Race - Car Front Wings
Race - Car Front Wings
Race - Car Front Wings
EXPERIMENTAL APPARATUS
Ground Plane
moment data were acquired with a three-component
Y (in)
external floor balance manufactured by Aerotech ATE -15 1.5" x 1.5"
Limited using methods as described in Refs.[9] and [10].
Data were acquired at both increasing and decreasing
angles of attack. Data for both directions will be shown -20
in the results. The model was mounted to the balance
so that pitching moment measurements were taken 0.5" x 0.5"
about the quarter-chord of the main element. Error -25
analysis of the balance setup indicated that errors in lift,
drag, and moment coefficient were typically less than
-30
2%. At low-speed and low-drag conditions, error in drag
coefficient peaked at approximately 6%. 28 24 20 16 12 8 4 0 -4
Z (in)
Downstream flowfield measurements were acquired Figure 2: Seven-hole probe scan position and
at selected conditions using an Aeroprobe Corporation resolution (in inches).
3.175-mm diameter seven-hole probe. The probe was
mounted to a two-axis traverse manufactured by Lintech, Formula One flap (UIUC700F and H), the maximum
Inc. and was positioned approximately 33-cm, or one Reynolds number was lower than cases with the IndyCar
reference chord length, behind the trailing edge of the flap (UIUC700G and I). This speed was the maximum
wing. Scans included approximately 3600 data points that was possible without exceeding balance load
with the extents and resolution that is shown in Figure 2. ranges.
Scan resolution was chosen to capture as much detail
as possible in areas where large gradients in flow
Table 2: Front Wing Test Matrix
direction were expected while allowing for reasonable
run times of approximately 2 1/2 hours. Three Configuration α (deg) Re δf (deg)
components of flow velocity were determined by using a UIUC700I -3 thru 18 0.7 x 10
6
14
combination of the seven pressures from the probe 6
UIUC700I -3 thru 18 1.1 x 10 4, 14, 24
through methods outlined by Rediniotis et al [11], as 6
UIUC700I -3 thru 18 1.3 x 10 14
originally reported by Zilliac [12]. Measurement errors in 6
dynamic pressure and flow angle from the seven-hole UIUC700F -3 thru 18 0.7 x 10 14
6
probe were typically 0.5 degrees and 1%, respectively, UIUC700F -3 thru 18 1.0 x 10 4, 14, 24
6
as quoted by the manufacturer. The manufacturer UIUC700F -3 thru 18 1.2 x 10 14
6
provided a 1600-point calibration map, which included UIUC700G -3 thru 18 0.7 x 10 14
6
data for cone angles up to 70 degrees. Seven-hole UIUC700G -3 thru 18 1.1 x 10 4, 14, 24
6
probe and surface pressure measurements were UIUC700G -3 thru 18 1.3 x 10 14
6
acquired using a Pressure Systems, Inc. 8400 pressure UIUC700H -3 thru 18 0.7 x 10 14
6
system with ±7 kPa and ±35 kPa electronic pressure UIUC700H -3 thru 18 1.0 x 10 4, 14, 24
6
scanners. Pressure scanner accuracy was quoted as UIUC700H -3 thru 18 1.2 x 10 14
0.05% of full-scale.
TEST MATRIX – The test conditions that were run were Downstream flowfield measurements are
chosen to cover the effects of changing major variables summarized in Table 3. The aim of these
of flap planform, endplate planform, angle of attack, flap measurements was to gain an understanding about the
deflection, and Reynolds number at a ground clearance general flow structure behind the wing, including vortex
of 9.906-cm, or 30% of the reference chord. Table 2 development, and changes that would occur with
summarizes the test matrix that was performed. The changes in the aforementioned parameters. The
four possible flap and endplate combinations formed the baseline UIUC700I configuration was tested extensively,
UIUC700I-H base configurations as described in Table 1 while a limited number of scans were performed with
above. Due to maximum balance loads, especially at other configurations. The changes in the flowfield due to
higher speeds, the number of possible flap deflections parameter changes such as angle of attack, Reynolds
that could be tested was limited. Reynolds number was number, and flap deflection that occurred for the
set by varying tunnel RPM and was based on the UIUC700I can be used to infer results for the other
reference chord of 33.02-cm. In the cases with the configurations.
