SWITCH,PRESS,NC,123B 1 6-39 218508 CLAMP,FUEL FILTER 5 2A-71
217956 COOLING PACKAGE 11 2A-63 218508 CLAMP,FUEL FILTER 5 2B-71
217956 COOLING PACKAGE 11 2B-63 218544 E-MODULE,SAT MODULE,MT2000 1 6-29
217958 RADIATOR 3 2A-65 DELPHI PACKARD, 2 WAY, PLUG,
218559 39 6-55
217958 RADIATOR 3 2B-65 SOCKETS
217959 CAC,300D,TIER,MK3 2 2A-65 218678 BLOCK,LOCATE,MIRROR 1 7-21
217959 CAC,300D,TIER,MK3 2 2B-65 218686 HOSE,RADIATOR 5 7-53
217960 TM OIL COOLER 1 2A-65 218686 HOSE,RADIATOR 2 2A-61
217960 TM OIL COOLER 1 2B-65 218686 HOSE,RADIATOR 3 2A-61
217961 BATTERY,12V,108AH,DELPHI 3 6-41 218686 HOSE,RADIATOR 2 2B-61
217962 PIPE,BOTTOM,CAC 10 2A-63 218686 HOSE,RADIATOR 3 2B-61
217962 PIPE,BOTTOM,CAC 10 2B-63 218690 BONNET,SHELL 2 7-3
217963 HOSE,TOP,CAC 9 2A-63 218735 DT DEUTSCH, 12 WAY, RECEPTACLE 110 6-63
217963 HOSE,TOP,CAC 9 2B-63 218737 GROTE & HARTMANN, SOCKET 12 6-53
217964 HOSE,BOTTOM,CAC 8 2A-63 218750 AMP, 6 WAY, PLUG, SOCKETS 83 6-61
217964 HOSE,BOTTOM,CAC 8 2B-63 218777 CABLE,EARTH 1 6-41
217965 HOSE,STRAIGHT,CAC 7 2A-63 218777 CABLE,EARTH 2 6-41
217965 HOSE,STRAIGHT,CAC 7 2B-63 218849 ANTENNA,GPS,3000MM CABLE 1 6-27
217969 HOSE,TOP,RAD 6 2A-61 218855 PAD,GUIDE BONNET 3 7-9
217969 HOSE,TOP,RAD 6 2B-61 218867 MOUNTING,SEAT,TRAINER 1 7-45
217970 HOSE,BOTTOM,RAD 5 2A-61 218867 SEAT,TRAINER 3 7-43
217970 HOSE,BOTTOM,RAD 5 2B-61 218912 LIGHT, BEACON, XENON, AMBER 1 6-21
217971 HOSE,INLET,ENG 4 2A-61 218928 HOSE,SUCTION,HYD TANK 14 4-41
217971 HOSE,INLET,ENG 4 2B-61 218950 GROTE & HARTMANN, 4 MM LUG 13 6-53
217999 E-MODULE,CCU2 5 6-7 218952 GROTE & HARTMANN, 5 MM LUG 14 6-53
218033 DECAL,AIRCON,FILTER,CLEAN 50 7-91 218953 GROTE & HARTMANN, 5 MM LUG 15 6-53
218077 AMP, 3 WAY, RECEPTACLE, PINS 51 6-57 218955 GROTE & HARTMANN, 6 MM LUG 16 6-53
SUMITOMO, 2 WAY, RECEPTACLE, 218956 GROTE & HARTMANN, 6 MM LUG 17 6-53
218079 48 6-57
PINS 218957 GROTE & HARTMANN, 6 MM LUG 18 6-53
INSERT, PISTON COMP, WITH BLEED 218958 GROTE & HARTMANN, 8 MM LUG 19 6-53
218175 2 3-91
SCREW 218961 GROTE & HARTMANN, 10 MM LUG 20 6-53
INSERT, PISTON, WITHOUT BLEED 218962 GROTE & HARTMANN, 10 MM LUG 21 6-55
218176 3 3-91
INSERT, PISTON COMP, WITH BLEED 218964 GROTE & HARTMANN, 10 MM LUG 23 6-55
218177 2 3-91
INSERT, PISTON , WITHOUT BLEED 218999 RUBBER,SEAL,BONNET 1 7-3
218178 3 3-91
SCREW 220010 ELEMENT:FILTER 13 4-43
218179 WASHER, LOCK 6 3-91 220010 ELEMENT,FILTER,29MICRON GUD 8-3
218180 RING, SEAL, KNOTT CALIPER 7 3-91 220010 ELEMENT,FILTER,29MICRON GUD 8-3
218181 KIT, SEAL, KNOTT CALIPER 4 3-91 220010 ELEMENT,FILTER,29MICRON GUD 8-3
218199 COVER, WITH WEAR INDICATOR 9 3-91 220010 ELEMENT,FILTER,29MICRON GUD 8-3
218240 HEADLAMP,COMBO,LHS 2 6-33 220010 ELEMENT,FILTER,29MICRON GUD 8-5
872160 - 2806D 4X4 HAULER - OCT 2007

11-19
I I
T T
E E
M M
220010 ELEMENT,FILTER,29MICRON GUD 8-5 221417 VALVE, RELIEF UNLOADING 7 4-7
220010 ELEMENT,FILTER,29MICRON GUD 8-5 221418 VALVE, CHECK 4 4-5
220010 ELEMENT,FILTER,29MICRON GUD 8-5 221418 VALVE, CHECK 4 4-7
220010 ELEMENT,FILTER,29MICRON GUD 8-7 221420 VALVE, DIRECTIONAL CONTROL, 24V 9 4-5
220010 ELEMENT,FILTER,29MICRON GUD 8-7 221420 VALVE, DIRECTIONAL CONTROL, 24V 9 4-7
220010 ELEMENT,FILTER,29MICRON GUD 8-7 221422 KIT, SEAL 20 4-5
220211 DIAPHRAGM 5 3-77 221422 KIT, SEAL 20 4-7
220397 HOOK,CLOTHES 2 7-31 221423 KIT, SEAL 21 4-5
220535 COVER,PRE CLEANER 18 2A-75 221423 KIT, SEAL 21 4-7
220535 COVER,PRE CLEANER 18 2B-75 221424 KIT, SEAL 22 4-5
220605 KIT, SEAL, RELIEF VALVE 3 4-15 221424 KIT, SEAL 22 4-7
220606 VALVE , RELIEF 2 4-15 221425 VALVE, PRESSURE RELIEF 8 4-5
220607 SCREW, CAP 9 4-31 221425 VALVE, PRESSURE RELIEF 8 4-7
220608 RACE, BEARING 5 4-31 221585 GASKET, V44 BLOCK/PILOT VALVE 5 5-17
220609 PLUG 2 4-31 221586 SCREW, BODY/PILOT VALVE 3 5-17
220610 O-RING 3 4-31 221587 SCREW, CAP 6 5-17
220611 RING, RETAINING 7 4-31 221589 GASKET, V44 SOLENOID/MANIFOLD 7 5-17
220635 BLOCK VALVE 35 7-55 221590 O-RING, PRESSURE SWITCH 11 5-17
220693 BEARING, NEEDLE THRUST 6 4-31 221594 O-RING 6 5-19
220694 SPRING, CENTERING 8 4-31 SCREW, PRESSURE SENDER,
221595 16 5-17
220697 KIT, SEAL ORBITAL VALVE 4 4-31 EARTH
220722 COVER,FRG15 AIR CLEANER 2 2A-77 221597 KIT,SEAL,SERVICE 8 2A-71
220722 COVER,FRG15 AIR CLEANER 2 2B-77 221597 KIT,SEAL,SERVICE 8 2B-71
220723 LATCH,FRG15 AIR CLEANER 3 2A-77 CATCH,VERTICAL,SLIDING WIN-
221627 2 7-27
220723 LATCH,FRG15 AIR CLEANER 3 2B-77 DOW,RHS
VACUATOR,VALVE,FRG15 A/ CATCH,VERTICAL,SLIDING WIN-
220724 6 2A-77 221628 3 7-27
CLEANER DOW,LHS
VACUATOR,VALVE,FRG15 A/ 221629 CATCH,CAB,SLIDING WINDOW 1 7-27
220724 6 2B-77
CLEANER 221703 ELEMENT, HEATING, AIR DRYER 3 5-11
220725 ELEMENT,OUTER,AIR CLEANER 8-3 221760 CIRCLIP:EXTERNAL 1 7-59
220725 ELEMENT,OUTER,AIR CLEANER 8-3 221760 CIRCLIP:EXTERNAL 2 7-7
220725 ELEMENT,OUTER,AIR CLEANER 8-3 222239 ACTUATOR ASSEMBLY 1 3-77
220725 ELEMENT,OUTER,AIR CLEANER 8-5 222239 ACTUATOR ASSEMBLY 56 3-75
220725 ELEMENT,OUTER,AIR CLEANER 8-5 222240 CALIPER BODY 2 3-75
220725 ELEMENT,OUTER,AIR CLEANER 8-5 222242 PLATE,END MERITOR BRAKE 4 3-75
220725 ELEMENT,OUTER,AIR CLEANER 8-5 222277 O-RING 18 4-17
220725 ELEMENT,OUTER,AIR CLEANER 8-7 222280 ROD,PISTON 20 4-17
220725 ELEMENT,OUTER,AIR CLEANER 8-7 222281 HOUSING,PUMP 21 4-17
220725 ELEMENT,OUTER,AIR CLEANER 8-7 222284 SPRING 12 4-17
220725 ELEMENT,OUTER,FRG15 A/CLEANER 4 2A-77 222285 SHIM 4 4-17
220725 ELEMENT,OUTER,FRG15 A/CLEANER 4 2B-77 222286 BEARING,TAPERED,ROLLER 14 4-17
220738 FUNNEL, FILTER 3 4-45 222287 BEARING,TAPERED,ROLLER 5 4-17
220747 ELEMENT,INNER,AIR CLEANER 8-3 222288 SHELL,CRADLE 11 4-17
220747 ELEMENT,INNER,AIR CLEANER 8-5 222289 SEAL,SHAFT 15 4-17
220747 ELEMENT,INNER,AIR CLEANER 8-5 222290 O-RING 6 4-17
220747 ELEMENT,INNER,AIR CLEANER 8-7 222308 PLUG 17 4-17
220747 ELEMENT,INNER,AIR CLEANER 8-7 222389 ELEMENT, FILTER 2 4-45
220747 ELEMENT,INNER,AIR CLEANER 8-7 ELEMEMT,FLTR,HYDRAU-
222389 8-3
220747 ELEMENT,INNER,FRG15 A/CLEANER 5 2A-77 LIC,5MICRON
220747 ELEMENT,INNER,FRG15 A/CLEANER 5 2B-77 ELEMEMT,FLTR,HYDRAU-
222389 8-3
220765 O-RING 40 7-55 LIC,5MICRON
220949 FILTER, AIR DRYER 1 5-9 ELEMEMT,FLTR,HYDRAU-
222389 8-3
220949 FILTER, AIR DRYER 2 5-11 LIC,5MICRON
220949 FILTER:AIR DRYER 8-3 ELEMEMT,FLTR,HYDRAU-
222389 8-5
220949 FILTER:AIR DRYER 8-5 LIC,5MICRON
222389 8-5
222389 8-5
221366 CIRCLIP 16 4-17 ELEMEMT,FLTR,HYDRAU-
222389 8-5
221367 PLUG 22 4-17 LIC,5MICRON
221417 VALVE, RELIEF UNLOADING 7 4-5
872160 - 2806D 4X4 HAULER - OCT 2007

11-20
I I
T T
E E
M M
ELEMEMT,FLTR,HYDRAU- 224203 FLANGE,8.5C 30 3-61
222389 8-7
LIC,5MICRON 224203 FLANGE,7C 30 3-65
ELEMEMT,FLTR,HYDRAU- 224204 FLANGE,7C 29 3-65
222389 8-7
LIC,5MICRON 224206 GEAR,SUN 13 3-65
ELEMEMT,FLTR,HYDRAU- 224208 HOUSING,BEARING REAR 4 3-59
222389 8-7
LIC,5MICRON 224208 HOUSING,BEARING REAR 4 3-65
222605 SPRING,ANTI RATTLE 6 3-75 224209 INSERT,IDLER FRONT 5 3-63
222606 SPACER 7 3-75 224210 INSERT,IDLER PTO 6 3-63
223212 PLUG 28 4-13 224211 FRONT INSERT,IDLER 7 3-61
223213 TEAR-OFF-PLUG 8 4-13 224214 SHAFT,OUTPUT REAR 10 3-65
223213 PLUG 28 4-17 224220 GEAR,INPUT 18 3-61
223214 PIN,DOWEL 7 4-17 224221 SHIELD,MUD 37 3-61
223214 DOWEL PIN 9 4-13 224221 SHIELD,MUD 37 3-65
223218 O-RING 4 4-13 224222 SHAFT,OUTPUT FRONT 9 3-65
223218 O-RING 25 4-17 224223 BEARING,CYLINDER ROLLER 56 3-61
223219 CAP SCREW 71 3-65 224224 BEARING,CYL. ROLLER 57 3-65
223219 SCREW, CAP 1 4-13 224225 BEARING,FOUR POINT QJ213 60 3-65
223219 SCREW,CAP 27 4-17 224226 BEARING,D.G.BALL 16022 C3/C4 59 3-65
223220 PLUG 3 4-13 224228 O-RING 79 3-65
223220 PLUG 26 4-17 224229 O-RING 81 3-61
223233 PUMP HOUSING 27 4-13 224229 O-RING 81 3-65
223235 SWASH PLATE 22 4-13 224231 O-RING 83 3-61
223237 DISC 21 4-13 224231 O-RING 83 3-63
223238 SHIM 19 4-13 224232 O-RING 84 3-65
223239 BEARING, TAPERED ROLLER 25 4-13 224235 O-RING 80 3-65
223240 BEARING, TAPERED ROLLER 20 4-13 224236 O-RING 85 3-65
223241 CRADLE, SHELL 23 4-13 224237 SPRING,COMPRESSION 41 3-65
223242 SHAFT SEAL 31 4-13 224238 GEAR,RING 15 3-65
223243 O-RING 26 4-13 224239 NEEDLE,ROLLER NRO.B2,5X2,5 54 3-65
223244 O-RING 6 4-13 224240 WASHER,THRUST 53 3-65
223245 V-RING , SEEGE 30 4-13 224241 BUSH,MB 8530 DU 52 3-65
223246 PLUG, VSTI 10 4-13 224242 PIN,PLANET 19 3-65
223247 VALVE, PILOT, DFRI, COMPLETE 2 4-13 224244 PISTON 24 3-65
223247 VALVE,PILOT 23 4-17 224246 GEAR,PLANET SET 14 3-65
223248 PISTON 18 4-13 224248 CLUTCH,SLIDE 22 3-65
223259 COUNTER PISTON 13 4-13 224249 CIRCLIP,SHAFT 62 3-65
223260 GUIDE, PISTON 15 4-13 224251 CLUTCH,INSERT 21 3-65
223261 SPRING 14 4-13 224252 SCREW,GRUB 74 3-65
223646 KIT,LEVER 41 3-75 224253 PIN,SPRING 40 3-65
223646 LEVER,MERITOR BRAKE 42 3-75 224254 PLUG,MAGNETIC DRAIN 43 3-59
223648 PLATE,DISTRIBUTION 3 4-17 224257 BOLT,EYE 50 3-59
223654 ROTARY,GROUP 2 4-17 224258 CIRCLIP,EXTERNAL 64 3-65
223655 PISTON,CONTROL 19 4-17 224363 COIL, DIRECTIONAL CONTROL, 24V 10 4-5
223657 PLATE,SWASH 10 4-17 224363 COIL, DIRECTIONAL CONTROL, 24V 10 4-7
223658 SHAFT,DRIVE 13 4-17 224367 CIRCLIP,INTERNAL 65 3-61
223661 SCREW,SOC. HEAD 9 4-17 224367 CIRCLIP,INTERNAL 65 3-65
223672 DRIVER,LOCK RING 10 3-105 224368 PLUG 45 3-59
WASHER,DOWTY,PILOT VALVE 224370 SCREW,HEXHD 67 3-61
223674 24 4-17
CAPS 224370 SCREW,HEXHD 67 3-63
223714 KIT, REPAIR AIR DRYER UNLOADER 4 5-11 224370 SCREW,HEXHD 67 3-65
223716 KIT,BEARING 55 3-75 224372 SCREW,HEXHD 66 3-65
223717 KIT,SEAL & GASKET 22 3-75 224373 MAGNET 103 3-59
223719 KIT,ADJUSTER RH 45 3-75 224398 VALVE, PRESSURE RELIEF 2 4-5
223721 KIT,ADJUSTER SLEEVE & THRUST 23 3-75 224398 VALVE, PRESSURE RELIEF 2 4-7
223722 KIT,SLIDE PIN 9 3-75 224399 ORIFICE, 2.5 3 4-5
223816 FILTER,FUEL 2 3-55 224399 ORIFICE, 2.5 3 4-7
223816 FILTER,FUEL 11 4-11 224400 ORIFICE, SCREW, 0.7 11 4-5
223816 FILTER,FUEL,10 MICRON,GUD 8-5 224400 ORIFICE, SCREW, 0.7 11 4-7
223816 FILTER,FUEL,10 MICRON,GUD 8-7 224401 VALVE, CHECK 13 4-5
223816 FILTER,FUEL,10 MICRON,GUD 8-7 224401 VALVE, CHECK 13 4-7
223968 NUT,ROUND SPECIAL 16 7-41 224402 VALVE, SHUTTLE 15 4-5
224200 SEAL,PISTON 78 3-65 224402 VALVE, SHUTTLE 15 4-7
872160 - 2806D 4X4 HAULER - OCT 2007

