01 Auma Sar1 Am1 en PDF

Electric multi-turn actuators
SA 07.1 – SA 30.1
SAR 07.1 – SAR 30.1
with actuator controls
AUMA MATIC AM 01.1/AM 02.1
Certificate Registration No.

Operation instructions
12 100/104 4269
Multi-turn actuators SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1
with actuator controls AUMA MATIC AM 01.1/AM 02.1 Operation instructions
Scope of these instructions: These instructions valid for multi-turn actuators of the type range
SA 07.1 – SA 30.1/SAR 07.1 – SAR 30.1 with
the actuator controls AM 01.1/AM 02.1.
These operation instructions are only valid for “clockwise closing”,
i.e. driven shaft turns clockwise to close the valve.
Table of contents Page

1. Safety instructions 4
1.1 Range of application 4
1.2 Electrical connection 4
1.3 Maintenance 4
1.4 Warnings and notes 4
2. Short description 5
3. Technical data 6
4. Additional information to the wiring diagram legend 9
5. Transport, storage and packaging 10
5.1 Transport 10
5.2 Storage 10
5.3 Packaging 10
6. Mounting to valve/gearbox 11
7. Mounting positions of the local controls 13
8. Electrical connection 14
8.1 Connection with AUMA plug/socket connector (S, SH, SE) 16
9. Manual operation 18
10. Operation and indications of the local controls 19
11. Opening the switch compartment 21
11.1 Removing the cover from the switch compartment 21
11.2 Pulling off the indicator disc (option) 21
12. Setting the limit switching 22
12.1 Setting end position CLOSED (black section) 22
12.2 Setting end position OPEN (white section) 22
12.3 Checking the limit switches 22
13. Setting the DUO limit switching (option) 23
13.1 Setting direction CLOSE (black section) 23
13.2 Setting direction OPEN (white section) 23
13.3 Checking the DUO limit switches 23
14. Setting the torque switching 24
14.1 Setting 24
14.2 Checking the torque switches 24
15. Test run 25
15.1 Checking the direction of rotation 25
15.2 Checking the setting of the limit switching 26
15.3 Checking the type of seating 26
15.4 Checking the PTC tripping device (option) 26
16. Setting the potentiometer (option) 27
17. Setting the electronic position transmitter RWG (option) 28
17.1 Setting 2-wire system 4 – 20 mA and 3-/4-wire system 0 – 20 mA 29
17.2 Setting 3-/4- wire system 4 – 20 mA 30
2
Operation instructions with actuator controls AUMA MATIC AM 01.1/AM 02.1
Page
18. Setting the mechanical position indicator (option) 31
19. Closing the switch compartment 31
20. Actuator controls AUMA MATIC 32
20.1 Functions of the diagnosis LEDs on the interface board (standard version) 32
20.2 Programming the logic board 33
20.3 EMERGENCY - OPEN and EMERGENCY - CLOSE signal (option) 34
21. Electronic positioner (option) 35
21.1 Technical data 35
21.2 Setting 35
21.2.1 Setting type of signal (option) 36
21.2.2 Setting actuator behaviour on loss of signal 37
21.3 Positioner adjustment for end position CLOSED (standard version) 38
21.4 Positioner adjustment for end position OPEN (standard version) 39
21.5 Setting the sensitivity 39
21.6 Positioner adjustment for end position OPEN (inverse operation) 41
21.7 Positioner adjustment end position CLOSED (inverse operation) 42
21.8 Positioner in Split Range version (option) 43
21.8.1 Split Range: description of functions 43
21.8.2 Programming 43
21.8.3 Positioner adjustment for Split Range 43
22. Timer (option) 45
22.1 Functions of the diagnosis LEDs (timer) 45
22.2 Setting start and end of stepping mode via DUO limit switching (option) 46
22.3 Setting ON and OFF times 47
23. Fuses 48
23.1 Fuses within the actuator controls 48
23.2 Motor protection 49
24. Enclosure protection IP 68 (option) 50
25. Applications in Ex zone 22 (option) 51
26. Maintenance 52
27. Lubrication 52
28. Disposal and recycling 52
29. Service 52
30. Spare parts list multi-turn actuator SA(R) 07.1 – SA(R) 16.1 54
31. Spare parts list controls AUMA MATIC 56
32. Declaration of Conformity and Declaration of Incorporation 58
Index 59
Addresses of AUMA offices and representatives 60
3
1. Safety instructions
1.1 Range of application
AUMA actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves.
For other applications, please consult us. The manufacturer is not liable for
any possible damage resulting from use in other than the designated appli-
cations. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the con-
trols’/actuator’s designated use.
1.2 Electrical connection