Table 3: Seven-hole probe scan test matrix
6
Re = 0.7 x 10
Re = 1.1 x 106
Configuration α (deg) Re δf (deg)
6
Re = 1.3 x 106 UIUC700I 6 0.7 x 10 14
3 6
UIUC700I 6 1.1 x 10 4, 14, 24
6
UIUC700I 3, 6, 9 1.1 x 10 14
6
2.5
UIUC700I 6 1.3 x 10 14
6
UIUC700F 6 0.7 x 10 14
6
UIUC700G 6 1.0 x 10 14
6
2 UIUC700H 6 1.2 x 10 14
RESULTS
CL
1.5
1.5
straightaways where downforce is not needed. From an
aerodynamic standpoint, as the present data show, this
1 is not possible with the current fixed wing configurations
allowed in open-wheel racing. An expected result is an
increase in induced drag with higher speed, since the
0.5 wing is operating at a higher lift coefficient. But the
results show a reduction in overall drag. For this wing
design the results indicate that the decrease in profile
0
0 0.25 0.5 0.75 1
drag due to Reynolds number effects is larger than the
CD associated increase in induced drag.
CL
root of the wing caused concern. It is likely that this 1.5
feature, which appeared in all flowfield measurements
taken with varying strength, is a result of the wing/wind-
tunnel floor/ground plane juncture. It is difficult to 1
ascertain what effect this region had on the rest of the
6
flowfield. Data taken at Re = 0.7 x 10 and Re = 1.3 x
6 0.5
10 of the UIUC700I show no significant movement of
the trailing vortex system with changes in Reynolds
number.
0
-5 0 5 10 15 20
FLAP DEFLECTION – During a race, particularly in the α (deg)
CART series, the ability to change the front-wing flap 3
angle is the only way to adjust performance of the car
barring a complete change of the front nose cone.
Therefore, the ability to quantify the effects of changing 2.5
flap deflection on wing performance become very
important. As described in Table 2, each configuration
was tested at flap deflections of 4, 14, and 24 deg. 2
Figure 6 shows the lift curves and drag polars for the
6
UIUC700I configuration at Re = 1.1 x 10 for these flap
CL
UIUC700I
UIUC700H
-3
3
UIUC700I, 2y/b=0.22
-2
UIUC700I, 2y/b=0.64
2.5 UIUC700I, 2y/b=0.92
Cp
UIUC700H, 2y/b=0.22
δf = 24° -1 UIUC700H, 2y/b=0.64
UIUC700H, 2y/b=0.92
2
δf = 14° 0
CL
1.5
1
0 0.25 0.5 0.75 1
δf = 4°
x/cm
1
Figure 9: Main element pressure distributions for
UIUC700I and UIUC700H at α = 6 deg, δf = 14 deg, Re
0.5 = 1.1 x 106, and h/c = 0.3
the UIUC700F and G comparison are not shown, but are
0 consistent with the UIUC700I and H configurations. As a
-5 0 5 10 15 20 result of increasing the wing planform area by 4.5%, the
α (deg) average increase in CL is 0.15. This effect, however, is
3
not explained by the increase in area. At first glance, it
might be expected that an increase in area without an
increase in span would result in higher induced drag and
2.5
lower lift, which are results of increased aspect ratio.
But Figure 8 shows that increased lift occurs. This is
largely in part due to the increase in local chord that
2
occurs over much of the flap. The main element can be
loaded more because of this, and as a result lift is
increased. Examination of the pressure distributions of
CL
1.5
Figure 9 confirms this result. The drag polar of Figure 8
also shows that there is no significant effect on drag due
to a change in wing planform, again suggesting that
1
profile drag is insignificant compared to induced drag.
