Bl6 Manual
Bl6 Manual
Bl6 Manual
User Guide
Wiring ............................................................................................................................. 24
Elevator Integrated Controller Therminal Wiring Diagram .................................................................................. 24
I
Main circuit structure................................................................................................................................. 25
II
Save Parameter .................................................................................................................................................... 53
Parameters ...................................................................................................................... 60
Parameters Function Classifications .................................................................................................................... 60
Monitoring Parameter for I/O Status, Cabin Signal & Interference Appraisal (U1-U5) ............................. 62
III
Control Setup Parameters (F9)................................................................................................................... 74
Elevator Rated Speed, Motor Rated Speed, Encoder pulses Setup ........................................................... 76
Door Control......................................................................................................................................................... 82
IV
Rear Door Condition Setup ........................................................................................................................ 87
V
Motor Static Tuning ................................................................................................................................. 105
VI
Routine Inspection ............................................................................................................................................. 123
VII
Terminal Specification ............................................................................................................................ 135
F2.3 Re-Leveling & Door Open in Advance Wiring Diagram ..................................................................................... 147
VIII
F2.5 Main Control Board Parameters Setup ............................................................................................................. 148
IX
FOREWORD
Thank you for using BL6-U series elevator controller. BL6 series elevator integrated controller is the next generation
elevator control system developed by Shenyang Bluelight Automatic Technology CO. LTD. It combines elevator
intellectual logic control and high-performance VVVF drive control. With user friendly interface and advanced
technology integrated together, the system not only has outstanding performance, but also shows strong reliability in
practice.
The system combines intellectual logic control and high-performance VVVF drive control.
Adopts advanced vector control technology, demodulates motor with high precision, takes full advantage of
motor capacity, improves elevator performance and comfort feel.
Adopts advanced space vector PWM calculation method, compare with traditional sine/cosine PWM method, it
improves elevator operation efficiency and saves more energy.
Adopts full function of BL2000/3000 system, maximize the performance of elevator in different application.
When using Bluelight Synchronous machine, controller could pre-define the machine type with the most
optimized model, save machine parameter input and auto-tuning process, improves the commissioning efficiency and
maximize the machine performance.
Fuzzy logic control with non-load-compensation start-up. Excellent comfort feels without lift weighing device.
Rotating or stopping auto-tuning to get motor parameters and initial angle.
Suitable for both gearless PM Synchronous traction machine and asynchronous induction machine.
Brake units are built in for the whole BL3-U series to reduce external component cost.
Internal encoder and frequency dividing interface to match different PG signal.
Advanced double 32 bit CPU and FPGA for complete elevator control, with high reliability on elevator safety.
Redundancy design and full software-hardware protection to achieve elevator safety and reliability.
Passed professional EMC test, suitable for complicated job site.
Monitor the cutting current from controller to main motor every time elevator stops.
Generate optimized speed curve based on target floor to enable lift stop directly with high efficiency.
CAN BUS serial communication technology with high speed and reliability. Simplify system wiring/extension.
Adopts wireless/LAN remote control interface, convenient for long distance commissioning, maintenance and
elevator monitoring.
Equips upper monitoring and software, convenient for parameter setting, commissioning and debugging.
Data recorder to save integrated controller operation data, help for onsite maintenance /trouble shooting.
Parameter upload, download and copy to help onsite maintenance.
Support ARD function with only UPS unit.
Match GB7588-2003 (equivalent to EN-81) safety standard.
This user guide has introduced on how to use BL6-U series elevator controller. Please read it carefully and understand
safety items before use (installation, running maintenance). This user guide is for elevator designer, installation and
maintenance technician. The installation, commissioning and maintenance must be performed by train technician.
The intellectual property of this user guide is owned by Shenyang Bluelight Group. Any information from this user
guide should not be copied without permission.
X
XI
Chapter 1:Safety Information
SAFETY INFORMATION
LABEL DESCRIPTION
The following conventions are used to indicate precautions in this user guide. Failure to notice the precautions
provided in this user guide can result in serious or even fatal injury to damage to the products or to related equipment
and systems.
Indicates precautions that if not heeded could possibly result in loss of life or serious injury.
Indicates precautions that if not heeded could result in relatively serious or minor injury to the
operator and damage to the product. Also, it should be noted that even for
precautions, in certain situations could result in serious accident.
SAFETY PRECAUTIONS
1
Chapter 1: Safety Information
Wiring
Always turn OFF the input power supply before wiring terminals.
Otherwise, an electric shock or fire can occur.
Wiring must be performed by an authorized person qualified in electrical work.
Otherwise, an electric shock or fire can occur.
Be sure to ground the ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V Class:
Ground to 10 Ω or less)
Otherwise, an electric shock or fire can occur.
Always check the operation of any Emergency stop circuits after they are wired.
Otherwise, there is the possibility of injury. (Wiring is the responsibility of the user.)
Never touch the output terminals directly with your hands or allow the output lines to
come into contact with the Inverter case. Never short the output circuits.
Otherwise, an electric shock or ground short can occur.
Check to be sure that the voltage of the main AC power supply satisfies the rated voltage
of the Inverter.
Injury or fire can occur if the voltage is not correct.
Do not perform voltage withstand tests on the Inverter.
Otherwise, semiconductor elements and other devices can be damaged.
Connect braking resistors, Braking Resistor Units, and Braking Units as shown in the I/O
wiring examples.
Otherwise, a fire can occur and the Inverter, braking resistors, Braking Resistor Units, and
Braking Units can be damaged.
Tighten all terminal screws to the specified tightening torque.
Otherwise, a fire may occur.
Do not connect AC power to output terminals U, V, and W.
The interior parts of the Inverter will be damaged if voltage is applied to the output terminals.
Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits.
The Inverter can be damaged or interior parts burnt if these devices are connected.
When a magnetic contactor is connected to the output circuits, do not switch it ON and
OFF while the Inverter is running.
Surge current will cause the over current protection circuit inside the Inverter to operate.
Do not make terminal DC+/ P1 and DC- short link.
Otherwise, a fire or explosion may occur.
2
Chapter 1:Safety Information
Trial Operation
Check to be sure that the front cover is attached before turning ON the power supply.
Otherwise, an electric shock may occur.
Do not get close to machine and related objects when choosing the error auto reset
function, as the drive will automatically restart after warning reset.
Otherwise, an injury may occur.
Provide a separate fast stop switch; the Digital Operator STOP Key is valid only when its
function is set.
Otherwise, an Injury may occur.
Reset alarms only after confirming that the RUN signal is OFF.
Otherwise, an Injury may occur.
Do not perform fault operation and signal checking while the drive is running.
Otherwise an injury may occur and the drive may get damaged.
Do not touch the radiation fins (heat sink), braking resistor, or Braking Resistor Unit.
These can become very hot.
Otherwise, a burn injury may occur.
Do not touch the braking resistor.
Doing so can result in electric shock.
Be careful when changing Inverter settings. The Inverter is factory set to suitable settings.
Otherwise, the equipment may be damaged.
Do not touch the Inverter terminals. Some of the terminals carry high voltages and are
extremely dangerous.
Doing so can result in electric shock.
Always have the protective cover in place when power is being supplied to the Inverter.
When attaching the cover, always turn OFF power to the Inverter through the MCCB.
Doing so can result in electric shock.
After turning OFF the main circuit power supply, wait for the time indicated on the front
cover, and make sure the CHARGE indicator light has gone out, and then perform maintenance
and inspection.
The capacitor will remain charged and is dangerous.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel. Remove all metal objects, such as watches and rings, before starting work. Always
use grounded tools.
Failure to heed these warning can result in electric shock.
Do not change the wiring, or remove connectors or terminal, during power on period.
Otherwise, an electric shock may occur.
3
Chapter 1: Safety Information
A CMOS IC is used in the control board. Handle the control board and CMOS IC carefully.
The CMOS IC can be destroyed by static electricity if touched directly.
Other
Read and follow all warning labels on the controller before installation.
Warnings Warnings
listed here listed here
4
Chapter 1:Safety Information
WARNING
危险 有受伤、触电危险。
安装、运行前,请务必先阅读使用说明书。
通电时及电源切断后 5 分钟内,请勿卸下前外罩或打开端子排外壳。
FIGURE 1.3 WARNING LABEL CONTENT
5
Chapter 2: Introduction and Installation
Model Description
The model of the elevator integrated controller on the nameplate indicates the specification, voltage level, and
maximum motor capacity of the controller in alphanumeric codes. Refer to figure 2.1 for example (22kw).
BL6 - U C 4 022
Controller series Maximum machine power
Controller type 005: 5.5KW
U: Elevator in-built controller 007: 7.5KW
S: High performance inverter 011: 11KW
Protective structure 015: 15KW
C: Closed type 018: 18.5KW
O: Open type 022: 22KW
Voltage level 030: 30KW
4:380V 037: 37KW
2:220V 045: 45KW
FIGURE 2.1 MODEL DESCRIPTION DIAGRAM
Nameplate Information
Nameplate attached to the right side of BL6-U series elevator controller describes the model, power, input, output,
serial number, and other information about the controller.
Example: A standard nameplate for BL6-U series elevator controller: 3-phase, 400 VAC, 22KW.
(Bar code)
6
Chapter 2: Introduction and Installation
Specifications
RATED FREQUENCY (H Z) 50
RATED INPUT CURRENT (A) 17 22 32 41 49 58 78 96 115
ALLOWABLE VOLTAGE FLUCTUATION ±15%
ALLOWABLE FREQ FLUCTUATION ±5%
MODEL BL6-U□20□□ 2003 2005 2007 2011 2015
MAX MOTOR POWER (KW) 3.7 5.5 7.5 11 15
RATED OUTPUT CAPACITY (KVA) 7 10 14 20 27
RATED OUTPUT
7
Chapter 2: Introduction and Installation
LOW OPTO-ISOLATED INPUTS 26-CHANEL SWITCHES: RATED LOAD: 7MA/DC24V, UPPER FREQ 100HZ
HIGH OPTO-ISOLATED INPUTS 3-CHANEL SWITCHES: RATED LOAD: 8MA/AC110V, UPPER FREQ 100HZ
12-CHANEL SWITCHES:
PROGRAMMABLE RELAY OUTPUT 9 CHANELS: 1NO, CONTACTOR CAPACITY: 5A/30VDC, 5A/250VAC
3 CHANELS: 1NO, CONTACTOR CAPACITY: 8A/30VDC, 10A/250VAC
2 CHANELS:DUPLEX/ GROUP CONTROL, HOP/COP,REMOTE WIRELESS
CAN COMMUNICATION INTERFACE
MONITORING
RS-232 COMMUNICATION INTERFACE 1 CHANEL: DIGITAL OPERATOR/ PC MONITORING/ PROGRAMMABLE INTERFACE
DIGITAL OPERATOR LCD DISPLAY IN CHINESE/ENGLISH
DISPLAY
MONITORING SOFTWARE
DISPLAY PARAMETERS, ELEVATOR RUNNING STATUS, DIGITAL WAVE
INTERFACE
OVER CURRENT STOP WHEN CURRENT EXCEED 200% RATED OUTPUT CURRENT
FUSE STOP AT FUSE BRAKE AT MAIN CIRCUIT
OVERLOAD PROTECTION STOP AT 150% RATED CURRENT 60S/ 180% RATED CURRENT 10S
OVERVOLTAGE PROTECTION STOPS AT DC BUS VOLTAGE OVER 780V(FOR 400V DRIVE)
MAIN PROTECTION FUNCTION
8
Chapter 2: Introduction and Installation
DOOR INTERLOCK FAULT PROTECT AT DOOR INTERLOCK CIRCUIT OPEN WHEN RUNNING
MAIN PROTECTION FUNCTION
BL6-U series elevator controller has open type and closed type .Different from BL3-U series elevator controller, BL6-U
can be installed only by hanging method.Refer to figure 2.3-2.6 and chart 2.2-2.3 for apperance and exterior dimension
of BL6-U series elevator controller.
Open type
9
Chapter 2: Introduction and Installation
FIGURE 2.3 OPEN TYPE EXTERIOR DIMENTION FIGURE 2.4 OPEN TYPE APPERANCE
Exterior Dimension
Voltage Max Motor Weight
Controller Model Figure
level Power (KW) W H D W1 H1 H2 kg
8.5
15 BL6-UO4015 8.5
18.5 BL6-UO4018 Figure 2.3 13
280 418 203 230 403
22 BL6-UO4022 13
30 BL6-UO4030 320 480 228 270 460 10 19
37 BL6-UO4037 46
441 645 324 310 626 10.5
45 BL6-UO4045 46
3.7 BL6-UO2003 7
200V 3-phase
10
Chapter 2: Introduction and Installation
Closed Type
FIGURE 2.5 CLOSED TYPE EXTERIOR DIMENSION FIGURE 2.6 CLOSE TYPE APPERANCE
8.5
15 BL6-UC4015 8.5
18.5 BL6-UC4018 Figer2.5 13
280 418 210 230 403
22 BL6-UC4022 13
30 BL6-UC4030 320 480 235 270 460 10 19
37 BL6-UC4037 46
390 650 300 340 600 10.5
45 BL6-UC4045 46
3.7 BL6-UC2003 7
200V 3-phase
11
Chapter 2: Introduction and Installation
NOTES METHOD
Check if product model is correct. Check the model on the nameplate.
Check if product is broken. Check exterior for any damage caused by shipment.
Check mounting structure. Tighten the loose components with a
Check if mounting structure is loose.
screwdriver, if required.
Remove the front cover, and check mounting structure. Tighten the
Check if main control board is loose.
loose components with a screwdriver, if required.
With any abnormalities above, please contact the company or regional office.
Installation
Installation Site
Install BL6-U series elevator controller in an area that meets therequirements listed in chart 2.5
1. Install the controller in a clean location which is free from oil mist and dust, or in a fully closed control cabinet
which is completely shielded from floating dust.
2. Install the controller in a place which metal powder, oil, water, and other foreign bodies can not enter.
3. Do not install the controller in or nearby wood and other combustibles.
4. Install the controller in a place without radioactive substances.
5. Install the controller in a place without harmful gas and liquid.
6. Install the controller in a place without vibration.
7. Install the controller in a place without chlorides.
8. Install the controller in a place without direct sunlight.
Temperature Requirement
To enhance the reliability, the controller should be installed in an environment temperature is not easy to rise. When
installed in a cabinet, cooling fans or air conditioner are required to keep air temperature in the cabinet below 45 ̊C.
12
Chapter 2: Introduction and Installation
Place a cover over the controller during installation to shield it from metal powder produced by drilling. Be sure to
remove the cover from the controller after the completion of installation. Otherwise, ventilation will be reduced,
causing the controller overheat.
Refer to figure 2.7-2.8. Note the open type BL6-U integrated controller terminal cover need not remove or attach.
Figure 2.7 Remove terminal cover on close type Figure 2.8 Open type elevator controller
13
Chapter 2: Introduction and Installation
Install the controller vertically to avoid reducing the cooling effect. When installing the controller, please make sure
that installation space is greater than that shown in figure 2.9, in order to rensure that theBL6-U series elevator
integrated controller normal working and cooling.
Elevator is a typically potential energy load type device. When the elevator is in brake mode, the electricity feedback of
motor will make the DC bus voltage increase. Some additional brake component should be applied to release the
energy.Otherwise, over-voltage protection will be activated. BL6-U series elevator controller has internal brake unit,
customers just need to equip appropriate braking resistor. The numerical value of resistance and power depend on the
motor capacity.
14
Chapter 2: Introduction and Installation
Product Function
15
Chapter 2: Introduction and Installation
16
Chapter 2: Introduction and Installation
17
Chapter 2: Introduction and Installation
18
Chapter 2: Introduction and Installation
19
Chapter 2: Introduction and Installation
20
Chapter 2: Introduction and Installation
21
Chapter 2: Introduction and Installation
22
Chapter 2: Introduction and Installation
23
Chapter 3: Wiring
Wiring
This chapter describs the terminals and wiring specifications for main circuit, control circuit and PG card of the
integrated controller.
Braking
DC Reactor Battery Resistor
P1 (+) (-) B2 B1
KDY
KMC U
3-phase Input R
R V
380V 50HZ S M
S
W
T T
PE
GND
Inspection Input J3-8 J6-3
X0 X29+
Run Up Input J3-7 110V Emergency Stop Input
X1 J6-4
Run Down Input J3-6 X29-
X2 J6-5
Top T2 Input J3-5 X30+
X3 110V Door Inter-lock Input
Bottom T2 Input J3-4 J6-6
X4 X30-
Top Limit Input J3-3
X5 J6-7
Bottom Limit Input J3-2 X31+
X6 110V Spare Input
Top T1 Input J3-1 J6-8
X7 X31-
Bottom T1 Input J2-8
X8 Y0 J5-8 Re-leveling control output
Up Leveling Input J2-7
X9
Down Leveling Input J2-6 Y1 J5-7 Fire linkage output
X 10
KFX feedback Input J2-5 Y0 -Y1 COM1 J5-6 Y0 -Y1 Public
X 11
Fire Input J2-4 J5-5 Door open 2 control Output
X 12 Y2
Emergency Stop Input J2-3
X13 Y3 J5-4 Door close 2 control Output
Door interlock Input J2-2
p X 14 J5-3 Door open 1 control output
Brake feedback Input J2-1 Y4
' X15
Running Contactor Input J1-10 Y5 J5 -2 Door close 1 control output
t X16
Brake contactor feedback J1-9 COM
X 17 Y2- Y5 J5-1 Y2 -Y5 Public
ARD Input J1-8 2
X18 Y6 J4-10 Brake control output
Spare J1-7
X19 Y7 J4-9 Brake economic resistor control
Electric Lock Input J1-6
X20 J4-8 KFX control output
Heat sensor Input J1-5 Y8
X21
Re-leveling condition J1-4 Y9 J4-7 Running contactor control output
X22
Re-leveling sensor J1-3 COM
Y6 -Y9 J4-6 Y6 -Y9 Public
X23 3
Spare J1-2 Y10 J4-5Heat sensor protection output
X24 Wiring Diagram
Spare J1 -1 COM Public
X25 Y10 J4-4 Y10
J7-2 4
GND_IN Y11 J4-3 Inverter error Output
J7-3
GND_IN COM
J7-1 Y11 J4-2 Y11 Public
Input 24V 5
+24V
24V Power GND J7-2
GND_IN
Input J7-3
GND_IN AG0_IN J7-4 Simulation Input
+24 V J7-1 GND_IN J7-2 (J7-3)
1H J7-9
1L J7-10
GND1 J7-6(J7-5) GND1
0H J7-7
0L J7-8
15PIN
JG1
Encoder
LOP, COP Duplex Interface
Power&Comm
24
Chapter 3: Wiring
P1 B1 B2
R U
S V
T W
PE Control circuit
PE
25
Chapter 3: Wiring
When wiring the main circuit, please pay attention to the following maters.
