SIP5 Hardware V06.00 Manual C002-8 en

Preface
Open Source Software
Table of Contents
SIPROTEC 5 Overview 1
Hardware Description Forms of Devices and On-Site Operation
Panels 2
Electronic Modules 3
4
V6.00 and higher
Plug-In Modules
Manual Working on the Device 5

Technical Data 6
Ordering Information 7
Glossary
Index
C53000-G5040-C002-8
NOTE
i For your own safety, observe the warnings and safety instructions contained in this document, if available.
Disclaimer of Liability Copyright

This document has been subjected to rigorous technical Copyright © Siemens AG 2014. All rights reserved.
review before being published. It is revised at regular inter- The disclosure, duplication, distribution and editing of this
vals, and any modifications and amendments are included document, or utilization and communication of the content
in the subsequent issues. The content of this document are not permitted, unless authorized in writing. All rights,
has been compiled for information purposes only. Although including rights created by patent grant or registration of a
Siemens AG has made best efforts to keep the document utility model or a design, are reserved.
as precise and up-to-date as possible, Siemens AG shall Registered Trademarks
not assume any liability for defects and damage which
SIPROTEC®, DIGSI®, SIGUARD®, SIMEAS®, and SICAM®
result through use of the information contained herein.
are registered trademarks of Siemens AG. Any unauthor-
This content does not form part of a contract or of business
ized use is illegal. All other designations in this document
relations; nor does it change these. All obligations of
can be trademarks whose use by third parties for their own
Siemens AG are stated in the relevant contractual agree-
purposes can infringe the rights of the owner.
ments.
Siemens AG reserves the right to revise this document
from time to time.
Document version: C53000-G5040-C002-8.01
Edition: 11.2014
Version of the product described: V6.00 and higher
Preface
Purpose of the Manual

This manual describes the hardware of the SIPROTEC 5 device family and provides general information on
the product structure, the modules and technical data.
Target Audience
Protection system engineers, commissioning engineers, persons entrusted with the setting, testing and main-
tenance of automation, selective protection and control equipment, and operational crew in electrical installa-
tions and power plants.
Scope
This manual applies to the SIPROTEC 5 device family.
Further Documentation
[dwprefhw-221012-01.tif, 2, en_US]
• Device manuals
Each Device manual describes the functions and applications of a specific SIPROTEC 5 device. The
printed manual and the online help for the device have the same informational structure.
• Hardware manual
The Hardware manual describes the hardware building blocks and device combinations of the
SIPROTEC 5 device family.
• Operating manual
The Operating manual describes the basic principles and procedures for operating and assembling the
devices of the SIPROTEC 5 range.
SIPROTEC 5, Hardware Description, Manual 3

C53000-G5040-C002-8, Edition 11.2014
Preface
• Communication protocol manuals

The Communication protocol manuals contain a description of a specific protocol for communication
within the SIPROTEC 5 device family and to higher-level network control centers.
• Product information
The Product information includes general information about device installation, technical data, limiting
values for input and output modules, and conditions when preparing for operation. This document is
provided with each SIPROTEC 5 device.
• Engineering Guide
The Engineering Guide describes the essential steps when engineering with DIGSI 5. In addition, the
Engineering Guide shows you how to load a planned configuration to a SIPROTEC 5 device and update
the functionality of the SIPROTEC 5 device.
• DIGSI 5 online help

The DIGSI 5 online help contains a help package for DIGSI 5 and CFC.
The help package for DIGSI 5 includes a description of the basic operation of software, the DIGSI princi-
ples and editors. The help package for CFC includes an introduction to CFC programming, basic exam-
ples of working with CFC, and a reference chapter with all the CFC blocks available for the SIPROTEC 5
range.
• SIPROTEC 5/DIGSI 5 Tutorial

The tutorial on the DVD contains brief information about important product features, more detailed infor-
mation about the individual technical areas, as well as operating sequences with tasks based on prac-
tical operation and a brief explanation.
• SIPROTEC 5 catalog
The SIPROTEC 5 catalog describes the system features and the devices of SIPROTEC 5.
• Selection guide for SIPROTEC and Reyrolle

The selection guide offers an overview of the device series of the Siemens protection devices, and a
device selection table.
Indication of Conformity
This product complies with the directive of the Council of the European Communi-
ties on harmonization of the laws of the Member States relating to electromagnetic
compatibility (EMC Council Directive 2004/108/EC) and concerning electrical equip-
ment for use within specified voltage limits (Low Voltage Directive 2006/95/EC).
This conformity has been proved by tests performed according to the Council Direc-
tive in accordance with the generic standards EN 61000-6-2 and EN 61000-6-4 (for
EMC directive) and with the standard EN 60255-27 (for Low Voltage Directive) by
Siemens AG.
The device is designed and manufactured for application in an industrial environ-
ment.
The product conforms with the international standards of IEC 60255 and the
German standard VDE 0435.
Other Standards
IEEE Std C 37.90
The technical data of the product is approved in accordance with UL.
For more information about the UL database, see www.ul.com
Select Online Certifications Directory and enter E194016 as UL File Number.
IND. CONT. EQ.

69CA
[ul_listed_c_us, 1, --_--]
4 SIPROTEC 5, Hardware Description, Manual

C53000-G5040-C002-8, Edition 11.2014
Preface
Additional Support
For questions about the system, please contact your Siemens sales partner.
Support
Our Customer Support Center provides a 24-hour service.
Phone: +49 (180) 524-7000
Fax: +49 (180) 524-2471
E-Mail: support.energy@siemens.com
Training Courses
Inquiries regarding individual training courses should be addressed to our Training Center:
Siemens AG
Siemens Power Academy TD
Humboldtstraße 59
90459 Nürnberg
Germany
Phone: +49 (911) 433-7415

Fax: +49 (911) 433-7929
E-Mail: poweracademy@siemens.com
Internet: www.siemens.com/poweracademy
Notes on Safety
This document is not a complete index of all safety measures required for operation of the equipment
(module or device). However, it comprises important information that must be followed for personal safety, as
well as to avoid material damage. Information is highlighted and illustrated as follows according to the degree
of danger:
! DANGER
DANGER means that death or severe injury will result if the measures specified are not taken.
² Comply with all instructions, in order to avoid death or severe injuries.
! WARNING
WARNING means that death or severe injury may result if the measures specified are not taken.
² Comply with all instructions, in order to avoid death or severe injuries.
! CAUTION
CAUTION means that medium-severe or slight injuries can occur if the specified measures are not taken.
² Comply with all instructions, in order to avoid moderate or minor injuries.

C53000-G5040-C002-8, Edition 11.2014
Preface
NOTICE
NOTICE means that property damage can result if the measures specified are not taken.
² Comply with all instructions, in order to avoid property damage.
NOTE
i Important information about the product, product handling or a certain section of the documentation which
must be given particular attention.
Qualified Electrical Engineering Personnel

Only qualified electrical engineering personnel may commission and operate the equipment (module, device)
described in this document. Qualified electrical engineering personnel in the sense of this manual are people
who can demonstrate technical qualifications as electrical technicians. These persons may commission,
isolate, ground and label devices, systems and circuits according to the standards of safety engineering.
Proper Use
The equipment (device, module) may be used only for such applications as set out in the catalogs and the
technical description, and only in combination with third-party equipment recommended and approved by
Siemens.
Problem-free and safe operation of the product depends on the following:
• Proper transport
• Proper storage, setup and installation
• Proper operation and maintenance

When electrical equipment is operated, hazardous voltages are inevitably present in certain parts. If proper
action is not taken, death, severe injury or property damage can result:
• The equipment must be grounded at the grounding terminal before any connections are made.
• All circuit components connected to the power supply may be subject to dangerous voltage.
• Hazardous voltages may be present in equipment even after the supply voltage has been disconnected
(capacitors can still be charged).
• Operation of equipment with exposed current-transformer circuits is prohibited. Before disconnecting the
equipment, ensure that the current-transformer circuits are short-circuited.
• The limiting values stated in the document must not be exceeded. This must also be considered during
testing and commissioning.

C53000-G5040-C002-8, Edition 11.2014
Open Source Software
Among other things, this product contains Open Source Software that was developed by third parties. The
Open Source Software included with this product and the relevant Open Source Software license agreement
can be found in Readme_OSS. The Open Source Software program is protected by copyright. You are
permitted to use the Open Source Software according to the Open Source Software license agreement.
Should contradictions occur between the Open Source Software license conditions and the Siemens license
conditions applicable to the product, the Open Source Software license agreement with respect to the Open
Source Software shall prevail. The Open Source Software is provided free of charge. If stipulated by the
Open Source Software license agreement, the source text of the software is available until the end of the third
year after purchasing the product. Shipping charges will apply separately. We are liable for the product
including the Open Source Software according to the license agreement for the product. Any liability arising
from the use of the Open Source Software that exceeds the intended program flow of the product, as well as
liability for defects that were caused by changes made to the Open Source Software, is excluded. If the
product was modified, we cannot provide technical support.
When using DIGSI 5 in online mode, you are provided with the option to go to the main menu Show Open
source information and read and display the Readme_OSS file containing the original license text and copy-
right information. To do this, a PDF viewer must be installed on the computer. In order to operate SIPROTEC
5 devices, a valid DIGSI 5 license is required (trial, full, or compact version).

C53000-G5040-C002-8, Edition 11.2014
C53000-G5040-C002-8, Edition 11.2014
Table of Contents
Preface................................................................................................................................................................3
Open Source Software........................................................................................................................................7
1 Overview........................................................................................................................................................... 13
1.1 Advantages of SIPROTEC 5 ............................................................................................... 14
1.2 Modular Systems and Hardware Characteristics..................................................................15
2 Forms of Devices and On-Site Operation Panels............................................................................................. 17

2.1 Flush-Mounting Devices....................................................................................................... 18
2.1.1 Description ..................................................................................................................... 18
2.2 Surface-Mounting Devices with Integrated On-Site Operation Panel...................................25
2.2.1 Description...................................................................................................................... 25
2.3 Surface-Mounting Devices with Detached On-Site Operation Panel....................................28
2.3.1 Description...................................................................................................................... 28
2.4 On-site Operation Panels..................................................................................................... 31
2.4.1 Description ..................................................................................................................... 31
2.4.2 Overview of Operating Elements and Display Elements ............................................... 32
3 Electronic Modules............................................................................................................................................37
3.1 Power Supply Modules of the Modular Devices................................................................... 38
3.1.1 Application Sheet of the Power-Supply Modules of the Modular Devices...................... 38
3.1.2 Power Supply Module PS201......................................................................................... 38
3.1.2.1 Description................................................................................................................ 38
3.1.2.2 Terminals...................................................................................................................39
3.1.3.1 Description ............................................................................................................... 42
3.1.3.2 Terminals...................................................................................................................43
3.1.4 Plug-In Module Assembly with Integrated Power Supply CB202................................... 45
3.1.4.1 Description................................................................................................................ 45
3.1.4.2 Terminals...................................................................................................................46
3.2 Input and Output Modules of the Modular Devices...............................................................48
3.2.1 Application Sheet of the Input and Output Modules of the Modular Devices..................48
3.2.2 Input and Output Module IO201......................................................................................49
3.2.2.1 Description ............................................................................................................... 49
3.2.2.2 Terminals ..................................................................................................................49
3.2.3.1 Description ............................................................................................................... 51
3.2.3.2 Terminals ..................................................................................................................52
3.2.4.1 Description ............................................................................................................... 54
3.2.4.2 Terminals ..................................................................................................................55

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Table of Contents

3.2.5.1 Description................................................................................................................ 57
3.2.5.2 Terminals ..................................................................................................................58
3.2.6.1 Description ............................................................................................................... 60
3.2.6.2 Terminals ..................................................................................................................61
3.2.7.1 Description ............................................................................................................... 63
3.2.7.2 Terminals ..................................................................................................................64
3.2.8.1 Description ............................................................................................................... 65
3.2.8.2 Terminals ..................................................................................................................66
3.2.9.1 Description ............................................................................................................... 68
3.2.9.2 Terminals...................................................................................................................69
3.2.10.1 Description................................................................................................................ 71
3.2.10.2 Terminals ..................................................................................................................72
3.2.11.1 Description................................................................................................................ 74
3.2.11.2 Terminals ..................................................................................................................75
3.2.12.1 Description ............................................................................................................... 77
3.2.12.2 Terminals ..................................................................................................................78
3.2.13.1 Description ............................................................................................................... 80
3.2.13.2 Terminals ..................................................................................................................80
3.2.14 Input Module IO230........................................................................................................ 81
3.2.14.1 Description................................................................................................................ 81
3.2.14.2 Terminals ..................................................................................................................81
3.2.15 Input and Output Module PB201.....................................................................................83
3.2.15.1 Description................................................................................................................ 83
3.2.15.2 Terminals...................................................................................................................84
3.3 Power Supply Module of Non-Modular Devices (7xx82)...................................................... 86
3.3.1.1 Description................................................................................................................ 86
3.3.1.2 Terminals ..................................................................................................................86
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)..........................................89
3.4.1 Application Sheet of the Input and Output Modules of the Non-Modular Devices.......... 89
3.4.2.1 Description ............................................................................................................... 89
3.4.2.2 Terminals ..................................................................................................................89
3.4.3.1 Description ............................................................................................................... 92
3.4.3.2 Terminals ..................................................................................................................92
3.4.4.1 Description................................................................................................................ 95
3.4.4.2 Terminals...................................................................................................................95
3.4.5.1 Description ............................................................................................................... 98
3.4.5.2 Terminals ..................................................................................................................99

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4 Plug-In Modules.............................................................................................................................................. 103

4.1 Function Description of Plug-In Modules of Modular and Non-Modular Devices............... 104
4.2 Communication Modules.................................................................................................... 105
4.2.1 Overview ...................................................................................................................... 105
4.2.2 Serial Modules for Short Distances...............................................................................108
4.2.2.1 Special Features of Serial Electrical Modules ........................................................ 108
4.2.2.2 USART-AB-1EL.......................................................................................................110
4.2.2.3 USART-AC-2EL...................................................................................................... 110
4.2.2.4 USART-AD-1FO......................................................................................................110
4.2.2.5 USART-AE-2FO...................................................................................................... 111
4.2.3 Serial Modules for Long Distances............................................................................... 112
4.2.3.1 Application ..............................................................................................................112
4.2.3.2 USART-AF-1LDFO..................................................................................................112
4.2.3.3 USART-AG-1LDFO................................................................................................. 113
4.2.3.4 USART-AH-1LDFO................................................................................................. 114
4.2.3.5 USART-AJ-1LDFO.................................................................................................. 115
4.2.3.6 USART-AK-1LDFO................................................................................................. 115
4.2.3.7 USART-AW-2LDFO................................................................................................ 116
4.2.3.8 USART-AU-2LDFO................................................................................................. 117
4.2.3.9 USART-AX-2LDFO................................................................................................. 118
4.2.3.10 USART-AY-2LDFO................................................................................................. 119
4.2.3.11 USART-AV-2LDFO................................................................................................. 119
4.2.4 Ethernet Modules..........................................................................................................120
4.2.4.1 Operation of Ethernet Modules .............................................................................. 120
4.2.4.2 ETH-BA-2EL............................................................................................................122
4.2.4.3 ETH-BB-2FO........................................................................................................... 123
4.3 Measuring-transducer Modules.......................................................................................... 124
4.3.1 Overview....................................................................................................................... 124
4.3.2 ANAI-CA-4EL................................................................................................................124
4.3.3 ARC-CD-3FO................................................................................................................125
5 Working on the Device....................................................................................................................................127

5.1 First Steps...........................................................................................................................128
5.1.1 Electrical Inspection ..................................................................................................... 128
5.2 Expanding Modular Devices...............................................................................................130
5.2.1 Flush-Mounting Devices............................................................................................... 130
5.2.1.1 Basic Rules for Expansion...................................................................................... 130
5.2.1.2 Expanding 1st Device Row..................................................................................... 131
5.2.1.3 Expanding Devices with 2nd Device Row............................................................... 132
5.2.2 Surface-Mounting Devices with Integrated On-Site Operation Panel........................... 134
5.2.2.2 Expanding 1st Device Row..................................................................................... 136
5.2.2.3 Expanding Devices with 2nd Device Row............................................................... 137
5.2.3 Surface-Mounting Devices with Detached On-Site Operation Panel............................140
5.2.3.2 Expanding Devices .................................................................................................141
5.3 Plug-In Modules..................................................................................................................143
5.3.1 Fasteners...................................................................................................................... 143
5.3.2 Installation.....................................................................................................................143
5.3.3 Removing .....................................................................................................................144
5.3.4 Replacement.................................................................................................................146

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5.4 Arc Sensors for Module: ARC-CD-3FO.............................................................................. 148

5.4.1 Description.................................................................................................................... 148
5.4.2 Installation ....................................................................................................................149
5.5 Battery................................................................................................................................ 152
5.5.1 Description.................................................................................................................... 152
5.5.2 Replacing the Battery ...................................................................................................153
5.6 Installing Current and Voltage Terminals............................................................................154
5.6.1 Description.................................................................................................................... 154
5.6.2 Connections of Current Terminals................................................................................ 156
5.6.3 Connections of Voltage Terminals................................................................................ 157
5.6.3.1 Connections of Voltage Terminals with Spring Clips...............................................157
5.6.3.2 Connections of Voltage Terminals with Screw Connection.....................................158
5.6.4 Installation and Removal...............................................................................................158
6 Technical Data................................................................................................................................................ 161

6.1 Analog Inputs......................................................................................................................162
6.2 Supply Voltage....................................................................................................................164
6.3 Binary Inputs.......................................................................................................................166
6.4 Relay Outputs.....................................................................................................................167
6.5 Light-Emitting Diodes in the On-Site Operation Panel........................................................170
6.6 Time-Synchronization Interface.......................................................................................... 171
6.7 Electrical Tests .................................................................................................................. 172
6.8 Mechanical Tests................................................................................................................175
6.9 Environmental Conditions ..................................................................................................176
6.10 Operating Conditions..........................................................................................................177
6.11 Reference Conditions and Influencing Variables................................................................178
6.12 Approvals............................................................................................................................179
6.13 Design Data........................................................................................................................180
6.14 Assembly Dimensions ....................................................................................................... 183
6.15 Modular Device Name Plate............................................................................................... 189
6.16 Name Plate of Non-Modular Devices (7xx82).................................................................... 190
6.17 Name Plate, UL Approval, Base Module and 1/3 Base Module ........................................ 191
6.18 Name Plate, UL Approval, Expansion Module ...................................................................192
6.19 Battery ............................................................................................................................... 193
6.20 Display Resolution .............................................................................................................194
7 Ordering Information....................................................................................................................................... 195

7.1 Ordering Spare Parts and Accessories.............................................................................. 196
7.1.1 Order Configurator........................................................................................................ 196
7.1.2 Ordering Options...........................................................................................................196
7.1.3 Ordering Accessories....................................................................................................196
Glossary..........................................................................................................................................................199
Index............................................................................................................................................................... 201

C53000-G5040-C002-8, Edition 11.2014
1 Overview
1.1 Advantages of SIPROTEC 5 14

1.2 Modular Systems and Hardware Characteristics 15

C53000-G5040-C002-8, Edition 11.2014
Overview
1.1 Advantages of SIPROTEC 5
1.1 Advantages of SIPROTEC 5

The devices in the SIPROTEC 5 series are based on the many years of experience gathered with
SIPROTEC 4. Extensive improvements have also been integrated. Take note of the differences between the
modular and non-modular systems.
The SIPROTEC 5 series is based on a newly developed, flexible modular system that is applicable to all the
devices. This results in the following advantageous new features:
• You save time because of jumperless devices.
You can set the rated current ranges (1 A, 5 A) electronically. You do not need to open the devices to do
this. You can set the thresholds of the binary inputs by setting parameters.
• The freely configurable, modular device design creates more flexibility.

