ASSEMBLY

LINES
PRODUCTIONS SYSTEMS
 CONTENTS CONTENTS

Pinto Brasil’s Assembly Lines observe the highest performance, quality and excellence standards, gained Dynamic Assembly Lines 6
over more than 25 years of experience in the market. Rotary Assembly Lines 14
Overhang Assembly Lines 24
Pinto Brasil builds modular Assembly Lines, especially designed for the production of electrical cables
and assembly of mechanical/electric components for the automobile industry.

Pinto Brasil’s Assembly Lines may be designed according to each client’s production requirements and
specification for the required adaptability to each factory unit.

System flexibility enables line cycle and speed adjustment, rapid reference change or the adjustment
of associated peripherals, being able to operate according with two functional modules (continuous or
sequential).

Safety is one of our main concerns and that is why we develop redundant systems that facilitate function
reliability and commitment before the operators.

PRODUSI® is the right solution to ensure a high

performance and efficiency level in Pinto Brasil’s
Assembly Line management, by means of its several
functional modules.
(for more information, please refer to the PRODUSI® SOFTWARE
catalogue)

3
 DYNAMIC
ASSEMBLY LINES
 LAD LAD

LAD is a line developed according to the start-stop principle for the assembly trays throughout the several working
areas. Trays slide on tubular rails in two movement platforms: the higher working platform and the lower tray return
platform. Line configuration ensures that components to use for assembly are provided frontally therefore assuring
optimal ergonomics for operators.
W

WORKING AREA PERIPHERAL

Operator movement area.
P Normal placement of production supporting structures.

TRAYS
STANDARD | 2.2m x 0.8m or 1.8m x 0.6m
(please refer to the manufacturer for other dimensions).

LEVEL DIMENSIONS
H Variable
W Variable
L Variable

TRAYS PROTECTION
STANDARD | 2.2m x 0.8m or 1.8m x 0.6m Protection against edges and tray movement.
(please refer to the manufacturer for other dimensions).

CONTROL SYSTEM MOVEMENT

PRODUSI® Software. Line movement according to the start-stop principle.
(for more information, please refer to the PRODUSI®
catalogue).

EMERGENCY SYSTEM INCLINATION

EC DIRECTIVES. Working area regulable inclination.
For the entire line.

STRUCTURE TRAY CONVEYANCE

Modular: from 5m with multiples of 3m Transport in line with central traction.

SPEED LIFT
Between 1m/min and 4m/min, variable speed Tray lifting and transition area.
drive-controlled.

6 7
 FLAT FLAT

The Flat Line is constructed in accordance to the start-stop movement of the assembly trays throughout the L

several working areas. The sliding movement of the trays is made by lateral guides and the upper work platform
and the lower trailing platform. This line is preferably used for large wiring, where there is a need for several W
trays for a single cabling. The identification of the different functions, through the use of LEDs and adjustments
trays, gives a great flexibility of assembly. The Flat Line also has a web platform for monitoring and production X

management.

LEVEL DIMENSIONS
L Variable
X 3m
W Variable

Positioning and interconnection Association of connector in use. Positioning Led

between trays. pre-assembly to the line, with of components.
(Barcode scanning). same type of led identification
associated with the product.

Tray elevation zone. Lower return zone of Routing identification. Position of equipments
trays. according to the reference to be
TRAYS MOVEMENT produced
STANDARD | 3m x 1.2m. Line movement according to the start-stop principle.
(Please refer to the manufacturer for other dimensions).

CONTROL SYSTEM SIGNALING

Software Flat Line. Signaling and Navigation system configured to the
Integration with production management system. product to be produced.

EMERGENCY SYSTEM POSITIONING OF TRAYS

EC DIRECTIVES. Positioning between automatic trays by
For the entire line. product.

STRUCTURE TRAY CONVEYANCE

Modular: from 6m with multiples of 3m. Transport in line with central traction.

SPEED LIFT
Between 0 to 2m, controlled by inverter. Tray lifting and transition area.

8 9
 EQ (EFFICIENCY AND QUALITY) EQ (EFFICIENCY AND QUALITY)

The E.Q. line was designed based on the start-stop principle. Product assembly is made by moving between working
areas via a conveying canvas. This line offers great benefits from the ergonomic point of view as it allows the front
loading of components by operators. In addition, and because area supply is made in line’s posterior region, this
equipment increases factory layout improvement.