26
Chapter 3: Wiring
Power input terminals (R, S, T) can be connected or disconnect to the power supply through a magnetic contactor
(KMC). Magnetic contactor capacity depends on the rated current of the controller. Ensure that the capacity of
magnetic contactor is greater than the rated current of the controller.
4. Terminals Wiring
If there is no phase sequence requirements, the input power supply can be connected with any one terminal (R, S,
T) the phase sequence of input power supply does not necessary corespond to the terminal sequence.
4. Never use capacity, surge absorber, power factor regulator and noise filter.
Never connect capacity, surge absorber, power factor regulator and noise filter to output circuit. The
high-frequency components of the controller output may result in overheating or damage to these parts or may
result in damage to the controller
1. Ensure that earth protection terminal PE connects to ground (Grounding resistance less than 10Ω).
2. Do not share the GND with other devices such as welding machines or power tools.
3. GND wire should be as short as possible and should be as thick as possible.
4. Connect to earth at one point.
CONNECT BRAKE RESISTOR
1. There is an internal brake unit in the controller, but must equip an external resistor to absorb the feedback
energy during brake. Refer to chart 2.6 for the configurations of the brake resistance.
27
Chapter 3: Wiring
3. It is recommended to apply heatproof wire with appropriate specification and minimum length to connect
brake resistor.
4. The installation of the braking resistor should consider the need of cooling. If necessary, Fans and protection
cover can be applied to ensure ventilation and away from burn, electric shock and fire.
4×Φ4.0
Four 7-Segment
tubes & Keys Digital Operator
Interface
Input
Interface
181
191
Output
PG Card
Inerface
Interface
28
Chapter 3: Wiring
Control circuit includes integrated control board, PG card, digital operator and so on. PG card and digital operator will
be introduced separately in Chapter 4. As elevator floor varies, the input, output of the controller and CAN
communication interface is separate with the other parts of the controller, so the I/0 interface of the controller should
be connected with DC 24V power supply. Besides, DC 24V can also be used with HOP and COP. So the power supply
should be equipped with suitable capacity according with the floor.
29
Chapter 3: Wiring
CHART 3.3 CONTROL CIRCUIT PORT DEFINITION AND FUNCTION LIST (CONT’D)
30
Chapter 3: Wiring
CHART 3.3 CONTROL CIRCUIT PORT DEFINITION AND FUNCTION LIST (CONT’D)
In addition to the terminals above, there are some debugging interfaces on the main control board.
In normal condition, 4 dial switches are arranged on the OFF, the rest states for manufacturers to reserve.
600V plastic insulated wire should be used.Choose appropriate wire model based on terminal function and Refer to
Chart 3.5.
The common terminal of board for digital value input interface is +24V,so it should be contactor input or common
emitter input ( 0V common terminal ) as shown in Fig 3.5 and Fig 3.6.
31
Chapter 3: Wiring
vcc
+24V
X0~X25
COM
vcc
+24V
X0~X25
COM
0H CAN-H
0L CAN-L
The controller, COP and HOP are connected through CAN bus. The reliability of CAN BUS communication is directly
related to cable wiring. It is specifically required that shaft cable and traveling cable should be twisted-pair shield cable.
The twisted-pair can stop the differential mode interference of the long wire while shield can isolate the
32
Chapter 3: Wiring
electromagnetic interference caused during elevator running. The function and connection of the CAN communication
interface is shown in the Fig 3.7.
The voltage range of analog input interface is -10~+10V,for selecting the load information provided by weighing device.
As analog signal is easy to get interference, the wire of analog input terminal should be TWISTED-PAIR SHIELD CABLE.
Its input and connection is shown in Fig 3.8.
AG0_IN
GND_IN
AC 110V input interface is for testing of Emergency stop/Door Drive. Its interface/connection is shown in Fig 3.9
vcc
X29+\X30+\X31+
AC110V Input
X29-\X30-\X31-
33
Chapter 3: Wiring
LOP,COP
Power
1H J6-5
1L J6- 6
0H J6-7
0L J6-8
PG-V6 interface card is sync/async machine universal pulse encoder speed feedback andfrequency dividing output
card.
PG_V6 is in supporting use of 5V line driver output type encoder.Encoder for async machine: A/B, and encoder for sync
machine:A/B/Z/U/V/W.Refer to Fig 3.11 below for detail.
34
Chapter 3: Wiring
When installing PG-V6 card, first cut off the controller power supply, ensure that charge indicator LED in the controller
is out. Then remove the digital operator and the front cover and install the PG-V6 card.
Installation procedures: first match the connector of the PG-V6 card (welding parts) towards the JPGR connector of the
main control board. Match the other two installation hole toward the corresponded two nylon tube (pre-installed).
Then keep the PG-V6 card horizontal and fix the nylon screws to location holes by screwdriver.
Removing procedures: first cut off the controller power supply, ensure that the charge indicator LED in the controller is
out. Then remove the digital operator and front cover, remove the terminal connection of PG-V6 card. Removed wire
should be treated carefully, not contact with other charged objects. Then remove the nylon screws by screwdriver,then
remove the PG card.
1. Don’t touch the chip with bare hand directly to avoid the static charge damage the chip.
2. Choose suitable tool, such as screwdriver, needle point pliers and else.
3. Never damage the components of the card.
4. Never damage the components of the main control board.
5. While recovering the connection, please connect as per wire number and the requirements; make sure that the
connections are correct.
PG_V6 Terminal Definition & Function List
35
Chapter 3: Wiring
The parameters above are for PG-V6 interface card work in the environment temperature of 0 ̊C-70 ̊C, if the
temperature exceeds the range, PG interface card may not work normally or even damage.
PG_V6 Connection for 5V long line drive output encoder (for Asynchronous Machine)
Connection of PG-V6 car d and 5V long line driver output encoder (for asynchronous machine) is shown in Fig 3.12
Connect the 5V/B+/A+/B-/A-/0V on the encoder to the PG card D-type connector JG1 (standard 3-line 15-pin
D-type connector hole socket) terminal +5V/B+/A+/B-/A-/GND, that is the D-type connector pin soket
terminal corresponding 1/4/5/9/10/6 of JG1. Ensure that the wiring correct, then then plug and lock well.
36
Chapter 3: Wiring
Frequency
Divider
B- 9 B- 3 B+
A A+ 5 A+ 4
A- 10 A- Then same as 5
0V 6 0V above
PG-V6
FIGURE 3.12 PG_V6 CARD CONNECTION TO 5V LONG LINE DRIVE OUTPUT ENCODER (FOR ASYNCHRONOUS MACHINE)
PG_V6 card connection with 5V long cable drive output encoder (for Synchronous Machine)
The connection of PG-V6 card and 5V long line drive output encoder(for synchronous machine)is shown in Fig 3.13
3 B+
B-
divider
9 B-
4
A A+ 5 A+
5
A- 10 A- The same
Z Z+ 3 Z+ as above
Z- 8 Z-
U U+ 2 U+
U- 7 U-
V V+ 12 V+
V- 13 V-
W W+ 14 W+
W- 15 W-
PG-V6
Figure 3.13 PG_V6 connection with 5V long line drive output encoder (for synchronous machine)
37
Chapter 3: Wiring
For the 15-pin differential output encoder interface of the PG-V6 card, the input pulse signal frequency is required to
be no more than 500 KHz, the parameter of the input and output signal current and voltage cannot exceed the range
given in the chart 3.6 above.
If the parameter of the input and output signal current and voltage exceed the given range, the PG interface card may
not work normaly, even PG card and encoder get damaged.
Manufacturer suggests that if the external circuit working condition is not well, please do not power other circuits
except the encoder by using the PG-V6 interface card +5V power supply to avoid PG card being interfered or damaged.
PG-V6X interface card is async machine universal pulse encoder speed feedback andfrequency dividing output card.
PG_V6X is in supporting use of 12V OC output type, and push-pull output pulse encoder.Encoder for async machine:
A/B.Diagram is shown in Fig 3.14 below.
When installing PG-V6X card, first cut off the controller power supply, ensure that charge indicator LED in the controller
is out (Remove the front cover first for closed type controller). Then remove the digital operator and the front cover
and install the PG-V6X card.
Installation procedures: first match the connector of the PG-V6X card (welding parts) towards the JPGR connector of
the main control board. Match the other two installation hole toward the corresponded two nylon tube (pre-installed).
Then keep the PG-V6X card horizontal and fix the nylon screws to location holes by screwdriver.
Removing procedures: first cut off the controller power supply, ensure that the charge indicator LED in the controller is
out. Then remove the digital operator and front cover, remove the terminal connection of PG-V6 card. Removed wire
should be treated carefully, not contact with other charged objects. Then remove the nylon screws by screwdriver,then
remove the PG card.
1. Don’t touch the chip with bare hand directly to avoid the static charge damage the chip.
38
Chapter 3: Wiring
2. Choose suitable tool, such as screwdriver, needle point pliers and else.
3. Never damage the components of the card.
4. Never damage the components of the main control board.
5. While recovering the connection, please connect as per wire number and the requirements; make sure that the
connections are correct.
PG_V6X Terminal Definition & Function List
The parameters above are for PG-V6X interface card work in the environment temperature of 0 ̊C-70 ̊C, if the
temperature exceeds the range, PG interface card may not work normally or even damage.
PG_V6X card connection with 12V push-pull /OC drive output encoder (for Asynchronous
Machine)
The connection of PG-V6X card and 12V push-pull/OC output encoder (for asynchronous machine) is shown in Fig 3.15
Connect the 12V/B/A/0V of encoder to the +12V/IB/IA/0V of the terminal JEN (the related pin of 4/2/1 of
JEN).
39
Chapter 3: Wiring
Push-pull output
JEN VCC
Frequency
divider
B 3 B_IN 7 B+
A 2 A_IN 12V 8
1 0V The same 9
as above
PG-V6X
FIGUER 3.15 PG_V6X CONNECTION WITH 12V PUSH-PULL/OC DRIVE OUTPUT ENCODER
For the push-pull/OC output encoder interface of the PG-V6X card, the input pulse signal frequency is required to be no
more than 500 KHz, the parameter of the input and output signal current and voltage cannot exceed the range given in
the chart 3.7 above.
If the parameter of the input and output signal current and voltage exceed the given range, the PG interface card may
not work normaly, even PG card and encoder get damaged.
Manufacturer suggests that if the external circuit working condition is not well, please do not power other circuits
except the encoder by using the PG-V6X interface card +5V power supply to avoid PG card being interfered or
damaged.
Please note that user will take responsibility for the consequence caused by the reasons above.
40
Chapter 3: Wiring
CHART3.8 SPG_V6 TERMINAL DEFINITION & FUNCTION (D-INPUT/OUTPUT REFERS TO DIFFERENTIAL INPUT/OUTPUT)
Power Supply
Frequency signal Sync-frequency OC/ push-pull
A+ JEN -2 ±50mA 500KHZ
OC output A+ division output
JENDAT
B+
+500mA/5V±2.5%
5V JG1-9 +5V 5Vpower Power output Voltage ripple< 50
mV
Differential signal
C- JG1-10 C- D-input 40KHz
C-
Differential signal
C+ JG1-11 C+ D-input 40KHz
C+
Differential signal
D+ JG1-12 D+ D-input 40KHz
D+
Differential signal
D- JG1-13 D- D-input 40KHz
D-
* JG1-14 -- -- --
* JG1-15 -- -- --
41
Chapter 3: Wiring
High-voltage Capacitance
PG Card
Regularity Resistor(Optional) Encoder
Ground Encoder
GND_E
Earthing Shield Terminal of Signal Cable
2 Shield Signal Wire
1
Chassis Ground
The resistor for ground terminal GND_E is not essential component. There might be different requirement
between different versions.
1. Sine/cosine PG card can provide power output of 5V±2.5%/500mA for encoder. If the current required exceeds
the PG card rated value, it may damage the PG card or encoder.
2. The cut-off frequency of the analog input signal is requested to be lower than 40 KHz. This is decided by filter
circuit. If the input signal bandwidth exceeds this range, PG card cannot guarantee to analyze the signal correctly
and the driver may not work properly.
3. If use the frequency output function that PG card provided, make sure that the current in frequency dividing
interface is within rated level to avoid any unwanted circuit protection mechanism. Also, the maximum
frequency dividing output rate is 250KB/S; beyond such limit of the speed rate may cause frequency dividing
signal not output properly.
4. The two ground terminal of GND_E is connected inside. At site, one terminal is required to connect to the
system GND wires, and the GND resistance should be minimized with independent ground connection point. The
other terminal is connected to the shielding layer of the signal cable for the sine/cosine encoder. For the
shielding layer of the signal cable, it is suggested that two terminals are grounded at both sides or at the end
terminal of GND_E side. As the output signal of the sine/cosine encoder is small analog signal which is easier to
get interference, it is better to use the recommended signal cable with complete shield layer, lower transfer
impedance and wire twin twisted. Inappropriate ground connection or use unsuitable signal transfer cable may
result in system not working properly.
42
Chapter 3: Wiring
1. Before connection, please pay attention to the precautions mentioned in chapter 1.2, especially the “warning”
and “caution” part.
2. Before connection,make sure that the power supply is off, and the charge indicator LED is out.
3. Please ask professional engineers with training and authorization for the wiring.
4. The wire size and clamping torque should follow the regulation of Chart 3.2 and chart 3.4
5. To increase wiring convenience and reliability,it is better to use round crimp type terminal ( for main circuit ) and
club-shaped terminal ( for control circuit).
7. CAN communication cable、encoder cable、encoder frequency output cable and analog input cable should use
TWISTED-PAIR SHIELD CABLE.
8. Please ground the cable shield wire correctly, and maximize the contact area.
9. Make sure the signal cable for PG/encoder is less than 30m in length, and as short as possible.
10. Make sure the cable between controller and machine is less than 100m, and as short as possible.
11. Make sure the brake resistor is connected between B1 and B2.
12. Make sure the connection of ground terminal PE is secure, do not share the ground cable with other devices such
as welding machines or power tools. Minimize length and dimension of ground cable and ground at one point.
3) Whether the connection of the screw, the terminals and the connection parts is loose.
43
Chapter 4: Operator
Digital Operator
BL6-U series elevator integrated controller is equipped with LCD digital operator OP-V6. It is a tool for commissioning
and maintenance of control system. It provides a nice and easy human-machine interface with both Chinese and
English on display.
The digital operator OP-V6 has the main LCD screen with resolution of 128×64 LCD, 5 LED and 11 function buttons.
Refer to figure 4.1 below for detail.
5 leds on the top of the operator display controller current state simply and directly. The definition and display function
of each LED, as shown in chart 4.2.
Name Function
DRV When the controller is in operation, the led light.
FWD When the controller is in forward running operation, the led light.
REV When the controller is in reversal running operation, the led light.
COM When the controller communication is normal, the led light.
ERR When the controller is in fault, the led light.
44
Chapter 4: Operator
Operator Keys
CHART 4.2 OPERATOR KEYS NAMES AND FUNCTIONS
45
Chapter 4: Operator
LCD Display
Controller enters the main interface after power on. The main interface is shown in Fig 4.2
The main interface displays the main information of the elevator in present status, including floor number, elevator
speed, running direction, door lock status, running model, fault code and else. On the main interface, the above
information is live updated.
Elevator Control
Elavator
State 1 AUTO ER : 10 Current Fault
The instructions for the information shown in the Digital operator LCD display interface are as following:
Function of Operator
46
Chapter 4: Operator
The connection for the digital operator of the opening controller is as follows: remove the front cover of the controller,
connect one side of the special communication cable to digital operator, and connect the other side to the J232_T
connection on the main board. Make sure the connection is securely; install the front cover of the controller.
1. The installation, dismantle, insert and remove of the digital operator can be carried out when the
controller is power-on. That is to say, hot plug is accepted by the digital controller.
2. Please install, dismantle, insert and remove the digital operator carefully to avoid unwanted damage of
the digital operator.
3. Please save the removed digital operator and communication cable well, DO NOT press, damage the
operator or put it in extreme environment.
The structure and interface switch process of the digital operator, as shown in fig.4.3.
