ZXLD1362: A Product Line of Diodes Incorporated
ZXLD1362: A Product Line of Diodes Incorporated
ZXLD1362: A Product Line of Diodes Incorporated
Diodes Incorporated
ZXLD1362
60V 1A LED DRIVER WITH AEC-Q100
Features
• Simple low parts count
• Single pin on/off and brightness control using DC voltage or
PWM
• High efficiency (up to 95%)
• Wide input voltage range: 6V to 60V
• Up to 1MHz switching frequency
• Qualified to AEC-Q100 Grade 1
• Automotive Grade version available (ZXLD1362Q)
• Typical 2% output current accuracy
• Thermally enhanced TSOT25: θJA 82°C/W
• Available in Green Molding
• Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2)
• Halogen and Antimony Free. “Green” Device (Note 3)
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green"
and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and
<1000ppm antimony compounds.
RS L1
VIN
24V 0.1Ω 68µH
C1 VIN SET LX
4.7µF
ADJ ZXLD1362
C2
100nF GND
GND
ZXLD1362
Pin Description
Name Pin No. Function
LX 1 Drain of NDMOS switch
GND 2 Ground (0V)
Multi-function On/Off and brightness control pin:
Leave floating for normal operation.(VADJ = VREF = 1.25V giving nominal average output current
IOUTnom = 0.1/RS)
ADJ 3 Drive to voltage below 0.2V to turn off output current
Drive with DC voltage (0.3V < VADJ < 2.5V) to adjust output current from 25% to 200% of IOUTnom
Connect a capacitor from this pin to ground to increase soft-start time.
Soft-start time increases approximately 200µs/nF.
Connect resistor RS from this pin to VIN to define nominal average output current IOUTnom = 0.1/RS
ISENSE 4
(Note: RSMIN = 0.1Ω with ADJ pin open circuit)
VIN 5 Input voltage (6V to 60V). Decouple to ground with 4.7µF of higher X7R ceramic capacitor close to device.
Block Diagram
VIN
D1
RS L1
`
5 VIN 4 ISENSE 1 LX
5V R1
C1 Voltage 0.2V
4.7µF regulator
Low voltage
detector
GND
MN
ADJ
3
R4 R5
50k 20k R2
D1
1.25V
R3
1.35V
GND GND
2
ZXLD1362
ESD Susceptibility
Rating Unit
Human Body Model 500 V
Machine Model 75 V
Caution: Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when
handling and transporting these devices.
The human body model is a 100pF capacitor discharge through a 1.5kΩ resistor pin. The machine model is a 200pF capacitor discharged directly
into each pin.
Thermal Resistance
Symbol Parameter Rating Unit
ΘJA Junction to Ambient 82 °C/W
ΨJB Junction to Board 33 °C/W
Notes: 6. VIN > 16V to fully enhance output transistor. Otherwise out current must be derated - see graphs. Operation at low supply may cause excessive
heating due to increased on-resistance. Tested at 7V guaranteed for 6V by design.
7. 100% brightness corresponds to VADJ = VADJ(nom) = VREF. Driving the ADJ pin above VREF will increase the VSENSE threshold and output current
proportionally.
8. ZXLD1362 will operate at higher frequencies but accuracy will be affected due to propagation delays.
ZXLD1362
ZXLD1362
Device Description
The device, in conjunction with the coil (L1) and current sense resistor (RS), forms a self-oscillating continuous-mode buck converter.
Device operation (refer to Figure 1 - Block diagram and Figure 2 Operating waveforms)
Operation can be best understood by assuming that the ADJ pin of the device is unconnected and the voltage on this pin (VADJ) appears directly
at the (+) input of the comparator.
When input voltage VIN is first applied, the initial current in L1 and RS is zero and there is no output from the current sense circuit. Under this
condition, the (-) input to the comparator is at ground and its output is high. This turns MN on and switches the LX pin low, causing current to flow
SENSE
from VIN to ground, via RS, L1 and the LED(s). The current rises at a rate determined by VIN and L1 to produce a voltage ramp (V ) across
RS. The supply referred voltage VSENSE is forced across internal resistor R1 by the current sense circuit and produces a proportional current in
internal resistors R2 and R3. This produces a ground referred rising voltage at the (-) input of the comparator. When this reaches the threshold
voltage (VADJ), the comparator output switches low and MN turns off. The comparator output also drives another NMOS switch, which bypasses
internal resistor R3 to provide a controlled amount of hysteresis. The hysteresis is set by R3 to be nominally 10% of VADJ.
