Project: Holcim (US) Inc. Equip. no.

: 441-DU1/2 441 Preheater

Part letter Description dia (mm) length (mm) breadth (mm) width (mm) thick (mm) Flg. Flat width Quantity weight (Kg.)

10/04/2019 2058-4413-009 Prepared by: VGN

 Transition pieces

Dimensions in mm
Di
Diameter 400 A1 79610.542 a
Length A 400 A2 100000
Length B 400 A3 100000
Height H 500
Thickness T 10

Weight transition pieces 56.398 kg. H

Area of plate 0.718 m2

Side 2
 Transition pieces

Di
a

A
B

Side 3
 Reducer circular

Reducer circular

dia

Outside dia Inside radius Outside radius

Height H 500
T
Diameter 350 165 175 170
diameter 500 240 250 H
249.5
Plate thickness 10
Numbers 1
DIA

Weight 51.17261734 kg
506.280802
Area of plate 0.667226516 m²

Side 4
 Reducer circular

dia

DIA

Side 5
 Rectangular reducer

Rectangular reducer

Dimesions in mm

Width A 550
Width B 550
Width a 800
Width b 800
Thickness T 12
Length L 626

Weight 162.36 Kg

Area of plate 1.7 m2

Side 6
Rectangular reducer

Side 7
 Cut off duct

Radius 1575 mm
height 1 6861 mm T
Height 2 1405 mm
Plate thickness 8 mm
Højd
Weight 2562 Kg
Højde 2
Area of plate 40.796 m2

Udv. Radius

Cut off duct

Diameter 1000 mm
Plate thickness 2 mm
Length L 2000 mm
Cut off angel 45 degress

Weight 73.837 Kg
T

Højden 1

Udv. Radius
 1xD

Dimesions in mm
Bend R = 1,5 x D

Bend angel V 22.5 deg Bend angel = V Numbers of knees = n

Diameter D 1250 Bend angle 0 - 22.5 1
Plate thickness t 6.35 Bend angle 22.5 - 45 2
L1 0 Bend angle 45 - 67.5 3
L2 0 Bend angel 67.5 - 90 4
Bend angle 90 -112.5 5

Weight of bend #DIV/0! Kg

Vn #DIV/0! deg
Numbers of knees 0 off
Area of plate #DIV/0! m2

Side 10
 1,5 x D

Dimesions in mm
Bend R = 1,5 x D

Bend angel V 90 deg Bend angel = V Numbers of knees = n

Diameter D 250 Bend angle 0 - 22.5 1
Plate thickness t 5 Bend angle 22.5 - 45 2
L1 0 Bend angle 45 - 67.5 3
L2 0 Bend angel 67.5 - 90 4
Bend angle 90 -112.5 5

Weight of bend #DIV/0! Kg

Vn #DIV/0! deg
Numbers of knees 0 off
Area of plate #DIV/0! m2

Side 11
 2xD

Dimesions in mm
Bend R = 2 x D

Bend angel V 35 deg Bend angel = V Numbers of knees = n

Diameter D 3000 Bend angle 0 - 22.5 1
Plate thickness t 6 Bend angle 22.5 - 45 2
L1 0 Bend angle 45 - 67.5 3
L2 0 Bend angel 67.5 - 90 4
Bend angle 90 -112.5 5

Weight of bend #DIV/0! Kg

Vn #DIV/0! deg
Numbers of knees 0 off
Area of plate #DIV/0! m2

Side 12
 Rectangular bend

Dimesions in inches
Rectangular bend

Angel 90 Deg.
Radius R 2200
Plate thickness 10
A 3048
B 1448

Weight of bend 2439.17 Kg

Area of plate 31.1 m²

Side 13
Rectangular bend

Side 14
For dimensions see template drawing for fixed ring support

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) J (mm)

Input values
12 14 28 1 1 1 1 0 0

Bottom ring plate weight = 0

Top ring plate weight = 0

Stiffener plate weight = 0

Total= 0
No. of supp. points M (mm) Duct radius

8 1 79
For dimensions see template drawing for Guide support

A (mm) B (mm) C (mm) E (mm) F (mm) G (mm) J (mm) K (Nos.) T (mm)

Input values
207 307 490 12 24 20 8 110 8

Shell plate weight = 619

Bottom ring plate weight = 10078

Top ring plate weight = 27

Stiffener plate weight = 14191

4% for fasteners= 997

Total= 25912
Duct radius

1875
 Saddle support

For dimensions see template drawing for saddle support (Fixed and sliding)

Duct dia A/AP (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm)
80 8 1 48 4 62 64 8

Base plate 0 kg.