47
Chapter 4: Operator
Elevator Control
INSP ER :01
FLOOR13A 1.00m/s
CLOSE FULL
[ENTER] [ESC]
48
Chapter 4: Operator
Parameter Setting
Floor Data(F0)
Set Indication06
F0-10: 6
In the interface of parameter menu: Press [ENTER] key to enter the interface. (First, it should input the correct user
password in the environment setting menu, otherwise, pressing the [ENTER] key will enter the interface of user
password setting. So please pay attention to distinguish the factory password and user password. If you want to input
the factory password, please press the [ESC] key, returning to previous menu, then press the [DOWN] key to change
the prompt to “input the factory password”, after that press the [ENTER] key, entering to the interface of the inputting
factory password). Press the [UP] or [DOWN] key to check all the parameters. Please press the [ENTER] key to enter the
interface of parameter menu. Please press [LEFT] or [RIGHT] key to move the arrow to left or right. Press the [UP] or
[DOWN] to increase or decrease the value that the arrow point at. After setting the value, please press the [ENTER] key
to save the parameter.
Some parameter values are combination values of the status. Their setting cannot follow the above flowchart directly
and should follow the ToolTip in the parameter changing interface. Press [RES] key to enter the bit parameter setting
interface to set the status value as per the bit. After enter the bit parameter setting interface, press [UP] or [DOWN]
key to check the status of the present bit. When the status of the present bit need to be changed, press [ENTER] key to
enter the status change interface. In the status change interface, press [UP] or [DOWN] key to check the status of the
present bit, press the [ENTER] key to save the status of the present bit, press [ESC] key to return the Previous Menu
49
Chapter 4: Operator
Input Type
F3-00:
31:ON
Commissioning Parameters
In commissioning interface: Move the arrow by pressing [UP] key or [DOWN] key to carry out the operation, press
[ENTER] to enter the selected interface.
In floor selection interface: Press [UP] key or [DOWN] key to check the car call status in present floor. If need to set car
call on current floor, press [ENTER] key in the interface to save the car call information. In the interface, the
information follow “F:” is the present floor the elevator car at.
50
Chapter 4: Operator
In the interface of door control: Press [LEFT] key in the interface to carry out the command “opening front door”. Press
[RIGHT] key to carry out the command “close front door”. Press [UP] key to carry out the command “open rear door”.
Press [DOWN] key to carry out the command “close rear door”, Press [RES] key to cancel all the commands.
Modified(D) [ENTER]
Door Ctrl(D1)
Floor Sel(D0) Open A[ ] B[ ]
Door Ctrl(D1) [ESC] Close A[ ] B[ ]
Motor Ctrl(D2) [RES] to cancel
In Motor Control interface: Press [UP]/ [DOWN] key to select the running mode is continuous running or JOG. In
continuous running mode, press [RUN] key to start motor first, press [UP]/ [DOWN] key to increase/decrease the
motor given speed. The motor given speed can be negative (negative speed means motor reverse run), press [ENTER]
key to save the given speed. Press [STOP] key to stop the motor. In the mode of JOG, press [UP]/ [DOWN] key to
increase/decrease the JOG operation frequency, after press the [ENTER] to save the setting, and then press the [RUN]
key to start, and press the [STOP] to stop the operation.
The process of operator to control the motor running is shown below in the Fig 4.8.
In interface of call testing: Press [UP]/ [DOWN] key to check the connections for all floors. Normally, it displays running
success, otherwise it shows fails. Press [ESC] key to return to the Previous Menu.
51
Chapter 4: Operator
Modified(D) [ENTER]
Call Test(D3)
Door Ctrl(D1) 01 call test
Motor Ctrl(D2) [ESC] D3-00:Success
Call Test(D3)
[ ]
[ ]
Call Test(D3)
02 call test
D3-01:Success
[ ]
[ ]
…
…
[ ]
[ ]
Call Test(D3)
06 call test
D3-05:Success
Comm Test(D4)
Car: OK OK Group Communication
Sys: OK OK Duplex Communication
Car Communication
System Communication
OK Communication normal
ER Controller receiving data error (please check communication connection & car control board), when there
appears a numerical value, it refers to the times of error on car control board communication.
OK communication good
ET the controller sending data error (please check landing call communication connection), when there appears a
figure, it refers to the times of error on system communication.
52
Chapter 4: Operator
ET/ER Duplex control system communication abnormal (When choose this option)
Save Parameter
In the interface of saving parameter, press the [ENTER] to save all the parameters in the F menu. During saving process,
LCD will display “Waiting”; after saving, it will display “Success” or “Failure”. The flowchart of saving parameter is
shown in the Fig 4.11
Hoistway Learning
In hoistway learning interface: when status display “To Down limit”, the hoistway learning cannot start directly. The
elevator should manual run to the down limit position first, and “To Down limit” status disappear, the screen will
display “[ENTER] to start”, press the [ENTER] key to start hoistway learning. During the learning process, the interface
will display the current learning floor and display the status of “Waiting”, when the hoistway learning is completed, the
status will display “Success”, when there are errors during the hoistway learning, the status will display “ERR” and
display error code. Press [ESC] key to return the Previous Menu.
53
Chapter 4: Operator
Motor Auto-tuning
Motor Auto-tuning includes two parts: Motor angle tuning and motor parameter tuning. In the interface of Motor Tune:
Press [UP] or [DOWN] key to move the arrow to select related tuning information; Press [ENTER] key to enter the
pointed tuning interface.
In the interface of Motor Angle Tuning and Motor Parameter Tuning, press [ENTER] to start turning. During tuning, the
operator display “waiting”; after tuning, it will display “success”. During tuning, if there is error, the tuning process will
be terminated, and LCD will display “Tune End”, and the status is “error”, with error code followed.
Before auto-tuning process, make sure to set the parameters in the F5 menu first.
Make sure motor has no load, first carry out motor parameter tuning, then carry out the motor angle tuning. Press [ESC]
key to return to the previous menu. The flowchart of the motor learning is shown in Fig 4.13
Motor Tune [ENTER] Angle Tune(X0) Angle Tune(X0) Angle Tune(X0) Angle Tune(X1)
Angle Tune(X0) Tune start? [ENTER] Tune start Tune End Tune End
Para Tune(X1) [ESC] Waiting Success ERR RF1
[ENTER] to start
[ ]
[ ]
Motor Load Tuning also includes two parts: Light loaded tuning and Full-loaded tuning.
In the interface of load tuning: Press [UP] or [DOWN] move the arrow to select related tuning information; press
[ENTER] key to enter the pointed tuning interface.
In light-loaded tuning or full-loaded tuning interface: Press [ENTER] to start tuning process, the operator display the
present status. Press [ESC] key to return to the Previous Menu.
54
Chapter 4: Operator
Load Tune
FULL Loaded [ENTER]
……
[ENTER] to start
Time Setting
In the interface of time setting, the last two digit of “Year”, “month”, “day”, “hour”, “Minute” and “second” are
editable, press [LEFT] or [RIGHT] to move the arrow to the right place. Press [UP] or [DOWN] key to change the pointed
value. After setting: Press the [ENTER] key to save. Press [ESC] key to return the Previous Menu.
[ ] [ ]
Set Time
2007-12-10
12:10:58
In the interface of Fault Record: Press [UP] or [DOWN] key to check the elevator and controller fault record. Press
[ENTER] to enter the selected fault record, press [UP] or [DOWN] key to check the latest 30 fault history record.
Each elevator fault record includes error code, time, elevator status at fault (Floor number, running direction, running
speed, I/O state), and related information. This helps to find the root cause of the elevator fault and guide the elevator
maintenance.
Each controller fault record includes error code, time, elevator status at fault and other important data (Running speed,
line/BUS voltage and current). This helps to find the root cause of the controller fault and guide the elevator
maintenance.
The flowchart of the fault record check is shown in the Fig 4.16
55
Chapter 4: Operator
[ESC]
[ ]
[ ]
[ ]
[ ]
…
Fault Reaport [ENTER]
Elevator Fault [ESC]
ControlerFault
Environment Initialization
In environment initialization interface, the display language, the parameter visit grade, input password and the
shortcut menu of the operator can be set.
Initialization [ENTER]
Initialization
Language Sel Language Sel ……
A0-00:CHN [ESC] A0-00:CHN
[ ]
[ ]
Initialization [ENTER]
Initialization
User Password User Password ……
A0-01:00000000 [ESC] A0-01:00000000
[ ]
[ ]
Initialization [ENTER]
Initialization
Factory Password Factory password ……
A0-02:00000000 [ESC] A0-02:00000000
[ ]
[ ]
Initialization [ENTER]
Initialization
Contrast Contrast ……
A0-04:5 [ESC] A0-04:5
56
Chapter 4: Operator
Language Selection
The flowchart for the language selection is shown in the Fig 4.18.
Initialization [ ] Initialization
……
Language Sel Language Sel
A0-00:CHN [ ] A0-00:ENG
Press [UP] or [DOWN] to select language, and press [ENTER] key to save the selection.
In the interface of password, press the [LEFT] or [RIGHT] key to move the arrow to the pointed position, press [UP] or
[DOWN] key to increase or decrease the pointed value, press the [ENTER] key to input the password. When password
input is incorrect, “invalid password” will be displayed, and the password cannot be changed at this time. When the
password input is correct, “Password OK” will be displayed, next press [ENTER] first then press [RES] key to enter the
password setting interface and reset the password. Resetting password is similar to input password. Finally press the
[ENTER] key to save the new password.
The flowchart of the password input and change is shown in the Fig 4.19.
The process of the factory level password input and setting refers to the user level password input and setting.
Contrast setting
Set the LCD display grayscale.Press [UP] or [DOWN] key to change de display grayscale.
57
Chapter 4: Operator
Parameter Copy
The function parameter copy is to simplify the parameter setting and commissioning process, especially for multiple
elevators with same configurations. After finishing the parameter setting and commissioning of one elevator, this
function can copy all the parameters (Saved in the digital operator memory), take the digital operator and connect to
other elevators, copy all the parameters to the controller, check parameters, and the elevator can run normally.
In the interface of parameter copy: Press [UP] or [DOWN] key to move the arrow to carry on the necessary operation,
press the [ENTER] key to start operation.
If necessary, the controller can be restored to the factory (default) setting. Press the [ENTER] key to restore the factory
setting, the interface will display the status and the result.
The flow chart of restore the factory setting is shown in the Fig 4.23.
58
Chapter 4: Operator
When using Blue-Light Integrated Controller, if the traction machine is also made by Blue-Light, you only need to input
the machine model number and encoder information on the machine name plate to finish the parameter setting of the
machine.
The interface of the Blue-Light machine input is showing in figure 4.24(a). The input content has three parts, separated
by “.”. The first part is the model number (separated in 4 digits), the middle part is encoder resolution information, the
last part is the PG model. The detail information is showing in figure 4.24(b)
Use [UP] or [DOWN] key to set the content of the pointed area, then press the [ENTER] key to confirm. The cursor is
then moved to next bit. If the pointed area is not set, the cursor will not move even you press the [ENTER] key (Except
the 4th number of the machine model, e.g. S1.0D- as the last number is empty, you can press the [ENTER] key directly
to set the next bit).
The flow chart of the Blue-Light machine input is shown below in figure 4.25 (S0.75D as an example)
SL Motor Type
S0.75 D-.2.0
Success
59
Chapter 5: Parameters
Parameters
According diferent function, parameters are divided into groups as shown in chart 5.1.
SL Motor Type
60
Chapter 5: Parameters
Monitoring Parameters
Hoistway location parameters refer to the hoistway switches (top/bottom terminal/limit switches) position data on
each floor recorded in the controller after hoistway learning process, and the unit is m (meter). If need to calculate the
distance between two floors, simply minus the calibration data on these two floors.
After hoistway learning, please check the floor calibration, if the calibration value is higher than expected, it is possible
that elevator’s rated speed setup is higher than the actual value or elevator encoder pulse setup is smaller than the
actual pulse. If the calibration value is too low, it is possible that elevator rated speed setup is lower than the actual
value or its encoder pulse setup is larger than the actual pulse.
Hoistway location parameter’s number, description and content are shown in chart 5.2
61
Chapter 5: Parameters
Monitoring Parameter for I/O Status, Cabin Signal & Interference Appraisal (U1-U5)
CHART 5.3 U1~U5 MONITORING PARAMETER LIST
Para Display (In Chinese) Ref
Content Range Unit
No. Display (In English) Page
Controller input data show in decimal type.
输入状态
U1-00 It will be turned into binary type to show -- -- 29
Input Data the logical status of the input port.
62
Chapter 5: Parameters
For the meaning of input status U1-01 AND output status U2-00, please refer to the control terminal
definition chart 3.3. (Page 29)
Cabin signal symbol definition and content is shown in chart 5.4. (Page 63).
63
Chapter 5: Parameters
64
Chapter 5: Parameters
“N” states the parameter cannot be changed in the process of running.”Y” states the parameter can be
changed in the process of running. It has same meaning in the following table.
When elevator rated speed/ Single floor running speed is lower than 0.5m/sec, please properly decrease the
acceleration B1, deceleration B2; otherwise it will affect the system calculation of current speed. When user
modifies the two speed value out of limit, system will reset to the data before modification.
65
Chapter 5: Parameters
Acceleration B1, deceleration B2, S curve P1, P2, P3, P4 work together to determine the final speed curve
and its trend. These parameters have internal relation with each other and are not allow to change at will.
When the modified value is out of limit, the value will recover to the previous data.
66
Chapter 5: Parameters
67
Chapter 5: Parameters
68
Chapter 5: Parameters
The elevator automatic switch: F2-14, F2-15 F2-16, F2-17 were set separately as per hours and minutes.
Please follow the operator indication for this setting.
69
Chapter 5: Parameters
When using X22 and X23 as multifunctional input port, please make sure the re-leveling device is NOT used
70
Chapter 5: Parameters
71
Chapter 5: Parameters
72
Chapter 5: Parameters
73
Chapter 5: Parameters
74
Chapter 5: Parameters
Special parameters (FC) are mapping a part of factory parameters (FX) in customer level; users can access this part
information by user level password. In these parameters, FC-00~FC-06 can only be viewed but not editable, while other
parameters can be changed. Special parameters (FC) number, description and content are shown below in Chart 5.18.
75
Chapter 6: Parameters Setup
Parameters Setup
1. Elevator rated speed (F1-00) can be calculated through motor RPM, traction ratio, reduction ratio and traction
sheave diameter.
Elevator rated speed is used for calculating the ratio between motor rated speed and elevator speed,
modifying this parameter cannot change the actual running speed of elevator; if need to change elevator
running speed, please modify parameter F6-02 (Speed Zoom)
2. Motor rated speed (F1-01) is the speed of traction machine (RPM) under elevator rated speed.
3. Encoder Pulse (F1-02) is the pulse number of encoder for hoistway counting at elevator running.
4 .Motor rated speed and elevator rated speed much follow the condition below:
For example: Motor rated speed is 1370 rev/min., traction sheave diameter 590mm, speed reduction ratio: 2/53,
traction ratio 1/1, then:
After setting elevator rated speed, motor rated speed, encoder pulse number, system record the relationships
between traction ratio, speed reduction ratio, traction sheave diameter and relationships between shaft counting
pulse and running distance. If the setting is incorrect, the following problems may happen:
1) The elevator running speed on digital operator or software is different with the elevator actual running speed.
For example, if encoder pulse or motor rated speed is set to a smaller value, speed indicated on the display will be
higher than actual speed, after hoistway learning, floor height learned by the system will be larger than actual
height.
2) As the floor height learned by the system is higher, the elevator deceleration curve will be steeper than the
setting. This could result elevator cannot leveling sometimes (running out of leveling zone with sudden brake).
In inspection mode, elevator runs in slow inspection speed (F1-03), based on international standard, such speed should
be no more than 0.6m/s. After elevator reaches top or bottom terminal, the running speed will be reduced to half of
the inspection speed.
76
Chapter 6: Parameters Setup
If bottom/top terminal (X8/X7) is valid, elevator slow down to 1/2 inspection speed to prevent exceeding the limit.
When up/down jogging is cancelled, speed given will be instantly 0 without deceleration curves.
Rescue Speed
1. Due to fault or other reasons, elevator stops outside leveling zone, after elevator restores, it runs in rescue speed to
the nearest floor and open door to release passengers;
2.When there is a hoistway counting error (ER14, Er18), elevator will run at rescue speed to the bottom floor for
recalibration; After elevator reaches the bottom terminal, elevator will run at 1/2 of rescue speed to the bottom
leveling position.
Least Speed
Least speed curve (F1-06) limits the lowest speed generated in the system. System will choose the elevator speed
based on running distance, but the lowest speed is limited here. For certain site with very small floor distance, reduce
this value could achieve normal running on this floor. Otherwise elevator cannot park at small distance floor, it will
stops at the next floor.
Elevator can generate several optimal running curves based on rated speed setting to suit for different speed/distance
running. But note lowest running speed curve is limited by F1-06.
Speed Curve 2
Speed Curve 3
...
Acceleration, deceleration for normal running curve and Acce/Dece for S curve are set by the following parameters:
77
Chapter 6: Parameters Setup
P3, b2, P4
P1, b1, P2 P3 Decrease
P2
Increase
b2
b1
P3, b2, P4 P4
P1, b1, P2
P1 Increase
Decrease
Elevator running comfort level can be set through the above 6 parameters. (Comfort level is also
related to the drive control parameters.)The relationship between b1, b2, P1, P2, P3, P4 and running curve are
shown in Fig. 6.2.
