DPR
DPR
DPR
End at Hardevganj Village near Indergarh (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled
Green field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
(Government of India)
Project Report
May 2019
CONTENTS
0.1 Project Background .............................................................................................. 1
0.2 Project Corridor.................................................................................................... 1
0.3 Features of Proposed Project Highway ................................................................... 1
1.0 INDICATIVE DESIGN STANDARDS and SPECIFICATIONS ...................................................... 3
1.0.1 General ............................................................................................................. 3
1.0.2 Classification of Design Standards for Geometrics of Highway.................................. 3
1.0.3 Coordination of Horizontal and Vertical alignment ................................................. 6
1.0.4 Lateral and Vertical Clearance for Interchange/ FO/RoB/VUP/SVUP/LVUP ................ 7
Interchanges.................................................................................................................. 7
1.0.5 Interchange Design ............................................................................................. 8
1.0.6 Median Openings ............................................................................................... 9
1.0.7 Boundary Wall at ROW ........................................................................................ 9
1.0.8 Typical Cross Sections ......................................................................................... 9
1.0.9 Drainage .......................................................................................................... 10
1.0.10 Capacity of Project Highway ............................................................................... 10
1.0.11 Service Road .................................................................................................... 11
1.0.12 Embankment and Cut Sections ........................................................................... 11
1.0.13 Highway Amenities: .......................................................................................... 11
1.0.14 Traffic Control Devices, Road Safety Devices and Road Side Furniture..................... 11
1.0.15 Traffic Management Systems ............................................................................. 12
1.0.16 Toll booth ........................................................................................................ 12
1.1 DESIGN CRITERIA FOR STRUCTURES .............................................................................. 12
1.1.1 Design Standards Structures.......................................................................... 13
1.1.2 Special Design Requirements ........................................................................ 14
1.1.3 Design Basis .................................................................................................. 14
1.1.4 Design Load and Stresses ............................................................................. 18
1.2 Hydrology, Training works and Road Drainage ............................................................... 25
1.2.1 Hydrological study ............................................................................................ 25
1.2.2 Road drainage .................................................................................................. 25
1.2.3 Side Slopes....................................................................................................... 26
1.2.4 Slope Protection Measure ................................................................................. 26
1.2.5 River Training & Flood Protection Works ............................................................. 26
1.3 Traffic Surveys ............................................................................................................. 26
1.4 Material Investigations ................................................................................................ 29
1.5 Geometric improvement .............................................................................................. 30
1.6 Way side Amenities / Service Area ................................................................................ 42
1.7 Toll Booths .................................................................................................................. 42
1.8 Intersection Proposals.................................................................................................. 42
1.9 Proposal for Structures ................................................................................................ 43
1.10 PAVEMENT DESIGN...................................................................................................... 49
1.10.1 Type of Pavement ............................................................................................. 49
1.10.2 Design Methodology ......................................................................................... 49
1.10.3 Design Parameters ............................................................................................ 49
1.10.4 Recommended Pavement Design ....................................................................... 49
1.10.5 Materials ........................................................................................................ 50
i
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village Mui and
End at Hardevganj Village near Indergarh (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled
Green field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
LIST OF TABLES
Table 1.1 List of Districts and Talukas along the Project Highway ................................................ 2
Table 1.2 Affected Protected Forest, Reserved Forest & Wild Life Sanctuary Land ........................ 2
Table 1.3 Design Speed ............................................................................................................ 3
Table 1.4 Recommended Minimum Right of Way ...................................................................... 4
Table 1.5 Summary of Code of Standards & Technical Specifications ........................................... 5
Table 1.6 Minimum Radii of horizontal Curves ........................................................................... 5
Table 1.7 Safe sight Distance .................................................................................................... 6
Table 1.8 Gradients ................................................................................................................. 6
Table 1.9 Minimum Length of Vertical curve ............................................................................. 6
Table 1.10 Cross fall on different Surfaces ................................................................................. 7
Table 1.11 Lateral Clearance and Vertical Clearance ................................................................... 8
Table 1.12 Minimum Acceleration Lengths for Entry (Grades of 2% or Less) ................................. 8
Table 1.13 Minimum Deceleration Lengths for Exit (Grades of 2% or Less) ................................... 9
Table 1.14 Recommended Design Speeds for Ramps .................................................................. 9
Table 1.15 Design service volume standards for LOS-B ............................................................. 10
Table 1.16 Design Parameters for Structures ........................................................................... 15
Table 1.17 Lane Reduction Factor for Live Load ....................................................................... 19
Table 1.18 Relevant Codes & References ................................................................................. 25
Table 1.19 Traffic Survey Locations ......................................................................................... 27
Table 1.20 AADT Traffic Count Locations ................................................................................. 27
Table 1.21 Summary of CBR Test Results of Borrow Area Soil Samples....................................... 29
Table 1.22 TCS Schedule ........................................................................................................ 30
Table 1.23 Typical Cross Section .................................................... Error! Bookmark not defined.
Table 1.24 Tentative locations................................................................................................ 42
Table 1.25 Slip road for wayside amenity ................................................................................ 42
Table 1.26 List of Interchanges ............................................................................................... 43
Table 1.27 Details for interchange .......................................................................................... 43
Table 1.28 Summary of Proposed Structures ........................................................................... 43
Table 1.29 Connecting Road / Service Roads / Slip Roads ......................................................... 47
Table 1.30 Connecting/Service/Slip Road ................................................................................ 50
Table 1.31 Interchange Coordinates .............................................. Error! Bookmark not defined.
Table 1.32 Highway amenity coordinates ................................................................................ 64
ii
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
The Ministry of Road Transport & Highways (MoRT&H), Government of India has entrusted National
Highways Authority of India (NHAI) with the assignment of “DPR For Development of Economic
Corridors, Inter Corridors and Feeder Routes to Improve the Efficiency of Freight Movement in India
Under Bharatmala Pariyojana (Lot-4/ Package-4) (Development of Delhi Vadodara Highway
NH-148N From Ch. 292.950 To Ch.319.) In Rajasthan State”
NHAI, as employer, has appointed M/s. Feedback Infra Pvt. Ltd. (FIPL) for providing the required
consultancy services for Preparation of DPR For Development of Economic Corridors, Inter Corridors
and Feeder Routes to Improve the Efficiency of Freight Movement in India Under Bharatmala
Pariyojana (Lot-4/ Package-4) (Development of Delhi Vadodara Highway NH-148N From Ch.
