RUDRA ENVIORNMENTAL SOLUTION (INDIA) LTD. Established On29th July 2009. Since

RUDRA ENVIRONMENTAL SOLUTION (INDIA) LTD
(CIN.NO. U37200PN2009PLC134390), ISO 9001-2008 Co.

B-1, Minar Apartment, 124/1 Erandawana, Law College Road, Near Film Institute, Pune -411004
Tel: +91-20- 25448900, Email:rudraenvsolution@gmail.com
web: rudraenvsolution.com
Rudra's Transformation through Innovation

We at Rudra Environmental Solutions very strongly believe in Social transformation
through Innovation. We believe invention can solve many of the biggest social,
environmental and economic challenges of our time.
RUDRA ENVIORNMENTAL SOLUTION (INDIA) LTD. established on29th July 2009. Since
inception the company has been involved in research of converting waste plastic into fuel
technology through TCD i.e. Thermo Catalytic Depolymerisation Process. The first pilot
plant was established in March 2010, second-generation plant in 2013 and now its patented
third generation plant is running successfully in company's own factory situated in Jejuri
M.I.D.C. area. Company is ISO 9001-2008 certified.
The company spearheaded under the dynamic leadership of Mr Shirish Phadtare who with
vast experience in administration and financial sector looks after technical and commercial
sides of company. While another Director Dr. Medha Tadpatrikar works as Brand
Ambassador and spoke person of the company, looks after marketing, and is involved in
creating awareness amongst the society about how to collect, segregate and recycle of
plastic.
2013, Second Trial Plant of 100 Kg

Factory Building at Jejuri, Pune 2009, First Trial Plant of 50 Kg
.
The Trigger :
The promoters when on a visit to a wildlife sanctuary witnessed the

death of a deer due to consumption of plastic. From 2009 onwards as
a mission, Rudra has been researching and developing its Thermo
Catalytic Depolymerization (TCD) technology.
2016, III Generation Plant 500 KG
FOR GREEN FUTURE

CONVERSION TECHNOLOGY:
The machine effectively reverses the plastic production process; where the Thermo
Catalytic Depolymerization (TCD) process cracks the long chains of polymer to produce
useable fuel. The waste plastic; is cleaned and shredded into small pieces before Thermo
Catalytic Depolymerization (TCD) process, to remove contaminants like paper, oil, grease,
food particles etc. This is important as it increases the efficiency of the machine and
subsequently quality of the fuel.
During the startup, depending on the availability the natural gas/ LPG or the diesel is used.
During the process, the heat output monitored to maximize the consistency of the fuel. The
process is a batch type process, which takes between 3 to 7 hours to complete depending
on the capacity of the machine.
The Thermo Catalytic Depolymerization (TCD) process performed within a heated sealed
reactor. The reactor is loaded with the shredded plastic and is heated and the catalyst helps
in cracking the long chains of polymers in the absence of oxygen to produce hydrocarbon
vapors. The plastic depolymerized at 380 – 430oC, and the gases are condensed. The
condensed vapor produces the fuel and synthetic gases, out of which the syngas used as an
energy source for the further heating of the reactor. This synthetic gas, which is a byproduct
is passed through scrubber and cleaned prior to being used a heating source; helping
improve the efficiency of the process. The fuel passes through the filtration system before it’s
collected.
The Non-plastic material and non-depolymerized plastic settles at the bottom of reactor,
collected after the shift or during weekly maintenance.
Depolymerization
Depolymerisation is the process of molecular decomposition when large molecules split

into the smaller molecules. The waste plastic is converted into usable end product:
synthetic oil, gas and carbon. Depolymerisation is thermo-catalytic decomposition or
cracking of polymers in absence of oxygen. Depolymerisation process is pollution free.
There are no harmful gases or effluents generated in the process.
BENEFITS OF TCD PROCESS
 The plant is able to process plastic waste that are not easily recyclable including
wrappers, other thin plastic and residual plastic waste material from businesses and
households. We have been successful in processing various types of plastic waste.
 This will result in diversion of waste plastic from the landfill and produce fuel with
lower carbon footprint.
 The fuel produced used directly as a source for burning without any need for further
processing.
FOR GREEN FUTURE