11-21
I I
T T
E E
M M
224405 VALVE, CHECK 14 4-5 226019 FILTER,AIR ASSY(AIR CON) 8-5
224405 VALVE, CHECK 14 4-7 226019 FILTER,AIR ASSY(AIR CON) 8-5
224406 VALVE, PRESSURE RELIEF 16 4-5 226019 FILTER,AIR ASSY(AIR CON) 8-7
224406 VALVE, PRESSURE RELIEF 16 4-7 226019 FILTER,AIR ASSY(AIR CON) 8-7
224412 KIT, SEAL 24 4-5 226019 FILTER,AIR ASSY(AIR CON) 8-7
224412 KIT, SEAL 24 4-7 226020 EVAPORATOR COIL 13 7-55
224413 KIT, SEAL 23 4-5 226021 HEATER COIL 12 7-55
224413 KIT, SEAL 23 4-7 226024 SOLENOID 7 5-5
224418 FORK 23 3-65 226025 PLATE,PORT 8 4-17
224419 CARRIER,PLANET 20 3-65 226037 GROUP, ROTARY 16 4-13
224421 GEAR,IDLER 17 3-63 226039 PLATE, PORT A10 7 4-13
224422 GEAR,OUTPUT 16 3-65 226040 SHAFT, DRIVE 24 4-13
224423 SHAFT,INPUT 12 3-61 226046 PISTON, CONTROL 11 4-13
224424 SHAFT,IDLER 11 3-63 226047 GUIDE, PISTON 12 4-13
224425 HOUSING,CLUTCH M/C 3 3-59 226050 SIDE COVER ASSY 2 7-55
224425 HOUSING,CLUTCH M/C 3 3-65 226052 MOUNTING PLATE,ACTUATOR 4 7-55
224426 HOUSING,FRONT BEARING 2 3-65 226055 FLAPPER,FRESH AIR 7 7-55
224427 INSERT,THREADED 101 3-59 226056 SUPPORT,COIL 8 7-55
224428 HOUSING,M/C 1 3-59 226057 SUPPORT,BLOCK VALVE 9 7-55
224666 PLATE,FLANGE 31 3-61 226060 SCREW 25 7-55
224666 PLATE,FLANGE 31 3-65 LENS, HEADLAMP, COMBO, LHS,
226126 9 6-37
224667 VALVE,DRAIN SELF VENTING 4 2A-71 HELLA
224667 VALVE,DRAIN SELF VENTING 4 2B-71 LENS, HEADLAMP, COMBO, RHS,
226127 10 6-37
224670 BOWL,SEE-THRU 3 2A-71 HELLA
224670 BOWL,SEE-THRU 3 2B-71 226224 PADS,SET PARK BRAKE 5 3-75
224693 PIN, PRESSURE 17 4-13 226385 KIT,LID & GASKET 6 2A-71
225244 REAR,INSERT,IDLER 8 3-61 226385 KIT,LID & GASKET 6 2B-71
225245 PLUG,SCREW 100 3-59 226386 KIT,T-HANDLE & O-RING 7 2A-71
225250 COVER,ACTUATOR 26 3-65 226386 KIT,T-HANDLE & O-RING 7 2B-71
225251 SPACER,BEARING 27 3-61 226644 KIT, SERVICE, AIR VALVE 2 7-49
225253 LID,INPUT 32 3-61 226645 KIT, SERVICE, ISOLATOR SHOCK 3 7-49
225254 LID,P.T.O. 33 3-63 226646 SHAFT, BEARING 7 7-49
225255 PLATE,RETARDER 34 3-61 226647 KIT, SERVICE, BEARING & ROLLERS 5 7-49
225257 COVER,CLUTCH 36 3-65 226648 KIT, SERVICE, ISOLATOR LATCH 6 7-49
225261 BEARING,CYL. ROLLER NJ2213 55 3-63 226649 KIT, SERVICE, SUSPENSION SHOCK 8 7-49
225262 HELICOIL,HCM10X1,5D 102 3-59 226650 KIT, TETHER BELT 10 7-49
225268 O-RING 86 3-65 226651 KIT, SERVICE, BUMPER 11 7-49
225269 O-RING 82 3-63 226652 SUSPENSION ASSY, C.E.AIR 1 7-49
225270 BEARING,SPHERICAL ROLLER 61 3-61 226652 SUSPENSION ASSY, C.E.AIR 6 7-47
226005 NYLON SPACER 42 7-55 226653 MOUNTING 7 7-47
226006 HOSE,HEATER,60MM LONG 29 7-55 226654 SEAT BELT, 2” 4 7-47
226006 HOSEMHEATER,325MM LONG 30 7-55 226655 COVER, SIDE 5 7-47
226006 HEATER HOSE,220MM LONG 41 7-55 226657 CIRCLIP 30 7-41
226007 RECEPTACLE 33 7-55 226658 CIRCLIP 31 7-41
226008 RETAINER 32 7-55 226659 BEARING 32 7-41
226009 STUD BAIL STYLE 31 7-55 226661 GLASS,SIGHT-BOROSILICATE-S/IN 76 3-59
226010 CONSTANT TENSION BAND CLAMP 28 7-55 226685 GLASS, MIRROR, ELECTRICAL 2 6-19
226011 NYLON SPACER 1/2" 27 7-55 226686 COVER,BACK 6 6-19
226013 SNAP BUSHING,1/4" 23 7-55 226687 GLASS, MIRROR 8 6-19
226014 COPPER TUBE ASSY 20 7-55 226688 GLASS, MIRROR, MANUAL 2 6-19
226015 MOTOR ACTUATOR 12V 19 7-55 226735 CUSHION , BACKREST 2 7-47
226016 MOTORIZED VALVE ASSY 45 7-55 226736 CUSHION, SEAT 3 7-47
226018 BLOWER ASSY,24V 15 7-55 226737 KIT, SERVICE, AIR SPRING 4 7-49
226019 AIR FILTER ASSY 14 7-55 226738 BELLOWS 9 7-49
226019 FILTER,AIR ASSY(AIR CON) 8-3 226746 HEADREST 21 7-47
226019 FILTER,AIR ASSY(AIR CON) 8-3 226747 PAD, ARMREST, RH 13 7-47
226019 FILTER,AIR ASSY(AIR CON) 8-3 226748 PAD, ARMREST, LH 15 7-47
226019 FILTER,AIR ASSY(AIR CON) 8-3 226749 BLOCK, SPACER, ARMREST 19 7-47
226019 FILTER,AIR ASSY(AIR CON) 8-3 226773 KIT, SLIDE CONTROL 8 7-47
226019 FILTER,AIR ASSY(AIR CON) 8-3 226815 KIT, VALVE REPAIR 31 4-33
226019 FILTER,AIR ASSY(AIR CON) 8-5 226817 KIT, SWITCH/HARNESS REPAIR 15 4-33
226019 FILTER,AIR ASSY(AIR CON) 8-5 226818 KIT, REPAIR, PEDAL & BASE 7 4-33
872160 - 2806D 4X4 HAULER - OCT 2007

11-22
I I
T T
E E
M M
226819 VALVE ASSEMBLY, 160/160 BAR 29 4-33 240980 HOSE 5 2B-67
226821 PEDAL & BASE ASSEMBLY 2 4-33 240998 HOSE 7 5-13
226831 DISC, FILTER, 16MM 4 5-19 241146 ASSY,HOSE,HVAC,FWAL,DRY 4 7-53
226831 DISC, FILTER, 16MM 8-5 241147 ASSY,HOSE,HVAC,DRY,UNIT 3 7-53
226831 DISC, FILTER, 16MM 8-7 241148 ASSY,HOSE,HVAC,UNIT,FWAL 2 7-53
226832 CIRCLIP, INTERNAL, 16MM 5 5-19 241218 HOSE 4 2A-67
226833 BOBY, QUICK EXHAUST VALVE 12 5-19 241218 HOSE 4 2B-67
SERVICE KIT, QUICK EXHAUST 241223 HOSE 6 5-13
226835 11 5-19
VALVE 241224 HOSE 3 2A-67
226837 CASING ASSEMBLY 1 7-55 241224 HOSE 3 2B-67
226838 TOP COVER ASSY 3 7-55 241225 HOSE 2 2A-67
226839 FLAPPER,FLOOR 5 7-55 241225 HOSE 2 2B-67
226840 FLAPPER,DEFROST / DASH 6 7-55 241229 HOSE 2 7-87
BRACHET MTG,FRESH AIR ACTUA- 241230 HOSE 1 7-87
226841 11 7-55
TOR 241252 HOSE 1 3-71
226842 RETAINER,AIRCON COIL 16 7-55 241284 HOSE 7 5-23
226843 THERMOSTAT 17 7-55 241285 HOSE 5 5-21
226844 CLIP,PANEL 18 7-55 241285 HOSE 6 5-23
226845 RELAY BOARD 50 7-55 241286 HOSE 4 5-21
226846 WIRING HARNESS 51 7-55 241286 HOSE 5 5-23
226848 VALVE, SHUTTLE 5 4-5 241287 HOSE 3 5-21
226848 VALVE, SHUTTLE 5 4-7 241287 HOSE 4 5-23
226849 VALVE, PRESSURE REDUCING 6 4-5 241288 HOSE 2 5-21
226849 VALVE, PRESSURE REDUCING 6 4-7 241288 HOSE 3 5-23
226850 VALVE, PRIORITY, STEERING 12 4-5 241291 HOSE 1 5-21
226850 VALVE, PRIORITY, STEERING 12 4-7 241291 HOSE 2 5-23
226851 COIL, DIRECTIONAL CONTROL 17 4-5 241291 HOSE 5 5-13
226851 COIL, DIRECTIONAL CONTROL 17 4-7 241294 HOSE 4 5-13
226852 ORIFICE WASHER, 1.2 18 4-5 241414 HOSE 12 4-41
226852 ORIFICE WASHER, 1.2 18 4-7 241454 HOSE 7 5-3
226853 ORIFICE, SCREW, 0.6 19 4-5 241454 HOSE 8 5-3
226853 ORIFICE, SCREW, 0.6 19 4-7 241455 HOSE 6 5-3
226857 KIT, SEAL 25 4-5 241458 HOSE 4 5-3
226857 KIT, SEAL 25 4-7 241458 HOSE 5 5-3
226858 VALVE, BIN TIP SECTION COMPLETE 1 4-9 241459 HOSE 3 5-13
226858 VALVE, BIN TIP SECTION COMPLETE 26 4-5 241460 HOSE 2 5-13
226859 KIT, CAP TIP LEVER 2 4-9 241461 HOSE 1 5-15
226860 KIT, SEAL, SPOOL STOP 3 4-9 241465 HOSE,HVAC,COND,FWALL 2 7-57
226861 KIT, SPRING 4 4-9 241466 HOSE,HVAC,COMP,COND 1 7-57
226862 VALVE, RELIEF, 080 5 4-9 241880 HOSE 1 5-23
226863 VALVE, RELIEF, 280 6 4-9 243003 HOSE 9 4-11
226864 KIT, SEAL, RELIEF VALVE 7 4-9 243027 HOSE 11 4-41
226865 SPOOL, LS 8 4-9 243085 HOSE 11 4-29
226866 VALVE, CHECK 10 4-9 243085 HOSE 12 4-29
226867 ORIFICE 11 4-9 243303 HOSE 10 4-41
226917 SEAL,SHAFT 77 3-61 243304 HOSE 9 4-41
226917 SEAL,SHAFT 77 3-65 243309 HOSE 1 4-35
227026 SHUTTLE VALVE 9 5-19 243309 HOSE 2 4-35
227031 SADDLE 3 3-75 243315 HOSE 8 4-11
227039 KIT, SPACERS & WASHERS 28 3-65 243316 HOSE 7 4-11
227070 KIT,ECCENTRIC SHAFT 32 3-75 243317 HOSE 6 4-11
230152 CYLINDER 1 4-37 243318 HOSE 8 4-41
230152 CYLINDER 3 4-35 243319 HOSE 7 4-41
230167 CYLINDER 10 4-19 243320 HOSE 6 4-41
230167 CYLINDER A 4-21 243328 HOSE 5 4-41
230357 CYL,SUSP.STRUT,LHS,T3 3 7-75 243329 HOSE 4 4-41
230357 CYL,SUSPENSION STRUT,LHS A 7-79 243330 HOSE 3 4-41
230358 CYL,SUSP.STRUT,RHS,T3 2 7-75 243331 HOSE 2 4-41
230358 CYL,SUSPENSION STRUT,RHS A 7-79 243338 HOSE 5 4-19
240498 TEST PIPE (2.5M) 3 10-21 243339 HOSE 4 4-19
240499 TEST PIPE (1.0M) 4 10-21 243340 HOSE 1 4-41
240980 HOSE 5 2A-67 243369 HOSE 8 4-49
872160 - 2806D 4X4 HAULER - OCT 2007

11-23
I I
T T
E E
M M
243371 HOSE 7 4-49 264533 KIT,FINAL DRIVE 3 3-79
243372 HOSE 6 4-47 264533 KIT,FINAL DRIVE 3 3-81
243372 HOSE 6 4-49 264533 KIT,FINAL DRIVE A 3-83
243373 HOSE 5 4-47 264534 KIT,BRAKE,REAR,AXLE 2 3-81
243373 HOSE 5 4-49 264534 KIT,DISC BRAKE,REAR AXLE A 3-87
243374 HOSE 4 4-47 264535 KIT,BRAKE,FRONT AXLE 2 3-79
243374 HOSE 4 4-49 264535 KIT,DISC BRAKE,FRONT AXLE A 3-85
243375 HOSE 3 4-47 264555 KIT,MT2000 A 6-29
243375 HOSE 3 4-49 264661 KIT,RADIO,BLAUPUNKT A 6-31
243376 HOSE 2 4-47 280010 SPANNER,BEARING ADJ-HUB NUT 2 10-17
243376 HOSE 2 4-49 280016 LOCTITE: 2 FORM-A-GASKET 9-3
243377 HOSE 1 4-47 LOCTITE: 277 THREADLOCKER, RED
280039 9-3
243377 HOSE 1 4-49 HS
243396 HOSE 3 4-11 280071 GUAGE, INFLATOR, COMBI 2 10-27
243875 HOSE 1 4-11 280081 CHAIN WRENCH 1 10-23
243875 HOSE 2 4-11 280085 LOCTITE:243 THREADLOCKER, BLUE 9-3
243883 HOSE 2 3-53 280089 LOCTITE: 272 THREADLOCKER, RED 9-3
243884 HOSE 1 3-53 280107 LOCTITE: 518 ANAEROBIC GASKET 9-3
243887 HOSE 3 5-3 280111 LOCTITE: 599 GASKET, (HIGH TEMP) 9-3
243888 HOSE 1 5-13 280149 BEARING RESISTANCE TOOL 1 10-17
243944 HOSE 10 4-27 280257 NITROGEN CHARGE KIT 2 10-19
243945 HOSE 9 4-27 280258 OIL LEVEL TOOL 3 10-19
243946 HOSE 8 4-27 280259 GAS LEVEL TOOL 4 10-19
243947 HOSE 7 4-29 280261 ADJUSTABLE C-SPANNER 5 10-21
243948 HOSE 6 4-29 280329 OSCILLATION TOOL 2 10-23
243949 HOSE 5 4-27 280450 LOCTITE: 767 ANTI-SEIZE 9-3
243950 HOSE 4 4-27 280470 STEERING CYLINDER NUT TOOL 6 10-21
243951 HOSE 3 4-29 280479 MERC,MINIDIAG2 4 10-25
243954 HOSE 1 4-29 280532 TOOL, 7C/8,5C POINTER SET 22 10-15
243954 HOSE 2 4-29 280533 PULLER, BEARING, T/CASE 9100 23 10-15
250192 T/CASE,13100 1 3-55 281000 LOCKING FIXTURE 1 10-13
250298 T/MISS,ZF-6HP592C,ECOMAT 2PLUS 2 3-3 281001 TIGHTENING FIXTURE 2 10-13
251111 ENGINE,DC OM906LA T3 2 2B-3 281002 SHIELD PUNCH 3 10-13
251115 ENGINE,DC OM906LA T2 2 2A-3 281003 HEATING PLUG 4 10-13
255001 RING,CLAMPING,OM906LA 1 2A-3 281004 SEAL PUNCH 5 10-13
255001 RING,CLAMPING,OM906LA 1 2B-3 281005 PRESS TOOL BEARING 6 10-13
260325 W/SET,DUAL,15X34,8D,AGRI95 A 3-107 281006 PIN INSERTING TOOL 7 10-13
261246 W/SET,23.5XR25,H/DUTY 20T AXLE A 3-105 281007 SPEC. 2 PIN SPANNER 8 10-13
261891 PIN ASSY,ARTIC LOCK 1 7-81 281008 HEATING PLUG 9 10-13
262449 KIT,GASKET,HVAC FRESH 12 7-51 281008 PRESS TOOL 19 10-15
262867 KIT, TYRE INFLATION 1 10-27 281009 CLAMPING PLATE 10 10-13
263441 KIT,WIPER 4 6-7 281013 HEATING PLUG 11 10-13
263441 KIT, WIPER A 6-11 281016 GUIDE PIN M12 12 10-13
263592 KIT,SPEAKERS,BLAUPUNKT 1 6-31 281017 GUIDE PIN M10 13 10-13
263642 KIT,BONNET COMPL SMALL D# P&A A 7-3 281018 PRESS FIXTURE 14 10-13
263642 KIT,BONNET COMPL SMALL D# P&A A 7-7 281019 PRESS TOOL 15 10-13
263818 KIT, HEADREST & ARMREST, DDH 11 7-47 281020 SUPPORT FIXTURE 16 10-13
263898 ASSY,TRI-LINK,SPHERICAL 1 7-75 281021 PRESS FIXTURE 17 10-13
263898 ASSY,TRI-LINK,SPHERICAL A 7-77 281024 SUPPORT FIXTURE 18 10-13
263936 KIT, ARMREST, RH 12 7-47 281026 JACKING SCREW M10 X 30 20 10-15
263937 KIT, ARMREST, LH 14 7-47 281027 EYE BOLT M10 X 2 21 10-15
264041 KIT,10LT RESERVOIR 2 5-3 281300 TOOL,ENG,DC,TORX BIT SET 18 10-3
264041 KIT,10L RESERVOIR A 5-7 281306 TOOL,ENG,DC,REAMER 12 10-7
264042 KIT,AIR DRYER 1 5-3 281309 TOOL,ENG,DC,PULLER,28-37MM 4 10-11
264042 KIT,AIR DRYER A 5-9 TOOL,ENG,DC,INTERNAL EXTRAC-
281310 5 10-11
264103 ASSY,SEATBELT,SEAT,TRAINER 2 7-45 TOR
264241 KIT, MIRRORS, ELEC, ADJ A 6-15 281312 TOOL,ENG,DC,COUNTER SUPPORT 6 10-11
264242 KIT, MIRRORS, MANUAL, ADJ A 6-17 281318 TOOL,ENG,DC,PULLER 21 10-9
264352 KIT,CAB,SPARE,COMPLETE 1 7-11 281322 TOOL,ENG,DC,DIAL GAUGE 1 10-3
264362 SHELL,CAB,SMALL,YELLOW 1 7-13 281325 TOOL,ENG,DC,DRIFT 13 10-9
264427 KIT,BONNET ASSY 1 7-7 281326 TOOL,ENG,DC,STEPPED,DRIFT 14 10-9
264448 KIT,GASKET,HVAC SYSTEM 1 7-51
872160 - 2806D 4X4 HAULER - OCT 2007