292.950 To Ch.319.400 In Rajasthan State) through competitive bidding and issued letter to FIPL for
Commencement of Services vide their letter No.:
NHAI/Bharatmala/DPR/Lot-4/Package-4/2017/113341 dated 22.02.2018.
The start at the end approach of interchange on NH-116 at village Mui and end at Hardevganj Village
near Indergarh(Ch. 292.950- 319.400) along the approved alignments by the NHAI/ MoRT&H. Key
plan of the project highway is shown in figure below:
The proposed highway is to be developed as Greenfield Highway with 8 lane divided carriageway.
The project highway is traversing through agricultural land, barren land, and scattered settlements.
The below table provides the information for the complete reach from Ch 78+000 to 451+079. This
1
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Major rivers such as Ruparail, Banganga, Morel, Chambal etc. cross the highway alignment at
various locations of complete stretch. Affected Protected Forest, Reserved Forest & Wild Life
Sanctuary Land in Delhi-Vadodara highway Lot-04 within 100 m PROW is listed below:
Table 1.2 Affected Protected Forest, Reserved Forest & Wild Life Sanctuary Land
Chainage Length In
Dist. Name Forest Block Name
From To (Km)
157+366 158+376 1.01 Dausa Bandikui Protected Forest
266+800 268+071 1.271 Sawaimadhopur Bhagwatgarh Reserved Forest
292+720 293+423 0.703 Sawaimadhopur Open Jungle
330+100 331+285 1.185 Bundi Protected Forest
345+700 347+147 1.447 Bundi Chambal Sanctuary
347+147 348+270 1.123 Kota Chambal Sanctuary
404+281 414+840 10.559 Kota Barkalaji Reserved Forest
422+304 425+752 3.448 Kota Darrah Wild Life Sanctuary
2
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
1.0.1 General
The postulates and considerations for designing the Greenfield eight lane Highway are as follows:
The formulation of the design standards is required in order to avoid any inconsistency in design
from one section to the other and provide desired level of service and safety. For this project it is
proposed to follow Design Standards given in IRC codes, guidelines and special publications, and
MORTH circulars as applicable to National Highways. The project corridor is eight lane Greenfield
Highway and is to be designed as per standards and specifications of IRC SP 99-2013. Where the said
standards are silent the following standards shall be referenced and the one considered the best and
most relevant adopted:
The project highway shall follow the design standards mentioned below;
Design Speed
The design speeds given in table below are adopted for various terrain classifications.
The project corridor passes through plain, rolling and hilly terrain. The adopted design speed is 120
KMPH throughout the stretch.
Right of Way
3
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
At interchanges, toll booth, highway amenities, connecting roads additional land shall be required as
mentioned in drawings volume. The co-ordinates for the LA shall be provided separately as
Annexure 5.1.
The standard lane width of the Project Corridor is 3.750 m. Project Corridor shall have four lane in
each direction of traffic and total 8 lane in stage-1. In stage 2, future widening of another two lane in
each direction of traffic is to be done on the median side and accordingly the median width has been
kept as 22m to cater for the future expansion.
Median
The median shall be depressed and recommended width of median including shyness is 22m. Other
specifications for the median are mentioned below:
The depressed median has suitably designed and provision of rainwater harvesting system at
suitable intervals for effective drainage of surface runoff from the median.
An edge strip of 0.75m width of depressed median adjacent to carriageway in either
direction shall be paved with same specifications as of the adjacent carriageway.
As far as possible, the median shall be of uniform width for the Project road. However,
where changes are unavoidable, a transition of 1 in 50 is to be provided.
Median is to be well planted to cutoff the glare coming from the vehicle traveling in opposite
directions.
In Median longitudinal gradient is designed in such a way that the water flow away from
SVUP, LVUP VUP median. Median drains shall be terminated well before these structures
with effective drainage arrangement.
At VUP, SVUP, LVUP and Bridge location, median wall is eliminated and slope of 1:1.5 is
provided; in place of median wall pitching and toe wall is to be provided.
Shoulders
The shoulders on the outer side (left side of carriageway) shall be 3 m wide paved plus 2 m wide
earthen as per Section 2, Clause 2.6 of SP 99. The shoulder composition shall be as below;
The composition and specification of the paved shoulder shall be same as that of the main
carriageway.
The earthen shoulder shall be provided with 200 mm thick layer of non-erodible/granular
material for protection against erosion.
Barriers
4
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Thrie -beam crash barrier has been provided throughout the project corridor except at structure
locations. At culverts parapet wall has been provided and at SVUP/LVUP /VUP/FO/ RoB concrete
crash barrier has been provided.
Design of Horizontal/Vertical Alignment
The general principles and design criteria laid down in relevant IRC & MORTH guidelines have been
followed in conjunction with the relevant circulars. The following latest code of standards &
technical specifications has been used for the alignment design;
Publication Issued by
IRC:38- – Guidelines for Design of Horizontal Curves Indian Road Congress (IRC)
IRC:SP:23- Vertical Curves for Highway Indian Road Congress (IRC)
IRC: 92- Guidelines for Design of Interchanges in Urban Areas Indian Road Congress (IRC)
IRC:SP:99 - Manual of specifications and standards for
Indian Road Congress (IRC)
expressways
The Project corridor is designed as per IRC SP 99 Guidelines. Few parameters have been considered
based on MOM such as width of ROW, median width, rain water harvesting in medians and
boundary wall on RoW edge.
Horizontal Alignment
Alignment is fluent and is blended with the topography. The horizontal curves have been designed as
per IRC 38 requirement.