Increase parameters value, the corresponded curve will be steeper. While decreasing value will smooth
the corresponded curve. Adjusting the above six parameters properly can reach good comfort level at elevator
running, and meet the related standard.
The timing diagram for normal running is shown below in Fig. 6.3
If smooth start running speed (F1-04) is set to “0”, smooth start running function will be disabled; smooth start time
(F2-13) will be disabled too.
78
Chapter 6: Parameters Setup
Speed
(F1-06~F1-00)
Running Contactor(Y9)
Inner Running
Running Speed
Zero Speed
Arrival at speed
deceleration point for
t0 t1 t2 t3 destination floor t6 t7 t8 t9 t10
t4 t5
Detail explanation of timing diagram for elevator normal running is explained below in Chart 6.1
79
Chapter 6: Parameters Setup
Zero speed time (F2-04): When elevator runs to the destination floor and speed is lower than the
zero speed limit (F1-16), after zero speed time (F2-04), brake release output is disabled. If zero
t6~t7
speed time is set too short, brake may close before elevator completely stop. Normally this value
is set to 0.2s-0.4s.
Braking time (F2-01): After brake close, due to the subsequent flow and demagnetization, brake
cannot lock on the traction sheave immediately and torque output is kept in the mean time.
t7~t8 After braking time, system drop internal direction command and torque output. This time can
prevent the elevator slip due to braking lag. Based on the brake condition, set 0.8-1.5s for
synchronous machine, and 0.3-0.5s for asynchronous machine.
After system drop internal direction command, stop output current immediately may generate
t8~t9 large current noise. Time delay (F2-10) can be set to decrease output current gradually, finally
stop the elevator after dropping the internal direction command.
Time delay for running contactor open is 0.4s to prevent electric arc when contactor opens with
t9~t10 current. But braking, emergency stop, door lock protection do not have time delay, they act
immediately.
Timing diagram for elevator inspection running can be seen below in Fig. 6.4
Inspection Speed
(F1-03)
Running Contactor(Y9)
Inner Running
Running Speed
t0 t1 t2 t3 t4 t5 ta t8 t9 t10
80
Chapter 6: Parameters Setup
Definitions and instructions for timing diagram above are shown below in Chart 6.2.
Leveling Speed
(F1-05)
Threshold of Zero
Speed(F1-16)
Running Contactor(Y9)
Inner Running
Running Speed
Zero Speed
FIGURE 6.5 TIMING DIAGRAMS FOR RESCUE RUNNING (SAME DEFINITION & SETTING WITH NORMAL RUNNING)
81
Chapter 6: Parameters Setup
Leveling Speed
(F1-05)
Half Speed
Threshold of Zero
Speed(F1-16)
Running Contactor(Y9)
Inner Running
Running Speed
Zero Speed
FIGURE 6.6 TIMING DIAGRAMS FOR RECALIBRATION RUNNING (SAME DEFINITION & SETTING WITH NORMAL RUNNING)
Door Control
For door control, door open and close time is the related parameter; door limit is the related signal. Timing diagram for
door open and close can be seen below in Fig. 6.7 and Fig. 6.8.
Door Lock
T1
82
Chapter 6: Parameters Setup
Door Lock
T1
T0: The actual door-drive running time for door to open or close completely;
T1: Door open or close time (F2-08).
T1 should be 1s more than T0 to ensure the door normal open/close action, otherwise:
1. After system output door close signal, but door dose not close completely after T1 door close time (F2-08),
elevator will open the door again, and door cannot be closed.
2. After system output door open signal, but door does not open completely after T1 door open time (F2-08),
elevator stops the door open action, and door cannot reach the self-lock position.
Door close limit should be fixed in the position where it is only valid after door is completely closed, otherwise:
1. Door cannot close in inspection mode.
2. Door close limit valid, system stops output door close signal, door cannot close, system open the door again.
3. Door close limit is valid, system will open door after set time in F2-08. Door can still be closed under the holding
force of door drive, but system will show a door close error, and elevator can run normally.
If the door open/close limit switches cannot be valid after installation, elevator will control door open/close based on
time set in F2-08. If door open/close limit signals are normal; the control of door open and close will be based on door
open/close limit signals.
Elevator run in auto mode, after landing, door open, and door will hold for following time:
1. After landing, door open, if elevator has no landing/car call, waiting time is door open holding time (F2-05).
2. After landing, door open, if elevator has only landing call, waiting time is door open holding time (F2-05) minus 2s.
3. After landing, door open, if elevator has both landing/car calls, waiting time is twice of door open holding time
(F2-05) minus 2s.
4. If door open delay time (F1-30) is valid (Set as 1), and after door open, door open delay button is pushed, waiting
time will be door open delay time (F2-06). After the delay time or press door close button to close door in advance
and then reopen door again, door open delay function will be cancelled, unless push door open delay button again
after door is open.
5. When elevator enables disabled function, if there are disabled landing/car calls on current floor, waiting time will
be door open delay time (F2-06).
83
Chapter 6: Parameters Setup
In attendant/special use mode, door must be closed manually. If door driving mode (F1-21) is set to 1, door close will
be jog mode, if set to 0, door will close completely after pushing door close button, no need to push the button
continuously.
In inspection mode, door open and close are both jog mode based on international standard.
1. In fire mode, if elevator is running, elevator will land to the nearest floor but does not open door, then elevator
return to fireman floor.
2. In fire mode, if elevator stops at other floor, door will not open after fully closed, then elevator return to the
fireman floor. If door is open, door will close at once, but before the door is completely closed, the door can be
opened again by pushing the door open button.
4. In fire mode, except on fireman floor, on all other floors door can only be controlled in jog mode.
Elevator in auto mode (no duplex/group control), if there are no landing/car calls in set time, elevator will return to
homing floor.
1. Electric lock input (X20) invalid, elevator in auto mode, it will return to parking floor (F0-03) after finishing all car
calls.
2. Electric lock input (X20) invalid, elevator in attendant/special use mode, as door cannot close automatically,
after finishing all car calls, door must be closed manually, elevator will then return to parking floor.
3. Electric lock input (X20) invalid, elevator in inspection mode, it will be locked at once.
Automatic Start/Stop:
1. Electric lock input (X20) valid, set auto parking (F1-28) as 1, automatic start time (F2-14), automatic stop time
(F2-15) to correspond value to enable this function.
2. Electric lock input (X20) invalid, elevator will enter parking state; cannot set auto start/stop function.
84
Chapter 6: Parameters Setup
3. In elevator auto stop time and elevator need to run temporarily, turn the electric lock to invalid and restore to
valid, elevator will run. After the running, operate the electric lock in same procedures, elevator will re-enter
lock mode, until reach auto-start time, then it starts running again.
Controller has three kinds of fireman operation mode; fireman mode (F1-23) can be set as “0, 1, and 2”:
0: Normal fireman mode: When fireman input is valid, elevator lands to the nearest floor but doesn’t open door, then
it returns to the fireman floor(F0-02), it opens door and stops, meanwhile it enters into the fireman mode, elevator can
run in fireman standard.
1: Fire emergency stop mode: When fireman input is valid, elevator lands to the nearest floor but doesn’t open door,
then it return to the fireman floor (F0-02), it opens door and stops. Meanwhile elevator stops running, until fireman
input is eliminated.
2: Fireman control mode: It includes two steps, step 1 is fire emergency return, and step 2 is fireman operation. Only
after elevator returns to the fireman floor could step 2 be operated.
1) Fireman input switch has two states (ON/OFF); it is connected to X12 on main control board. Fireman operation
switch has three states (ON/START/OFF), ON is connected to fireman input (by-pass input) on COP, START is
connected to the door close input in parallel (For fireman to close door, when fireman turns the key to the
START position, point ON is still valid, after releasing switch will automatically return to ON.)
Step1: Fireman input X12 is valid, if elevator is running, it will cancel all car call and landing call and stop at the
nearest floor, but doesn’t open door and then return to the fireman floor; if elevator is under stop and door open
state, elevator will close door at once and return to the fireman floor. After elevator returns to the fireman floor,
it opens door and stop running.
Step 2: Elevator in fire mode, return to fireman floor then stop running; At this time fireman operation running
can be activated by fireman operator switch, switch to ON/STAR, elevator will run under fireman operation (Only
serve one car call, door open and close follow fireman operation function). After switch to ON/STAR and elevator
finished serving fireman operation, if elevator already leave the fireman floor, and switch is turned to OFF, at this
time elevator will keep running. Only when elevator returns to the fireman floor again then it will stop running.
2) After elevator enters fire mode, light curtain input will be invalid. Elevator will exit from fire mode only when
fireman input switch, fireman operation switch are both in OFF state.
85
Chapter 6: Parameters Setup
On the same floor, both front/rear doors can be opened; there are different modes (0-n) available based on customer
requirements.
According to the rear door mode, HOP address setting and COP wiring are different too:
1) When rear door mode on controller is set as 0, 1, 3, HOP address is same as usual;
2) When rear door mode on controller is set as 2,4,5, HOP address is set as below:
a) 1~32 is the absolute floor number at front door side:
1 is the bottom floor, 2 is second to bottom floor, maximum number is 32, total 32 floors.
b) 33~64 is absolute floor number at rear door side:
33 is the bottom floor, 34 is second to bottom floor, maximum number is 64, total 32 floors.
c) If there is only one door on some floors, then the HOP address for the other door is empty.
Example 1: Elevator has one basement floor with both front and rear doors, on this floor HOP address is 1 for
front door and 33 for rear door.
Example 2: Elevator has one basement floor with only front door, and one ground floor with both front and rear
doors, on the basement floor HOP address is 1 for front door and empty for rear door. On the ground floor HOP
address is 2 for front door and 34 for rear door.
2. C.O.P button wiring:
1) When rear door mode on controller is set as 0, 1: 1~N floor buttons are connected to the COP terminal as
usual.
2) When rear door mode on controller is set as 2, 4, 5: set total floor no. N, then the 1~N car call ports
correspond to 1~N floor car call buttons at front door, 1 is the bottom floor, N is the top floor. N+1~2N floor car
call ports correspond to the 1~N floor car call buttons at rear door, N+1 is the bottom floor, 2N is the top floor.
86
Chapter 6: Parameters Setup
For example: Elevator has 6 floors (1~6), no basement, 3rd floor has double entrance; other floors have only front
entrance. Then car call buttons 1~6 at front door should be connected to 1~6 car call ports, car call button 3 at
rear door should be connected to N+3=6+3=9 car call port.
When rear door mode is 1, 2, 3, 4, 5, need to install two sets of door open/close buttons, this is to open
front and rear door separately in inspection running.
If rear door mode is 1, and there is one set of door open/close buttons, please set parameter FU18 to “ON”.
In other mode, if there is only one set of door open and close buttons, in inspection running, only front door
can be opened by door open button, rear door cannot be opened by the button.
Front door setting parameter (F4-04) and rear door setting parameter (F4-05) are required to set front or rear door
open on certain floors. In single door mode, these two parameters are invalid. In rear door mode, if set F4-04 to “ON”
for some floors, front door can open on these floors, if set F4-04 to “OFF”, front door cannot open on these floors. This
is same for rear door setup. Please set both doors condition based on actual situation to avoid door open mistake.
Input type on main control board (F3-00) and COP board (F3-01) can be changed based on actual ON/OFF state. When
switch is at valid position/state and switch is closed, then its input type is ON. When switch is at valid position/state
and switch is open, then its input type is OFF. Input type setup on main control board and COP board can be seen
below in Chart 6.3
87
Chapter 6: Parameters Setup
Indicator
Default Output Switch
Name Port Position Definition Parameters Default
Input Level Default State
State
X14 J2-2 Door Interlock Input F3-00-14 ON OPEN OFF
Brake Feedback/ Main
X15 J2-1 F3-00-15 ON OPEN OFF
Contactor Input
Assist contactor feedback
X16 J1-10 F3-00-16 ON OPEN OFF
Input
Brake Contactor Feedback
X17 J1-9 F3-00-17 ON OPEN OFF
Input
X18 J1-8 ARD function Input F3-00-18 ON OPEN OFF
Main Control Board F3-00
If the top/bottom limit circuit is closed in normal state, default input level shows “ON”.
If the top/bottom limit circuit is open in normal state, default input level shows “OFF”.
88
Chapter 6: Parameters Setup
Non-stop floors in the system can be set through F4-00 and F4-01. For the floors elevator can land, set “ON”, for the
floors elevator cannot land, set “OFF”. After setting F4-00, F4-01, elevator cannot land to the set floors in any case.
Based on this function (refer to the function selection table), non-stop on certain floor in set time function is available
too. Between the non-stop beginning time (F2-14/15) and ending time (F2-16/17), if elevator cannot land on some
floors, please set the non-stop floors by setting F4-02 and F4-03 “OFF”.
When using SJT-150 or SJT-300 weighing device, load detection is available through communication with main control
board on CAN BUS. See below for setup procedures:
a) Adjust the simulated load compensation gain in inverter until elevator runs down from top floor with no
sliding;
b) Move the empty elevator to bottom floor, increase load compensation adjustment parameter until elevator
runs up from bottom floor with no sliding;
Controller has internal integrated duplex module, two elevators are connected through CAN1 in parallel, corresponded
parameters need to be set to achieve duplex control.
Setup procedures:
89
Chapter 6: Parameters Setup
After setup please save the parameters, reset the power and updating the communication address.
Main control board and group control board are connected through CAN1 port. (See group control board manual),
corresponded parameters need to be set to achieve group control.
Setup procedures:
After elevator landing, if elevator speed curve has no problem (i.e. there is no sudden stop and overrun leveling zone at
elevator landing) and elevator runs outside leveling zone (it stops higher than leveling zone in up-running, lower than
leveling zone in down-running), need to decrease leveling adjustment parameter F1-17 (default 50); if elevator cannot
reach leveling position(it stops lower in up running, higher in down running), increase leveling adjustment parameter
F1-17, general range for adjustment is 40-60, if the adjustment is big, please adjust driving parameter PI, or speed
curve shape (F1-10~F1-15).
In parameter F0-05~F0-69, we can set third bit display, first two bit can be figure, characters or “-“ , third bit can only
be the following capital characters: ABCDEFGHIJKLMNO. If only need two bits, set the first two bits only and third big is
empty. (Third bit indication should be supported by the HOP board, otherwise it cannot display normally.)
To meet certain special requirements from customers, this control system has included some customized functions
(F4-06).
90
Chapter 6: Parameters Setup
Number Instruction
After elevator stops, based on current floor, if there is no landing/car call ahead of the current
F4-06-00
floor in previous running direction, system will cancel all the car calls.
ON: Disable ER29 fault;
F4-06-03
OFF: If communication interference is severe then report ER29 fault.
ON: Two elevators in duplex control and not in service, when the same floor has both up/down
F4-06-04 landing call registered, both elevator serve this call.
OFF: Only one elevator serve this call.
ON: Elevator disable cabin overload signal, this is used in elevator 125% load test. OFF: Overload
F4-06-05
signal enable.
ON: When the elevator cannot open door in current floor (OP fault in controller), it will
F4-06-06
automatically go to the next floor and open door.
ON: Floor number display change after elevator enter landing zone;
F4-06-07
OFF: Floor number display change after elevator change speed;
ON: When elevator stops in inspection mode, brake will close after receiving zero speed signals to
F4-06-08
reduce impact.
ON: Elevator can cancel registered car call while running (If all registered call canceled, elevator
F4-06-09
stop in nearby floor)
F4-06-10 Only for internal test. Remain the default OFF state.
ON: Enable elevator function for disabled people.
F4-06-14
OFF: Disable elevator function for disabled people.
ON: In Fire mode when elevator leaves fire floor then disable fire linkage output, when elevator
F4-06-15
return to fire floor then restore fire linkage output.
ON: When door lock is closed, door close limit must be valid too.
F4-06-16
OFF: Door lock state is not related to door close limit.
ON: When elevator stops in inspection mode, inverter direction given and brake are released
together.
F4-06-17
OFF: When elevator stops in inspection mode, inverter direction given drop is 0.5s later than brake
close.
ON: In rear door mode, elevator only installs one set of door open& close buttons.
F4-06-18
OFF: In rear door mode, elevator installs two sets of door open & close buttons.
ON: Enable re-levelling with door open function (Need to use SJT-ZPC-V2 re-levelling control
F4-06-19 board)
OFF: Disable re-levelling with door open function
ON: Enable door open in advance function (Need to use SJT-ZPC-V2 re-levelling control board)
F4-06-20
OFF: Disable door open in advance function
ON: In inspection mode, door cannot open outside levelling zone.
F4-06-21
OFF: In inspection mode, door can open at any position.
ON: 3-phase 380V 50Hz power supply (with back-up generator)
F4-06-22
OFF: Battery power supply (disable BUS under voltage fault)
91
Chapter 6: Parameters Setup
Number Instruction
ON: Use SJT-300 weighing device through CAN BUS
F4-06-23
OFF: Use SJT-150 weighing device through RS485
ON: secondary-terminal switch is adopted for elevator speed <2m/s (it is generally used in
F4-06-24 1.75m/s elevator for two steps forced deceleration.)
OFF: Secondary-terminal switch is not adopted for elevator speed below 2m/s.
ON: In inspection mode door open/close switch in car is invalid;
F4-06-25
OFF: In inspection mode door open/close switch in car is valid;
ON: Use light curtains/safety plates separately, the attendant up/down input terminal is used as
F4-06-28 front/rear door safety plates input.