During electrical operation, certain parts inevitably carry lethal voltages.
Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the con-
trol and supervision of such an electrician and in accordance with the appli-
cable electrical engineering rules.
1.3 Maintenance
The maintenance instructions (refer to page 52) must be observed, other-
wise a safe operation of the actuator is no longer guaranteed.
1.4 Warnings and notes

Failure to observe the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as care-
ful commissioning are essential to ensure a trouble-free and safe operation.
During operation, the multi-turn actuator warms up and surface tempera-
tures > 60 °C may occur. Check the surface temperature prior to contact in
order to avoid burns.
The following references draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.
This pictograph means: Note!

“Note” marks activities or procedures which have major influence on the cor-
rect operation. Non-observance of these notes may lead to consequential
damage.
This pictograph means: Electrostatically endangered parts!

If this pictograph is attached to a printed circuit board, it contains parts
which may be damaged or destroyed by electrostatic discharges. If the
boards need to be touched during setting, measurement, or for exchange, it
must be assured that immediately before a discharge through contact with
an earthed metallic surface (e.g. the housing) has taken place.
This pictograph means: Warning!

“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.
4
2. Short description
AUMA multi-turn actuators of the type range SA 07.1 – SA 30.1/SAR 07.1 –
SAR 30.1 are driven by an electric motor and controlled by the actuator con-
trols AUMA MATIC AM 01.1/AM 02.1, which is included in the scope of deliv-
ery.
A handwheel is provided for manual operation.
The limitation of travel is realised via limit switches in both end positions.
Torque seating is also possible in both end positions. The type of seating is
determined by the valve manufacturer.
Both the multi-turn actuator and the controls have a modular design, i.e.
they are designed in accordance with the principle of a modular construction
system.
This means that each actuator or each controls are individually manufac-
tured and combined for a specific valve automation task. An order-specific
commission number, printed on the name plate, is assigned to each actua-
tor/controls. You can use this commission number to download the wiring
diagram, inspection records and further information from the Internet.
Our website: http://www.auma.com
Commissioning
Please note that for low temperature versions (– 50 °C), the controls
requires a heat-up time.
This heat-up time is applicable in case the actuator and the controls are not
live and have cooled down to ambient temperature. In case commissioning
has to be performed under these conditions, the following heat-up times
have to be observed:
60 min. at – 50 °C
80 min. at – 60 °C
Figure 1: Heat-up time chart
t [min.]
80
70
60
50
40
30
20
10
0
0 – 10 – 20 – 30 – 40 – 50 – 60 ϑ [°C]
5
3. Technical data
Features and functions
Type of duty 1) Standard: SA Short time duty S2 - 15 min
SAR Intermittent duty S4 - 25 %
Option: SA Short time duty S2 - 30 min
SAR Intermittent duty S4 - 50 %
Intermittent duty S5 - 25 %
Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 34
Option: Special motors
Insulation class F, tropicalized
H, tropicalized
Motor protection Standard: Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082)
Self-locking Yes, for output speeds from 4 to 90 rpm
Limit switching Counter gear mechanism for end positions CLOSED and OPEN
for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)
Standard: Single switch (1 NC and 1 NO) for each end position
Options: Tandem switch (2 NC and 2 NO) for each end position,
switches galvanically isolated
Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switch (DUO limit switching),
adjustable for any intermediate position
Torque switching Infinitely adjustable torque switching for direction OPEN and CLOSE
Standard: Single switch (1 NC and 1 NO) for each direction
Options: Tandem switch (2 NC and 2 NO) for each direction,
switches galvanically isolated
Position feedback signal, Potentiometer or 0/4 – 20 mA (RWG)
analogue (options) For further details, see separate data sheet
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
(option)
Running indication Blinker transmitter (standard for SA, option for SAR)
Heater in switch compartment Standard: Resistance type heater with 5 W, 24 V DC
Options: Self-regulating PTC heater, 5 – 20 W
24 – 48 V AC/DC, 110 – 250 V AC/DC or 380 – 400 V AC
Motor heater (option) SA(R) 07.1 – 10.1: 12.5 W
SA(R) 14.1 – 16.1: 25 W
SA(R) 25.1 – 30.1: 50 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during
electrical operation.
Option: Handwheel lockable
Connection to controls AUMA plug/socket connector with screw type connection
Output drive types A, B1, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drives: AF, AK, AG, IB1, IB3
Power supply, mains For mains voltage and mains frequency, refer to name plates at the controls and the motor
frequency and current Permissible variation of the nominal voltage: ± 10 %
consumption Permissible variation of the mains frequency: ± 5 %
Motor current consumption: Refer to motor name plate
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 600 mA
208 to 240 V AC = max. 300 mA
380 to 500 V AC = max. 150 mA
External supply of the 24 V DC + 20 %/– 15 %,
electronics (option) Observe current consumption of the controls
Rated power Refer to motor name plate
Note: The controls is designed for the rated power of the actuator
Overvoltage category Category III
1) Based on 20 °C ambient temperature and at an average load with running torque according to Technical data SA or SAR
6
Multi-turn actuators SA 07.1 – SA 30.1 SAR 07.1 – SAR 30.1
Switchgear Standard: Reversing contactors2) (mechanically and electrically interlocked)