WORKING AREA PERIPHERAL

Operator movement area. Normal placement of production supporting structures.
P

LEVEL DIMENSIONS
H 0.9 m
W 0.4 a 0.6 m
L From 6 m
X Modular, 3 to 5 m

TRAYS
Trays of various sizes
(depending on the size of the post).

CONTROL SYSTEM MOVEMENT

PRODUSI® Software. Line movement according to the start-stop principle.
(for more information, please refer to the PRODUSI®
catalogue).

EMERGENCY SYSTEM INCLINATION

EC DIRECTIVES. Working area regulable inclination.
For the entire line.

STRUCTURE TRAY CONVEYANCE

Modular: from 6m with multiples of 3m Fixed trays in the stations.
Supporting structure optional for component rack
fixation.

SPEED CONVEYING CANVAS

Between 1m/min and 4m/min, variable speed Width: 0.2 to 0.4m
drive-controlled.

PROTECTION ALIGNED SPRINGS

Wire protection canvas. Possibility of placing aligned springs for wire/cable
fixation.

10 11
 ROTARY
ASSEMBLY LINES
 ROTARY 7 ROTARY 7

Rotary 7 is a line formed by a dynamic carousel-like structure. Trays move in a controlled way throughout the line.
They slide on tubular rails, above ground, under regulable speed. Support and sliding structure, and trays are flexible
and modular allowing prompt setup adjustments.

X W

WORKING AREA
Operator movement area.

TRAYS PERIPHERAL
Normal placement of production supporting structures.
SIMPLE | DOUBLE (rotary)
Length: Min. 2m | Max. 4.5m P
Width: Min. 0.7m | Max. 1.2m

LEVEL DIMENSIONS
H 2.250 m
L Variable
W 0.9 m
X Modules 3 to 5 m

TRAYS PROTECTION
SIMPLE | DOUBLE (rotary) Wire protection canvas.
Length: Min. 2m | Max. 4.5m
Width: Min. 0.7m | Max. 1.2m

CONTROL SYSTEM MOVEMENT

PRODUSI® Software. Line movement according to the start-stop principle.
(for more information, please refer to the PRODUSI®
catalogue).

EMERGENCY SYSTEM INCLINATION

EC DIRECTIVES. Working area with regulable inclination.
For the entire line.

STRUCTURE ROTARY TRAYS

Modular: from interlinked modules of 3 to 5m Tray rotation for different products.

SPEED TRAY CONVEYANCE

Between 1m/min and 4m/min, variable speed Conveyance on tubular rails, above ground.
drive-controlled.

14 15
 ROTARY 8 | 18 ROTARY 8 | 18

Rotary 8 | 18 is a line formed by a dynamic carousel-like structure. Trays move in a controlled way throughout the
line, and are fixed in carts which move on the floor (guided by the line’s central structure). All elements are modular
allowing prompt setup adjustments.

X W

WORKING AREA
Operator movement area.

TRAYS PERIPHERAL
Normal placement of production supporting structures.
SIMPLE | DOUBLE (rotary)
Length: Min. 2m | Max. 4.5m P
Width: Min. 0.7m | Max. 1.2m

LEVEL DIMENSIONS
H 2.250 m
W 0.8 m
L Variable
X Modules 3 to 5 m

TRAYS PROTECTION
SIMPLE | DOUBLE (rotary) Wire protection canvas.
Length: Min. 2m | Max. 4.5m
Width: Min. 0.7m | Max. 1.2m

CONTROL SYSTEMS MOVEMENT

PRODUSI® Software. Line movement according to the start-stop principle.
(for more information, please refer to the PRODUSI®
catalogue).

EMERGENCY SYSTEM INCLINATION

EC DIRECTIVES. Working area regulable inclination.
For the entire line.

STRUCTURE ROTARY TRAYS

Modular: from 6m with multiples of 3m Tray rotation for different products.

SPEED TRAY CONVEYANCE

Between 1m/min and 4m/min, variable speed Tray conveyance via cart coupled to line (easily
drive-controlled. replaceable).

16 17
 CONTENTS
ROTARY 11 CONTENTS
ROTARY 11

Rotary 11 is a line formed by a dynamic carousel-like structure. Trays move in a controlled over the defined working
areas, by sliding on low-speed rails. Support and sliding structure is flexible and modular allowing prompt setup
adjustments.