Transition Curves
Properly designed transition curves are provided at both ends of the circular curve. The minimum
length of transition curves is designed for 120 Kmph as per IRC: 38 (latest).
Sight Distance
The desirable minimum sight distance for 8 lane divided carriageway for 120 Kmph design speed is
given in below table. An Intermediate sight distance has been provided throughout as per Section 2
clause 2.9.3 of IRC SP 99.
5
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
The vertical alignment should provide for a smooth longitudinal profile. Grade changes are not too
frequent to cause kinks and visual discontinuities in the profile.
The vertical design, especially at grade change location, such as VUP/LVUP, ROB, bridge locations
Intermediate sight distance (ISD) is adopted as per IRC SP 23. Length of approaches is also designed
with ISD only.
Gradients
The ruling gradients for plain terrain has been adopted everywhere in the project highway as per
section 2, clause 2.9.4.2 of IRC SP 99 latest revision.
In cut sections, minimum gradient for drainage considerations is 0.5 percent (1 in 200) if the side
drains are lined; and 1.0 percent (1 in 100) if this are unlined. Ruling gradient is adopted to design
vertical alignment.
Vertical Curves
The vertical alignment should provide for a smooth longitudinal profile; kinks and visual
discontinuities in the profile should be avoided as far as possible.
The vertical design at grade change location, such as VUP/LVUP, ROB, bridge locations Intermediate
sight distance (ISD) is adopted. The minimum grade change requiring vertical curve and minimum
length of vertical curve as per IRC SP 23 is as follows:
The overall appearance of project road is enhanced considerably by judicious combination of the
horizontal and vertical alignments. Plan and profile of the road shall not be designed independently
but in unison, so as to produce an appropriate three-dimensional effect. Proper co-ordination in this
respect will ensure safety, avoid visual discontinuities and contribute to overall aesthetics.
Vertical curvature superimposed upon horizontal curvature gives a pleasing effect. As such the
vertical and horizontal curves shall coincide as far as possible and their length shall be somewhat
longer than the vertical curve. Short vertical curve superimposed on long horizontal curves have
6
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
The cross fall on straight sections of project road carriageway shall be as given in table below. Each
carriageway shall have unidirectional cross fall.
The cross fall for earthen/granular shoulders on straight portions is at least 1.0 percent steeper than
the values given in above table. On super elevated sections, the earthen portion of the shoulder on
the outer side of the curve is provided with reverse cross fall so that the earth does not drain on the
carriageway and the storm water drains out with minimum travel path.
Super Elevation
The super elevation is limited to 5%. Super elevation shall not be less than the minimum specified
cross fall.
Interchanges
Flyover
Flyovers are provided at crossing between the project road and the NH/SH depending upon the
importance of road. All existing four lane road are considered for FO.
VUP’s are provided at crossing between the project road and MDR’s. The lane width of the cross
road varies from 7.0m to 10.0m. The provision of future widening from 2 lane to 4 lanes is taken into
consideration for these roads. These are provided perpendicular to the Project road.
The location of LVUP has been provided for metal Roads/ODR’s. These are low configuration road
compared to VUP’s. These are provided perpendicular to the Project road.
7
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Few, mud roads/ tracks which are at close interval and for which direct underpasses are not
provided shall be connected by connecting roads with cross roads were Underpass is provided.
Lateral and Vertical clearance at underpasses shall not be less than the values given below;
Being fully access controlled, there will be no at grade junctions with Expressway. Entry/Exit will be
only from interchanges. At grade intersections adversely influence the quality of highways in terms
of speed, capacity and safety because of interruptions to the flow of traffic. Thus the basic
requirement for the design of intersections is not only to cater for safe movements for the drivers,
but also to provide them full traffic information by way of signs, pavement markings and traffic
signals. Further, simplicity and uniformity should be the guiding principles for interchange design to
ensure the safe passage of maneuvers and reduce conflict points, either by elimination of certain
maneuvers or separated in space, horizontally or vertically. The interchanges are proposed on
National highway/ State Highways.
The interchanges are designed with proper ramps and loops as per IRC: 92 latest versions.
Interchanges are designed considering following components;
Acceleration lane
Deceleration lane
Loops
Ramps
Acceleration/Deceleration Lane
Acceleration/Deceleration lane shall be provided as per IRC 92. Each entry and exit ramp shall have
acceleration/deceleration lane for the Project Highway. The length of the acceleration/deceleration
lanes shall be decided on the basis of speed differentials of the Project road traffic and the speed
permitted on the ramps.
8
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
60
120 410
Access Control
Connecting Roads
Connecting roads are provided to maintain proper circulation of local traffic, continuity of travel and
to facilitate crossing over to the other side of the Project road through an under/overpass. These
shall be provided outside the RoW. The width of connecting road shall be of the same standard as
that of the crossing road. The construction and maintenance of connecting roads shall be part of the
Project Corridor.
Connecting roads are also provided to connect highway amenities across the project highway. These
roads are of service road standard and has been decided during the meeting held at NHAI HQ on 10th
August 2018.
Median openings with detachable barrier have been provided at about 12 to 15km (between two
interchanges) for traffic management for maintenance works and vehicles involved in accidents.
The proposed TCS developed for the project corridor are for 2 x 4 lane divided carriageway. The
details are provided in Chapter-6 of this report.
9
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
1.0.9 Drainage
The IRC: SP 42 will generally be followed for design of highway drainage. The planning of highway
and drainage is intricately linked with the terrain, alignment of the highway and the proposed cross
drainage works. The planning and designing of adequate drainage system is a primary requirement
for maintaining a structural soundness and functional efficiency of a road. Pavement structure
including sub-grade must be protected from any ingress of water; otherwise over a period of time it
may weaken the sub-grade by saturating it and cause distress in the pavement structure. Hence
disposal of water from the pavement and sub-grade is a basic consideration in road design. Over and
above quick drainage takes away the water from pavement surface and reduces chances of skidding
of vehicles. In order to guard the pavement from the poorly drained conditions, planning, designing,
construction and maintenance of longitudinal drains on either side of the roads is very much
essential. The surface water from the pavement and shoulders will be made to flow in to the drains
by providing suitable cross Slopes / Camber.
