METROLOGIC INSTRUMENTS, INC.

MS7600 Horizon® Series

Service Manual

I
Table of Contents

Section Name: Page #

1 PRELIMINARY INFORMATION ....................................................................................................................................1-1

1.1 PRODUCT SAFETY..............................................................................................................................................................1-1
1.1.1 Notices........................................................................................................................................................................1-1
2 INTRODUCTION...................................................................................................................................................................2-3
2.1 INTRODUCTION ............................................................................................................................................................2-3
2.2 M ANUAL SCOPE.................................................................................................................................................................2-3
2.3 M ANUAL SYMBOL KEY.....................................................................................................................................................2-3
2.4 GENERAL PRECAUTIONS...................................................................................................................................................2-4
2.4.1 PRODUCT ESD INFORMATION:.......................................................................................................................2-4
2.4.2 LASER SAFETY INFORMATION:.......................................................................................................................2-4
3 THEORY & OPERATION...................................................................................................................................................3-1
3.1 BASIC DATA DECODING SECTIONAL SUMMARYS.........................................................................................................3-1
3.1.1 Photodiode (Detector) Summary: .........................................................................................................................3-1
3.1.2 Pre-Amplifier Sectional Summary:.......................................................................................................................3-1
3.1.3 Signal Processor Section Summary:.....................................................................................................................3-1
3.1.4 Decoder Section Summary:....................................................................................................................................3-1
4 MS7600 HORIZON SCANNER HISTORY....................................................................................................................4-1

5 BOARD REMOVAL & INSTALLATION ......................................................................................................................5-1

5.1 DISASSEMBLING THE UNIT................................................................................................................................................5-1
5.1.1 Optics Bench Removal.............................................................................................................................................5-1
5.2 DECODE BOARD REMOVAL & INSTALLATION...............................................................................................................5-2
5.2.1 Decode Board Replacement...................................................................................................................................5-2
5.3 SIGNAL PROCESSOR BOARD REMOVAL & INSTALLATION ..........................................................................................5-2
5.3.1 Signal Processor Board Removal..........................................................................................................................5-2
5.4 VLD REPLACEMENT PROCEDURE ...................................................................................................................................5-3
5.4.1 VLD Removal Instructions:....................................................................................................................................5-3
6 PCB SPECIFICATIONS .......................................................................................................................................................6-5
6.1 SIGNAL PROCESSOR BOARD .............................................................................................................................................6-5
6.1.1 Signal Processor Board Functions.......................................................................................................................6-5
6.2 DECODE BOARD.................................................................................................................................................................6-6
6.2.1 DECODE Board Functions....................................................................................................................................6-6
7 TROUBLESHOOTING.........................................................................................................................................................7-7
7.1 AUDIBLE INDICATORS...............................................................................................................................................7-7
7.2 VISUAL INDICATORS ..................................................................................................................................................7-8
7.3 FAILURE MODES...........................................................................................................................................................7-9
7.4 MS7320 SERIES TROUBLESHOOTING GUIDE...............................................................................................................7-10
8 SPECIFICATIONS & PINOUTS .......................................................................................................................................8-3
8.1 SCAN VOLUME SPECIFICATIONS (BASED ON 100% UPC BAR CODES).....................................................................8-3

II
 8.2 DEPTH OF FIELD BY M INIMUM BAR CODE ELEMENT WIDTH.....................................................................................8-4
8.3 SCANNER CONNECTOR/CABLE PINOUT CONNECTIONS...............................................................................................8-5
8.3.1 MS7320 Pinout Connections..................................................................................................................................8-5
8.3.2 Cable Connector Configurations..........................................................................................................................8-7
8.4 MS7600 HORIZON SCANNER SPECIFICATIONS..........................................................................................................8-9
8.4.1 OPERATIONAL DESIGN SPECIFICATIONS ...................................................................................................8-9
8.4.2 OVERALL PHYSICAL DIMENSIONS .............................................................................................................. 8-10
8.4.3 ELECTRICAL CHARACTERISTICS ................................................................................................................. 8-10
8.4.4 ENVIRONMENTAL DETAILS ............................................................................................................................ 8-11
8.5 CAUTION AND SERIAL NUMBER LABELS .....................................................................................................................8-12
8.5.1 Labels...................................................................................................................................................................... 8-12
9 SERVICING INFORMATION ........................................................................................................................................ 9-13
9.1 LIMITED WARRANTY.......................................................................................................................................................9-13
9.2 M ETROLOGIC SERVICE LOCATIONS..............................................................................................................................9-14
9.3 PATENTS............................................................................................................................................................................9-15

III
1 PRELIMINARY INFORMATION

1.1 Product Safety

1.1.1 Notices

Notice
This equipment has been tested and found to comp ly with the limits for a Class A digital device, pursuant to part 15 of
the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference
to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s
authority to operate the equipment.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired
operation.

Notice
This Class B digital apparatus complies with Canadian ICES-003.