Flange plate 0 kg.
Web plate 0 kg.
Stiffeners(Average) 0 kg.
Ring stiff. Bottom flange 0 kg.
Ring stiff.web 0 kg.
Ring stiff Tob flange 0 kg.
Total weight 0 kg.
H (mm) J (mm) K (in) L (mm) N (in) R (in) T (mm) V (in)
1 8 0 8 0 7 1 0
Part letter Description dia (mm) length (mm) breadth (mm) width (mm) thick (mm) Flg. Flat width Quantity weight (Kg.)

Weld strap (Circular & Rectangular)

W1 Weld strap 210 2 6.45
(1/2 Segement) >>Total Weight including 4% 7

W1 Weld strap 210 2 8.14

(1/2 Segement) >>Total Weight including 4% 8

Flange (Circular & Recatngular)

Flange (circ.) ID OD Thick
1 0.00

` Flange (Rec.) 1 0.00

DUCT (Circular & Rectangular)

Area
Chute 100 2000 3150 6 1027600.00 1 48.40

Area
Duct 3000 1000 6 9405928.40 1 443.02
Bend (1D, 1.5D and 2D)
Area (m2)
Bend Area shall be taken from "Bend program " 6 67 1 3174.54

Breech
Breech Area shall be taken from "FLS AE program (throu Autocad)" Area (mm2)
1 0.00

Reducer (Rectangular & Circular)

Area (m2)
Reducer Area shall be taken from "Circular reducer program" 0 1000 1 2453.13

Area (m2)
Reducer Area shall be taken from "Rectangular reducer program" 1 0.00

Transition
Area (m2)
Transition Area shall be taken from "Transition pieces program" 1 0.00

Stiffeners

Length Size
Angle stiffener 1000 3x3x1/4" 7.29

Length Size
Channel stiffener 1000 C6x8.2 12.20

Length Size
Pipe (FLS 2100) 1000 1 1/4 3.10
Access door
Access door (630 x 630)

Ring Support

Support (3600)
Top ring ID OD Thick
 3369 3927 15.875
Bottom ring ID OD Thick
3369 4132 19.050
No. of gussets 8
Height of gusset 329 9.525 1136.69

Plate
Length (mm) Width (mm) Thick (mm)
Plate 0.00
Area (m )
2

Plate Area shall be taken from "ACAD program" 10 0.032 8 20.10

Total weight 1 1137

>>Total Weight including 4% 1182

>>Total Weight including 4% 1197

(8 thk)

(10 thk)
 Angle weights

Angle size weight

(mm) / (inches) (kg/m)
70x70x6 6.4
80x80x6 7.4
100x100x10 14.58

L6x4x1/2" 24.1
3x3x3/8" 10.7
2 1/2x2 1/2x1/4" 6.1
2 1/2x2 1/2x3/8" 8.8
4x4x1/4" 9.8
4x4x3/8" 14.6
4x4x1/2" 19.0
4x4x3/4" 27.5
3x3x1/4" 7.3
3x3x1/2" 14.0
8x6x3/4" 50.592
6x4x3/8" 18.1536
MC 8x18.7 27.8
MC 6x12 17.9
rod Ø64 25.2534
48.3x3.2 4.05
48.3x5.1 5.4
IPBl 220 50.5
200x200x20 57.89
200x100x10 29.16
rod Ø12 1
rod Ø38.1 8.95

Side 25
 Pipe weights for 2100_Medium

Pipe size weight

(mm) / (inches) (kg/m)
1/8 0.41
1/4 0.64
3/8 0.84
1/2 1.2
3/4 1.6
1 2.4
1 1/4 3.1
1 1/2 3.6
2 5.1
2 1/2 6.5
3 8.5
4 12.5
5 17.1
6 19.8

Side 26
 Channel weights

Channel size weight

(mm) / (inches) (kg/m)
C4x5.4 8.04
C6x8.2 12.2
C8x11.5 17.11
C10x15.3 22.77
C12x20.7 30.8
UNP100 10.6
UNP140 16
UNP180 22
UNP220 29.4
UNP260 37.9

Side 27