You can configure your own device variants in addition to the standard variants. The modular system
consists of base and expansion modules, and optional plug-in modules. Thus, you can combine the
devices exactly as desired, and the standard variants are expandable. Devices with a size of up to 2-row
19-inches are possible.
• You save time because of prewired terminal blocks.

The terminal blocks for connection of the relays, of the binary inputs and outputs and of the current and
voltage transformers can be removed and fitted again while wired. This enables the possibility of pre-
wiring in the cabinet construction phase. Device replacement is uncomplicated and is possible in a short
time.
• You do not need to open the device to install and replace plug-in modules.
The slots for the plug-in modules are externally accessible. Communication modules and measuring-
transducer modules (for example, 4 x 20-mA measuring-transducer input) can be plugged in at these
plug-in module positions.
• Operation is uncomplicated and intuitive.

For all modular devices, it is possible to select whether to use a large graphical display, a small display,
or no display. The non-modular devices are available with large or small graphical display. The key
switches on the expansion module can be selected optionally. The 9 function keys enable a safe and
uncomplicated procedure for important operator actions.
• Multi-colored LEDs ensure safe system management.

The 16 LEDs on the base module are 2-colored (green/red). Thus, the status of a signal (OK/disrupted)
can be shown clearly, for example. There can also be 16 red LEDs on each expansion module.
• Up to 40 analog channels per device create a greater scope of functions than in SIPROTEC 4.
Up to 40 current and/or voltage transformers can be connected to the devices. Thus, even complex
applications such as the 1 1/2 circuit-breaker layout are possible.

C53000-G5040-C002-8, Edition 11.2014
Overview
1.2 Modular Systems and Hardware Characteristics

The SIPROTEC 5 series includes both modular and non-modular devices.
Modular devices consist of a base module (1/3 of 19 inches) and can be expanded with expansion modules
(1/6 of 19 inches). The device type identifier for modular devices is XXX85, XXX86 or XXX87, for example,
7SA86.
Type xxx84 devices have the same hardware properties as the modular devices, but they cannot be
expanded with expansion modules.
All non-modular devices consist of just a base module (1/3 of 19 inches) and cannot be expanded with
expansion modules (1/6 of 19 inches). The device type identifier for non-modular devices is 7XX82, for
example, 7SJ82.
Modular System for Modular Devices

The system is based on a modular structure. A modular device always consists of a base module and option-
ally of expansion modules. The modules can be selected according to hardware characteristics. These char-
acteristics are:
• Module size
• Type of construction
• Fastening of the on-site operation panel
• Creation of the on-site operation panel
• Input and output module
• Plug-in modules
The modules are available in 2 sizes:
• Base module (1/3 of 19 inches)
• Expansion module (1/6 of 19 inches)
The devices are available in 3 designs: These are:
• Flush-mounting devices with on-site operation panel fitted directly on the device
• Surface-mounting devices with integrated on-site operation panel
• Surface-mounting devices with detached on-site operation panel

The on-site operation panels of the base modules can be chosen from 3 variants:
• With a large display, keypad, and 16 2-colored LEDs
• With a small display, keypad, and 16 2-colored LEDs
• Without a display, without a keypad (standard), but with 16 2-colored LEDs

The on-site operation panels of the expansion modules can be selected from 3 variants:
• With 16 monochrome LEDs and 2 key switches
• With 16 monochrome LEDs
• Without display elements

The base modules always contain the power-supply module PS201 and an input and output module IO2XX.
The expansion modules contain an input and output module IO2XX or a plug-in module assembly with inte-
grated power supply CB202. The 1st plug-in module in the 2nd device row always contains the power-supply
module PS203.
The plug-in modules are available for various applications. The following plug-in modules can be installed in
1 base module or in 1 expansion module with 1 plug-in module assembly with integrated power supply
CB202:
• Communication modules
• Measuring-transducer modules

C53000-G5040-C002-8, Edition 11.2014
Overview
Hardware Characteristics of Non-Modular Devices (7xx82)

A non-modular device always consists of just 1 module (1/3 of 19 inches) and cannot be expanded with
expansion modules (1/6 of 19 inches). These hardware characteristics are:
• Module size: 1/3 of 19 in.
• Type of construction: Flush-mounting devices with on-site operation panel fitted directly on the device
The on-site operation panels can be selected from 2 variants:
• With a large display, keypad, and 16 2-colored LEDs
• With a small display, keypad, and 16 2-colored LEDs
The module always contains the power-supply module PS101 and an input and output module IO10X. The
input and output module IO10X includes the terminals for current and voltage transformers. Optionally, the
module can be equipped an additional input and output module IO110 for extra binary inputs and outputs.
The plug-in modules are available for various applications. The following plug-in modules can be installed in
the module:
• Communication modules
• Measuring-transducer modules

C53000-G5040-C002-8, Edition 11.2014
2 Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices 18

2.2 Surface-Mounting Devices with Integrated On-Site Operation Panel 25
2.3 Surface-Mounting Devices with Detached On-Site Operation Panel 28
2.4 On-site Operation Panels 31

C53000-G5040-C002-8, Edition 11.2014
Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
2.1.1 Description
The flush-mounting devices were conceived for installation in 19-inch racks or special openings in control
desks and cabinets. The on-site operation panel is linked permanently to the device.
Base Module
[dweinvpo-030211-01.tif, 1, --_--]
Figure 2-1 Front View
(1) Device housing

(2) On-site operation panel
(3) Bus terminal for expansion module, provided only in modular devices (shown with bus termina-
tion plate)

C53000-G5040-C002-8, Edition 11.2014
[dwbasrue-030211-01.tif, 1, --_--]
Figure 2-2 Rear View of a Modular Device, Terminals of a Typical Device with IO202
(1) Current terminal 1A

(2) Spring clip
(3) Voltage terminal 1B
(4) Voltage terminal 1C
(5) Voltage terminal 1D
(6) Grounding terminal
(7) Plug-in module position F
(8) Terminal for COM link K
(9) Terminal for integrated Ethernet interface J
(10) Battery compartment
(11) Plug-in module position E
(12) Terminal for detached on-site operation panel H
(13) Terminal for time synchronization G

C53000-G5040-C002-8, Edition 11.2014
[dwlightr-250613-01.tif, 1, --_--]
Figure 2-3 Rear View of a Non-Modular Device (7xx82), Terminals of a Typical Device with IO102
(1) Current terminal A

(2) Spring clip
(3) Voltage terminal B
(4) Voltage terminal D
(5) Voltage terminal L
(6) Time synchronization G

C53000-G5040-C002-8, Edition 11.2014
Fastening Openings of the Base and 1/3 Module
[dwosobep-070211-01.tif, 1, --_--]
Figure 2-4 Fastening Opening of the Base and 1/3 Module Shown, for Example, on the Top Fastening
(1) Screw cover (pull towards you to remove)

(2) Fastening opening
(3) Fastening opening with fastening screw
Expansion Module
[dwein6po-030211-01.tif, 1, --_--]
Figure 2-5 Front View of the Expansion Module

C53000-G5040-C002-8, Edition 11.2014
(1) Device housing

(2) On-site operation panel
(3) Bus terminal for an additional expansion module (shown with bus termination plate)
Unused bus terminals are sealed with a cover.
[dwerwrue-030211-01.tif, 1, --_--]
Figure 2-6 Rear View of the Expansion Module
(1) Current terminal xA

(2) Spring clip
(3) Voltage terminal xB
(4) Voltage terminal xC
(5) Bus terminal to the base module
(6) Voltage terminal xD
NOTE
i These modules can be installed in the 1st and 2nd device rows. x corresponds to the slot in the 19-inch
rack.
Possible values in the 1st device row: x = 3, 4, 5, or 6
Possible values in the 2nd device row: x = 8, 9, 10, 11 or 12

C53000-G5040-C002-8, Edition 11.2014
Counting Method for Assemblies in 19-Inch Rack (View of the Rear of the Device)
[dwbgrpos-170713-01.tif, 1, en_US]
Figure 2-7 Counting Method for Assemblies in 19 Inch Rack (Example)

(2) Voltage terminal A, B, C, D
(3) Terminal for time synchronization G
(4) Plug-in module E, F
(5) Terminal for detached on-site operation panel H
(8) Terminal for COM link K
(9) 2-pole terminal to connect power supply
(10) Base module 1/3 of 19 in
(11) Expansion module 1/6 of 19 in
(12) Connecting cable between 1st and 2nd device rows

C53000-G5040-C002-8, Edition 11.2014
NOTE
i The structure of the 2nd device row is described in section 5.2.1.3 Expanding Devices with 2nd Device
Row.
Connection Systems
[dwverbin-030211-01.tif, 1, --_--]
Figure 2-8 Connection Systems
(1) Cut-out for contact tab

(2) Contact tab (prefitted on the expansion module)
(3) Hinged angle clip
(4) Snap-in spring
NOTE
i All on-site operation panels must be connected to one another via the bolt-on contact tabs. The contact
tabs are delivered with the expansion modules.

C53000-G5040-C002-8, Edition 11.2014
2.2 Surface-Mounting Devices with Integrated On-Site Operation Panel
2.2.1 Description
NOTE
i The basic device structure is described in chapter 2.1.1 Description .
The surface-mounting devices with integrated on-site operation panel were conceived for fitting on a flat wall
surface. The on-site operation panel is fastened on the device with a distance frame. The distance frame
creates the necessary wiring space for the cable connections.
Base Module
[dwauf3p1-040211-01.tif, 1, --_--]
Figure 2-9 Device Structure
(1) Outer distance frame

(2) Fastening bracket

C53000-G5040-C002-8, Edition 11.2014
[dwauzeil-040211-01.tif, 1, --_--]
Figure 2-10 Basic and Expansion Module of the Surface-Mounting Device
(1) Mounting bracket
NOTE
i When a base module is expanded, 2 mounting brackets must be fitted between the on-site operation
panels and the distance frame. The mounting bracket stabilizes the device. The length of the mounting
bracket corresponds to the width of the device.

C53000-G5040-C002-8, Edition 11.2014
Fastening Openings
[dwbaaube-040211-01.tif, 1, --_--]
Figure 2-11 Fastening Openings of the Base Module
(1) Top fastening openings

(2) Bottom fastening openings

C53000-G5040-C002-8, Edition 11.2014
2.3 Surface-Mounting Devices with Detached On-Site Operation Panel
2.3.1 Description
NOTE
i The basic device structure is described in chapter 2.1.1 Description .
The surface-mounting devices with detached on-site operation panel are a variant of the surface-mounting
devices with an integrated on-site operation panel. The essential difference is that you can fit the on-site
operation panel separately from the device. The distance frames are not assembled in this device type.
Base Module
The distance between the installation location of the device and that of the on-site operation panel is limited
to not more than 2.5 m (98.43 in) by the length of the connecting cable. The on-site operation panel must be
grounded.
[dwbaaupo-040211-01.tif, 1, --_--]
Figure 2-12 Device Structure of the Base Module
(1) Top mounting bracket

(2) Cover
(3) Bottom mounting bracket
(4) Rear plate of the on-site operation panel
(5) Connecting cable between the base module and the on-site operation panel

C53000-G5040-C002-8, Edition 11.2014
Fastening Openings
[dwbaaube-040211-01.tif, 1, --_--]
Figure 2-13 Device Structure of the Base Module
(1) Top fastening opening

(2) Bottom fastening openings

C53000-G5040-C002-8, Edition 11.2014
[dwosobb1-040211-01.tif, 1, --_--]
Figure 2-14 Fastening Openings of the On-Site Operation Panel
(1) Screw cover (pull towards you to remove)

(2) Fastening opening
(3) Fastening opening with fastening screw

C53000-G5040-C002-8, Edition 11.2014
2.4 On-site Operation Panels
2.4.1 Description
Operating Concept
The operating concept is based on 4 groups:
• Navigation in the menu tree
• Modification of settings
• Display of measured values and protocols
• Control function from menu bar or control image

Operating personnel are informed about the current state of important measured data, indications and param-
eters. The data can be read out. You can perform parameterization and switching actions directly on the
device.
User Interface Language

You can set the user interface language to the following:
• Local language
• US English
• IEC 61850
Variants
Corresponding to the equipment configuration, 3 variants are available for each size. In the case of the non-
modular devices, only the front variants with small and large displays are available.
[dwvaosop-080211-01.tif, 1, --_--]
Figure 2-15 Variants

C53000-G5040-C002-8, Edition 11.2014
2.4.2 Overview of Operating Elements and Display Elements
On-Site Operation Panel of the Base and 1/3 Module
[dwbasism-040211-01.tif, 1, --_--]
Figure 2-16 Base and 1/3 Module in Standard, US and China Design
(1) Operating state display

(2) Display in 2 design versions
(3) Keypad with navigation keys
(4) Softkey
(5) Keypad with numerical keys and shiftable function keys
(6) Keypad of control keys
(7) USB-port cover
(8) Cover labels
(9) Reset and LED test key
(10) 16 2-colored LEDs
The on-site operation panels are distinguished by the following characteristics:

• Flat and compact design
• LCD (liquid crystal display) graphics display
Small with 192 x 128 pixels for display of measured values and small control displays
Large with 240 x 320 pixels for showing measured values and control displays
• Membrane keypad
• Menu navigation function keys
• USB port, type A for notebook/PC
• 16 2-colored LEDs (parameterizable)

The operating elements and display elements of the on-site operation panel for base modules are explained
in the following table.

C53000-G5040-C002-8, Edition 11.2014
Operating Element/Display Function

Element
Testing LED functionality and resetting the LEDs to the original state
Softkey for confirming entry prompts

On the left and right underneath the display
Keypad with navigation keys for navigating in the menus or in the graph-
ical displays (control image and control displays)
Keypad with numerical keys for the entry of values and with program-
mable function keys for fast execution of actions
Next to the keypad there are marking strips for user-defined marking
Activating the function keys
Control key for activating the control display
Control key for activating the switching object
Control key for deactivating the switching object
Display of operability
Run: operable, the green LED is lit.
Error: not operable, the red LED is lit.
USB port with protective cover
Type A for notebook/PC

C53000-G5040-C002-8, Edition 11.2014
Operating Element/Display Function

Element
16 2-colored parameterizable LEDs
On-Site Operation Panel of Expansion Modules
[dwerwmod-040211-01.tif, 1, --_--]
Figure 2-17 Expansion Module
(1) 16 monochrome LEDs

(2) Cover labels
(3) 2 key switches
The on-site operation panels are distinguished by the following characteristics:

• Flat and compact design
• 16 monochrome parameterizable LEDs
• Decorative film
• 2 key switches for setting the mode

Besides the base module, you can fit an expansion module with key switches. The following table explains
the meanings of the switch positions.

C53000-G5040-C002-8, Edition 11.2014
Operating Element/Display Element Meaning

16 monochrome parameterizable LEDs
Local: on-site operation

Remote: remote control
Interlocking OFF: unlocked operation

Normal: locked operation with the configured interlocking
conditions

C53000-G5040-C002-8, Edition 11.2014
C53000-G5040-C002-8, Edition 11.2014
3 Electronic Modules
3.1 Power Supply Modules of the Modular Devices 38

3.2 Input and Output Modules of the Modular Devices 48
3.3 Power Supply Module of Non-Modular Devices (7xx82) 86
3.4 Input and Output Modules of the Non-Modular Devices (7xx82) 89

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Electronic Modules
3.1 Power Supply Modules of the Modular Devices
3.1.1 Application Sheet of the Power-Supply Modules of the Modular Devices
Module Designation Function Description

PS201 • Power-supply module
• 24 V DC/48 V DC or
DC 60 V to DC 250 V and AC 100 V to AC 230 V
• In the base module 1/3 of 19 in
• Assembled with 3 binary inputs, 2 binary outputs, and one status life contact
PS203 • Power-supply module for supplying the 2nd device row
• In the expansion module, 1/6 of 19 in
CB202 • Plug-in module assembly with internal power supply
• In the expansion module, 1/6 of 19 in
3.1.2 Power Supply Module PS201
3.1.2.1 Description
The power-supply module PS201 is always permanently installed in the base module. The central task is to
supply power to all modules. The following can be found on the PS201 module:
• 2 positions for plug-in modules (communication modules, measuring-transducer modules)
• Terminals for time synchronization, the on-site operation panel, an integrated Ethernet interface, and a
COM link interface
• A 14-pole voltage terminal (3 binary inputs and 3 binary outputs)
• Battery for the CPU.

The power supply of the other modules is established automatically through the plug-in bus connection when
they are assembled.
The following 2 variants are available for the rated voltage range:
• DC 24 V to 48 V
• DC 60 V to DC 250 V and AC 100 V to AC 230 V (50 Hz and 60 Hz)

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3.1.2.2 Terminals
Overview of Terminals
[dwps201x-160513-01.tif, 1, --_--]
Figure 3-1 PS201 – Terminals

(3) Detached on-site operation panel H
(5) Integrated Ethernet interface J
(6) COM link K, connection to the CB202 PCB assembly (plug-in module assembly), position L

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Terminal and Connection Diagram
[cdps201x-270912-01.tif, 1, en_US]
Figure 3-2 PS201 – Terminal Diagram

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[tdps201x-270812-01.tif, 1, en_US]
Figure 3-3 PS201 – Connection Diagram
Time-Synchronization Terminal
The terminal for time synchronization is located on the D-sub 9 interface (position G). Time synchronization
signals for DC 5 V, DC 12 V, and DC 24 V can be processed as an option.
For further information on connecting to time synchronization, see chapter 6.6 Time-Synchronization Interface
in the Technical Data.
On-Site Operation Panel Terminal

The terminal for the on-site operation panel of surface-mounted devices is located on the D-sub 15 interface
(position H). The on-site operation panel of surface-mounted devices with the local operation panel integrated
or detached is connected to this interface.
Integrated Ethernet Interface J (RJ45)

This terminal is used to load the device with DIGSI 5 using Ethernet. This terminal also enables straightfor-
ward IEC 61850 Ethernet communication or communication with another protocol via Ethernet, for example,
for connecting an external RTD unit.

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Electronic Modules
[dwrj45et-040211-01.tif, 1, --_--]
Figure 3-4 Integrated Ethernet Interface
(1) LED 1 Yellow

(2) LED 2 Green
Pin Signal
1 ETH_TX_P
2 ETH_TX_N
3 ETH_RX_P
4 –
5 –
6 ETH_RX_N
7 –
8 –
LEDs of the RJ45 Terminals

The light-emitting diodes (LEDs) signal the operating state of the communication link. The operating states
are explained in the following table:
Integrated Ethernet Inter- Signal Color Operating Status
face (RJ45)
LED 1 ETH_LED1_N Yellow Continuously lit: 100 Mbits
Not lit: 10 Mbits
LED 2 ETH_LED0_N Green Flashing: Telegram reception
Continuously lit: No communication
Ethernet COM Link

The Ethernet connection to the CB202 PCB assembly (plug-in module assembly with integrated power
supply) is realized using the RJ45 interface.
The RJ45 interface can be used exclusively for the connection of the CB202 module. This terminal is left
unused when no CB202 module is in use.
3.1.3.1 Description
If you expand the device into the 2nd device row, you need the PS203 power-supply module. This is always
supplied with the expansion module and must always be plugged into position 7. Up to 5 additional expansion
modules are possible in the 2nd device row. The scope of delivery of the PS203 power-supply module
includes 1 connecting cable for the 2nd device row, 1 angle rail, 1 sealing panel and 1 adapter bracket.
The PS203 power-supply module has no additional functionality. It is used exclusively to supply power to the
2nd device row.

