312349en G
312349en G
312349en G
®
10:1 Dyna-Star
Pump Module 312349G
ENG
Provides lubricant flow and pressure to operate a single line parallel automatic lubrication
system. For automatic lubrication systems only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
2 312349G
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
312349G 3
Unpacking
Pump Modules 247706 and 247707 for Single Line, 3. The Pressure Reducing Valve (S) and Flow Control
Series Progressive-based, Automatic Lubrication Valve (N) control the pump output pressure and
Systems: provide lubricant flow and pressure to cycle rate.
operate a single line, series progressive, automatic
lubrication system. The module requires a hydraulic
power supply and a timed signal from a lubrication
controller.
4 312349G
Pump Module Assembly
P
Hydraulic Control
Module
ti11453
Install
FIG. 1 Model 247706 shown Identification
Label Here
FIG. 2
312349G 5
Installation
Installation
CAUTION
Read instruction manual 312350 BEFORE installing this
The hydraulic supply must be 10µ filtered or better and sup-
product.
ply 0.5 - 3.0 gpm (1.9 - 11.4 lpm) at 300 psi - 3500 psi (21
bar - 241 bar (2.1 MPa - 24 MPa).
1. Install Ball Valve (AA) (user provided) in the 3/8-inch
• Be sure unit is securely mounted before operation. High Pressure Hydraulic Line (X).
• Do not lift pressurized equipment. 2. Connect the 3/8-inch High Pressure Hydraulic Line
(X) to the High Pressure Hydraulic Connection
Grounding (for non-mobile installation) swivel (Y).
(See FIG. 3 below) 3. Connect the 3/4-inch Hydraulic Tank Line (T) to the
Tank Hydraulic Connection swivel (Z).
4. Connect the 24 VDC timer controlled signal to the
3-way Solenoid Valve (F).
5. Connect High Pressure Lubricant Supply Line (G) to
1. Loosen grounding lug locknut (A) and washer (B).
the Lubricant Output Connection (C) for Single Line
2. Insert one end of a 12 gage (1.5 mm2) minimum Parallel Systems or to Pressure Relief Kit Output
ground wire (C) into slot in lug (D). Tighten locknut Connection for Single Line, Series
securely. Progressive-based Systems.
3. Connect other end of wire to true earth ground. To 6. Ground system (see GROUNDING). Mount
order a ground wire and clamp, order part number Reservoir (P) to grounded chassis member.
222011.
Vent Valve Kit for Custom Tank Installation
B C (Unless otherwise indicated, see FIG. 5 and FIG. 6, page
A 9)
6 312349G
Installation
Hydraulic Control Module for Custom Tank Hydraulic Control Module 247705
Installation (For Single-line, Progressive, Automatic Lubrication
(Unless otherwise indicated, see FIG. 5 and FIG. 6, page Systems with refinery reservoir installation)
9)
(Unless otherwise indicated, see FIG. 5 and FIG. 6, page
1. Mount control module on a flat, sturdy surface per 9)
the recommended configuration (Fig. 2, page 8).
1. Mount control module on a flat, sturdy surface. The
2. Connect Pump Tank Line (G) to pump hydraulic 6-foot hydraulic supply and hydraulic tank line must
outlet port. reach the pump when installed in the refinery
3. Connect Vent Valve Hydraulic Control (J) reservoir.
connection to the hydraulic control line (A).
2. Connect Pump Tank Line (G) to pump hydraulic
4. Connect the Pump High Pressure Hydraulic Line outlet port.
(H) to the pump hydraulic input port.
3. Remove Vent Valve Hydraulic Control (J) and add
5. Connect high pressure hydraulic supply to the High plug (R) to vent port.
Pressure Hydraulic Connection (L) and the tank
lines to the Hydraulic Tank Connection (K). 4. Connect the Pump High Pressure Hydraulic Line
(H) to the pump hydraulic input port.
6. Connect the 3-way Solenoid Valve (P) to the timer.
5. Connect high pressure hydraulic supply to the High
Pressure Hydraulic Connection (L) and the tank
Coil should always be installed with lettering facing lines to the Hydraulic Tank Connection (K).
out.
312349G 7
Installation
Typical Installation
The installation shown in Figures 4, 5, 6 and 7 are only a guide for selecting and installing system components. Con-
tact your Graco distributor for assistance in planning a system to suit your needs.