When MN is off, the current in L1 continues to flow via D1 and the LED(s) back to VIN. The current decays at a rate determined by the LED(s)
and diode forward voltages to produce a falling voltage at the input of the comparator. When this voltage returns to VADJ, the comparator output
switches high again. This cycle of events repeats, with the comparator input ramping between limits of VADJ ± 10%.
ZXLD1362
IOUTnom = 100mV/RS
DC or pulse signals to change the VSENSE switching threshold and adjust the output current.
Details of the different modes of adjusting output current are given in the applications section.
Output Shutdown
The output of the low pass filter drives the shutdown circuit. When the input voltage to this circuit falls below the threshold (0.2V nom.), the
internal regulator and the output switch are turned off. The voltage reference remains powered during shutdown to provide the bias current for
the shutdown circuit. Quiescent supply current during shutdown is nominally 60μA and switch leakage is below 5μA.
ZXLD1362
Typical Characteristics
ZXLD1362 Output Current
L = 68µH
1100
1090
1080
1070
Output Current (mA)
1060
1050
1040
1030
1020
1010
1000
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
8%
6%
Output Current Deviation
4%
2%
0%
-2%
-4%
-6%
-8%
-10%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362 Efficiency
L = 68µH
100%
90%
Efficiency (%)
80%
70%
60%
50%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362
400
Switching Frequency (kHz)
300
200
100
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
90
80
70
Duty Cycle (%)
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
ZXLD1362
1090
1080
1070
Output Current (mA)
1060
1050
1040
1030
1020
1010
1000
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
8%
6%
Output Current Deviation
4%
2%
0%
-2%
-4%
-6%
-8%
-10%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362 Efficiency
L = 100µH
100%
90%
Efficiency (%)
80%
70%
60%
50%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362
400
Switching Frequency (kHz)
300
200
100
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
100
90
80
70
Duty Cycle (%)
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
ZXLD1362
1090
1080
1070
Output Current (mA)
1060
1050
1040
1030
1020
1010
1000
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
8%
6%
Output Current Deviation
4%
2%
0%
-2%
-4%
-6%
-8%
-10%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362 Efficiency
L = 150µH
100%
90%
Efficiency (%)
80%
70%
60%
50%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362
400
Switching Frequency (kHz)
300
200
100
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
90
80
70
Duty Cycle (%)
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
ZXLD1362
1100
1090
1080
1070
Output Current (mA)
1060
1050
1040
1030
1020
1010
1000
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
8%
6%
Output Current Deviation
4%
2%
0%
-2%
-4%
-6%
-8%
-10%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362 Efficiency
L = 220µH
100%
90%
Efficiency (%)
80%
70%
60%
50%
0 10 20 30 40 50 60 70
Supply Voltage (V)
1 LED 3 LED 5 LED 7 LED 9 LED 11 LED 13 LED 15 LED
ZXLD1362
400
Switching Frequency (kHz)
300
200
100
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
90
80
70
Duty Cycle (%)
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70
Supply Voltage (V)
ZXLD1362
1000
800
LED Current (mA)
600
400
200
0
0 1 2 3
ADJ Pin Voltage (V)
R=100mΩ R=150mΩ R=330mΩ
Supply current
800
700
Supply current (mA)
600
500
400
300
200
100
0
0 10 20 30 40 50 60 70
Supply voltage (V)
Vref
1.243
1.2425
ADJ pin voltage (V)
1.242
1.2415
1.241
1.2405
1.24
1.2395
1.239
1.2385
1.238
0 10 20 30 40 50 60 70
Shutdow n current
90
80
Shutdown current (mA)
70
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70
ZXLD1362
1.2
1
-40C
0.8 20C
150C
0.6
0.4
0.2
0
0 5 10 15 20 25 30 35
Supply Voltage (V)
Vadj vs Temperature
1.262
1.26
1.258
1.256
7V
Vadj (V)
1.254 9V
12V
1.252 20V
30V
1.25
1.248
1.246
1.244
-50 0 50 100 150 200
Temperature (C)
1.4
On-resistance (Ohms)
1.2
1 7V
9V
0.8 12V
20V
0.6 30V
0.4
0.2
0
-50 0 50 100 150 200
Die Temperature (C)
ZXLD1362
Application Information
Setting Nominal Average Output Current with External Resistor RS
The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS) connected between VIN
and ISENSE and is given by:
The table below gives values of nominal average output current for several preferred values of current setting resistor (RS) in the typical
application circuit shown on page 1:
Nominal Average
RS (Ω) Output Current
(mA)
0.1 1000
0.13 760
0.15 667
The above values assume that the ADJ pin is floating and at a nominal voltage of VREF (= 1.25V). Note that RS = 0.1Ω is the minimum allowed
value of sense resistor under these conditions to maintain switch current below the specified maximum value.