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules
The rated voltage variant of the PS203 power-supply module must always match the PS201 power-supply
module of the base module.
3.1.3.2 Terminals
[dwps203x-030713-01.tif, 1, --_--]

(2) LED: Power On
Connection Diagram
[tdps203x-030713-01.tif, 2, en_US]

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Electronic Modules
[dwkl2pol-030211-01.tif, 1, --_--]
Figure 3-7 Connection of External Power Supply
NOTE
i When expanding a device with the 2nd device row, you must install the connecting cable for the 2nd
device row together with the associated angle rail. All required components are included with a power-
supply module PS203.
[dw_kabel1-020414-01, 1, --_--]
Figure 3-8 Connecting Cable for the 2nd Device Row
(1) Handle mould for the connection to the 1st device row
(2) Handle mould for the connection to the 2nd device row
[dw_winkel-020414-01, 1, --_--]
Figure 3-9 Sealing Plate and Adaptor Bracket for the Expansion Module of the 1st Device Row

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules
(1) Device bus of the outermost right expansion module of the 1st device row
(2) Sealing plate
(3) Adaptor angle
(4) 2 mounting screws
[dw_schiene-020414-01, 1, --_--]
Figure 3-10 Angle Rail
(1) Angle rail

(2) 2 rubber seals
3.1.4 Plug-In Module Assembly with Integrated Power Supply CB202
3.1.4.1 Description
The plug-in module assembly CB202 is a module with an internal power supply. The CB202 module is used
in an expansion module. 3 plug-in module positions (M, N and P) are available for installation of plug-in
modules. The plug-in modules can be installed in the following arrangements:
Plug-in Module Position
M N P
Arrangement with Measuring-transducer Measuring-transducer Measuring-transducer
3 measuring-transducer module module module
modules
Arrangement with Measuring-transducer Measuring-transducer Communication module
2 measuring-transducer module module
modules and Measuring-transducer Communication module Measuring-transducer
1 communication module module module
Arrangement with Measuring-transducer Communication module Communication module
1 measuring-transducer module
module and
2 communication modules
Combinations that do not occupy all plug-in module positions are also possible.
NOTE
i No communication module can be plugged onto the plug-in module position M.
The CB202 module communicates with the base module using a communication link. This communication
link is established with a special connecting cable. This connecting cable (CAT5 FTP patch cable) is always
included in the scope of delivery of the CB202 module and need not be ordered separately.
• DC 24 V to 48 V
The CB202 PCB assembly can be used in the 1st and 2nd device rows.

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules

COM Link (RJ45) Signal Color Operating State
LED 1 CL2_LED0_N Yellow Flashes when a communication module is
inserted in plug-in module position P.
LED 2 CL3_LED0_N Green Flashes when a communication module is
inserted in plug-in module position N.
3.1.4.2 Terminals
[dwcb202p-030211-01.tif, 1, --_--]
Figure 3-11 CB202 – Terminals

(2) LED: Power On
(3) COM link
(4) Plug-in module position M (measuring-transducer modules only)
(5) Plug-in module position N (for measuring-transducer or communication modules)
(6) Plug-in module position P (for measuring-transducer or communication modules)
The Ethernet connection to the base module is established at the COM link terminal.
The 2-pole voltage terminal is used for the external power supply (see Figure 3-13).

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules
Connection Diagram
[tdcb202x-100713-01.tif, 2, en_US]
Figure 3-12 CB202 – Connection Diagram
[dwkl2pol-030211-01.tif, 1, --_--]
Figure 3-13 Connection of External Power Supply

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules
3.2 Input and Output Modules of the Modular Devices
3.2.1 Application Sheet of the Input and Output Modules of the Modular Devices

IO201 • Input and output module
• 4 current measuring inputs, 8 binary inputs, 6 binary outputs
• In the base or expansion module
• 4 current measuring inputs, 4 voltage measuring inputs, 8 binary inputs, 6
binary outputs
• 10 binary inputs, 4 binary outputs, 4 power relays for controlling 2 motors
• In the expansion module
• 12 binary inputs, 16 binary outputs
binary outputs
• 8 binary inputs, 4 high-speed binary outputs (semiconductor accelerated)
• 8 voltage inputs, 8 binary inputs
binary outputs
• 4 current measuring inputs, 4 voltage measuring inputs (measuring range:
7.07 V), 8 binary inputs, 6 binary outputs
IO230 • Input module
• 48 Binary Inputs
PB201 • Process-bus module
• 7 LC Duplex interfaces of which 1 is a service port

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules
3.2.2 Input and Output Module IO201
3.2.2.1 Description
The input and output module IO201 can be used in the base module and in the expansion module.
The terminals for the following are located on the input and output module IO201:
• 4 current transformers (optionally protection-class current transformers or instrument transformers)
• 8 binary inputs
• 6 binary outputs, of which:

– 4 high-speed make contacts (type F)
– 2 high-speed change-over contacts (type F)
The connections are distributed over:
• 1 x 8-pole current terminal
• 3 x 14-pole voltage terminal
3.2.2.2 Terminals
[dwio201p-030211-01.tif, 1, --_--]
Figure 3-14 IO201 – Terminals


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Electronic Modules
NOTE
i x corresponds to the slot in the 19-inch rack.

For the binary inputs and outputs, the x corresponds to the slot in the 19-inch rack.
[cdio201x-290812-01.tif, 1, en_US]
Figure 3-15 IO201 – Terminal Diagram

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules
[tdio201x-290812-01.tif, 1, en_US]
Figure 3-16 IO201 – Connection Diagram
3.2.3.1 Description
The input and output module IO202 can be used installed in the base module and in the expansion module.
This input and output module is used as the base measurement module in all protection devices and bay
units. One device can contain several IO202 input and output modules. The number of IO202 input and
output modules depends on the measured values required. Up to 40 measuring channels are possible for
each SIPROTEC device.
• 4 voltage transformers
• 8 binary inputs


C53000-G5040-C002-8, Edition 11.2014
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3.2.3.2 Terminals
[dwio202p-030211-01.tif, 1, --_--]

NOTE


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[cdio202x-300812-01.tif, 1, en_US]

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[tdio202x-240812-01.tif, 1, en_US]
3.2.4.1 Description
• 4 binary inputs (2 binary inputs each with common connection)
• 4 binary outputs with 4 high-speed make contacts (type F)


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3.2.4.2 Terminals
[dwio203p-030211-01.tif, 1, --_--]

(2) Current terminal xB
NOTE


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[cdio203x-280812-01.tif, 1, en_US]

C53000-G5040-C002-8, Edition 11.2014
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[tdio203x-110313-01.tif, 1, en_US]
3.2.5.1 Description
The input and output module IO204 is used in an expansion module.
• 10 binary inputs
• 4 binary outputs with 4 standard make contacts (type S)
• 4 power relays for controlling 2 motors (forward/backward) with a common auxiliary voltage supply Vaux+,
Vaux-
The power relays operate in interlocked mode, that is, only one relay of each switching pair picks up at a
time thereby avoiding a power-supply short circuit. Note the polarity specified in the terminal and
connection diagram.
The connections are distributed over three 14-pole voltage terminals.

C53000-G5040-C002-8, Edition 11.2014
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3.2.5.2 Terminals
[dwio204p-201112-01.tif, 1, --_--]
(1) Voltage terminal xA

NOTE


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Electronic Modules
[cdio204x-201112-01.tif, 1, en_US]

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[tdio204x-201112-01.tif, 1, en_US]
3.2.6.1 Description
The connections are distributed over four 14-pole voltage terminals.

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3.2.6.2 Terminals
[dwio205p-030211-01.tif, 1, --_--]

NOTE


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[cdio205x-260213-01.tif, 1, en_US]

C53000-G5040-C002-8, Edition 11.2014
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[tdio205x-240812-01.tif, 1, en_US]
3.2.7.1 Description
• 6 binary inputs
The connections are distributed over two 14-pole voltage terminals.

C53000-G5040-C002-8, Edition 11.2014
Electronic Modules
3.2.7.2 Terminals
[dwio206p-030211-01.tif, 1, --_--]

NOTE


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Electronic Modules
[cdio206x-280812-01.tif, 1, en_US]
[tdio206x-050313-02.tif, 1, en_US]
3.2.8.1 Description

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Electronic Modules

The connections are distributed over four 14-pole voltage terminals.
3.2.8.2 Terminals
[dwio207p-030211-01.tif, 1, --_--]

NOTE


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[cdio207x-260213-01.tif, 1, en_US]

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[tdio207x-300812-01.tif, 1, en_US]
3.2.9.1 Description
• 4 binary inputs
• 11 binary outputs with 3 standard make contacts (type S), 6 high-speed make contacts (type F), and 2
high-speed change-over contacts (type F)
• 1 x 8-pole current terminal block
• 3 x 14-pole voltage terminal blocks

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3.2.9.2 Terminals
[dwio208p-030211-01.tif, 1, --_--]
(1) Current terminal xA 1

(2) Voltage terminal xB 1
(3) Voltage terminal xC 1
(4) Voltage terminal xD 1

1x corresponds to the slot in the 19-inch rack.

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[cdio208x-050313-01.tif, 2, en_US]

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[tdio208x-300812-01.tif, 1, en_US]
3.2.10.1 Description
• 8 binary inputs
• 4 binary outputs with semiconductor-accelerated make contacts (type HS)

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3.2.10.2 Terminals
[dwio209p-030211-01.tif, 1, --_--]

NOTE


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[cdio209x-110313-01.tif, 1, en_US]

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[tdio209x-270812-01.tif, 1, en_US]
• 8 voltage inputs
• 8 binary inputs

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3.2.11.2 Terminals
[dwio211p-211112-01.tif, 1, --_--]
Figure 3-41 IO211 Terminals

NOTE


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Electronic Modules
[cdio211x-221112-01.tif, 1, en_US]
Figure 3-42 IO211 Terminal Diagram

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[tdio211x-211112-01.tif, 1, en_US]
Figure 3-43 IO211 Connection Diagram
The input and output module IO214 is installed in a base module or in an expansion module. This input and
output module is used as the base measurement module in all protection devices. One device can contain
several IO214 input and output modules. The number of IO214 input and output modules depends on the
measured values required. Up to 40 measuring channels are possible for each SIPROTEC device.
• 2 binary inputs
• 5 binary outputs with 4 high-speed make contacts (type F) and 1 high-speed change-over contact (type
F)

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3.2.12.2 Terminals
[dwio214p-030211-01.tif, 1, --_--]

NOTE


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[cdio214x-260213-01.tif, 1, en_US]

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[tdio214x-270812-01.tif, 1, en_US]
The input and output module IO215 is installed in an expansion module. This input and output module is used
as the base measurement module in all protection devices and bay units. One device can contain several
IO215 input and output modules. The number of IO215 input and output modules depends on the measured
values required. Up to 40 measuring channels are possible for each SIPROTEC device.
• 4 voltage transformers for the connection of an isolation amplifier P27000-H1-S011
Connect each phase of the device via this isolation amplifier with capacitive voltage transformers from
the Trench Co. The voltage input is specially designed for a measuring range up to of 7.07 V.
• 8 binary inputs

3.2.13.2 Terminals
The terminal and connection diagram is identical to the input and output module IO202 in the expansion
module.
You can find more information in chapter 3.2.3.2 Terminals , Figure 3-18 and Figure 3-19.

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3.2.14 Input Module IO230
The IO230 input module is used in an expansion module.
The terminals for the following are located on the IO230 module:
The connections are distributed over six 10-pole connection terminals.
NOTE
i Note that the IO230 input module has group switching for switching thresholds. The thresholds of the
binary inputs can be switched only in groups of 4. 4th group x1 to x4 and 4th group x7 to x10 (x = A, C, D,
E, G, H).
3.2.14.2 Terminals
[dwio230x-030713-01.tif, 1, --_--]
(1) Connection terminal xA

(2) Connection terminal xC
(3) Connection terminal xD
(5) Connection terminal xH
(6) Connection terminal xG
(7) Connection terminal xE

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NOTE
NOTE
i The polarities of the voltages at the binary inputs must not be reversed!
[cdio230x-030713-01.tif, 1, en_US]

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[dwtdio230x-211013, 1, en_US]
3.2.15 Input and Output Module PB201
The process-bus assembly is used for the reception of Sampled Measured Values (SMV) according to IEC
61850-9-2 via 6 optical interfaces.
The process-bus assembly PB201 is used in an expansion module.

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3.2.15.2 Terminals
[dw_pb201, 1, --_--]
Figure 3-50 PB201 – Terminals
(1) 2 LC Duplex interfaces channel A

(2) 2 LC Duplex interfaces channel B
(3) 2 LC Duplex interfaces channel C
(4) 1 LC Duplex interface service port
(5) 2 earth terminals
Product code P1Txxxxxxxxxx

Connector type 7 x LC Duplex of which 1 is a service port
Wavelength λ = 1300 nm
Baud rate 100 Mbit/s
Protocol IEC 61850-9-2 (SMV)
IEC 62439-3 (PRP and HSR)
Max. line length 2 km for 62.5 µm/125 µm optical fibers
Transmitter Power Minimum Typical Maximum

50 μm/125 μm, NA1 = 0.2 -23.5 dBm -20.0 dBm -14.0 dBm
62.5 μm/125 μm, NA1 = 0.275 -20.0 dBm -17.0 dBm -14.0 dBm
Receiver sensitivity Maximum -12.0 dBm

Minimum -31.0 dBm

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Optical budget Minimum 7.5 dB for 50 μm/125 μm, NA1 = 0.2

Minimum 11.0 dB for 62.5 μm/125 μm, NA1 = 0.275
Laser class 1 as per EN 60825-1/-2 When using optical fibers 62.5 μm/125 μm and 50 μm/125 μm
Comment:
1 Numerical aperture (NA = sin θ (launch angle))

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3.3 Power Supply Module of Non-Modular Devices (7xx82)
3.3.1.1 Description
The power-supply module PS101 is always permanently installed in the 1/3 module. The following can be
found on the PS101 module:
• 2 positions for plug-in modules (communication modules, measuring-transducer modules)
• Terminals for time synchronization and an integrated Ethernet interface
• A 14-pole voltage terminal (3 binary inputs, 3 binary outputs and connection for power supply)
• Battery for the CPU

• DC 24 V to 48 V
• DC 60 V to 125 V
3.3.1.2 Terminals
The terminals assigned to the module are identified by the frame in the figure.
[dwps101x-210513-01.tif, 1, --_--]
(1) Voltage terminal L


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[cdps101x-210513-01.tif, 1, en_US]
Figure 3-52 PS101 – Terminal Diagram
[tdps101x-210513-01.tif, 1, en_US]

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Time-Synchronization Terminal
The terminal for time synchronization is located on the D-sub 9 interface (position G). Time synchronization
signals for DC 5 V, DC 12 V, and DC 24 V can be processed as an option.
Further information on connecting to time synchronization can be found in the technical data, in chapter
6.6 Time-Synchronization Interface
Integrated Ethernet Interface J (RJ45)

This terminal is used to load the device with DIGSI 5 using Ethernet. This terminal also enables straighfor-
ward IEC 61850 Ethernet communication (including GOOSE) or communication with another protocol via
Ethernet, for example, for connecting an external RTD unit.
[dwrj45et-040211-01.tif, 1, --_--]
Figure 3-54 Integrated Ethernet Interface
(1) LED 1 Yellow

(2) LED 2 Green
Pin Signal
1 ETH_TX_P
2 ETH_TX_N
3 ETH_RX_P
4 –
5 –
6 ETH_RX_N
7 –
8 –

Integrated Ethernet inter- Signal Color Operating Status
face (RJ45)
LED 1 ETH_LED1_N Yellow Continuously lit: 100 Mbits
Not lit: 10 Mbits
LED 2 ETH_LED0_N Green Flashing: Telegram reception
Continuously lit: No communication

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3.4 Input and Output Modules of the Non-Modular Devices (7xx82)
3.4.1 Application Sheet of the Input and Output Modules of the Non-Modular Devices

binary outputs
3.4.2.1 Description
The IO101 input and output module can be used in the 1/3 module.
• 4 current transformers (3 transformers always as protection-class current transformers, the 4th optionally
as protection-class or instrument transformer)
• 8 binary inputs

– 4 standard make contacts (type S)
– 2 standard change-over contacts (type S)
3.4.2.2 Terminals

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[dwio101x-220513-01.tif, 1, --_--]


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[cdio101x-220513-01.tif, 1, en_US]

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[tdio101x-220513-01.tif, 1, en_US]
3.4.3.1 Description
• 4 current transformers (3 transformers always as protection-class current transformers, the 4th optionally
as protection-class or instrument transformer)
• 8 binary inputs

– 2 standard change-over contacts (type S)
3.4.3.2 Terminals

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[dwio102x-220513-01.tif, 1, --_--]

(4) Ground connection

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[cdio102x-220513-01.tif, 1, en_US]

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[tdio102x-220513-01.tif, 1, en_US]
3.4.4.1 Description
• 8 current transformers (optionally as protection-class current transformers or instrument transformers)
• 4 binary inputs (2 binary inputs each with common connection)

3.4.4.2 Terminals

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[dwio103x-121113-01, 1, en_US]

(2) Current terminal B
(4) Ground connection

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[cdio103x-131113-01, 3, en_US]

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[tdio103x-01.vsd, 1, en_US]
3.4.5.1 Description
• 1 x 10-pole connection terminal
• 1 x 15-pole connection terminal

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3.4.5.2 Terminals
[dwio110x-220513-01.tif, 1, --_--]
(1) Connection terminal M

(2) Connection terminal N

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[cdio110x-220513-01.tif, 1, en_US]

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[tdio110x-220513-01.tif, 1, en_US]

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4 Plug-In Modules
4.1 Function Description of Plug-In Modules of Modular and Non-Modular Devices 104
4.2 Communication Modules 105
4.3 Measuring-transducer Modules 124

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4.1 Function Description of Plug-In Modules of Modular and Non-Modular Devices
4.1 Function Description of Plug-In Modules of Modular and Non-Modular

Devices
Plug-In Module Function Description
Designation
USART-xx-yEL Serial communication module with electrical transmission
USART-xx-yFO Serial communication module with optical transmission for short distance
USART-xx-yLDFO Serial communication module with optical transmission for long distance
ETH-xx-2EL Ethernet module with electrical transmission
ETH-xx-2FO Ethernet module with optical transmission
ANAI-CA-4EL Measuring-transducer module
ARC-CD-3FO Measuring transducer module for detecting an arc in switchgear
xx 2 letters, unique code for the module in the product code of the device
y 1 = 1 channel
2 = 2 channels

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4.2 Communication Modules
4.2.1 Overview
SIPROTEC devices can be ordered with factory-installed communication modules. The communication
modules can also be installed and replaced in the SIPROTEC devices afterwards. You do not have to open
the device for this.
NOTE
i The communication modules available for reordering are not preconfigured. Use DIGSI 5 to carry out the
functional adjustment to the required protocol application.
The communication modules can be installed in the base module or the 1/3 module and in the expansion
module with the plug-in module assembly CB202. A maximum of 2 communication modules each can be
installed. You can use only one CB202 in the device.
The plug-in module assembly CB202 is a module with an integrated power supply.
The plug-in module assembly CB202 communicates with the base module via a special connecting cable.
This connecting cable (CAT 5 FTP patch cable) is always included in the scope of delivery of the CB202
assembly or the devices containing the CB202 assembly and need not be ordered separately.
Ensure that you route the communication lines separately from network circuits.
[dwcm201p-030211-01.tif, 1, --_--]
Figure 4-1 Plug-In Module Positions and Communication Terminals in the Base Module, with Modular
Devices

(3) Detached on-site operation panel H

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(6) Connection to the expansion module with CB202 module
[dwlmnppo-030211-01.tif, 1, --_--]
Figure 4-2 Plug-In Module Positions and Communication Terminals in the Expansion Module with CB202

(2) COM link L (connection to interface K of the base unit)
(3) Plug-in module position M
(4) Plug-in module position N
(5) Plug-in module position P
NOTE
i You cannot insert any communication module at plug-in module position M. The plug-in module position M
is intended for a measuring-transducer module only.

