Mod 102+ Guitar Amp Kit (K-Mod102+) : Use These Instructions To Learn
Mod 102+ Guitar Amp Kit (K-Mod102+) : Use These Instructions To Learn
Mod 102+ Guitar Amp Kit (K-Mod102+) : Use These Instructions To Learn
STBY STBY 2 8 2 8 2 8
MOD 102+ 1 9 1 9 1 9
TUBE AMP KIT
modkitsdiy.com 0 10 0 10 0 10
This tube guitar amplifier circuit is based on a classic American circuit design combined with a British style
class A output section. At low volume it produces a clean chimey tone that moves into smooth overdrive at
higher volumes.
+ features include a three position progressive toggle switch for off-standby-power and additional push-pull
functionality for each control:
Pull out the bass control knob for “mid boost.”
Pull out the treble control knob for “bright.”
Pull out the volume control knob for “turbo.”
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SAFETY …………………………………………………………………………...5
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MOD 102 GUITAR AMP KIT – BACKGROUND
The MOD 102+ Guitar Amp Kit was designed for anyone who is interested in building their own tube guitar
amplifier head.
It is meant for practice amp volume (up to 8 Watts). It has an 8 ohm output impedance. (We recommend
using it with a speaker cabinet that has an overall power handling of at least 10W). Use 16 AWG speaker
cable to connect from the amplifier to your speaker cabinet.
The web-site www.modkitsdiy.com has been set up to help answer your questions after you have thoroughly
read through the entire set of instructions.
TOOL LIST
Wire Strippers
Cutting Pliers
Desoldering Pump
Soldering Station
3
PARTS LIST
Please see the parts list drawings for help with finding and identifying each part
along with corresponding part numbers.
RESISTORS: HARDWARE:
Description Quantity Description Quantity
100Ω 1W 3 #8 self-tap screws 4
150Ω 5W 1 #6 screws 13
470Ω 1W 1 #6 hex nuts 13
1.5kΩ 1/2W 2 #6 lock washers 6
5.6kΩ 1/2W 1 #4 screws 4
6.8kΩ 1/2W 1 #4 hex nut 4
10kΩ 1/2W 1 3/8" lock washers 5
10kΩ 1W 1
100kΩ 1/2W 3 TUBES:
220kΩ 1/2W 1 Description Quantity
220kΩ 1W 1
1MΩ 1/2W 1 12AX7/ECC803 1
6BQ5/EL84 1
TERMINAL STRIPS:
Description Quantity
5 lug terminal strip (1st lug common) 3 MISCELLANEOUS PARTS:
5 lug terminal strip (3rd lug common) 1 Description Quantity
7 lug terminal strip (1st & 7th lug common) 1 Solid state diode 1N4007 2
2 lug terminal strip (2nd lug common) 1 250kΩ audio push-pull pot 2
1MΩ audio push-pull pot 1
knobs 3
TRANSFORMERS: Input jack (switched) 1
Description Quantity output jack 1
Power Transformer 269EX 1 9 pin miniature tube socket 2
Output Transformer P-T31 1 preamp tube shield 1
EL84 tube retainer 1
Rubber Grommet (3/8" center) 4
CAPACITORS: Rubber Grommet (1/4" center) 1
Description Quantity red jewel 1
150pF 500V 1 Power switch (3 pos. prog.) 1
250pF 500V 1 1A fuse 1
.022µF 400V 1 Fuse holder 1
.047µF 400V 2 Light bulb 1
.1µF 400V 1 Lamp holder 1
22µF 50V 2 Handle with mounting hardware 2
47µF 350V 3 Rubber bumpers 4
100µF 100V 1 Power cord 1
Steel chassis box and cover 1/each
Labels 1 set
Green 20 AWG wire 4 feet
White 20 AWG wire 6 feet
Black 22 AWG wire 1 foot
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Visit www.modkitsdiy.com and e-mail info@modkitsdiy.com if you have any problems when first turning on
your amp for troubleshooting help. If you smell or see smoke, hear something pop, or the chassis becomes
too hot to touch, turn off power and unplug immediately.