Remarque
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

Caution
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
laser light exposure. Under no circumstances should the customer attempt to service the laser scanner. Never attempt to
look at the laser beam, even if the scanner appears to be nonfunctional. Never open the scanner in an attempt to look
into the device. Doing so could result in haza rdous laser light exposure. The use of optical instruments with the laser
equipment will increase eye hazard.

Atención
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de los especificados aquí, pueden
provocar una luz de láser peligrosa. Bajo ninguna circunstancia el usuario deberá realizar el mantenimiento del láser del
escáner. Ni intentar mirar al haz del láser incluso cuando este no esté operativo. Tampoco deberá abrir el escáner para
examinar el aparato. El hacerlo puede conllevar una exposición peligrosa a la luz de láser. El uso de instrumentos
ópticos con el equipo láser puede incrementar el riesgo para la vista.

Attention
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner de graves irradiations. Le client
ne doit en aucun cas essayer d'entretenir lui-même le scanner ou le laser. Ne regardez jamais directement le rayon laser,
même si vous croyez que le scanner est inactif. N'ouvrez jamais le scanner pour regarder dans l'appareil. Ce faisant,
vous vous exposez à une rayonnement laser qú êst hazardous. L'emploi d'appareils optiques avec cet équipement laser
augmente le risque d'endommagement de la vision.

1-1
Achtung
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder Verfahren kann eine gefährliche
Laserstrahlung hervorrufen. Der Kunde sollte unter keinen Umständen versuchen, den Laser-Scanner selbst zu warten.
Sehen Sie niemals in den Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist. Öffnen Sie niemals den
Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können Sie sich einer gefährlichen Laserstrahlung
aussetzen. Der Einsatz optischer Geräte mit dieser Laserausrüstung erhöht das Risiko einer Sehschädigung.

Attenzione
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale può
provocare delle esposizioni a raggi laser rischiose. Il cliente non deve assolutamente tentare di riparare egli stesso lo
scanner laser. Non guardate mai il raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai lo scanner
per guardare dentro l’apparecchio. Facendolo potete esporVi ad una esposizione laser rischiosa. L’uso di apparecchi
ottici, equipaggiati con raggi laser, aumenta il rischio di danni alla vista.

1-2
2 INTRODUCTION

2.1 INTRODUCTION
The MS7600 Horizon® series is Metrologic’s next generation in-counter laser bar code scanner. This compact, hands-
free scanner is designed with a dense 20-line omnidirectional scan pattern that helps provide fast, efficient throughput
with a high first pass read rate.

SCANNER INTERFACE

High Impact MS7620-13 RS232, IBM 46xx, OCIA, Aux

Plastic Top

MS7620-37 RS232, Light Pen, Keyboard Wedge, Stand-Alone Keyboard,

USB, Aux

Stainless MS7625-13 RS232, IBM 4680, OCIA

Steel Top

MS7625-37 RS232, Light Pen, Keyboard Wedge, Stand-Alone Keyboard,

USB, Aux

2.2 Manual Scope

This guide provides a way to perform service repairs. It contains an overview of the scanner with detailed information
about troubleshooting, functionality, and scanner performance.

2.3 Manual Symbol Key

TABLE 1 - MANUAL SYMBOLOGY

Caution!

Important Additional Information.

2-3
2.4 General Precautions

** ESD PREVENTION STEPS MUST BE USED DURING ANY

MODIFICATIONS AND/OR REPAIRS TO THIS UNIT! **

2.4.1 PRODUCT ESD INFORMATION:

This product contains ESD sensitive components, or ‘Electrostatic Discharge’ sensitive electronic parts. Electrostatic
discharge is defined as the transfer of charge between bodies at different electrical potentials.

Electrostatic discharge has the ability to modify the electrical characteristics of a semiconductor device, possibly
degrading or even destroying it. Electrostatic discharge also may upset the normal operation of an electronic system,
causing equipment malfunction or failure.

2.4.2 LASER SAFETY INFORMATION:

Use of controls or adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure. Under no circumstances should the customer attempt to service the scanner. Never
attempt to look at the laser beam, even if the scanner appears to be nonfunctional. Doing so could result in hazardous
radiation exposure.

The MS7320 unit is rated as a CLASS IIA laser product, as defined by The U.S. Federal Laser Product Performance
Standard (FLPPS): Title 21 of the Code of Federal Regulations; Part 1000; [Parts 1040.10 and 1040.11].

CLASS I, II, and IIA lasers are defined as:

CLASS I: cannot emit laser radiation at known hazard levels (typically continuous (CW): 0.4microwatts at visible
wavelengths). Users of a Class I laser products are generally exempt from radiation hazard controls during operation
and maintenance (but not necessarily during service).

CLASS II: low power visible lasers, which emit above Class I levels but emitting a radiant power not above 1mW. The
concept is that the human aversion reaction to bright light will protect a person.

CLASS IIA is a special designation that is based upon a 1000 second exposure and applies only to lasers that are "not
intended for viewing" such as a supermarket laser scanner. These laser are emitting light in the visible wavelengths (0.4
to 0.7 mm) with power not above 1mW.

