CEW Boiler Book
CEW Boiler Book
CEW Boiler Book
100-225 HP Wetback
Boiler Book
03/2018
BOILER BOOK CEW OHIO SPECIAL
CONTENTS
FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PRODUCT OFFERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DIMENSIONS AND RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ENGINEERING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ILLUSTRATIONS
Space Required to Open Rear Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Model CEW Ohio Special Boilers Lifting Lug Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Model CEW Ohio Special Boiler Mounting Piers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Typical Fuel Oil Supply Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Boiler Room Length (Typical Layouts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Boiler Room Width (Typical Layout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TABLES
Model CEW Ohio Special Steam Boiler Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Model CEW Ohio Special Steam Boiler Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Safety Valve Outlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Steam Volume and Disengaging Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Model CEW Ohio Special Recommended Steam Nozzle Size . . . . . . . . . . . . . . . . . . . . . . . . . .12
Recommended Non-Return Valve Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Blowdown Tank Sizing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Altitude Correction for Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Minimum and Maximum Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
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PRODUCT OFFERING
Cleaver-Brooks Model CEW Ohio Special Boilers are available in low pressure steam and high
pressure steam designs. Burners are available to fire natural gas, No. 2 oil, or a combination of oil
and gas. Standard product offering is:
• 100 - 225 hp.
• Three pass wetback design.
• 15 - 250 psig steam.
• Full modulation, all sizes.
Available options include the following (contact your local Cleaver-Brooks authorized representative
for option details).
Boiler Options:
• Drain valves.
• Additional screwed or flanged tappings.
• Blowdown valves.
• Non-return valves.
• Feedwater valves and regulators.
• Surface blowdown systems.
• Surge load baffles.
• Seismic design.
Burner/Control Options:
• Flame safeguard controllers.
• Lead/lag system.
• Special insurance and code requirements (e.g., IRI, FM, CSD-1).
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Fuel Options:
• Gas strainer.
• Gas pressure gauge.
• Future gas conversion.
• Oversized/undersized gas trains.
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DIMENSION (INCHES)
BOILER HP
A B C D E
100S-225S 33 42 54 77 36
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VIEW A
A
NEAR FAR
D SIDE SIDE
D
VIEW B
BOILER HP A B C D E F G X
100S-150S 6 9 175 39-1/2 57-1/2 4 44-1/2 9-1/2
175S-225S 6 9 196-1/2 39-1/2 57-1/2 4 44-1/2 9-1/2
NOTES:
1. All numbers in table are in inches.
2. 6-inch high mounting piers recommended for use beneath the boiler base frame. The use of these piers provides in-
creased inspection accessibility to the piping beneath the boiler and added height for washing down the area beneath the
boiler.
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BOILER BOOK CEW OHIO SPECIAL
PERFORMANCE DATA
Contact your local Cleaver-Brooks authorized representative for efficiencies or additional information.
ENGINEERING DATA
The following engineering information is provided for Model CEW Ohio Special Boilers. Model CEW
Ohio Special Boilers are designated by an “S” following the horsepower number. Additional detail is
available from your local Cleaver-Brooks authorized representative.
Boiler Information
Table 3 lists quantity and outlet size for safety valves supplied on Model CEW Ohio Special boilers.
Table 4 shows steam volume and disengaging area for Model CEW Ohio Special boilers.
Table 5 gives recommended steam nozzle sizes on Model CEW Ohio Special Boilers.
Table 6 shows recommended non-return valve sizes for Model CEW Ohio Special Boilers.
Blowdown Water Requirements
Some local codes require blowdown tanks to be constructed in accordance with recommendations of
the National Board of Boiler and Pressure Vessel Inspectors.
The National Board’s recommendations base the size of the blowdown tank on the removal of at
least 4 inches of water from the boiler.
Table 7 lists the approximate quantity of water represented by 4 inches of water at normal operating
level for Cleaver-Brooks Model CEW Ohio Special Boilers.
Burner/Control Information
Note that altitude correction and burner changes are required for higher altitudes which may alter
dimensions, motor hp and gas pressures.
Gas -Fire d Burne rs
Table 8 shows correction factors for gas pressure at elevations over 700 ft above sea level.
Table 9 shows minimum and maximum gas pressure requirements for Standard, FM and IRI CEW
Ohio Special Boiler gas trains upstream of the gas pressure regulator.
For oversized or undersized gas trains or altitude above 1,000 feet, contact your local Cleaver-Brooks
authorized representative.
Fue l Co nne c tio ns - Gas
The local gas company should be consulted for requirements and authorization for installation and
inspection of gas supply piping. Installation of gas supply piping and venting must be in accordance
with all applicable engineering guidelines and regulatory codes. All connections made to the boiler
should be arranged so that all components remain accessible for inspection, cleaning and
maintenance.
A drip leg should be installed in the supply piping before the connection to the gas pressure regulator.
The drip leg should be at least as large as the inlet fitting supplied with the boiler. Consideration must
be given to both volume and pressure requirements when choosing gas supply piping size. Refer to
the boiler dimension diagram provided by Cleaver-Brooks for the particular installation. Connections
to the burner gas train should be made with a union, so that gas train components or the burner may
be easily disconnected for inspection or service. Upon completion of the gas piping installation, the
system should be checked for gas leakage and tight shutoff of all valves.
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NOTE:
Based on normal water level.
Values are based on standard controls. Optional controls may result in different values.
A. Based on 150 psig design pressure.
B. Based on 15 psig design pressure.
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BOILER BOOK CEW OHIO SPECIAL
100S-150S 110
175S-225S 120
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Table 9: Minimum and Maximum Gas Pressure at Entrance to Standard, FM and IRI Gas Trains
(Upstream of Gas Pressure Regulator)
UL FM IRI UL FM IRI
150S 2 22 22 22 27 27 27
Note: For undersized or oversized gas trains or altitudes above 1,000 feet, contact your local Cleaver-Brooks rep-
resentative.
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FRONT
FEEDWATER
TANK
BOILER
FEEDWATER
PUMP
DRAIN
TRENCH
DWG A
DWG B
DWG C
1. Shortest boiler room length (DWG A) is obtained by allowing for possible future tube replacement through a window or
doorway. Allowance is only made for minimum door swing at each end of the boiler. This arrangement provides sufficient
aisle space at the front of the boiler but a “tight” space condition at the rear.
If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working space.
2. Next shortest boiler room length (DWG B) is obtained by allowing for possible future tube replacement from the front of
the boiler. Allowance is only made for minimum door swing at the rear.
If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working space.
A B
BOILER HP 100S-225S FEEDWATER
TANK
Dimension A 82"
Dimension B 115"
NOTES:
1. Recommended minimum distance between boiler and wall. BOILER
Dimension “A” allows for a “clear” 42" aisle between the water FEEDWATER
PUMP
column on the boiler and the wall. If space permits, this aisle
should be widened.
2. Recommended minimum distance between boilers. Dimen-
sion “B” between boilers allows for a “clear” aisle of 42”. If DRAIN
space permits, this aisle should be widened.
TRENCH
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BOILER BOOK CEW OHIO SPECIAL
e-mail: info@cleaverbrooks.com
Web Address: http://www.cleaverbrooks.com