11-24
I I
T T
E E
M M
TOOL,ENG,DC,HOSE,HIGH PRES- 290433 SEAT,OPERATOR 1 7-43
281328 9 10-3
SURE 290433 SEAT, OPERATOR, DDH2 1 7-47
281329 TOOL,ENG,DC,TESTER 13 10-3 290444 SEAT,OPERATOR 1 7-43
281330 TOOL,ENG,DC,PIN,MAGNETIC 19 10-5 290444 SEAT, OPERATOR, DDH 1 7-47
281333 TOOL,ENG,DC,THRUST PIECE 22 10-9 290596 P/SHAFT 2 3-67
281335 TOOL,ENG,DC,BOX,SUPERCOOLING 3 10-11 290596 PROPSHAFT, 0310.7C7C -020 14 3-69
281336 TOOL,ENG,DC,SLEEVE 31 10-5 290665 P/SHAFT 1 3-67
281337 TOOL,ENG,DC,PUNCH 23 10-9 PROPSHAFT, 02838.5C8,5C 165M85-
290665 9 3-69
281340 TOOL,ENG,DC,HOLDER,DIAL GAUGE 2 10-3 02
281349 TOOL,ENG,DC,WRENCH SOCKET 22 10-5 310104 DIFF,HK,3.18,LS,25%,CW,60DEG 1 3-81
281365 TOOL,ENG,DC,ADAPTION PARTS 10 10-3 310104 DIFFERENTIAL ASSEMBLY 1 3-99
281366 TOOL,PISTON RING CLAMPING 8 10-7 310105 DIFF,HK,3.182,LS,25%,CCW,60DEG 1 3-79
281368 TOOL,ENG,DC,TESTER 11 10-3 310105 DIFF,HK,3.182,LS,25%,CCW,60DEG 1 3-93
TOOL,ENG,DC,SLOTTED NUT 2000HR SERVICE,ALL CONDI-
281376 1 10-7 361081 8-5
WRENCH TIONS,NEW BREATHERS
281377 TOOL,ENG,DC,SCREWDRIVER BIT 25 10-5 4000HR SERVICE,ALL CONDI-
361082 8-7
281378 TOOL,ENG,DC,ADITIONAL PIECE 16 10-9 TIONS,NEW BREATHERS
281379 TOOL,ENG,DC,PULLER 26 10-5 361086 6000HR SERVICE,NEW BREATHERS 8-7
281380 TOOL,ENG,DC,THREADED INSERT 33 10-5 361624 100HR SERVICE,ALL CONDITIONS 8-3
281381 TOOL,ENG,DC,SCREWDRIVER BIT 27 10-5 361625 500HR SERVICE,WET CONDITIONS 8-3
281382 TOOL,ENG,DC,INSERTION DRIFT 17 10-9 361626 500HR SERVICE,DRY CONDITIONS 8-3
TOOL,ENG,DC,CONNECTOR,INJEC- 361627 1000HR SERVICE,DRY CONDITIONS 8-3
281383 5 10-3
TOR 361628 1000HR SERVICE,WET CONDITIONS 8-3
281384 TOOL,ENG,DC,LIFTING DEVICE 24 10-5 361629 2000HR SERVICE,ALL CONDITIONS 8-3
281385 TOOL,ENG,DC,GUIDE SLEEVE 18 10-9 361630 3000HR SERVICE,DRY CONDITIONS 8-5
281386 TOOL,ENG,DC,DRIFT 28 10-5 361631 3000HR SERVICE,WET CONDITIONS 8-5
281387 TOOL,ENG,DC,CENTERING DRIFT 29 10-5 361632 4000HR SERVICE,ALL CONDITIONS 8-5
281388 TOOL,ENG,DC,DRIFT 30 10-5 361669 6000HR SERVICE 8-7
281389 TOOL,ENG,DC,BLOCKING DEVICE 20 10-9 900450 PIPE,W/WASHER 2 6-5
281390 TOOL,ENG,DC,CRANKING DEVICE 6 10-3 900450 PIPE,W/WASHER 3 6-7
281391 TOOL,ENG,DC,TEST FLANGE 15 10-3 910223 PINCHWELD 2 7-67
281392 TOOL,ENG,DC,SLEEVE 19 10-9 PINCH WELD,BOOTSEAL,1.6MM
910241 1 7-61
281394 TOOL,ENG,DC,DIAGRAM SHEETS 4 10-3 PLATE
281395 TOOL,ENG,DC,VALVE SEAT CUTTER 8 10-11 PINCH WELD,BOOTSEAL,1.6MM
910241 2 7-61
281396 TOOL,ENG,DC,VALVE SEAT CUTTER 9 10-11 PLATE
281398 TOOL,ENG,DC,DRIFT 2 10-7 PINCH WELD,BOOTSEAL,1.6MM
910241 3 7-61
281398 TOOL,ENG,DC,DRIFT 9 10-7 PLATE
TOOL,ENG,DC,CASE,SPECIAL PINCH WELD,BOOTSEAL,1.6MM
281400 1 10-11 910241 4 7-61
TOOLS PLATE
281401 TOOL,ENG,DC,ADAPTER SET 2 10-11 PINCH WELD,BOOTSEAL,1.6MM
910241 5 7-61
290086 SET,CALIPER,FIXING PARTS 3 3-85 PLATE
290086 SET,CALIPER,FIXING PARTS 3 3-87 PINCH WELD,BOOTSEAL,1.6MM
910241 6 7-61
290131 AIR CLEANER,FRG15,RADIAL SEAL 2 2A-75 PLATE
290131 AIR CLEANER,FRG15,RADIAL SEAL 1 2A-77 910264 INSULATION,HOSE,HVAC 1 7-53
290131 AIR CLEANER,FRG15,RADIAL SEAL 2 2B-75 910321 STRIP,GROMMET 1 7-67
290131 AIR CLEANER,FRG15,RADIAL SEAL 1 2B-77 * WASHER, RUBBER 5 5-11
290139 PROPSHAFT, 06008.5C8.5C 165M85 1 3-69 * O-RING 6 5-11
290139 P/SHAFT 4 3-67 * PLASTIC PISTON 7 5-11
290230 PRE-CLEANER (ADT 240) 16 2A-75 * O-RING 8 5-11
290230 PRE-CLEANER (ADT 240) 16 2B-75 * O-RING 9 5-11
290289 P/SHAFT 3 3-67 * SEAT, RUBBER 10 5-11
290289 PROPSHAFT, 0280.7C7C L/F/L 4 3-69 * O-RING 11 5-11
290333 CALIPER, KNOTT 1 3-89 * O-RING 12 5-11
290333 CALIPER, KNOTT 1 3-91 * VALVE, POPPET 13 5-11
290333 CALIPER,KNOTT 2 3-85 * O-RING 14 5-11
290334 CALIPER,KNOTT 1 3-87 * SPACER, RUBBER 17 5-11
290421 ACTUATOR, PARK BRAKE 1 3-73 * O-RING 20 5-11
290421 ACTUATOR,PARK BRAKE 1 3-75 * WASHER, COPPER 21 5-11
872160 - 2806D 4X4 HAULER - OCT 2007

11-25
I I
T T
E E
M M
* O-RING, HEATING ELEMENT 22 5-11 DC100359 NUT, CYLINDER TO LEVER 210 2B-39
AT310335 FILLER CAP 1 2A-61 NUT, FAN CLUTCH AT ADAPTOR
DC100359 20 2B-55
AT310335 FILLER CAP 1 2B-61 PIECE
DC100059 PIN, DOWEL, BEARING CAP 23 2A-5 SCREW, CHARGE-AIR PIPE TO
DC100366 340 2A-31
DC100059 PIN, DOWEL, BEARING CAP 23 2B-5 HOUSING
DC100080 SCREW 10 2A-19 DC100366 SCREW, FLANGED, CONTROL UNIT 11 2A-41
DC100080 SCREW 10 2B-19 DC100366 SCREW, OIL FILTER TO CRANKCASE 75 2A-49
DC100085 SCREW 100 2A-9 DC100366 SCREW, FLANGED COVER TO PUMP 230 2A-53
DC100112 SCREW 100 2B-9 SCREW, CHARGE-AIR PIPE TO
DC100366 340 2B-31
SCREW, FUEL PUMP TO C/CASE, HOUSING
DC100112 35 2A-23
M8X35 DC100366 SCREW, FLANGED, CONTROL UNIT 11 2B-41
DC100112 SCREW, CYLINDER TO BRACKET 180 2A-39 DC100366 SCREW, OIL FILTER TO CRANKCASE 75 2B-49
SCREW, OIL COOLER TO CRANK- DC100366 SCREW, FLANGED COVER TO PUMP 230 2B-53
DC100112 130 2A-49
CASE DC100378 SCREW, LEVER TO SHAFT 110 2A-39
SCREW, FUEL PUMP TO C/CASE, DC100378 SCREW, LEVER TO SHAFT 110 2B-39
DC100112 35 2B-23
M8X35 DC100381 CLAMP, MOLDED HOSE TO TURBO 55 2A-31
DC100112 SCREW, CYLINDER TO BRACKET 180 2B-39 DC100381 CLAMP, MOLDED HOSE TO TURBO 55 2B-31
SCREW, OIL COOLER TO CRANK- DC100383 NUT, CHARGE-AIR PIPE TO HOUSING 345 2A-31
DC100112 130 2B-49
CASE DC100383 NUT, HEATER PLUG TO GROUND 580 2A-41
BOLT, BANJO PIPE TO SOLENOID DC100383 NUT, CHARGE-AIR PIPE TO HOUSING 345 2B-31
DC100142 90 2A-29
VALVE DC100383 NUT, HEATER PLUG TO GROUND 580 2B-41
BOLT, BANJO PIPE TO SOLENOID DC100385 SCREW, HEAT SHEILD, M8X16 30 2A-31
DC100142 90 2B-29
VALVE SCREW, INTAKE PIPE TO CRANK-
DC100385 60 2A-35
DC100143 BOLT, BANJO, FUEL PIPE TO VALVE 110 2A-29 CASE
DC100143 BOLT, BANJO, FUEL PIPE TO VALVE 110 2B-29 SCREW, BRACKET TO FLANGED
DC100385 145 2A-39
DC100173 PLUG, SCREW, MAIN OIL PASSAGE 137 2A-5 ELBOW
DC100173 PLUG, SCREW, MAIN OIL PASSAGE 137 2B-5 DC100385 SCREW, OIL COOLER TO COVER 120 2A-49
DC100173 PLUG, SCREW 40 2A-27 DC100385 SCREW, HEAT SHEILD, M8X16 30 2B-31
DC100173 PLUG, SCREW 40 2B-27 SCREW, INTAKE PIPE TO CRANK-
DC100385 60 2B-35
DC100177 PLUG, SCREW 40 2A-7 CASE
DC100177 PLUG, ALLEN 40 2B-7 SCREW, BRACKET TO FLANGED
DC100385 145 2B-39
SCREW, WATER PUMP TO CRANK- ELBOW
DC100198 24 2A-53
CASE DC100385 SCREW, OIL COOLER TO COVER 120 2B-49
SCREW, WATER PUMP TO CRANK- SCREW, CHARGE-AIR PIPE ON MEM-
DC100198 24 2B-53 DC100390 160 2A-31
CASE BER
DC100287 COVER, TIMING CASE 120 2B-7 SCREW, BRACKET TO CHARGE-AIR
DC100390 251 2A-31
DC100296 NUT, TURBO TO MANIFOLD M10 10 2A-31 PIPE
NUT, FLANGED, EXH/BRAKE TO SCREW, CHARGE-AIR PIPE ON MEM-
DC100296 125 2A-39 DC100390 160 2B-31
TURBO BER
DC100296 NUT, TURBO TO MANIFOLD M10 10 2B-31 SCREW, BRACKET TO CHARGE-AIR
DC100390 251 2B-31
NUT, FLANGED, EXH/BRAKE TO PIPE
DC100296 125 2B-39
TURBO DC100408 SCREW, PIPE SOCKET TO CYL/HEAD 106 2A-53
DC100316 STUD 20 2A-39 DC100408 SCREW, PIPE SOCKET TO CYL/HEAD 106 2B-53
DC100316 STUD 20 2B-39 DC100413 SCREW, OIL PUMP TO CRANKCASE 20 2A-47
CLAMP, CHARGE-AIR PIPE TO DC100413 SCREW, OIL PUMP TO CRANKCASE 20 2B-47
DC100319 152 2A-31
TURBO DC100414 SCREW 140 2A-7
CLAMP, CHARGE-AIR PIPE TO DC100414 SCREW 140 2B-7
DC100319 152 2B-31
TURBO DC100414 SCREW, RETURN PIPE TO TURBO 105 2A-51
CLAMP, RETURN PIPE TO CRANK- DC100414 SCREW, RETURN PIPE TO TURBO 105 2B-51
DC100326 125 2A-51
CASE SCREW, FAN PULLEY TO WATER
DC100507 310 2A-53
CLAMP, RETURN PIPE TO CRANK- PUMP
DC100326 125 2B-51
CASE SCREW, FAN PULLEY TO WATER
DC100507 310 2B-53
DC100346 SCREW 190 2A-45 PUMP
DC100346 SCREW 190 2B-45 DC100538 SCREW, STARTER TO TIMING CASE 110 2A-43
SCREW, FILTER TO CYL/HEAD, DC100538 SCREW, STARTER TO TIMING CASE 110 2B-43
DC100352 65 2A-27
M10X40 SCREW, SOLENOID VALVE TO
DC100545 20 2A-29
DC100352 SCREW, SUPPORT TO CRANKCASE 85 2A-59 BRACKET
SCREW, FILTER TO CYL/HEAD, SCREW, SOLENOID VALVE TO
DC100352 65 2B-27 DC100545 20 2B-29
M10X40 BRACKET
DC100352 SCREW, SUPPORT TO CRANKCASE 85 2B-59 DC100597 SCREW, FLANGED, TIMING CASE 97 2A-7
DC100359 NUT, CYLINDER TO LEVER 210 2A-39 DC100597 SCREW, GUIDE TUBE 210 2A-9
NUT, FAN CLUTCH AT ADAPTOR DC100597 SCREW, FLANGED, TIMING CASE 97 2B-7
DC100359 20 2A-55
PIECE
872160 - 2806D 4X4 HAULER - OCT 2007

11-26
I I
T T
E E
M M
DC100597 SCREW, GUIDE TUBE 210 2B-9 DC100682 SCREW, ADJUSTING 345 2A-13
SCREW, BRACKET TO CHARGING DC100682 SCREW, ADJUSTING 345 2B-13
DC100597 25 2A-29
AIR PIPE DC100683 NUT, ADJUSTING SCREW 350 2A-13
DC100597 SCREW, BRACKET TO WATER PUMP 280 2A-31 DC100683 NUT, ADJUSTING SCREW 350 2B-13
DC100597 SCREW, FLANGED, COVER TO COMP 250 2A-35 DC100684 WASHER 365 2A-13
DC100597 SCREW, BRACKET TO OIL FILTER 306 2A-45 DC100684 WASHER 365 2B-13
SCREW, SUCTION PIPE TO CRANK- SCREW, ROCKER SHAFT TO CYLIN-
DC100597 55 2A-47 DC100685 380 2A-13
CASE DER HEAD
SCREW, LIFTING EYE TO CYLINDER DC100685 SCREW, C/AIR ELBOW TO CYL HEAD 75 2A-37
DC100597 85 2A-57
HEAD SCREW, ROCKER SHAFT TO CYLIN-
DC100685 380 2B-13
SCREW, BRACKET TO CHARGING DER HEAD
DC100597 25 2B-29
AIR PIPE DC100685 SCREW, C/AIR ELBOW TO CYL HEAD 75 2B-37
DC100597 SCREW, BRACKET TO WATER PUMP 280 2B-31 DC100686 SCREW, COVER TO CYLINDER HEAD 74 2A-15
DC100597 SCREW, FLANGED, COVER TO COMP 250 2B-35 DC100686 SCREW, COVER TO CYLINDER HEAD 74 2B-15
DC100597 SCREW, BRACKET TO OIL FILTER 306 2B-45 DC100687 PIN, DOWEL, GEAR TO CRANKSHAFT 10 2A-17
SCREW, SUCTION PIPE TO CRANK- DC100687 PIN, DOWEL, GEAR TO CRANKSHAFT 10 2B-17
DC100597 55 2B-47
CASE DC100688 WASHER, THRUST, STANDARD 25 2A-17
SCREW, LIFTING EYE TO CYLINDER
DC100597 85 2B-57 DC100688 WASHER, THRUST, STANDARD 25 2B-17
HEAD WASHER, THRUST, REPAIR SIZE I,
NUT, BRACKET TO CHARGING AIR DC100689 25 2A-17
DC100604 30 2A-29 0.30MM
PIPE WASHER, THRUST, REPAIR SIZE I,
NUT, CHARGE-AIR PIPE AT WATER DC100689 25 2B-17
DC100604 175 2A-31 0.30MM
PUMP WASHER, THRUST, REPAIR SIZE II,
DC100604 NUT, ALTERNATOR TO SUPPORT 304 2A-45 DC100690 0.50MM
25 2A-17
NUT, BRACKET TO CHARGING AIR WASHER, THRUST, REPAIR SIZE II,
DC100604 30 2B-29 DC100690 25 2B-17
PIPE 0.50MM
NUT, CHARGE-AIR PIPE AT WATER SCREW, DAMPER/HUB TO CRANK-
DC100604 175 2B-31 DC100691 43 2A-17
PUMP SHAFT
DC100604 NUT, ALTERNATOR TO SUPPORT 304 2B-45 SCREW, FLYWHEEL TO CRANK-
DC100691 70 2A-17
SCREW, PIPE TO DIPSTICK GUIDE SHAFT
DC100621 45 2A-47
TUBE SCREW, DAMPER/HUB TO CRANK-
DC100691 43 2B-17
SCREW, SUPPORT ON OIL INTAKE SHAFT
DC100621 55 2A-47
PIPE SCREW, FLYWHEEL TO CRANK-
DC100691 70 2B-17
SCREW, PIPE TO DIPSTICK GUIDE SHAFT
DC100621 45 2B-47
TUBE DC100692 SCREW, PUMP TO CRANKCASE 20 2A-23
SCREW, SUPPORT ON OIL INTAKE
DC100621 55 2B-47 DC100692 SCREW, PUMP TO CRANKCASE 20 2B-23
PIPE DC100693 SCREW, SHEAVE PULLEY 27 2A-23
DC100636 SCREW, FITTING ON INJECTOR 295 2A-11 DC100693 SCREW, SHEAVE PULLEY 27 2B-23
DC100636 SCREW, FITTING ON INJECTOR 295 2B-11 SCREW, FILTER TO CYL/HEAD,
DC100657 SCREW, FLANGED COVER TO PUMP 232 2A-53 DC100694 M10X100
65 2A-27
DC100657 SCREW, FLANGED COVER TO PUMP 232 2B-53 SCREW, FILTER TO CYL/HEAD,
DC100694 65 2B-27
DC100659 SCREW, GUIDE TUBE 340 2A-9 M10X100
DC100659 SCREW, GUIDE TUBE 340 2B-9 STUD, CHARGE-AIR PIPE AT WATER
DC100695 170 2A-31
DC100662 SCREW, ALTERNATOR TO SUPPORT 303 2A-45 PUMP
DC100662 SCREW, ALTERNATOR TO SUPPORT 303 2B-45 STUD, CHARGE-AIR PIPE AT WATER
DC100695 170 2B-31
DC100664 NUT, FLAME START SYSTEM 550 2A-41 PUMP
DC100664 NUT, FLAME START SYSTEM 550 2B-41 DC100696 NUT, GEAR TO COMPRESSOR 55 2A-33
DC100671 SCREW, FLANGED 296 2A-5 DC100696 NUT, GEAR TO COMPRESSOR 55 2B-33
DC100671 SCREW, FLANGED 296 2B-5 SCREW, MANIFOLD TO CYLINDER
DC100698 30 2A-39
DC100671 SCREW, OIL FILTER TO CRANKCASE 75 2A-49 HEAD
DC100671 SCREW, OIL FILTER TO CRANKCASE 75 2B-49 SCREW, MANIFOLD TO CYLINDER
DC100698 30 2B-39
DC100673 SCREW, FLANGED, TIMING CASE 95 2A-7 HEAD
DC100673 SCREW, FLANGED, TIMING CASE 95 2B-7 DC100699 NUT, LEVER TO THROTTLE VALVE 115 2A-39
DC100674 SCREW, FLANGED, TIMING CASE 95 2A-7 DC100699 NUT, LEVER TO THROTTLE VALVE 115 2B-39
DC100674 SCREW, FLANGED, TIMING CASE 95 2B-7 DC100700 NUT, ENGINE START/STOP 388 2A-41
DC100677 CLAMP, GUIDE TUBE 235 2A-9 DC100700 NUT, ENGINE START/STOP 388 2B-41
DC100677 CLAMP, GUIDE TUBE 235 2B-9 SCREW, WATER PUMP TO CRANK-
DC100702 28 2A-53
DC100678 WASHER, VALVE SPRING 65 2A-11 CASE
DC100678 WASHER, VALVE SPRING 65 2B-11 DC100702 SCREW, WATER PUMP TO CRANK-
28 2B-53
SCREW, CYLINDER HEAD TO CASE
DC100679 185 2A-11 DC100703 STUD 40 2A-55
CRANKCASE
SCREW, CYLINDER HEAD TO DC100703 STUD 40 2B-55
DC100679 185 2B-11
CRANKCASE
872160 - 2806D 4X4 HAULER - OCT 2007