Controller
J Capabilities
G Low Reservoir
Level Switch
(Level Indicator,
E optional)
Pressure Switch
H for System Control
A
B
AB F
U N
C Y
M Z
S
L
P AA
T
V Hydraulic
K Reservoir
Return
From Hydraulic
G Power Supply
Front Back X
FIG. 4 ti09649b
Key:
A High pressure hydraulic lines S Pressure reducing valve (PRV)
B Hydraulic tank line T Hydraulic tank line*
C Lubricant output connection U Vent valve
D Pump V Vent line
E Ignition switch* W Follower plate (optional)
F 3-Way solenoid valve X High pressure hydraulic line*
G High-pressure lubricant supply lines* Y High pressure hydraulic connection (swivel)
H Injector banks* Z Tank hydraulic connection (swivel)
J Lubrication controller* AA Ball valve*
K Fill port AB Level indicator
L Overflow port
M Breather *User provided
N Flow control valve (FCV)
P Reservoir
R Ground wire (for non-mobile installation)*
8 312349G
Installation
B G
A
C
D
R
F Vent
J Port
* K
P
M N
L ti11457
ti9647a
FIG. 5 FIG. 6
Key: Key:
A Hydraulic control line G Pump tank line
B Vent valve H Pump high pressure hydraulic line
C Pump output connection line J Vent valve hydraulic control
D Pressure relief valve K Hydraulic tank connection
E Lubricant output L High pressure hydraulic connection
F Vent line M Pressure reducing valve
N Flow control valve
P 3-way solenoid valve
Q Regulated hydraulic pressure gauge
R Plug for systems without vent valves. (Installed in Vent
port instead of J, for models 247706 and 247707 only).
312349G 9
Installation
18.0 Max
5.0 5.0
3.536 6.875
3.536
ti9653a
FIG. 7
10 312349G
Operation
Operation
Pressure Relief Procedure
Models 247706, 247707
(For these instructions see FIG. 4, page 8.)
To reduce the risk of serious injury follow this pressure 1. Disable hydraulic supply to Pump (D) by isolating it
relief procedure whenever you (are): from the high pressure hydraulic supply using Ball
Valve (AA).
• Instructed to relieve pressure.
• Shut off pump. 2. Disconnect power from Lubrication Controller (J).
• Check, clean or service any of the system equip-
ment. 3. Place a container under plastic tube (5g, page 16) in
• Install or clean the dispensing valve. Pressure Relief Kit (247902) to catch fluid when
relieving pressure.
Models 247444, 247574, 247456, 247457, 4. Open ball valve (5d, page 16) in Pressure Relief Kit
247970 (247902).
(See FIG. 4, page 8.)
312349G 11
Operation
1. Connect lubricant supply hose from remote filling 6. Set hydraulic flow rate to pump at lowest rate
station pump to Fill Port (K). needed to get desired results.
2. Connect High Pressure Lubricant Supply Line (G) to 7. Read and follow instructions supplied with each
Vent Valve (U) outlet. system component.
3. Remove plug from Overflow Port (L). With a primed pump and sufficient hydraulic supply,
the pump starts when the timer activates the sole-
4. Slowly turn on supply lubricant until level of lubricant
noid valve. The pump stops when the timer deacti-
reaches overflow port.
vates the solenoid valve.
• For systems with a follow plate, fill until the fol-
low plate reaches the overflow port. CAUTION
Never allow pump to run dry of the fluid being
• Refer to Automatic Lubrication System Design pumped. A dry pump will quickly accelerate to a high
Guidelines Manual 309015 for instructions on speed, possibly damaging the pump. If your pump
priming remaining system lubricant lines and accelerates quickly, or is running too fast, stop the
further operating instructions. pump immediately and check the fluid supply.
Shutdown
COMPONENT RUPTURE HAZARD (For these instructions, see FIG. 4, page 8.)
The maximum working pressure of each component
in the system may not be the same. To reduce the 1. For normal system shut down, disconnect power to
risk of overpressurizing any component in the Lubricator Controller (J) by turning off the ignition
system, be sure you know the maximum working switch.
pressure of each component. Never exceed the
2. Turn of hydraulic supply by closing the Ball Valve
maximum working pressure of the lowest rated
(AA).
component in the system. Overpressurizing any
component can result in rupture, fire, explosion,
property damage and serious injury.
12 312349G
Service
Service
Use only Genuine Graco Repair Parts. See separate system component manuals for service
instructions. For pump service see manual 312350. For
vent valve service see manual 309099.
Troubleshooting
Problem Cause Solution
System does not build sufficient Pump malfunction. Refer to manual 312350.
pressure. Pump turned off too soon. Increase timer “pump on” setting.