for motor power up to 1.5 kW
Options: Reversing contactors2) (mechanically and electrically interlocked)
for nominal motor current up to 18 A (OPEN - CLOSE- duty)
or 16 A (modulating duty)
Thyristor unit3) (recommended for modulating actuators)
for motor power up to 1.5 kW, 500 V AC with internal fuses
for motor power up to 5.5 kW, 500 V AC, external fuses required
Control Standard: Control inputs 24 V DC, OPEN - STOP - CLOSE (via opto-isolator,
with one common), current consumption: approx. 10 mA per input
Observe min. duration of impulse for modulating actuators
Option: Control inputs 220 V AC, OPEN - STOP - CLOSE (via opto-isolator,
with one common), current consumption: approx. 15 mA per input
Output signals Standard: 5 output relays with gold-plated contacts:
4 potential-free NO contacts with one common:
max. 250 V AC, 0.5 A (resistive load)
Standard configuration:
End position OPEN, end position CLOSED, selector switch REMOTE,
selector switch LOCAL
1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load)
for collective fault signal
Standard configuration:
Torque fault, phase failure, motor protection tripped
Option: Signals in connection with positioner:
End position OPEN, end position CLOSED
(requires tandem switch within actuator)
Selector switch REMOTE, selector switch LOCAL via 2nd level
selector switch
1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load)
for collective fault signal:
Torque fault, phase failure, motor protection tripped
Voltage output Standard: Auxiliary voltage 24 V DC, max. 50 mA for supply of the control inputs,
galvanically isolated from internal voltage supply
Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,3),
galvanically isolated from internal voltage supply
Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
Push buttons OPEN - STOP - CLOSE
3 indication lights:
End position CLOSED (yellow), collective fault signal (red),
end position OPEN (green)
Option: Protection cover, lockable
Functions Standard: Switch-off mode adjustable
Limit or torque seating for end position OPEN and end position CLOSED
Overload protection against excessive torques over the whole travel
Excessive torque (torque fault) can be excluded from collective fault signal
Phase failure monitoring with automatic phase correction
Push-to-run operation or self-retaining in REMOTE
Push-to-run operation or self-retaining in LOCAL
Blinker transmitter signal of actuator can be switched on or off (option)
Options: Positioner4):
Nominal position value via analogue input E1 = 0/4 – 20 mA
Adjustable behaviour on loss of signal
Adjustable sensitivity (dead band) and pause time
Split Range operation
Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitches
in the actuator motor
Options: Additional thermal overload relay in the controls in combination with
thermoswitches within the actuator
PTC tripping device in combination with PTC thermistors in the actuator motor
Electrical connection Standard: AUMA plug/socket connector with screw type connection
Options: Parking frame for wall mounting of the disconnected plug
Protection cover for plug compartment (when plug is removed)
Threads for cable glands Standard: Metric threads
Options: Pg-threads, NPT-threads, G-threads
Wiring diagram Wiring diagram according to commission number included in delivery
2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles. If a higher number of switching cycles is to be expected, thyristor units with
virtually unlimited lifetime should be used
3) Not possible in combination with PTC tripping device
4) Requires position transmitter (potentiometer or RWG) in actuator
7
Further options for version with RWG in the actuator