11-27
I I
T T
E E
M M
SCREW, SPACER TO VIBRATION DC120195 PLUG, EXPANSION, 40MM 25 2A-11
DC100704 55 2A-55
DAMPER DC120196 PLUG, EXPANSION 42MM 53 2A-5
SCREW, SPACER TO VIBRATION DC120196 PLUG, EXPANSION 42MM 53 2B-5
DC100704 55 2B-55
DAMPER DC120200 PLUG, SENDER 85 2A-9
SCREW, COMPRESSOR TO SUP- DC120200 PLUG, SENDER 85 2B-9
DC100707 80 2A-59
PORT DC120209 CONNECTOR, FUEL LINE 35 2A-25
SCREW, COMPRESSOR TO SUP- DC120209 CONNECTOR, FUEL LINE 35 2B-25
DC100707 80 2B-59
PORT DC120210 NUT, UNION FUEL LINES 40 2A-25
DC100708 SCREW, BRACKET TO CRANKCASE 302 2A-45 DC120210 NUT, UNION FUEL LINES 40 2B-25
DC100708 SCREW, BRACKET TO CRANKCASE 302 2B-45 DC120211 BOLT, BANJO 25 2A-25
DC100715 SCREW, ALTERNATOR 20 2A-45 DC120211 BOLT, BANJO 25 2B-25
DC100715 SCREW, ALTERNATOR 20 2B-45 HOUSING, PLUG FLAME START SYS-
DC100739 SCREW, BEARING CAP 29 2A-5 DC120218 TEM
544 2A-41
DC100739 SCREW, BEARING CAP 29 2B-5 HOUSING, PLUG FLAME START SYS-
DC120218 544 2B-41
DC100741 SCREW, INJECTOR TO CYL HEAD 315 2A-11 TEM
DC100741 SCREW, INJECTOR TO CYL HEAD 315 2B-11 PIN, BUSHING, HEATER PLUG TO
DC120220 574 2A-41
DC100742 SCREW, FLANGED, TIMING CASE 95 2A-7 GROUND
DC100742 SCREW, FLANGED, TIMING CASE 95 2B-7 PIN, BUSHING, HEATER PLUG TO
DC120220 574 2B-41
SCREW, COMPRESSOR TO CRANK- GROUND
DC100743 110 2A-33
CASE PIN, SOCKET HOUSING FLAME
DC120221 526 2A-41
SCREW, COMPRESSOR TO CRANK- START
DC100743 110 2B-33
CASE PIN, SOCKET HOUSING FLAME
DC120221 526 2B-41
DC100744 SCREW, FLANGED 65 2A-37 START
DC100744 SCREW, FLANGED 65 2B-37 DC120222 HOUSING, PIN, CONTROL MODULE 205 2A-41
DC100745 SCREW, C/AIR ELBOW TO CYL HEAD 78 2A-37 DC120222 HOUSING, PIN, CONTROL MODULE 205 2B-41
DC100745 SCREW, C/AIR ELBOW TO CYL HEAD 78 2B-37 DC120226 PLUG, EXPANSION 95 2A-5
DC100755 PIN, SPRING 301 2A-45 DC120226 PLUG, EXPANSION 95 2B-5
DC100755 PIN, SPRING 301 2B-45 DC120227 PLUG, SCREW, WATER DRAIN 149 2A-5
DC100764 WASHER, ALTERNATOR 280 2A-45 DC120227 PLUG, SCREW, WATER DRAIN 149 2B-5
DC100764 WASHER, ALTERNATOR 280 2B-45 DC120228 FITTING, GUIDE TUBE 218 2A-9
DC111507 SCREW 29 2A-7 DC120228 FITTING, GUIDE TUBE 218 2B-9
DC111507 SCREW 29 2B-7 DC120231 HELICOIL, M22X1.5X8.0 135 2A-13
DC120029 PLUG, SCREW, OIL DRAIN 20 2A-9 DC120231 HELICOIL, M22X1.5X8.0 135 2B-13
DC120029 PLUG, SCREW, OIL DRAIN 20 2B-9 DC120232 HELICOIL, M14X1X7.0 140 2A-13
DC120057 HELICOIL, M8X12 165 2A-13 DC120232 HELICOIL, M14X1X7.0 140 2B-13
DC120057 HELICOIL, M8X12 165 2B-13 DC120233 HELICOIL, M16X1.5X10.5 145 2A-13
DC120058 HELICOIL, M8X116 170 2A-13 DC120233 HELICOIL, M16X1.5X10.5 145 2B-13
DC120058 HELICOIL, M8X116 170 2B-13 DC120234 HELICOIL, M14X1.5X14 150 2A-13
DC120059 HELICOIL, M10X15 160 2A-13 DC120234 HELICOIL, M14X1.5X14 150 2B-13
DC120059 HELICOIL, M10X15 160 2B-13 UNION, THREADED, CONSTANT
DC120235 190 2A-13
DC120061 HELICOIL, M12X1.5X12 155 2A-13 THROTTLE
DC120061 HELICOIL, M12X1.5X12 155 2B-13 UNION, THREADED, CONSTANT
DC120235 190 2B-13
DC120114 PLUG, SCREW, MAIN OIL PASSAGE 167 2A-5 THROTTLE
DC120114 PLUG, SCREW 150 2A-7 DC120236 PLUG, EXPANSION 325 2A-13
DC120114 PLUG, SCREW, MAIN OIL PASSAGE 167 2B-5 DC120236 PLUG, EXPANSION 325 2B-13
DC120114 PLUG, SCREW 150 2B-7 DC120237 BOLT, BANJO, FUEL PIPE TO FILTER 105 2A-29
DC120116 PLUG, SCREW, CYL/HEAD 113 2A-5 DC120237 BOLT, BANJO, FUEL PIPE TO FILTER 105 2B-29
DC120116 PLUG, SCREW, CYL/HEAD 113 2B-5 DC120238 SOCKET, PIPE TO WATER PUMP 112 2A-53
DC120158 PLUG, SCREW, OIL PASSAGE REAR 125 2A-5 DC120238 SOCKET, PIPE TO WATER PUMP 112 2B-53
DC120158 PLUG, SCREW, OIL PASSAGE REAR 125 2B-5 DC120239 UNION, BANJO 245 2A-53
PLUG,SCREW , OIL PASSAGE OIL DC120239 UNION, BANJO 245 2B-53
DC120170 161 2A-5
PUMP DC120240 FITTING, HEAT FEED 265 2A-53
PLUG,SCREW , OIL PASSAGE OIL DC120240 FITTING, HEAT FEED 265 2B-53
DC120170 161 2B-5
PUMP DC120243 TERMINAL, PIN, CONTROL MODULE 235 2A-41
DC120182 BOLT, BANJO 190 2A-35 DC120243 TERMINAL, PIN, CONTROL MODULE 235 2B-41
BOLT, BANJO FEED PIPE TO OIL FIL- DC120244 CAP, CONTROL MODULE 220 2A-41
DC120182 55 2A-51
TER HD DC120244 CAP, CONTROL MODULE 220 2B-41
DC120182 BOLT, BANJO 190 2B-35 DC120245 PLUG, ENGINE CONTROL 265 2A-41
BOLT, BANJO FEED PIPE TO OIL FIL- DC120245 PLUG, ENGINE CONTROL 265 2B-41
DC120182 55 2B-51
TER HD DC120246 SHOE, CABLE UNIT 280 2A-41
DC120195 PLUG, EXPANSION 40MM 53 2A-5 DC120246 SHOE, CABLE UNIT 280 2B-41
DC120195 PLUG, EXPANSION 40MM 53 2B-5 DC120247 PLUG, COOLING WATER TEMP 70 2A-41
872160 - 2806D 4X4 HAULER - OCT 2007

11-28
I I
T T
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M M
DC120247 PLUG, FUEL TEMP SENDER UNIT 70 2A-41 DC130208 PIPE, OIL FEED 8 2B-51
DC120247 PLUG, CAMSHAFT POSITION UNIT 70 2A-41 PIPE, PLASTIC, RETURN TO CRANK-
DC130210 115 2A-51
DC120247 PLUG, CRANKSHAFT POSITION UNIT 70 2A-41 CASE
DC120247 PLUG, OIL TEMP SENSOR 70 2A-41 PIPE, PLASTIC, RETURN TO CRANK-
DC130210 115 2B-51
DC120247 PLUG, COOLING WATER TEMP 70 2B-41 CASE
DC120247 PLUG, FUEL TEMP SENDER UNIT 70 2B-41 DC130212 PIPE, SUCTION 5 2A-35
DC120247 PLUG, CAMSHAFT POSITION UNIT 70 2B-41 DC130212 PIPE, SUCTION 5 2B-35
DC120247 PLUG, CRANKSHAFT POSITION UNIT 70 2B-41 HOSE, SUCTION LINE TO COMPRES-
DC130213 66 2A-35
DC120247 PLUG, OIL TEMP SENSOR 70 2B-41 SOR
DC120248 PLUG, OIL PRESSURE SENDER UNIT 100 2A-41 HOSE, SUCTION LINE TO COMPRES-
DC130213 66 2B-35
DC120248 PLUG, OIL PRESSURE SENDER UNIT 100 2B-41 SOR
DC120249 PLUG SOCKET, ENGINE START 53 2A-41 DC130231 PIPE, OIL RETURN 35 2A-51
DC120249 PLUG SOCKET, ENGINE STOP 53 2A-41 DC130231 PIPE, OIL RETURN 35 2B-51
DC120249 PLUG SOCKET, OIL LEVEL SENSOR 53 2A-41 DC130233 LINE, CONSTANT THROTTLE 200 2A-13
DC120249 PLUG SOCKET, ENGINE START 53 2B-41 DC130233 LINE, CONSTANT THROTTLE 200 2B-13
DC120249 PLUG SOCKET, ENGINE STOP 53 2B-41 DC130234 PIPE, AT CYLINDER HEAD 180 2A-35
DC120249 PLUG SOCKET, OIL LEVEL SENSOR 53 2B-41 DC130234 PIPE, AT CYLINDER HEAD 180 2B-35
DC120250 PLUG, BOOST AIR SENSOR 130 2A-41 DC130235 PIPE, AT WATER PUMP 184 2A-35
DC120250 PLUG, BOOST AIR SENSOR 130 2B-41 DC130235 PIPE, AT WATER PUMP 184 2B-35
DC120255 COUPLING, THROTTLE VALVE 85 2A-41 DC140059 WASHER, SEALING 140 2A-49
DC120255 COUPLING, THROTTLE VALVE 85 2B-41 DC140059 WASHER, SEALING 140 2B-49
PLUG, EXPANSION, WEB COOLING, DC140060 WASHER,SEALING 46 3-59
DC120256 20 2A-11 DC140063 RING, SEAL 35 2A-27
M12
PLUG, EXPANSION, WEB COOLING, DC140063 RING, SEAL 35 2B-27
DC120256 20 2B-11
M12 DC140072 WASHER,SEALING 47 3-59
PLUG, EXPANSION, WEB COOLING, DC140110 RING, SEAL 205 2A-53
DC120257 20 2A-11
M13 DC140110 RING, SEAL 205 2B-53
PLUG, EXPANSION, WEB COOLING, DC140123 RING,SEAL 3 2A-69
DC120257 20 2B-11
M13 DC140123 RING,SEAL 3 2B-69
DC120258 PLUG, SCREW, BRACING 33 2B-11 DC140145 RING, SEAL 330 2A-9
DC120258 PLUG, SCREW BRACING 33 2A-11 DC140145 RING, SEAL 330 2B-9
DC130162 PIPE, SUCTION 20 2A-35 DC140149 RING, SEAL, MAIN OIL PASSAGE 173 2A-5
DC130162 PIPE, SUCTION 20 2B-35 RING, SEAL, SENDER UNIT, FUEL
DC140149 248 2A-5
DC130194 PIPE, BREATHER 115 2A-15 TEMP
DC130194 PIPE, BREATHER 115 2B-15 DC140149 RING, SEAL, MAIN OIL PASSAGE 173 2B-5
HOSE, PIPE TO CYLINDER HEAD RING, SEAL, SENDER UNIT, FUEL
DC130196 120 2A-15 DC140149 248 2B-5
COVER TEMP
HOSE, PIPE TO CYLINDER HEAD DC140149 RING, SEAL 195 2A-35
DC130196 120 2B-15
COVER DC140149 RING, SEAL 133 2A-49
PIPE, FUEL PUMP TO INJECTOR RING, SEAL FEED PIPE TO OIL FIL-
DC130197 5 2A-25 DC140149 70 2A-51
NOZZLE TER HD
PIPE, FUEL PUMP TO INJECTOR RING, SEAL SENDER UNIT TO
DC130197 5 2B-25 DC140149 45 2A-53
NOZZLE FLANGE
DC130198 PIPE, FUEL TO CYLINDER HEAD 15 2A-25 DC140149 RING, SEAL 155 2A-7
DC130198 PIPE, FUEL TO CYLINDER HEAD 15 2B-25 DC140149 RING, SEAL 195 2B-35
PIPE, FROM FUEL FILTER TO FEED DC140149 RING, SEAL 133 2B-49
DC130199 20 2A-25
PUMP RING, SEAL FEED PIPE TO OIL FIL-
DC140149 70 2B-51
PIPE, FROM FUEL FILTER TO FEED TER HD
DC130199 20 2B-25
PUMP RING, SEAL SENDER UNIT TO
DC140149 45 2B-53
PIPE, FROM VALVE TO HEATER FLANGE
DC130200 40 2A-29
PLUGS DC140149 RING, SEAL 155 2B-7
PIPE, FROM VALVE TO HEATER DC140150 RING, SEAL, CYL/HEAD 119 2A-5
DC130200 40 2B-29
PLUGS DC140150 RING, SEAL, CYL/HEAD 119 2B-5
DC130201 PIPE, FROM FUEL FILTER TO VALVE 100 2A-29 DC140151 RING, SEAL 45 2A-7
DC130201 PIPE, FROM FUEL FILTER TO VALVE 100 2B-29 DC140151 RING, SEAL 45 2B-7
DC130202 PIPE, AIR ON TURBO CHARGER 65 2A-31 DC140155 RING, SEAL 55 2A-7
DC130202 PIPE, AIR ON TURBO CHARGER 65 2B-31 DC140155 RING, SEAL, OIL DRAIN 25 2A-9
DC130203 PIPE, CHARGE-AIR 100 2A-31 DC140155 RING, SEAL 55 2B-7
DC130203 PIPE, CHARGE-AIR 100 2B-31 DC140155 RING, SEAL, OIL DRAIN 25 2B-9
DC130207 PIPE, SUCTION 25 2A-47 DC140160 RING, SEAL 50 2A-11
DC130207 PIPE, SUCTION 25 2B-47 DC140160 RING, SEAL 50 2B-11
DC130208 PIPE, OIL FEED 8 2A-51
872160 - 2806D 4X4 HAULER - OCT 2007

11-29
I I
T T
E E
M M
RING, SEAL SOCKET TO CYLINDER DC140197 SEAL, OIL CRANKSHAFT REAR 20 2A-7
DC140166 290 2A-11
HEAD DC140197 SEAL, OIL CRANKSHAFT REAR 20 2B-7
RING, SEAL SOCKET TO CYLINDER DC140198 KIT, REPAIR, FUEL INJECTION PUMP 17 2A-23
DC140166 290 2B-11
HEAD DC140198 KIT, REPAIR, FUEL INJECTION PUMP 17 2B-23
RING, SEAL CONSTANT THROTTLE DC140199 RING, SENDER 52 2A-37
DC140167 195 2A-13
TO HEAD DC140199 RING, SENDER 52 2B-37
RING, SEAL CONSTANT THROTTLE DC150126 BUSHING, DRIVE END 15 2A-43
DC140167 195 2B-13
TO HEAD DC150126 BUSHING, DRIVE END 15 2B-43
DC140172 RING, SEAL, MAIN OIL PASSAGE 143 2A-5 DC150156 BUSHING, BENDIX 25 2A-43
DC140172 RING, SEAL, CYL/BLOCK 230 2A-5 DC150156 BUSHING, BENDIX 25 2B-43
RING, SEAL, SENDER UNIT, OIL DC150157 BEARING, BALL DRIVE END 50 2A-45
DC140172 250 2A-5
PRESSURE DC150157 BEARING, BALL DRIVE END 50 2B-45
DC140172 RING, SEAL, MAIN OIL PASSAGE 143 2B-5 DC150158 BUSHING, COMMUTATOR END 45 2A-43
DC140172 RING, SEAL, CYL/BLOCK 230 2B-5 DC150158 BUSHING, COMMUTATOR END 45 2B-43
RING, SEAL, SENDER UNIT, OIL DC150168 BEARING, BALL SLIP RING SIDE 60 2A-45
DC140172 250 2B-5
PRESSURE DC150168 BEARING, BALL SLIP RING SIDE 60 2B-45
DC140172 RING, SEAL 30 2A-25 DC150174 BUSHING, CAMSHAFT BEARINGS 35 2A-5
DC140172 RING, SEAL 30 2B-25 DC150174 BUSHING, CAMSHAFT BEARINGS 35 2B-5
DC140174 RING, SEAL 23 2A-27 DC150175 BUSHING, CAMSHAFT BEARINGS 41 2A-5
DC140174 RING, SEAL 23 2B-27 DC150175 BUSHING, CAMSHAFT BEARINGS 41 2B-5
O-RING, T.D.C. SENDER TO CRANK- DC150176 BUSHING 340 2A-13
DC140178 424 2A-41
CASE DC150176 BUSHING 340 2B-13
O-RING, T.D.C. SENDER TO CRANK- DC150183 BEARING, BIG END, STANDARD 30 2A-17
DC140178 424 2B-41
CASE DC150183 BEARING, BIG END, STANDARD 30 2B-17
DC140181 RING, SEAL, INTERMEDIATE FLANGE 107 2A-5 BEARING, BIG END, FITTING SIZE
DC140181 RING, SEAL, INTERMEDIATE FLANGE 107 2B-5 DC150191 30 2A-17
0.10
DC140182 RING, SEAL, OIL PASSAGE REAR 131 2A-5 BEARING, BIG END, FITTING SIZE
DC140182 RING, SEAL, OIL PASSAGE REAR 131 2B-5 DC150191 30 2B-17
0.10
RING, SEAL TO PLUG SENDER UNIT BEARING, BIG END, FITTING SIZE
DC140182 46 2A-49 DC150192 30 2A-17
PORT 0.25
DC140182 RING, SEAL TO FITTING 270 2A-53 BEARING, BIG END, FITTING SIZE
DC140182 RING, SEAL TO PLUG SENDER PORT 46 2B-49 DC150192 0.25
30 2B-17
DC140182 RING, SEAL TO FITTING 270 2B-53 BEARING, BIG END, FITTING SIZE
RING, SEAL, INJECTOR TO CYLIN- DC150193 30 2A-17
DC140185 275 2A-11 0.50
DER HEAD BEARING, BIG END, FITTING SIZE
RING, SEAL, INJECTOR TO CYLIN- DC150193 30 2B-17
DC140185 275 2B-11 0.50
RING, SEAL, INJECTOR TO CYLIN- DC150194 30 2A-17
DC140186 282 2A-11 0.75
RING, SEAL, INJECTOR TO CYLIN- DC150194 30 2B-17
DC140186 282 2B-11 0.75
DC140187 RING, SEAL PUMP TO CRANKCASE 15 2A-23 DC150195 1.00
30 2A-17
DC140187 RING, SEAL PUMP TO CRANKCASE 15 2B-23 BEARING, BIG END, FITTING SIZE
DC140188 RING, SEAL 28 2A-27 DC150195 1.00
30 2B-17
DC140188 RING, SEAL 28 2B-27 BUSHING, T.D.C. SENSER TO
DC150196 418 2A-41
RING, SEAL PIPE TO SOLENOID CRANKCASE
DC140189 95 2A-29
VALVE BUSHING, CRANKCASE POSITION
DC150196 418 2A-41
RING, SEAL FUEL PIPE TO FUEL FIL- UNIT
DC140189 115 2A-29
TER BUSHING, T.D.C. SENSER TO
DC150196 418 2B-41
RING, SEAL PIPE TO SOLENOID CRANKCASE
DC140189 95 2B-29
VALVE BUSHING, CRANKCASE POSITION
DC150196 418 2B-41
RING, SEAL FUEL PIPE TO FUEL FIL- UNIT
DC140189 115 2B-29
TER DC150205 BEARING, MAIN, STANDARD 20 2B-17
DC140190 RING, SEAL FUEL PIPE TO VALVE 120 2A-29 DC220029 GASKET 32 2A-15
DC140190 RING, SEAL FUEL PIPE TO VALVE 120 2B-29 DC220029 GASKET 32 2B-15
DC140191 RING, SEAL, AIR PIPE 94 2A-31 DC220030 COLLET, VALVE 80 2A-11
DC140191 RING, SEAL, AIR PIPE 94 2B-31 DC220030 COLLET, VALVE 80 2B-11
DC140192 RING, SEAL, CHARGE-AIR PIPE 335 2A-31 DC220031 CAP, OIL FILLING 29 2A-15
DC140192 RING, SEAL, CHARGE-AIR PIPE 335 2B-31 DC220031 CAP, OIL FILLING 29 2B-15
DC140194 SEAL, OIL FRONT CRANKSHAFT 10 2A-47 DC220100 PLUG, SCREW 50 2A-7
DC140194 SEAL, OIL FRONT CRANKSHAFT 10 2B-47 DC220100 PLUG, SCREW 50 2B-7
DC140195 RING, SEAL 35 2A-49 DC220195 PLUG, EXPANSION, 40MM 25 2B-11
DC140195 RING, SEAL 35 2B-49
872160 - 2806D 4X4 HAULER - OCT 2007