Earthen drains are provided through-out the project corridor to ensure the efficient drainage from
carriageway to drain. All drains are connected to cross drainage structure. Median drains are
provided with rain water harvesting structure. Proper drainage arrangements are provided for grade
separated structures. If requires, CD work is also provided for loops and ramps.
Based on the guidelines decided by the Ministry of Road Transport and Highways (MoRTH) office
memorandum no. NHAI/Planning/EC/DPR/2016 dated 3rd May 2018, the end-lane configuration and
the stage development to be considered based on present day traffic should be as per table given
below:
10
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Present traffic
Present
Sl. including
Lane End Lane Status Stage Development ROW
No. induced traffic
Status
(PCU)
corridor has been 6 laned or 6
lane structures have already been
developed on 4 lane highway or
Cost of land acquisition for
brown-field expansion is
prohibitive.
No service road to be provided in this project. However space has been kept on either sides for any
future requirement of service road.
The design and construction of the road in embankment and in cutting shall be carried out in
accordance with Section 300 of MORTH Specifications IRC: SP-99 latest version.
Two types of amenities provided in the project highway are of size 300m X 600m and 100m X 80m to
be provided at alternately. Bigger size amenities are connected with SVUP which enable the
passengers to use other side amenity also. Wayside amenities have to be provided at every 25Km.
In the bigger wayside amenity having size of 300m x 600m, all facilities such as drinking water kiosk,
toilet facilities, truck parking, bus parking, car parking, separate restaurants for truck driver,
restaurants for other road users, children park, petrol station, garage, generator set/ solar system
area, ATM’s, Ambulance area, medical room etc. to be provided.
In the smaller wayside amenity having size of 100m x 80m, facilities such as drinking water kiosk,
toilet facilities, truck parking, bus parking, car parking, restaurants, petrol station, garage, generator
set/ solar system area, ATM’s etc. to be provided.
1.0.14 Traffic Control Devices, Road Safety Devices and Road Side Furniture
Traffic Control Devices, Road Safety Devices and Road Side Furniture shall comprise of road signs,
road markings, object markers, hazard markers, studs, delineators, attenuators, safety barriers,
boundary fences, boundary stones, kilometer stones, etc. Relevant IRC Guidelines (IRC 2, IRC:8,
IRC:35, IRC:67, IRC SP 99,etc), MORTH Guidelines, IRC:SP - 99 and Section 800 of MORTH
Specifications shall be followed.
11
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Advance Traffic Management Systems (ATMS) shall be provided as per Clause-816 of MORTH
Specifications for road and bridge works.
Toll booth shall be designed for peak hour traffic projected for minimum 25 years. The total number
of toll booths and lanes shall be designed to ensure the service time of not more than 10 seconds
per vehicle at peak flow and shall not be less than 2+1 (ETC lane)+ 1( 4.5m over sized vehicle). The
width of each ETC toll lane shall be 3.5m, for manual/smart card lanes shall be 3.20m and for the
lane for over dimensional vehicles, it shall be 4.50m. Between each toll lane, traffic islands will be
provided so as to accommodate toll booth. These islands shall be of minimum 25 m length and
1.8/1.9 m width. Protective barriers of reinforced concrete shall be placed at the front of each island
to prevent out of control approaching vehicles crashing into the toll booth. They would be painted
with reflective chevron markings.
The area of toll booth covering the flared portion shall be same as that of main carriageway. The fee
collection system shall be electronic toll collection (ETC) system. The design of the Toll Booth(s) shall
be aesthetically pleasing. The fee collection staff should be efficient, courteous and adequately
trained before deployment.
Definition of Structures
Major and minor bridges: Bridges having length upto 60m shall be classified as minor
bridges and bridges having length greater than 60m shall be
classified as major bridges
Rail over Bridge (ROB): Structure provided over the railway lines to carry the Project
Highway
Rail under Bridge (RUB): Structure provided below the railway lines to carry the Project
Highway
Vehicular Underpass (VUP): Grade separated structure which is provided for crossing of
vehicles under the Project Highway
Vehicular Overpass (VOP): Grade separated structure which is provided for crossing of
vehicles over the Project Highway
12
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Viaducts: Structures carrying the project road over land and spanning
across the valleys are termed as viaducts
The design shall cover all aspects of preliminary design pertaining to various parts of Bridges / Grade
separators / ROBs etc. The design shall generally be based on relevant IRC codes of practice, MoRTH
circulars. However, where the IRC codes are not applicable or silent, appropriate BIS or other
international Codes of Practice, such as, British / American / Australian Codes based on sound
engineering practice shall be used.
The section below outlines the standards to be adopted for the design of the structures which
include Flyovers and Interchanges, Major Bridges, Minor Bridges, VUP, LVUP SVUPs and Culverts.
The IRC codes/Standards/Act, MoRTH Publications, IS & BIS codes shall be followed in the project.
Design of all proposed structures shall be done in accordance with the provisions of the following
Latest IRC Codes:
13
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
The complete structure shall be designed to be safe against collapse and to maintain at all times an
acceptable serviceability level. These shall be also designed to be durable to withstand the
deteriorating effects of climate and environment.
All new bridges shall have independent superstructures for each direction of travel. Choice of single
or independent structure for culverts shall be decided based site condition. Width of median in
structural portion will be maintained same as that in the approaches.
In cases where median is kept open to sky, suitable provision will be made for retaining the earth
likely to spill from median portion of immediate embankment.
All new bridges will be provided for carriageway width as per Manual IRC: SP:-99.
Bearing of new bridges shall be easily accessible for inspection and maintenance.