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[dwcm102p-250613-01.tif, 1, --_--]
Figure 4-3 Plug-In Module Positions and Communication Terminals on the 1/3 Module, for Non-Modular
Devices (7xx82)

The following communication modules can be used for SIPROTEC 5:

• Serial modules
Application: Communication to the substation automation technology via substation-control protocols
Protection interface (only optical serial modules) for interfacing to external communication converters for
short direct connections.
2 different communication protocols or 2 different applications can be operated on serial modules with 2
connections. The IEC 60870-5-103 protocol for the substation automation technology as well as a
protection interface, for example, can be operated on a serial optical module for close range with
2 connections.
Assign the protocol application to the corresponding channel of the communication module with DIGSI 5.

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• Ethernet Modules
Application: Ethernet-based communication to the substation automation technology via substation-
control protocols (for example, IEC 61850 and DNP3)
– Secure communication to DIGSI 5
– Communication between the devices (IEC 61850-GOOSE)
– Synchrophasor protocol
The modules can be operated with or without an integrated switch.
• Long-distance modules
Application: Direct protection interface communication over long distances using multimode or single-
mode optical fibers.
The designation of the modules corresponds to the following scheme, which is typically explained with the
module USART-AB-1EL. The module designation consists of 3 blocks.
1st block Type of module
USART = Serial module for short or long distance
ETH = Ethernet module
2nd block Unique code for the module in the product code of the device
The code consists of 2 letters.
3rd block Number and physical design of the connections
1 = 1 connection (1 channel)
2 = 2 connections (2 channels)
EL = Electrical connection
FO = Fiber-optic connection
LDFO = Long-distance transmission via fiber-optic cables
4.2.2 Serial Modules for Short Distances
4.2.2.1 Special Features of Serial Electrical Modules

The serial electrical modules are equipped with RJ45 connections. These are not Ethernet connections. The
serial signals of the RS485 interface are routed to the RJ45 connections (see following figure).
[dwrj45pb-030211-01.tif, 1, en_US]
Figure 4-4 RJ45 Terminals for the Serial Signals of the RS485 Interface
Cabling Examples of Devices with Serial Electrical Modules

Serial electrical RS485 connections of devices in the SIPROTEC 5 series can be cabled with low-cost
Ethernet patch cables. Special bus cables and adaptors are not needed. Pay attention to the following note if
you include devices from the SIPROTEC 4 series in the connection.

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NOTE
i The RS485 interface in devices of the SIPROTEC 4 series is a D-Sub 9 connection with a connected
terminal resistor.
If you connect devices from the SIPROTEC 5 series with devices from the SIPROTEC 4 series, then use a
Y adaptor with the order designation 7XV5103-2BA00. Complete the connection on the last device with a
terminal resistor. For the SIPROTEC 5 device, use a terminal resistor with the order designation RS485-
Terminator 7XV5103-5BA00.
[dwserma1-030211-04.tif, 1, en_US]
Figure 4-5 Communication with a Single Master Using an RS485 Bus
The preceding figure shows the cabling using the new RJ45 sockets in a simplified format. The serial RS485
bus can be extended by simply connecting Ethernet patch cables from device to device.
[dwserma2-030211-05.tif, 1, en_US]
Figure 4-6 Redundant Communication with 2 Masters Using RS485 Bus (for Example, Redundant
IEC 60870-5-103 Protocol)

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The preceding figure shows the use of both connections on one module for connecting the devices to 2 inde-
pendent masters following the same principle as with a single master.
Reorders
When reordering serial communication modules, specify the product code for the physical version of the
module. The order configurator (IPC configurator) shows you which applications are capable of running on
the module:
• Serial
• 1-channel or 2-channel
• Electrical or optical
4.2.2.2 USART-AB-1EL
Description Serial asynchronous communication module with one electrical inter-

face
Product code P1Zxxxxxxxxxx
Figure
Connector type 2 x RJ45

Baud rate 1.2 kbits/s to 115.2 kbits/s
Protocol IEC 60870-5-103
DNP3
4.2.2.3 USART-AC-2EL
Description Serial asynchronous communication module with 2 independent elec-

trical interfaces
Figure

Baud rate 1.2 kbits/s to 115.2 kbits/s
For 1 or 2 protocols or applications IEC 60870-5-103
(1 application per connection) DNP3
4.2.2.4 USART-AD-1FO
Description Serial asynchronous or synchronous communication module with 1

independent optical interface

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Figure
Connector type 2 x ST
Baud rate Asynchronous: 1.2 kbit/s to 115.2 kbit/s
Synchronous: 64 kbit/s to 2 Mbit/s
For 1 protocol or application IEC 60870-5-103
DNP3
Protection-interface communication
Max. distance 2 km when using an optical fiber 62.5 μm/125 μm

Receiver sensitivity Maximum +1 dBm

Minimum -32 dBm
Comment:
4.2.2.5 USART-AE-2FO
Description Serial asynchronous or synchronous communication module with 2

independent optical interfaces
Figure
Connector type 4 x ST
Baud rate Asynchronous: both connections 1.2 Kbit/s to 115.2 Kbit/s
Synchronous: both connections 64 Kbit/s to 2 Mbit/s
Asynchronous/Synchronous: 1 connection 1.2 Kbit/s to 115.2 Kbit/s and
1 connection 64 Kbit/s to 2 Mbit/s

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For 1 or 2 protocols or applications IEC 60870-5-103 (asynchronous)

(1 application per optical connec- DNP3 (asynchronous)
tion) Protection-interface communication (synchronous)
Max. distance 2 km when using an optical fiber 62.5 μm/125 μm

Receiver sensitivity Maximum +1 dBm

Minimum -32 dBm
Comment:
4.2.3 Serial Modules for Long Distances
4.2.3.1 Application
The optical protection-interface modules are used for long distances over multimode or singlemode optical
fibers. In the case of the protection interface, they serve the purpose of point-to-point transmission between 2
devices. One possible application is the transmission of differential protection data. For example, if you wish
to transmit only binary data and measured values, you can equip all SIPROTEC devices with these protection
interfaces.
The attainable distance in multimode optical fibers is limited by 2 factors.
• Bandwidth length product
Typical for 62.5 μm/125 μm optical fibers: 400 MHz x km to 800 MHz x km
Typical for 50 μm/125 μm optical fibers: 400 MHz x km to 1200 MHz x km
• Fiber attenuation
The typical attenuation of a 62.5 μm/125 μm optical fiber is from 0.9 dB/km to 1 dB/km for light with the
wavelength λ = 1300 nm. 1.5 dB/km are added for splices, aging and as a reserve. An attenuation of
2.5 dB/km is used for calculation of the distance.
4.2.3.2 USART-AF-1LDFO
Description Protection-interface module for synchronous operation with optical

interface
Figure
Connector type 1 x LC Duplex

Baud rate 2 Mbit/s for the protection-interface communication

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Protocol Protection-interface communication

Max. distance 25 km for singlemode optical fibers or
4 km with multimode optical fiber
Distance 4 km
Laser class 1 as per When using optical fibers 62.5 μm/125 μm and 50 μm/125 μm
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in multimode optical fiber -15.0 dBmavg -8.0 dBmavg
Receiver sensitivity -28.0 dBmavg -31.0 dBmavg
Optical budget 13.0 dB –
Distance 25 km
Laser class 1 as per With the use of 9 μm/125 μm optical fibers
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in singlemode optical fibers -15.0 dBmavg -8.0 dBmavg
4.2.3.3 USART-AG-1LDFO

interface
Figure

Max. line length 60 km for singlemode optical fibers or
Distance 8 km
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in multimode optical fiber -5.0 dBmavg 0 dBmavg

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NOTE
i If you use the protection-interface module USART-AG-1LDFO for distances under 4 km, then connect
2 attenuators 7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end
of the remote connection (see the following figure).
[dwdaempf-030211-01.tif, 1, en_US]
Figure 4-7 Optical Remote Connection with Attenuators
Distance 60 km
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in singlemode optical fibers -5.0 dBmavg 0 dBmavg
NOTE
i If you use the module USART-AG-1LDFO for distances under 25 km, connect 2 attenuators
7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end of the remote
connection (see Figure 4-7).
4.2.3.4 USART-AH-1LDFO
NOTE
i Use the protection-interface module USART-AH-1LDFO paired with USART-AJ-1LDFO only.

interface
In particular, a bidirectional data exchange through a single optical fiber
is possible with the USART-AJ-1LDFO module.
Figure
Connector type 1 x LC-Single


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Max. line length 40 km for singlemode optical fibers
Distance 40 km
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in the singlemode optical -8.0 dBmavg -3.0 dBmavg
fiber
4.2.3.5 USART-AJ-1LDFO
NOTE
i Use the protection-interface module USART-AJ-1LDFO paired with USART-AH-1LDFO only.
Description Protection-interface module for synchronous operation with 1 optical

interface
is possible with the USART-AH-1LDFO module.
Figure
Connector type 1 x LC Single

Distance 40 km
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in singlemode optical fibers -8.0 dBmavg -3.0 dBmavg
4.2.3.6 USART-AK-1LDFO

interface

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Figure

Distance 100 km
EN 60825-1/-2
Minimum Maximum
fiber
NOTE
i If you use the protection-interface module USART-AK-1LDFO for distances under 50 km, then connect
of the remote connection (see Figure 4-7).
4.2.3.7 USART-AW-2LDFO
Description Protection-interface module for synchronous operation with 2 optical

interfaces
Figure


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Distance 4 km
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in multimode optical fiber -15.0 dBmavg -8.0 dBmavg
Distance 25 km
EN 60825-1/-2
Minimum Maximum
fiber
4.2.3.8 USART-AU-2LDFO
Description Protection-interface module for synchronous or asynchronous operation

with 2 optical interfaces
Figure

Distance 8 km
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in multimode optical fiber -5.0 dBmavg 0.0 dBmavg

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NOTE
i If you use the protection-interface module USART-AU-2LDFO for distances under 4 km, then connect
Distance 60 km
EN 60825-1/-2
Minimum Maximum
Transmitter power coupled in multimode optical fiber -5.0 dBmavg 0.0 dBmavg
NOTE
i If you use the module USART-AU-2LDFO for distances under 25 km, connect 2 attenuators
7XV5107-0AA00. To continue using the Duplex LC plugs, attach both attenuators at one end of the remote
connection (see Figure 4-7).
4.2.3.9 USART-AX-2LDFO
NOTE
i Use the protection-interface module USART-AX-2LDFO paired with USART-AY-2LDFO only.

is possible with the USART-AY-2LDFO module.
Figure

Distance 40 km
EN 60825-1/-2

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Minimum Maximum
fiber
Receiver sensitivity -33.0 dBmavg –
4.2.3.10 USART-AY-2LDFO
NOTE
i Use the protection-interface module USART-AY-2LDFO paired with USART-AX-2LDFO only.

is possible with the USART-AX-2LDFO module.
Figure

Distance 40 km
EN 60825-1/-2
Minimum Maximum
fiber
Receiver sensitivity -33.0 dBmavg –
4.2.3.11 USART-AV-2LDFO


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Figure

Distance 100 km
EN 60825-1/-2
Minimum Maximum
fiber
NOTE
i If you use the protection-interface module USART-AV-2LDFO for distances under 50 km, then connect
4.2.4 Ethernet Modules
4.2.4.1 Operation of Ethernet Modules

The Ethernet modules of the SIPROTEC 5 series can be operated optionally with or without integrated switch
function. This applies for the electrical as well as the optical module. This function can be selected via the
parameterization. It is not necessary to make any indication in the order. The optical Ethernet modules are
compatible with the EN100 modules of the SIPROTEC 4 series. If the RSTP protocol or the HSR protocol is
active the optical modules of the SIPROTEC 4 series and the SIPROTEC 5 series can be operated in a ring.
When using SIPROTEC 4 devices with module firmware ≤ V4.0.5 and SIPROTEC 5 devices, the maximum
allowable number of participants is 30 devices. When using SIPROTEC 4 devices with module firmware ≥
V4.0.7 and SIPROTEC 5 devices, the maximum allowable number of participants is 40 devices. When using
SIPROTEC 5 devices, the maximum allowable number of participants is 40 devices.
Figure 4-8 shows operation of the Ethernet modules with integrated switch function. All devices of a station
are shown which are connected to one another by means of optical fibers. The devices form optical rings. In
addition, 2 switches are used on the substation controller for the SICAM PAS. The 2 switches take the
requirements for the redundancy into account.
Additional participants with electrical interfaces can also be connected to the SICAM PAS (for example, the
DIGSI 5 control PC). An external switch is sufficient. Optical communication modules are primarily used for
this topology, as there can be substantial distances between the devices.
If the Ethernet modules are installed in expansion modules with a CB202 PCB assembly, the power supply
can be provided with an independent battery. The integrated switch can maintain its function when the device

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is switched off. The data are transmitted in optical and electric rings. This prevents opening of the ring. The
ring continues to operate when 1 or more devices are switched off.
[dweth1sw-030211-01.tif, 2, en_US]
Figure 4-8 Operation of Ethernet Modules with an Integrated Switch Function
Figure 4-9 shows the operating mode without integrated switch function. Optionally, the 2nd connection can
be connected to the 2nd switch. This connection is shown with a dashed line in Figure 4-9 . The IP communi-
cation is established using the 1st connection here. If this connection fails, the system changes over to the
2nd connection within a few milliseconds. The IP connection is retained practically without interruption using
the 2nd switch. This hot-standby connection redundancy increases the availability in such configurations, as
shown in the above figure. The information on failure of the protection connection is transmitted to the substa-
tion automation technology.

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[dwethsw3-090713-01.tif, 2, en_US]
Figure 4-9 Operation of Ethernet Modules Without Integrated Switch Function with Single or Redundant
Connection to the Switch
4.2.4.2 ETH-BA-2EL
Description Communication module for the transmission of Ethernet protocols via 2

electrical interfaces
Figure

Baud rate 100 MBit/s
Protocol DIGSI 5 protocol (secure Web service protocol)
IEC 61850 (MMS and GOOSE)
DNP3
Modbus
IEC 60870-5-104
Synchrophasor protocol
You can switch other network services like SNMP, RSTP, PRP, HSR,
and SNTP on and off.
Max. line length 20 m with Ethernet patch cable CAT 5

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4.2.4.3 ETH-BB-2FO
Description Communication module for the transmission of Ethernet protocols via

2 optical interfaces
Figure

Baud rate 100 Mbit/s
Protocol DIGSI 5 protocol (secure Web service protocol)
IEC 61850 (MMS and GOOSE)
DNP3
Modbus TCP
IEC 60870-5-104
Synchrophasor protocol
You can switch other network services like SNMP, RSTP, PRP, HSR
and SNTP on and off.
Max. line length 2 km for 62.5 µm/125 µm optical fibers

Receiver sensitivity Maximum -12.0 dBm

Minimum -31.0 dBm
Comment:

C53000-G5040-C002-8, Edition 11.2014
Plug-In Modules
4.3 Measuring-transducer Modules
4.3.1 Overview
You can install the measuring-transducer modules in base modules or 1/3 modules (plug-in module positions
E and F) and in expansion modules with a CB202 module (plug-in module position M, N, or P).
4.3.2 ANAI-CA-4EL
The ports CH1 to CH4 of the measuring-transducer modules are Safety Extra Low Voltage circuits (SELV
circuits). For the connection to the measuring-transducer modules, the following conditions apply:
• SELV circuits may be connected only to SELV circuits.
• Ensure that the cables of SELV circuits are routed separately from the supply circuits.
• Use shielded cables.
Product code P1Zxxxxxxxxxxx

Figure
Terminal diagram
Connector type 8-pin terminal spring

Differential current input channels 4
Measuring range DC -24 mA to +24 mA
Error limit 0.5 % of measuring range
Input impedance 140 Ω
Conversion principle Delta-sigma (16 bit)
Permissible potential difference between channels DC 20 V
Galvanic separation to ground/housing AC 500 V, DC 700 V
Permissible overload DC 100 mA continuously
Measurement repetition 200 ms

C53000-G5040-C002-8, Edition 11.2014
Plug-In Modules
4.3.3 ARC-CD-3FO
With the module, you can detect an arc in air-insulated switchgear by way of an optical arc sensor.
Product code P1Zxxxxxxxxxxx
Figure
Connector type AVAGO AFBR-4526Z

Number of transceivers 3
Fiber type Polymer Optical Fiber (POF) 1 mm
Receiver
Maximum -10 dBm ± 2 dBm
Minimum -40 dBm ± 2 dBm
Spectrum 400 nm to 1100 nm
Attenuation In the case of polymer optical fibers, you can
expect a path attenuation of 0.2 dB/m. Additional
attenuation comes from the plug and sensor head.
Optical budget 1 Minimal 25 dB
Analog sampling rate 16 kHz
ADC type 10-bit successive approximation
Transmitter
Type LED
Transmitter power Minimum 0 dBm
Maximum 2 dBm
Numerical aperture 0.5 2
Signal-rate connection test 1 pulse per second
Pulse-duration connection test 11 μs
Comment:
1 All values in combination with sensors approved by Siemens.
NOTE
i Laser class 1 is maintained in compliance with EN 60825-1 and EN 60825-2 when using 1 mm polymer
optical fibers.

C53000-G5040-C002-8, Edition 11.2014
C53000-G5040-C002-8, Edition 11.2014
5 Working on the Device
5.1 First Steps 128

5.2 Expanding Modular Devices 130
5.3 Plug-In Modules 143
5.4 Arc Sensors for Module: ARC-CD-3FO 148
5.5 Battery 152
5.6 Installing Current and Voltage Terminals 154

C53000-G5040-C002-8, Edition 11.2014
Working on the Device
5.1 First Steps
5.1 First Steps
5.1.1 Electrical Inspection
Device Protection
! DANGER
Danger when connecting the SIPROTEC 5 device
Noncompliance with the safety notes will result in death, severe injury or considerable material damage.
² The device must be situated in the operating area for at least 2 hours before you connect it to the
power supply for the first time. This prevents condensate from forming in the device.
² If the device has been in storage for more than 2 years, connect it to an auxiliary voltage for 1 to 2
days. This will cause the electrolytic capacitors on the printed circuit-board assemblies to form again.
² Perform the electrical inspection.
Activating the Battery
NOTE
i The battery is covered by a protective film, which also prevents premature discharge.
The battery compartment is located on the rear of the base module. You do not have to take the battery
out of the compartment in order to remove the protective film.
² Pull out the battery compartment including the battery.

