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    OCP For Welding Gas Cutting

    Uploaded by

    Manu Sharma
    This document outlines safety procedures for welding and gas cutting operations. It details responsibilities, areas covered, operating points, preventive measures, corrective actions, and associated risks. Key responsibilities include the Head of Axle department, Axle Engineer, and Shift Coordinator. Preventive measures include use of protective equipment, optimizing resource use, checks of ventilation systems, tight connections, and prohibiting flammables in work areas. Corrective actions involve following emergency plans, accessing first aid, and addressing leaks, fires or equipment issues. Non-compliance could result in injuries from falls, illness from inhalation, or burns.

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    OCP For Welding Gas Cutting

    Uploaded by

    Manu Sharma
    610 views2 pages
    This document outlines safety procedures for welding and gas cutting operations. It details responsibilities, areas covered, operating points, preventive measures, corrective actions, and associated risks. Key responsibilities include the Head of Axle department, Axle Engineer, and Shift Coordinator. Preventive measures include use of protective equipment, optimizing resource use, checks of ventilation systems, tight connections, and prohibiting flammables in work areas. Corrective actions involve following emergency plans, accessing first aid, and addressing leaks, fires or equipment issues. Non-compliance could result in injuries from falls, illness from inhalation, or burns.

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    177125618-OCP-for-Welding-Gas-Cutting.doc

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    This document outlines safety procedures for welding and gas cutting operations. It details responsibilities, areas covered, operating points, preventive measures, corrective actions, and associated risks. Key responsibilities include the Head of Axle department, Axle Engineer, and Shift Coordinator. Preventive measures include use of protective equipment, optimizing resource use, checks of ventilation systems, tight connections, and prohibiting flammables in work areas. Corrective actions involve following emergency plans, accessing first aid, and addressing leaks, fires or equipment issues. Non-compliance could result in injuries from falls, illness from inhalation, or burns.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    610 views2 pages

    OCP For Welding Gas Cutting

    Uploaded by

    Manu Sharma
    This document outlines safety procedures for welding and gas cutting operations. It details responsibilities, areas covered, operating points, preventive measures, corrective actions, and associated risks. Key responsibilities include the Head of Axle department, Axle Engineer, and Shift Coordinator. Preventive measures include use of protective equipment, optimizing resource use, checks of ventilation systems, tight connections, and prohibiting flammables in work areas. Corrective actions involve following emergency plans, accessing first aid, and addressing leaks, fires or equipment issues. Non-compliance could result in injuries from falls, illness from inhalation, or burns.

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    INTERNATIONAL AUTO OPERATIONAL Doc.

    No: OCP/P/AXLE/04
    LIMITED – II
    JAMSHEDPUR.
    CONTROL PROCEDURE Rev. No/Date. 01 /21.04.06
    Title: Welding & Gas Cutting Page.01 of02
    Operation

    Purpose : To carry out welding and gas cutting operation in a safe way to
    avoid environmental impacts and risk associated with it.

    Scope : Carrying out welding and gas cutting operation.

    Responsibility: HOD Axle., Engineer Axle, Shift Co-ordinator

    Units covered : AXLE AREA.

    Points of operation :

    1. Carry out welding & gas cutting operation as per the procedure and as per
    ‘Monthly Production Plan’ and ‘Daily Production Plan’.
    2. Manager – HRD & ADMN. shall carry out periodical (every 6 months) health
    check-up of employees working in the welding section.

    Points of preventive measures:

    1. Engineer – Production shall ensure that the operator will not be exposed to work area
    for more than eight hours in a day.
    2. Associates shall use goggles, hand / head screen, hand gloves , ear plugs & masks
    during welding / cutting operations.
    3. The use of raw material, gases required for welding / gas cutting, compressed air &
    electricity shall be used optimally. The associates shall take care of shutting off the
    sources of energy like gases, air & electricity after completion of works.
    4. Shift supervisor and operator shall check and ensure that fume extraction system is
    working properly.
    5. Operator shall ensure that the welding cable connections are tight.
    6. Ensure that the fittings of the Gas cutting set are tight and there is no leakages of
    oxygen DA check the tubes for damage.
    7. Use flash back arresters to prevent backfire during gas cutting operation.
    8. Take enough care while welding to avoid chances of fire by covering areas of spark
    generation.
    9. Do not store any inflammable material like fuel, paper packing material, chemicals
    etc. in the welding area.
    10. Switch off welding machine after the completion of welding work.
    11. Close the cylinder valves after completion of gas cutting work.
    12. The slag, dust or remaining of the raw material (not usable) generated after the
    operation shall be collected and kept in the respective bins kept on the shop floor. The
    same shall be disposed off effectively at scrap yard on specified places.
    13. Follow the checklist at the time of shift start to ensure safe working condition.

    Prepared By: Approved By:

    FORMAT NO. F/EMR/07/00


    INTERNATIONAL AUTO OPERATIONAL Doc. No: OCP/P/AXLE/04
    LIMITED – II
    JAMSHEDPUR.
    CONTROL PROCEDURE Rev. No/Date. 01 /21.04.06
    Title: Welding & Gas Cutting Page.01 of02
    Operation

    Points of mitigate and corrective action :

    1. Follow emergency preparedness plan in case of emergency.


    2. Access to first aid kit. If required send the injured person to the concern hospital go
    get further treatment.
    3. In case of fire cease the fire with fire extinguisher.
    4. In case of leakage of gas, stop the operation by using valve.
    5. In case of welding cable burn or fire in welding machine off the main switch.

    Associated risks in case of deviation :

    1. Injury due to fall of a person, material etc.


    2. Illness due to inhalation of dust / fumes.
    3. Burn due gas flame or welding spark.

    Prepared By: Approved By:

    FORMAT NO. F/EMR/07/00

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