11-30
I I
T T
E E
M M
DC220314 GASKET 245 2A-35 DC221171 PLUG, SCREW 135 2B-49
DC220314 GASKET 245 2B-35 DC221232 BOWL,FILTER 4 2A-69
DC220407 CLAMP, RUBBER CAP 350 2A-9 DC221232 BOWL,FILTER 4 2B-69
DC220407 CLAMP, RUBBER CAP 350 2B-9 COVER, CAP FOR CRANK MECHA-
DC221254 25 2A-7
DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2A-67 NISM
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2A-69 COVER, CAP FOR CRANK MECHA-
DC221254 25 2B-7
DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2B-67 NISM
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2B-69 DC221390 HUB, VISCOUS 15 2A-55
DC220481 CAP, POWER STEERING PUMP 240 2A-35 DC221390 HUB, VISCOUS 15 2B-55
DC220481 CAP, POWER STEERING PUMP 240 2B-35 DC221391 FAN 5 2A-55
DC220508 FAN, ALTERNATOR PULLEY 259 2A-45 DC221391 FAN 5 2B-55
DC220508 FAN, ALTERNATOR PULLEY 259 2B-45 DC221526 PAN, OIL 5 2A-9
DC220543 PLUG, WELCH, 34MM 47 2A-5 DC221526 PAN, OIL 5 2B-9
DC220543 PLUG, WELCH, 34MM 47 2B-5 DC221528 BELT,V 2040MM 8-5
DC220543 PLUG, EXPANSION, 34MM 15 2A-11 DC221528 BELT,V 2040MM 8-7
DC220543 PLUG, EXPANSION, 34MM 15 2B-11 DC221529 GASKET,TAPPET COVER 8-3
DC220545 PLUG, EXPANSION, 25MM 25 2A-11 DC221529 GASKET,TAPPET COVER 8-3
DC220549 PLUG, WELCH, 36.2MM 47 2A-5 DC221529 GASKET,TAPPET COVER 8-5
DC220549 PLUG, WELCH, 36.2MM 47 2B-5 DC221529 GASKET,TAPPET COVER 8-5
DC220549 PLUG, EXPANSION, 36MM 15 2A-11 DC221529 GASKET,TAPPET COVER 8-5
DC220562 CAP, RUBBER 347 2A-9 DC221529 GASKET,TAPPET COVER 8-7
DC220562 CAP, RUBBER 347 2B-9 DC221529 GASKET,TAPPET COVER 8-7
DC220735 BALL, OIL PASSAGE FRONT / REAR 65 2A-5 DC221529 GASKET,TAPPET COVER 8-7
DC220735 BALL, OIL PASSAGE FRONT / REAR 65 2B-5 DC221529 GASKET 47 2A-15
BALL, FASTENER CONSTANT DC221529 GASKET 47 2B-15
DC220735 10 2A-11
THROTTLE DC221555 BENDIX 10 2A-43
DC220735 BALL, LEAK, OIL HOLE PLUG 30 2A-11 DC221555 BENDIX 10 2B-43
BALL, TO PLUG COOLING WATER DC221577 THERMOSTAT, 83 DEGREE 200 2A-53
DC220735 30 2A-11
BORE DC221577 THERMOSTAT, 83 DEGREE 200 2B-53
BALL, FASTENER CONSTANT DC221578 ELEMENT,OIL FILTER OM906LA 8-3
DC220735 10 2B-11
THROTTLE DC221578 ELEMENT,OIL FILTER OM906LA 8-3
DC220735 BALL, LEAK, OIL HOLE PLUG 30 2B-11 DC221578 ELEMENT,OIL FILTER OM906LA 8-3
BALL, TO PLUG COOLING WATER DC221578 ELEMENT,OIL FILTER OM906LA 8-3
DC220735 30 2B-11
BORE DC221578 ELEMENT,OIL FILTER OM906LA 8-3
DC220737 BALL, REAR, OIL BORE 17 2A-5 DC221578 ELEMENT,OIL FILTER OM906LA 8-5
BALL, LOCK TRANSVERSE FUEL DC221578 ELEMENT,OIL FILTER OM906LA 8-5
DC220737 65 2A-5
DUCT DC221578 ELEMENT,OIL FILTER OM906LA 8-5
DC220737 BALL, LOCK OIL SUPPLY UNIT PUMP 65 2A-5 DC221578 ELEMENT,OIL FILTER OM906LA 8-5
DC220737 BALL, REAR, OIL BORE 17 2B-5 DC221578 ELEMENT,OIL FILTER OM906LA 8-7
BALL, LOCK TRANSVERSE FUEL DC221578 ELEMENT,OIL FILTER OM906LA 8-7
DC220737 65 2B-5
DUCT DC221578 ELEMENT,OIL FILTER OM906LA 8-7
DC220737 BALL, LOCK OIL SUPPLY UNIT PUMP 65 2B-5 DC221578 ELEMENT, OIL FILTER 25 2A-49
DC220737 BALL, LEAK, OIL HOLE PLUG 30 2A-11 DC221578 ELEMENT, OIL FILTER 25 2B-49
DC220737 BALL, LEAK, OIL HOLE PLUG 30 2B-11 DC221582 HOSE, MOLDED 50 2A-31
SENDER, UNIT COOLING WATER DC221582 HOSE, MOLDED 50 2B-31
DC220800 235 2A-53
OUTLET DC221587 TURBO CHARGER, WASTEGATE 5 2A-31
SENDER, UNIT COOLING WATER DC221587 TURBO CHARGER, WASTEGATE 5 2B-31
DC220800 235 2B-53
OUTLET DC221647 SOCKET, PIPE 285 2A-11
DC220836 CLIP, SECURING 215 2A-39 DC221647 SOCKET, PIPE 285 2B-11
DC220836 CLIP, SECURING 215 2B-39 DC221680 HEAD, FUEL FILTER 20 2A-27
DC220960 LEVER 100 2A-39 DC221680 HEAD, FUEL FILTER 20 2B-27
DC220960 LEVER 100 2B-39 DC221726 ELECTRONICS,KSA FLAME START 1 6-7
DC220980 SOCKET, BALL, CYLINDER TO LEVER 205 2A-39 DC221726 ELECTRONICS, KSA 514 2A-41
DC220980 SOCKET, BALL, CYLINDER TO LEVER 205 2B-39 DC221726 ELECTRONICS, KSA 514 2B-41
DC220981 PIVOT, BALL 105 2A-39 HOUSING, SOCKET FLAME START
DC220981 PIVOT, BALL 105 2B-39 DC221727 520 2A-41
SYSTEM
DC221128 CRANKCASE, C/W CYLINDER LINERS 5 2A-5 HOUSING, SOCKET FLAME START
DC221152 CAP 325 2A-9 DC221727 520 2B-41
SYSTEM
DC221152 CAP 325 2B-9 DC221728 GASKET, FLAME START SYSTEM 532 2A-41
DC221171 PLUG, SCREW 135 2A-49 DC221728 GASKET, FLAME START SYSTEM 532 2B-41
872160 - 2806D 4X4 HAULER - OCT 2007

11-31
I I
T T
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M M
DC221729 BOOT, FLAME START SYSTEM 538 2A-41 DC221821 TUBE, GUIDE BOTTOM DIPSTICK 185 2A-9
DC221729 BOOT, FLAME START SYSTEM 538 2B-41 DC221821 TUBE, GUIDE BOTTOM DIPSTICK 185 2B-9
DC221730 GASKET, FLAME START 556 2A-41 DC221822 GROMMET 205 2A-9
DC221730 GASKET, FLAME START 556 2B-41 DC221822 GROMMET 205 2B-9
DC221731 BOOT, FLAME START SYSTEM 568 2A-41 DC221823 DIPSTICK, OIL 300 2A-9
DC221731 BOOT, FLAME START SYSTEM 568 2B-41 DC221823 DIPSTICK, OIL 300 2B-9
DC221734 SENDER, SPEED AT CRANKCASE 412 2A-41 DC221825 SEAT, VALVE, INTAKE STANDARD 40 2A-11
DC221734 SENDER, SPEED AT TIMING CASE 412 2A-41 DC221825 SEAT, VALVE, INTAKE STANDARD 40 2B-11
DC221734 SENDER, SPEED AT CRANKCASE 412 2B-41 SEAT, VALVE, INTAKE REPAIR I,
DC221826 40 2A-11
DC221734 SENDER, SPEED AT TIMING CASE 412 2B-41 35.37MM
DC221742 SENDER, OIL PRESSURE 244 2A-5 SEAT, VALVE, INTAKE REPAIR I,
DC221826 40 2B-11
DC221742 SENDER, OIL PRESSURE 244 2B-5 35.37MM
DC221743 SENDER, FUEL TEMPERATURE 242 2A-5 SEAT, VALVE INTAKE REPAIR II,
DC221827 40 2A-11
DC221743 SENDER, FUEL TEMPERATURE 242 2B-5 35.57MM
DC221743 SENDER, OIL TEMPERATURE 132 2A-49 SEAT, VALVE INTAKE REPAIR II,
DC221827 40 2B-11
DC221743 SENDER, TEMPERATURE 42 2A-53 35.57MM
DC221743 SENDER, OIL TEMPERATURE 132 2B-49 DC221828 SEAT, VALVE EXHAUST STANDARD 40 2A-11
DC221743 SENDER, TEMPERATURE 42 2B-53 DC221828 SEAT, VALVE EXHAUST STANDARD 40 2B-11
DC221746 GASKET, RETURN PIPE TO TURBO 90 2A-51 SEAT, VALVE EXHAUST REPAIR I,
DC221829 40 2A-11
DC221746 GASKET, RETURN PIPE TO TURBO 90 2B-51 40.37MM
DC221758 COMPRESSOR, LESS COUPLING 8 2A-59 SEAT, VALVE EXHAUST REPAIR I,
DC221829 40 2B-11
DC221758 COMPRESSOR, LESS COUPLING 8 2B-59 40.37MM
DC221771 RING, RUBBER 17 2A-41 SEAT, VALVE EXHAUST REPAIR II,
DC221830 40 2A-11
DC221771 RING, RUBBER 17 2B-41 40.57MM
DC221799 SLEEVE, FLYWHEEL 11 2A-5 SEAT, VALVE EXHAUST REPAIR II,
DC221830 40 2B-11
DC221799 SLEEVE, FLYWHEEL 11 2B-5 40.57MM
THROTTLE, TRANSVERSE FUEL GUIDE, VALVE, INTAKE & EXHAUST,
DC221800 56 2A-5 DC221831 45 2A-11
DUCT STD
THROTTLE, TRANSVERSE FUEL GUIDE, VALVE, INTAKE & EXHAUST,
DC221800 56 2B-5 DC221831 45 2B-11
DUCT STD
DC221801 NOZZLE, OIL 59 2A-5 GUIDE, VALVE, INTAKE & EXHAUST,
DC221832 45 2A-11
DC221801 NOZZLE, OIL 59 2B-5 +0.2MM
DC221802 BALL, FUEL FEED LOCK 65 2A-5 GUIDE, VALVE, INTAKE & EXHAUST,
DC221832 45 2B-11
DC221802 BALL, FUEL FEED LOCK 65 2B-5 +0.2MM
GUIDE, VALVE, INTAKE & EXHAUST,
DC221803 BALL, FUEL RETURN LOCK 65 2A-5 DC221833 45 2A-11
+0.5MM
DC221803 BALL, FUEL RETURN LOCK 65 2B-5
GUIDE, VALVE, INTAKE & EXHAUST,
DC221804 INTERMEDIATE PIECE, OIL PUMP 71 2A-5 DC221833 45 2B-11
+0.5MM
DC221804 INTERMEDIATE PIECE, OIL PUMP 71 2B-5
DC221834 SLEEVE 55 2A-11
DC221805 SLEEVE, OIL PUMP 77 2A-5
DC221834 SLEEVE 55 2B-11
DC221805 SLEEVE, OIL PUMP 77 2B-5
DC221835 VALVE, INTAKE 60 2A-11
DC221806 INTERMEDIATE PIECE, TURBO, OIL 83 2A-5
DC221835 VALVE, INTAKE 60 2B-11
DC221806 INTERMEDIATE PIECE, TURBO, OIL 83 2B-5
DC221836 VALVE, EXHAUST 60 2A-11
DC221807 SLEEVE, PULSE SENDER 89 2A-5
DC221836 VALVE, EXHAUST 60 2B-11
DC221807 SLEEVE, PULSE SENDER 89 2B-5
DC221837 SPRING, INTAKE VALVE 70 2A-11
DC221809 SLEEVE, CYL/HEAD 155 2A-5
DC221837 SPRING, INTAKE VALVE 70 2B-11
DC221809 SLEEVE, CYL/HEAD 155 2B-5
DC221838 SPRING, EXHAUST VALVE 70 2A-11
VALVE, OVERFLOW, RELIEF, 4.5 - 5
DC221810 224 2A-5 DC221838 SPRING, EXHAUST VALVE 70 2B-11
BAR
DC221839 RETAINER, SPRING 75 2A-11
VALVE, OVERFLOW, RELIEF, 4.5 - 5
DC221810 224 2B-5 DC221839 RETAINER, SPRING 75 2B-11
BAR
DC221812 VALVE, SOLENOID 266 2A-5 DC221840 HOLDER, SEAL 85 2A-11
DC221840 HOLDER, SEAL 85 2B-11
DC221812 VALVE, SOLENOID 266 2B-5
DC221841 VALVE, CONSTANT THROTTLE 95 2A-11
DC221813 VALVE 278 2A-5
DC221813 VALVE 278 2B-5 DC221841 VALVE, CONSTANT THROTTLE 95 2B-11
DC221842 GUIDE 100 2A-11
DC221814 GASKET 290 2A-5
DC221842 GUIDE 100 2B-11
DC221814 GASKET 290 2B-5
DC221843 SPRING 105 2A-11
DC221818 GASKET, OIL PAN 17 2A-9
DC221843 SPRING 105 2B-11
DC221818 GASKET, OIL PAN 17 2B-9
DC221819 SENDER, OIL LEVEL 80 2A-9 DC221844 RETAINER, SPRING 110 2A-11
DC221819 SENDER, OIL LEVEL 80 2B-9 DC221844 RETAINER, SPRING 110 2B-11
DC221845 VALVE, COLLET 115 2A-11
DC221820 TUBE, GUIDE TOP DIPSTICK 175 2A-9
DC221845 VALVE, COLLET 115 2B-11
DC221820 TUBE, GUIDE TOP DIPSTICK 175 2B-9
872160 - 2806D 4X4 HAULER - OCT 2007

11-32
I I
T T
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M M
DC221846 PISTON 120 2A-11
DC221879 PISTON, 102MM, HEIGHT -.60 15 2A-19
DC221846 PISTON 120 2B-11
DC221879 PISTON, 102MM, HEIGHT -.60 15 2B-19
DC221847 COVER 130 2A-11
DC221880 PISTON, 102MM, HEIGHT -.90 15 2A-19
DC221847 COVER 130 2B-11
DC221880 PISTON, 102MM, HEIGHT -.90 15 2B-19
DC221848 BRIDGE, VALVE 175 2A-11
DC221881 PIN, PISTON 25 2A-19
DC221848 BRIDGE, VALVE 175 2B-11
DC221881 PIN, PISTON 25 2B-19
DC221851 BRACKET, OIL DIPSTICK 335 2A-9DC221882 RING, RETAINING 30 2A-19
DC221851 BRACKET, OIL DIPSTICK 335 2B-9DC221882 RING, RETAINING 30 2B-19
BRACKET, CLAMPING, INJECTOR TO DC221883 CAMSHAFT 5 2A-21
DC221854 300 2A-11
CYL HD DC221883 CAMSHAFT 5 2B-21
BRACKET, CLAMPING, INJECTOR TO DC221885 PIN, CYLINDRICAL 15 2A-21
DC221854 300 2B-11
CYL HD DC221885 PIN, CYLINDRICAL 15 2B-21
DC221855 SPINDLE, ROCKER ARM 320 2A-13 FOLLOWER, CAM, INLET/EXHAUST
DC221886 20 2A-21
DC221855 SPINDLE, ROCKER ARM 320 2B-13 VALVES
DC221856 ARM, ROCKER, INTAKE 330 2A-13 FOLLOWER, CAM, INLET/EXHAUST
DC221886 20 2B-21
DC221856 ARM, ROCKER, INTAKE 330 2B-13 VALVES
DC221857 ARM, ROCKER, EXHAUST 335 2A-13 DC221887 ROD, PUSH INLET/EXHAUST VALVES 25 2A-21
DC221857 ARM, ROCKER, EXHAUST 335 2B-13 DC221887 ROD, PUSH INLET/EXHAUST VALVES 25 2B-21
DC221858 BRACKET, ROCKER ARM, FRONT 355 2A-13 DC221888 PUMP, FUEL INJECTION 5 2A-23
DC221858 BRACKET, ROCKER ARM, FRONT 355 2B-13 DC221888 PUMP, FUEL INJECTION 5 2B-23
DC221859 BRACKET, ROCKER ARM, CENTRAL 355 2A-13 DC221889 PUMP, FUEL 25 2A-23
DC221859 BRACKET, ROCKER ARM, CENTRAL 355 2B-13 DC221889 PUMP, FUEL 25 2B-23
DC221860 BRACKET, ROCKER ARM, REAR 355 2A-13 GASKET, FUEL PUMP TO CRANK-
DC221890 30 2A-23
DC221860 BRACKET, ROCKER ARM, REAR 355 2B-13 CASE
DC221861 SPRING 360 2A-13 GASKET, FUEL PUMP TO CRANK-
DC221890 30 2B-23
DC221861 SPRING 360 2B-13 CASE
DC221862 RING, LOCK 370 2A-13 DC221891 COVER, INJECTION PUMP 55 2A-23
DC221862 RING, LOCK 370 2B-13 DC221891 COVER, INJECTION PUMP 55 2B-23
CLAMPING PIECE, ROCKER SHAFT DC221892 PIN, LOCKING COVER ATTACHMENT 60 2A-23
DC221863 375 2A-13
TO HEAD DC221892 PIN, LOCKING COVER ATTACHMENT 60 2B-23
CLAMPING PIECE, ROCKER SHAFT RING, RETAINING COVER ATTACH-
DC221863 375 2B-13 DC221893 65 2A-23
TO HEAD MENT
DC221864 COVER, CYLINDER HEAD, PLASTIC 5 2A-15 RING, RETAINING COVER ATTACH-
DC221893 65 2B-23
DC221864 COVER, CYLINDER HEAD, PLASTIC 5 2B-15 MENT
DC221865 DIAPHRAGM 17 2A-15 DC221894 SPRING, COVER ATTACHMENT 70 2A-23
DC221865 DIAPHRAGM 17 2B-15 DC221894 SPRING, COVER ATTACHMENT 70 2B-23
DC221866 INSERT, COVER TO CYLINDER HEAD 35 2A-15 DC221896 FILTER, FUEL COMPLETE UNIT 15 2A-27
DC221866 INSERT, COVER TO CYLINDER HEAD 35 2B-15 DC221896 FILTER, FUEL COMPLETE UNIT 15 2B-27
DC221867 LOCK 41 2A-15 DC221897 COVER, PRE-FILTER 25 2A-27
DC221867 LOCK 41 2B-15 DC221897 COVER, PRE-FILTER 25 2B-27
DC221868 GASKET 68 2A-15 DC221898 INSERT, FILTER 45 2A-27
DC221868 GASKET 68 2B-15 DC221898 INSERT, FILTER 45 2B-27
DC221870 GEAR, CRANKSHAFT 15 2A-17 DC221899 KIT,ELEMENT,FUEL FILTER 8-3
DC221870 GEAR, CRANKSHAFT 15 2B-17 DC221899 KIT,ELEMENT,FUEL FILTER 8-3
GEAR, CRANKSHAFT, FITTING SIZE - DC221899 KIT,ELEMENT,FUEL FILTER 8-3
DC221871 15 2A-17
0.30 DC221899 KIT,ELEMENT,FUEL FILTER 8-5
GEAR, CRANKSHAFT, FITTING SIZE - DC221899 KIT,ELEMENT,FUEL FILTER 8-5
DC221871 15 2B-17
0.30 DC221899 KIT,ELEMENT,FUEL FILTER 8-5
DC221872 DAMPER, VIBRATION 35 2A-17 DC221899 KIT,ELEMENT,FUEL FILTER 8-5
DC221872 DAMPER, VIBRATION 35 2B-17 DC221899 KIT,ELEMENT,FUEL FILTER 8-7
DC221873 FLYWHEEL, WITH RING GEAR 55 2A-17 DC221899 KIT,ELEMENT,FUEL FILTER 8-7
DC221873 FLYWHEEL, WITH RING GEAR 55 2B-17 DC221899 KIT,ELEMENT,FUEL FILTER 8-7
DC221874 GEAR, RING 60 2A-17 DC221899 ELEMENT, FUEL FILTER KIT 50 2A-27
DC221874 GEAR, RING 60 2B-17 DC221899 ELEMENT, FUEL FILTER KIT 50 2B-27
DC221875 GEAR, CRANKSHAFT 75 2A-17 DC221900 ELEMENT, FUEL PRE-FILTER 55 2A-27
DC221875 GEAR, CRANKSHAFT 75 2B-17 DC221900 ELEMENT, FUEL PRE-FILTER 55 2B-27
DC221876 ROD, CONNECTING 5 2A-19 GASKET, FUEL FILTER TO CYLINDER
DC221901 60 2A-27
DC221876 ROD, CONNECTING 5 2B-19 HEAD
DC221877 PISTON, KIT, STANDARD, 102MM 15 2A-19 GASKET, FUEL FILTER TO CYLINDER
DC221901 60 2B-27
DC221877 PISTON, KIT, STANDARD, 102MM 15 2B-19 HEAD
DC221878 PISTON, 102MM, HEIGHT -.30 15 2A-19 DC221902 VALVE, SOLENOID 5 2A-29
DC221878 PISTON, 102MM, HEIGHT -.30 15 2B-19 DC221902 VALVE, SOLENOID 5 2B-29
872160 - 2806D 4X4 HAULER - OCT 2007