Reinforced Earth/R.C.C Retaining wall type can be provided for high fill/embankment with
aesthetically pleasing appearance. Design life of reinforcing elements for earth retaining structures
shall be 100 years minimum. Structure with viaduct shall be provided for ensuring unhindered local
cross movement of pedestrians and local vehicular traffic
The design would be carried out using the limit state design philosophy satisfying the requirements of IRC-112
2011. The structure would be designed to meet both the ultimate and serviceability requirements of the code.
Ultimate limit state: This cover static equilibrium and failure of structural element or structure as a
whole when acted upon by ultimate design load.
Serviceability limit state: This deals with the condition of structure subjected to serviceability design
loads. These conditions include level of internal stress, fatigue failure, deflection, cracking and
discomfort by vibrations.
Load Combination shall be adopted as per table B.1 to B.4 of Annex-B of IRC: 6-2017 as given below:
At present the combination of loads shown in Table B.4 shall be used for structural design of
foundation only. For checking the base pressure under foundation, load combination given in IRC:
78-2014 shall be used. Table B.4 shall be used for checking of base pressure under foundation only
when relevant material safety factor and resistance factor are introduced in IRC: 78-2014.
14
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Minimum clear cover to reinforcement is given below. According to Exposure condition clear
2
cover is provided for structural components as per IRC: 112-2011.
i Superstructures 40mm
ii Crash Barrier 50mm
iii Substructures 50mm
iv Pre-stressing cable duct 75/90mm
v Pre-cast elements 45mm
vi Foundations 75mm
15
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
16
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
17
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Design loads shall be as per IRC: 6-2017, appropriate for the proposed carriageway width, type and
properties of stream, location, altitude, etc.
The dead load i.e. the self-weight of the superstructure, substructure and foundations, backfill will
be considered as per the Cl. 203 of IRC: 6 -2017 and are summarized as below;
18
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Live load combinations mentioned in IRC: 6-2017 Table-6 shall be followed as per relevant
carriageway width.
The loads which are not mentioned in this clause shall be as per IRC: 6-2017.
Where ever footpath is provided in the bridge Footpath live load is taken and bridge is also designed
for without footpath case.
Live Load shall be considered at inner edge of the carriageway for stage 2 construction and Girder
shall be capable to take care the same.
Reduction in the longitudinal effect on bridges having more than two traffic lanes due to the low
probability that all lanes will be subjected to the characteristic loads simultaneously shall be in
accordance with the Table shown below:
19
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Notes:
a) However, it should be ensured that the reduced longitudinal effects are not less severe than the
longitudinal effect, resulting from simultaneous loads on two adjacent lanes. Longitudinal effects
mentioned above are bending moment, shear force and torsion in longitudinal direction.
Structure need to be checked for special vehicle also. The total load 385T of special vehicle is the
load considered to act at 300mm from center of carriageway. No other load is considered to moving
on structure when special vehicle is moving.
Congestion Factor
For bridges, flyovers/grade separators close to areas such as ports, heavy industries and mines and
any other areas where frequent congestion of heavy vehicles may occur, additional check for
congestion of vehicular live load on the carriageway shall be considered. In the absence of any
stipulated value, the congestion factor, as mentioned in Table 7 of IRC 6-2017 shall be considered.
This factor shall be used as a multiplying factor on the global effect of vehicular live load only.
Under this condition, horizontal force due to braking/acceleration, centrifugal action and
temperature gradient effect need not be included, but the effect of live load impact shall be
included.
Longitudinal forces
In all road bridges, provision shall be made for longitudinal forces arising from anyone or more of the
following causes:
i. In the case of a single lane or a two lane bridge: twenty percent of the first train load plus
ten percent of the load of the succeeding trains or part thereof, the train loads in one lane
only being considered. Where the entire first train is not on the full span, the braking force
shall be taken as equal to twenty percent of the loads actually on the span or continuous
20
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
unit of spans.
ii. In the case of bridges having more than two-lanes: as in (a) above for the first two lanes
plus five per cent of the loads on the lanes in excess of two.
Construction load wherever applicable may be considered as 0.36 t/m2 of the form area to be
considered as per IRC 87-2011.This load include load due to mobile construction plant or equipment
and temporary loads.
A minimum dynamic amplification of 50% of the loads during normal lifting operations is to be
assumed. When Pre cast segmental construction is done consequence to stability to the structure to
be determine due to sudden loss of segment. Dynamic amplification of 100% is to be considered.
Differential Settlement
If the riding quality permits, clause 706.3.2.1 of IRC: 78-2014 specify that the calculated differential
settlement between the foundations of simply supported span shall not exceed L / 400 of the
distance between the foundations, where L is distance between two foundations. In case of
structure sensitive to differential settlement such as continuous structures the
value of differential settlement shall be taken as 10mm.
Temperature Gradient
Effective bridge temperature shall be estimated from the isotherms of shade air temperature given
in fig 15 and fig 16 of IRC: 6-2017. Difference in temperature between the top surface and
other levels through the depth of the structure, where ever applicable shall be
taken in accordance with clause :215.3 of IRC:6-2017.
Centrifugal Forces
Centrifugal forces are considered for spans in curved portion as per IRC 6-2017 Centrifugal forces
shall be determined from following formula:
C= WV2/127R
Where,
C =Centrifugal force acting normal to the traffic. W = Live load (tons/m)
V= Design speed of vehicles (Km/ hour)
R = Radius of curvature (m)
It is considered to be acting at 1.2m above deck level.
Earth Pressure
1. All earth retaining structures like Abutment and Other Earth Retaining Structures
designed to retain earth fills shall be proportioned to withstand pressure calculated in
accordance with any rational theory. Coulomb's theory, subject to the modification that
the center of pressure exerted by the backfill, when considered dry, is located at an
elevation of 0.42 of the height of the wall above the base instead of 0.33 of that height.
21
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
2. For RCC Box Structure-Active Earth pressure / Earth pressure at rest will be considered
to be acting on the vertical walls of the RCC Box. The Co-efficient of such Earth pressure
will be taken as 0.5.
3. Surcharge Pressure-All Earth retaining wall is designed for a live load surcharge pressure
equivalent to 1.2 m earth fill as per IRC 6-2017.
