Siemens PM240 2 - EN - Rev00 30082019
Siemens PM240 2 - EN - Rev00 30082019
Siemens PM240 2 - EN - Rev00 30082019
NOTE:
For further insights regarding the functions of the Siemens PM240-2, refer to the corresponding manuals
Siemens, available on the website of the company.
All information, product manuals and details, could be found at the internet address:
http://support.automation.siemens.com entering the 16-digit product code (6SL3210…) that you can found
on the inverter or on the present manual in the technical data section.
2.2 PRECAUTIONS
Carefully follow the procedures given in the manual to avoid the risk of damaging the inverter.
1- Do not connect the equipment to a voltage higher than that permissible. An excessive voltage can
cause permanent damage to the internal components.
2- To avoid damaging the inverter in case of prolonged stoppages with no power supply, before
restarting proceed as follows:
- If the inverter has been idle for several months, connect it to the power supply for at least 1
hour in order to regenerate the bus capacitors.
- If the inverter has been idle for more than one year, power it for 1 hour at 50% less than the
nominal voltage, and then for 1 hour at nominal voltage.
3- Do not connect capacitors to the inverter outputs.
4- Before resetting an inverter fault, carefully check what caused activation of the protection.
5- Use an inverter with rated current equal to, or higher than, the motor rated current.
3.1.1 Description
The Power Module are in Blocksize format and theirs size are identified with letters, from FSA to reach FSF.
They consist of the following components:
Line-side diode rectifier
DC link electrolytic capacitors with pre-charging circuit
Output inverter
Braking chopper for (external) braking resistor
24 V DC / 1 A power supply
Gating unit, actual value acquisition
Fan to cool the power semiconductors
The Power Modules are supplied in versions with line filter with reference to the standard EMC EN 61800-3
Power Module frame size FSB, Power Module frame size FSC, with
with integrated line filter integrated line filter
WARNING
Danger of fire through overheating caused by insufficient ventilation and installation Clearances
Insufficient ventilation and installation clearances result in overheating with danger to persons as a
result of smoke and fire.
Always mount the Power Module in a vertical position
Maintain the following clearances between the components when mounting (*):
Frame size FSA: 30 mm (1.18 inches)
Frame size FSB: 40 mm (1.57 inches)
Frame size FSC: 50 mm (1.96 inches)
Maintain the following ventilation clearances above and below the component:
Frame size FSB: 100 mm (3.93 inches)
Frame size FSC: 125 mm (4.92 inches)
Frame sizes FSD and FSE: 300 mm (11.81 inches)
Frame size FSF: 350 mm (13.77 inches)
Maintain the following ventilation clearances in front of the component:
Frame sizes FSB to FSF: 30 mm (1.18 inches)
Ensure that the cooling air flow of the Power Modules can flow unrestricted.
(*)The Power Modules can be mounted side by side without base components up to an ambient
temperature of 40° C.
In combination with base components and at ambient temperatures of 40° C to 55° C, the specified lateral
minimum clearances must be observed. Where combinations of different frame sizes are concerned, the
longer of the two clearances shall apply.
Figure 5 Drilling pattern, PM240-2 Power Modules, frame sizes, FSB; all data in mm and (inches)
Figure 6 Dimension drawing, PM240-2 Power Modules, frame sizes FSC; all data in mm and (inches)
Figure 7 Dimension drawing, PM240-2 Power Module, frame size FSD; all dimensions in mm and (inches)
Figure 8 Dimension drawing, PM240-2 Power Module, frame size FSE (with integrated line filter); all dimensions in mm
Figure 9 Dimension drawing, PM240-2 Power Module, frame size FSF (with integrated line filter); all dimensions in mm
and (inches)
DANGER
Danger of death due to electric
shock with exposed terminals
Touching live components results
in death or severe injury.
• Only operate the Power
Module with the terminal cover
closed
All POWER MODULES (PM) delivered are provided with line filter, and they are in conformity with category
C3 (industrial) in accordance with the standard EN 61800-3.
For PM Block Size this is obtained by mains integrals filters,
The PM with a suitable line filter shall correspond to the category C2 for domestic installations, provided that:
- they are installed and put into service by a specialist (according to the definition given by the
normative), in compliance with the limit values for electromagnetic compatibility
- the below shown additional requisites are respected:
Connection by use of a shielded cable at reduced capacity
Motor cable shorter than 25 m in PM Blocksize
Pulse frequency ≤ 4 kHz in the PM Blocksize
Current ≤ nominal input current in the technical data
See also paragraph 7.3 for information about power wiring
WARNING
Risk of fire and device damage as a result of ground fault / short-circuit
The cables to the braking resistor must be routed so that a ground fault or short circuit can be ruled out. A
ground fault can result in fire.