Position feedback (option) Analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)
Service conditions
Enclosure protection according Standard: IP 67
to EN 60 529 5) Options: IP 68
IP 67-DS (Double Sealed)
IP 68-DS (Double Sealed)
(Double Sealed = Electrical connection compartment additionally sealed
against interior)
Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plants
with a low pollutant concentration
Options: KS Suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration
(e.g. in wastewater treatment plants, chemical industry)
KX Suitable for installation in extremely aggressive atmosphere
with high humidity and high pollutant concentration
KX-G Same as KX, however aluminium-free version (outer parts)
Finish coating Standard: Two-component iron-mica combination
Standard colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on request
Ambient temperature Standard: SA: – 25 °C to + 70 °C
SAR: – 25 °C to + 60 °C
Options: – 40 °C to + 60 °C, low temperature version
– 50 °C to + 60 °C, extreme low temperature version incl. heating system
– 60 °C to + 60 °C, extreme low temperature version incl. heating system
Vibration resistance 1 g, from 10 Hz to 200 Hz
according to IEC 60 068-2-6 Resistant to vibrations during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this.
Applies to actuator with actuator controls, not valid in combination with gearboxes
Lifetime SA 07.1 – 10.1: 20,000 operations (OPEN - CLOSE - OPEN) with 30 turns per stroke
SA 14.1 – 16.1: 15,000 operations (OPEN - CLOSE - OPEN) with 30 turns per stroke
SA 25.1 – 30.1: 10,000 operations (OPEN - CLOSE - OPEN) with 30 turns per stroke
SAR 07.1 – 10.1: 5 million operations/starts6)
SAR 14.1 – 16.1: 3.5 million operations/starts6)
SAR 25.1 – 30.1: 2.5 million operations/starts6)
Weight Multi-turn actuator: Refer to Technical data SA/SAR
Actuator controls: Approx. 7 kg (including AUMA plug/socket connector)
Accessories
Wall bracket7) AUMA MATIC mounted separately from the actuator, including plug/socket connector.
Connecting cables on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy vibrations
during service.
Further information
EU Directives Electromagnetic Compatibility (EMC): (89/336/EEC)
Low Voltage Directive: (73/23/EEC)
Machinery Directive: (98/37/EC)
Reference documents Product description “Electric multi-turn actuators SA/SAR”
Product description “Actuator controls AUMA MATIC”
Dimension sheets SA/SAR “...with integral controls AUMA MATIC”
Technical data sheets AM 01.1/AM 02.1
Technical data sheets SA/SAR
Electrical data sheets SA/SAR
5) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosure
protection IP 68, we recommend to use the double sealed terminal compartment DS. For special motors, the enclosure protection according to the name plate
applies
6) The lifetime of modulating actuators depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To
reach the longest possible maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process
7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWG
has to be used in the actuator
8
4. Additional information to the wiring diagram legend
Information A:
A running indication is possible if blinker transmitter (S5) is installed
(opening and closing of contacts).
Direction CLOSE: Connections XK 6 – XK 7
Direction OPEN: Connections XK 6 – XK 8
Contacts remain closed in end position.
When connected to an external PLC, the blinking signal can be switched off
via the DIP-switches (table 4, page 33).
Information B:
The type of seating in the end positions is determined by the valve manufac-
turer. The setting is done at the programming switches S1-2 and S3-2
(see page 33). The tripping of a torque switch in an intermediate position
switches off the actuator and causes a fault signal.
The limit switches serve for signalisation when switching off by torque seat-
ing. They need to be set so that the appropriate switch is tripped shortly
before reaching the end position. If the torque switch trips before the limit
switch, the actuator is switched off and a fault signal is generated.
For further programming possibilities, e.g. self-retaining in operation mode
REMOTE, see table 4, page 33.
Information D:
The following faults are registered and can be transmitted to the control
room as a potential-free collective fault signal:
- Power failure
- Phase failure
- Motor protection tripped
- Torque switch tripped in mid-travel.
This signal can be switched off on the logic board, see table 4, page 33.
Information E:
Input signals according to DIN 19 240.
The nominal operation current of inputs XK 2, XK 3, and XK 4 amounts to
10 – 15 mA. If the internal voltage 24 V DC is used for remote control, it
must only be connected via potential-free contacts.
Information F:
In case of wrong phase sequence, the running direction is automatically
adjusted. In case of a phase failure, the actuator stops. The fault is indicated
at LED V14 on the interface board (see page 32). For collective fault signal,
see information D.
Information G:
Potential-free contacts are available for signals. The internal control voltage
(XK 11/+ 24 V and XK 5/– 24V) must not be used for external lamps, relays,
etc.
9
5. Transport, storage and packaging