11-33
I I
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DC221903 BRACKET, SOLENOID VALVE 15 2A-29 GASKET, OIL COOLER TO CRANK-
DC221947 125 2A-49
DC221903 BRACKET, SOLENOID VALVE 15 2B-29 CASE
DC221904 PLUG, HEATER CHARGE AIR PIPE 125 2A-29 GASKET, OIL COOLER TO CRANK-
DC221947 125 2B-49
DC221904 PLUG, HEATER CHARGE AIR PIPE 125 2B-29 CASE
DC221905 SHEILD, HEAT, FLANGED ELBOW 20 2A-31 GASKET, WATER PUMP TO CRANK-
DC221948 20 2A-53
DC221905 SHEILD, HEAT, FLANGED ELBOW 20 2B-31 CASE
BRACKET, AIR PIPE AT WATER GASKET, WATER PUMP TO CRANK-
DC221906 200 2A-31 DC221948 CASE 20 2B-53
PUMP
BRACKET, AIR PIPE AT WATER DC221949 PUMP, WATER WITH GASKETS 8 2A-53
DC221906 200 2B-31
PUMP DC221949 PUMP, WATER WITH GASKETS 8 2B-53
DC221915 HOUSING, CHARGING AIR ELBOW 25 2A-37 GASKET, PIPE SOCKET TO CYL/
DC221950 100 2A-53
DC221915 HOUSING, CHARGING AIR ELBOW 25 2B-37 HEAD
GASKET, MANIFOLD TO CYLINDER GASKET, PIPE SOCKET TO CYL/
DC221918 25 2A-39 DC221950 HEAD 100 2B-53
HEAD
GASKET, MANIFOLD TO CYLINDER CAP, RUBBER TO PLUG PIPE
DC221918 25 2B-39 DC221952 SOCKET 275 2A-53
HEAD
DC221919 BRACKET 140 2A-39 DC221952 CAP, RUBBER TO PLUG PIPE 275 2B-53
DC221919 BRACKET 140 2B-39 SOCKET
DC221920 CYLINDER, EXHAUST BRAKE 160 2A-39 DC221953 PULLEY 285 2A-53
DC221920 CYLINDER, EXHAUST BRAKE 160 2B-39 DC221953 PULLEY 285 2B-53
TUBE, PACER, CYLINDER TO DC221958 EYE, LIFTING REAR 75 2A-57
DC221921 185 2A-39 DC221958 EYE, LIFTING REAR 75 2B-57
BRACKET
TUBE, PACER, CYLINDER TO DC221959 CONSOLE 20 2A-59
DC221921 185 2B-39
BRACKET DC221959 CONSOLE 20 2B-59
DC221922 UNIT, CONTROL, TIER 2 5 2A-41 DC221960 SLEEVE 25 2A-59
DC221924 SWITCH, ENGINE START/STOP 382 2A-41 DC221960 SLEEVE 25 2B-59
DC221924 SWITCH, ENGINE START/STOP 382 2B-41 DC221961 SLEEVE 30 2A-59
DC221926 MOTOR, STARTER 24V/4KW, BOSCH 5 2A-43 DC221961 SLEEVE 30 2B-59
DC221926 MOTOR, STARTER 24V/4KW, BOSCH 5 2B-43 DC221967 SUPPORT, ALTERNATOR 300 2A-45
PIN, SOCKET HOUSING FLAME DC221967 SUPPORT, ALTERNATOR 300 2B-45
DC221928 562 2A-41
START DC221968 BRACKET 305 2A-45
PIN, SOCKET HOUSING FLAME DC221968 BRACKET 305 2B-45
DC221928 562 2B-41
START DC221977 GASKET, COVER 27 2A-7
DC221930 HOUSING, FRONT 20 2A-43 DC221977 GASKET, COVER 27 2B-7
DC221930 HOUSING, FRONT 20 2B-43 COVER, TWIN THERMOSTAT HOUS-
DC222008 224 2A-53
DC221931 SWITCH, SOLENOID 30 2A-43 ING
DC221931 SWITCH, SOLENOID 30 2B-43 COVER, TWIN THERMOSTAT HOUS-
DC222008 224 2B-53
DC221932 LEVER, CONTROL 35 2A-43 ING
DC221932 LEVER, CONTROL 35 2B-43 DC222017 RECTIFIER, ALTERNATOR 110 2A-45
DC221934 SWITCH, SOLENOID 80 2A-43 DC222017 RECTIFIER, ALTERNATOR 110 2B-45
DC221934 SWITCH, SOLENOID 80 2B-43 DC222018 CONDENSOR, ALTERNATOR 130 2A-45
DC221936 BRACKET 40 2A-47 DC222018 CONDENSOR, ALTERNATOR 130 2B-45
DC221936 BRACKET 40 2B-47 DC222021 REGULATOR AND CUT-OUT 170 2A-45
DC221937 PUMP, OIL 5 2A-47 DC222021 REGULATOR AND CUT-OUT 170 2B-45
DC221937 PUMP, OIL 5 2B-47 DC222022 PULLEY, ALTERNATOR 278 2A-45
DC221939 COVER, OIL FILTER 15 2A-49 DC222022 PULLEY, ALTERNATOR 278 2B-45
DC221939 COVER, OIL FILTER 15 2B-49 GASKET, C/AIR ELBOW TO CYL
DC222060 85 2A-37
DC221940 NECK, FILTER 30 2A-49 HEAD
DC221940 NECK, FILTER 30 2B-49 DC222060 GASKET, C/AIR ELBOW TO CYL 85 2B-37
GASKET, OIL FILTER TO CRANK- HEAD
DC221942 50 2A-49 UNIT, SENDER C/AIR PRES/TEMP, 4
CASE DC222085 50 2A-37
GASKET, OIL FILTER TO CRANK- BAR
DC221942 50 2B-49 UNIT, SENDER C/AIR PRES/TEMP, 4
CASE DC222085 50 2B-37
DC221943 VALVE, PRESSURE RELIEF 70 2A-49 BAR
DC221943 VALVE, PRESSURE RELIEF 70 2B-49 DC222098 GASKET, CONTROL MODULE 250 2A-41
DC221944 ELEMENT, OIL COOLER 105 2A-49 DC222098 GASKET, CONTROL MODULE 250 2B-41
DC221944 ELEMENT, OIL COOLER 105 2B-49 DC222101 CABLE, CONTROL UNIT TO SHIFT 600 2A-41
DC221945 COVER, OIL COOLER 110 2A-49 PANEL
DC221945 COVER, OIL COOLER 110 2B-49 DC222101 CABLE, CONTROL UNIT TO SHIFT 600 2B-41
DC221946 GASKET, OIL COOLER TO COVER 115 2A-49 PANEL
DC221946 GASKET, OIL COOLER TO COVER 115 2B-49 DC222114 INJECTOR, COMPLETE 260 2A-11
DC222115 MANIFOLD, EXHAUST, END PIECE 14 2A-39
DC222115 MANIFOLD, EXHAUST, END PIECE 14 2B-39
872160 - 2806D 4X4 HAULER - OCT 2007

11-34
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MANIFOLD, EXHAUST, MIDDLE DC222225 SPACER ,FAN 35 2B-55
DC222116 12 2A-39
PIECE ALTERNATOR, W/O PULLEY 28V/
DC222227 5 2A-45
MANIFOLD, EXHAUST, MIDDLE 80AMP
DC222116 12 2B-39
PIECE ALTERNATOR, W/O PULLEY 28V/
DC222227 5 2B-45
DC222117 RING, SEAL, 3 PIECE EXHAUST 32 2A-39 80AMP
DC222117 RING, SEAL, 3 PIECE EXHAUST 32 2B-39 DC222231 PISTON, 102.30MM, HEIGHT -.30 15 2A-19
DC222128 CRANKCASE, C/W CYLINDER LINERS 5 2B-5 DC222231 PISTON, 102.30MM, HEIGHT -.30 15 2B-19
DC222134 GASKET,OIL SEP TO CYL/H/COVER 20 2A-15 DC222232 PISTON, 102.60MM, HEIGHT -.60 15 2A-19
DC222134 GASKET,OIL SEP TO CYL/H/COVER 20 2B-15 DC222232 PISTON, 102.60MM, HEIGHT -.60 15 2B-19
DC222145 CONNECTOR, RETARDER 57 2A-53 DC222233 PISTON, 102.90MM, HEIGHT -.90 15 2A-19
DC222145 CONNECTOR, RETARDER 57 2B-53 DC222233 PISTON, 102.90MM, HEIGHT -.90 15 2B-19
DC222146 BEARING, MAIN, STANDARD 20 2A-17 DC222247 SPRING, BREATHER 18 2A-15
DC222147 CABLE, ELECTRIC-ENGINE 41 2A-41 DC222247 SPRING, BREATHER 18 2B-15
DC222147 CABLE, ELECTRIC-ENGINE 41 2B-41 DC260058 KIT,PRE-FILTER ELEMENT 2 2A-69
DC222148 FILTER, OIL COMPLETE UNIT 5 2A-49 DC260058 KIT,PRE-FILTER ELEMENT 2 2B-69
DC222148 FILTER, OIL COMPLETE UNIT 5 2B-49 DC260073 KIT, TERMINAL PARTS 220 2A-45
DC222149 COVER, TIMING 15 2A-7 DC260073 KIT, TERMINAL PARTS 220 2B-45
DC222149 COVER, TIMING 15 2B-7 DC260098 KIT, GASKET 15 2A-59
DC222150 COVER, TIMING CASE 120 2A-7 DC260098 KIT, GASKET 15 2B-59
DC222151 GASKET 130 2A-7 DC260106 KIT, GASKET CYLINDER CRANKCASE 314 2A-5
DC222151 GASKET 130 2B-7 DC260106 KIT, GASKET CYLINDER CRANKCASE 314 2B-5
DC222152 ROD, CONNECTING 5 2A-19 DC260108 PISTON RING SET, 102MM STD 20 2A-19
DC222152 ROD, CONNECTING 5 2B-19 DC260108 PISTON RING SET, 102MM STD 20 2B-19
CYLINDER HEAD, C/W VALVES & C/ DC260109 KIT, SEAL RING 10 2A-23
DC222153 5 2A-11
THROTTLE DC260109 KIT, SEAL RING 10 2B-23
CYLINDER HEAD, C/W VALVES & C/ DC260112 KIT, EXHAUST BRAKE 95 2A-39
DC222153 5 2A-13
THROTTLE DC260112 KIT, EXHAUST BRAKE 95 2B-39
CYLINDER HEAD, C/W VALVES & C/ DC260113 KIT, EXHAUST BRAKE VALVE 120 2A-39
DC222153 5 2B-11
THROTTLE DC260113 KIT, EXHAUST BRAKE VALVE 120 2B-39
CYLINDER HEAD, C/W VALVES & C/ DC260114 KIT, GEARING 95 2A-43
DC222153 5 2B-13
THROTTLE DC260114 KIT, GEARING 95 2B-43
DC222154 INJECTOR, COMPLETE 260 2B-11 DC260115 KIT, GEARING 100 2A-43
GASKET, CYLINDER HEAD TO DC260115 KIT, GEARING 100 2B-43
DC222155 180 2A-11
CRANKCASE DC260116 KIT, ARMATURE 105 2A-43
GASKET, CYLINDER HEAD TO DC260116 KIT, ARMATURE 105 2B-43
DC222155 180 2B-11
CRANKCASE DC260117 KIT, GASKET WATER PUMP 15 2A-53
DC222156 COMPRESSOR, WABCO 352CCM 5 2A-33 DC260117 KIT, GASKET WATER PUMP 15 2B-53
DC222156 COMPRESSOR, WABCO 352CCM 5 2B-33 DC260118 PULLEY, AIRCON PUMP, 8 GROOVE 10 2A-59
DC222157 BEARING, MAIN, FITTING SIZE 0.10 20 2A-17 DC260118 PULLEY, AIRCON PUMP, 8 GROOVE 10 2B-59
DC222157 BEARING, MAIN, FITTING SIZE 0.10 20 2B-17 DC260125 KIT, CYLINDER HEAD GASKET 390 2A-11
DC222158 BEARING, MAIN, FITTING SIZE 0.25 20 2A-17 DC260125 KIT, CYLINDER HEAD GASKET 390 2B-11
DC222158 BEARING, MAIN, FITTING SIZE 0.25 20 2B-17 KIT, CRANKSHAFT, MAIN/BIG END
DC222159 BEARING, MAIN, FITTING SIZE 0.50 20 2A-17 DC260130 5 2B-17
BEARINGS
DC222159 BEARING, MAIN, FITTING SIZE 0.50 20 2B-17 CRANKSHAFT, C/W MAIN/BIG END
DC222160 BEARING, MAIN, FITTING SIZE 0.75 20 2A-17 DC260151 5 2A-17
BEARINGS
DC222160 BEARING, MAIN, FITTING SIZE 0.75 20 2B-17 DC260152 KIT, REPAIR SCREWS 215 2A-45
DC222161 BEARING, MAIN, FITTING SIZE 1.00 20 2A-17 DC260152 KIT, REPAIR SCREWS 215 2B-45
DC222161 BEARING, MAIN, FITTING SIZE 1.00 20 2B-17 DC260153 PISTON RING SET, 102.30MM 20 2A-19
DC222162 UNIT, CONTROL, TIER 3 5 2B-41 DC260153 PISTON RING SET, 102.30MM 20 2B-19
DC222166 BELT-V, 1939MM, 8 GROOVE 315 2A-53 DC260154 PISTON RING SET, 102.60MM 20 2A-19
DC222166 BELT-V, 1939MM 315 2B-53 DC260154 PISTON RING SET, 102.60MM 20 2B-19
DC222167 PULLEY, GUIDE FUEL FEED PUMP 320 2A-53 DC260155 PISTON RING SET, 102.90MM 20 2A-19
DC222167 PULLEY, GUIDE FUEL FEED PUMP 320 2B-53 DC260155 PISTON RING SET, 102.90MM 20 2B-19
DC222168 TIGHTENER, BELT 345 2A-53 DC280018 BUSH,TAPER F'SEAL FITTING 8 10-3
DC222168 TIGHTENER, BELT 345 2B-53 DC280033 TOOL,IMPACT PULLER INJ/NOZZLES 32 10-5
BELT-V, 1369MM, USED WITH OUT DC280046 TOOL,DELIVERY PUMP TESTER 12 10-3
DC222204 315 2A-53
AIRCON DC280056 TOOL,BRACING 5 10-7
BELT-V, 1369MM, USED WITH OUT DC280057 TOOL,INTERNAL PULLER 4 10-7
DC222204 315 2B-53
AIRCON DC280062 TOOL,REAMER (D=8,99) 10 10-7
DC222223 ROD, CONNECTING 5 2A-19 DC280064 TOOL,VALVE GUIDE HOLE 11 10-7
DC222223 ROD, CONNECTING 5 2B-19 DC280071 TOOL,PISTON RING CLAMPING 7 10-7
DC222225 SPACER ,FAN 35 2A-55 DC280075 TOOL,PISTON RING PLIERS 6 10-7
872160 - 2806D 4X4 HAULER - OCT 2007