• Comply with local installation regulations, which allow this fault to be ruled out.
• Protect the cables from mechanical damage.
• In addition, apply one of the following measures:
Using cables with double insulation.
Observe adequate clearances, e.g. through the use of spacers.
- Route the cables in separate cable ducts or pipes.
CAUTION
Risk of burns or damage resulting from high surface temperature of the braking resistor
The braking resistor can become very hot. You can be severely burnt when touching the surface.
Neighboring components can become damaged.
Mount the braking resistor so that it cannot be touched. If this is not possible, at the dangerous
locations, attach an appropriate warning note that is clearly visible and easy to understand.
To avoid temperature-related damage to adjacent components, follow these rules:
For PM240-2 Power Modules:
- Ensure a cooling clearance of 100 mm on all sides of the braking resistor
Figure 10 Dimension drawing of braking resistor for PM240-2, frame sizes FSA / FSB
5-1
Table 7 Dimension drawing in mm (inches)
Article number Frame Overall Drilling Fixing screws / Weight
Dimension Dimensions Dimensions Tightening [kg]
[mm] [mm] torque
B H T b h
6SL3201-0BE21-8AA0 FSB 175 345 100 142 316
M4 / 3 Nm 2.7
6SL3201-0BE23-8AA0 FSC 250 490 140 217 460
M5 / 6 Nm 6.2
JJY:023422620001 FSD 220 470 180 187 430
M5 / 6 Nm 7
JJY:023424020001 FSD 220 610 180 187 570
M5 / 6 Nm 9.5
JJY:023434020001 FSE 350 630 180 317 570
M5 / 6 Nm 13.5
JJY:023454020001*) FSF
*JJY:023422620001 ∥ (FSD) 220 470 180 187 430 M5 / 6 Nm 7
*JJY:023434020001 (FSE) 350 630 180 317 570 13.5
JJY:023464020001*) FSF
* JJY:023434020001 ∥ (FSE) 350 630 180 317 570 M5 / 6 Nm 13.5
* JJY:023434020001 (FSE) 350 630 180 317 570 13.5
When fixing the braking resistor, use screws, nuts and washers
*) This type of braking resistor comprises two resistors which must be connected to each other in parallel on
the plant/ system side.
5.4 MOUNTING
The braking resistor for all modules is connected at terminals DCP/R1 and R2. Since it generates heat, it
should be mounted to the side of the Power Modules.
The braking resistors for the PM240-2 Power Modules in frame sizes FSA and FSB are designed as base
components. If the PM240-2 Power Modules of the FSA or FSB frame size are operated without a line
reactor, the braking resistors can also be installed under the Power Modules.
The braking resistors for the PM240-2 Power Modules of the FSC to FSF frame sizes should be placed
outside the control cabinet or the switchgear room to lead the resulting heat loss away from the Power
Modules. This reduces the level of air conditioning required.
The braking resistors can be installed horizontally or vertically. The power connections on vertically installed
resistors, must be at the bottom.
Figure 11- Minimum clearances for the braking resistor when mounting on a flat surface and for wall/panel mounting
Table 9 Technical data of braking resistors for PM240-2 Power Modules, frame sizes FSD to FSF
Order number JJY023422620001 JJY:023434020001 JJY023454020001
JJY023424020001 JJY023464020001
Suitable for Power Modules of frame size FSD FSE FSF
Resistance Ω 25 con In ≤ 45A 10 7.1
15 con In > 45A 5
Unit rating PDB W 1100 2750 3850
1850 5500
Peak power Pmax kW 22 55 77
37 110
Load duration for peak power Ta s Figure 12
Period duration of braking duty cycle T s Figure 12 Figure 12 Figure 12
Degree of protection IP21 IP21 IP21
Power connections (including PE) 10 mm2 / 0.8 Nm 16 mm2 / 1.2 Nm 10 mm2 / 0.8 Nm
8 AWG / 7.1 lbf in 6 AWG / 4.5 lbf in 8 AWG / 7.1 lbf in
10 mm2 / 0.8 Nm 16 mm2 / 1.2 Nm
8 AWG / 7.1 lbf in 6 AWG / 4.5 lbf in
Weight kg 7.0 13.5 7
9.5 13.5
Duty cycles
The Control Unit CU310-2 PN (PROFINET) is a control module for single drives in which the open-loop and
closed-loop control functions of the drive are implemented.