5.1 Transport
..For transport to place of installation, use sturdy packaging.
Do not attach ropes or hooks to the handwheel for the purpose of lifting by
.hoist.
If multi-turn actuator is mounted on valve, attach ropes or hooks for the
purpose of lifting by hoist to valve and not to multi-turn actuator.
Fitting the handwheel:
For transport purposes, handwheels as from a diameter of 400 mm are sup-
plied separately.
Engage manual operation prior to mounting the handwheel!
If the manual operation is not engaged, damage can occur at
. the change-over mechanism.

Engage manual operation (figure 2):
Manually lift the red change-over lever while slightly turning the shaft back
and forth until manual operation engages. The manual operation is cor-
rectly engaged if the change-over lever can be lifted by approx. 85°.
Manual force is sufficient for operating the change-over
lever. It is not necessary to use an extension. Excessive
.. force may damage the change-over mechanism.

Attach handwheel onto the red change-over lever on shaft (figure 3).
Secure handwheel using the circlip supplied.
Figure 2 Figure 3
85°
5.2 Storage
.. Store in well-ventilated, dry room.
.. Protect against floor dampness by storage on a shelf or on a wooden pallet.

Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
If multi-turn actuators are to be stored for a long time (more than 6 months),
.
the following points must be observed additionally:
Prior to storage: Protect uncoated surfaces, in particular the output drive
. parts and mounting surface, with long-term corrosion protection agent.

Check for corrosion approximately every 6 months. If first signs of corro-
sion show, apply new corrosion protection.
After mounting, connect actuator immediately to electrical

system, so that the heater prevents condensation.
5.3 Packaging
Our products are protected by special packaging for the transport ex works.
The packaging consists of environmentally friendly materials which can eas-
ily be separated and recycled.
We use the following packaging materials: wood, cardboard, paper, and PE
foil. For the disposal of the packaging material, we recommend recycling
and collection centres.
10
.
6. Mounting to valve/gearbox
Prior to mounting the multi-turn actuator must be checked
for damage. Damaged parts must be replaced by original
. spare parts.
After mounting to valve/gearbox, touch up any possible
damage to paint finish.
The multi-turn actuator leaves the factory in position CLOSED (limit switch
CLOSED tripped).
. Check if mounting flange fits the valve/gearbox.
Spigot at flanges should be loose fit!
The output drive types B1, B2, B3, or B4 (figure 4) are delivered with bore
and keyway (usually according to ISO 5210).
Figure 4
Output drive type B1/B2 Output drive type B3/B4
Plug sleeve Bore with keyway
For output drive type A (figure 5), the internal thread of the stem nut must
match the thread of the valve stem. If not ordered explicitly with thread, the
stem nut is unbored or with pilot bore when delivered. For finish machining
..
of stem nut, refer to next page.
Check whether bore and keyway match the input shaft of valve/gearbox.
Thoroughly degrease mounting faces at multi-turn actuator and
..
valve/gearbox.
Apply a small quantity of grease to input shaft of valve/gearbox.
Place actuator on valve/gearbox and fasten. Fasten bolts
(quality min. 8.8, refer to table 1) evenly crosswise.
Table 1: Fastening torque for bolts
Strength class 8.8 TA (Nm)
M 8 25
M10 50
M12 87
M16 220
M20 420
11
Finish machining of stem nut (output drive type A):

Figure 5
Output drive type A
Stem nut
80.3
80.01/80.02
80.2
The output drive flange does not have to be removed from the actuator.
.. Remove spigot ring (80.2, figure 5) from mounting flange.