It is possible to use different values of RS if the ADJ pin is driven from an external voltage. (See next section).
GND
Note that 100% brightness setting corresponds to VADJ = VREF. When driving the ADJ pin above 1.25V, RS must be increased in proportion to
prevent IOUTdc exceeding 1A maximum.
The input impedance of the ADJ pin is 50kΩ ±25% for voltages below VREF and 14.2kΩ ±25% for voltages above VREF +100mV.
PWM
VADJ
ADJ ZXLD1362
0V GND
GND
ZXLD1362
ADJ ZXLD1362
PWM
GND
GND
This scheme uses the 50k resistor between the ADJ pin and the internal voltage reference as a pull-up resistor for the external transistor.
GND
If the NMOS transistor within the microcontroller has high Gate / Drain capacitance, this arrangement can inject a negative spike into ADJ input
of the 1362 and cause erratic operation but the addition of a Schottky clamp diode (cathode to ADJ) to ground and inclusion of a series resistor
(3.3k) will prevent this. See the section on PWM dimming for more details of the various modes of control using high frequency and low
frequency PWM signals.
Shutdown Mode
Taking the ADJ pin to a voltage below 0.2V for more than approximately 100µs will turn off the output and supply current to a low standby level
of 20µA nominal.
Note that the ADJ pin is not a logic input. Taking the ADJ pin to a voltage above VREF will increase output current above the 100% nominal
average value. (See page 18 graphs for details).
Soft-Start
An external capacitor from the ADJ pin to ground will provide a soft-start delay, by increasing the time taken for the voltage on this pin to rise to
the turn-on threshold and by slowing down the rate of rise of the control voltage at the input of the comparator. Adding capacitance increases
this delay by approximately 200µs/nF. The graph below shows the variation of soft-start time for different values of capacitor.
16 VIN = 24V, RS = 0.1Ω, L = 68µH, 22nF on ADJ
Soft-start operation. Output current (Ch2) and LX voltage (Ch1)
14
12
SOFT START TIME (ms)
10
-2
0 20 40 60 80 100 120
CAPACITANCE (nF)
Soft Start Time vs. Capacitance from
ADJ Pin to Ground
ZXLD1362
To avoid transients into the IC, the size of the input capacitor will depend on the VIN voltage:
VIN = 6 to 40V CIN = 2.2μF
VIN = 40 to 50V CIN = 4.7μF
VIN = 50 to 60V CIN = 10μF
When the input voltage is approaches the output voltage the input current will increase putting more demand on the input capacitor. The
minimum value of 2.2μF may need to be increased to 4.7μF; higher values will improve performance at lower input voltages, especially when the
source impedance is high. The input capacitor should be placed as close as possible to the IC.
For maximum stability over temperature and voltage, capacitors with X7R, X5R, or better dielectric is recommended. Capacitors with Y5V
dielectric are not suitable for decoupling in this application and should NOT be used.
If higher voltages are used and the CIN is 10μF. This can be an electrolytic capacitor provided a suitable 1µF ceramic capacitor is also used and
positioned as close the VIN of the IC as possible.
www.murata.com
www.niccomp.com
www.kemet.com
Inductor Selection
Recommended inductor values for the ZXLD1362 are in the range 68μH to 220μH.
Higher values of inductance are recommended at higher supply voltages in order to minimize errors due to switching delays, which result in
increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range.
(see graphs pages 10 - 17). The inductor should be mounted as close to the device as possible with low resistance connections to the LX and
VIN pins.
The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean
output current.
Suitable coils for use with the ZXLD1362 may be selected from the MSS range manufactured by Coilcraft, or the NPIS range manufactured by
NIC components. The following websites may be useful in finding suitable components.
www.coilcraft.com
www.niccomp.com
www.wuerth-elektronik.de
The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times within the specified limits over the supply voltage
and load current range.