It controls the Power Modules in the Blocksize format via the PM-IF interface and is mounted directly on the
Power Module.
The table shows an overview of the available interfaces on the CU310-2 PN.
WARNING
Danger of fire through overheating for insufficient ventilation clearances:
It is essential that you maintain 50 mm ventilation clearances above and below the Control Unit and
Control Unit Adapter.
Ensure that the air openings are not blocked by connecting cables.
WARNING
As a result of incorrect parameterization, machines can malfunction, which in turn can lead to injuries or
death.
Note:
The PROFIBUS address switch on the CU310-2 PN has no function.
Memory card
Use only memory cards manufactured by Siemens to run the CU310-2 PN. These cards will be pre-loaded
by the factory with the adequate management software.
DO NOT REMOVE FOR ANY REASON THE COMPACT-FLASH. RISK OF DAMAGE / LOSS OF
SOFTWARE
Table 11 LEDs
RDY Ready
COM Status of the fieldbus communication
OUT>5V Encoder current supply > 5 V (TTL/HTL)
MOD Operating mode (reserved)
The various LEDs are switched on and off as the control unit is powered up (depending on the phase the
system is currently in). When switched on, the color of the LEDs shows the status of the corresponding
power-up phase (see Behavior of the LEDs during booting).
In the event of a fault, power up will be ended in the corresponding phase. The LEDs that are switched on,
retain their color at this particular instant in time, so that the fault can be determined based on the
combination of LEDs that are switched on (bright) and switched off (dark).
All the LEDs go out briefly if the CU310-2 PN has powered up without error. The system is ready for
operation when the LED "RDY" is permanently green.
All the LEDs are controlled by the software loaded during operation (see Behavior of the LEDs in the
operating state).
RDY - OFF The electronics power supply is missing or Check the power
(READY) outside the permissible tolerance range. supply
Green Continuous light The unit is ready for operation. -
Cyclic DRIVE-CLiQ communication is in
progress.
Flashing light Commissioning/reset -
1x2 sec
Flashing light Writing to the memory card. -
2x1 sec.
Red Flashing light General fault Check parameter
2x1 sec. assignment/
configuration
Red/ Green Flashing light The control unit is ready for operation, but Install the missing
1x2 sec there are no software licenses. licenses.
Orange Flashing light Updating the firmware of the DRIVE-CLiQ -
1x2 sec components.
Flashing light DRIVE-CLiQ component firmware update Switch on the
2x1 sec. completed. Waiting for POWER ON of the component.
corresponding components.
Green/ Flashing light Recognition of the component via LED is -
Orange or 2x1 sec. activated (see SINAMICS S120/S150 List
Red/ Orange Manual.)
Note: Both options depend on the LED
status when component recognition is
activated.
Figure 14 Dimension drawing, Control Unit CU310-2 PN, all data in mm (inches)
Mounting
1. Mount the Control Unit on the PM.
2. Press the Control Unit back until it latches into the blue interlocking lug.
The diagrams show the Control Unit mounted on the PM240-2 (frame size FSD), using the CU310-2 PN as
an example.
Removal
1. Press the blue locking latch downwards (see
arrow).
2. Remove the Control Unit towards the front.
Any free or unused wires in a multicore cable must be connected to earth at both ends.
DI= INPUT
DO= OUTPUT
X124
GENERAL
SUPPLY
X121.1 Upwards
X121.2 High Speed
X121.3 Enable
X121.4 Downwards
X121.7 Emergency
X121.8 Inspection
X121.10 Contactors
X121.11 EVD
The Input port X131.2 could be used for reset automatically some system faults by the main switch
board, on the base of its evaluation.
X121.7-Emergency and X131.4-Short Floor, allow to set specific reduced high speed that will be used in
place of the standard value of high speed.
X121.7 has to be used as a +24V command to reduce the power used in condition of UPS feeding (for
example in emergency conditions activated by the fire fighters). See paragraph 11.4.4.
7.6 THERMOCOUPLE
For a proper operation of the inverter and in order to ensure the temperature compensation, must be
connected a thermocouple PT100 and its transmitter amplifier to the terminals X131.7 and X131.8 of the CU.