Take off stem nut (80.3) together with axial needle roller and cage assem-
. bly (80.01) and axial bearing washers (80.02).

Remove axial needle roller and cage assembly and axial bearing washers
. from stem nut.

Drill and bore stem nut and cut thread.
.. When fixing in the chuck, make sure stem nut runs true!
Clean the machined stem nut.
Apply Lithium soap EP multi-purpose grease toaxial needle roller and
. cage assembly and axial bearing washers, then place them on stem nut.
Re-insert stem nut with axial bearings into the mounting flange. Ensure
.. that dogs are placed correctly in the slots of the hollow shaft.
Screw in spigot ring until it is firm against the shoulder.
Press Lithium soap EP multi-purpose grease on mineral oil base into the
grease nipple with a grease gun (for quantities, please refer to table):
Table 2: Grease quantities for output drive type A

Output
A 07.2 A 10.2 A 14.2 A 16.2 A 25.2 A 30.2 A 35.2 A 40.2 A 48.2
drive
Qty1) 1.5 g 2g 3g 5g 10 g 14 g 20 g 25 g 30 g
1) For greases with a density ρ = 0.9 kg/dm³
..
Protection tube for rising valve stem
Seal thread with hemp, Teflon tape, or thread sealing material.
..
Screw protection tube (1) into thread (figure 6) and tighten it firmly.
Push down the sealing (2) to the housing.
Check whether cap (3) is available and without damage.
Figure 6: Protection tube for rising valve stem
12
7. Mounting positions of the local controls

The mounting position of the local controls is designed according to the
order. If, after mounting the actuator to the valve or the gearbox on site, the
local controls is in an unfavourable position, the mounting position can eas-
ily be changed at a later date.
Four mounting positions are possible:

Figure 7: Mounting position A Figure 8: Mounting position B
Actuator Actuator
Figure 9: Mounting position C Figure 10: Mounting position D
Actuator Actuator
Changing the mounting position
.. Disconnect actuator from the mains before opening.
. Turn local controls by a maximum of 180°!

Ensure that the wires are neither twisted nor jammed.
.. Loosen 4 bolts and remove the local controls.
.. Turn local controls in one of the four positions and re-place on the actuator.
Clean sealing faces of housing and cover.
. Check whether O-ring is in good condition.

Replace cover on switch compartment and fasten bolts evenly crosswise.
13
8. Electrical connection
Work on the electrical system or equipment must only be
carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.
Wiring diagram
The wiring diagram applicable to the actuator is attached to the handwheel
in a weather-proof bag, together with the operation instructions. In case the
wiring diagram is not available, it can be obtained from AUMA (state com-
mission no., refer to name plate) or downloaded directly from the Internet
(www.auma.com).
External fuse
For short-circuit protection and for releasing the actuator, fuses and discon-
nect switches have to be provided by the customer.
The current values for sizing the switch can be derived from the current con-
sumption of the motor plus the current consumption of the controls.
Motor current consumption:
Refer to name plate on motor (nominal current).
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 650 mA
208 to 240 V AC = max. 325 mA
380 to 500 V AC = max. 190 mA
The maximum permissible fuse for controls with a rated power of 1.5 kW is
16 A (gL/gG), and for controls with a rated power of 7.5 kW, the value
amounts to 32 A (gL/gG).
Cable installation in accordance with EMC

Signal and bus cables are susceptible to interference.
.
Motor cables are interference sources.
Lay cables being susceptible to interference or sources of interference at
.the highest possible distance from each other.

The interference immunity of signal and bus cables increases if the cables
.are laid close to the ground potential.