² Remove the protective film from the battery by simply pulling on the film tab.
² Push the battery compartment including the battery back in again.
Grounding a Device
The SIPROTEC 5 devices are protection class I equipment must be connected with the system ground prior
to commissioning
² Ground each module with solid low-resistance system grounding (cross-section ≥ 4.0 mm2(≥ 0.16 in2),
grounding area ≥ M4).
Connecting a Device
² Connect all cables and lines. Use the connection diagrams in the Hardware and Device manuals.
² Tighten the terminal screws to the prescribed torques (see chapter Tightening Torques for Terminal
Screws, Page 181).
Grounding an On-Site Operation Panel

² Join several on-site operation panels to one another with firm contact.
Siemens recommends the use of contact washers on painted metal assembly walls. If the mounting wall
is not metallic, place a metal layer, for example a metal sheet between the mounting wall and the on-site
operation panels. Then connect this sheet to system ground.

C53000-G5040-C002-8, Edition 11.2014
5.1 First Steps
Safety Notes
! DANGER
Danger during electrical inspection
Noncompliance with the safety notes will result in death, severe injury or considerable material damage.
² Comply with all given safety notes when carrying out the electrical inspection.
² Please note that hazardous voltages are present when you perform the electrical inspection.
² During the electrical inspection, check that the device becomes ready for operation once it has been
connected to the power supply.
Performing the Electrical Inspection

² Connect the power supply.
² Activate the power supply.
After (initial) activation, there is no Device Configuration File (DCF) in the device and the device is in
fallback mode. The green and red LEDs light up in fallback mode.
² Once you have loaded the DCF file into the SIPROTEC 5 device, the green RUN LED lights up continu-
ously and the device is ready for operation.
² If the device does not assume the normal operating state (process mode), switch off the power supply.
Disconnect the wiring and the grounding.
² Pack this device and return it to the manufacturer, stating the defect. Use transport packaging that
meets the requirements of standard ISO 2248.

C53000-G5040-C002-8, Edition 11.2014
5.2 Expanding Modular Devices
5.2.1 Flush-Mounting Devices
5.2.1.1 Basic Rules for Expansion
NOTE
i Prepare the following tools for the device expansion:

• Phillips screwdriver size PZ1 and PZ2
• Screwdriver DIN 4 x 0.8
• During assembly, use the prescribed torques (see chapter Torques for Other Screw Types,
Page 182).
Comply with the following basic rules when extending devices:

² Always fit the base module on the left in the 1st device row.
² Always fit the expansion modules from left to right.
² Always fit the expansion module with the key switches as the 1st module next to the base module.
² Always fit the expansion modules without LEDs last.
² Always install a power-supply module PS203 on the left as the first unit in the 2nd device row.
² Please note that the PS203 must always have the same rated voltage as the base module.
² Install only I/O modules without LEDs in the 2nd device row.
[dweinzei-030211-01.tif, 1, --_--]
Figure 5-1 Device Row of a Flush-Mounting Device

C53000-G5040-C002-8, Edition 11.2014
5.2.1.2 Expanding 1st Device Row
Preparation
NOTE
i The modules available for reordering are not preconfigured. For communication modules, use DIGSI 5 to
carry out the functional adaptation to the required protocol application.
Carry out the steps described in this chapter if you wish to expand an installed device later on with expan-
sion modules.
² Shut down the device.

² Use the screwdriver to carefully bend the left and right spring clips on the rear plate terminals outwards.
² Completely detach the wired current and voltage terminal blocks from the device.
² Remove all communication lines.
² Remove the plastic screw covers.
² Remove the device.
² Expand the cut-out in the control cabinet.
² Then continue with assembly.
Assembling Devices
² Remove the bus cover from the extreme right-hand module of the device to be extended.
² Remove the plastic screw covers from the expansion module.
² Remove the right sealing strips from the base device.
² Place the expansion module on the right next to the device. Insert the 2 hinged angle clips of the expan-
sion module in the cut-outs of the device.
² Slip ring the expansion module in the direction of the device so that the bottom snap-in spring engages.
² Bolt the 2 on-site operation panels of the module to one another through the contact tab.
² Check that the bus connection is screwed on at the extreme right of the expansion module.
Installation and Commissioning

² Reinstall the device.
² Reinstall the plastic screw covers.
² Refasten the terminal blocks and the necessary communication lines.
² Connect the current and voltage blocks of the expansion module.
² Connect any available plug-in modules.
² Use the supplied grounding cable to connect the expansion module with the device and reconnect the
device to service ground.
² Reconfigure the device with DIGSI.
² Resume operation of the device.

C53000-G5040-C002-8, Edition 11.2014
5.2.1.3 Expanding Devices with 2nd Device Row
Preparation
NOTE
carry out the functional adjustment to the required protocol application.
Carry out the steps described in this chapter if you want to expand an installed device later on with a 2nd
device row.
² Shut down the device in the 1st device row.

² Remove the plastic screw covers.
² Remove the device from the 1st device row.
² Remove the device bus cover from the extreme right-hand expansion module of the device to be
extended.
² Bolt the sealing plate and the adaptor bracket according to Figure 5-4 on the outer right expansion
module of the 1st device row. The sealing plate, adaptor angle, and screws are included with the supply
of the power-supply module PS203.
² Attach the cable holder for the connecting cable of the 2nd device row to the back side of the angle rail.
² Clip the connecting cable into the cable holder.
NOTE
i Observe the direction of the connecting cable.

Note that the available cable end for the connection of the 2nd device row must be longer than the cable
end for the connection of the 1st device row.
² Insert the cable in the rubber seals, and introduce the seals in the slot of the angle rail (see Figure 5-3)
Assembling the Devices

² Install the angle rail.
² Install the 1st device row above the angle rail.
² Install the 2nd device row below the angle rail.
² Screw the 2 handle moulds of the connecting cable to the 1st and 2nd device row.
NOTE
i Make sure that the handle moulds are not rotated during assembly so as not to damage the contact
surfaces of the plugs.

C53000-G5040-C002-8, Edition 11.2014
[dw_2zauba-020414-01, 1, --_--]
Figure 5-2 Expansion with 2nd Device Row
(1) Extreme right expansion module of the 1st device row

(2) Connecting cable
(3) 2nd device row
[dw_schiene-020414-01, 1, --_--]
Figure 5-3 Angle Rail
(1) Angle rail

(2) 2 Rubber seals

C53000-G5040-C002-8, Edition 11.2014
[dw_winkel-020414-01, 1, --_--]
(1) Device bus of the outermost right expansion module of the 1st device row
(2) Sealing plate
(3) Adaptor angle

5.2.2 Surface-Mounting Devices with Integrated On-Site Operation Panel
NOTE

Page 182).

• Always fit the base module on the right in the 1st device row.
• Always fit the expansion modules from right to left.
• Always fit the on-site operation panel of the base module on the left.

C53000-G5040-C002-8, Edition 11.2014
• Always fit the on-site operation panels of the expansion modules from left to right.
• Always fit the on-site operation panel of the expansion module with the key switches in the 1st place
next to the on-site operation panel of the base module.
• Always fit the on-site operation panels without LEDs last.
• Join the on-site operation panels to one another with 2 mounting brackets.
• Always install a power-supply module PS203 on the right as the first unit in the 2nd device row.
• Please note that the PS203 must always have the same rated voltage as the base module.
• In the 2nd device row, you do not need any on-site operation panels, mounting brackets, or distance
frames.
NOTE
i When expanding a device in the 1st device row, order 2 mounting brackets that match the width of the
expanded device.
[dwauize1-040211-01.tif, 1, --_--]
Figure 5-5 Device Row
(1) Distance frame

(2) Mounting bracket
(3) Distance frame on base module rotated by 180o

C53000-G5040-C002-8, Edition 11.2014
5.2.2.2 Expanding 1st Device Row
Preparation
NOTE
Carry out the steps described in this chapter if you want to expand an installed device later on with expan-
sion modules.

² Detach all on-site operation panels from the distance frames.
² Remove the mounting brackets.
NOTE
i If the device is an expanded device, then detach the 2 mounting brackets. You must replace these
mounting brackets with 2 new mounting brackets that match the width of the device.
² Use a screwdriver to carefully bend the left and right spring clips on the terminals outwards.
² Remove the device completely.
Assembling the On-Site Operation Panel Into One Block
[dwaublo1-040211-01.tif, 1, --_--]
Figure 5-6 On-Site Operation Panel Fitted on Mounting Bracket
² Place the 2 mounting brackets intended for expansion in parallel to one another on a flat surface.
² Bolt the 1st (left-hand) on-site operation panel to the 2 mounting brackets. Do not firmly tighten the
screws.

C53000-G5040-C002-8, Edition 11.2014
² Place the 2nd on-site operation panel on the right of the 1st one and bolt these panels onto the 2
mounting brackets. Do not firmly tighten the screws. Make sure that the snap-in spring is engaged!
² Bolt the 2 operation panels to one another through the contact tab. Do not firmly tighten the screws.
² Repeat the last 2 steps for the remaining operation panels. Leave all screws loose.
Assembling Devices
² Remove the distance frame from the expansion module.
² Remove the bus cover from the extreme left-hand module.
² Remove the plastic screw covers from the extreme left-hand module and from the expansion module.
² Place the expansion module on the left next to the device. Insert the 2 hinged angle clips of the expan-
sion module in the cut-outs of the device.
² Swivel the expansion module in the direction of the device so that the bottom snap-in spring engages.
² Bolt the contact tab to the 2 modules.
² Install the distance frame intended for expansion.
² Wire and, if required, fasten the current and voltage terminal blocks.
² Fit the device back onto the wall without fastened on-site operation panels.
² Fasten the connecting cable for the on-site operation panel on the extreme left-hand operation panel of
those on-site operation panels assembled beforehand into a block.
² Place the block of assembled operation panels on the distance frames of the device. In doing so, guide
the connecting cable for the on-site operation panel through the cut-outs of the distance frame to the
terminal of the basic module.
² Fasten the connecting cable for the on-site operation panel to the basic module.
² Bolt the operation panels to the distance frames and firmly tighten the screws.
² Tighten all loose screws on the contact tabs and on the mounting brackets.
² Reinstall all plastic screw covers.
Commissioning
5.2.2.3 Expanding Devices with 2nd Device Row
Preparation
NOTE
sion modules.
² Shut down the device in the 1st device row.

C53000-G5040-C002-8, Edition 11.2014
NOTE
i The next 6 steps are only necessary if the 1st device row is not accessible.
If the left side of the 1st device row is accessible, then the complete device can remain on the wall.
² Detach all on-site operation panels from the distance frames.

² Remove the mounting brackets.
² Completely remove the device from the 1st device row.
² Remove the device bus cover from the extreme left-hand expansion module of the device to be
extended.
² Bolt the sealing plate and the adaptor bracket according to Figure 5-8 on the outer left expansion
module of the 1st device row. The sealing plate, adaptor angle, and screws are included with the supply
of the power-supply module PS203.
Assembling the Devices

² Install the 1st device row.
NOTE
i The distance between 1st and 2nd device row must be no more than 80 mm (3.15 in).
² Install the 2nd device row.

² Unscrew the captive screws from the handle mould.
² Install the handle mould.
² Install the screws for the handle mould from the view of the adaptor bracket. Thus, later accessibility is
ensured without having to remove the entire device.

C53000-G5040-C002-8, Edition 11.2014
[dw_2zeauf-020414-01, 1, --_--]
Figure 5-7 Expansion with 2nd Device Row (View of the Installation Level without Display of the On-site
Operation Panel)
(1) Extreme left expansion module of the 1st device row

(2) Connecting cables
(3) 2nd device row
[dw_winauf-020414-01, 1, --_--]

(2) Adaptor angle
(3) Sealing plate
(4) Device bus of the outermost left expansion module of the 1st device row


C53000-G5040-C002-8, Edition 11.2014

5.2.3 Surface-Mounting Devices with Detached On-Site Operation Panel
NOTE

Page 182).

• Always fit the base module on the right in the 1st device row.
• Always fit the expansion modules from right to left.
• Always fit the on-site operation panel of the base module on the left.
• Always fit the on-site operation panels of the expansion modules from left to right.
• Always install a power-supply module PS203 on the right as the first unit in the 2nd device row.
• Note that the PS203 must always have the same rated voltage as the base module.
• The distance between the device and the on-site operation panel is limited to not more than 2.5 m by the
length of the connecting cable.
[dwauizei-040211-01.tif, 1, --_--]
Figure 5-9 Device Row

C53000-G5040-C002-8, Edition 11.2014
[dwabosop-040211-01.vsd, 1, en_US]
Figure 5-10 Detached On-Site Operation Panel
5.2.3.2 Expanding Devices
Preparation
NOTE
sion modules.

² Use a screwdriver to carefully bend the left and right spring clips outwards.
² If you want to expand the device, then detach it completely.
² If you want to expand the on-site operation panel, then remove the on-site operation panel from the
installation space.
NOTE
i The device and the on-site operation panel can be expand independently of one another. Therefore, you
need only detach those components that are to be expanded.
Installing the Devices (with View to the Installation Plane)

² Remove the bus cover from the extreme left-hand module of the device to be expanded.
² Remove the plastic screw covers from the extreme right-hand module and from the expansion module.
² Place the expansion module on the left next to the device. Insert the 2 hinged angle clips of the expan-
sion module in the cut-out of the device.
² Swivel the expansion module in the direction of the device so that the bottom snap-in spring engages.

C53000-G5040-C002-8, Edition 11.2014
² Bolt the on-site operation panels of the 2 modules to one another through the contact tab.
² Check that the bus connection is screwed on at the extreme left of the expansion module.
² Fit the device back onto the wall.
² Expand the on-site operation panel with the on-site operation panel of the expansion modules. Make
sure that the bus connection is plugged in reliably and that the snap-in springs have engaged.
² Bolt the on-site operation panels to one another through the contact tab.
² Check that the bus connection on the expansion module on the extreme right is covered.
² Connect all communication lines again.
Commissioning
Expanding devices with the 2nd device row

² When expanding a surface-mounting device with a 2nd device row, follow the instructions in chapter
5.2.2.3 Expanding Devices with 2nd Device Row.

C53000-G5040-C002-8, Edition 11.2014
5.3 Plug-In Modules
5.3 Plug-In Modules
5.3.1 Fasteners
The fasteners of the plug-in modules are shown in the following figure regarding the example of an installed
module and an empty, covered slot.
[dwstepos-030211-01.tif, 1, --_--]
Figure 5-11 Fasteners
(1) Fastening screw

(2) Cut-out for prying out the modules
(3) Plug-in module
(4) Fastening screw
(5) Cover plate
5.3.2 Installation
NOTE

C53000-G5040-C002-8, Edition 11.2014
5.3 Plug-In Modules
Preparing Installation
! DANGER
Danger due to live voltage when installing the plug-in modules.
Noncompliance with the safety notes will result in death or severe injuries.
² Install plug-in modules on the electrically deactivated device only.
! CAUTION
Exercise caution with laser beams of the optical plug-in modules.
Noncompliance with the safety notes can result in medium-severe or slight injuries.
² Do not look directly into the optical fiber terminals of the active optical plug-in modules, not even with
optical devices. The laser beams can damage the eyes.
² De-energize the device.
NOTE
i When using optical communication modules, Laser class 1 is maintained in compliance with EN 60825-1
and EN 60825-2 when using optical fibers ≤ 62.5 μm/125 μm.
When using the ARC-CD-3FO module, Laser class 1 is maintained in compliance with EN 60825-1 and
EN 60825-2 when using 1 mm polymer optical fibers.
² In the case of a surface-mounted device with integrated on-site operation panel, remove the entire on-
site operation panel.
² Undo the fastening screw and remove the cover plate from the plug-in module position.
Installing the Plug-In Module

² Push in the plug-in module on the inner guide as far as it will go.
² Ensure that the EMC contact spring is seated correctly.
² Bolt down the plug-in module on the assembly frame to a torque of 0.4 Nm.
² Connect the lines to the terminals.
² Then check for secure attachment of the connectors.
² If necessary, fit the on-site operation panel again.
Completing Installation
5.3.3 Removing
Accessories
NOTE
i Seal an unused plug-in module position with a cover plate.

C53000-G5040-C002-8, Edition 11.2014
5.3 Plug-In Modules
² Order the module cover plate set of parts to cover the unused plug-in module position.
Preparing Removal
! DANGER
Risk of live voltage when removing the plug-in modules.
Noncompliance with the safety notes will result death or severe injuries.
² Remove plug-in modules on the electrically deactivated device only.
! CAUTION
NOTE
i Laser class 1 is adhered to in compliance with EN 60825-1 and EN 60825-2, in the case of ≤ 62.5 μm/
125 μm optical fibers.
² In the case of a surface mounting device with integrated on-site operation panel, remove the on-site
operation panel before the base module.
Removing the Plug-In Module

² Remove all connecting lines.
² Undo the fastening screw with which the plug-in module is fixed on the device.
² Insert a screwdriver (DIN 4 x 0.8) in the cut-out underneath the oblong hole.
² Carefully pull out the plug-in module.
Fastening the Cover Plate

² Fasten the cover plate with the fixing screw to a torque of 0.4 Nm. The fixing screw is included in the set
of parts.
Completing Removal
² In the case of a surface mounting device with integrated local operation panel, fit the on-site operation
panel of the base module again.

C53000-G5040-C002-8, Edition 11.2014
5.3 Plug-In Modules
5.3.4 Replacement
NOTE
i The modules available for reordering are not preconfigured. Use DIGSI 5 to carry out the functional adjust-
ment to the required protocol application.
Preparing for Replacement
! DANGER
Danger due to live voltage when replacing the plug-in modules.
Noncompliance with the safety notes will result in death or severe injuries.
² Install plug-in modules on the electrically deactivated device only.
! CAUTION
NOTE
i Laser class 1 is adhered to in compliance with EN 60825-1 and EN 60825-2, in the case of ≤ 62.5 μm/
125 μm optical fibers.
² In the case of a surface-mounted device with integrated on-site operation panel, remove the on-site
operation panel before the base module.
² Undo the fastening screw with which the plug-in module is fixed on the device.
² Insert a screwdriver (DIN 4 x 0.8) in the cut-out underneath the elongated hole in the assembly frame
and disengage the plug-in module.
² Carefully pull out the plug-in module.
Fastening the Plug-In Module

² Push in the new plug-in module on the inner guide of the plug-in module position until it moves no
further.
² Bolt down the plug-in module on the assembly frame to a torque of 0.4 Nm.
² Connect the lines to the terminals.
² Then check for secure attachment of the connectors.
² If necessary, fit the on-site operation panel again.

C53000-G5040-C002-8, Edition 11.2014
5.3 Plug-In Modules
Completing Replacement
² Place the device is service again and perform a firmware update of the communication modules.
NOTE
i If you have not cabled the optical fiber plug-in modules, then seal the terminals with protective covers. This
prevents soiling of the terminals.