OMARLIFT deliver as standard a thermocouple and an amplifier from SENECA company.
There could be some problem with the SIEMENS website connection if you use Google Chrome in this
case you have to change the main settings of the browser
1. Physically connect your Computer with the inverter through the LAN cable and the X127 adapter on
the CU of the machine.
2. Type 169.254.11.22 on the URL bar of the browser
3. There is no password. Just add SINAMICS at user name and click on Login
2. Device Info is composed by the installed components. Through the LED legend it is possible to read
the status of the Control Unit and the Drive
4. In Messages and Logs, to the tab Alarm display you find some status messages:
TIME, is the indicative order sequence but it isn't a real reference of the time in which the
problem occurs.
TYPE, identifies the type of signaling in Alarm (A) and Fault (F).
DRIVE OBJECT, indicates the area involved in the anomaly (Drive or Control Unit)
ALARM, shows the error or warning code (es:13000, 3505, 1073, etc…) and refers to the type
of problem encountered, followed by a brief description. With this code it will be possible to discover
the cause and to the solution of the problem. To deep the topic go to SIEMENS LH1 Lists Manual
WARNING: If you click Aknowledge faults button, you accept and reset any errors, that will disappear
from the message screen.
6. Manage Config., Files and User’s Area are not sections of User interest
7. Licenses groups the software licenses installed on the machine and/or problems or requested
activities related to the same.
WARNING to edit the interesting parameter, click Change> Enter_New_value>Submit (to divide the
decimals use dot “.” not comma “,”).
The only parameters that you can edit are that starting with letter “p”.
Click Logout at the end to be sure to save and to disconnect your PC.
7764 1
After adding and saving procedure, the new list name appear on the top. Click on the tab to see the
new list and to choose the parameter. For each line there are UP and DOWN buttons that allows to
move the parameter position on the parameters list. Click DEL to eliminate (Figure 30)
10.1.1 Description
The Basic Operator Panel BOP20 is an operator panel with six keys and a backlit display unit. The BOP20
can be inserted on the CU310-2 PN SINAMICS Control Units and operated.
The BOP20 supports the following functions:
Input of parameters and activation of functions
Display of operating modes, parameters, alarms and faults
Table 14 Views
Display Meaning
Top left 2 positions The active drive object of the BOP is displayed here.
The displays and key operations always refer to this drive object.
BOP20 keyboard
Table 15 - BOP20 keyboard layout
Key Name Meaning
ON Powering-up the drives for which the command "ON/OFF1","OFF2" or "OFF3" should
come from the BOP.
OFF Power-down the drives for which the "ON/OFF1," "OFF2," or "OFF3" commands
should come from the BOP.
Note:
The effectiveness of these keys can be defined using the appropriate BICO
parameterization (e.g. using these keys, it is possible to simultaneously control all of
the axes that have been configured.) The structure of the BOP control word
corresponds to the structure of the PROFIBUS control word.
Functions The meaning of these keys depends on the actual display.
Note:
The effectiveness of this key to acknowledge faults can be defined using the
appropriate BICO parameterization.
Parameter The meaning of these keys depends on the actual display.
If you press “P” key for 3sec, the command “Copy from RAM to ROM” is
performed, and the “S” key disappear from the BOP.
Raise The keys are dependent on the actual display and are used to raise or lower values.
Lower
(es: P0013[0])
1. From the current display switch to parameter display by setting the drive 02 on the display
2. Select the parameter of the drive you want to modify (eg: p21507 - high speed (2.2.6)) by scrolling
with the arrow keys keeping them pressed or pulse dialing
3. Move the cursor with "FN" and change the values with the arrow keys
4. Confirm the entered value by pressing “P”. (2x), it will appear the number of the modified parameter
5. To proceed to the setting of another parameter, press "FN" while it is displayed the ID of the last
modified parameter and repeat from the point 2
6. To end the setting while viewing the ID of the last parameter changed, press "FN" and confirm with
“P”: starting screen will be displayed.
After the modify of the parameters of interest, it is always necessary to save the new values on
the hard memory of the Control Unit, in order to prevent a loss of data at the first shut down
(voluntary or accidental).