SAFETY
Tube amps operate at high voltages that have the potential to injure and kill. Please remember the following
when working on this project.
Only work on the amp when you are wide awake and sober.
Do not plug the amp in until you have gone through all of the instructions, checking and re-checking
each step.
Do not turn the amp on until you have connected it to a speaker cabinet.
Be aware that tubes become very hot when the amp is on and can take up to 10 minutes to cool down
after power is turned off.
Work in a ventilated area when soldering.
Always follow the one hand rule when working with an amp that is connected to power or may have
voltage present. (Any amp that has been plugged in at one time, may have high voltage present).
The one hand rule (pictured below): is a safety precaution for working on an amp that is
plugged in or could potentially have high voltages present. Using alligator clips with your
DMM, clip the ground side to the chassis and use the other side to probe at various test points
with one hand. This prevents a fatal shock which can result from current passing through the
heart. (Many people even put their other hand in their pocket or behind their back).
ON STANDBY
Always probe the amp for dangerous voltages at several test points before working on it, even if it has been turned
off and unplugged for months.
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SOLDERING TIPS
It is important to make a good solder joint at each connection point. A cold solder joint is a connection that
may look connected but is actually disconnected or intermittently connected. (A cold solder joint can keep
your project from working.)
Follow these tips to make a good solder joint. Take your time with each connection and make sure that all
components are connected and will remain connected if your project is bumped or shaken.
1. Bend the component lead or wire ending and wrap it around the connection point.
Make sure it is not too close to a neighboring component which could cause an
unintended connection.
2. Wrap the component lead so that it can hold itself to the connection point.
3. Touch the soldering iron to both the component lead and the connection point allowing both to
warm up just before applying the solder to them.
4. Be sure to adequately cover both component lead and connection point with melted solder.
Remove the soldering iron from your work and allow the solder joint to cool. (The
solder joint should be shiny and smooth after solidifying.)
Cut off any excess wire or component leads with cutting pliers.
Clean the soldering iron's tip by wiping it across the wet sponge again after making the
solder joint.
1. Bend the component lead 2. Wrap the component lead 3. Heat up both component 4. Apply solder to both
and wrap it around the so that it can hold itself to the lead and connection point with component lead and
connection point. connection point. the soldering iron. connection point.
De-Soldering Tip
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WIRING TIPS
4
1
1
5 6
5 6
A) Twist the wires together where
7 8 9 7
indicated in the instructions. 8 9
Measure the wire by running it along its actual path (shown in the drawings) and then cutting it with
your wire cutters at a length that will give it a little bit of slack after stripping off the insulation and
soldering.
Be careful not to burn the insulation of nearby wires with the soldering iron.
With the terminal strips used in this kit, you might want to connect some wires to the lower holes
and components to the upper holes. (Doing this can make it easier to change components for
modification).
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HARDWARE FASTENING TIP
When fastening components with mounting hardware (screws, lock washers, and hex nuts), the lock washer and
hex nuts should be fastened on the other side of the chassis from the head of the screw in the order pictured
below.
Screw Head
Chassis
Component Mounting
Bracket
Please refer to the respective drawings for each section. We recommend browsing over the instructions and
looking at all drawings once before actually beginning to assemble the kit.
Step 3 – Mount the 9 pin miniature tube socket for the 12AX7 with its tube shield
Drawing 2 shows where to mount the 9 pin miniature socket “V1”. Make sure that pins 1 & 9 face the front
of the chassis. Use #4 hardware and the tube shield to mount this socket.
(2) 1 9
(2)
Tip: Because the tube shield mounting holes are very close to the Top of Chassis
socket edge, it may be easiest to fasten the first screw loosely and then
the second screw by holding the hex nut (flat side to socket edge)
against the chassis holes and then inserting the screw from the top of
the chassis. Finish up by fastening both screws tightly.