2-4
3 THEORY & OPERATION

FIGURE 2.4-1 VLD LASER AND BARCODE DATA PATHS

3.1 Basic Data Decoding Sectional Summarys

3.1.1 Photodiode (Detector) Summary:

3.1.1.1 Receives the optical signal reflected off the bar code
3.1.1.2 Converts into electrical signal (current) of about 100 nanoamps
3.1.2 Pre-Amplifier Sectional Summary:

3.1.2.1 Part of the Signal processor board, usually contained in a shielded area of the PCB with the Photodiode.
3.1.2.2 Converts the electrical current to a voltage signal
3.1.2.3 Voltage signal is amplified by a factor of 1000
3.1.2.4 Ambient light noise is filtered out. Resultant signal is routed to the mother board to primary signal
processing circuitry
3.1.3 Signal Processor Section Summary:

3.1.3.1 Converts analog waveform into a digital signal that can be used by the microprocessor
3.1.4 Decoder Section Summary:

3.1.4.1 Decoding algorithm decodes digital signals into ASCII characters

3-1
4 MS7600 HORIZON SCANNER HISTORY

MS7600 PROTOTYPE –

MS7600 A –

MS7600 B –

NEW SANYO VLD

4-1
5 BOARD REMOVAL & INSTALLATION
THE MS762X ELECTRONICS ARE ESD SENSITIVE! ESD
SAFETY PROCEDURES MUST BE FOLLOWED WHILE
HANDLING THE MS762X UNIT WITH ANY ELECTRONICS
EXPOSED!!

5.1 Disassembling the unit

5.1.1 Optics Bench Removal

5.1.1.1 Remove the outer cover to reveal the inner

cover by lifting up on the edges of the
cover. TORX SCREWS
5.1.1.2 Remove the four (4) Torx screws that hold
the inner cover on (Figure 5.1.1- 1).
5.1.1.3 Left the inner cover off by using the straps
provided (Figure 5.1.1- 1). LIFT STRAPS

5.1.1.4 Using a Philips head screwdriver remove

the screw and washer from the center of TORX SCREWS
the optics bench (Figure 5.1.1- 2).
5.1.1.5 Carefully lift the optics bench from the
unit.
5.1.1.6 While the optics bench is part way out
from the case, unplug the flex cable from FIGURE 5.1.1-1
the signal processor and the motor from
the decode board.
5.1.1.7 Remove the damaged optics bench from
the case trying not to disturb the EAS
wire. Discard damaged optics bench.

EAS WIRE

SCREW AND WASHER

FIGURE 5.1.1-2

5-1
5.2 Decode board Removal & Installation
5.2.1 Decode Boar d Replacement

5.2.1.1 Open Unit by following steps from 5.1.1.1

up to 5.1.1.6
5.2.1.2 Disconnect beeper cable from Decoder
Board (J4 connector)
5.2.1.3 Close outside connector covers and release
Decoder Board by pulling it in vertical
direction. Be careful with EAS wire.
5.2.1.4 Replace board and assembly unit in
reverse mode it was disassembled.

5.3 Signal Processor Board Removal & Installation

5.3.1 Signal Processor Board Removal

5.3.1.1 Open Unit by following steps from 5.1.1.1

up to 5.1.1.3
5.3.1.2 Unplug from the signal processor the flex
cable coming from the Decoder Board
(connector J1) and the VLD (connector J2)
5.3.1.3 Remove two screws that attach the Signal
Processor board to the Bench plastic case
(Figure 5.3.1- 1)
SBT ( R71)
5.3.1.4 Replace defective board by a new one
(MTLPN 46-46648)
5.3.1.5 Adjust VLD output power by fixing the
‘Select by test resistor’ (SBT shown in
Figure 5.3.1- 1) R71 to get a output laser
power based on the table of Figure (Figure FIGURE 5.3.1-1
5.3.1-2) before the output window. By
increasing the SBT the output power
decreases and vice versa.
5.3.1.6 Assembly unit in reversed mode as it was
disassembled.

OUTPUT WINDOW CRISTAL

STANDARD DIAMONEX SAPPHIRE

(90% TRANSMISSION) (72-78% TRANSMISSION) (85% TRANSMISSION)

OUTPUT POWER MAX: 1060 MAX: 1440 MAX: 1150

TYPICAL : 1000 TYPICAL : 1200 TYPICAL : 1100

FIGURE 5.3.1-2

5-2
5.4 VLD Replacement Procedure
5.4.1 VLD Removal Instructions:

