OKAN GGCP DEBOTTLENECKING PROJECT

INSPECTION & TEST PLAN

16” PIPLINE FROM GGCP TO PRP

DOCUMENT NO.

K01 27-Feb. 2019 Issued for Review NK

REV DATE DESCRIPTION ORIG CHK APPR
APPROVED BY: Company APPROVAL:

DATE: DATE:
Project Area Discipline Type Originator Package Sequence-Sht Revision
Document Control No.
Revision History
REV DATE ISSUE PURPOSE ORIGINATOR CHECKED APPROVED
BY: BY:
K01 27Feb. 19 Issued for Review NK

Holds:

Please be notified in accordance with Contract Section 3.4(D) that Company’s failure to issue its response to
this present submittal within a timeframe of ten (10) Days from and immediately following Company’s receipt
of this present submittal will constitute a delay
16’ OKAN GGCP-OKAN PRP PIPELINE INSTALLATION Doc. No.
ITP FOR PIGGING & HYDROTEST Revision: K01

Table of Contents

1.0 PROJECT INTRODUCTION ...................................................................................................... 1

2.0 SCOPE ............................................................................................................................................ 2
3.0 PIPELINE DETAILS ...................................................................................................................... 2
4.0 PROJECT SPECIFICATIONS ................................................................................................... 2
5.0 INDUSTRY CODES & REFERENCE ....................................................................................... 2
6.0 REFERENCE DOCUMENTS...................................................................................................... 2
7.0 DESCRIPTION AND DEFINITION OF INSPECTION .......................................................... 3
8.0 INSPECTION & TEST PLAN ..................................................................................................... 4
16’ OKAN GGCP-OKAN PRP PIPELINE INSTALLATION Doc. No.
ITP FOR 16” PIPE INSTALLATION Revision: K01

1.0 PROJECT INTRODUCTION

The scope of work is the installation of a 16” x 7.5 KM pipeline from OKAN Pig Receiver Platform (PRP) to
OKAN Gas Gathering Compression Platform (GGCP). Other items to be installed include risers, anodes,
insulation joints, mattresses and other appurtenances.

PROPOSED OKAN FACILITY AND PIPELINE SYSTEM

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ITP FOR 16” PIPE INSTALLATION Revision: K01

2.0 SCOPE

This Inspection and Test Plan shall be implemented during the in-process inspection required forpipeline
fabrication and installation activities. In addition, this plan defines the sequential inspectionactivities,
control points, reference, procedures, company specifications, codes & standards foracceptance criteria,
the specific personnel who are responsible for conducting the inspection andcompilation of the required
documentation.

3.0 PIPELINE DETAILS

Pressure
Pipeline NPS SIZE Length
Sr. No. Service (PSI)
(Inch) (Km)
From To Design Hydrotest
7.5
01. GGCP PRP GL 16 1430 1625
(approx.)

4.0 PROJECT SPECIFICATIONS

• SSM-SU-5003 Welding and Inspection Requirements for Subsea Pipelines and Risers
• COM-SU-4042 Pipeline Coatings
• SSM-SU-5299 Subsea Pipeline Construction
• SSM-SU-6188.1 Subsea Pipeline Pre-Commissioning
• CPM-SU-5252-C Hydro-test Water Quality for Corrosion Prevention
• PPL-SU-5193 Pig Launcher and Receiver

5.0 INDUSTRY CODES & REFERENCE

American Petroleum Institute (API)& DNV GL Group (DNV)

• API 1104 Welding of Pipelines & Related facilities
• B31.4 Pipeline Transportation Systems for Liquids and Slurries
• B31.8 Gas Transmission and Distribution Piping Systems
• ASME Sec. V NDE Examinations
• DNV-OS-F101 Submarine Pipeline Systems