312349G 13
Parts Drawing
Parts Drawing
(See Parts List, page 17)
3j
Pump lubricant outlet
3l
3e
3i 3k
3d
3h
3f
3c
3a
3g
ti10644a
14 312349G
Parts Drawing
Parts Drawing
Vent Valve Kit (2): 237170
Control Module Kit (4): 247538
(See Parts List, page 17)
To pump
lubricant outlet
2g
2b
4q
4u To pump 2f
2p
4g* hydraulic outlet
4t
2a
2e
4s* 4k 2j
4c*
2i
2c
2k
2d
4d* 4r
4e* 4f*
4h*
2m
4a* 4b
4j
4n
2q
3b
4a*/4h* Torque 40-43 ft-lbs (54-58 Nm) 3a
4c*/4e* Torque 15-20 ft-lbs (20-27 Nm)
4s* Allows user to plug vent line for use in systems without a vent valve
312349G 15
Parts Drawing
Parts Drawing
Pressure Relief Kit (5): 247902
(for models 247706 and 247707 only)
(See Parts List, page 17)
5h
5c
5b
5a
5j
5d
5e
5f
5g
ti11458a
16 312349G
Parts List
Parts List
Model 247706: Dyna-Star 10:1 Pump Module, 60# for Single Line, Progressive, Automatic Lubrication
Systems (includes items 1a, 3, 4, 5)
Model 247707: Dyna-Star 10:1 Pump Module, 90# for Single Line, Progressive, Automatic Lubrication
Systems (includes items 1b, 3, 4, 5)
Model 247574: Dyna-Star 10:1 Pump Module, 60# for Single Line, Parallel, Automatic Lubrication Systems
(includes items 1a - 4)
Model 247444: Dyna-Star 10:1 Pump Module, 90# for Single Line, Parallel, Automatic Lubrication Systems
(includes items 1b - 4)
*Model 247970: Dyna-Star Pump Module Installation Kit 60# (includes items 1a, 2, 3k, 4)
*Model 247456: Dyna-Star Pump Module Installation Kit 120# (includes items 1b, 2, 3k, 4)
*Model 247457: Dyna-Star Pump Module Installation Kit 400# (includes items 1c, 2, 3k, 4)
Ref.
Ref. No. Part No. Description Qty
No. Part No. Description Qty 3h 247448 . COVER, reservoir 1
1a 247540 PUMP, Dyna-Star 60#, 3i 104663 . PLUG, pipe 1
see manual 312350 3j 101864 . SCREW, cap 4
1b 247443 PUMP, Dyna-Star 120#, 1 3k 15M442 . GASKET, pump 1
see manual 312350 3l 100214 . WASHER, lock 6
1c 247450 PUMP, Dyna-Star 400#, 1 4 247538 KIT, installation control module 1
see manual 312350 (page 15)
2 243170 KIT, installation, vent valve (page 1 4a 112581 . ADAPTER, male 1
15) 4b 121207 . MODULE, hydraulic control 1
2a 100505 . BUSHING, pipe 1 4c 115775 . VALVE, 3-way solenoid 1
2b 100840 . ELBOW, street 1 4d 115773 . VALVE, flow regulating 1
2c 100896 . FITTING, bushing, pipe 1 4e 121206 . VALVE, pressure reducing 1
2d 111801 . SCREW, cap, hex hd 2 4f 115757 . ADAPTER, straight thread 1
2e 115122 . VALVE, pressure relief 1 4g 115758 . ADAPTER, straight thread 1
2f 161889 . UNION, adapter 1 4h 115760 . ADAPTER, straight thread 1
2g 157705 . UNION, swivel 1 4j 115763 . ADAPTER, straight thread 1
2h 158212 . BUSHING 1 4k 115776 . HOSE, 3/4"X3/4" NPT 1
2i 115470 . UNION, union, swivel, 90_ 1 4m 115829 . UNION, swivel, 90 degree 1
2j 162667 . ELBOW, street, pipe 1 4n 160327 . UNION, adapter 90 degree 1
2k 194867 . BRACKET, vent valve 1 4p 207648 . UNION, adapter, 90 degree. 1
2m 194995 . HOSE, vent; 1/2 in. 1 4q 238370 . HOSE, coupled, 1 ft. 1
2n 238370 . HOSE 2 4r 802072 . GAUGE, pressure 1
2p 242063 . VALVE, vent 1 4s 108984 . PLUG, hollow, hex 1
2q 156684 . UNION, adapter 1 4t 100214 . WASHER, lock 6
3 247575 KIT, reservoir, 60# grease, 1 4u 110384 . SCREW, cap, hex hd 2
models 247574, 247706 (page 14) 5 247902 KIT, pressure relief (page 16) 1
241486 KIT, reservoir, 90# grease, 1 5a 158256 . UNION, swivel 1
models 247444, 247707 (page 14) 5b 156849 . PIPE, nipple 1
3a 100737 . PLUG, pipe 2 5c 162505 . FITTING, union swivel 1
3b 108126 . TEE, pipe 1 5d 210657 . VALVE, ball 1
3c 110996 . NUT, flanged, hex 6 5e 150278 . COUPLING, pipe, hex 1
3d 111800 . SCREW, cap, flange head 4 5f 116746 . FITTING, barbed, plated 1
3e 115254 . BREATHER 1 5g 116750 . TUBE, nylon 1
3f 194868 . GASKET, cover 1 5h 114526 . TEE 1
3g 15R105 . PAIL, reservoir, 60#, 1 5j 118758 . REDUCER 1
models 247706; 247574
3g 194907 . PAIL, reservoir, 90#, 1 * Installation kits for custom user provided lubricant
models 247707; 247444 reservoirs not shown.