5.4.1.1 Open the case to gain access inside the

unit. (Follow Steps 5.5.1.1 up to step
5.1.1.5)
5.4.1.2 Put bench aside the bottom case without
disconnecting motor wire and flex cable
from the decoder board.
5.4.1.3 Power up the unit and mark with an easy
erasable marker the beam point generated
by the laser onto the joystick mirror
located at the center of collector mirror. A
circle round the laser beam would fit.
5.4.1.4 Power off and remove the damage VLD
from its bracket (You may need to use a
hand tool like pliers)
5.4.1.5 Connect a new VLD (MTLPN 46-46649)
and place it into its bracket ( Do not glue FIGURE 5.4.1-1
yet).
5.4.1.6 Place a SBT (R71) resistor between 30 K
Ohms and 43 K Ohms (Normally a value
of 36 K Ohms would fit when using a
STANDARD Output window, 33 K Ohms
would fit when using a SAPPHIRE Output
window and 30 K Ohms would fit when
using a DIAMONEX Output window)
5.4.1.7 Power on and measure laser power output
with the Laser Power Meter (MTLPN: 45-
550). Power should fit the one in Figure
5.3.1-2 out of the VLD.
5.4.1.8 If out of range, power off, change SBT and
follow steps 5.4.1.6 & 5.4.1.8 until power
out of the VLD matches specifications
5.4.1.9 With VLD into bracket, power on and
place laser beam at the previous mark at
the joystick located a middle of Collector
mirror (Figure 5.4.1-1).
5.4.1.10 Use a half-transparent paper to check out FIGURE 5.4.1-2
output pattern as specified in Figure 5.4.1-
2

5-3
5.4.1.11 Use a Reflective paper and check out that
reflexion laser light gets to the photodiode
window at the signal processor board.
5.4.1.12 Once the alignment is fixed up, glue VLD
by using LOCTITE 406 and accelerator
LOCTITE 7455 to fast cure the glue.
5.4.1.13 Clean the mark at the joystick (Be careful
and do never touch Collector mirror with
fingers)
5.4.1.14 Assembly unit by following steps defined
in 5.1.1.5 in reverse order.

5-4
6 PCB SPECIFICATIONS

6.1 Signal Processor Board

46-46648 BOTTOM SIDE VIEW

46-46648 – TOP SIDE VIEW

6.1.1 Signal Processor Board Functions

• Receives the optical signal reflected off the bar code.

• Converts received optical signal into electrical signal (current) of about 100 nanoamps.
• Converts the electrical signal (current) to a suitable voltage signal level for the Decode board.
• Discriminates and filters out all unwanted signals and noise.

6-5
6.2 Decode Board

46-46647 TOP SIDE VIEW

46-46647 BOTTOM SIDE VIEW

6.2.1 DECODE Board Functions

• Decoding algorithm decodes digital signals into universal ASCII character data.
• The ASCII character data is then transmitted to the Host Computer System.
• Stores unit configuration information, including all possible other configuration modes in it’s memory.

6-6
7 TROUBLESHOOTING

7.1 AUDIBLE INDICATORS

When the MS7600 scanner is in operation, it provides audible feedback. These sounds indicate the status of the scanner.
Eight settings are available for the tone of the beep (normal, 6 alternate tones and no tone) plus three volume
settings. To change the tone or volume, refer to the Changing the Beeper Tone & Volume section of this manual.

One Beep

When the scanner first receives power, the green LED will turn on, then the red LED will
flash and the scanner will beep once. (The red LED will remain on for the duration of the
beep.) The scanner is ready to scan.

When the scanner successfully reads a bar code, the red LED will flash and the scanner beeps
once (if programmed to do so). If the scanner does not beep once and the green light does not
flash, then the bar code has not been successfully read.

Razzberry Tone

This tone is a failure indicator. Refer to “Failure Modes".

Three Beeps - During Operation

During operation of the scanner, the red LED will flash while the scanner simultaneously
beeps three times (while going into programming mode). The red LED will continue to flash
until the unit exits program mode. Upon exiting program mode, the scanner will beep three
times and the red LED will stop flashing.

When configured, 3 beeps can also indicate a communications timeout during normal
scanning mode.

When using one-code-programming, the scanner will beep three times (the current selected
tone), followed by a short pause then by a high tone and a low tone. This tells the user that
the single configuration bar code has successfully configured the scanner.

Three beeps will also occur during a manual adjustment of the beeper tone. With each short
depression of the Multi-Function Button, the new tone will be heard, followed by a short
pause then two more of the new current tones.

Three Beeps - On Power Up

This is a failure indicator. Refer to “Failure Modes”.

7-7
7.2 VISUAL INDICATORS

There is a red LED and amber LED on the front of the MS7600. When the scanner is on, the flashing or constant
illumination of the LEDs indicates the status of the current scan and the scanner.

No Red or Amber LED

The LEDs will not be illuminated if the scanner is not receiving power from the host or
transformer.

Steady Amber

When the laser is active, the green LED is illuminated. The green LED will remain
illuminated until the laser is deactivated.

Steady Amber and Single Re d Flash

When the scanner successfully reads a bar code, the red LED will flash and the scanner will
beep once. If the red LED does not flash or the scanner does not beep once, then the bar code
has not been successfully read.

Steady Amber and Steady Red

After a successful scan, the scanner transmits the data to the host device. Some
communication modes require that the host inform the scanner when data is ready to be
received. If the host is not ready to accept the information, the scanner's red LED will remain
on until the data can be transmitted.