OFF: Light curtains and safety plates have serial connection (Blue-light default Setting)
ON: Motor operation & internal SC contactor are used separately, X11 as Internal SC contactor
F4-06-29 feedback terminal, Y8 as Internal SC contactor output control (See wiring diagram for detail)
OFF: Operation contactor has internal short-circuit function (Blue-light default Settings)
ON: Integrated controller LED has reverse display. This is used for Blue-light G-series cabinet in
F4-06-30 roomless elevator (where control board is placed reversely)
OFF: Integrated controller LED has normal display. (Blue-light default Settings)
ON: When ARD function is active, system will open brake for 1s (when sliding speed >0.1m/s,
F4-07-00 brake will close again), it will then find the heavy load direction based on the sliding direction, use
battery to land the cabin on heavy load direction and reduce leveling energy cost.
ON: Enable elevator data recorder. Together with PC debugging software, after-sales/service
F4-07-01
team can provide fault diagnosis
ON: Disable top/bottom limit signal, use another mechanism to detect limit signal:
F4-07-02 a. Top terminal/down door zone valid + up door zone invalid = Top limit
b. Bottom terminal/up door zone valid + down door zone invalid = bottom limit
F4-07-03 ON: Enable serial connected electric lock
F4-07-04 ON: Take negative for serial connected electric lock
F4-07-05 ON: Enable serial connected fire-linkage signal
F4-07-06 ON: Take negative for serial connected fire-linkage signal
ON: Enforce the hitting ceiling and touching ground protection. If car speed inside leveling zone is
still faster than rescue speed, then the car will be forced to stop in leveling zone by leveling zone
F4-07-07
correction.
OFF: Running according to default tunning position curve.
ON: Main board X25 input is used as over load signal input.
F4-07-08
OFF: X25 is used as standby input.
ON: Main board X24 input is used as full load signal input.
F4-07-09
OFF: X24 is used as standby input.
Note: When brake feedback is enabled, X19 is right brake feedback switch. When brake feedback
function is disabled, below function is valid.
F4-07-10
ON: Main board input is used as light load input signal.
OFF: X19 is standby input.
92
Chapter 6: Parameters Setup
Number Instruction
F4-07-11 Standby.
ON: In inspection mode, car stops three times answering car call without light-curtain action, the
F4-07-12
car call registration will be cleared.
ON: Enable auto rear door function to avoid door lock circuits open frequently in auto running
F4-07-13
mode which is caused by door operator lacking self locking force.
F4-07-14 Only for internal test. Default :OFF.
F4-07-15 Only for internal test.
F4-07-16 Only for internal test.
ON: In UPS running mode,elevator will arrive into levling zone, open the door, close the Y11 relay
F4-07-17
in 30 seconds,and cut off the UPS circuit to avoid a deep discharge of the UPS battery pack.
F4-07-18 ON: The car waits at homing floor with door open.
F4-07-19 ON: In UPS running mode, the elevator will return to homing floor directly.
ON:Enable TIM Stop Floor function.
Stop floor time set1 Start time:F2-18 & 19; End time:F2-20 & 21
TIM stop floor time set1 corresponds Set Stop Floor parameter is: F4-00 Set Stop Floor1, F4-01 Set
Stop Floor2.
F4-07-20
Stop floor time set2 Start time: F2-14&15; End time: F2-16 & 17(multiplexing start time/stop time
setting).
TIM stop floor time set 2 corresponds Set Stop Floor parameter is:F4-02 Set Stop Floor1, F4-03 Set
Stop Floor 2.
ON: With one and only one door zone signal, the elevator will still level while it turns from
F4-07-21 inspection to auto or from error to normal, or runs in ARD mode. It will avoid that the car door
vane cannot drive the hall door when it is too short.
F4-07-22 ON: Hall door circuit is separate from car door circuit. X30: hall door detect; X31: car door detect.
ON: Elevator return to homing floor to proofreading level number when power on for the first
F4-07-24
time.
F5-00: motor type. 0: synchronous outer rotor machine; 1: asynchronous machine, 2: synchronous inner rotor machine.
Please make sure the machine type is set correctly, as system will perform motor auto-tuning and vector control based
on motor type.
Also, please input following motor parameters based on the machine nameplate or user manual to ensure the accuracy
of system generated motor digital model and vector control coupling.
93
Chapter 6: Parameters Setup
Beside above, when some parameters are not accurate, please perform motor parameter auto-tuning.
For the drive versions above 0007, parameter auto-tuning is not necessary.
Elevator rated speed (F1-00) and motor rated speed (RPM) (F1-01) are used to calculate the ratio between elevator
rated running speed and motor RPM. Also, with encoder pulse number per cycle (F1-03), we can get the relationship
between each pulse and traveling distance in hoistway, and this achieves the distance detection of elevator running.
Therefore changing F1-00, F1-01 will only change their ratio, but not elevator actual running speed.
When F1-03 for hoistway counting is from inner pulse source, pulse number in one cycle (F1-03) = pulse number of
motor encoder (F8-00) / PG frequency division ratio (F8-01). Rated speed of traction machine (F1-01) = Motor rated
speed (F5-04).
If F1-03 for hoistway counting is from outer pulse source (i.e. speed limiter encoder, must adopt special PG card), F1-03
should be set as pulse number in one cycle from outer pulse source, Rated speed of traction machine (F1-01) = Outer
pulse source speed (i.e. speed limiter speed).
Motor Rated
Elevator P2 P3
Rated Speed P2 P3 Speed
b2 Running
b1 b2 F5-04 b1 F6-02
F1-00 P1 P4 Speed
P1 P4
If need to reduce the elevator actual speed, please change the value of speed ratio (F6-02), when F6-02=100%, elevator
runs in rated speed; reduce F6-02 elevator actual speed will decrease in corresponded ratio.
94
Chapter 6: Parameters Setup
For speed control under vector control, there are two ways, F7-00: when multi-section PI enable is set 0, PI does not
change with speed given change. Instead, it is a fixed value for the whole elevator speed range, which simplifies setup
procedures.
This is the most used method, the flow diagram can be seen below in fig. 6.11.
For speed control under vector control, F7-00: multi-section PI enable is set 1, speed control function can be performed
by PI changed in multi-section. In this control mechanism, parameters in F6-04 and F6-05 will not take effect all the
time, instead, 4 groups of PI value F7-05~F7-12 are used to perform speed control.
F7-11
F7-07 Load Torque Compensation
F7-05
Given Speed + + +
P Torque Instruction
- +
I
F7-06
F7-08
F7-12
Speed Feedback
F7-05, F7-06: Group 1 PI; it is generally adopted in low speed period at motor start.
F7-07, F7-08: Group 2 PI; it is generally adopted in middle speed section at acceleration period or steady-speed section
at low speed period.
F7-11, F7-12: Group 4 PI; it is generally adopted in deceleration period.
Switching frequency for the above groups of PI parameter are set in F7-01~F7-04: frequency setting of PI effective
range.
95
Chapter 6: Parameters Setup
When motor starts from zero speed or in acceleration period, if the current frequency given is smaller than F7-01,
system will adopt F7-05, F7-06 of group 1 PI to adjust the speed. To enable elevator quick stable at zero speed when
brake release and follow the speed curve quickly in initial acceleration, F7-05 and F7-06 can be set slight bigger.
After motor starts, when speed (acceleration) is larger than the set frequency in F7-01 and smaller than F7-02,
system will adopts F7-07, F7-08 of group 2 PI to adjust the speed. When motor running speed is larger than the set
frequency in F7-02, system will adopts F6-04 and F6-05.
When motor speed is smaller than the set frequency in F7-03 (deceleration), system will adopts F7-11, F7-12 of
group 3 PI to adjust the speed. This group of PI parameters is used for adjustment in deceleration to stop period. If
F7-03 is 0, system will adopt the last group of PI parameters before deceleration.
For different groups of PI effective range please see fig. 6.13 below.
96
Chapter 6: Parameters Setup
2. Load simulative input, input range+10V~-10V or 0V~+10V, this input cannot be changed.
3. Load compensation source selection F9-13,
0: Internal serial signal, it can only be used with Blue-light weighing device;
1: External simulative input +10V~-10V;
2: External simulative input 0V~+10V.
4. Maximum torque compensation F9-00; if set to 60%, the maximum output torque compensation at full load will
be 60% of the rated torque.
5. Torque control output enable F9-11; if set to “1”, system will output torque based on the source of F9-13 and
multiply by F9-00; if set to “0”, load compensation is disabled.
Output control diagram of load compensation torque can be seen below in figure 6.14.
100% F1-18*
Load Detection by Floor Differance
Serial Communication Compensation
Source Output Ratio of
Inner 100% Selection Compensation
Weighting Load 100% Load Torque Release Torque
F9-13=0 Compensation
Enable Detection Output
0% F9-00
F1-29=1 U6-03 F9-11
0%
Compensation
0% Torque Output
F9-13=1
10V
-F9-00
AG0_IN F9-13=2
0%
-10V
Analog Load Input
10V
AG0_IN
0%
0V
Analog Load Input
6. In synchronous machine control, as there is no compensation chain for low building, Blue -light weighing device
can only measure the load in cabin and cannot detect the rope weight variation on different floor. In this case
load compensation adjustment (F1-18) need to be used.
Adjustment Procedures:
Set F8-00 based on encoder pulse number. Encoder pulse usages can be seen below in Fig.6.15
97
Chapter 6: Parameters Setup
Prescaler F1-02
(F8-01) Hoistway Counting
Pulse Output
(for Commissioning
Simulator)
When using BL6 series integrated controller with Sine/Cosine PG card, it is possible to achieve comfort start without
load compensation by proper setup in FA group parameters. (It means elevator can reach the same effect of load
compensation even without weighing device.)
1) Principles: As can be seen in figure 6.16 below, when brake open, based on the position feedback from
Sine/Cosine PG card, system can calculates the necessary torque required for motor to remain the steady
position under current load, and it gives corresponded torque at once to minimize the traction sheave
movement and to achieve comfortable start.
FA-08
Position + FA-11 FA-00 Torque Output
+
Maintain Input No FA-01
- Compensation + Speed Loop
Link
Speed Feedback
98
Chapter 6: Parameters Setup
3) Adjustment method: Main parameters used are FA-08, FA-09 and FA-11.
FA-09
This parameter is the working time for starting without load compensation after brake opens, it must be set according
to the actual brake opening time, if the time is too short, elevator will slip as this action will be over before brake fully
opened; Also the value of F2-00 (brake opening time before running) must be 100ms longer than the value of FA-09, so
that this action can finish before speed curve start.
Two gain parameters for the starting without load compensation action, these two parameters can be adjusted
according to the elevator slipping condition and comfort level, if the slipping is too much please increase the value of
FA-08; if the traction machine gets vibration, please reduce this value; during the period of torque keeping, if there is
slight slipping or small back-and-forth movement on traction sheave, please increase the value of FA-11, if there is
vibration, please reduce this value.
1. During commissioning, besides the mentioned 3 parameters, other FA group parameters can be kept
with factory setting.
2. For different versions of program, the name of FA group parameters might be different, but their
positions remain the same. As a result, only adjust FA-08, FA-09, FA-11 despite the operator version.
99
Chapter 6: Parameters Setup
3. The setting value of above parameters is just for reference, as the PG card is not same in different job
side; please adjust above parameters based on site condition.
4. F9-00 is the pre-set torque when the starting without load compensation function is enabled. Generally
there is no need to change its value, please keep it with factory setting (0)
100
Chapter 7: Commissioning
Commissioning
Important Reminder
1. Thanks for purchasing our product, please read this manual and related instruction thoroughly before
processing with installation, connection (wiring), operation, maintenance and inspection. To avoid any
damage/loss of the products or accident to people, please make sure you have sound knowledge of the device
and familiar with all safety information/precautions before processing to operate the control system.
2. Before commissioning and running the product, please read the manual carefully and refer to this manual
during commissioning and running.
3. Make sure that all the mechanical devices are installed properly beforehand, especially the devices in hoistway
(the devices that should be set in the machine room depends on the situation of the machine room).
4. Make sure that the installation and commissioning for the devices, which should be finished before
commissioning of the control system, have been completed.
5. Before commissioning, it is necessary to get signature confirmation from a person responsible for mechanical
installation and commissioning.
6. Make sure that all the mechanical devices and other devices which are related to the system commissioning
are installed and tested properly.
7. Make sure that there are no unsafe factors which could cause injuries and damages to personnel and devices.
10. When doing commissioning for both electric and mechanical parts, technicians for both parts should
collaborate.
11. If this manual could not meet your requirement, please contact our company at once to acquire help and to
avoid accident and loss.
12. Before system commissioning, make sure all the conditions are sufficiently prepared.
After electric system is installed, please check the electric system carefully and pay attention to the following items:
1. Compare with the manual and electric diagram, check if the connections are all correct.
101
Chapter 7: Commissioning
2. Check if there is interference between high voltage part and low voltage part. Use a multi-meter to measure the
resistor in different circuit, resistor to earth must be infinity big.
3. Please check if wiring from power supply to the control cabinet and traction machine is correct, this is to avoid
damaging the controller after powering on.
4. Check wiring between encoder and controller, coaxial degree of encoder and traction machine shaft, wiring
between encoder and traction machine.
1) Check if the enclosure of the controller and motor, cabin, landing door are reliably earthed to ensure the
safety to personnel.
2) Make sure correct wiring of the terminal block J1 on control board to avoid any damage to the main control
board.
Controller has special digital operator, it should be connected to the socket J232 on main control
board by a special cable before commissioning. USB serial communication cable is also available;
connect it to the port USB0 on main control board to computer, then do commissioning with
special software. (please refer to commissioning software manual)
2. Confirm mode switch on the controller is at “inspection”, emergency stop button is pressed.
3. Confirm inspection switches on car top and cabin are both in “normal” positions.
5. Check voltage on the main power supply::3 phase voltage is 380±15%VAC, phase-phase voltage difference is
smaller than 15VAC, Phase-N voltage is 220±7% VAC.
6. Confirm the wire specification and main switch capacity match the design requirement.
102
Chapter 7: Commissioning
1. Close main power switch Q1, if phase relay KXX green LED on, it means the phase sequence is correct, otherwise
red LED on, means phase sequence is incorrect, in this case please switch off the main power switch, exchange any
two phase, and repeat the above inspection.
2. Inspect the terminal voltage on transformer TC1, the values should be in the range of ±7% of the indicated value,
if voltage exceeds this range, find out the problem and correct it.
c. (Note: Connect digital operator before power on) After power on, first see if the main menu display is
correct on LCD indicator. For example: elevator state, fault state, door lock state, current floor, running
speed and else. In this way we can tell if the controller is working properly and whether 24V power supply is
normal. Interface on digital operator LCD screen can be seen below in fig. 7.1
Elevator Control
Elavator State 1 AUTO ER : 10 Current Fault
Terminal L~ N 24V~ G
Voltage 220±7%VAC 24.0±0.3VDC
3) Check electric lock, set the elevator auto-start/off time to “0’, set electric lock switch to “ON”, LCD screen will
then display elevator state as “INSP”, if set electric lock switch to “OFF”, LCD screen will show “STOP”.
103
Chapter 7: Commissioning
Parameter Setup
It is very important to set Parameters based on actual site condition, as this is the foundation for controller or control
system to maximize its performance. For parameter setups please refer to chapter 4-6. When setting parameters,
please pay attention to the following points:
1. Set the motor basic parameters from motor nameplate namely motor parameter 1 content (F5 group). For
example, motor type, pole numbers, rated frequency, rated power, rated RPM, rated current, Back-EMF (only for
synchronous machine), no-load current (only for asynchronous machine), phase inductance, phase resistance and
else. Amount which phase inductance, phase resistance and other parameters that are unknown can be acquired
from motor -tuning; if system moment of inertia is unknown, leave it as default.
2. Set encoder parameter correctly (F8 group), for example encoder pulse, PG frequency division coefficient.
3. Set elevator running parameters correctly, such as motor rated RPM, encoder pulse (after frequency division.)
4. Set input type correctly, they should match the actual contactors, relays and hoistway contacts and switches.
Controller has motor parameter tuning function. Base on the input basic motor parameters, system automatically
performs control, detecting, calculation, and recognize the unknown motor parameters required. For example, phase
inductance, phase resistance, no-load current (only for asynchronous machine) and else.
Unless all the necessary motor parameters are known (F5 group), for example phase inductance (F5-06), phase
resistance (F5-07) and all other parameters, please set the parameters directly and there is no need to run the motor
parameter tuning. Otherwise motor parameter tuning is necessary.
Note: For BL6 series elevator integrated controller, parameter tuning is not nesseray.
PG Type (F8-02) should be set correctly, and AutoTuneModeSel (FC-13) should be set to 0.
1. Make motor (traction machine) with no load (do not attach the steel rope);
2. Short circuit running contactor output Y9 (J5-10) and COM3 (J5-6), make running contactor closed;
3. Short circuit brake output Y7(J5-8) and COM3 (J5-6), close braking contactor and release the brake;
With the digital operator, perform the motor tuning command according to Fig. 7.2
104
Chapter 7: Commissioning
After press the “Enter” button, motor parameters tuning start. Motor will remain static after a short vibration, system
continues to supply current and motor generates current noise. The whole process takes about 5 seconds.
If tuning success, return to parameter setting menu, check motor phase inductance (F5-06), and motor phase
resistance (F5-07). They should all be adjusted to the correct value. Generally, one successful tuning is enough.
However, if want to acquire more accurate results, one can record the results of this tuning, then repeat the process,
and take the average value from tuning results.