Wind forces
1. The superstructure shall be designed for wind induced horizontal forces (acting in the
transverse and longitudinal direction) and vertical loads acting simultaneously. The
assumed wind direction shall be perpendicular to longitudinal axis for a straight
structure or to an axis chosen to maximize the wind induced effects for a structure
curved/skewed in plan.
2. The substructure shall be designed for wind induced loads transmitted to it from the
Super structure and wind loads acting directly on the substructure. Loads for wind with
Live Load and without Live load shall be envisaged.
3. The longitudinal force on bridge superstructure (in N) shall be taken as 25% and 50% of
the transverse wind load as calculated as per Clause 209 for beam/box/ plate girder
bridges and truss girder bridges respectively.
Any part of a road bridge which may be submerged in running water shall be designed to sustain
safely the horizontal pressure due to the force of the current.
On piers parallel to the direction of the water current, the intensity of pressure shall be calculated
from the following equation:
P = 52KV^2
Where,
P = intensity of pressure due to water current, in kg/m^2
V = the velocity of the current at the point where the pressure intensity is being
calculated, in meter per second, and
K = a constant having the following values for different shapes of piers illustrated in
Fig.11
Buoyancy
22
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
2. To allow for full buoyancy, a reduction shall be made in the gross weight of the member
affected by reducing its density by the density of the displaced water.
The density of water may be taken as 1 .0 t/m2.
For artesian condition, HFL or actual water head, whichever is higher, shall be
considered for calculating the uplift.
Seismic Forces
The project corridor falls under seismic zone-II (from Ch. 160km to Ch.448km) and Seismic zone III
(from Ch. 79km to Ch.160km) which is Moderate seismic zone. Seismic design is carried out as per
zone and as per codal provisions along with provision of ductile detailing and seismic arrestor Block.
All bridges supported on piers, pier bents and arches, directly or through bearings, and not
exempted below in the category (a) and (b), are to be designed for horizontal and Vertical forces
as given in the following clauses.
The following types of bridges need not be checked for seismic effects:
b) Bridges in seismic zones II and Ill satisfying both limits of total length not exceeding 60 m
and spans not exceeding 15 m
The effect of Vertical component may be omitted for all elements in Zone-II and zone-III for
following cases as applicable for said project.
The seismic force assumed to be coming from any horizontal direction. For this purpose two
separate analyses shall be performed for design seismic forces along two orthogonal directions. The
design seismic forces resultants at any cross-section of a bridge component resulting from the
analysis in two orthogonal horizontal directions shall be combined as below:
a) ±r1 ± 0.3r2
b) ±0.3r1 ± r2
23
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Where,
r1 = Force resultant due to full design seismic force along x-direction
r2 = Force resultant due to full design seismic force along z-direction
To improve the performance of the Bridge during earth quake, the bridges in seismic zone III may be
specifically detailed for ductility for which IRC: 112 shall be referred.
Seismic Analysis
The Seismic Analysis of the bridges shall be carried out using following method as per applicability
defined in Table 5.3, of IRC :SP:114 – 2018,depending upon the complexity of the structure and the
input ground motion.
Accidental Load
Bridge piers of wall type, columns or the Frames built in median or in the vicinity of the carriageway
supporting the superstructure shall be design to withstand Vehicle collision loads as per clause 222.1
of IRC: 6- 2017 .
The effect of collision load shall not be considered on abutments or on the structures separated
from the edge of the carriageway by a minimum distance of 4.5m and also not be combined with
principal live loads on the carriageway supported by the structural members subjected to such
collision loads as well as wind or seismic load as per cl 222.1.2 of IRC: 6 – 2017.
Where pedestrian/cycle track bridge ramps and stairs are structurally independent of the main
highway spanning structure, their support need not be design for vehicle collision loads.
Material factor of safety under collision load, reference shall be made to the provision in IRC: 112 for
concrete and IRC: 24 for steel. For permissible overstressing in foundation, refer provision of IRC: 78.
Collision Load
The normal loads given in Table 22 of IRC: 6 2017 shall be considered to act horizontally as Vehicle
Collision loads. Supports shall be capable of resisting the main and residual components acting
simultaneously. Load normal to the carriage way below and loads parallel to the carriageway below
shall be considered to act separately and shall not be combined.
The loads in Table 22 indicated in clause 222.3.1 are assumed for vehicles plying at velocity of about
60km/hours. In case of vehicles travelling in lesser velocity, the load may be reduced in proportion
to the square of the velocity but not less than 50 percent.
The bridge supports shall be designed for residual load component only, if protected with suitably
designed fencing system taking in to account its flexibility, having a minimum height of 1.5m above
the carriageway level.
Culverts
As per Manual the culverts with vertical clearance 3 m can be used by cattle and pedestrians during
24
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
dry season.
For performing the hydrological and hydraulic analysis which essentially need the design flood of a
specific return period for fixing the waterway vis-à-vis the design HFL of bridges depending upon
their size and importance to ensure safety as well as economy. As per IRC 5-2015-Section I General
Features of Design specify that the waterway of a bridge is to be designed for a maximum flood of
100 years return period and SP 13: 2004. The catchment area shall be marked on the topo-sheets of
Survey of India for their assessment.
The following methods can be used to estimate the peak discharge for bridge sites on major and
minor streams up to the catchment area of 5000 m2;
Empirical Formulae
Rational Method
Synthetic Unit Hydrograph Method
In case of catchment area is more than 5000 sq km, the discharge calculations shall be based on the
area velocity method at local enquiry highest flood level/ water marks on nearest bridge or the basis
of dam outflow data with reference to the catchment area at proposed bridge location.
Highest of above shall be considered at design discharge. With the design discharge, calculations for
the 100-year flood level shall be obtained using manning’s equation based on the 100-year flood
discharge. Afflux calculation, span arrangement and scour levels for piers and abutment shall be
estimated.
Embankment crossing the submergence of dam shall be encroaching the minimum area. Height of
structure shall be based on the dam top level & its maximum water level.