Flashing Amber then Flashing Red

This indicates the scanner is in program mode. A razzberry tone indicates that an invalid bar
code has been scanned in this mode.
Or

If the unit is in sleep mode, each LED will flash once every 15
seconds.

Steady Red, Amber Off

This indicates the scanner may be waiting for communication from the host.

7-8
7.3 FAILURE MODES

Flashing Amber and One Razzberry Tone

This indicates the scanner has experienced a laser subsystem failure. Return the unit for
repair at an authorized service center.

Flashing Amber and Red and Two Razzberry Tones

This indicates the scanner has experienced a motor failure. Return the unit for repair at an
authorized service center.

Continuous Razzberry Tone with Both LEDs Off

If, upon power up, the scanner emits a continuous razzberry tone, then the scanner has an
electronic failure. Return the unit for repair at an authorized service center.

Three Beeps - On Power Up

If the scanner beeps 3 times on power up then, the nonvolatile memory that holds the scanner
configuration has failed. Return the unit for repair at an authorized service center.

7-9
7.4 MS7320 Series Troubleshooting Guide

TABLE 2 - TROUBLESHOOTING CHART

SYMPTOMS POSSIBLE CAUSE(S) SOLUTION

No power is being supplied to the Check transformer, outlet and power strip. Make
No LEDs, beep or motor
scanner sure the cable is plugged into the scanner
spin.

No LEDs, beep. No power is being supplied to the Some host systems cannot supply enough current
scanner from host to power MS7600. Use the power supply included
with the scanner.

3 beeps on power up. Non-volatile RAM failure Contact a Metrologic Representative, if the unit
will not hold the programmed configuration

Continuous razz tone on RAM or ROM failure Contact a Metrologic Representative, if the unit
power up. will not function

Razz tone and green LED VLD failure

Contact a Metrologic Representative
flash at power up.

Contact a Metrologic
Razz tone and both LEDs Scanner motor failure
Representative
flash at power up.

There are multiple scans

Same symbol timeout set too
upon presentation of a bar Adjust same symbol timeout for a longer time
short
code.

The unit powers up, but Beeper disabled. No volume is

Enable beeper. Select volume. Select tone
does not beep selected. No tone selected

7-10
TROUBLESHOOTING GUIDE (CONTINUED)

SYMPTOMS POSSIBLE CAUSE(S) SOLUTION

UPC/EAN, Code 39, interleaved 2 of 5, Code 93,

Scanning a particular symbology
Code 128 and Codabar are enabled by default.
that is not enabled
Verify that the type of bar code being read has
been selected
The unit powers up, but
does not scan and/or beep
The scanner has been
Verify that the bar code being scanned falls into
programmed for a character
the programmed criteria. (Typical of Non-
length lock, or a minimum UPC/EAN codes. The scanner defaults to a
length and the bar code being
minimum of 4 character bar code.)
scanned does not satisfy the
programmed criteria.

The scanner is configured to If the scanner is setup to support ACK/NAK,

The unit scans a bar code,
support some form of host RTS/CTS, XON/XOFF or D/E, verify that
but locks up after the first
handshaking but is not receiving the host cable and host are supporting the
scan (red LED stays on)
the signal handshaking properly

The unit scans, but the data The scanner’s data format does Verify that the scanner’s data format matches that
transmitted to the host is not match the host system required by the host. Make sure that the scanner is
incorrect requirements connected to the proper host port

The print quality of the bar code

is suspect
Scanner beeps at some bar
Check print mode. The type of printer could be
codes and NOT for others
the problem. Change print settings. For example
of the same bar code Check the character length lock.
change to econo mode or high speed
symbology

The aspect ratio of the bar code

is out of tolerance

7-11
TROUBLESHOOTING GUIDE (CONTINUED)

SYMPTOMS POSSIBLE CAUSE(S) SOLUTION

Scanner beeps at some bar The bar code may have been Check if it is a check digit/character/or border
codes and NOT for others printed incorrectly problem
of the same bar code
symbology
The scanner is not configured Check if check digits are set properly
correctly for this type of bar
code

The minimum symbol length Check if the correct minimum symbol length is
setting does not work with the set
bar code

KEYBOARD WEDGE ONLY

The unit scans the bar code Configuration is not correct Make sure the scanner is configured for the
but there is no data appropriate mode.

The unit scans but the data Configuration is not correct Make sure that the proper PC type AT, PS2 or XT
is not correct is selected. Verify correct country code and data
formatting are selected. Adjust intercharacter
delay SYMPTOM

The unit is transmitting Configuration is not correct Increase the interscan code delay setting. Adjust
each character whether the F0 break is transmitted. It may be
necessary to try this in both settings.

Alpha characters show as Computer is in Caps Lock mode Enable Caps Lock detect setting of the scanner to
lower case detect whether the PC is operating in Caps Lock

7-12
TROUBLESHOOTING GUIDE (CONTINUED)

SYMPTOMS POSSIBLE CAUSE(S) SOLUTION

Everything works except These characters may not be Try operating the scanner in Alt mode
for a couple of characters supported by that country’s key
look up table

RS-232 ONLY.