312349G 17
Technical Data
Technical Data
Maximum hydraulic input pressure 3500 psi (24.0 MPa, 240 bar)
Pump wetted parts see manual 312350
Vent valve wetted parts see manual 309099
Reservoir wetted parts steel, buna-n rubber
Maximum delivery @ 60 cpm 1.1 lb/min, 34.8 in3/min, 570 cm3/min
Regulated hydraulic pressure operating range
Models: 247444, 247574, 247456, 250 to 350 psi (1.7 to 2.4 MPa, 17.0 to 24.1 bar)
247457, 247970
Models: 247706, 247707 250 to 450 psi (1.7 to 3.1 MPa, 17.0 to 31.0 bar)
Hydraulic flow rate operating range 0.5 to 3.0 gpm (1.9 to 11.4 liter/min)
Maximum hydraulic fluid temperature 200°F (93.33°C)
Lubricant outlet pressure range
Models: 247444, 247574, 247456, 2500 to 3500 psi (17.0 to 24.0 MPa, 170 to 240 bar)
247457, 247970
Models: 247706, 247707 2500 to 4500 psi (17.0 to 31.0 MPa, 170 to 310 bar)
Reservoir overflow port size 1/2 inch npt (FIG. 4, L, page 8)
Reservoir fill port size 1/2 inch npt (FIG. 4, K, page 8)
Hydraulic inlet port size 3/8 inch nps swivel (FIG. 4, Y, page 8)
Hydraulic tank line size 3/4 inch nps swivel (FIG. 4, Z, page 8)
Lubricant outlet port size 1/2 inch nps swivel (FIG. 4 G, page 8)
Grease capacity
Model 247444, 247707 90 lb. (41 kg)
Model 247574, 247706 60 lb. (27 kg)
Mounting holes for pump module six, 7/16 inch holes on 13 7/8 inch bolt circle
Reservoir diameter 12 3/4 inch (324 mm)
Pump module height
Model 247444, 247707 42.75 inch (1086 mm)
Model 247574, 247706 35.15 inch (893 mm)
Electrical requirements Timed 24 VDC signal
Electrical power requirements 14.7 Watts
Filtration (hydraulic fluid) 10µ (microns) or better
Sound Pressure* 77 dB(A)
*Sound pressure reading taken with pump operating at 66 cycles per minute. Sound pressure measured per
CAGI-PNEUROP, 1971.
18 312349G
Dimensions
Dimensions
Model 247574
Hydraulic high pressure
inlet 3/8 inch nps swivel
Overflow port
1/2 inch npt
Hydraulic tank
3/4 inch nps swivel
Mounting Diagram ø15.0 inch
(381 mm)
35.15 inch.
(893 mm)
Lubricant outlet
1/2 inch nps swivel
Model 247444
Hydraulic high pressure
inlet 3/8 inch nps swivel Overflow port
1/2 inch npt
Hydraulic tank
3/4 inch nps swivel Mounting Diagram
ø15.0 inch
(381 mm)
Lubricant outlet
1/2 inch nps swivel
42.75 inch
(1086 mm)
312349G 19
Dimensions
Dimensions
Model 247706
Lubricant outlet
Hydraulic high pressure 1/2 inch
inlet 3/8 inch nps swivel
Overflow port
1/2 inch npt
Hydraulic tank
3/4 inch nps swivel Mounting Diagram
ø15.0 inch
(381 mm)
35.15 inch
(893 mm)
Model 247707
Hydraulic high pressure Lubricant outlet
inlet 3/8 inch nps swivel 1/2 inch
42.75 inch
(1086 mm) Mounting Diagram ø15.0 inch
(381 mm)
20 312349G
Dimensions
Notes
312349G 21
Graco Standard Warranty
Graco Information
To place an order, contact your Graco distributor or to identify the nearest distributor call,
Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312349
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001
www.graco.com
Revised 10/2010
22 312349G