ZXLD1362
The graph Figure 3 below can be used to select a recommended inductor based on maintaining the ZXLD1362 case temperature below 60°C.
For detailed performance characteristics for the inductor values 68, 100, 150 and 220μH see graphs on pages 10-17.
16
15
14
13
12
11
Number of LEDs
10
9
8
7
6
5
4
3
2
1
0
0 10 20 30 40 50 60
Supply Voltage (V)
Diode Selection
For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode* with low reverse leakage at the
maximum operating voltage and temperature.
They also provide better efficiency than silicon diodes, due to a combination of lower forward voltage and reduced recovery time.
It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum
output load current. It is very important to consider the reverse leakage of the diode when operating above +85°C. Excess leakage will increase
the power dissipation in the device and if close to the load may create a thermal runaway condition.
The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX output. If a
silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin including supply ripple, does not exceed the
specified maximum value.
ZXLD1362
V
IN Rs
LED Cled
L1
D1
ZXLD1362
A value of 1μF will reduce the supply ripple current by a factor three (approx.). Proportionally lower ripple can be achieved with higher capacitor
values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay, by reducing the rate of rise of
LED voltage.
By adding this capacitor the current waveform through the LED(s) changes from a triangular ramp to a more sinusoidal version without altering
the mean current value.
If the supply voltage is always less than 30V continuous an alternative device is available, the ZXLD1360 or the AL8805.
Note that when driving loads of two or more LEDs, the forward drop will normally be sufficient to prevent the device from switching below
approximately 6V. This will minimize the risk of damage to the device.
ZXLD1362
Thermal Considerations
When operating the device at high ambient temperatures, or when driving maximum load current, care must be taken to avoid exceeding the
2
package power dissipation limits. The graph below gives details for power derating. This assumes the device to be mounted on a 25mm PCB
with 1oz copper standing in still air.
1100
1000
900
800
POWER (mW)
700
600
500
400
300
200
100
0
-50 -30 -10 10 30 50 70 90 110 130 150
AMBIENT TEMPERATURE (°C)
Maximum Power Dissipation
Note that the device power dissipation will most often be a maximum at minimum supply voltage. It will also increase if the efficiency of the circuit
is low. This may result from the use of unsuitable coils, or excessive parasitic output capacitance on the switch output.
Layout Considerations
LX Pin
The LX pin of the device is a fast switching node, so PCB tracks should be kept as short as possible. To minimize ground 'bounce', the ground
pin of the device should be soldered directly to the ground plane.
ZXLD1362
3.3k
ADJ ZXLD1362
GND
100nF
GND
Evaluation PCB
ZXLD1362 evaluation boards are available on request and provide quick testing of the ZXLD1362 device.
This mode is preferable if optimum LED 'whiteness' is required. It will also provide the widest possible dimming range (approx. 1000:1) and
higher efficiency at the expense of greater output ripple.
ZXLD1362
Ordering Information
Device Package Reel size Reel width Quantity Part Number Qualification
Part Mark Packaging
(Note 12) Code (mm) (mm) per reel Suffix (Note 11)
ZXLD1362ET5TA 1362 ET5 TSOT25 180 8 3000 TA AEC-Q100 grade 1
ZXLD1362QET5TA 1362 ET5 TSOT25 180 8 3000 TA Automotive Grade
Note: 11. ZXLD1362QET5 is classified as “Automotive Grade” and supports PPAP documentation. See ZXLD1362Q datasheet for more information.
Marking Information
D TSOT25
Dim Min Max Typ
e1 A − 1.00 −
A1 0.01 0.10 −
A2 0.84 0.90 −
D − − 2.90
E1 E E − − 2.80
E1 − − 1.60
c L2 b 0.30 0.45 −
c 0.12 0.20 −
θ
L e − − 0.95
e 4x θ1 e1 − − 1.90
5x b L 0.30 0.50
L2 − − 0.25
θ 0° 8° 4°
A A2
θ1 4° 12° −
All Dimensions in mm
A1
ZXLD1362
C C
X (5x)
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INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
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final and determinative format released by Diodes Incorporated.
LIFE SUPPORT
Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express
written approval of the Chief Executive Officer of Diodes Incorporated. As used herein:
2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the
labeling can be reasonably expected to result in significant injury to the user.
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failure of the life support device or to affect its safety or effectiveness.
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