The unit is transmitting Configuration is not correct Increase the interscan code delay setting. Adjust
each character whether the F0 break is transmitted. It may be
necessary to try this in both settings.

Power-up OK and scans Com port at the host is not Check to make sure that the baud rate and parity
OK but does not working or configured properly of the scanner and the communication port match
communicate properly to and the program is looking for “RS-232" data
the host
Com port not operating properly.

Cable not connected to the

proper com port

The host is receiving data The scanner and host may not be Check that the scanner and the host are
but the data does not look configured for the same interface configured for the same interface font
correct font

Characters are being Intercharacter delay needs to be Add some intercharacter delay to the transmitted
dropped added to the transmitted output output by using the MetroSelect® Programming
Guide MLPN 00-02407 or the MetroSet2
program

7-13
 SYMPTOMS POSSIBLE CAUSE(S) SOLUTION
AUX PORT OPERATION WITH ANY INTERFACE.

Trouble with the Aux port Refer to the user’s guide provided with the slave
Scanner. scanner.

Aux port Scanner powers Cable [MLPN 54-54667] may Ensure Aux port scanner is connected to the
up but data is not relayed to not be connected to the proper MS7600 com port marked “Aux” port.
the host. port.

The “Aux” com port may not be The MS7600 must be programmed to enable the
operating properly. “Aux” port. (Use MetroSet®. For the Auxiliary
interface, choose “HoloTrak Decode”. All
remaining parameters will be automatically
chosen).

The “Aux” com port may not be The Aux port scanner must be configured to send
operating properly. “slave” formatted data (reserve code 32).

USB ONLY.

The unit powers and scans The USB Port is not operating Check that the scanner is programmed for USB
but does not communicate. correctly. operation.

Check that the host’s USB port is enabled.

The unit emits a razz tone The USB port is not operating Disconnect then reconnect the USB cable at the
and the LEDs flash three correctly. host end. Contact a Metrologic service
times when configured for representative if symptoms persist.
USB

7-2
8 SPECIFICATIONS & PINOUTS

8.1 Scan Volume Specifications (Based on 100% UPC Bar Codes).

8-3
8.2 Depth of Field by Minimum Bar Code Element Width

8-4
8.3 Scanner Connector/Cable Pinout Connections

8.3.1 MS7320 Pinout Connections.

The MS7600 scanner interfaces terminate to 10-pin modular jacks located on the back of the unit. The serial # label
indicates the model number of the scanner.

8-5
8-6
8.3.2 Cable Connector Configurations

8-7
 Keyboard Wedge Powerlink and Adapter Cable
The Keyboard Wedge PowerLink cable is terminated with a 5-pin DIN female connector on one end, and a 6-pin mini
DIN male on the other.

FIGURE 8.3-1 - KEYBOARD WEDGE POWERLINK CABLE

FIGURE 8.3-3 - 5 PIN FIGURE 8.3-2 - 6 PIN
DIN, FEMALE DIN, MALE

Metrologic will supply an adapter cable with a 5-pin DIN male connector on one end and a 6-pin mini DIN female
connector on the other.

FIGURE 8.3-4 - ADAPTER CABLE

FIGURE 8.3-5 - 5 PIN FIGURE 8.3-6 - 6 PIN
DIN, MALE MINI DIN, FEMALE

According to the termination required, connect the appropriate end of the adapter cable to the PowerLink cable, leaving
the necessary termination exposed for connecting to the keyboard and the keyboard port on the PC.
The pin assignments are as follows:

TABLE 3 - POWERLINK CABLE TABLE 4 - ADAPTER CABLE

5-pin Female DIN 5-pin Male DIN

Pin Function Pin Function
1 Keyboard Clock 1 PC Clock
2 Keyboard Data 2 PC Data
3 No Connect 3 No Connect
4 Power Ground 4 Power Ground
5 +5 Volts DC 5 +5 Volts DC
6-pin Male Mini-DIN 6-pin Female Mini-DIN
Pin Function Pin Function
1 PC Data 1 Keyboard Data
2 No Connect 2 No Connect
3 Power Ground 3 Power Ground
4 +5 Volts DC 4 +5 Volts DC
5 PC Clock 5 Keyboard Clock
6 No Connect 6 No Connect

8-8
8.4 MS7600 HORIZON Scanner Specifications
8.4.1 OPERATIONAL DESIGN SPECIFICATIONS

OPERATIONAL MS7600 SPECIFICATIONS

Light Source: VLD 650 ± 10 nm

Laser Power: 1.1 mW maximum

Depth of Field: 0 mm to 203.2 mm (0” - 8.0”) for

0.33 mm (13 mil) bar code

Width of Scan Field: 87.4 mm (3.4”) @ 0 mm (0.0”);

136 mm (5.35”) @ 203.2 mm (8.0”)
Measurements in plane perpendicular to package flow.