C53000-G5040-C002-8, Edition 11.2014
5.4 Arc Sensors for Module: ARC-CD-3FO
5.4.1 Description
The point sensor detects arcs in the control cabinets of air-insulated switchgears.
[dwsensap-210314-01, 1, en_US]
Figure 5-12 Point Sensor for the Arc-Protection Module: ARC-CD-3FO
(1) Optically active zone

(2) Sensor head
(3) Supply line
(4) Plug to the arc-protection module: ARC-CD-3FO
(5) Expansion rivet, 4x7
(6) Screw, M4 or M5

C53000-G5040-C002-8, Edition 11.2014
[sc_punktsensor_massbild, 1, en_US]
Figure 5-13 Dimensional Drawing of the Point Sensor
5.4.2 Installation
The arc sensor is mounted in the control cabinets of air-insulated switchgears as shown in the following
figure. The arc sensor detects light at an angle of ± 60°.

C53000-G5040-C002-8, Edition 11.2014
[dw_position_sensor, 1, en_US]
Figure 5-14 Mounting Position of the Optical Arc Sensors in the Control Cabinet
NOTE
i Install the arc sensors in the control cabinet in such a way that they are not hidden behind other system
components!
Preparing Installation
! CAUTION
² Do not look directly into the fiber-optic terminals of the active optical plug-in modules, not even with
NOTE
i Laser class 1 is maintained in compliance with EN 60825-1 and EN 60825-2 when using 1 mm polymer
optical fibers.
² You need 1 hole in the control cabinet for fastening.

C53000-G5040-C002-8, Edition 11.2014
Mounting the Arc Sensor

² With a wall thickness of 1.5 mm to 2.5 mm, fasten the arc sensor using an expansion rivet. This expan-
sion rivet is included.
Hole diameter = 4.1 mm to 4.2 mm
² Insert the expansion rivet through the hole in the arc sensor and through the hole in the wall. Press the
head of the expansion rivet firmly into the base body.
² As an alternative, you can also fasten the arc sensor using a screw (M4 or M5). Tighten the screw with a
torque of 0.2 Nm.
² Siemens recommends fastening the line to the wall below the arc sensor. The line must not be bent or
stressed in any other way.
R = 50 mm (minimum bending radius)
Maximum continuous tensile force = 1 N
NOTE
i Order the arc sensor with a suitable line length. If the line is too long, it must not be shortened! It must be
rolled up with a minimum diameter of 0.3 m because of the optical loss.
Obey the general recommendations of the manufacturers of optical lines.
² Remove the dust caps from the blog and connect the line to the plug-in module.
NOTE
i The contact surfaces of the plug must be clean.
² Then check for secure attachment of the plug.
Completing Installation
NOTE
i This confirms that until now UL has neither investigated whether the device can detect an arc-protection
fault, neither if in case of an arc-protection fault the safety of personnel and system is guaranteed.

C53000-G5040-C002-8, Edition 11.2014
5.5 Battery
5.5 Battery
5.5.1 Description
The battery lies in an externally accessible battery compartment. The battery compartment is located on the
rear of the base module. You need not open the device when replacing the battery.
If the auxiliary voltage fails, the battery assures continued operation of the internal clock and storage of all
process data for at least 6 months. The parameterization of the device is stored in a non-volatile memory and
is fail-safe at all times.
The device cyclically checks the charge of the battery. The Battery fault indication is issued if the actual
voltage falls below the minimum.
[dwbatpos-040211-01.tif, 1, --_--]
Figure 5-15 Position of the Battery Compartment in the Modular Device

(2) Battery
[dwbatpo1-240613-01.tif, 1, --_--]
Figure 5-16 Position of the Battery Compartment in the Non-Modular Device (7xx82)

(2) Battery

C53000-G5040-C002-8, Edition 11.2014
5.5 Battery
5.5.2 Replacing the Battery
Safety Notes
NOTICE
Exercise caution when replacing the battery.
Noncompliance with the specified measures can result in material damage.
² Replace the battery only with the type specified in the Technical Data.
NOTICE
Exercise caution when disposing of the battery. The battery contains lithium. Lithium batteries are subject
to the statutory regulations governing the disposal of batteries.
Noncompliance with the specified measures can result in material damage.
² Dispose of the battery in compliance with national and international regulations. Hand in the battery at
an approved collection point, or dispose of it in the collection bins provided for the purpose.
Error Message on the Device

The Battery fault message is displayed on the device.
² Replace the battery.
Replacing the Battery

Use only a battery of the type specified in the Technical Data.
² Pull out the battery compartment.
² Remove the battery.
² Place the new battery in the battery compartment so that the positive pole points upwards.
² Push the battery compartment back in again.
² Check whether the Battery fault indication is displayed.
² The Battery fault message is reset within 24 hours or after switching the device on and off again.
You have replaced the battery successfully if the message is no longer displayed.
NOTE
i If you replace the battery without a power supply connected, all battery-backed data will be lost.

C53000-G5040-C002-8, Edition 11.2014
5.6 Installing Current and Voltage Terminals
5.6.1 Description
[dwklepos-030211-01.tif, 1, --_--]
Figure 5-17 Current and Voltage Terminals with Spring Clips
(1) Current-terminal block

(2) Voltage-terminal block
(3) Spring clips
The spring clips fix the terminal block in place.
[sc_klepos-020414-01, 1, --_--]
Figure 5-18 Voltage Terminal with Screw Connection
Current-Terminal Block of the Modular Devices

The following transformers can optionally be installed in a current-terminal block for modular devices:
• 4 protection-class current transformers
• 3 protection transformers and 1 instrument transformer
• 4 instrument transformers
Protection transformers on modular devices are transformers with a rated current of 1 A or 5 A and a device-
dependent measuring range of 20 x rated current or 100 x rated current.
NOTE
i You can read out the type of the current transformer used on the side of the terminal block:
• C73334A 1A 87 = 4 protection-class current transformers
• C73334A 1A 88 = 3 protection-class current transformers and 1 instrument transformer
• C73334A 1A 89 = 4 instrument transformers

C53000-G5040-C002-8, Edition 11.2014
Current-Terminal Block for Non-Modular Devices (7xx82)

The following transformers can be installed optionally in a current-terminal block for non-modular devices:
• 4 protection-class current transformers
• 3 protection transformers and 1 instrument transformer
Protection transformers on non-modular devices are transformers with a rated current of 1 A or 5 A and a
measuring range of 50 x rated current.
Instrument transformers are transformers with a rated current of 1 A or 5 A and a measuring range of
1.6 x rated current. Instrument transformers are also referred to as sensitive protection transformers or sensi-
tive ground-current transformers.
NOTE
i You can read out the type of the current transformer used on the side of the terminal block:
• C73334A 1A *5 1 = 4 protection-class current transformers
• C73334A 1A *6 1 = 3 protection-class current transformers and 1 instrument transformer
Use the cross connector for voltage terminals shown on the right in the figure below for grouping binary inputs
and relay outputs.
[dwquerve-030211-01.tif, 1, --_--]
Figure 5-19 Cross Connector for Current (Left) and Voltage Terminals (Right)
[dwkappst-030211-01.tif, 1, --_--]
Figure 5-20 Covering Cap for Current-Terminal Block
[dwkappsp-030211-01.tif, 1, --_--]
Figure 5-21 Covering Cap for Voltage-Terminal Block
Cover caps for sealing the contacts of the terminal block can be ordered as accessories.

C53000-G5040-C002-8, Edition 11.2014
5.6.2 Connections of Current Terminals
Fasteners
The fasteners for the transformer connection are part of the current terminal (housing side). They are made of
a stress-crack and corrosion-free alloy. The head shape of the clamping screw allows the use of a
DIN 5.5 x 1.0 screwdriver or a PZ2 screwdriver. Siemens recommends a PZ2 screwdriver.
Connection Elements and Conductor Cross-Sections

The following connection types are possible:
• Stranded-wire conductor with ring-type lug
• Stranded-wire conductor with bootlace ferrule
• Solid conductor
Siemens recommends the use of ring-type lugs with the dimensions shown in the following figure. Use copper
cables only.
[dwringka-030211-01.tif, 1, en_US]
Figure 5-22 Ring-Type Lug
D (for bolt) 5.0 mm

W 9.5 mm
L 7.1 mm to 7.7 mm
In order to maintain the insulation route, you must use insulated cable lugs or you must insulate the crimping
zone (for example, by using heat-shrink tube insulation)
Siemens recommends ring-type lugs of the PIDG series made by Tyco Electronics.
2 terminal lugs can be installed for each connection.
[dwklest1-030211-01.tif, 1, --_--]
Figure 5-23 Example of a Current Terminal with Connection of Cross Connectors and Single Cables

C53000-G5040-C002-8, Edition 11.2014
[dwklest2-030211-01.tif, 1, --_--]
Figure 5-24 Example of a Current Terminal with Connection of 2 Single Cables
You can connect solid conductors as well as stranded-wire conductors with ring-type lug or bootlace ferrule.
For each connection, you can install up to 2 single cables of the same type and the same cross-section.
Bridges can be used as an alternative for horizontally arranged clamping points. If bridges are used, only
ring-type lugs may be used.
The following cable cross-sections can be used for the connection of single cables:
Cable cross-section AWG (American Wire Gauge) 14-10
(2.0 mm2 to 4.0 mm2)
Ferrule with plastic shroud L = 10 mm or L = 12 mm
Stripped length 15 mm
For use without ferrule Use solid copper cables only.
NOTE
i Always guide the solid conductor or stranded-wire conductor with bootlace from the left- or right-hand side
ferrule into the terminal. Making contact from the center is not permitted.
Mechanical Requirements
The fasteners and their associated components are designed for the following mechanical requirements:
Permissible tightening torque at clamping screw 2.7 Nm
For solid conductors, the max. permissible tightening
torque is 2 Nm.
Permissible tensile force for each connected 80 N following IEC 60947-1 (VDE 660, part 100)
conductor
5.6.3 Connections of Voltage Terminals
5.6.3.1 Connections of Voltage Terminals with Spring Clips
Fasteners
The fasteners for the voltage connection are part of the voltage terminal (housing side). They are made of a
stress-crack and corrosion-free alloy. The head shape of the clamping screw allows the use of a
DIN 4.0 x 0.8 screwdriver or a PZ1 screwdriver. Siemens recommends a PZ1 screwdriver.

The single cable connection type is available for the connection. You can connect solid conductors as well as
stranded-wire conductors with and without ferrules as single cables. Siemens recommends the use of twin
ferrules of series PN 966 144 made by Tyco Electronics for the connection of 2 single cables.

C53000-G5040-C002-8, Edition 11.2014
Cable cross-section AWG (American Wire Gauge) 20-14 (0.02 in2 to 0.10
in2) solid
or cable with UL listed ferrules
Ferrule with plastic shroud L = 10 mm or L = 12 mm
(Stripped length) for use without ferrule 12 mm, only copper lines may be used.
Single cables and bridges can be connected together for horizontally arranged clamping points. Note that
adjacent bridges are installed reciprocally.
Permissible tensile force for each connected 50 N following IEC 60947-1 (VDE 660, part 100)
conductor
5.6.3.2 Connections of Voltage Terminals with Screw Connection

For the connection of the following modules, Phoenix terminals are used (see Figure 5-18):
• Power-supply module PS203
• Plug-in module assembly with integrated power supply CB202
• Input module IO230
• Input and output module IO110
• Measuring-transducer modules ANAI

Cable cross-section AWG (American Wire Gauge) 22-12 (0.02 in2 to 0.10
in2) solid
or cable with UL listed ferrules
Ferrule with plastic shroud L = 10 mm
(Stripped length) for use without ferrule 10 mm, only copper lines may be used.
5.6.4 Installation and Removal
² Switch off the device before starting work.
Assembly tool
² Use a screwdriver (DIN 4 x 0.8).
Removal
² Use a screwdriver to carefully bend the left and right spring clips outwards.
² Carefully pull out the terminal block.
² Seal the contacts with a cover cap (see Figure 5-20 and Figure 5-21).

C53000-G5040-C002-8, Edition 11.2014
Installation
² Pull the cover cap off the terminal.
² Carefully insert the terminal block into the spring clips.
² Both spring clips must engage clearly audibly.

C53000-G5040-C002-8, Edition 11.2014
C53000-G5040-C002-8, Edition 11.2014
6 Technical Data
6.1 Analog Inputs 162

6.2 Supply Voltage 164
6.3 Binary Inputs 166
6.4 Relay Outputs 167
6.5 Light-Emitting Diodes in the On-Site Operation Panel 170
6.6 Time-Synchronization Interface 171
6.7 Electrical Tests 172
6.8 Mechanical Tests 175
6.9 Environmental Conditions 176
6.10 Operating Conditions 177
6.11 Reference Conditions and Influencing Variables 178
6.12 Approvals 179
6.13 Design Data 180
6.14 Assembly Dimensions 183
6.15 Modular Device Name Plate 189
6.16 Name Plate of Non-Modular Devices (7xx82) 190
6.17 Name Plate, UL Approval, Base Module and 1/3 Base Module 191
6.18 Name Plate, UL Approval, Expansion Module 192
6.19 Battery 193
6.20 Display Resolution 194

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.1 Analog Inputs
6.1 Analog Inputs

Current Inputs
All current, voltage, and power data are specified as RMS values.
Rated frequency frated 50 Hz, 60 Hz
16.7 Hz (for rail protection devices only)
Protection-class current transformers Rated current Irated Measuring range Measuring range
modular devices non-modular
devices
5A 0 A to 500 A 0 A to 250 A
1A 0 A to 100 A 0 A to 50 A
Instrument transformers 5A 0 A to 8 A 0 A to 8 A
1A 0 A to 1.6 A 0 A to 1.6 A
Power consumption per current circuit at Approx. 0.1 VA
rated current
Thermal rating 500 A for 1 s
(protection and instrument transformers) 150 A for 10 s
20 A continuously
25 A for 3 min
30 A for 2 min
Dynamic load-carrying capacity 1250 A one half wave
Voltage Input
All current, voltage, and power data are specified as RMS values.
Rated frequency frated 50 Hz, 60 Hz
16.7 Hz (for rail protection devices only)
Input and output modules IO202/IO208/IO211/IO214 IO215
Measuring range 0 V to 200 V 0 V to 7.07 V
Input impedance 200 kΩ 7 kΩ
Thermal rating 230 V continuously 20 V continuously
Measuring-Transducer Inputs (via Module ANAI-CA-4EL)
Connector type 8-pin multiple contact strip

Differential current input channels 4
Measuring range DC -24 mA to +24 mA
Fault < 0.5 % of measuring range
Input impedance 140 Ω
Conversion principle Delta-sigma (16 bit)
Permissible potential difference between channels DC 20 V
Electrical separation from ground/housing DC 700 V
Permissible overload DC 100 mA continuously
Measurement repetition 200 ms
Measuring-Transducer Inputs (via Module ARC-CD-3FO)
Connector type AVAGO AFBR-4526Z

Number of transceivers 3
Fiber type Polymer Optical Fiber (POF) 1 mm

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.1 Analog Inputs
Receiver
Maximum -10 dBm ± 2 dBm
Minimum -40 dBm ± 2 dBm
Spectrum 400 nm to 1100 nm
Attenuation In the case of polymer optical fibers, you can
expect a path attenuation of 0.2 dB/m. Additional
attenuation comes from the plug and sensor head.
Optical budget 1 Minimal 25 dB
Analog sampling rate 16 kHz
ADC type 10 bit successive approximation
Transmitter
Type LED
Transmit Power Minimum 0 dBm
Maximum 2 dBm
Numerical aperture 0,5 2
Signal rate connection test 1 pulse per second
Pulse duration connection test 11 μs
Comment:
1 All values in combination with sensors approved by SIEMENS.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.2 Supply Voltage
6.2 Supply Voltage

Integrated Power Supply
For modular devices, the following printed circuit-board assemblies have a power supply:
PS201 – Power supply of the base module and of the 1st device row
PS203 – Voltage supply of 2nd device row
CB202 – Plug in module assembly with integrated power supply, for example, to accommodate communica-
tion modules
Permissible voltage DC 19 V to DC 60 V DC 48 V to DC 300 V
ranges AC 80 V to AC 265 V
(PS201, PS203, CB202)
Auxiliary rated voltage VH DC 24 V/DC 48 V DC 60 V/DC 110 V/DC 125 V/DC 220 V/
(PS201, PS203, CB202) DC 250 V or
AC 100 V/AC 115 V/AC 230 V, 50 Hz/60 Hz
Permissible voltage DC 19 V to DC 60 V DC 48 V to 150 V DC 88 V to DC 300 V
ranges (PS101) AC 80 V to AC 265 V
Auxiliary rated voltage VH DC 24 V/DC 48 V DC 60 V/DC 110 V/ DC 110 V/ DC 125 V/
(PS101) DC 125 V DC 220 V/DC 250 V
or
AC 100 V/AC 115 V/
AC 230 V, 50 Hz/60 Hz
Superimposed alternating voltage, peak-to-peak, ≤ 15% of the DC auxiliary rated voltage (applies only
IEC 60255-11 to direct voltage)
Inrush current ≤ 18 A
Recommended external protection Miniature circuit breaker 6 A, characteristic C
according to IEC 60898
Internal fuse
– DC 24 V to DC 48 V DC 60 V to DC 125 V DC 24 V to DC 48 V
AC 100 V to AC 230 V
PS101 4 A inert, AC 250 V, 2 A time-lag, AC 250 V, DC 300 V, UL recognized
DC 150 V, SIBA type 179200 or Schurter type SPT 5x20
UL recognized
SIBA type 179200 or
Schurter type SPT 5x20
PS201, PS203, CB202 2 A time-lag, AC 250 V, DC 300 V, UL recognized
SIBA type 179200 or Schurter type SPT 5x20
Power consumption (life relay active)
– DC AC 230 V/50 Hz AC 115 V/50 Hz
1/3 base module, non- 7.0 W 16 VA 12.5 VA
modular
Without plug-in modules
1/3 base module, modular 13 W 33 VA 24 VA
Without plug-in modules
1/6 expansion module 3W 6 VA 6 VA
1/6 plug-in module 3.5 W 14 VA 7 VA
assembly without plug-in
modules (modules
CB202)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.2 Supply Voltage
Integrated Power Supply

Plug-in module for base <5W < 6 VA < 6 VA
module or plug-in module
assembly (for example,
communication module)
Stored-energy time for auxiliary voltage outage or For V ≥ DC 24 V ≥ 50 ms
short circuit, modular devices For V ≥ DC 110 V ≥ 50 ms
For V ≥ AC 115 V ≥ 50 ms
Stored-energy time for auxiliary voltage outage or For V ≥ DC 24 V ≥ 20 ms
short circuit, non-modular devices For V ≥ DC 60 V/DC 110 V ≥ 50 ms
For V ≥ AC 115 V ≥ 200 ms

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.3 Binary Inputs
6.3 Binary Inputs

Rated voltage range DC 24 V to 250 V (bipolar)
Current consumption, excited Approx. DC 0.6 mA to 1.8 mA (independent of the operating voltage)
Pickup time Approx. 3 ms
Dropout time Approx. 4 ms
Switching thresholds Adjustable with DIGSI 5
Range 1 for 24 V, 48 V, and 60 V Vlow ≤ DC 10 V
Operating voltage Vhigh ≥ DC 19 V
Range 2 for 110 V and 125 V Vlow ≤ DC 44 V
Range 3 for 220 V and 250 V Vlow ≤ DC 88 V
Maximum permitted voltage DC 300 V
The binary inputs contain interference suppression capacitors. In order to ensure EMC, use the terminals
shown in the terminal diagrams/connection diagrams to connect the binary inputs to the common potential.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.4 Relay Outputs
6.4 Relay Outputs