6.0 REFERENCE DOCUMENTS

• OKG-OKGN-QAC-PLN-FNG-0000-00101-00 Project Quality Plan

• OKG-OKGN-QAC-PCD-FNG-0000-00103-00 Field Joint Coating Procedure
• OKG-OKGN-CMS-PCD-FNG-0000-00107-00 Hydro-test Procedure
• OKG-OKGN-ADM-PEP-FNG-0000-00030-00 Project Execution Plan
• OKG-OKGN-HES-PLN-FNG-0000-00051-00 Safety Management Plan
• OKG-OKGN-HES-PLN-FNG-0000-00063-00 Risk Assessment and Management Plan
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ITP FOR 16” PIPE INSTALLATION Revision: K01

7.0 DESCRIPTION AND DEFINITION OF INSPECTION

ABBREVIATION TERM DESCRIPTION

A Hold point is established by an interested party when they request to be present for
H HOLD anactivity. This hold is documented by sign-off on the Recording Document.

An activity with a Hold Point may not be passed or otherwise covered without a
written release of the Hold point by the party that established it.

P PERFORM This indicates which party is responsible to perform the activity

A Witness point is established by an interested party when they desire to be present

W WITNESS for anactivity.This witness is documented by sign-off on the Recording Document.

An activity with a Witness Point may proceed, without the presence of the party
establishing the Witness point, provided the required notification was made.

M MONITOR An inspection or surveillance check performed through direct or indirect verification to

ascertain conformance of the item or activity at randomselection.

Ainspection point is established by an interested party for an activity when they desire
A APPROVAL to Approve the documented results for that activity.

A Review point is established by an interested party for anactivity when they desire to
R REVIEW review the documented results for that activity. This review is documented by sign-off
on the Recording Document.

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ITP FOR 16” PIPE INSTALLATION Revision: K01

8.0 INSPECTION & TEST PLAN

Inspection
Control Documents / Requirements /
Sr. No. Description of Operation / Inspection or Test Records Generated RESPONSIBLE Sign-Off
Acceptance Criteria
FNL CNL
NOTE: M=Monitor, R=Review, W=Witness, P=Perform, H=Hold, A=Approval

A. DOCUMENTATAION

All Drawings & Procedures to be IFC & latest

1. Drawing & Document Register Master Document Register Project Engineer R A
Revision approved by CNL

All Permanent Project Material conforms to

2 Material Certification Material TC / IRN Project Engineer R A
Specification & Approved
Complies with applicable Code
3. NDE Procedure (RT, MPI, VT, UT & AUT Procedure) & Approved NDT Procedures QA/QC Manager P A
Project Specification

B. WPS/PQR QUALIFICATION FOR MAINLINE WELDING, TIE-IN SPOOL & RISER

Prepare proposed welding procedure QC Manager /

1. API 1104 & SSM-SM-5003 Pwps P R
specification(Pwps) and submit client for review QC Inspector

Identify and agree NDE and mechanical testing NDE Requirement for each QC Manager /
2. API 1104 & SSM-SM-5003 P R
requirements and place subcontracts WPQ test QC Inspector

Review NDT techniques and procedures QC Manager /

3. API 1104 & SSM-SM-5003 RT, MPI, VT, UT Procedure P R
(RT, MPI, VT, UT) QC Inspector

Equipment’s Calibration Equipment’s Calibration

4 Welding Equipment’s, Ovens & Testing Equipment’s QC Inspector P R
Certificates Certificates
WELDING CONSUMABLES Complies with applicable Code
a. Consumable certificate with regards to applicable & Consumables Certificates QC Inspector H R
Code and Project Specifications Project Specification
b. Check Batch, Certificates, Test certificates and
5. API 1104 & SSM-SM-5003 Batch Test Certificates QC Inspector H R
Records
c. Batch Testing of Consumables API 1104 & SSM-SM-5003 Mechanical Test Reports QC Inspector H W/A

As per Manufacturer
d. Storage & Preservation Consumables Control Register QC Inspector P R
Recommendation

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ITP FOR 16” PIPE INSTALLATION Revision: K01

Inspection
Control Documents / Requirements /
Sr. No. Description of Operation / Inspection or Test Records Generated RESPONSIBLE Sign-Off
Acceptance Criteria
FNL CNL
NOTE: M=Monitor, R=Review, W=Witness, P=Perform, H=Hold, A=Approval