If self-learning fails, operator will indicate the error code, please refer to the troubleshooting table in chapter 8, find
out the reason and solve the problems, then start motor parameter tuning again.
1. Close brake.
3. Short circuit running contactor output Y9 (J5-10) and COM3 (J5-6) to make it close; (If the system has a separate
star short circuited contactor, close it as well).
With the digital operator, perform the motor tuning according to Fig. 7.2
If tuning success, return to parameter setting menu, check motor phase inductance (F5-06), and motor phase
resistance (F5-07). They should all be adjusted to the correct value. Generally, one successful tuning is enough.
However, if want to acquire more accurate results, one can record the results of this tuning, then repeat the process,
and take the average value from tuning results.
105
Chapter 7: Commissioning
If tuning fails, operator will indicate the error code, please refer to the troubleshooting table in chapter 8, find out the
reason and solve the problems, then start motor parameter tuning again.
For synchronous motor, besides the above parameter tuning, it is also necessary to perform motor initial angle tuning.
Otherwise the machine cannot run normally, or even sever slip. Therefore, tuning initial angle is very important for
synchronous machine. Before proceed to load run, synchronous machine must first perform initial angle tuning
successful and no load running successful. For the tuning procedures, please refer to figure 7.3.
BL6 series elevator integrated controller no longer distinguishs encoder types. This angle tuning mode requires that the
motor is no-load and the brakes are open.
1. Synchronous motor (traction machine) must not have any load (don’t hang on steel ropes);
2. Short circuit running contactor output Y 9 (J5-10) and COM3 (J5-6) to make it close;
3. Short circuit brake contactor output Y7 (J5-8) and COM3 (J5-6) to make it close and open brake;
With digital operator, AutoTuneModeSel (FC-13) should be set to 0(0: Rotation tuning; 1: Static tuning).With the motor
parameters (F5) and encoder parameters (F8) are set correctly, perform the initial angle rotation tuning as follow
figure.
After pressing “Enter”, tuning starts. At first, Motor will immediately rotate to a certain position, then rotate forward at
a certain speed (facing to traction sheave, anticlockwise rotation is forward direction), the speed is depended on motor
pole numer and initial position.Motor will stop after at most 2 turns, and will be rotated again to a certain position to
stop for 2 seconds, then tuning stops and the operater display “seccess”. The whole tuning procedure lasts around 30s.
After tuning successful, perform a trial run according to chapter 4 “4.4 Parameter commissioning in Digital Operator”.
Make traction machine accelerate forward from zero speed to rated speed, run it in constant speed for a while and
observe the running condition; make motor run in opposite direction in same way.
106
Chapter 7: Commissioning
After trial run with digital operator, please remove the short circuit on “running contactor output” and “brake control
output”. Press jog up button on control cabinet to perform inspection running, observe motor running condition; Then
press jog down button on control cabinet to perform inspection running, observe motor running condition.
When jog up (down), if the real running direction of cabin is down (up), please set F6-03 to correct it. 0: anticlockwise
rotation is down, 1: anticlockwise rotation is up, set based on actual site condition.
After the above trial running is finished, attach the steel rope and run motor with load.
For this tuning method, tuning can be carried out with steel rope attached, but please make sure the following
procedures are finished correctly before tuning:
1. Wiring in control cabinet is completely correct, and system under inspection state;
2. Running parameter (F1), motor parameter (F5) and encoder parameter (F8) are set correctly ;
3. All mechanical faults in hoistway have been eliminated; cabin and counterweight locate at center of the
hoistway.
Set AutoTuneModeSel FC-13 (FX-20) to “1” on digital operator (0: rotation tuning, 1: static tuning), perform motor
initial angle tuning according to the following procedures shown in Fig.7.4:
After pressing “Enter”, tuning starts. When digital operator indicates “Waiting” , press jog up or down button ,
contactor KDY closes, motor will vibrate a little and give a noise, the duration depends on motor rated power and rated
current, but no longer than 5s, this is static tuning period. (Make sure jog up or down button is pressed constantly, DO
NOT release the button during this period.) Motor will then start and run in inspection speed, jog up or down, until
digital operator indicates success, this is test running period. Finally, release the jog up or down button and finish the
tuning procedure.
1. To ensure safety, during tuning process, people is strictly forbidden to stay in car or hoistway;
2. Press up or down jogging button can base on the current cabin position;
107
Chapter 7: Commissioning
3. The whole tuning procedures can be divided into two steps: static tuning and motor trial running, make sure
there is no interruption between two steps. If no fault happens, before digital operator indicates success, press
the jog up or down button constantly;
4. To achieve optimal control effect, it is recommended to repeat above tuning procedures 5 times, if the
deflection of the results is small, take the average value.
If fault occurs in tuning, please refer to chapter 8 troubleshooting chart, locate the fault and solve it accordingly, then
repeat tuning procedures.
Inspection Running
1) Inspection switch in control cabinet is at “Inspection” position, inspection switch on car top and cabin should
be in “Normal” position.
2) Safety circuit and door interlock circuit work normal, DO NOT short door interlock circuit.
3) After power on, KJT emergency stop contactor, KMB door interlock contactor,and KMC power contactor in
control cabinet are closed, check if the controller works normal and parameter setting is correct, in LCD
indicator, elevator state is “INSP”.
4) Connect the brake wiring to control cabinet properly.
2. Inspection running in machine room
When the inspection running requirements in machine room are satisfied, press the Jog Up/Down button on the
control cabinet, elevator will run up/down in set inspection speed.
Note: For integrated controller with ARD function, the inspection switch is called "Emergency Run Mode Switch"
If inspection running in machine room works normal, then inspection running on car top and cabin can be performed. If
the up or down direction of the buttons of inspection running on car top and cabin are opposite with the actual running
direction, please inspect its buttons’ wiring, do not change the wiring in control cabinet.
Hoistway Learning
Hoistway parameter self-learning means elevator runs at a self-learning speed and measures every floor height and
record the position of every switch in the hoistway. As the floor position is the foundation for elevator normal running,
braking and floor display. Therefore, before normal running, hoistway parameter self-learning must be performed.
Before hoistway parameter self-learning, inspection running in full trip must be performed too; elevator must be able
to run normally from bottom limit to top limit.
108
Chapter 7: Commissioning
2. Make sure all the switches in hoistway are installed and connected correctly, traveling cable and hoistway cable
are connected correctly, and finish setting the HOP/display address;
3. Elevator in inspection mode, jog elevator down to the bottom limit (bottom limit is valid);
4. Enter elevator hoistway self-learning menu through digital operator, follow the learning procedures shown below
in Figure 7.4
5. The results of learning can be seen from hoistway position parameter U00-U69 under monitor menu with unit of
meter, please check the switches position after hoistway learning.
6. In self-learning process, if control system detects any abnormal phenomenon, self-learning will be terminated and
give fault code, please refer to troubleshooting table in chapter 8, find out the reason and solve it accordingly,
then start hoistway parameter self-learning again.
When self-learning process stops, only when LCD indicator shows “success” on digital operator,
self-learning is completed successfully.
After hoistway parameter self-learning is completed successfully, normal speed running can be carried out. Procedure
as follows:
If comfort level and leveling accuracy of elevator running are not perfect, please follow procedures blow. First, check
the mechanical system condition (Such as clearance of guide shoes, lubricating, steel rope, position of the rope hitch
109
Chapter 7: Commissioning
plate and else.) which might influence the comfort of elevator running. After checking all the mechanical parts, then do
adjustment in controller.
As the controller control the motor running according to the given starting/braking speed curve, therefore shape of the
given speed curve, motor feedback speed to controller and the timing logic of controller signals directly influence the
comfort level of elevator running.
Speed
P2 P3
b1 b2
P1 P4
Time
Direction
Brake Release
Speed Given t t
1 k tq ts td
t2
tf
1) P1: Acceleration increase in starting section, it means the rate of elevator acceleration change. Smaller value
means the slower starting section, the smoother running period and the lower the efficiency. On the other hand,
faster at acceleration starting section means higher efficiency for elevator running.
2) b1: Acceleration in starting section, it means the rate of elevator speed change. Smaller value means the slower
starting section, the smoother running period and the lower efficiency. On the other hand, faster at acceleration
section means higher efficiency for elevator running.
3) P2: Acceleration decrease at end of starting section, it means the rate of elevator acceleration change. Smaller
value means slower at end of starting section, the smoother running period and the lower efficiency. On the other
hand, faster at acceleration ending section means higher efficiency for elevator running.
110
Chapter 7: Commissioning
1) P3: Deceleration increase at start of braking section, it means the rate of deceleration change, smaller value
means slower at start of braking section is, smoother running period and lower efficiency. On the other hand,
faster at brake starting section means higher efficiency for elevator running.
2) b2: Deceleration in braking section, it means the rate of elevator speed change. Smaller value means the slower
braking section, the smoother running period and the lower efficiency. On the other hand, faster at braking
section means higher efficiency for elevator running.
3) P4: Deceleration decrease at end of braking section, it means the rate of deceleration change. Smaller value
means slower at end of braking section, smoother running period and the lower efficiency. On the other hand,
faster at brake ending section means higher efficiency for elevator running.
Commissioning at jobsite need to first guarantee the elevator running efficiency, then adjust the above 6
parameters to achieve optimal elevator running curve.
To achieve the maximum level of comfort, integrated controller must control the motor and make feedback speed
strictly following the change of running curve.
As the controller establishes the mathematic motor module based on the motor parameters input by customers, and
controller perform decoupling control by this module on motor starting/braking. Therefore, customer should input the
motor parameters correctly. (When motor parameter is not precise or not confirmed, we suggest customer perform
motor parameter tuning.)
Proportional gain on the speed circle F6-04 and integral gain F6-05 or F7-05~F7-12 for PI section parameters also
influence the motor tracking ability to speed curve. Generally, increasing the proportion gain will improve the reaction
of the system and promote the tracking speed. However, if proportion gain is set too big, it will cause system vibration
with high frequency and large motor noise. Increasing integral gain can improve the system anti-interference/tracking
ability and improve the leveling precision, but set integral gain too big will make system vibration, speed over
adjustment and wave vibration.
Generally, it is recommended to first adjust the proportion gain, increase it right before system vibration threshold.
Then adjust the integral gain, enable system with quick reaction and no over adjustment.
If system performance is not perfect at start or stop period (low speed period), try to control in multi-section PI, detail
can be seen in 6.19.2 in Chapter 6.
The control timing of this system can be seen Section 6.3 in Chapter 6, customer can adjust timing parameters and zero
speed setting.
1. Timing adjustment: Refer to section 6.3 Timing diagram under different state in Chapter 6.
111
Chapter 7: Commissioning
2. Zero speed setting: This parameter is the threshold of zero speed. Main control board determines braking time by
this value. If this value is too big, elevator will stop with speed, if too small it will delay door open after elevator
stop.
Leveling precision adjustment should be performed after comfort level adjustment is satisfied.
1. Make sure the leveling switches and leveling inductor plates are installed in the right position.
4. The position of leveling inductor plates should be precise. When elevator is at the leveling position, the center
of the plate and center of two inductors should match together (refer to appendix), otherwise elevator leveling
will have deflection, which means in up or down running, elevator stops higher or lower than leveling position.
5. If magnetic inductors are adopted, please make sure the inductor plates inserting to the inductor sufficiently,
otherwise it will influence the reaction time of inductor, in that way elevator will overruns the leveling position.
6. To ensure precise leveling, system require elevator to crawl for a certain distance before stop.
7. In practice, first make adjustment for a middle floor, until leveling is precise. Then, adjust the other floors on
the base of these parameters.
After adjusting curve selection, ratio and integral gain in the above context, please make sure every time elevator runs
up or down, when stop at middle floor, its leveling positions are the same (each deflectionof stop position ≤±2~3mm).
If elevator still cannot achieve desired leveling condition with adjustment based on instructions in section 7.9.1 in
Chapter 7, further adjustments can be done by parameters. After elevator stops in normal running, if running speed
curve has no problem (for example, no sudden stop or overrun beyond leveling zone), if elevator overruns the leveling
position (it stops higher in up-running, lower in down-running), please decrease leveling adjustment parameter F1-17
(default: 50). If elevator cannot reach the leveling position (It stops lower in up running, higher in down running),
increase leveling adjustment parameter F1-17, generally the range of this parameter is 40~60, if the adjustment is too
big, please adjust driving parameter PI, or the shape of speed curve (F1-10~F1-15).
112
Chapter 7: Commissioning
Top and bottom terminal switch signal is used for elevator force deceleration and floor position calibration, it should be
installed in the position where it is triggered when elevator is 2.5m ahead of top (bottom) leveling position (for 1.6m/s
lift). The position should be determined as follows:
4. Distance between car sill and landing door sill should be 2.5±0.1m.
For the positions of terminal switches under other speed elevator, please refer to the appendix.
113
Chapter 8: Troubleshooting
Troubleshooting
This chapter explains in detail the fault display of integrated controller, the reasons behind and possible solution. The
fault display on integrated controller may come from elevator system errors, Hoistway learning errors, driver errors,
motor parameters setting and Encoder phasing errors.
Error
Definition Possible Solution
Code
Check the work condition of door vane and
Door inter-lock faults: Door inter-lock circuit open at
Er2 door interlock circuit. Roller should have
elevator running
enough space at both side of the vane.
Check driver fault code, find the cause of fault,
Er3 Driver faults
and resovle it.
1. Exchange phase “V” and “W” on motor
Elevator running in opposite direction with
Er4 2. Exchange phase “A” and “B”, on encoder
command
terminal block or change in parameter setup.
System does not receive brake open feedback signal 1. Check the traction machine brake detection
after output brake open command: switch and wiring;
Er5
1. No X17/X15 feedback after Y7 output 0.5/2s. 2. If no feedback switch, should set feedback
2. X17/X15 enable when Y7 has no output. enable to OFF
During elevator running, leveling zone input signal Check leveling zone signal circuit and induction
Er6
X9, X10 is always on. switch
Er7 Encoder pulse not enough at elevator running. Check the wiring from encoder to controller.
Contactor KDY output not matching feedback signal:
Check the contactor KDY coil and
Er9 1. After Y9 output, X16 has no feedback in 0.4s.
output/feedback circuit wiring.
2. X16 is enabled when Y9 has no output.
Er10 Safety circuit open, X13, X29 input are invalid. Check safety circuits.
Leveling switch signal missing:
Er11 Elevator is running pass the floor, but there is not Check the leveling switches and its wiring.
input at X9 /X10.
Check the encoder, top limit switch including
Er12 Elevator pass top limit switch (X5 is invalid)
its position and wiring.
Check the encoder, bottom limit switch
Er13 Elevator pass bottom limit switch (X6 is invalid)
including its position and wiring.
1. Check encoder wiring and related circuits;
Floor counter error from encoder deviation 2. Check the leveling switch and related
Er14 accumulation: after this error, elevator will return to circuits;
bottom floor in inspection speed for recalibration. 3. Possible reason: traction rope slip /door
drive shake at start.
114
Chapter 8: Troubleshooting
Error
Definition Possible Solution
Code
Er17 No drive output after running command. Check parameters in controller or contact supplier.
Floor number error: after this error, elevator
Possible due to sudden power drop & elevator slip.
Er18 will return to bottom floor in inspection
Check the encoder and its wiring.
speed for recalibration.
The deceleration distance for target floor is
not enough. Elevator did not perform 1. Decrease “Least Speed” in user menu;
Er19
hoistway parameter learning after changing 2. Do hoistway parameter learning again.
terminal switch location.
When elevator reaches top/bottom floor and
1. Increase controller PI gain parameters; Check the
get deceleration instruction, but elevator
braking resistor specification
Er20 doesn’t slow down; elevator did not perform
2. Make elevator running curve more smooth.
hoistway parameter learning after changing
3. Do hoistway parameter learning again.
terminal switch location.
1. Check the traction rope for slip or car jam.
Er21 Single running time is over set time 2. Check related parameters in drive;
3. Check value of parameter “Over Time”.
Elevator has inspection signal input (X10
Er22 Check inspection switch and related circuits.
invalid) at elevator normal running.
One of two leveling switch (X9, X10) is invalid
Er23 Check leveling switches and wirings.
at elevator normal running.
Check heat sensor circuit. If this error cannot reset in
Heat sensor protection: Braking resistor or
Er25 90s, Y10 relay on controller will output KMC contactor
motor is over heat (X21 invalid ).
open signal.
Door inter-Lock contactor working state does
Check door interlock contactor terminal & coil and
Er26 not match to its coil ( X14, X30 input
their related terminal on controller.
different)
Emergency stop contactor working state does
Check emergency stop contactor terminal & coil and
Er27 not match its coil state. (X13, X29 input
their related terminal on controller.
different)
Top/bottom terminal (1st or 2nd) switch
Er28 fault. (X7 or X8 valid when elevator outside Check for terminal switches location and their wirings.
their floor)
1. Check system ground condition.
Communication interference too much (In
Er29 2. Check COP/LOP for possible damage that may
system or in duplex communication).
influence CAN BUS communication.
1. Run elevator in inspection mode, give door open
command and check Y4 for output signal.
Er30 Door open fault (car cannot open door)
2. If Y4 has no output, need to check door open, close
limit switch and related signal.
115
Chapter 8: Troubleshooting
Error
Definition Possible Solution
Code
Normally due to door not installed properly and short
Er31 Door close fault (car cannot close door) circuit door interlock circuit. Check if door close and door
interlock circuit are output at same time.