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Step 4 – Mount the 9 pin miniature tube socket with its retainer for the EL84
Drawing 2 shows where to mount the 9 pin miniature socket “V2” and its retainer. Make sure that pins 1 & 9
face the “TR1” side of the chassis. (Use #4 hardware).
(2)
(2)
.25
"
(4) (2)
(4)
B) Place the transformer on its side and push the wires (one at a time) through their respective grommet holes
as indicated on the drawing.
C) Slowly tilt the transformer upright so that the mounting holes line up with the transformer feet, while
continuing to push each bundle of wires through the grommet holes. (Be careful not to dislodge the rubber
grommets).
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Step 7 – Mount the Output Transformer (TR2)
Drawing 3 shows where to mount the output transformer P-T31.
A) Hold the transformer up above the chassis and push the wires through their respective grommet holes as
indicated on the drawing.
B) Place the transformer on the chassis so that the mounting holes line up with the transformer feet.
STBY
Step 2 – Mount the Power Switch
PWR
Drawing 4 shows where to mount the power switch. Be sure to mount the power
switch with its solder lugs directed toward the bottom opening of the chassis box.
Bass and Treble pot bushings. On each pot put one nut on the
bushing, turning it all the way down on the bushing.
c w h
Put one of the 3/8" lock washers on the bushing, then mount Pot lugs used
c w h
the pot to the front panel with all lugs facing up.
DPDT switch
Place one of the flat washers on the bushing followed by the (2)
remaining mounting nut and tighten. (Keep the remaining flat
washers as one will be used in the next step).
Bend back mounting tab
Volume:
Remove the nut from the bushing leaving the black lock washer on the bushing.
Bend back the small mounting tab on the side of this pot so that it does not
interfere with mounting.
Put one of the 3/8" lock washers on the bushing and mount the pot to the front (1)
panel with its solder lugs facing up.
Put one of the flat washers from the previous step on the bushing followed by the nut, and tighten.
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When all three pots are mounted, turn their shafts all the way
counter-clockwise. (Once you have done this, you can mount the
ccw
knobs while pointing to “0” and tightening their set screws).
0 10 (3)
Set screw
SLEEVE TIP
Remove the nut and flat washer from the input jack.
Put one of the 3/8" lock washers on the jack bushing and mount it to the front panel
with the middle (“shunt”) lug facing up. (1)
Put the flat washer and nut on the bushing and tighten.
Use #6 hardware and Drawing 5 to mount the 6 terminal strips in the same orientation as in the drawing.
(7) (7)
Note: Terminal strip terminals are numbered from left
to right with mounting bracket directed towards the
viewer and will be referred to with T6(3) meaning
terminal number 3 on “T6”.
T1 T3
1 2 3 4 5
T4, T5, T6 T6
T2
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Step 2 – Solder Components to Their Terminal Strip Locations
Please see page 6 “Soldering Tips” if you are new to making solder connections.
Drawing 6 shows each component and its respective location on the terminal strip. Be sure to follow the same
orientation of polarity as shown in the drawing for diodes and polarized electrolytic capacitors.
These instructions will walk you through the mounting of each component so that no components are missing.
Unless noted otherwise, cut the component leads to a reasonable mounting length, wrap the leads around their
connection points and solder. Be sure to leave room on each terminal for the mounting of future components.
You can use Assembly Drawing 8 to anticipate what other components and wires will be mounted to a
particular location.
STBY
PWR
2) Connect a 1 ½” length of white wire from T1(3) to T1(5).
2 4
3) Connect a 2" length of white wire from T1(2) to T2(3).
4) Connect a 3" length of white wire from T1(4) to standby/power switch lug 1.
5) Connect a 5" length of white wire from T2(5) to standby/power switch lug 2. Power/Standby switch
Connect T2 components:
1) Connect one diode with the anode to T2(4) and cathode to T2(5).
anode cathode
2) Connect the other diode with the anode to T2(6) and cathode to T2(5).