TEST COUPON PREPARATION

(AUTOMATIC & MANUAL PROCESS)

a. Visual Inspection of Material

b. Bevel Check
c. Fit-Up of Coupon
d. Consumables verification as per Pwps
6. Approved Pwps Welding Reports QC Inspector H M/W
e. Run Welding Parameters, Like Preheat
Temperature, Inter-pass Temperature, Inter-
Pass Cleaning, Number of Passes, Removal of
Clamps, Time Lapse between Root Pass & Hot
Pass
f. Visual Inspection (Internal & External)
g. Repair to de done on Nominal Heat Input

VT, RT, UT & MPI

7. NDT of Weld Joint & Parent Metal (VT, RT, UT & MPI Procedure) NDT Technician LII H W
Examination Reports
Complies with applicable Code
8. Marking on Coupon for Mechanical Testing & Cutting Sheets Approval QC Inspector H W/A
Project Specification

Perform Mechanical Test

9. API 1104 & SSM-SM-5003 Lab Test Reports Lab Operator H W/A
(Tensile, Hardness, Impact & Bend Test)

Complies with applicable Code

WPS/PQR & Associated QC Manager /
10. Submission of Welding books & P R/A
Witnessed Reports QC Inspector
Project Specification
WELDER QUALIFICATION as per Approved Approved WPS/PQR,
Welder Qualification Records
WPS/PQR NDE Procedures, QC Manager /
11. NDE Reports, H W/A
(Test Coupon Check, Fit-up, Welding Parameters, Code & QC Inspector
Lab Test Reports
Visual Inspection, NDE Testing, Mechanical Testing) Project Specification
Complies with applicable Code
QC Manager /
12. Approved WPS Index (Automatic & Manual Process) & WPS Index P A
QC Inspector
Project Specification

Complies with applicable Code

List of Qualified Welders (Automatic & Manual QC Manager /
13. & WQT Register P A
Process) QC Inspector
Project Specification

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ITP FOR 16” PIPE INSTALLATION Revision: K01

Inspection
Control Documents / Requirements /
Sr. No. Description of Operation / Inspection or Test Records Generated RESPONSIBLE Sign-Off
Acceptance Criteria
FNL CNL
NOTE: M=Monitor, R=Review, W=Witness, P=Perform, H=Hold, A=Approval

C. MATERIAL INSPECTION

RECEIVING INSPECTION Coated Pipes Inspection Report Inspection Release Note Project Engineer /
1. a. Receiving of Coated Pipes from Coating Yards & P R
Inspection Report QC Inspector
b. Any material damage found shall be informed to Client Material Specification

OFFSHORE PIPE LAYING

Project Engineer /
2. a. Line Pipe Load Out to Lay Barge Pipe Tally Sheet Inspection Report P R
Rigging Foreman
b. Receiving Line Pipe to Lay Barge

D. PRODUCTION WELDING (MAINLINE, TIE-IN SPOOL & RISER)

1. INTERNAL LINE PIPE CLEANING Visual Inspection only Physical Verification QC Inspector P R

INSPECTION CHECKS
Approved WPS/PQR
2. a. Fit-Up for Alignment & Welding Reports QC Inspector P M
b. Bevel Preparation/Angle, Root Gap Project Specification
c. Misalignment

BEFORE & DURING WELDING

a. Appropriate WPS/PQR
b. Welders Qualifications
c. Pre-heating Approved WPS/PQR
3. d. Welding consumables & Welding Reports QC Inspector P M
e. Welding parameters Project Specification
f. Inter-pass temperature
g. Inter-pass cleanliness
h. Number of passes before removal of line-up
clamptime lapse between Root & Hot Pass

INSPECTION OF FINISHED WELDS

Approved WPS/PQR
4. a. Visual Inspection of Capping Reinforcement & Welding Reports QC Inspector P M
b. Profile & Surface Defects Project Specification
c. Adjacent areas for Arc Strike

NDT of PIPELINE WELD

AUT Reports QC Inspector /
5. a. RT for Completed Weld Approved RT & AUT Procedure P M
RT Reports NDT Technician LII
b. AUT for Completed Weld