Scan Speed: 2000 scans/second

Scan Pattern: 5 fields of 4 parallel lines (omnidirectional)

Scan Lines 20

Min Bar Width: 0.127 mm (5.0 mil)

Decode Capability: Autodiscriminates all standard bar codes; for other symbologies call
Metrologic

System Interfaces: PC Keyboard Wedge, RS-232, OCIA, Light Pen, Stand Alone PC Keyboard,
USB, IBM 46xx

Print Contrast: 35% minimum reflectance difference

Number of Characters Read: up to 80 data characters(Maximum number will vary based on symbology and
density)

Roll, Pitch, Yaw: 360°, 60°, 60°

Beeper Operation: 7 tones or no beep

8-9
Indicators (LED): amber = laser on, ready to scan - red = good read, decoding

8.4.2 OVERALL PHYSICAL DIMENSIONS

MECHANICAL MS7600 SPECIFICATIONS

Dimensions: 193 mm (7.6") H, 88 mm (3.5") D,

229 mm (9.0") W

Weight: 2.88 Kg (6.35 lbs)

Termination: Three 10-pin modular RJ45 jacks

Cable: Standard 2.1m (7’) straight; for other cables call Metrologic

8.4.3 ELECTRICAL CHARACTERISTICS

ELECTRICAL MS7600 SPECIFICATIONS

Input Voltage: 5.2VDC ± 0.25V

Power: 2.6 W

Operating Current: 500 mA

Standby Current: Laser Off Power Save Mode = < 350 mA

Laser/Motor Off Power Save Mode = <165 mA

DC Transformers: Class II; 5.2 V @ 1A

Laser Class 1: IEC 60825-1:1993+A1:1997+A2:2001 Class 1

EMC: FCC, ICES-003 & EN 55022 Class B

8-10
8.4.4 ENVIRONMENTAL DETAILS

ENVIROMENTAL MS7220 SPECIFICATIONS

Operating Temperature: 0°C to 40°C (32°F to 104°F)

Storage Temperature: -40°C to 60°C (-40°F to 140°F)

Humidity: 5% to 95% relative humidity, non-condensing

Light Levels: 4842 LUX (450 foot candles)

Contaminants: Sealed to resist airborne particulate contaminants

Ventilation: None required

Specifications subject to change without notice.

8-11
8.5 Caution and Serial Number Labels

8.5.1 Labels

Each scanner has a label on the bottom of the unit. The label contains information such as the model number, date of
manufacture, serial number, and caution information. An additional caution label is located under the top plate.
The following are examples of these labels.

8-12
9 Servicing Information

** To order replacement parts, contact the dealer, distributor or call Metrologic’s Customer
Service Department at 1-800-ID-METRO or 1-800-436-3876.

9.1 Limited Warranty

The Horizon MS7600 scanners are manufactured by Metrologic at its Blackwood, New Jersey, U.S.A. facility. The
MS7600 scanners have a two (2) year limited warranty from the date of manufacture. Metrologic warrants and
represents that all scanners are free of all defects in material, workmanship and design, and have been produced and
labeled in compliance with all applicable U.S. Federal, state and local laws, regulations and ordinances pertaining to
their production and labeling.

This warranty is limited to repair, replacement of Product or refund of Product price at the sole discretion of Metrologic.
Faulty equipment must be returned to the Metrologic facility in Blackwood, New Jersey, U.S.A. or Puchheim,
Germany. To do this, contact Metrologic’s Customer Service/Repair Department to obtain a Returned Material
Authorization (RMA) number.

In the event that it is determined the equipment failure is covered under this warranty, Metrologic shall, at its sole
option, repair the Product or replace the Product with a functionally equivalent unit and return such repaired or
replaced Product without charge for service or return freight, whether distributor, dealer/reseller, or retail consumer,
or refund an amount equal to the original purchase price.

This limited warranty does not extend to any Product which, in the sole judgement of Metrologic, has been subjected
to abuse, misuse, neglect, improper installation, or accident, nor any damage due to use or misuse produced from
integration of the Product into any mechanical, electrical or computer system. The warranty is void if the case of
Product is opened by anyone other than Metrologic’s repair department or authorized repair centers.

THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER WARRANTIES OR

GUARANTEES, EITHER EXPRESS OR IMPLIED, AND SPECIFICALLY EXCLUDES, WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
UNDER THE UNIFORM COMMERCIAL CODE, OR ARISING OUT OF CUSTOM OR CONDUCT. THE
RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS
OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE LIABLE FOR ANY INDIRECT OR
CONSEQUENTIA L DAMAGES, INCIDENTAL DAMAGES, DAMAGES TO PERSON OR PROPERTY, OR
EFFECT ON BUSINESS OR PROPERTY, OR OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR
INDIRECTLY TO THE PRODUCT, EXCEPT AS STATED IN THIS WARRANTY. IN NO EVENT SHALL
ANY LIABILITY OF METROLOGIC EXCEED THE ACTUAL AMOUNT PAID TO METROLOGIC FOR THE
PRODUCT. METROLOGIC RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE PRODUCT
DESCRIBED HEREIN.