Road drainage shall be designed to cater the rainwater into the side drain quickly in order to avoid
stagnation of rainwater over road surface. The section of the drain shall be designed on the basis of
IRC 42: 2014 and IRC 50: 2013.
The relevant latest publications and Indian Standards are given below;
25
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
IRC: 36-2010 recommends the following side slopes for highway embankments, purely from the safety
point of view.
The proposed protective measures are to be designed in accordance with the requirement of IRC:
89-1998.
It is proposed to provide stone pitching of suitable thickness all around the abutments and in the
front portion of abutment with suitable thickness, which will be extended up to 1.5m above HFL.
In order to prevent embankment erosion during high flood, bank protection works shall be provided
as required.
For River Training works, if required, for protection of Embankment, detailed hydrological
investigation will be carried out and necessary protection works if required will be provided, based
on study report.
a) Construction of guide bunds up to HFL, along both the banks of streams/rivers joining to
contain back flow during Flood
b) Raising the invert of the vehicular and pedestrian underpasses above design HFL or
providing an auxiliary bund downstream
The Classified volume count survey was conducted at five locations, each location representing
mid-block count station for different homogeneous sections of project stretch. The count was
26
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
conducted continuously for 7 consecutive days and for 24 hours on all locations.
The following traffic studies have been carried out for the project.
Gangapur - Sawai
Alwar (NH-248A)
Firozpur Jhirka –
Bhiwadi – Alwar
section (NH-46)
section (NH-48)
section (SH-25)
(NH-48)
(NH-52)
(SH-01)
Vehicle Type
27
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Gangapur - Sawai
Alwar (NH-248A)
Firozpur Jhirka –
Bhiwadi – Alwar
section (NH-46)
section (NH-48)
section (SH-25)
(NH-48)
(NH-52)
(SH-01)
Vehicle Type
28
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Gangapur - Sawai
Alwar (NH-248A)
Firozpur Jhirka –
Bhiwadi – Alwar
section (NH-46)
section (NH-48)
section (SH-25)
(NH-48)
(NH-52)
(SH-01)
Vehicle Type
Grand Total
45452 6366 14260 9802 14191 40496 23746
(Nos.)
Grand Total
94963 14336 16604 11503 13008 80058 28896
(PCUs)
Borrow area soil locations have been identified for the sub-grade and embankment and
representative samples have been collected from potential locations for laboratory testing.
Summary of observed CBR test results of borrow area soil samples are given in table below;
Table 1.21 Summary of CBR Test Results of Borrow Area Soil Samples
Soaked CBR (%)
Un Soaked CBR
MDD gm/cc (%)
Design Chiange
Maximum Dry
Density
S.
(Ch.)
(%)
Suitability
No.
29
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
Un Soaked CBR
MDD gm/cc (%)
Design Chiange
Maximum Dry
Density
S. (Ch.)
(%)
Suitability
No.
The geometric design of the Project Highway shall conform to the standards set out in the Manual
for Expressway (IRC: SP: 99-2013). The project highway is to be developed as eight lane divided
carriageway with a provision of future widening towards the median; hence the width of median
adopted is 22m which could accommodate additional four lane and still have 5.5m plus 0.75m edge
strip/shy distance available. The various typical cross sections used for the project road sections are
given in table below:
30
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
31
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
32
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
33
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
34
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
35
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
36
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
37
Construction of Eight Lane Carriageway starting after the interchange on NH-116 near village of Mui and the End of
Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green field Alignment
(NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan Project Report
38
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of
Delhi - Vadodara Access Controlled Green field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
39
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of
Delhi - Vadodara Access Controlled Green field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
40
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of
Delhi - Vadodara Access Controlled Green field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
41
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
There are two types of amenities provided in the project highway which are as below. The Service
areas of sizes (300m X 600m and 100m X 80m) to be provided at alternate locations. Bigger size
amenities are connected with SVUP which enable the passengers to use other side amenity also.
In the bigger wayside amenity having size of 300m x 600m, all facilities such as drinking water kiosk,
toilet facilities, truck parking, bus parking, car parking, separate restaurants for truck driver,
restaurants for other road users, children park, petrol station, garage, generator set/ solar system
area, ATM’s, Ambulance area, medical room etc. to be provided.
In the smaller wayside amenity having size of 100m x 80m, facilities such as drinking water kiosk,
toilet facilities, truck parking, bus parking, car parking, restaurants, petrol station, garage, generator
set/ solar system area, ATM’s etc. to be provided.
The project highway will have a closed tolling system. All along the project highway toll booths are
only provided at entry and exit ramps/loop in order to have closed tolling and to implement full
access control highway. General arrangement of interchange has been shown in drawing.
Being fully access controlled, there will be no at grade junctions with the project Highway. Entry/Exit
will be only from interchanges. At grade intersections adversely influence the quality of highways in
terms of speed, capacity and safety because of interruptions to the flow of traffic. Thus the basic
requirement for the design of intersections is not only to cater for safe movements for the drivers,
but also to provide them full traffic information by way of signs, pavement markings and traffic
signals. Further, simplicity and uniformity should be the guiding principles for interchange design to
ensure the safe passage of manoeuvres and reduce conflict points, either by elimination of certain
manoeuvres or separated in space, horizontally or vertically.
Moreover, for a project highway carrying a high volume of traffic on the proposed eight lane
carriageway and where the design speed is 120 Kmph proposing an at grade intersection would be
fatal and would also not pass the safety audit requirements. Keeping in view the safety hazard at
high speed & volume of traffic on the project highway no at-grade intersection has been provided.
Grade separation shall be provided at all intersection with National Highway and State Highway. In
addition to this Grade Separators will be provided across other categories of roads. It has been
decided to give safe crossing to all roads. In case two crossings are at close interval then access will
42
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
be given to one and other will be joined by service road. Grade separated interchange is proposed at
the following location:
The length of loops and ramps are minimum and likely to get changed as per site requirement.