0.5
The downstream flowfield measurements for the
UIUC700H are shown in Figure 5. Comparing these
measurements with those for the UIUC700I (see Figure
0 4), it is seen that the suction side vortex is stronger,
0 0.25 0.5 0.75 1 moves closer to the root and further from the ground with
CD
the Formula One-style flap (UIUC700H). An increase in
Figure 8: CL vs. α and CL vs. CD for UIUC700I and induced drag would be the expected result; however, no
UIUC700H at Re = 1.1 x 106 and h/c = 0.3 significant increase is shown.
by the flap deflection increase. Since the complete area ENDPLATE PLANFORM – The overall effect that
of this flow was not captured in the seven-hole probe endplate planform area has on performance of the front
scans, it is not known how this affects the rest of the wing is, perhaps, the most interesting. Although racing
flowfield. rules in both CART and Formula One are very restrictive
in terms of endplate size and position, it is still essential
FLAP PLANFORM – In addition, the effect of flap that a car manufacturer maximizes performance. Figure
planform was compared. Here, the two different flap 10 compares the UIUC700F with the UIUC700H, both
planforms were tested with the same endplate. having the Formula One flap and Formula One and Indy
Comparisons were made between the UIUC700I and front-wing endplates, respectively. When the Indy
UIUC700H, both having the Indy-style front endplate, endplate was used, lift coefficient increased by and
and the UIUC700F and UIUC700G, both having the average of 0.0958 at constant α, while drag at constant
Formula One-style front endplate. Lift and drag data for CL decreased by an average of 13.7%. Hence, adding
the I and H configurations are shown in Figure 8, while endplate area produces a more efficient wing. This
selected pressure distributions over the main element for effect can also be partially explained by the positioning
both configurations are shown in Figure 9. Results for of the wing within the endplate, and it is difficult to
drag of typically 1-2% for 50% changes in Reynolds
UIUC700H number. Changes in flap deflection of 10 degrees, on
UIUC700F average caused an increase in CL of 0.5, while drag was
largely unaffected indicating that induced drag is a
3
dominant factor in race-car wing design. A study of
changes in flap planform show significant increases in
lift, largely due to the increased loading that occurs on
2.5
the main element. Examination of the results from
changing endplate planform reveal that endplate design
is quite significant in the performance of a race-car front
2
wing. When endplate area is increased, overall lift
increases while there is a significant reduction in drag.
CL
1.5
ACKNOWLEDGMENTS
1
The support of Ford Motor Company, AVT
Motorsports Technology Group with technical monitors
John LaFond, Paul Carrannanto, Fredrico Hsu is
0.5 gratefully acknowledged. Also, the early input of Frank
Hsu leading to the initiation of this work is greatly
appreciated.
0
-5 0 5 10 15 20 REFERENCES
α (deg)
3
1. Hurst, D.W., “Modern Wind Tunnel Testing of Indycars,”
SAE Paper 942497, 1994 Motorsports Engineering
Conference Proceedings, Vol. 1, pp. 151-159, December
2.5 1994.
2. Katz, J., “Aerodynamic Model for Wing-Generated Down
Force on Open-Wheel-Racing-Car Configurations,” SAE
2 Paper 860218, February 1986. SAE Transactions, Vol.
95, pp. 129-137, 1986.
3. Coiro, D.P., F. Nicolosi, A. Amendola, D. Barbagallo, L.
Paparone, S. Beccio, P. Castelli, and S. Limone,
CL
UX (ft/sec)
300
-5 290
280
270
260
-10 250
240
230
Ground Plane
220
Y (in)
210
-15 200
190
180
170
-20 160
150
140
130
-25 120
110
100
-30
25 20 15 10 5 0
Z (in)
Figure 4: Downstream flow measurements (Ux, Uy, Uz) of UIUC700I configuration as viewed from upstream.
UIUC700H
α = 6 deg, δf = 14 deg, Re = 1.1 x 106
0
Ux (ft/sec)
300
-5 290
280
270
260
-10 250
240
230
Ground Plane
220
Y (in)
210
-15 200
190
180
170
-20 160
150
140
130
-25 120
110
100
-30
25 20 15 10 5 0
Z (in)
Figure 5: Downstream flow measurements (Ux, Uy, Uz) of UIUC700H configuration as viewed from upstream.
UIUC700I
α = 6 deg, δf = 24 deg, Re = 1.1 x 106
0
UX (ft/sec)
300
-5 290
280
270
260
-10 250
240
230
Ground Plane
220
Y (in)
210
-15 200
190
180
170
-20 160
150
140
130
-25 120
110
100
-30
25 20 15 10 5 0
Z (in)
Figure 7: Downstream flow measurements (Ux, Uy, Uz) of UIUC700I configuration as viewed from upstream.