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16’ OKAN GGCP-OKAN PRP PIPELINE INSTALLATION Doc. No.
ITP FOR 16” PIPE INSTALLATION Revision: K01

Inspection
Control Documents / Requirements /
Sr. No. Description of Operation / Inspection or Test Records Generated RESPONSIBLE Sign-Off
Acceptance Criteria
FNL CNL

NOTE: M=Monitor, R=Review, W=Witness, P=Perform, H=Hold, A=Approval

REPAIR WELDING
a. Mark Repair location Approved WPS/PQR Welding Reports
b. Defect Removal QC Inspector /
6. & & P M
c. NDT of Excavation: MPI NDT Technician LII
Project Specification MPI Reports
d. Re Welding
e. Welding parameters

INSPECTION AND NDT OF REPAIRS Approved WPS/PQR Welding Reports

QC Inspector / M
7. a. Visual Inspection of Capping Reinforcement & & P
NDT Technician LII
b. Reform AUT NDE Project Specification AUTI Reports

REMOVAL OF WELD (CUT-OUT)

Approved WPS/PQR Welding Reports
a. Visual Inspection of Removal of Weld & HAZ QC Inspector /
8. & & P M
b. Check Re-Bevel Preparation NDT Technician LII
Project Specification UT/MPI Reports
c. NDT Re-Bevels UT/MPI

RE-WELDING
a. Appropriate WPS/PQR
b. Welders Qualifications
c. Pre-heating Approved WPS/PQR
9. d. Welding consumables & Welding Reports QC Inspector P M
e. Welding parameters Project Specification
f. Inter-pass temperature
g. Inter-pass cleanliness
h. Number of passes before removal of line-up
clamptime lapse between Root & Hot Pas

INSPECTION AND NDT OF REPAIRS Approved WPS/PQR Welding Reports

QC Inspector / M
10. a. Visual Inspection of Capping Reinforcement & & P
NDT Technician LII
b. Reform AUT NDE Project Specification AUTI Reports

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16’ OKAN GGCP-OKAN PRP PIPELINE INSTALLATION Doc. No.
ITP FOR 16” PIPE INSTALLATION Revision: K01

Inspection
Control Documents / Requirements /
Sr. No. Description of Operation / Inspection or Test Records Generated RESPONSIBLE Sign-Off
Acceptance Criteria
FNL CNL

NOTE: M=Monitor, R=Review, W=Witness, P=Perform, H=Hold, A=Approval

E. FIELD JOINT COATING

QUALIFICATION

a. Procedure Qualification Trial (PQT)

b. Pre-Production Trial (PPT)
c. Coating Material certificates
d. Environmental monitoring& Abrasives testing
e. Soluble Salt Test
Approved Field Joint Coating
f. Profile Check Procedure PQT Report QC Inspector/
1. g. Dust Level H W/A
& PPT Report Coating Inspector
h. Coating thickness
COM-SU-4042
i. Holidays
j. Adhesion strength
k. Impact resistance
l. Cathodic Disbondment (24 hour) 65°C (149°F)
m. Cathodic Disbondment (24 hour) 95°C (203°F)
n. Thermal characteristics
o. Flexibility bend test

PRODUCTION OF FIELD JOINT COATING

a. Approved Coating Procedure Approved Field Joint Coating
b. FJC PQT Report PQT Report
2. Procedure & Coating Inspector R R
c. Liquid Epoxy & HSS Laboratory Test Report LAB Reports
Project Specification
d. PUF Infill Analysis Result
e. Review of Batch Test Certificates (HSS)

BLASTING OF SURFACE
a. Surface shall be free from oil, grease & foreign
Material
b. Soluble Salt Test (Twice per shift)
c. Preheating prior to Blast cleaning shall be at Approved Field Joint Coating
3. least 3°C (5°F) above dew point. Procedure & FJ Coating report Coating Inspector P M
d. Blasting of Surface Project Specification
e. Surface Profile Measurement
(3 per first 5 joints, then every 2 Hrsthereafter)