 Energy efficient and Zero emission process: no harm to the environment

 The waste plastic to fuel process produces very low emission, due to the capture of
almost all of the output, both liquids and gases inside the system. In the process, Plastic
heated as opposed to burned. The Sulphur content in the synthetic oil is usually less
than 18 ppm, and used directly for burring without need of any further process.
 Another important benefit of the Rudra process is the range and type of plastics it
accepts for conversion, especially those plastics that are not suitable or are of high
enough quality for recycling.
 Rudra and Keshav Sita trust have work constructively over the period of almost Three
years to develop good working relationship with all its stakeholders.
 In addition to being strong industrial partner, Rudra benefits from Keshav Sita Trust’s
expertise in material collection, handling and in securing feedstock contacts.
 RUDRA FUEL OUT PUT
The machine converts waste plastic into fuel and

cleaned synthetic gas. The exact recovery ratio and
characteristics of the fuel varies depending on the
types of plastic received.
Each ton of plastics produces approximately
 600 to 650 liters of poly fuel
 20 to 25% synthetic gas – used in the process
 5 to 10% moisture
 5 to 10% Residual char – can be used ad road
filler with bitumen.
The produced fuel used directly for the burning in kerosene stoves, boilers, furnaces,
certain types of gensets etc. The char produced, as the contamination of waste plastic is a
non-hazardous waste.
Land Requirement: Our Platform mounted Model for capacities ranging from 70 Kg to
3000 Kg per batch. Approximately land is required from 1000 Sq.ft to 10,000 Sq.ft.
depending upon plant capacity.
Electricity load: From 10 HP to 55 HP, depending upon plant capacity.
Water : Water Sump required from 150 liters to 5000 liters, depending upon plant capacity.
FOR GREEN FUTURE

PROCESS BLOCK DIAGRAM
Waste Plastic Collection and segregation
Pre process of waste plastic i.e. Dust cleaning,shreeding, Aglomerisation
Waighted as per plant capacity
Waste plastic feed to TCD Plant
Addition of catylist
Heating
Gas and oil seperated
Oil Filter Gas Scrubber
Oil Storage Tank Gas Storage Tank
Oil Dispatch
FOR GREEN FUTURE

Rudra has tied up with Keshav Sita Memorial Foundation Trust (E3989/2003)
Rudra has tied up with Keshav Sita Memorial Foundation Trust for creating awareness of
segregation at source as well as pick up of waste plastic from various areas of Pune for last
Two and Half year
At present, the collection happens from almost 15000 households, hotels and
businesses.
We collect more than 15 to 17 MT of plastic every Month. Rudra and Keshav Sita Trust are
creating circular economy. It is part of Made in India mission, Swatch Bharat, Women
Empowerment and Environment.
Until date, we have collected more than 250 MT of waste

plastic, i.e. reduction of 15, 00,000 kg of carbon dioxide emission
AWARDS For Rudra
 Economics Times- Polymers awards 2017 Excellence in Recycling

 NK Orchid college of Engineering & Tech Solapur 2017 – Best Innovation Industry
 Mksss’s Smt Hiraben Nanavati Institute of Management Pune & Rotary Club of
Gandhibhavan - Most Promising Company of year 2016.
FOR GREEN FUTURE

RUDRA AND KESHAV SITA MEMORIAL FOUNDATION TRUST
Initiative for waste plastic awareness for segregation and collection of waste
plastic. Various seminars, meetings conducted by us.
Contact us:
CMA Shirish Phadtare Dr Medha Tadpatrikar

Director Director
09371013232 09370223364
rudraenvsolution@gmail.com , keshavsitatrust@gmail.com
Call us on (020) 25448900 / 09373053235
FOR GREEN FUTURE

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RUDRA ENVIRONMENTAL SOLUTION (INDIA) LTD

(CIN.NO. U37200PN2009PLC134390), ISO 9001-2008 Co.

Rudra's Transformation through Innovation

2013, Second Trial Plant of 100 Kg

The promoters when on a visit to a wildlife sanctuary witnessed the

2016, III Generation Plant 500 KG

FOR GREEN FUTURE

Depolymerisation is the process of molecular decomposition when large molecules split

BENEFITS OF TCD PROCESS

FOR GREEN FUTURE

 Energy efficient and Zero emission process: no harm to the environment

 RUDRA FUEL OUT PUT

The machine converts waste plastic into fuel and

Electricity load: From 10 HP to 55 HP, depending upon plant capacity.

FOR GREEN FUTURE

PROCESS BLOCK DIAGRAM

Waste Plastic Collection and segregation

Pre process of waste plastic i.e. Dust cleaning,shreeding, Aglomerisation

Waighted as per plant capacity

Waste plastic feed to TCD Plant

Gas and oil seperated

Oil Filter Gas Scrubber

Oil Storage Tank Gas Storage Tank

FOR GREEN FUTURE

Until date, we have collected more than 250 MT of waste

AWARDS For Rudra

 Economics Times- Polymers awards 2017 Excellence in Recycling

FOR GREEN FUTURE

RUDRA AND KESHAV SITA MEMORIAL FOUNDATION TRUST

CMA Shirish Phadtare Dr Medha Tadpatrikar

Call us on (020) 25448900 / 09373053235

FOR GREEN FUTURE

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