3) Connect the 220K 1W resistor from T2(5) to T2(7)
cathode side is
marked with a
4) Connect the 10K 1W resistor from T2(2) to T2(3) silver band
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Connect the T3 and bass pot components:
The bass and treble controls are dual 250K pots with a DPDT push-pull switch attached. Unused front
potentiometer
The front pot section, closest to the front panel, will not be used. The DPDT lug section
1) Connect the 6.8K resistor from the bass pot’s c-lug (“cold” lug) to mid-boost 1 4
c w h
1 4
switch lug 2, but do not solder either connection point, yet. 2 5
2 5
3 6
Tip: When making the capacitor connections at this pot, it is important that 3 6
the leads do not accidentally touch the pot/switch body or a different lug
Body ground
than intended. If you feel it is necessary to insulate the capacitor leads, you terminal
might consider doing so by stripping some of the insulation from the black
22 AWG wire and sliding it over the capacitor leads.
.047µF
400V
2) Connect the .047 µF cap from the bass pot’s c-lug to T3(1). Now, solder these connections.
3) Connect one lead of the 10K, ½ watt resistor to mid-boost switch lug 2 and connect the other lead to both
mid-boost switch lug 3 and the body ground terminal. Now, solder these connections.
4) Connect the .1 µF cap from T3(1) to the bass pot’s w-lug (“wiper” lug), but do not solder at the w-lug, yet.
5) Connect a 2" piece of white wire from the bass pot’s w-lug to the treble pot’s c-lug. Now, solder these
connections.
2) Connect a 150 pF capacitor from the treble pot’s w-lug to bright switch lug 4. Solder all connections now.
3) Connect the 250 pF capacitor from the treble pot’s h-lug to T4(5).
Tip: The black 22 AWG stranded wire is supplied because the white solid-core wire is too thick to fit through
the switch lugs. Normally, it’s a good idea to strip and tin ¼” at the stranded wire ends before making the
connections. In this case, on the end that will connect to the switch lug, just strip 1/8" and do not tin that end.
4) Connect a 2" piece of black 22 AWG wire from bright switch lug 5 to the volume pot’s wiper lug. Do not
solder the wiper lug connection, yet. 1/8” 1/4”
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Connect the volume pot and input jack components:
1) Connect a 3" piece of white wire from the volume pot’s cold lug to the input jack’s sleeve lug, but do not
solder at the sleeve lug, yet.
2) Connect a 1 ½" piece of white wire from the volume pot’s hot lug to turbo switch lug 1.
3) Connect a 2 ½" piece of white wire from the volume pot’s wiper lug to V1 tube socket’s pin 7. Solder all
connections, now.
4) Connect one end of the 1MΩ resistor to both the “sleeve” and “shunt” lugs of the input jack. Connect the
other end to the input jack’s “tip” lug, but do not solder at the “tip” lug, yet.
5) Connect the 33kΩ resistor from the input jack’s “tip” lug to V1 tube socket’s pin 2.
2) Connect a 2 ½” piece of white wire from T4(3) to V1 pin 3. Consider using the
lower terminal hole.
4) Connect a 3 ½” piece of white wire from T4(4) to T6(5). Now, solder at T4(4), but do not solder at T6(5),
yet. Consider using the lower terminal hole.
6) Connect the remaining .047 µF cap from T4(5) to turbo switch lug 2.
7) Connect a 22µF cap with the negative (-) end to T4(1) and positive (+) end to T4(3).
4) Connect the remaining 22µF cap with the negative (-) end to T5(5) and positive (+) end to
V1 pin 8, but do not solder at pin 8, yet.
5) Connect the remaining 1.5kΩ resistor from T5(5) to V1 pin 8. Now, solder all connections.
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Connect T6 and V2 components:
1) Connect the 470Ω resistor from T6(5) to V2 pin 9.
5) Connect the 150Ω, 5 watt resistor from T6(1) to V2 pin 3, but do not solder at pin 3, yet.