A sudden power break may affect terminal/limit switches
Er32 Floor number counting error. and cause floor number error. Elevator will then return to
bottom floor for recalibration.
KDY fault: KDY command not match feedback signal:
Motor star short circuited contactor
Er33 1. Y8 output, X11 has no feedback in 0.4s
fault
2. Y8 has not output, X11 is valid
116
Chapter 8: Troubleshooting
Driver Faults
117
Chapter 8: Troubleshooting
118
Chapter 8: Troubleshooting
119
Chapter 8: Troubleshooting
Motor parameters tuning error code and their possible causes and solution are shown below in table 8.6 and table 8.8.
(Including rotation and static parameters tuning)
120
Chapter 8: Troubleshooting
121
Chapter 9: Maintenance
Maintenance
This chapter describes precautions and notes for drive storage and maintenance.
There are high voltage terminals in integrated controller, please DO NOT TOUCH.
Otherwise there has potential risk of electric shock.
Make sure to install front protection cover before power on integrated controller and cut
power before removing the front protection cover.
Otherwise there has potential risk of electric shock.
Before open case service/maintenance, make sure the power is cut for 10 minutes, power
on LED (CL) is off and DC+/- bus voltage is lower than 24V.
Otherwise there has potential risk of electric shock due to capacitor remain voltage.
Only authorized and qualified personnel are allowed to inspect/service integrated
controller.
Otherwise there has potential risk of electric shock and damage the product.
Before maintenance, technicians must remove any metal objects (watch, ring, ect), and
must wear cloth with qualified isolation level.
Otherwise there has potential risk of electric shock.
DO NOT remove or change terminal ports at controller power on.
Otherwise there has potential risk of electric shock.
DO NOT change internal structure of the integrated controller.
Otherwise there has potential risk of electric shock and damage the product.
After maintenance, please make sure all terminals and contactors are tightly secured.
Otherwise there has potential risk of controller not functioning or even get damaged.
122
Chapter 9: Maintenance
Daily Check
In order to increase the life time of controller and make sure the safety operation of elevator, it is necessary to check
and inspect controller in a daily basis. As it is not allowed to remove the controller front cover with controller power on,
the controller can checked by observing the device external condition, including:
2. Check if the LED indictor and digital operator of controller is working properly.
5. Check the ambient environment (Temperature -10~45℃, humidity 5~95%RH, no frozen, no oil mist or
powder in air)
7. Check if the input power and frequency are within rated range.
Routine Inspection
In order to increase the life time of controller and make sure the safety operation of elevator, it is necessary to check
and inspect controller in a routine basis. At routine check, first switch elevator to inspection mode, stop elevator
operation and cut system power. Then please perform inspections procedures based on table 9.1, following safety
precautions and notes mentioned above.
123
Chapter 9: Maintenance
Controller is made from many components inside, all these parts have their lifetimes, and they depends on
environment and working condition. As a result, in order to increase the life time of controller and make sure the
safety operation of elevator, it is necessary to check and inspect some of these parts in a regular basis, replace them if
needed. Table 9.2 below is the components change standard.
Note: Conditions below are required in order for components to reach life time mentioned above.
Warranty
Integrated controller warranty period is 18 months after manufacturer (based on product name plate).However, even
within the 18-month warranty period, repair cost will be charged in the following cases:
124
Chapter 10: Controller Installation with EMC Standard
EMC Briefing
EMC (short for Electromagnetic Compatibility) refers to the device/system capability to function normally in an
environment with electromagnetic interference. It has two parts: first, the device/system must be able to work
normally in environment with electromagnetic interference. Then, the electromagnetic interference it generated must
be within a certain level so it will not affect other devices/systems in the environment.
Same as other electronic devices, the integrated controller is affected by electromagnetic interference and at the same
time it is also a source of electromagnetic interference. In order to enable the controller work normally in an
electromagnetic environment, at the same time not to affect other devices, it is specially designed to deal with EMC
characteristics shown below.
1. Input current is non-sine wave, with high frequency, this will cause strong electromagnetic interference.
2. Output voltage is high frequency PWM wave, this will cause strong electromagnetic interference.
3. As electromagnetic receiver, if controller receives too strong interference, it may not work properly.
4. Reduce controller generated electromagnetic interference will increase its own EMC level.
As determined by operating principle, the elevator integrated controller produces certain noises during operation. The
effect of noise on peripheral equipment is relevant to the noise type, transmission path as well as the design,
installation, wiring and grounding of drive system.
Noise Control
Basic strategy for noise control is to cut the transmission channel between noise source and noise receiver. Detail
solutions are shown below:
1. Power cable and signal cable should be lay out separately and stay as far as possible, make sure to avoid two kind
of cables stay in parallel or tied together. When meet situations in which signal cable must pass power cable, make
sure two cables stay in perpendicular crossing and stay as far as possible.
2. All controller signal cable must have net shield, and the shield should be grounded at the controller side, with
grounding area as large as possible.
3. For signal cables easy to get interference, such as encoder cable, it should have double twist shield cover, with
grounding area as large as possible. One suggestion is to put the cable in metal tube or in a individual metal cable
tunnel with reliable grounding condition.
125
Chapter 10: Controller Installation with EMC Standard
4. Power cable and motor cable should use power cable with armor cover or shield. Power cable should use
individual metal cable tunnel with reliable grounding point at controller side. Motor cable should follow the same
grounding principle and its shield should also connect to motor cover at motor side.
5. Power cable should be connected to inverter use RFI filter or output reactor. Motor cable should be connected
with output filter (sine/cosine filter) or install output reactor. Another solution is to surround motor cable twice with
ferrite magnetic circle.
6. Other device sthat are easy to get interference should be put far away from the controller and power cable.
7. Inductive devices around controller such as contactor, relay, brake unit, their coil need to install surge controller
(such as RC filter, resistor or freewheeling diode).
Wiring
1) Inside control cabinet, signal cable and power cable should be placed in different area, with minimum
distance of 20cm. DO NOT put two kinds of cables in parallel or tied together. If must cross two cable, they
must remain strictly perpendicular with each other.
2) The input (power) and output (motor) of power cable cannot cross or tied together, especial when the cable
is connected with input/output filter.
3) Inductive devices inside control cabinet (such as contactor, relay, brake unit), their coil need to install surge
controller (such as RC filter, resistor or freewheeling diode).
4) Both signal and power cable should have net shield/armor with high frequency low impedance.
2. Wiring at site
1) Power cable must have 5 wires, including U/V/W, one for ground and one for neutral, DO NOT mix use.
2) At site, signal cable and power cable should be placed in different area, with minimum distance of 20cm. DO
NOT put two kinds of cables in parallel or tied together. If must cross two cable, they must remain strictly
perpendicular with each other.
3) Signal cables must have net shield, the shield should be grounded at controller side with large ground area.
4) Power cable and motor cable should use power cable with armor cover or shield. Power cable should use
individual metal cable tunnel with reliable grounding point at controller side. Motor cable should follow the
same grounding principle and its shield should also connect to motor cover at motor side.
Ground Connection
Controller must be connected to the ground at work, grounding helps to solve the EMC issue, at the same time it brings
safety to the device and people. Ground correctly is the most important (and most reliable/economic) solution to EMC
issue, and it should be considered first. Notes for ground connections are shown below:
126
Chapter 10: Controller Installation with EMC Standard
2. The case of control cabinet must be connected to the ground public terminal. This connection can be made
between cabin door and ground public terminal copper plate (width >15mm).
3. All ground connection must remain complete on both sides, cannot connect two grounding wire in the
middle.
4. The ground of integrated controller must be connected to the ground public terminal.
5. Power cable, motor cable and brake resistor cable (if necessary) shield/armor must be connected to the
ground public terminal.
6. The distance from cable shield to ground public terminal should be <50mm.
7. Ground connection wire should have low impedance (large cross sectional area and short in length).
8. Power cable should have 5 cores ( U, V, W, neutral & ground) with shield, motor cable should have 4 core (U,
V, W, ground) with shield. For motor cable ground wire, one terminal should be grounded at controller side,
another terminal should be grounded at motor side.
Leakage Current
Leakage current happens between wire and to ground, it depends on wire capacitance and controller carrier frequency.
Leakage between wire is related to wire capacitance between controller input (power cable) and output (motor cable),
controller carrier frequency, motor/power cable cross sectional area and length, while leakage current to ground is
located at ground public terminal, it will get into the system and (in some case) affect other electrical devices through
ground connection.
3. Power and motor cable cross sectional area should not be too big;
4. For long motor cable (>50m), controller output should have filter or reactor;
The power line filter is two-way low pass filter which only permits flowing of DC current or 50HZ operating frequency
AC current but stops flowing of higher frequency electromagnetic interference current. Therefore, it can not only
inhibit the equipment’s electromagnetic interferences flowing into power line but also inhibit the noises in power line
flowing into equipment.
127
Chapter 10: Controller Installation with EMC Standard
1. In the cabinet, the filter should be located close to the power line inlet as practicably as possible. Additionally, the
filter supply line section left in the control cabinet must be as short as possible.
2. The power line filter should be grounded with reliable connection, and the grounding area should be as large as
possible.
3. The power line filter metal case should be securely attached to the control cabinet plate, with contacting area as
large as possible and ensure good electrical connection.
4. Please use power line filter that matches the system, such as inverter use power line RFI filter.
When install integrated controller and EMI filter, if the installation procedures are following EMC installation guide,
then the system could meet the standards below:
128
Chapter 11: Accessories
Accessories
Car communication board BL2000-CZB shape and dimension are shown below in fig. 11.1.
170
152
114
108
Ø 3.5
Mode Jumper
Function
1. Car call input and registers
COP BL2000-CZB has Opt-coupler interface with several input /output, and it can support up to 8 floors car call and
register. By connecting extension board BL2000-CEB (support for another 8 floors ),it can support up to 64 floors.
The wiring of car call and register is shown figure 11.3.
2. Car floor number and running direction display
Car floor number and running direction display unit is same with hall station display unit. Its interface is on figure
11.4. In case of landing call and display unit are used as car display, terminal J1 connect with COP J1, J2 not connect
with J3, floor address should be set as 0 (set method can refer to landing call and display unit).
3. Mode Jumper
As shown in fig.11.1, when there is no jumper, COP is in main COP mode; when jumper 1 short circuit, COP is in front
door auxiliary COP mode; When only jumper 2 short circuit, COP is in rear door auxiliary COP mode.
4. Simplified wiring scheme
Refer to Appendix 6: BL6-U Series Elevator Integrated Controller Intensive Serial Communication Resolution.
Terminal Specification
129
Chapter 11: Accessories
Interface Circuit
(J11-2)
1 2 3 4
(J1-2)
(J11-3)
(J1-3)
CAN+
(J1-4) (J11-4)
CAN-
(J2-1) (J11-5)
(J2-2)
+24V (J11-6)
+24V
(J11-7)
FIGURE 11.3 CAR CALL BUTTON CONNECTION
(J2-3)
(J2-4) (J11-8)
the same with J2-J6
(J7-1) +24V (J11-9)
(J11-10) J1
(J7-2)
Communication
(J7-3)
& Power Supply
(J7-4)
(J7-5) BL2000-Hxx
J1
+24V
(J9-1)
COM J2~J6
(J9-2) (J10-7)
Figure 11.3 Car call button connection
Je Je
(J9-3) (J10-8)
Jn1~Jn8 J12 J1 J2 J1 J2
+24V (J10-9)
+24V
(J10-6) (J10-10)
BL2000-CZB BL2000-CEB BL2000-CEB
130
Chapter 11: Accessories
CHART 11.1 CAR COMMUNICATION BOARD BL2000-CZB TERMINAL DEFINITION/SPECIFICATION LIST (CONT’D)
Terminal Specification
Name Port Position Definition Usage Max
Interface Rated Load
Speed
J4-1 Door Open 2 Answer Door open 2
Open Current limiter
J4-2 24V Output button &
J4 Collector 560Ω
J4-3 24V Output GND Answer
J4-4 Door Open 2 Input (Rear Door) Pho-coupler 8mA
J5-1 Door Close 2 Answer Door close 2
Open Current limiter
J5-2 24V Output button &
J5 Collector 560Ω
J5-3 24V Output GND Answer
J5-4 Door Close 2 Input (Rear Door) Pho-coupler 8mA
J6-1 Door Open Delay Button Door open
Open Current Limiter
J6-2 24V Output delay Button
J6 Collector 560Ω
J6-3 24V Output GND & Answer
J6-4 Door Open Delay Input (Optional) Pho-coupler 8mA
J7-1 RS232 Receive
J7-2 RS232 Send
RS232
J7 J7-3 Signal GND RS232 Level
Communication
J7-4 RS232 Output Control
J7-5 RS232 Input Control
J8 Programming Interface
CMM J9-1 Common Terminal
KMV1 J9-2 Door Open Limit
GMV1 J9-3 Door Close Limit
KAB1 J9-4 Safety Plate 1
CZ J9-5 Overload
J9 Input Pho-Coupler 8mA 500Hz
MZ J9-6 Full Load
KAB2 J9-7 Safety Plate 2
QZ J9-8 Light Load
KZ J9-9 Empty Load
SZH J9-10 Attendant
SZY J10-1 Special Use
SZS J10-2 Drive by-pass
ZHS J10-3 Attendant Up
Input Pho-Coupler 8mA 500Hz
ZHX J10-4 Attendant Down
KMV2 J10-5 Door Open Limit 2
J10
GMV2 J10-6 Door Close Limit 2
RT- J10-7 Serial Load detection RT-
RS485
RT+ J10-8 Serial Load detection RT+ SJT-150
24V J10-9 +24V Serial Input
CMM J10-10 0V
131
Chapter 11: Accessories
CHART 11.1 CAR COMMUNICATION BOARD BL2000-CZB TERMINAL DEFINITION/SPECIFICATION LIST (CONT'D)
Terminal Specification
Name Port Position Definition Usage Max
Interface Rated Load
Speed
BLV- J11-1 Arrival Gong 1A
BLV+ J11-2 Arrival Gong 1B
N1 J11-3 Light Control A
ZM J11-4 Light Control B
Serial Door Close Output;
GMO J11-5 20cpm
Spare 1A
DC5A24V On/Off
J11 Serial Door Close/ Open Output Relay
AC5A250V time ≤
MCOM J11-6 Common Terminal ; Spare
5/10mS
1B
CZD J11-7 Overload Indicator A
CMM J11-8 Overload Indicator B
KM10 J11-9 Serial Door Open 1 Output
KM20 J11-10 Serial Door Open 2 Output
24V J12-1,2 Power +24V Input
5V J12-3,4 Power +5V Input
0V J12-5,6 Power 0V Input
Car call
J12 J12-7~
Data Signal Extension
12
J12-13,
Spare
14
JNn-1 Answer Output DC24V 20mA
1~8 floor
JN1 24V JNn-2 +24V Open Current
car call/
~ Collector Limiter
0V JNn-3 GND answer
JN8 560Ω
output
JNn-4 Car Call Input Pho-Coupler DC24V6mA 50Hz
Shape and flat setting size of Car Call Extend Board BL2000-CZB is shown below in fig. 11.5.
132
Chapter 11: Accessories
DB97531
ECA8642
58
66
89
DB97531
ECA8642
107
112
126
Function
Prot J12 on BL2000 board is the socket for extend the car call and
register. Extension BL2000-CEB can be connected to this port, and it
(J1-1) (J1-2)
+24V
can also be connected to the next extension board. Each BL2000-CEB
(J1-3) (J1-4)
+5V
can support 8 floors car call and register. The max extension is 7
(J1-5) (J1-6)
0V
units.
(JEn-1) (J1-7)
(JEn-2) (J1-8)
(JEn-3) (J1-9)
+24V
Terminal Specification (JEn-4) (J1-10)
(J1-12)
1. J1,J2 Double Pin Bar 2.54/14P(DC2-14)
Interface circuit
For car extension board interface circuit please see fig.11.6 on the right.
Terminal Definition/Specification
Terminal definition and specification for Car extension board BL2000-CEB can be seen below in Chart 11.2.
133
Chapter 11: Accessories
CHART 11.2 CAR EXTENSION BOAR BL2000-CEB TERMINAL DEFINITION & SPECIFICATION LIST
Terminal Specification
Name Port Position Definition Usage Max
Interface Rated Load
Speed
24V J1-1,J1-2 Power +24V Input
5V J1-3,J1-4 Power +5V Input
Connect to
J1 0V J1-5,J1-6 Power 0V Input
previous board
J1-7~J1-12 Data Signal
J1-13,J1-14 Empty
Connect to next
J2 Same as J1
board
JEn-1 Answer Output DC24V 20mA
8i+1~8i+8 floor car
24V JEn-2 +24V OC Current
JEN call input / answer
24V JEn-3 +24V Limiter 560Ω
interface
JEn-4 Car Call Register Pho-Coupler DC24V6mA 50Hz
Note i refers to the position of extension board
BL2000-series elevator landing call & display unit can be seen below in fig. 11.7
134
Chapter 11: Accessories
Function
block dot size, shape, and brightness, dot matrix also can be
(J1-3)
CAN+
divieded to large dot matrix, small dot matrix, square dot matrix, (J1-4)
CAN-
(J2-2)
+24V
Terminal Specification
(J2-3) +24V
(J3-1)
1. J1 Single Pin Bar 3.96/4P +24V
(J3-2)
(J3-3)
2. J2,J3 Single Pin Bar 2.54/4P +24V
(J3-4)
Interface Circuit
Landing call and display unit BL2000-Hxx terminal definition and specification is shown below in chart 11.3.