Metrologic Instruments, Inc. Metrologic Instruments GmbH

90 Coles Road Dornierstrasse 2
Blackwood, NJ 08012-4683 82178 Puchheim b
Customer Service Department: Munich, Germany
1-800-ID-METRO (1-800-436-3876) TEL: 49-89-89019-0
TEL: 856-228-8100 FAX: 49-89-89019-200
FAX: 856-228-6673

9-13
9.2 Metrologic Service Locations
Corporate Headquarters
North America Metrologic Instruments, Inc. Customer Service: 1-800-ID-METRO
90 Coles Road Tel: 856-228-8100
Blackwood, NJ 08012-4683 Fax: 856-228-6673
Email: info@metrologic.com
Internet: www.metrologic.com
European Headquarters
Germany, Metrologic Instruments GmbH Tel: +49 89 89019 0
Middle East and Africa Dornierstrasse 2 Fax: +49 89 89019 200
82178 Puchheim b. Email: info@europe.metrologic.com
Munich, Germany Germany Email: info@de.metrologic.com

Spain Metrologic Eria lbérica SL Tel: +34 913 272 400

Julián Camarillo 29, D-1 Fax: +34 913 273 829
Edificio Diapasón Email: info@es.metrologic.com
28037 Madrid

Italy Metrologic Instruments Italia srl Tel: +39 0 51 6511978

Via Emilia 70 Fax: +39 0 51 6521337
40064 Ozzano dell’Emilia (BO) Email: info@it.metrologic.com

France Metrologic Eria France SA Tel: +33 (0) 1 48.63.78.78

69 Rue de la Belle Etoile Fax: +33 (0) 1 48.63.24.94
ZI Paris Nord II, BP 50057 Email: info@fr.metrologic.com
95947 – ROISSY CDG CEDEX

United Kingdom Metrologic Instruments UK Limited Tel: +44 (0) 1256 365900
58 Tempus Business Centre Fax: +44 (0) 1256 365955
Kingsclere Road, Basingstoke Email: info@uk.metrologic.com
Hampshire RG21 6XG
Asia

Singapore Metrologic Asia (Pte) Ltd Tel: 65-6842-7155

No. 8 Kaki Bukit Place Fax: 65-6842-7166
4th Floor Email: info@sg.metrologic.com
Singapore 416186

China Metro (Suzhou) Technologies Co., Ltd. Tel: 86-512-62572511

221 Xing Hai Street Fax: 86-512-62571517
Suzhou Industrial Park Email: info@cn.metrologic.com
Suzhou, China
215021

Japan Metrologic Japan Co., Ltd. Tel: 81-03-3839-8511

Matsunoya Building, 6 Floor Fax: 81-03-3839-8519
3-14-8 Higashiueno Email: info@jp.metrologic.com
Taitou-Ku, Tokyo 110-0015 Japan
South America

Brazil Metrologic do Brasil Ltda. Tel: 55-11-5182-8226

Rua da Paz 2059 Fax: 55-11-5182-8315
CEP 04713-002 Email: info@br.metrologic.com
Chácara Santo Antônio
São Paulo, SP, Brasil

Outside Brazil Metrologic South America Tel: 55-11-5182-7273

Rua da Paz 2059 Fax: 55-11-5182-7198
CEP 04713-002 Email: info@sa.metrologic.com
Chácara Santo Antônio
São Paulo, SP, Brasil

9-14
9.3 Patents
“Patent Information This METROLOGIC product may be covered by one or more of the following U.S. Patents:
U.S. Patent No.; 4,960,985; 5,081,342; 5,216,232; 5,260,553; 5,340,971; 5,525,789; 5,557,093; 5,627,359; 5,637,852;
5,777,315; 5,789,731; 6,029,894; 6,098,885; 6,209,789; 4,360,798; 4,369,361; 4,387,297; 4,460,120; 4,496,831;
4,593,186; 4,607,156; 4,673,805; 4,736,095; 4,758,717; 4,816,660; 4,845,350; 4,896,026; 4,923,281; 4,933,538;
4,992,717; 5,081,342; 5,015,833; 5,017,765; 5,059,779; 5,117,098; 5,124,539; 5,130,520; 5,132,525; 5,140,144;
5,149,950; 5,180,904; 5,200,599; 5,229,591; 5,247,162; 5,250,790; 5,250,791; 5,250,792; 5,262,628; 5,280,162;
5,280,164; 5,304,788; 5,321,246; 5,324,924; 5,396,053; 5,396,055; 5,408,081; 5,410,139; 5,436,440; 5,449,891;
5,468,949; 5,479,000; 5,532,469; 5,545,889;
No license right or sublicense is granted, either expressly or by implication, estoppel, or otherwise, under any
METROLOGIC or third party intellectual property rights (whether or not such third party rights are licensed to
METROLOGIC), including any third party patent listed above, except for an implied license only for the normal
intended use of the specific equipment, circuits, and devices represented by or contained in the METROLOGIC
products that are physically transferred to the user, and only to the extent of METROLOGIC’S license rights and
subject to any conditions, covenants and restrictions therein.”

Other world wide patents pending.

9-15
Notes:

9-16
Notes:

9-17
Notes:

9-18