Standard Relay (Type S)
Switching capacity On: 1000 W/VA

Off: 30 VA; 40 W ohmic;
30 W/VA at L/R ≤ 40 ms
AC and DC contact voltage 250 V
Permissible current per contact (continuous) 5A
Permissible current per contact (switching on and 30 A for 1 s (make contact)
holding)
Short-time current across closed contact 250 A for 30 ms
Total permissible current for contacts connected to 5A
common potential
Switching time OOT (Output Operating Time) ≤ 10 ms
Additional delay of the output medium used
Max. rated data of the output contacts in accordance DC 24 V, 8 A, General Purpose
with UL certification DC 48 V, 0.8 A, General Purpose
DC 240 V, 0.1 A, General Purpose
AC 240 V, 5 A, General Purpose
AC 120 V, 1/3 hp
AC 250 V, 1/2 hp
B300
R300
Interference suppression capacitors across the 4.7 nF, ± 20 %, AC 250 V
contacts
Fast Relay (Type F)
Switching capacity On: 1000 W/VA

Off: 30 VA; 40 W ohmic;
30 W/VA at L/R ≤ 40 ms
holding)
common potential
Switching time OOT (Output Operating Time) Closing time, typical: 4 ms
Additional delay of the output medium used Opening time, typical: 2 ms
Maximum: ≤ 5 ms
Rated data of the output contacts in accordance with AC 120 V, 8.5 A, General Purpose
UL certification AC 277 V, 6 A, General Purpose
AC 277 V, 0.7 hp
AC 347 V, 4.5 A, General Purpose
B300
R300
contacts

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.4 Relay Outputs
Supervision 2-channel activation with cyclic testing (only for make

contact)
High-Speed Relay with Semiconductor Acceleration (Type HS)
Switching capacity On/Off: 1000 W/VA

Contact voltage AC 200 V, DC 250 V
holding)
common potential
Rated data of the output contacts in accordance with B150
UL certification Q300
Power Relay (for Direct Control of Motor Switches)
Switching capacity for permanent and periodic operation

250 V/4.0 A 1000 W In order to prevent any damage, the external protec-
220 V/4.5 A 1000 W tion circuit must switch off the motor in case the rotor
110 V/5.0 A 550 W is blocked.
60 V/5.0 A 300 W
48 V/5.0 A 240 W
24 V/5.0 A 120 W
Turn on switching power for 30 s, recovery time until switching on again is 15 minutes.
For short-term switching operations, an impulse/parse ratio of 3 % must be considered.
100 V/9.0 A 1000 W Continuous and inching operation is not permitted.
60 V/10.0 A 600 W In order to prevent any damage, the external protec-
48 V/10.0 A 480 W tion circuit must switch off the motor in case the rotor
24 V/10.0 A 240 W is blocked.
Permissible continuous current per contact 5A
Permissible current per contact (switching on and 30 A for 1 s
holding)
common potential
Rated data of the output contacts in accordance with DC 300 V, 10 A, Resistive
UL certification DC 250 V, 1 hp motor - 30 s ON, 15 min OFF
DC 110 V, 3/4 hp motor - 30 s ON, 15 min OFF
contacts

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.4 Relay Outputs
The power relays operate in interlocked mode, that is, only one relay of each switching pair picks up at a
time thereby avoiding a power-supply short circuit.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.5 Light-Emitting Diodes in the On-Site Operation Panel
6.5 Light-Emitting Diodes in the On-Site Operation Panel

Base Module
Status Color Quantity

RUN Green 1
ERROR Red 1
Routable (adjustable with DIGSI 5) 2-colored: red or green 16
Only the defined color can be used
in operation.
Expansion Module
Status Color Quantity

Routable Red 16 optional

C53000-G5040-C002-8, Edition 11.2014
Technical Data

Time Synchronization External synchronization sources, for example, DCF77
IRIG-B signal
Internal RTC (real time)
Connection Rear
D-sub 9
Rated signal voltages DC 5 V, DC 12 V, or DC 24 V (optional)

Test voltage AC 500 V at 50 Hz
Table 6-1 Time-Synchronization Connection
Pin Signal Signal Description

1 P24-TSIG DC 24 V input
3 M-TSIG Return line Pxx-TSIG
4 M-TSYNC 2 Return line for P-TSYNC
5 Screen Shield potential
6 – –
8 P-TSYNC DC 24 V input
9 Screen Shield potential
Signal Levels/ Signal Rated Input Voltage, DC

Burdens
5V 12 V 24 V
VIHigh 6.0 V 15.8 V 31.0 V
VILow 1.0 V at 1.4 V at 1.9 V at
IILow = 0.25 mA IILow = 0.25 mA IILow = 0.25 mA
IIHigh 4.5 mA to 9.4 mA 4.5 mA to 9.3 mA 4.5 mA to 8.7 mA
RI 890 Ω at VI = 4 V 1930 Ω at VI = 8.7 V 3780 Ω at VI = 17 V
640 Ω at VI = 6 V 1700 Ω at VI = 15.8 V 3560 Ω at VI = 31 V
2 Only for the PPS signal (GPS)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.7 Electrical Tests

Standards
IEC 60255 (product standards)
IEEE Std C37.90
UL 508
VDE 0435
Additional standards are listed for the individual tests.
Installation Requirements
Overvoltage category III

Degree of pollution 2
Protection class 1
Insulation and Safety Tests
Standards IEC 60255-27 and IEC 60870-2-1

Voltage test (routine test), current measurement AC 2.5 kV
inputs, voltage measurement inputs, relay outputs 50 Hz
Voltage test (routine test), DC 3.5 kV
Auxiliary voltage, binary inputs
Voltage test (routine test), only isolated communica- DC 700 V
tion and time-synchronization interfaces and analog
inputs (module position E, F, M, N, and P)
Surge immunity test (type testing), all circuits except 5 kV (peak value)
communication and time-synchronization interfaces 1.2 µs/50 µs
and analog inputs, class III 0.5 J
3 positive and 3 negative impulses at intervals of 1 s
Insulation resistance > 100 MΩ @ DC 500 V
Resistor of protective-equipotential-bonding < 0.1 Ω @ DC 12 V, 30 A after 1 min.
EMC Immunity Tests (Type Tests)
Standards IEC 60255-1, -22 and -26 (product standards)

EN 61000-6-2 (generic standard)
VDE 0435
Electrical disturbance tests – 1 2.5 kV (peak value)
MHz burst immunity tests, 1 MHz
IEC 60255-22-1 τ = 15 µs
400 impulses/s
Test duration ≥ 10 s
Ri = 200 Ω
Electrostatic discharge tests Contact discharge:
IEC 60255-22-2 • Front-side modular and non-modular devices 8 kV
IEC 61000-4-2 • Back-side modular devices 8 kV
• Back-side non-modular devices 6 kV
Air discharge 15 kV
Both polarities
150 pF
Ri = 330 Ω

C53000-G5040-C002-8, Edition 11.2014
Technical Data
Radiated electromagnetic 20 V/m, 80 MHz to 1 GHz

field immunity 10 V/m, 1 GHz to 2.7 GHz
IEC 60255-22-3 80 % AM
IEC 61000-4-3 1 kHz
Radiated electromagnetic field 20 V/m, 80 MHz/160 MHz/380 MHz/450 MHz/900 MHz
immunity 10 mV/1.85 GHz/2.15 GHz
Spot frequencies 80 % AM
IEC 60255-22-3 1 kHz
IEC 61000-4-3 Duty factor ≥ 10 s
Electrical fast transient/ 4 kV
burst immunity 5 ns/50 ns
IEC 60255-22-4, class A 5 kHz
IEC 61000-4-4 Burst length 15 ms
Repetition rate 300 ms
Both polarities
Ri = 50 Ω
Test duration ≥ 5 min
High-energy surge voltages Pulse: 1.2 µs/50 µs
IEC 60255-22-5, IEC 61000-4-5 Auxiliary voltage Common mode: 2 kV/
4 kV with main protection, 12 Ω,
9 µF
Differential mode: 1 kV, 2 Ω, 18 µF
Measuring inputs, binary inputs, Common mode: 4 kV, 42 Ω, 0.5 µF
and Differential mode: 1 kV, 42 Ω,
relay outputs (no differential mode 0.5 µF
testing) or varistor
Line-conducted HF, amplitude-modulated 10 V, 150 kHz to 80 MHz,
IEC 60255-22-6, IEC 61000-4-6 80 % AM, 1 kHz
Power frequency magnetic field IEC 60255-1 IEC 61000-4-8
immunity test 0.5 mT, continuous 100 A/m (continuous)
1000 A/m for 3 s
Pulsed magnetic field IEC 61000-4-9
1500 A/m, 6.4 µs/16 µs
Standard for Surge Withstand 2.5 kV (peak value)
Capability (SWC) 1 MHz
IEEE Std C37.90.1 τ = 15 µs
400 impulses per s
Test duration ≥ 10 s
Ri = 200 Ω
Common mode and differential mode test
Standard for Fast Transient Surge 4 kV
Withstand Capability 5 ns/50 ns
IEEE Std C37.90.1 5 kHz
Burst length 15 ms
Repetition rate 300 ms
Both polarities
Ri = 50 Ω
Test duration 60 s
Common mode and differential mode test

C53000-G5040-C002-8, Edition 11.2014
Technical Data
Standard for Withstand Capability 35 V/m

or Relay Systems to Radiated 80 MHz to 1 GHz
Electromagnetic Interference from
Transceivers (Keying test)
IEEE Std C37.90.2
Damped oscillatory wave immunity 1 MHz, 2.5 kV (peak value)
test 3 MHz, 10 MHz, 30 MHz, 2 kV (peak value)
IEC 61000-4-18 Test duration ≥ 60 s
Power-frequency disturbance vari- IEC 60255-22-7
ables Class A, 150 V, 300 V
EMC Electromagnetic Emission Tests (Type Tests)
Standards IEC 60255-25 (product standard)

EN 61000-6 (generic standard)
Disturbance voltage on lines, only auxiliary voltage 150 kHz to 30 MHz limit class A
and telecommunication lines
IEC-CISPR 11
Disturbance-field strength 30 MHz to 6 GHz, limit class A
IEC-CISPR 11
Loading effect in electricity-supply systems, Does not apply!
harmonics (see EN 61000-3-2, section 7, power consumption
Harmonic current emissions < 75 W)
Loading effect in electricity-supply systems, voltage Does not apply!
fluctuations (see EN 61000-3-3, section 6, no significant voltage
Flicker fluctuations)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.8 Mechanical Tests
6.8 Mechanical Tests

Vibration and Shock Stress in Stationary Use
Standards IEC 60255-21 and IEC 60068

Oscillation Sinusoidal 10 Hz to 60 Hz: ± 0.075 mm amplitude
IEC 60255-21-1, class 2 and1 60 Hz to 150 Hz; 10 m/s2 acceleration
IEC 60068-2-6 Frequency sweep 1 octave/min
20 cycles in 3 axes perpendicular to one another
Shock Semi-sinusoidal
IEC 60255-21-2, class 1 Acceleration 50 m/s2
Duration 11 ms
3 shocks each in both directions of the 3 axes
Seismic Tests Sinusoidal 3 Hz 2 to 35 Hz:
IEC 60255-21-3, class 2 and Frequency sweep 1 octave/min
IEC 60068-3-3 1 cycle in 3 axes perpendicular to one another
3 Hz to 8 Hz: ± 7.5 mm amplitude (horizontal axes)
3 Hz to 8 Hz: ± 3.5 mm amplitude (vertical axis)
8 Hz to 35 Hz: 20 m/s2 acceleration (horizontal axes)
8 Hz to 35 Hz: 10 m/s2 acceleration (vertical axis)
Comment:
1 The non-modular devices in the assembly frame meet class 1.
2 For technical reasons, the frequency range is raised from 1 Hz to 3 Hz at the lower limit.
Vibration and Shock Stress During Transport
Standards IEC 60255-21 and IEC 60068

Oscillation Sinusoidal 5 Hz to 8 Hz: ± 7.5 mm amplitude
IEC 60255-21-1, class 2 and1 8 Hz to 150 Hz: 20 m/s2 acceleration
IEC 60068-2-6 Frequency sweep 1 octave/min
20 cycles in 3 axes perpendicular to one another
Shock Semi-sinusoidal
IEC 60255-21-2, class 1 and Acceleration 150 m/s2
IEC 60068-2-27 Duration 11 ms
Continuous shock Semi-sinusoidal
IEC 60255-21-2, class 1 and Acceleration 100 m/s2
IEC 60068-2-27 Duration 16 ms
Comment:
1 The non-modular devices in the assembly frame meet class 1.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.9 Environmental Conditions
6.9 Environmental Conditions

Temperatures
Type test, in operation -25 °C to +85 °C

(in compliance with IEC 60068-2-1 and
IEC 60068-2-2, test Ad for 16 h and
test Bd for 16 h)
Temporarily permissible during operation -20 °C to +70 °C
(tested for 96 h) Load conditions for the non-modular devices: With surrounding
air temperatures above 55 °C, no more than 50 % of the binary
inputs and relay outputs per assembly are allowed to be continu-
ously active.
Readability of the display may be impaired below -10 °C and
above +55 °C.
Recommended for uninterrupted duty -10 °C to +55 °C
(in compliance with IEC 60255-1)
Temperatures for continuous storage -25 °C to +55 °C
Type test, transport and storage for 96 h -40 °C to +70 °C
Heat-related limitations for the binary inputs on the IO230 input module (modular devices)
Switching thresholds 40 °C 55 °C 70 °C
Range 1 for 24 V, 48 V All 48 binary inputs All 48 binary inputs All 48 binary inputs
and 60 V operating usable for uninterrupted usable for uninterrupted usable for uninterrupted
voltage duty duty duty
Range 2 for 110 V and All 48 binary inputs All 48 binary inputs All 36 binary inputs
125 V operating voltage usable for uninterrupted usable for uninterrupted usable for uninterrupted
duty duty duty
(max. 3 in each group of 4
at the same time)
Range 3 for 220 V and 36 binary inputs usable 24 binary inputs usable 12 binary inputs usable
250 V operating voltage for uninterrupted duty for uninterrupted duty for uninterrupted duty
(max. 3 in each group of 4 (max. 2 in each group of 4 (max. 1 in each group of 4
at the same time) at the same time) at the same time)
Humidity
Permissible humidity stress ≤ 75 % relative humidity on the annual average

(according to IEC 60068-2-30) Up to 93 % relative humidity on 56 days a year
Devices subjected to condensation are not to be operated!
Arrange the devices so that they are not exposed to direct
sunlight or extreme temperature changes. This will prevent
condensation in the devices.
Constant humid heat, 56 days 40 °C, 93 % relative humidity
Humid heat, cyclical 12 h + 12 h cycles
25 °C/55 °C/95 % relative humidity

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.10 Operating Conditions
6.10 Operating Conditions

The protection device is designed for flush mounting in conventional relay rooms and systems such that elec-
tromagnetic compatibility (EMC) is ensured with proper flush mounting.
Siemens additionally recommends:
• Use contactors and relays that work within the same cabinet or the same relay panel with digital protec-
tion equipment, only with suitable quenching equipment.
• With switchgear rated at 100 kV or higher, provide external connecting lines with shielding grounded at
both ends that is capable of carrying current. No special measures are necessary in medium-voltage
systems.
• Removing or plugging in individual modules under live voltage is prohibited. Some components are elec-
trostatically sensitive in the removed state. Pay attention to the ESD specifications (Electrostatically
Sensitive Devices). There is no danger for the components when they are installed.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.11 Reference Conditions and Influencing Variables
6.11 Reference Conditions and Influencing Variables

Reference Conditions
Measurand current I Irated ± 1 %

Measurand voltage V Vrated ± 1 %
Frequency f frated ± 1 %
Sine waveform, total harmonic distortion ≤5%
Ambient temperature Ta 23 °C ± 1 °C/73.4 °F ± 2 °F
Auxiliary voltage Va Vauxrated ± 1 %
Warmup time ≥ 15 min
External fields/external influences None
Variables Influencing Pickup and Dropout Thresholds (Protection)
Auxiliary voltage: 0.8 Var to 1.2 Var ≤ 0.2 %

Ambient temperature: -10 °C to 55 °C ≤ 0.5 %/10 K
Frequency: 45 Hz to 65 Hz ≤1%
Harmonics
• Up to 10 % of 3rd harmonics ≤1%
• Up to 10 % of 5th harmonics ≤1%
Warmup ≤ 0.3 %
Transient excess pickup in fundamental component measurement ≤5%
method for τ > 100 ms (with complete unbalance)
EMC interference ≤5%
Variables Influencing the Measured Values (Fault Recorders)
Auxiliary voltage: 0.8 Var to 1.2 Var ≤ 0.2 %

Ambient temperature: -10 °C to 55 °C ≤ 0.5 %/10 K
Frequency: 45 Hz to 65 Hz ≤1%
Harmonics
• Up to 10 % of 3rd harmonics ≤1%
• Up to 10 % of 5th harmonics ≤1%
Warmup ≤ 0.3 %
Transient excess pickup in fundamental component measurement ≤5%
method for τ > 100 ms (with complete unbalance)
EMC interference 3 ≤ 1.5 %
3 Use shielded cables for the current and voltage measuring inputs on the fault recorder.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.12 Approvals
6.12 Approvals
UL-Listed/UL-Approved
Base module and 1/3 base module IND. CONT. EQ. 69CA
Expansion module IND. CONT. EQ. 69CA

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.13 Design Data
6.13 Design Data

Masses
Device Size
Weight of the Modular Devices
Type of construction 1/3 1/2 2/3 5/6 1/1
Flush-mounting device 4.8 kg 8.1 kg 11.4 kg 14.7 kg 18.0 kg
Surface-mounted device with 7.8 kg 12.6 kg 17.4 kg 22.2 kg 27.0 kg
integrated on-site operation panel
Surface-mounted device with 5.1 kg 8.7 kg 12.3 kg 15.9 kg 19.5 kg
detached on-site operation panel
Size Weight
Detached on-site operation panel 1/3 1.9 kg
Detached on-site operation panel 1/6 1.1 kg
Device Size
Weight of the Non-Modular Devices 7xx82
Type of construction 1/3
Flush-mounting device 3.7 kg
Dimensions of the Basic and 1/3 Modules
Type of Construction (Maximum Dimensions) Width x Height x Depth (in Inches)

Flush-mounting device 145 mm x 268 mm x 228.5 mm (5.71 x 10.55 x 9)
Surface-mounted device 145 mm x 314 mm x 337 mm (5.71 x 12.36 x 13.27)
with integrated on-site operation panel
Surface-mounted device 145 mm x 314 mm x 230 mm (5.71 x 12.36 x 9.06)
with detached on-site operation panel
Dimensions of Device Rows
Type of Construction Width x Height x Depth (in Inches)

(Maximum Dimen-
sions)
Type of construction 1/3 1/2 2/3 5/6 1/1
Flush-mounting device 145 mm x 220 mm x 295 mm x 370 mm x 445 mm x
268 mm x 268 mm x 268 mm x 268 mm x 268 mm x
228.5 mm 228.5 mm 228.5 mm 228.5 mm 228.5 mm
(5.71 x 10.55 x 9) (8.66 x 10.55 x 9) (11.61 x 10.55 x 9) (14.57 x 10.55 (17.52 x 10.55
x 9) x 9)
Surface-mounted 145 mm x 220 mm x 295 mm x 370 mm x 445 mm x
device with integrated 314 mm x 314 mm x 314 mm x 314 mm x 314 mm x
on-site operation panel 337 mm 337 mm 337 mm 337 mm 337 mm
(5.71 x 12.36 x (8.66 x 12.36 x (11.61 x 12.36 x (14.57 x 12.36 x (17.52 x 12.36 x
13.27) 13.27) 13.27) 13.27) 13.27)
Surface-mounted 145 mm x 220 mm x 295 mm x 370 mm x 445 mm x
device with detached 314 mm x 314 mm x 314 mm x 314 mm x 314 mm x
on-site operation panel 230 mm 230 mm 230 mm 230 mm 230 mm
(5.71 x 12.36 x (8.66 x 12.36 x (11.61 x 12.36 x (14.57 x 12.36 x (17.52 x 12.36 x
9.06) 9.06) 9.06) 9.06) 9.06)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.13 Design Data
Expansion Module Dimensions

Flush-mounting device 75 mm x 268 mm x 228.5 mm (2.95 x 10.55 x 9)
Surface-mounted device with integrated on-site oper- 75 mm x 314 mm x 337 mm (2.95 x 12.36 x 13.27)
ation panel
Surface-mounted device with detached on-site opera- 75 mm x 314 mm x 230 mm (2.95 x 12.36 x 9.06)
tion panel
Plug-In Module Dimensions

USART-Ax-xEL, ETH-Bx-xEL 61 mm x 45 mm x 120.5 mm (2.4 x 1.77 x 4.74)
USART-Ax-xFO, ETH-Bx-xFO (without protective 61 mm x 45 mm x 132.5 mm (2.4 x 1.77 x 5.22)
cover)
ANAI-CA-4EL 61 mm x 45 mm x 119.5 mm (2.4 x 1.77 x 4.7)
ARC-CD-3FO 61 mm x 45 mm x 120.5 mm (2.4 x 1.77 x 4.74)
Minimum Bending Radii of the Connecting Cables Between the On-Site Operation Panel and the Base Module
Fiber-optic cable R = 50 mm
Pay attention to the length of the cable protection
sleeve, which you must also include in calculations.
D-Sub cable R = 50 mm (minimum bending radius)
Degree of Protection to IEC 60529
For equipment in the surface-mounting housing IP50

For equipment in the flush-mounting housing Front IP51
Back side of the modular devices IP50
Back side of the non-modular devices IP40
For operator protection IP2x for current terminal (installed removed)
IP1x for voltage terminal (removed/without cover)
IP2x for voltage terminal (removed/with cover)
IP2x for voltage terminal (installed)
Degree of pollution, IEC 60255-27 2
UL Note
Type 1 if mounted into a door or front cover of an enclosure.