WORKING AREA PERIPHERAL

Operator movement area. Normal placement of production supporting structures.
P

LEVEL DIMENSIONS
H 1.5 m
W 0.7 a 1.2 m
L 2 to 4.5 m
X Modules 3 to 5 m

TRAYS
SIMPLES | DOUBLE | TRIPLE (rotary) Quick Setup.
Length: Min. 2m | Max. 4.5m
Width: Min. 0.7m | Max. 1.2m

CONTROL SYSTEM PROTECTION

PRODUSI® Software. Wire protection canvas.
(for more information, please refer to the PRODUSI®
catalogue).

EMERGENCY SYSTEM MOVEMENT

EC DIRECTIVES. Line movement according to the start-stop principle.
For the entire line.

STRUCTURE INCLINATION
From 5m with multiples of 3m Working area regulable inclination.

SPEED TRAY CONVEYANCE

Between 1m/min and 4m/min, variable speed Tray conveyance on low-speed rails.
drive-controlled.

18 19
 ROTARY 19 ROTARY 19

Rotary 19 is a line formed by a dynamic carousel-like structure. Trays move in a controlled way throughout the line, L

and are fixed in carts which move on the floor (guided by the line’s central structure). The traction zone is aerial and
all elements are modular allowing prompt setup adjustments. H

LEVEL DIMENSIONS
L Variable
H 4.5 m
X 5.87 m

TRAYS PROTECTION
According to the set of specifications or client’s Wire protection canvas.
specifications.

CONTROL SYSTEM MOVEMENT

PRODUSI® Software. Line movement according to the start-stop principle.
(for more information, please refer to the PRODUSI®
catalogue).

EMERGENCY SYSTEM INCLINATION

EC DIRECTIVES. Working tray inclination to be defined according to the
For the entire line. set of specifications or client’s specifications.

STRUCTURE TRAY CONVEYANCE

Modular: Modules 2,935m and 5,870m. Tray conveyance via cart coupled to line (easily
replaceable).

SPEED CASTORS
Between 1m/min and 4m/min, variable speed Swivel castor.
drive-controlled. Injected polyurethane wheel, polyamide 6 core with
roller bearing.

20 21
OVERHANG ASSEMBLY LINE
CONVEYOR SYSTEM
 OVERHANG OVERHANG
CONTENTS CONTENTS

Overhang is a line created according to the start-stop movement of the assembly trays throughout the several
working areas. The tray is suspended in and slides along an electrified rail (EMS – Electrified Monorail System).
Several platforms may be placed along this line, in different levels, allowing perfect working area ergonomics. Its
high flexibility enables the creation of working areas outside the central line for miscellaneous works like: rework;
tray replacement and tray changes or modifications.
Tray placement and positioning allows working on both sides, therefore ensuring higher assembly process flexibility
and a higher line reference diversity.

This line is laid out to ensure the frontal availability of components to be used during an assembly, assuring optimal
W
ergonomics levels for the operators.

Line derivation for

supplementary areas
(rework, control,
non-conformities, tray PERIPHERAL
setup,...) Normal placement of production supporting systems.
P

LEVEL DIMENSIONS
H Variable
W Variable
L Variable

TRAYS PROTECTION
STANDARD | 4m x 1m or 6m x 1m (please refer to the Wire protection canvas.
manufacturer for other dimensions). Working tray inclination to
be defined. Movement pursuant to the start-stop principle.

CONTROL SYSTEM MOVEMENT

PRODUSI® Software. Line movement according to the start-stop principle.
(for more information, please refer to the PRODUSI®
catalogue).

EMERGENCY SYSTEM INCLINATION

EC DIRECTIVES. Working area regulable inclination.
For the entire line.

STRUCTURE CAPACITY
According to the set of specifications or client’s 300kg.
specifications.

SPEED QUICK SETUP

Between 1m/min and 4m/min, variable speed Rework; tray replacement and tray changes or modi-
drive-controlled. fications.

24 25
PINTO BRASIL

Rua de Pardelhas, nº 87, 4765-420 - Guardizela,

Guimarães - Portugal | GPS 41.393133, -8.35799

(+351) 253 479 240

info@pintobrasil.pt

www.pintobrasil.com
A PINTO BRASIL GROUP COMPANY