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ITP FOR 16” PIPE INSTALLATION Revision: K01

Inspection
Control Documents / Requirements /
Sr. No. Description of Operation / Inspection or Test Records Generated RESPONSIBLE Sign-Off
Acceptance Criteria
FNL CNL

NOTE: M=Monitor, R=Review, W=Witness, P=Perform, H=Hold, A=Approval

HSS APPLICATION
a. Visual Inspection of Field Joint
(free from burr & sharp cuts)
b. Heating of Pipe Approved Field Joint Coating
4. c. HSS Application Procedure & FJ Coating report Coating Inspector P M
d. Visual Inspection of HSS Project Specification
e. Coating Thickness
f. Cutback
g. Holiday Test
h. Repair (Re-inspected & Holiday test)

PUF APPLICATION
a. Application of Filler material (PUF)
b. Outer Mold Positioning Approved Field Joint Coating
5. c. PUF material injection rate Procedure & FJ Coating report Coating Inspector P M
d. Curing Time Project Specification
e. Visual inspection for voids (to be repair)
f. Dry density check

F. HYDROTESTING (PIPELINE, TIE-IN & RISER SPOOL)

PRIOR TO COMMENCEMENT OF HYDROTEST

a. All completion certificate related to segment like
(Pipe book, Riser, Crossing & Clamps) GAD’s & Doc. Register,
b. Approved Pigging & Hydrotest Procedure &
1. Document Register QC Inspector P R/W
c. Calibration & Certification of all test equipment’s SSM-SU-6188.1
d. Ensure all safety procedures are in places
e. Water Test Certificate
f. Corrosion Inhibitor certificates

FLOODING, CLEANING &PIGGING

a. Flooding of Pipeline with chemical treated

2. seawater Approved Hydrotest Procedure Hydro Test Reports QC Inspector P M/W
b. Launch FOAM Pig
c. Cleaning to be monitored

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ITP FOR 16” PIPE INSTALLATION Revision: K01

Inspection
Control Documents / Requirements /
Sr. No. Description of Operation / Inspection or Test Records Generated RESPONSIBLE Sign-Off
Acceptance Criteria
FNL CNL

NOTE: M=Monitor, R=Review, W=Witness, P=Perform, H=Hold, A=Approval

HYDROTEST OF PIELINE

a. Hydrotest testing test water shall be injected

with anticorrosion & biocide chemical
b. Monitor air content, pressurization, stabilization
c. Hold 24 Hrs. at Hydro Test Pressure Approved Hydrotest Procedure
d. If leak is identified by visual examination or by &
3. Hydro Test Reports QC Inspector P M/W
unexplained pressure loss the cause shall be SSM-SU-6188.1
investigated and rectified and the test hold
period for an additional 24 hrs.
e. Depressurization
f. Recording of all test parameters during & after
testing

G. HYDROTESTING (TIE-IN & RISER SPOOL)*Applicable only if Tie- In & Riser Spool Hydrotest is conducted at Shop or on Barge

a. Cleaning of Spool
b. Monitor pressurization stabilization
c. Check visually for all welds & flange connection
or any leakage
d. Hold 04 Hrs. at Hydro Test Pressure
e. Hydro test shall be accepted on basis of” No Approved Hydrotest Procedure
visible external leaks. &
1. Hydro Test Reports QC Inspector P M/W
f. If leak is identified by visual examination or by SSM-SU-6188.1
unexplained pressure loss the cause shall be
investigated and rectified and the test hold
period for an additional 4 hrs.
g. Depressurization
h. Recording of all test parameters during & after
testing

H. FINAL DOCUMENTATAION

Approved Drawings,
Weld Reports, NDT Reports, QC Manager /
1. a. Manufacturer Data Record (MRD) Project Specification R R/A
Hydrotest Reports, QC Inspector
Calibration Certificates

FENOG NIGERIA LIMITED: CHEVRON NIGERIA LIMITED:

Prepared By: Nilesh Kabade Approved By:

Sign & Date: Sign & Date:

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