CHART 11.3 LANDING CALL & DISPLAY UNIT BL2000-HXX TERMINAL DEFINITION/SPECIFICATION LIST
Terminal Specification
Name Location Definition Usage Max
Interface Rated Load
Speed
J1-1 24V Input Dot:100mA
Power
J1 J1-2 24V GND Input 7-seg: 160mA
&
(PW) J1-3 CAN BUS H
Communication
J1-4 CAN BUS L
J2-1 Up Call Answer
Landing Call up Current Limiter
J2 J2-2 24V Output OC
button/ answer & 120Ω
(SH) J2-3 24V GND Output
voltage output
J2-4 Up Call Input Pho-Coupler 8mA 50Hz
J3-1 Down Call Answer
Landing Call down Current Limiter
J3 J3-2 24V Output OC
button/ answer & 120Ω
(XH) J3-3 24V GND Output
voltage output
J3-4 Down Call Input Pho-Coupler DC24V8mA 50Hz
J4 Programming Interface
S1 Serial communication terminal resistor jumper (On board)
AN Address Setting key (On board)
135
Chapter 11: Accessories
Hall call station use serial communication, so each unit can only have one communication address. Hall calling and
display unit setting address by observing signals and “AN” button on the call board. If set the address as 0, hall calling
will set address by absolute floor number (1-64) with bottom floor as 1, the second to bottom floor as 2, and so on.
The method of setting hall calling and display board address is shown below:
1. Power on, presses button AN, hall calling/display unit will show the set address. Hold button AN for 5 seconds,
then hall calling/display unit will enter setting mode.
2. At setting mode, every time press the button AN, address will add 1, up to 64, then it will start from beginning
again.
3. After setting, release the AN button for 2s, the address number will flash and save.
4. When address is set to 1, jumper S1 on the board need to be shorted. It means CAN bus on the board has been
connected with terminal resistor.
Only bottom floor (address number 1) need to connect with terminal resistance. Address setting varies
with different board types, please follow the related document on address setting procedures.
136
Chapter 11: Accessories
55
65
44
55 Ø4 22
22
Ø4
31
22 22
39
137
120
22 22
31
140
150
39
38
4- Φ5 150
140
100
BL2000-HAx-E2
Ø4
40
60
70
149
163
61
65
178
170
128
Ø4 32
22
27
10
68
72
80
7
40(34) 40(34)
9
90
8
137
Chapter 11: Accessories
64
56 4-Φ4
Ø4
50
136.5
161
96.5
114
162
170
20
20
50
67
213
203 63
185
55
Ø4
Ø4
142
142
152
23
33
23 23
150
140
100
33
Ø4
416070
138
Chapter 11: Accessories
Landing Call and display unit specification is shown below in Chart 11.4
Note: The light plane tube can be welded on customer requiring, the above pictures are only for reference.
96
86
Ø4
15
64
54
13
139
Chapter 11: Accessories
Function
(J1-2) XX (J5-2)
call board for group control, it has no display.
(J1-3) COM1 (J5-3)
CAN+
Interface Circuit
The interface circuit as shown in Fig. 11.21。 FIGURE 11.21 BL2000-HQK INTERFACE CIRCUIT
140
Chapter 11: Accessories
4-Φ3.5 J1 J3
1 2 3 4 5 6 7 8 9 10
J5
1
2
3
J4 4
5
BL-2000-QKB-V1
86
96
1
2
J2 3
149
159
Function
1. Group control system is combined with one group control board "BL2000-QKB-V1" and several integrated
controllers in every elevator in the group. Group controller collect hall call, car call and status information of
every elevator through CAN BUS, process them, and deliver distribution orders to every elevator. In this way the
group control for up 8 elevators & 64 floors is achieved.
Up peak mode: At set time, all elevators answer landing call with up call from base floor has highest priority.
Down peak mode: At set time, one elevator answer up call with priority; other elevators answer down call
(one elevator on each area) with priority to minimize the down call reaction time.
Balance mode: Landing call distribution is optimized according to shortest time response principle.
Spare mode: 3 minutes at the balance mode without landing/car call, elevator will wait for the order from the
first floor on each area so that response to hall car as soon as possible.
When elevator is at status of fault, attendant, inspection, parking, fire and special use mode, it will be excluded from
group control mode. Please follow the relevant chapter in this user guide for individual elevator operation in group
control mode.
Application
1. Group Control from 3 to 8 elevators;
2. Elevator speed 0.5-4m/s;
3. Can be used up to 64 floors;
4. Applies to passenger and residential elevator.
141
Chapter 11: Accessories
Terminal Specification
1. J1 Multiple Wire Socket DK5EHDRC-10P; Rated Voltage: 300V, Rated Current: 15A, Max Voltage: 4KV, Leg: 5mm.
2. J2 Connector 2.54/3P
3. J3 Twin housing 2.54/10P
4. J4 Connector 2.54/5P
5. J5 Single shield plug-in 3.96/4P
Interface Circuit
GND3 J1-3 0V
5V IN J1-4 5V Input 200mA
J1-5
J1
TXA+ J1-6 Group Control
TXA- J1-7 Communication
GND3 J1-8 0V
J1-9 Spare CAN Comm. TXA+
J1-10 Spare CAN Comm. TXA-
DA+ J2-1 RS485
J2 DA- J2-2
GND J2-3
J3 Programming Interface
TX J4-1 Communication Send RS232
J4 RX J4-2 Communication Receive
IN J4-3 Control Input
142
Chapter 11: Accessories
CHART 11.6 GROUP CONTROL BOARD BL2000-QKB-V1 TERMINAL DEFINITION & SPECIFICATION LIST(CONT’D)
Technical Specification
Name Terminal Location Definition Usage
Interface Type Rated Load Max Speed
J4 OUT J4-4 Control Output
TXA+ J5-1
Group Communication
TXA- J5-2
J5
GND3 J5-3 0V
J5-4
143
Appendix 1: Hoistway Switches Information
200mm
180mm
zone flag is installed in hoistway, their dimensions and positions are
illustrated in figure F1.1. Leveling switches can be optical or Down leveling
switch
magnetic.
Door zone
flag
Door zone flag adjustment:
1. Terminal switches are recommended to use non-contact type, such as magnetic switch.
2. Up/Down terminal switches are installed in hoistway guide rail; terminal flag is installed on top of car. Their
positions are shown blow in figure F1.2 & F1.3.
3. For elevator speed ≤1.75m/s, only one up and one down terminal switch and one terminal flag is required. For
elevator speed ≥2.0m/s, more terminal switches should be installed for safety purpose. Please see below table F1.1
for up/down terminal switches position with different elevator speed.
144
Appendix 1: Hoistway Switches
Up/down terminal switches signal is used for elevator force change speed and floor position calibration, they should be
installed 2.5m from car top/bottom to top/bottom floor leveling position. (For elevator speed at 1.6m/s or 1.75m/s).
To confirm such position:
4. At this time the car sills and hall sills should have a distance of 2.5±0.1m.
145
Appendix 2: Re-leveling & Door Open in Advance
SJT-ZPC-V2
JP1-1
12 K10 11 21 K11 22
JP1-2 D5
K12 11 K1112 21 K1422 A1 K12
A2
64 61 D2
K10
21 22 C1
R1
44 41 A1 A2
JP1-3 K12 K10
44 41 D2
K10
31 32 A1 A2
JP1-4 K12 K11
31 32 D2
K11
JP1-5
K14
JP1-9
K12 12 44 K14 K10 K11
JP1-10 11 43 61 64 51 54
JP1-11
146
Appendix 2: Re-leveling & Door Open in Advance
BL6-U SJT-ZPC-V2
J7-1 +24V JP1-1
12 K10 11 21 K11 22
J7-2 GND2 JP1-2 D5
K12 11 K1112 21 K1422 A1 K12
A2
64 61 D2
Advanced Door Open /Door Open K10
Releveling Door Zone Switch 21 22
R1 C1
Controller Releveling SL1 ZPS 44 41 A1 A2
JP1-3 K12 K10
Advanced Door Open Low Speed Output 44 41 D2
Up Re-leveling Door Zone Input K10
/Door Open Releveling SL1 ZPX JP1-4 31 32
J5-6 COM1 ZPC A1 A2
Relay Output K12 K11
Down Re-leveling Door Zone Input 31 32 D2
K11
Y0 J5-8 Y0 JP1-5
K14
Advanced Door Open
/Door Open Releveling K14 K10 K11
Signal Detection X22 JP1-6 21 K1222 34 33 31 32 41 44
J1-4
JP1-7
Re-leveling Door Zone
K10 K11
Signal Input X23 JP1-8 54 51 61 64
J1-3
JP1-9
117 116 K12 12 44 K14 K10 K11
SMn SMJ JP1-10 11 43 61 64 51 54
118 JP1-11
SM1
When using the function of advance door open and re-leveling, besides the up and down leveling switches, two extra
re-leveling switches should also be installed. Their installation is shown in Fig F2.3.
mq1:up leveling switch; mq2: down leveling switch; sl1: up re-leveling switch; sl2: down re-leveling switch; All
leveling switches should be installed in sequence. Otherwise the direction of the re-leveling running will be reversed.
mq1 10m
sl1 50m
sl2 50m
mq2
10m
147
Appendix 2: Re-leveling & Door Open in Advance
If SI1 and SI2 are magnetic sensor, their distance must remain at least 5cm, otherwise two sensors will be
affected by each other and not able to function.
1. Advance door open elevator speed (F1-07): After elevator enter door zone in normal running, the elevator speed
at advance door opening.
2. Re-leveling speed limit (F1-08): In the process of advance door opening and re-leveling, if elevator speed is
higher than this value, elevator will stop.
3. Re-leveling running speed (F1-09): Set the elevator running speed at re-leveling.
148
Appendix 3: Parameters List
149
Appendix 3: Parameters List
150
Appendix 3: Parameters List
151
Appendix 3: Parameters List
152
Appendix 4: Emergency Leveling Function
F4.3 Caution
The effect of F4-06-22 parameter is that when the emergency power supply is 220V, the voltage of DC-bus will drop
and cause low voltage fault; when emergency leveling input X18 is enable on integrated controller, the elevator will
run in emergency leveling mode. At this time if the parameter is set "OFF", the integrated controller will by-pass such
fault and continue the rescue operation.
If emergency power supply is 380V, or UPS output is 380V, please set the parameter to ON. Otherwise when X18
input signal is active, the controller cannot detect the voltage drop on main DC-bus and it cannot start the rescue
operation.
153
Appendix 5: KFX & KDY Contactor
When machine internal SC contactor and running contactor are used separately, please set the integrated controller
parameter F4-06-29(FU-29) to "ON", then the controller will automatically increase the output (Y8) and feedback
input (X11) of machine internal SC contactor. When running contactor acts, machine internal SC contactor will
operated too. If you use this function, and X11 of controller does not receive the feedback signal of machine internal
SC contactor action, fault ER33 will be triggered to report machine internal SC contactor feedback fault.
When pressing on the running contactor, machine internal SC contactor will open after detecting the action of
running contactor. This is to prevent system short-circuit at motor forced auto tuning with running contactor
by-passed intentionally.
KFX (normally closed) has an action delay of 300ms (after delay it remains closed condition). This way system can
make sure the running contactor close 300ms earlier, then close KFX to protect the machine. This is to prevent KFX
close before running contactor (KDY) not completely open and cause machine short-circuit.
KFX Feedback
GND_IN X11
201
COM3
53
200 A2 A1 KDY
KFX 54
Y8
Please refer to final wiring diagram of the system for detail wiring, this drawing is only a reference for Y8
output and X11 feedback connection.
154
Appendix 7: Menu operation processes with Digital tubes & operation keys
Setting F4-07-34 as ON, top limit and bottom limit signals are not necessary to be wired in hoistway cable, and 2
cables will be saved.
Top terminal and down door zone signals are active at the same time, and up door zone is not active ,system will
generate a top limit signal automatically; Bottom terminal and up door zone signals are active at the same time, and
down door zone is not active ,system will generate a bottom limit signal automatically.
Note: When using this function, short circuit X5(J3-3) and GND_IN(J6-2) as a self-checking signal to avoid floor fault
causing by external circuits power lose.
For controller with software version 7001 and above, and with the use of BL2000-CZB-V10, CAN bus controlling COP
door open or close can be achieved. In this way, 5 cables of two door open /close signals and their common terminal
will be saved.
Firstly, setup COP function by jumper 3, 2, 1 and D. COP buzzer beep two times, and COP enters to setting mode. Now,
door open 1 button state indicates that serial door open/ close function has been enabled or disabled. Door open 1
button light on means serial door open/ close function has been enabled; Door open 1 button light off means serial
door open/ close function has been disabled. Press door open 1 button to switch the two states. After setting up,
remove the jumpers, and the setting value will flash 3 times. At the same time, buzzer beeps 3 times, then COP saves
the setting, and quit the setting mode.
When serial door open/ close function has been enabled, door open 1 relay, door open 2 relay, and door close relay
use the same common terminal(J11-6). J11-5 is door close relay output, J11-9 is door open 1 relay output, J11-10 is
door open 2 relay output. Y2~Y5 relays on board still output door open/ close signals synchronously with COP door
open/ close signals output, and can be used to observe the state of door open/ close commands on CAN bus.
Electric lock command and fire command are added into the CAN communication between integrated controller and
HOP. With BL2000-HAH-M1.1, FR2000-HAH-V9, BL2000-HAH-B9 dot matrix display HOP, serial bus controlling lock
and fire mode can be achieved. In this way, 2 cables of electric lock and fire signal and their comman terminal in
hoistway cables can be saved.
Serial fire and electric lock functions setup method: Short circuit the “DS” jumper.
155
Appendix 7: Menu operation processes with Digital tubes & operation keys
For one ellavator, only one HOP board can short the “DS” jumper. If lock floor and fire floor are not at the
same floor, please wire to other floor HOP board from this board.
Default: Spare input 0 is electric lock input; Spare input 1 is fire input.
Serial fire signal has been enabled, main board fire signal (X12) is still avalible, both of the two signals can
bring the elevator into fire mode.
If main board enables the serial electric lock and serial fire function, but it has no wire to HOP or jumper
“DS” on HOP board is not shorted or communication is interrupted, the elevator cannot enter into electric
mode or fire mode.
156
Appendix 7: Menu operation processes with Digital tubes & operation keys
Appendix 7: Menu operation processes with Digital tubes & operation keys
[ESC]
100 L XX
[ENTER]
H-01
[ESC]
[ESC]
L1 L2
[ENTER]
[ESC]
H-02 [ESC] [ESC]
0 0
[ENTER] [ENTER]
[ESC]
[ESC] [ESC]
H-03 [ ] [ ]
1
[ENTER]
1
[ESC]
[ESC]
[ ]
[Fault record 1] [Error code]
[ENTER]
10
[ENTER]
[ESC]
[ESC] E-01 [ESC]
[Fault record 2] [ ]
03
[ENTER]
…
[Fault record 30]… [ ]
H-05
[ESC]
[Drive normal] [Insp up or down]
[ ] [ ]
T-03
[ENTER]
[ESC]
H5-1 [ESC] T-02 [ESC]
E231
[ ]
157
Appendix 7: Menu operation processes with Digital tubes & operation keys
Digital display
F - 0 1
Keys
FESC ∨
0 1 Enter
F - 0 1
2. F tube flashing0display error
Digital 1 code when fault occurs.
E - 1 0
3. EENTER key and1Flip key 0
Press to select H-00~H-04 parameters:
H - 0 0 H - 0 1
H 0 0 H 0 1
H - 0 2 H - 0 3
H 0 2 H 0 3
H - 0 4 H - 0 5
4.
H 0 4
H-00: Invalid parameter;
H 0 5
158
Appendix 7: Menu operation processes with Digital tubes & operation keys
ENTER
H - 0 1 1 6 0
6. H-02:H 0 self-learning:
Hoistway parameter 1 1 6 0
H - 0 2
H ENTER 0 2
L 1
L 1 Display L2 when run elevator to lower limit position.
L 2
L 2 Press ENTER and elevator perform hoistway auto tuning
automatically. Display current floor.
L X X L E X X
L XDisplayXcorresponding error
L codeEif autoXtuningXfailed.
Press ENTER to quit auto tuning.
L 2
L 2 Restore display L2 if auto tuning successful.
Please check Appendix III hoistway auto tuning error code
Press ENTER to quit.
7. H-03: Parameters setting with hand operator. Set once the parameter when connecting digital operator.
(Set this parameter again to support hand operator after main board reset).
159
Appendix 7: Menu operation processes with Digital tubes & operation keys
ENTER
H - 0 3 0/1
H - 0 4
H 0 4
ENTER
ENTER
E - 0 1 1 0
E Fault No. 0 1Error code (Please check Appendix 1III elevator0system faults)
ENTER
E - 0 2 0 9
E 0 2 9
……
ENTER
E - 3 0 0 9
E 3 0
9. H-05: Motor static angle auto tuning
0 9
160
Appendix 7: Menu operation processes with Digital tubes & operation keys
H - 0 5
H 0 5
H 5 - 0/1
H 5
Choose 1, press ENTER to enter motor auto tuning mode.
T - 0 2
T 0 2
After drive microcontroller answer normal, display is shown below:
T - 0 3
T 0 Keep3pressing jog up or jog down to rotate motor 3 circles.
Auto tuning fault
E X X X
Handling according to error information prompted.
E X X X
T - 0 4
T 0 4
Auto tuning proceeds gradually.
Press ENTER to quit.
161