11-35
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DC280096 TOOL,GAUGE CYL.PROTRUSION 20 10-5 NSI PIN, SPLIT 10 4-33
DC280127 TOOL,TUBE WRENCH INJ.LINES 7 10-3 NSI CAM 11 4-33
DC280134 TOOL,PLIERS PISTON RING 21 10-5 NSI PIN 12 4-33
DC280147 TOOL,VALVE-LIFTER MERC 15 10-9 NSI BUSH 13 4-33
TOOL,COMPRESSION-RECORDER NSI CIRCLIP 14 4-33
DC280155 3 10-3
MERC NSI PIN, SPLIT 16 4-33
TESTER,HARDNESS NSI SWITCH AND HARNESS 17 4-33
DC280160 3 10-7
"SKLEROGRAPH" NSI SCREW 18 4-33
DC280162 TESTER,COOLING SYSTEM 17 10-3 NSI SCREW 19 4-33
DC280167 OIL CONTAINER,PRIMING LUB.SYST 34 10-5 NSI INSULATOR 20 4-33
DC280170 VALVE,SEATRING TURNING CUTTER 7 10-11 NSI BRACKET 21 4-33
DC280171 PULLER 16 10-3 NSI BRACKET 22 4-33
DC280178 TESTER,CHARGE AIR PRESSURE 14 10-3 NSI NUT 23 4-33
DC280180 HANDLE,SPRING RETAINER 23 10-5 NSI WASHER, LOCK 24 4-33
NSI END COVER PLUG 24 3-75 NSI CLAMP 25 4-33
NSI STABILISER BAR 8 3-75 NSI SCREW, CAP 26 4-33
NSI RETAINING PIN 10 3-75 NSI SPACER 27 4-33
NSI LOCKING CLIP 11 3-75 NSI STOP 28 4-33
NSI PISTON SCREWS 12 3-75 NSI HOUSING 30 4-33
NSI ROLL PINS 13 3-75 NSI CUP 32 4-33
NSI PISTON SEAL ASSY 14 3-75 NSI SEAL 33 4-33
NSI SLIDE PIN SEALS 15 3-75 NSI O-RING 34 4-33
NSI SLIDE PIN BUSHING 16 3-75 NSI O-RING 35 4-33
NSI SLIDE PIN COVER PLUGS 17 3-75 NSI O-RING 36 4-33
NSI SLIDE PINS 18 3-75 NSI BOOT 37 4-33
NSI SLIDE PIN CLAMP BOLTS 19 3-75 NSI WASHER 38 4-33
NSI COPPER WASHER 20 3-75 NSI SPRING 39 4-33
NSI BLANKING PLUG 21 3-75 NSI PLUG, END 40 4-33
NSI CIRCLIPS 25 3-75 NSI RETAINER 41 4-33
NSI SPRINGS 26 3-75 NSI SPRING 42 4-33
NSI ACTUATOR BLOCK 27 3-75 NSI SPOOL 43 4-33
NSI ADJUSTER SLEEVES GEARS 28 3-75 NSI SPOOL 44 4-33
NSI ADJUSTER SLEEVES 29 3-75 NSI RETAINER ASSY 45 4-33
NSI PISTONS 30 3-75 NSI SHIM 46 4-33
NSI LOAD PLATE 31 3-75 NSI SPRING 47 4-33
NSI SEAL ASSY 33 3-75 NSI SPRING 48 4-33
NSI CAPSCREWS-COVER PLATE 34 3-75 NSI SPRING 49 4-33
NSI SHAFT COVER-BEARING SEAL 35 3-75 NSI PISTON 50 4-33
NSI BEARING 36 3-75 NSI BODY, VALVE 2 5-5
NSI GASKET SEAL-TOP COVER 37 3-75 NSI COVER, VALVE 3 5-5
NSI SPACER, WASHER 38 3-75 NSI SCREW, CAP 4 5-5
NSI ECCENTRIC SHAFT 39 3-75 NSI DIAPHRAM 5 5-5
NSI BEARING 40 3-75 NSI SPRING, PRESSURE 6 5-5
NSI ADJUSTER SCREW 46 3-75 NSI O-RING 8 5-5
NSI DAMPING RING 47 3-75 NSI TUBE, CORE 9 5-5
NSI COMPRESSION SPRING 48 3-75 NSI SPRING 10 5-5
NSI ADJUSTER CASSETTE 49 3-75 NSI CORE 11 5-5
NSI BEVEL GEAR-TORQUE LIMITER 50 3-75 NSI O-RING 12 5-5
NSI ADJUSTER GEAR SEGMENT 51 3-75 NSI CLIP, SPRING 13 5-5
NSI RETAINING BOLT 52 3-75 NSI BODY 3 6-19
NSI COUNTERSUNK BOLT 53 3-75 NSI CLAMP 4 6-19
NSI GASKET SEAL 54 3-75 NSI SCREW 5 6-19
NSI PEDAL 3 4-33 NSI SEAL 9 6-19
NSI BASE, PEDAL 4 4-33 NSI BODY 10 6-19
NSI SCREW, CAP 5 4-33 NSI CLAMP 11 6-19
NSI SPRING 5 4-45 NSI SCREW 12 6-19
NSI WASHER 6 4-33 NSI BODY,PRE CLEANER 19 2A-75
NSI HEAD, FILTER 6 4-45 NSI NUT,WING 20 2A-75
NSI SPACER 7 4-45 NSI BODY,AIR CLEANER 7 2A-77
NSI PIN 8 4-33 NSI BODY,PRE CLEANER 19 2B-75
NSI SCREW, CAP 8 4-45 NSI NUT,WING 20 2B-75
NSI CIRCLIP 9 4-33 NSI BODY,AIR CLEANER 7 2B-77
872160 - 2806D 4X4 HAULER - OCT 2007

11-36
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ST20032 BEARING,DEEP GROOVE BALL 58 3-65 ZF100058 WASHER 300 3-101
T55224 BUMPER 12 7-49 ZF100059 NUT,SLOTTED 320 3-95
Z0630001 ZF100059 NUT,SLOTTED 320 3-101
WASHER 030 3-47
048 ZF100060 SCREW,LOCKING 130 3-97
Z0630001 ZF100060 SCREW,LOCKING 130 3-103
WASHER 060 3-27
048 ZF100061 SCREW,CAP 114 3-97
Z0630001 ZF100061 SCREW,CAP 114 3-103
WASHER 114 3-27
048 ZF100101 SCREW,CAP 402 3-7
Z0630001 ZF100110 SCREW,HEX 620 3-11
WASHER 580 3-5
048 ZF100115 SPRING,COMPRESSION 210 3-35
Z0630001 ZF100115 SPRING,COMPRESSION 410 3-37
WASHER 590 3-5
048 ZF100115 SPRING,COMPRESSION 420 3-37
Z0630502 ZF100117 SCREW,HEX 670 3-33
RING,RETAINING 172 3-35
228 ZF100128 WASHER 050 3-49
Z0630502 ZF100128 WASHER 370 3-13
228 ZF100128 WASHER 520 3-43
Z0630502 ZF100128 WASHER 530 3-43
228 ZF100128 WASHER 670 3-33
Z0630503 ZF100156 PLUG,SCREW 160 3-5
RING,SNAP 580 3-11
015 ZF100157 WASHER 120 3-7
Z0634801 ZF100158 WASHER 210 3-7
RING,SEALING /140 3-39
045
ZF100159 SCREW,CAP 420 3-7
Z0634801
RING,SEALING 080 3-25 ZF100160 WASHER 370 3-7
063
ZF100160 WASHER 400 3-7
Z0634801
063
ZF100160 WASHER 404 3-7
Z0634801
151
ZF100160 WASHER 414 3-7
Z0634801
151
ZF100160 WASHER 430 3-7
Z0634801
152
ZF100162 SCREW,CAP 370 3-7
Z0634801
RING,SEALING 300 3-7 ZF100163 SCREW,CAP 410 3-7
152
ZF100163 SCREW,CAP 414 3-7
Z0634801
RING,SEALING 540 3-11 ZF100164 SCREW,CAP 430 3-7
152
Z0634801 ZF100165 SCREW,CAP 440 3-7
RING,SEALING 760 3-11 ZF100166 SCREW,UNION 540 3-11
152
Z0637835 ZF100166 SCREW,UNION 760 3-11
UNION SCREW 300 3-7 ZF100167 RING,SNAP 590 3-11
033
Z0732041 ZF100169 SCREW,HEX 610 3-11
SPRING,COMPRESSION 030 3-13 ZF100170 SNAP,RING 650 3-7
934
Z0734401 ZF100172 SCREW,HEX 100 3-13
RING,PISTON 380 3-7 ZF100173 SCREW,HEX 370 3-13
270
Z0750116 ZF100174 RING,SNAP 130 3-17
BEARING,BALL /260 3-45 ZF100175 SHIM,END 180 3-17
266
Z4139320 ZF100176 PLUG,SCREW 014 3-27
RING,STATOR 010 3-13 ZF100176 PLUG,SCREW 358 3-27
085
Z4139330 ZF100176 PLUG,SCREW 454 3-29
DIAPHRAGM 1 3-3
600 ZF100176 SCREW,PLUG 464 3-29
ZF100004 STUD,GROOVED 810 3-47 ZF100177 SCREW,HEXAGON 060 3-27
ZF100018 SCREW,HEX 574 3-43 ZF100178 SCREW,HEXAGON 114 3-27
ZF100026 SCREW,CAP 320 3-35 ZF100179 WASHER 310 3-27
ZF100026 SCREW,CAP 530 3-37 ZF100180 WASHER,TAB 320 3-27
ZF100026 SCREW,CAP 580 3-37 ZF100182 STUD 430 3-29
ZF100026 SCREW,CAP /210 3-39 ZF100183 WASHER 430 3-29
ZF100027 SCREW,CAP 400 3-7 ZF100184 NUT,HEX 430 3-29
ZF100027 SCREW,CAP 404 3-7 ZF100185 PLUG 440 3-29
ZF100056 NUT,ADJUSTING 220 3-95 ZF100186 WASHER 050 3-35
ZF100056 NUT,ADJUSTING 220 3-101 ZF100186 WASHER 200 3-37
ZF100057 PIN,SLOT 230 3-95 ZF100186 WASHER 210 3-37
ZF100057 PIN,SLOT 230 3-101 ZF100187 WASHER 170 3-35
ZF100058 WASHER 300 3-95 ZF100187 WASHER 350 3-37
872160 - 2806D 4X4 HAULER - OCT 2007

11-37
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ZF100187 WASHER 360 3-37 ZF140077 RING,SEALING 620 3-11
ZF100189 NUT,SLOTTED 060 3-41 ZF140077 RING,SEALING 630 3-11
ZF100190 SCREW,HEX 050 3-49 ZF140079 O-RING 810 3-11
ZF100190 SCREW,HEX 540 3-43 ZF140084 SEAL,LIP RING 020 3-21
ZF100191 SCREW,HEX 530 3-43 ZF140084 SEAL,LIP RING 020 3-19
ZF100192 PLUG,SCREW 550 3-43 ZF140086 O-RING 480 3-17
ZF100193 WASHER,TAB 572 3-43 ZF140087 SEAL,LIP RING 030 3-21
ZF100195 PLUG,SCREW 020 3-45 ZF140087 SEAL,LIP RING 030 3-19
ZF100197 SCREW,CAP 150 3-45 ZF140088 SEAL,LIP RING 030 3-25
ZF100199 WASHER /070 3-45 ZF140088 SEAL,LIP RING 040 3-27
ZF100200 SCREW,CAP /310 3-45 ZF140089 RING,SEALING 014 3-27
ZF100201 WASHER /310 3-45 ZF140089 RING,SEALING 358 3-27
ZF100202 WASHER,1.00 450 3-45 ZF140089 RING,SEALING 454 3-29
ZF100203 SCREW,HEX 030 3-47 ZF140089 RING,SEALING 464 3-29
ZF100203 SCREW,HEX 580 3-5 ZF140090 SEAL,OIL,OUTPUT FLANGE 020 3-27
ZF100204 SCREW,CAP 550 3-47 ZF140091 O-RING,4X1.5 660 3-33
ZF100323 SCREW,CAP 330 3-7 ZF140093 O-RING 270 3-37
ZF100324 WASHER 382 3-7 ZF140094 O-RING 310 3-37
ZF100326 PIN,SLOT 700 3-9 ZF140095 RING,SEALING 550 3-43
ZF100327 PIN,SLOT 704 3-9 ZF140096 O-RING 560 3-43
ZF100329 WASHER 046 3-17 ZF140098 RING,SEALING 020 3-45
ZF100330 WASHER 222 3-27 ZF140099 O-RING /250 3-45
ZF100332 WASHER /210 3-39 ZF140104 RING,SEALING 150 3-49
ZF100334 SCREW,CAP /240 3-45 ZF140160 O-RING 790 3-11
ZF100335 SCREW,CAP 640 3-47 ZF140161 WASHER,SEALING 130 3-13
ZF100337 WASHER,0.80 450 3-45 ZF140162 SEAL,LIP RING 080 3-17
ZF100338 WASHER,0.50 450 3-45 ZF140163 SEAL,LIP RING 090 3-17
ZF120004 PLUG,SCREW 100 3-49 ZF140164 RING,SEALING 210 3-17
ZF120004 PLUG,SCREW 190 3-5 ZF140165 RING,SEALING 250 3-17
ZF120005 PLUG,SCREW 180 3-5 ZF140166 SEAL,LIP RING 440 3-17
ZF120006 ORIFICE,0.8 200 3-35 ZF140167 SEAL,LIP RING 470 3-17
ZF120006 ORIFICE,0.8 206 3-35 ZF140168 O-RING,40X3 420 3-29
ZF120006 ORIFICE,0.8 402 3-37 ZF140169 RING,SEALING /190 3-45
ZF120006 ORIFICE,0.8 404 3-37 ZF140170 RING,SEALING /200 3-45
ZF120006 ORIFICE,0.8 406 3-37 ZF150031 BEARING,ROLLER 050 3-93
ZF120009 PLUG,SCREW 080 3-25 ZF150032 BEARING,ROLLER 100 3-95
ZF120014 PLUG,SCREW /140 3-39 ZF150032 BEARING,ROLLER 100 3-101
ZF140030 SEAL,SHAFT 280 3-95 ZF150034 BEARING,ROLLER 200 3-95
ZF140030 SEAL,SHAFT 280 3-101 ZF150054 BEARING,ROLLER 200 3-101
ZF140069 SEALING RING 114 3-49 ZF150132 SLEEVE,NEEDLE /200 3-27
ZF140070 RING,SEALING 100 3-49 ZF150133 BEARING,BALL /090 3-45
ZF140071 RING,SEALING 500 3-5 ZF150134 BEARING,BALL 390 3-7
ZF140072 WASHER,SEALING 520 3-5 ZF160159 SPACER RING,S = 7,3 080 3-93
ZF140075 SEAL,SHAFT 510 3-11 ZF160159 SPACER RING,S = 7,3 080 3-99
ZF140076 O-RING 520 3-11 ZF160160 SPACER RING,S = 7,4 080 3-93
ZF140077 RING,SEALING 540 3-43 ZF160160 SPACER RING,S = 7,4 080 3-99
872160 - 2806D 4X4 HAULER - OCT 2007

11-38
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M M
ZF160162 SPACER RING,S = 7,6 080 3-93 ZF160193 WASHER,S=0,7 130 3-95
ZF160171 SPACER RING,S = 8,6 080 3-93 ZF160379 RING,RETAINING 130 3-7
ZF160171 SPACER RING,S = 8,6 080 3-99 ZF160380 RING,SPACER 170 3-7
ZF160172 SPACER RING,S = 8,7 080 3-99 ZF160382 RING,SPACER 270 3-7
ZF160173 SPACER RING,S = 8,8 080 3-99 ZF160384 RING,RETAINING /170 3-15
ZF160175 SPACER RING,S = 9,0 080 3-93 ZF160386 WASHER,AXIAL,1.8 240 3-15
ZF160177 SPACER RING,S = 7,82 080 3-93 ZF160390 SHIM,1.8 280 3-15
ZF160180 SPACER RING,S = 7,88 080 3-99 ZF160398 SHIM,END 120 3-19
ZF160186 SPACER RING,S = 8,04 080 3-99 ZF160410 BEARING,TAPER ROLLER 260 3-27
ZF160187 SPACER RING,S = 8,06 080 3-93 ZF160411 FLANGE,OUTPUT 300 3-27
ZF160188 SPACER RING,S = 8,08 080 3-93 ZF160412 WASHER,6.00 640 3-31
872160 - 2806D 4X4 HAULER - OCT 2007

11-39
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ZF160417 WASHER,5.00 640 3-31 ZF160452 SHIM,1.70 170 3-45
ZF160418 SHIM,4.80 380 3-29 ZF160453 SHIM,1.50 170 3-45
ZF160418 WASHER,4.80 640 3-31 ZF160454 SHIM,1.20 170 3-45
ZF160419 SHIM,4.60 380 3-29 ZF160455 SHIM,1.10 170 3-45
ZF160419 WASHER,4.60 640 3-31 ZF160456 SHIM,1.00 170 3-45
ZF160420 SHIM,4.40 380 3-29 ZF160468 SHIM,RING,2.0 240 3-47
ZF160420 WASHER,4.40 640 3-31 ZF160469 SHIM,RING,1.8 240 3-47
ZF160425 WASHER,3.20 640 3-31 ZF160479 RING,RETAINING 570 3-47
ZF160426 SHIM,3.00 380 3-29 ZF160480 RING,RETAINING 600 3-47
ZF160426 WASHER,3.00 640 3-31 ZF160481 WASHER,AXIAL,15X28X1 240 3-15
ZF160427 SHIM,2.90 380 3-29 ZF180016 PIPE 510 3-5
ZF160427 WASHER,2.90 640 3-31 ZF180017 PIPE 290 3-7
ZF160428 SHIM,2.80 380 3-29 ZF180018 PIPE 530 3-11
ZF160428 WASHER,2.80 640 3-31 ZF180020 PIPE 080 3-23
ZF160429 SHIM,2.70 380 3-29 ZF180021 PIPE 170 3-25
ZF160429 WASHER,2.70 640 3-31 ZF200048 FLANGE,INPUT 420 3-95
ZF160430 SHIM,2.60 380 3-29 ZF200048 FLANGE,INPUT 420 3-101
ZF160430 WASHER,2.60 640 3-31 ZF200049 RING,DUST PROTECTION 430 3-95
ZF160431 SHIM,2.50 380 3-29 ZF200049 RING,DUST PROTECTION 430 3-101
ZF160431 WASHER,2.50 640 3-31 ZF200058 DISC,CLUTCH INNER 050 3-97
ZF160432 SHIM,2.40 380 3-29 ZF200058 DISC,CLUTCH INNER 050 3-103
ZF160432 WASHER,2.40 640 3-31 ZF200060 GEAR,BEVEL AXLE 080 3-97
ZF160433 SHIM,2.20 380 3-29 ZF200060 GEAR,BEVEL AXLE 080 3-103
ZF160433 WASHER,2.20 640 3-31 ZF200061 WASHER,THRUST 030 3-97
ZF160434 SHIM,2.10 380 3-29 ZF200061 WASHER,THRUST 030 3-103
ZF160434 WASHER,2.10 640 3-31 ZF200062 GEAR,BEVEL DIFF 090 3-97
ZF160435 SHIM,2.00 380 3-29 ZF200062 GEAR,BEVEL DIFF 090 3-103
ZF160435 WASHER,2.00 640 3-31 ZF200063 WASHER,THRUST 034 3-97
ZF160436 SHIM,1.90 380 3-29 ZF200063 WASHER,THRUST 034 3-103
ZF160436 WASHER,1.90 640 3-31 ZF200064 AXLE,DIFFERENTIAL 070 3-97
ZF160437 SHIM,1.80 380 3-29 ZF200064 AXLE,DIFFERENTIAL 070 3-103
ZF160437 WASHER,1.80 640 3-33 ZF200170 GEAR,BEVEL SET 030 3-93
ZF160438 SHIM,1.70 380 3-29 ZF200177 HOUSING,DIFF 010 3-97
ZF160438 WASHER,1.70 640 3-33 ZF200177 HOUSING,DIFF 010 3-103
ZF160439 SHIM,1.60 380 3-29 ZF200183 AXLE DR.HOUSING 020 3-93
ZF160439 WASHER,1.60 640 3-33 ZF200183 AXLE DR.HOUSING 020 3-99
ZF160440 SHIM,1.50 380 3-29 ZF200184 HOUSING,COVER 110 3-97
ZF160440 WASHER,1.50 640 3-33 ZF200184 HOUSING,COVER 110 3-103
ZF160441 SHIM,1.40 380 3-29 ZF200301 GEAR,BEVEL SET 030 3-99
ZF160441 WASHER,1.40 640 3-33 ZF200472 DISC,OUTER CLUTCH,3.0 040 3-97
ZF160442 SHIM,1.30 380 3-29 ZF200472 DISC,OUTER CLUTCH,3.0 040 3-103
ZF160442 WASHER,1.30 640 3-33 ZF200473 DISC,CLUTCH OUTER,2.7 040 3-97
ZF160443 SHIM,1.20 380 3-29 ZF200473 DISC,CLUTCH OUTER,2.7 040 3-103
ZF160450 SHIM,1.90 170 3-45 ZF200496 RING,PRESSURE 060 3-97
ZF160451 SHIM,1.80 170 3-45 ZF200496 RING,PRESSURE 060 3-103
872160 - 2806D 4X4 HAULER - OCT 2007