The summary of structures along the project highway is given in table below:
1 ROB 1
2 Major Bridge 1
3 Major Bridge cum AUP 1
4 Major Bridge cum LVUP 1
5 Minor Bridge 9
6 Minor Bridge cum LVUP 1
7 Minor Bridge on Pipe Line 1
8 SVUP 11
9 Flyover 1
10 VUP 3
11 VOP -
12 LVUP 8
13 Interchange 0
14 Culverts 61
15 Viaduct -
16 Subway 0
Structure proposals:
43
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
MNB
SVUP
44
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
LVUP
VUP
CULVERTS
Design
S. No. Type of crossing Proposed Span (m)
Chainage (km)
45
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
Design
S. No. Type of crossing Proposed Span (m)
Chainage (km)
1 293+211 1X3X3
2 293+891 1X3X3
3 294+151 1X3X3
4 295+226 1X3X3
5 296+111 1X3X3
6 296+641 1X3X3
7 297+421 1X4X3
8 298+576 1X4X3
9 299+541 1X4X3
10 300+771 1X3X3
11 301+731 1X4X3
12 302+314 1X4X3
13 304+541 1X3X3
14 304+751 1X3X3
15 305+341 1X3X3
16 306+001 1X4X3
17 307+051 1X3X3
18 308+101 1X3X3
19 308+901 1X3X3
20 311+841 1X3X3
21 312+501 1X5X3
22 312+741 1X5X3
23 313+483 1X4X3
24 313+801 1X4X3
25 315+301 1X4X3
26 316+141 1X3X3
27 316+561 1X3X3
28 317+121 1X4X3
29 317+401 1X3X3
30 311+841 1X3X3
FLYOVER
46
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
INTERCHANGE
NIL
ROB
Deck
Design Type of Skew Width
S. No. Chainage crossing Span Arrangement (m) (m)
1 314+023 - 2x20+1x51+2x20 45 2x21.25
Retaining wall / Toe Wall shall be provided as per TCS and site requirement.
HAZARDOUS LOCATIONS
Connecting Road / Service Roads / Slip Roads shall be constructed at the locations and for the
lengths indicated below:
47
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
The service/slip/connecting roads is indicated above are minimum specified. The realignment of
existing track to the SVUP outside the PROW and connecting roads between consecutive
underpasses wherever required as per plan & profile. Length of service roads given in above table
excludes length across the project Expressway. For proper connectivity of cross roads on either side
of project expressway which shall be deemed to be included in the scope of work.
48
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
The pavement design has been carried out as per IRC: 37-2012, IRC: SP-99 and MoRTH specifications,
Vth Revision.
Perpetual pavement type is recommended for main carriageway of the project highway; except
connecting roads & way side amenities where Flexible pavement shall be provided.
The proposed project highway is a Greenfield Highway and hence, the design methodology for new
pavement is as given below:
Perpetual flexible pavement shall be constructed for the entire length of Project Highway including
paved shoulders. Perpetual flexible pavement shall be designed for a minimum design period of 50
years and minimum sub grade CBR of 8%. Flexible pavement shall also be provided for wayside
amenities (bus bays, truck lay byes) and connecting road/service road/slip road. Flexible pavement
shall be designed for a minimum design period of 20 years and minimum sub grade CBR of 8%.
Stage construction shall not be permitted.
Notwithstanding anything to the contrary contained in this Agreement or the IRC:SP:99-2013, the
Contractor shall design the pavement for main carriageway and connecting roads/service
roads/slip roads. However, in no case the pavement thickness shall not be less than as given
below:
49
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
Note: de-bonding interlayer of polythene sheet having a minimum thickness of 125 micron is
recommended separation layer between DLC and PQC
Toll Plaza
1.10.5 Materials
All materials to be used in works shall be in conformity with the requirements laid down for relevant
item in MORTH Specifications, Vth Revision. If any material, which is not covered in MORTH
Specifications, is used, shall conform to IRC or relevant Indian or International Standards, provisions.
Centre Line Left ROW Line Right ROW Line
Sr. No. Chainage
Easting Northing Easting Northing Easting Northing
1 292950 624594.944 2871236.013 624643.565 2871224.350 624546.323 2871247.675
2 293000 624583.282 2871187.392 624631.903 2871175.730 624534.661 2871199.054
3 293050 624571.619 2871138.771 624620.240 2871127.109 624522.999 2871150.433
4 293100 624559.957 2871090.150 624608.578 2871078.488 624511.336 2871101.812
5 293150 624548.295 2871041.529 624596.916 2871029.867 624499.674 2871053.191
6 293200 624536.633 2870992.908 624585.254 2870981.246 624488.012 2871004.571
7 293250 624524.970 2870944.287 624573.591 2870932.625 624476.349 2870955.950
8 293300 624513.308 2870895.666 624561.929 2870884.004 624464.687 2870907.329
9 293350 624501.646 2870847.046 624550.267 2870835.383 624453.025 2870858.708
10 293400 624489.983 2870798.425 624538.604 2870786.762 624441.363 2870810.087
11 293450 624478.321 2870749.804 624526.942 2870738.142 624429.700 2870761.466
12 293500 624466.659 2870701.183 624515.280 2870689.521 624418.038 2870712.845
13 293550 624454.997 2870652.562 624503.618 2870640.900 624406.376 2870664.224
14 293600 624443.334 2870603.941 624491.955 2870592.279 624394.713 2870615.603
15 293650 624431.672 2870555.320 624480.293 2870543.658 624383.051 2870566.983
16 293700 624420.010 2870506.699 624468.631 2870495.037 624371.389 2870518.362
17 293750 624408.347 2870458.078 624456.968 2870446.416 624359.727 2870469.741
18 293800 624396.685 2870409.458 624445.306 2870397.795 624348.064 2870421.120
50
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
51
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
52
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
53
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
54
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
55
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
56
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
57
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
58
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
59
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
60
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
61
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
62
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
63
Construction of Eight Lane Carriageway start at the End approach of interchange on NH-116 at village
Mui and End at Hardevganj Village (Ch. 292.950- 319.400) section of Delhi - Vadodara Access Controlled Green
field Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Rajasthan
Project Report
Annexure 5.1
64