When expanding the device with the 2nd device row, then they must be mounted completely inside an
enclosure.
Tightening Torques for Terminal Screws
Type of Line Current Terminal Voltage Terminal with Voltage Terminal with
(also see Figure 5-17) Spring-Loaded Terminals Screw Connection
(also see Figure 5-17) (also see Figure 5-18)
Litz wire with ring-type lug 2.7 Nm No ring-type lug No ring-type lug
Stranded wires with boot- 2.7 Nm 1.0 Nm 0.6 Nm
lace ferrules or pin-type
lugs
Solid conductor, bare 2.0 Nm 1.0 Nm –
(2 mm2)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.13 Design Data
NOTE
i Use copper cables only.
Torques for Other Screw Types
Screw Type Torque

M4 x 20 1.2 Nm
M4 x 8 1.2 Nm
M2.5 x 6 0.39 Nm
Countersunk screw, M2.5 x 6 0.39 Nm
Countersunk screw, M2.5 x 8 0.39 Nm
Collar screw, M4 x 20 0.7 Nm

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.14 Assembly Dimensions

Flush-Mounted Device
[dweinboh-060812-01.tif, 1, en_US]
Figure 6-1 Cut-Out Widths and Drilling Pattern

C53000-G5040-C002-8, Edition 11.2014
Technical Data
[dweinboh2-021013, 1, en_US]
Figure 6-2 Cut-Out Widths and Drilling Pattern for the 2nd Device Row
Table 6-2 Cut-Out Widths
Width of the Assembly Opening in mm (in inches)

1/3 device (base module) 146+2 mm (5.75+2)
1/2 device (base module with one expansion module) 221+2 mm (8.7+2)
2/3 device (base module with 2 expansion modules) 296+2 mm (11.65+2)
Table 6-3 Variable Housing Widths
Dimension a
Housing widths in mm (in inches)
1/3 device 145 (5.71)
1/2 device 220 (8.66)
2/3 device 295 (11.61)
5/6 device 370 (14.57)
1/1 device 445 (17.52)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
Surface-Mounted Devices with Integrated On-Site Operation Panel
[dwbohrge-070211-01.tif, 1, en_US]
Figure 6-3 Device Drilling Pattern
[dwosopin-070211-01.tif, 1, en_US]
Figure 6-4 Devices with Integrated On-Site Operation Panel, Dimensions from the Side and Front Views

C53000-G5040-C002-8, Edition 11.2014
Technical Data
Refer to Table 6-3 for the variable dimension a.
Surface-Mounted Devices with Detached On-Site Operation Panel
[dwbohrge-070211-01.tif, 1, en_US]
Figure 6-5 Device Drilling Pattern

C53000-G5040-C002-8, Edition 11.2014
Technical Data
[dwbosop1-070211-01.tif, 2, en_US]
Figure 6-6 On-Site Operation Panel Drilling Pattern

C53000-G5040-C002-8, Edition 11.2014
Technical Data
[dwosopab-070211-01.tif, 1, en_US]
Figure 6-7 Devices with Detached On-Site Operation Panel, Dimensions in the Side and Front Views
Refer to Table 6-3 for the variable dimension a.

The cable length for the detached operation panel 2.5 m.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.15 Modular Device Name Plate
6.15 Modular Device Name Plate

In the following table, the name plate of a modular device is explained as an example. The name plate is
located on the device.
7SJ85 Device type or, in the case of extension modules, designa-

tion of the module
Overcurrent Protection Product group
I rated, Vrated, frated Rated values (which are specified when current and/or
voltage transformers are placed on the module.)
Iload This value is specified when relays are placed on the
module.
Vaux Values for the power supply
P1XXXXXXXXXXXXXXXX Technical Numbering System (TNS), maximum 18 digits
BM9809123456 Serial number
Label barcode
Insulation test of the voltage inputs, current inputs, and

binary outputs with AC 2.5 kV
Insulation testing of the power supply (Vaux) and binary

inputs (BI) with DC 3.5 kV
Insulation testing of all sealed-off interfaces with 700 V DC
E, F, M, N, P Designation of the ports onto which the plug-in modules are

plugged.
5 kV impulse voltage test [type test] in compliance with
Class III
European conformity declaration
Pay attention to the overall documentation for the device

(Product information, Device manual, Hardware manual,
Operating manual, and Communication protocol manuals)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.16 Name Plate of Non-Modular Devices (7xx82)
6.16 Name Plate of Non-Modular Devices (7xx82)

In the following table, the name plate of a non-modular device is explained as an example. The name plate is
located on the device.
7SJ82 Device type

Overcurrent Protection Product group
IO110 IO102 Designation of the I/O printed circuit board assemblies
I rated, Vrated, frated Rated values (which are specified when current and/or
voltage transformers are placed on the module.)
Iload This value is specified when relays are placed on the
module.
Vaux Values for the power supply
P1XXXXXXXXXXXXXXXX Technical Numbering System (TNS), maximum 18 digits
BM9809123456 Serial number
Label barcode
Insulation test of the voltage inputs, current inputs, and

binary outputs with AC 2.5 kV
Insulation testing of the power supply (Vaux) and binary

inputs (BI) with DC 3.5 kV
Insulation testing of all sealed-off interfaces with 700 V DC
E, F Designation of the ports onto which the plug-in modules are

plugged.
5 kV impulse voltage test [type test] in compliance with
Class III
European conformity declaration
Pay attention to the overall documentation for the device

(Product information, Device manual, Hardware manual,
Operating manual, and Communication protocol manuals)

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.17 Name Plate, UL Approval, Base Module and 1/3 Base Module
6.17 Name Plate, UL Approval, Base Module and 1/3 Base Module
UL approved for Canada and the USA
IND. CONT. EQ. Industrial controller

69CA Approval number
tSurr: max. 70 °C normal op. The ambient temperature must not exceed 70 °C or 158 °F
during normal operation.
Paux: max. 100 VA Maximum power consumption of the device
For additional output ratings see product infor- For additional output ratings see Product information.
mation

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.18 Name Plate, UL Approval, Expansion Module
6.18 Name Plate, UL Approval, Expansion Module
UL approved for Canada and the USA
IND. CONT. EQ. Industrial controller

69CA Approval number
tSurr: max. 70 °C normal op. The ambient temperature must not exceed 70 °C or 158 °F
during normal operation.
Listed accessory for use with manufacturer´s Approved accessory for use with a protection device from
protection relay. Siemens

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.19 Battery
6.19 Battery
Type CR2032
Button cell
Lithium
Voltage 3V
Capacity 230 mAh
Average service life of the battery, unpowered after removal of protec- At least 6 months
tive film
Service life of the battery in the activated state with protective film 10 years
removed
NOTE
i After the Battery fault indication, you must replace the battery within 2 weeks. If ignored, data loss may
occur.

C53000-G5040-C002-8, Edition 11.2014
Technical Data
6.20 Display Resolution
6.20 Display Resolution

LCD Graphic Display (Liquid Crystal Display) Small 192 x 128 pixels
LCD Graphic Display (Liquid Crystal Display) Large 240 x 320 pixels

C53000-G5040-C002-8, Edition 11.2014
7 Ordering Information
7.1 Ordering Spare Parts and Accessories 196

C53000-G5040-C002-8, Edition 11.2014
Ordering Information
7.1 Ordering Spare Parts and Accessories
7.1.1 Order Configurator
The order configurator assists you in the selection of SIPROTEC 5 products. The order configurator is a Web
application that can be used with any browser. The order configurator can be used to configure complete
devices or individual components, such as communication modules, expansion modules, or other accesso-
ries. At the end of the configuration process, the product code and a detailed presentation of the configuration
result are provided. The product code unambiguously describes the selected product and also serves as an
order number.
7.1.2 Ordering Options
The following ordering options are possible for SIPROTEC 5 products:

• Device
• Single part
• DIGSI 5
• Functional enhancement
NOTE
i To order single parts in the order configurator, use the Single part link.
Individual parts are:

• Replacement base module
• Expansion module
• Plug-in module
• Sensors for arc protection
• Operation panel
• Terminal/accessories
• Mechanical accessories
7.1.3 Ordering Accessories
NOTE
i To order terminals, terminal accessories, and mechanical accessories in the order configurator, use the
Single part link.
Table 7-1 Accessories
Group Accessories
Terminal/accessories Voltage terminal, terminal block, 14-pole
Terminal/accessories Voltage input (power supply)
Terminal block, 2-pole
Terminal/accessories Type A current terminal, 4 x protection
(for modular devices)

C53000-G5040-C002-8, Edition 11.2014
Ordering Information
Group Accessories
Terminal/accessories Type A current terminal, 3 x protection and 1 x meas-
urement
Terminal/accessories Type A current terminal, 4 x measurement
Terminal/accessories Type B current terminal, 4 x protection
(for non-modular devices)
Terminal/accessories Type B current terminal, 3 x protection and 1 x meas-
urement
(for non-modular devices)
Terminal/accessories 2-pole cross connector for current terminal
Terminal/accessories Terminal pair component IO110
Terminal/accessories Terminal pair component IO230
Terminal/accessories 2-pole cross connector for voltage terminal
Terminal/accessories Cover for current terminal block
Terminal/accessories Cover for voltage terminal block
Mechanical accessories Cable, integrated operation panel 0.43 m
Mechanical accessories Cable, detached operation panel 2.50 m
Mechanical accessories Cable, detached operation panel 5.00 m
Mechanical accessories Cable set COM-link cable
Mechanical accessories Cover plate for plug-in modules
Mechanical accessories Set of angle brackets
Mechanical accessories Labeling strips for LEDs/keypad
Mechanical accessories Set of part for mounting bracket 1/2
Mechanical accessories Screw cover 1/3
Mechanical accessories Screw cover 1/6
Mechanical accessories Bus termination plate
Mechanical accessories Assembly frame for panel surface mounting
Sensors for arc protection Point sensor with line length of 3 m

C53000-G5040-C002-8, Edition 11.2014
C53000-G5040-C002-8, Edition 11.2014
Glossary
Control display
The control display becomes visible for devices with a large display after pressing the Control key. The
diagram contains the switching devices to be controlled in the feeder. The control display serves for imple-
menting switching operations. Specification of this diagram forms part of configuring.
DC
Double Command
DCF77
The precise official time is determined in Germany by the Physikalisch-Technische Bundesanstalt PTB in
Brunswick. The atomic clock unit of the PTB transmits this time via the long-wave time signal transmitter in
Mainflingen near Frankfurt/Main. The emitted time signal can be received within a radius of approx. 1500 km
from Frankfurt/Main.
Ground
The conductive ground whose electric potential can be set equal to 0 at every point. In the area of grounding
conductors, the ground can have a potential diverging from 0. The term reference ground is also used for this
situation.
Grounding
The grounding is the entirety of all means and measuring for grounding.
GOOSE
Generic Object-Oriented Substation Event.
IEC
International Electrotechnical Commission
Parameterization
Comprehensive term for all setting work on the device. You can parameterize the protection functions with
DIGSI 5 or sometimes also directly on the device.
RSTP
Rapid Spanning Tree Protocol
Protection Device
A protection device detects erroneous states in distribution networks, taking into account various criteria,
such as error distance, error direction or fault direction, triggering a disconnection of the defective network
section.
SIPROTEC
The registered trademark SIPROTEC designates the product family of protection devices and fault recorders.

C53000-G5040-C002-8, Edition 11.2014
Glossary
SNMP
Simple Network Management Protocol
SNTP
Simple Network Time Protocol
Participant
In an inter-device communication group, up to 16 SIPROTEC devices suitable for this can communicate with
one another. The individually involved devices are referred to as participants.

C53000-G5040-C002-8, Edition 11.2014
Index
1,2,3 ... Expansion module 21

Dimensions 180
Expand 132, 137 Display elements 32
Expansion module 34
Drilling pattern
Flush-mounted device 183
A Surface-mounted devices with detached on-site
operation panel 186
Activating the battery 128 Surface-mounted devices with integrated on-site
arc protection operation panel 185
plug-in module 125
Arc Protection
Installing the Sensor 149
Sensor 148
E
Assembly dimensions
Flush-mounted device 183 Electrical check 128
Surface-mounted devices with detached on-site EMC Test 172, 174
operation panel 186 Ethernet interface
Surface-mounted devices with integrated on-site PS201 41, 42
operation panel 185 Ethernet Interface
PS101 88
B
F
Battery 152
Battery compartment 152 Flush-mounting device 18
Expanding 130
C
I
Communication module 105
Ethernet module 120 IEC 60529 181
Module designation 108 Installation Requirements 172
optical 112 Installing current and voltage terminals
serial 110 158
Conductor Cross-Section 156 Instrument transformers 154
Connecting a device 128 Insulation Test 172
Cross connectors 154, 154
Current terminals 154, 154, 156
M
D Measuring-Transducer Module 124

Modular systems 15
Device structure
Base module 18

C53000-G5040-C002-8, Edition 11.2014
Index
O T
On-site Operation Panel Terminal and connection diagram
LEDs 170 IO101 91
PS201 41 IO102 94
Operating elements 32 IO103 97
Expansion module 34 IO110 100
Order IO202 52
Accessories 196 IO203 55
Individual components 196 IO204 58
Order configurator 196 IO205 61
IO206 64
IO207 66
IO208 69
P IO209 72
IO211 75
Plug-in module assembly CB202 45 IO214 78
Plug-in modules IO215 80
Fasteners 143 IO230 82
Install 143 Terminal and Connection Diagram
Removing 144 IO201 50
Replace 146 Time-synchronization
Power-supply module Connection 171
PS101 86, 87 PS101 88
PS101 terminals 86 Time-Synchronization
PS201 38, 40 Interface 171
PS201 terminals 39 PS201 41
Protection-class transformers 154 Signal Level 171
R V
Removing current and voltage terminals Voltage terminals 157, 158
158
Ring-type lug 156
RJ45 socket 108
RS485 108
S
Spring clips 154
Standards 172
Surface-mounted device with detached on-site operation
panel 28
Surface-mounted device with integrated on-site opera-
tion panel 25
Surface-mounting device with detached on-site opera-
tion panel
expanding 140
Surface-mounting device with integrated on-site opera-
tion panel
expanding 134
Expanding 136

C53000-G5040-C002-8, Edition 11.2014

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Preface

Open Source Software

Manual Working on the Device 5

Disclaimer of Liability Copyright

Purpose of the Manual

SIPROTEC 5, Hardware Description, Manual 3

• Communication protocol manuals

• DIGSI 5 online help

• SIPROTEC 5/DIGSI 5 Tutorial

• Selection guide for SIPROTEC and Reyrolle

IND. CONT. EQ.

4 SIPROTEC 5, Hardware Description, Manual

Phone: +49 (911) 433-7415

SIPROTEC 5, Hardware Description, Manual 5

Qualified Electrical Engineering Personnel

• Proper operation and maintenance

6 SIPROTEC 5, Hardware Description, Manual

SIPROTEC 5, Hardware Description, Manual 7

Open Source Software........................................................................................................................................7

2 Forms of Devices and On-Site Operation Panels............................................................................................. 17

SIPROTEC 5, Hardware Description, Manual 9

3.2.5 Input and Output Module IO204......................................................................................57

10 SIPROTEC 5, Hardware Description, Manual

4 Plug-In Modules.............................................................................................................................................. 103

5 Working on the Device....................................................................................................................................127

SIPROTEC 5, Hardware Description, Manual 11

5.4 Arc Sensors for Module: ARC-CD-3FO.............................................................................. 148

6 Technical Data................................................................................................................................................ 161

7 Ordering Information....................................................................................................................................... 195

12 SIPROTEC 5, Hardware Description, Manual

1.1 Advantages of SIPROTEC 5 14

SIPROTEC 5, Hardware Description, Manual 13

1.1 Advantages of SIPROTEC 5

• The freely configurable, modular device design creates more flexibility.

• You save time because of prewired terminal blocks.

• Operation is uncomplicated and intuitive.

• Multi-colored LEDs ensure safe system management.

14 SIPROTEC 5, Hardware Description, Manual

1.2 Modular Systems and Hardware Characteristics

Modular System for Modular Devices

• Fastening of the on-site operation panel

• Creation of the on-site operation panel

• Input and output module

• Surface-mounting devices with detached on-site operation panel

• Without a display, without a keypad (standard), but with 16 2-colored LEDs

• Without display elements

SIPROTEC 5, Hardware Description, Manual 15

Hardware Characteristics of Non-Modular Devices (7xx82)

16 SIPROTEC 5, Hardware Description, Manual

2.1 Flush-Mounting Devices 18

SIPROTEC 5, Hardware Description, Manual 17

2.1 Flush-Mounting Devices

Figure 2-1 Front View

(1) Device housing

18 SIPROTEC 5, Hardware Description, Manual

(1) Current terminal 1A

SIPROTEC 5, Hardware Description, Manual 19

(1) Current terminal A

20 SIPROTEC 5, Hardware Description, Manual