11-40
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M M
ZF200524 O. CLUTCH DISC,2.5 400 3-17 ZF210262 CAGE,NEEDLE /130 3-15
ZF200525 O. CLUTCH DISC,2.0 400 3-17 ZF210263 PLANET GEAR SET /140 3-15
ZF200526 O. CLUTCH DISC,3.0 400 3-17 ZF210264 PLATE,THRUST /150 3-15
ZF200527 I.CLUTCH DISC /160 3-45 ZF210265 GEAR,RING /160 3-15
ZF200528 O.CLUTCH DISC,3.5 /170 3-45 ZF210266 WASHER,THRUST 110 3-15
ZF200529 O.CLUTCH DISC,4.0 /170 3-45 ZF210267 PLANETARY DRIVE 150 3-15
ZF210188 PLATE,SELECTOR INDICATOR /390 3-51 ZF210268 CARRIER,PLANET /110 3-15
ZF210192 CAP,SEALING 100 3-5 ZF210269 PIN,BEARING /120 3-15
ZF210193 GASKET 020 3-47 ZF210270 PIN,SLOT /122 3-15
ZF210193 GASKET 550 3-5 ZF210270 PIN,SLOT /160 3-27
ZF210194 COVER 570 3-5 ZF210270 PIN,SLOT /250 3-27
ZF210202 PISTON 150 3-7 ZF210271 CAGE,NEEDLE /130 3-15
ZF210203 SPRING,COMPRESSION 160 3-7 ZF210272 CAGE,NEEDLE /130 3-15
ZF210204 PIN,CYLINDRICAL 180 3-7 ZF210273 PLANET GEAR SET /140 3-15
ZF210204 PIN,CYLINDRICAL 280 3-7 ZF210274 PLATE,THRUST /150 3-15
ZF210205 PISTON 190 3-7 ZF210275 PLATE,THRUST /154 3-15
ZF210206 SPRING,COMPRESSION 200 3-7 ZF210276 GEAR,RING /160 3-15
ZF210207 PISTON 250 3-7 ZF210277 WASHER,THRUST 190 3-15
ZF210208 SPRING,COMPRESSION 260 3-7 ZF210278 SUN GEAR 200 3-15
ZF210211 RING,INTERMEDIATE 350 3-7 ZF210279 CAGE,NEEDLE 230 3-15
ZF210212 RING,THRUST 360 3-7 ZF210280 RING 248 3-15
ZF210215 GEAR 550 3-11 ZF210281 SHAFT,SUN GEAR 250 3-15
ZF210216 GEAR 560 3-11 ZF210282 RING,INTERNAL 260 3-15
ZF210217 BEARING,ROLLER 570 3-11 ZF210283 RING,SPLIT 268 3-15
ZF210218 RING,PISTON 660 3-7 ZF210284 RING,ANGLE 270 3-15
ZF210219 SUPPORT,PISTON 670 3-7 ZF210286 PIPE 020 3-17
ZF210220 CAGE,NEEDLE 680 3-9 ZF210287 SLEEVE,NEEDLE 030 3-17
ZF210221 RING,INTERNAL 690 3-9 ZF210289 ROLLER,NEEDLE 060 3-17
ZF210225 BUSH /120 3-9 ZF210290 PIN 064 3-17
ZF210226 SHACKLE 770 3-11 ZF210293 SPRING,CUP 110 3-17
ZF210227 SHEET 780 3-11 ZF210294 PLATE,FIXING 120 3-17
ZF210229 WASHER,THRUST 820 3-11 ZF210295 SPRING,CUP 140 3-17
ZF210230 PLATE,CLAMPING 830 3-11 ZF210296 PLATE,FIXING 150 3-17
ZF210231 PLATE,CLAMPING 840 3-11 ZF210297 I. CLUTCH DISC,2.5 160 3-17
ZF210233 SEAT,SPRING 020 3-13 ZF210298 I. CLUTCH DISC,2.0 160 3-17
ZF210234 DAMPER 040 3-13 ZF210299 O. CLUTCH DISC 170 3-17
ZF210236 RING,PISTON 120 3-13 ZF210300 RING,SPLIT 190 3-17
ZF210237 SOLENOID 300 3-13 ZF210301 RING,PISTON 040 3-25
ZF210238 BUSH 400 3-13 ZF210304 DISC 260 3-17
ZF210239 PISTON 410 3-13 ZF210305 O. CLUTCH DISC,2.5 270 3-17
ZF210240 SPRING,COMPRESSION 440 3-13 ZF210306 O. CLUTCH DISC,2.0 270 3-17
ZF210241 PISTON 460 3-13 ZF210307 I. CLUTCH DISC 280 3-17
ZF210242 PISTON 480 3-13 ZF210307 I. CLUTCH DISC 410 3-17
ZF210243 RESISTOR 600 3-13 ZF210308 PIN 310 3-17
ZF210244 SHAFT,INPUT 010 3-15 ZF210308 PIN 430 3-17
ZF210245 SLEEVE,NEEDLE 020 3-15 ZF210309 PIN 320 3-17
ZF210246 WASHER,THRUST 030 3-15 ZF210310 SPRING,COMPRESSION 330 3-17
ZF210247 SHAFT,QUILL 040 3-15 ZF210311 DISC 420 3-17
ZF210248 CAGE,NEEDLE 050 3-15 ZF210313 RING 454 3-17
ZF210249 WASHER,THRUST 060 3-15 ZF210315 PISTON 010 3-21
ZF210250 CAGE,NEEDLE 070 3-15 ZF210315 PISTON 010 3-19
ZF210251 WASHER,THRUST 074 3-15 ZF210316 O. CLUTCH DISC,3.0 040 3-19
ZF210252 CARRIER,DISC 080 3-15 ZF210316 O. CLUTCH DISC,3.0 070 3-19
ZF210253 DISC CARRIER /110 3-15 ZF210317 I. CLUTCH DISC 070 3-21
ZF210254 GEAR,SUN /120 3-15 ZF210317 I. CLUTCH DISC 020 3-23
ZF210255 RING,SNAP /130 3-15 ZF210317 I. CLUTCH DISC 050 3-19
ZF210256 RING,SNAP /140 3-15 ZF210318 O. CLUTCH DISC,2.5 070 3-19
ZF210257 WASHER,THRUST 090 3-15 ZF210319 O. CLUTCH DISC,2.0 080 3-21
ZF210258 PLANETARY DRIVE 100 3-15 ZF210319 O. CLUTCH DISC,2.0 010 3-23
ZF210259 CARRIER,PLANET /110 3-15 ZF210319 O. CLUTCH DISC,2.0 070 3-19
ZF210260 PIN,BEARING /120 3-15 ZF210320 O. CLUTCH DISC 080 3-21
ZF210261 CAGE,NEEDLE /130 3-15 ZF210320 O. CLUTCH DISC 010 3-23
872160 - 2806D 4X4 HAULER - OCT 2007

11-41
I I
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ZF210320 O. CLUTCH DISC 070 3-19 ZF210372 PISTON 120 3-37
ZF210321 PIN 090 3-19 ZF210372 PISTON 124 3-37
ZF210322 SPRING,COMPRESSION 100 3-19 ZF210373 SPRING,COMPRESSION 040 3-35
ZF210323 RING,SNAP 130 3-19 ZF210373 SPRING,COMPRESSION 190 3-37
ZF210324 HOLDER,SPRING 150 3-21 ZF210374 SPRING,COMPRESSION 042 3-35
ZF210324 HOLDER,SPRING 150 3-19 ZF210375 SPRING,COMPRESSION 044 3-35
ZF210325 SPRING,CUP 160 3-21 ZF210375 SPRING,COMPRESSION 046 3-35
ZF210325 SPRING,CUP 160 3-19 ZF210376 PISTON 060 3-35
ZF210326 PIN 040 3-21 ZF210376 PISTON 220 3-37
ZF210326 PIN 060 3-23 ZF210376 PISTON 230 3-37
ZF210327 O. CLUTCH DISC,3.0 050 3-21 ZF210377 GASKET 070 3-35
ZF210327 O. CLUTCH DISC,3.0 080 3-21 ZF210377 GASKET 234 3-37
ZF210327 O. CLUTCH DISC,3.0 010 3-23 ZF210378 PLATE,COVER 080 3-35
ZF210328 O. CLUTCH DISC,2.5 010 3-23 ZF210380 BALL 130 3-35
ZF210330 O. CLUTCH DISC 040 3-23 ZF210380 BALL 280 3-37
ZF210331 SPRING,COMPRESSION 070 3-23 ZF210381 BUSH 140 3-35
ZF210332 GASKET 010 3-25 ZF210382 PIN 160 3-35
ZF210332 GASKET 050 3-27 ZF210382 PIN 330 3-37
ZF210333 PISTON 020 3-25 ZF210382 PIN 340 3-37
ZF210334 RING,PISTON 044 3-27 ZF210383 PISTON 180 3-35
ZF210334 RING,PISTON 050 3-25 ZF210383 PISTON 390 3-37
ZF210335 HOUSING,INTERMEDIATE 060 3-25 ZF210383 PISTON 400 3-37
ZF210336 PIN,SLOT 070 3-25 ZF210384 GASKET 220 3-35
ZF210337 O. CLUTCH DISC 090 3-25 ZF210384 GASKET 464 3-37
ZF210339 I. CLUTCH DISC 110 3-25 ZF210386 PISTON 240 3-35
ZF210340 O. CLUTCH DISC,2.0 120 3-25 ZF210386 PISTON 430 3-37
ZF210341 GEAR,RING 130 3-25 ZF210386 PISTON 440 3-37
ZF210342 PIN 140 3-25 ZF210387 SPRING,COMPRESSION 250 3-35
ZF210343 SPRING,COMPRESSION 150 3-25 ZF210387 SPRING,COMPRESSION 450 3-37
ZF210344 PIN,GUIDE 160 3-25 ZF210387 SPRING,COMPRESSION 460 3-37
ZF210347 RING,THRUST 190 3-27 ZF210388 SCREW,TORX 070 3-31
ZF210348 PLANETARY DRIVE 200 3-27 ZF210388 SCREW,TORX 150 3-31
ZF210349 PLANET CARRIER /110 3-27 ZF210388 SCREW,TORX 280 3-35
ZF210350 PIN,BEARING /120 3-27 ZF210388 SCREW,TORX 290 3-31
ZF210351 CAGE,ROLLER /130 3-27 ZF210388 SCREW,TORX 490 3-37
ZF210352 PLANET GEAR SET /140 3-27 ZF210390 SCREW,TORX /190 3-39
ZF210353 WASHER,THRUST,1.0 /150 3-27 ZF210391 PLATE,COVER 060 3-31
ZF210355 PIN,BEARING /210 3-27 ZF210392 BALL,5MM 100 3-31
ZF210356 CASE,NEEDLE /220 3-27 ZF210393 GASKET 110 3-31
ZF210357 PLANET GEAR SET /230 3-27 ZF210395 STOP 150 3-37
ZF210358 WASHER,THRUST /240 3-27 ZF210396 SPRING,COMPRESSION 160 3-37
ZF210359 BEARING,TAPPER ROLLER 220 3-27 ZF210396 SPRING,COMPRESSION 170 3-37
ZF210360 BUSH,45.00 230 3-27 ZF210396 SPRING,COMPRESSION 180 3-37
ZF210361 TRANSMITTER,INDUCTION 380 3-27 ZF210397 BUSH 290 3-37
ZF210361 TRANSMITTER,INDUCTION 640 3-31 ZF210397 BUSH 300 3-37
ZF210362 SCREW,TORX 380 3-29 ZF210398 PLATE,COVER 130 3-31
ZF210362 SCREW,TORX 650 3-33 ZF210399 SCREW,TORX 160 3-31
ZF210363 CABLE CONNECT 400 3-29 ZF210399 SCREW,TORX 294 3-31
ZF210364 COVER 410 3-29 ZF210399 SCREW,TORX 810 3-33
ZF210365 PLATE,DUCT 010 3-31 ZF210400 GASKET 180 3-31
ZF210366 VALVE,DRAIN 020 3-31 ZF210401 VALVE,THROTTLE 240 3-31
ZF210367 SHEET,SPRING 022 3-31 ZF210401 THROTTLE VALVE 240 3-39
ZF210368 SCREW,TORX 024 3-31 ZF210402 VALVE BLOCK /110 3-39
ZF210368 SCREW,TORX 090 3-35 ZF210403 PISTON /120 3-39
ZF210368 SCREW,TORX 250 3-37 ZF210404 PISTON /130 3-39
ZF210368 SCREW,TORX 290 3-35 ZF210406 PLATE,FIXING /160 3-39
ZF210368 SCREW,TORX 510 3-37 ZF210407 SOLENOID /180 3-39
ZF210369 PLATE,INTERMEDIATE 030 3-31 ZF210408 WIRING HARNESS 310 3-31
ZF210372 PISTON 020 3-35 ZF210409 VALVE,CONVERTER 340 3-31
872160 - 2806D 4X4 HAULER - OCT 2007

11-42
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ZF210410 RING,SNAP 344 3-31 ZF210584 AXLE 800 3-11
ZF210411 MAGNET 590 3-31 ZF210586 ROTOR 110 3-13
ZF210412 SCREW,TORX 340 3-7 ZF210587 HUB 040 3-17
ZF210412 SCREW,TORX 610 3-31 ZF210588 CARRIER,CLUTCH 070 3-17
ZF210412 SCREW,TORX 630 3-31 ZF210589 PISTON 100 3-17
ZF210413 SCREW,TORX 620 3-31 ZF210590 PISTON 230 3-17
ZF210414 VALVE BLOCK 800 3-33 ZF210591 SHIM,END 300 3-17
ZF210414 VALVE BLOCK 800 3-39 ZF210592 PISTON 450 3-17
ZF210415 HOUSING,VALVE /110 3-39 ZF210593 RING,PRESSURE 100 3-21
ZF210416 PISTON /120 3-39 ZF210594 SLEEVE 084 3-23
ZF210417 TUBE,FILLER 010 3-41 ZF210595 COVER,OUTPUT 010 3-27
ZF210418 TAPE,SEALING 014 3-41 ZF210596 PISTON 030 3-27
ZF210422 GASKET 510 3-43 ZF210598 VALVE BLOCK 1 3-35
ZF210423 TUBE,SUCTION 570 3-43 ZF210598 VALVE BLOCK A 058 3-31
ZF210424 KIT,SUCTION FILTER 580 3-43 ZF210599 VALVE BLOCK 010 3-35
ZF210424 KIT,SUCTION FILTER 8-3 ZF210600 STRIP,VALVE 110 3-35
ZF210424 KIT,SUCTION FILTER 8-5 ZF210601 VALVE,SOLENOID 310 3-35
ZF210424 KIT,SUCTION FILTER 8-7 ZF210601 VALVE,SOLENOID /200 3-39
ZF210424 KIT,SUCTION FILTER 8-7 ZF210602 VALVE BLOCK 1 3-37
ZF210425 COVER 600 3-43 ZF210602 VALVE BLOCK B 128 3-31
ZF210430 CUP,SPRING /152 3-45 ZF210603 VALVE BLOCK 110 3-37
ZF210435 RING,PISTON /230 3-45 ZF210604 VALVE STRIP 260 3-37
ZF210437 HOUSING,DISC /290 3-45 ZF210605 SPRING,COMPRESSION /130 3-39
ZF210438 CAGE,NEEDLE /280 3-45 ZF210605 SPRING,COMPRESSION /140 3-39
ZF210441 STATOR /060 3-45 ZF210606 DIPSTICK,OIL 200 3-41
ZF210442 RING,FREE WHEEL /080 3-45 ZF210607 SUMP,OIL 500 3-43
ZF210443 ROLLER /120 3-45 ZF210608 CONVERTER,TORQUE 500 3-45
ZF210444 BEARING,ROLLER /050 3-45 ZF210609 TURBINE WHEEL /010 3-45
ZF210445 PUMP,WHEEL /130 3-45 ZF210610 COVER,CIRCUIT /140 3-45
ZF210446 PIN,CYLINDRICAL /142 3-45 ZF210611 PLATE,PISTON /150 3-45
ZF210447 HOUSING 010 3-47 ZF210612 PIN,CYLINDRICAL /174 3-45
ZF210448 PIN,CYLINDRICAL 012 3-47 ZF210613 SHIM,END /180 3-45
ZF210449 BEARING,ROLLER 200 3-47 ZF210614 WASHER /270 3-45
ZF210450 COVER,SHEET 210 3-47 ZF210615 HOUSING,TRANSMISSION 010 3-5
ZF210451 GEAR 220 3-47 ZF210616 PLATE,COVER 500 3-11
ZF210452 BEARING,BALL 230 3-47 ZF210617 PIPE 750 3-11
ZF210453 RING,SNAP 604 3-47 ZF210850 FLANGE,OIL FEED 310 3-7
ZF210454 BUSH 610 3-47
ZF210455 FLANGE,INTERIM 630 3-47
ZF210457 PLATE,TYPE 800 3-47
ZF210458 GASKET 010 3-49
ZF210459 INSERT 014 3-49
ZF210460 INSERT 016 3-49
ZF210462 SENSOR,TEMPERATURE 124 3-49
ZF210463 UNION,PIPE 150 3-49
ZF210464 GEAR,RING /180 3-15
ZF210465 FLANGE,BEARING 540 3-47
ZF210535 INSERT,MOUNTING 600 3-5
ZF210556 SHAFT,TURBINE 010 3-17
ZF210557 HOUSING,CLUTCH 490 3-17
ZF210558 ADAPTOR CONNECTOR 020 3-49
ZF210559 PLUG,SCREW 114 3-49
ZF210568 SENSOR,TEMP /200 3-31
ZF210575 INSERT,CONTROL 010 3-7
ZF210576 SPRING,COMPRESSION 070 3-7
ZF210577 PISTON 080 3-7
ZF210578 PISTON 090 3-7
ZF210579 BUSH 110 3-7
ZF210581 PUMP,PRIMARY 320 3-7
ZF210583 SHAFT,STATOR 710 3-9
872160 - 2806D 4X4 HAULER - OCT 2007

11-43

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PARTS MANUAL

2806D 4X4 HAULER Mk IV - 414451

FIRST ISSUE: FEBRUARY 2007

872160 - 2806D 4X4 HAULER - OCT 2007 REV B

For the latest Bell operations listing please visit :www.bellequipment.com

The following address list was correct as at 04 October 2006.

GROUP OPERATIONS LISTING

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

German Assembly Plant (Eisenach)

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

SOUTHERN AFRICA REGION:

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

KURUMAN (NORTHERN CAPE)

RUSTENBURG (NORTH WEST PROVINCE)

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

WOLMARANSSTAD (NORTH WEST PROVINCE)

PIET RETIEF (MPUMALUNGA)

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Gweru

Bell Equipment Triangle

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

Keep a record of your dealer information here:

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

Table 1: CURRENT SA STRUCTURE BREAKDOWN

i ii iii iv v vi vii viii ix

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 2: CURRENT GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 3 0 B39 009

i ii iii iv v vi vii viii ix

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii 0 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

i ii iii iv v vi vii viii ix

vi 0 Spacer digit that could be used for sequential numbering.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 4: NEW GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 0 1 B39 009

i ii iii iv v vi vii viii ix

vi 0 Spacer digit that could be used for sequential numbering.

vii 1 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

USERS COMMENT FORM

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0

SECTION 1: GENERAL INFORMATION

872160 - 2806D 4X4 HAULER - OCT 2007 REV 0