6) Connect the 100µF cap with negative end to T6(1) and positive end to V2 pin 3. Solder all connections.
1) Intertwine TR1's two green wires and connect one to each of the two solder lugs on the lamp holder. (It
doesn’t matter which green wire connects to which lug, just don’t connect them to the same lug). Leave room
at each terminal on the lamp holder for a future wire connection from the lamp holder to the tube filaments.
4) Connect one of TR1's red wires to T2(4) and its other red wire to T2(6).
Drawing 7 shows the inside of the chassis as viewed from the front looking at the rear.
1) Intertwine the green and black wires from TR2 and connect their ends to the output
jack with black to the tip lug and green to the sleeve lug.
2) Connect the black wire from TR1 to the fuse holder’s outer solder lug. Prop this lug slightly away from the
fuse holder’s plastic body and plan for a little slack before cutting.
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Insert and connect the power cord:
1) Install the grommet with ¼” center into the rear chassis hole.
2) Gently insert the power cord through this grommet hole until at least 18" (1.5 FT) are through. Tie a knot
at the end of the cord so that 1" of black outside insulation extends past the knot. This knot will serve as a
strain relief. Pull the knot as tight as possible by hand. Gently pull the cord back through the grommet from
outside of the chassis until the knot is snug against the inside face of the grommet.
3) Connect the power cord’s black wire to the central lug on the fuse holder.
5) Connect the power cord’s white wire to power switch lug 4 (see Drawing 8).
Drawing 8 shows the inside chassis view with the filament wiring connected. Use the green wire for these
connections and try to follow the wiring path in the drawing.
Connect the filament wires from lamp holder to V2:
1) Cut two pieces of green wire (about 8.5” each) and connect one end of each to the lamp holder solder lugs.
2) Intertwine these two wires and fasten, but do not solder, one wire to V2(4) and the other to V2(5).
SECTION 7 – Finishing Up
Double check your work:
1) At this point, most people will feel anxious to start playing through their amp; however, it’s important to
double check your work before applying power. Everyone makes mistakes and it’s easy to forget things. Take
some time now to thoroughly double check your work with Drawing 8. Make sure all solder connections are
sturdy and that the polarized components are connected the right way.
2) Remove the four rubber bumpers from their backing and stick them to the cover plate to serve as feet. A
good place to put them would be near each self-tap screw.
2) The 12AX7/ECC803 goes in the V1 socket with the tube shield holding it down.
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Plug it in, turn it on and play!
The MOD 102 has a single-ended (class A), cathode biased output stage. There is no need to check the bias,
just plug the amp in, connect the output to a proper 8 ohm load, let the tubes heat up on standby for at least 30
seconds and it’s ready to play.
Remember, once the amp has been turned on, there will be high voltage (about 250 VDC) on the filter caps. If
the amp has been assembled correctly, it takes about 2 ½ minutes for the voltage on these caps to drain to less
than 1 VDC after power is turned off.
Always use the one hand rule when working on an amp that has been plugged in (see page 5).
Visit www.modkitsdiy.com and e-mail info@modkitsdiy.com if you have any problems when first turning on
your amp for troubleshooting help. If you smell or see smoke, hear something pop, or the chassis becomes
too hot to touch, turn off power and unplug immediately.
17
Label Mounting Instructions
The labels are meant to be placed over their respective chassis holes indicated below. There are
four labels for the front panel and two labels for the rear panel.
Tip: For longer lasting labels with a plexi-like appearance, add a transparent lamination over the
front of the labels by covering them with clear packing tape prior to cutting the labels.
3 7 3 7 3 7
STBY STBY 2 8 2 8 2 8
MOD 102+ 1 9 1 9 1 9
TUBE AMP KIT
modkitsdiy.com 0 10 0 10 0 10
TOP
FRONT
½” 11/16"
3/8" 3/8" 3/8" 3/8"
1 AMP
8Ω
FAST BLO
OUTPUT
TOP
REAR
3/8" ½” 3/8"
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