Figure 36 Faults
Displaying alarms
Figure 37 Alarms
For more functions or information about the BOP20, refer to the SIEMENS S120 Commissioning manual (IH1)
10.1.6 Mounting
ATTENTION
Damage when using the BOP
The interface for the BOP20 on the CU310-2 may be damaged when the BOP20 is used.
Make sure that you insert and withdraw the BOP20 straight into/out of the CU310-2 and that it is
not tilted up or down.
1. Remove the blind cover by 2. Squeeze the tabs on the joint CU310-2 with BOP installed.
pressing on the tabs to snap and BOP20 and insert it directly into
pull the front. the housing of the CU310-2 until it
clicks into place.
NOTE:
The BOP20 may be inserted or withdrawn while the Control Unit is operational.
Removal
1- Simultaneously press the latching cams on the BOP20.
2- Keep the latching cams pressed together and pull the BOP20 straight out.
3- Insert the blanking cover.
Display and operator controls of the BOP20
For information about display and operator controls of the BOP20, refer the SINAMICS S120 Commissioning
Manual (IH1).
After the modify of the parameters of interest, it is always necessary to save the new values on
the hard memory of the Control Unit (with button RAM to ROM), in order to prevent a loss of data at the
first shut down (voluntary or accidental). Using WEBSERVER software, you have to switch ONLINE, then
press the push button RAM to ROM . Alternatively, see the procedure described to the chapter 10 for the
setup by BOP.
NOTE: (*) all speeds are expressed in rpm% compared to the rated motor speed (usually 3000 r/min)
Preferably adjust only the parameters visible in the list User. Some of parameters mentioned
are available only after contacted OMARLIFT Support.
To have a good start, make sure that it is completely managed by the inverter. In this sense a
good way is to adjust the hydraulic valve to the maximum opening (it is the same operation
done, in installations without inverter, in order to have an instantaneous and rapid departure).
For "sweet" and without tearing departures it is necessary that the cabin moves slightly before the
acceleration begins. This could be done with the parameters P21502 (2.2.2), P21503 (2.2.3), by
tuning them properly. The subsequent acceleration phase is already set at the factory. If necessary,
you can make a different setting with parameters P21504 (2.2.4) and P21505 (2.2.10) visible in the
list User.
PARAMETER CABIN DEPARTURE CABIN STARTING LATE CABIN SPEEDS UP TOO
WITH TEARING FAST
P21502 (2.2.2) ↑ ↑ =
P21503 (2.2.3) ↑ ↑ =
P21504 (2.2.4) = = ↑
P21505 (2.2.10) ↑ = ↑
Legend: ↑ increase the value of the parameter
↓ decrease the value of the parameter
11.4.3 Re-leveling
• Setting the re-leveling
Test the re-leveling at empty conditions, moving the elevator downwards/upwards in respect to the
floor, by press the Emergency button for descent direction, and with the hand pump for upwards
direction.
If the restoration of the position of the plan is not satisfactory, adjust the parameter P21515 (2.2.8)
until you get the desired stop.
You can change the re-leveling at full load using the parameter PX9.
You can change the re-leveling at maximum oil temperature, using the parameter PX3.
11.4.4 Emergency
• Parameters for EMERGENCY operation (input X121.7)
The inverter SIEMENS allows the dedicated management of a state of emergency power supply by
installing a UPS AC 400 V (not supplied), whose installation and dimensioning are the responsibility
of the customer.
The operation via UPS unit guarantees a limited number of runs both uphill and downhill, dependent
on the dimensioning of the same.
The Emergency function is controlled via input X121.7
You can adjust the speed of movement in the direction up or down through the parameters:
P21546 (2.6.1) Emergency Speed Upward
P21547 (2.6.2) Emergency Speed Downward
If after some meters at speed higher than the nominal value, the safety valve doesn’t trip,
manually stop the elevator, by pressing the command STOP, without waiting the intervention of any
other safety device.
The Parachute function, deactivate itself after each test (0). For a new test, after the valve regulation, re-
activate the function.
For rupture valve adjusting, refer to the relative manufacturer’s instruction manual.
The error A remains active, until is existing the cause that has determined it, then it reset.
Errors TYPE F (Fault) are serious flaws that lead to the immediate arrest of the inverter and the lift
that is placed safely via simultaneous closing of the valve.
The error F remains active even after the disappearance of the cause that determines it and has to be
resetted manually.
Note: If there are multiple active faults and alarms, the BOP first displays all faults one after another. Once
all faults are displayed, it displays all alarms in succession and the display continues to repeat.