If possible, avoid laying long cables and make sure that they are installed
.in areas being subject to low interference.

Avoid long parallel paths with cables being either susceptible to interfer-
.ence or interference sources.

For the connection of remote position transmitters (potentiometer, RWG),
screened cables must be used.
Heater
As standard, the control unit of the actuator is equipped with a heater to pre-
vent condensation within the actuator. Unless ordered otherwise, the heater
is internally supplied. For external supply (option), the heater always has to
be connected.
Some actuators are optionally equipped with an additional motor heater.
The motor heater is always externally supplied and has to be connected
according to the wiring diagram.
14
Actuator controls on wall bracket (accessory)
For version on wall bracket, please observe the following:

Figure 11: AUMA MATIC on wall bracket
Connecting cables
to actuator
. Versions with potentiometer in the actuator are not suitable. Instead of the
. potentiometer, an RWG has to be used in the actuator

Permissible cable distance between actuator and AUMA MATIC amounts
. to a maximum of 100 m.
Preconfectioned cables for the connection between actuator and AUMA
MATIC on wall bracket can be obtained from AUMA on request.
In case no preconfectioned cables are used, the following additionally has
.. to be observed:
Use suitable flexible and screened connecting cables.
Connect the wires in correct phase sequence.
Check the direction of rotation before switching on (see page 25)
Subsequent mounting of the actuator controls on the actuator

In case the actuator and the actuator controls have different commission
numbers (refer to name plates), the designations of the terminal plan and
the wiring diagram (KMS . . .) have to match for both devices.
15
8.1 Connection with AUMA plug/socket connector (S, SH, SE)
Figure12: Version S (standard) Figure 13: Version SH Figure 14: Version SE
Before mains connection

Check whether type of current, supply voltage, and frequency comply with
motor data (refer to name plate at motor):
VD00 63-4/45
Art. No.: Z006.413
3 ~ 400V 60Hz Current type/mains voltage/mains frequency
0.09 kW
Y 0.60A
..
Opening the terminal compartment
Loosen bolts (1) and remove cover (figure 15).
.
Loosen screws (2) and remove socket carrier from cover.
Insert cable glands suitable for connecting cables
(The enclosure protection stated on the name plate is only ensured if
.
suitable cable glands are used.)
.
Enclosure protection
IP67
Thermal protection: Th
Insulation class: F
. Seal cable entries which are not used with suitable plugs.
Figure 15: Opening the terminal compartment
Cover
Cable gland and
(1) screw plug
in enclosure protection
according to name plate
Socket carrier
(2)
16
.
Connecting the cables
Connect cables according to order-related wiring diagram.
Cross sections:
- Power terminals (U1, V1, W1, U2, V2, W2) and
protective earth (symbol: )
max. 6 mm² flexible, max. 10 mm² rigid
..
- Control contacts (1 to 50) = max. 2.5 mm²
For stranded wires use end-sleeves according to DIN 46228.
All PE conductors have to be tightened firmly to the PE connection
(symbol: ) using either ring lugs (flexible cables), or loops (rigid cables)
(figure 17).
Each time the PE connection has been disconnected, it has

to be ensured that the PE conductors are firmly connected.
Figure 17: PE connection

Screw
Washer
Circlip
Protective earth with ring

luringgs/lugs
PE connection
Socket carrier
..
Closing the terminal compartment
Insert socket carrier into the cover and fasten with screws (2) (figure 15).
..
Clean sealing faces at the cover and the housing.
Check whether O-ring is in good condition.
..
Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
Replace cover and fasten bolts (1) evenly crosswise.
Fasten cable glands with the specified torque to ensure the required
enclosure protection.
Parking frame, protection cover (accessories)

A special parking frame (figure 16) for protection against touching the bare
contacts and against environmental influences is available.
The open terminal compartment can be closed using a protective cover
(not illustrated).
Figure 16: Parking frame (accessory)
Parking frame
17
9. Manual operation
The actuator may be operated manually for purposes of setting and com-
missioning and in case of motor failure or power failure.
Manual operation is engaged by an internal change-over mechanism.
.
Engaging manual operation
Lift up change-over lever in the centre of the handwheel to approx. 85°,
while slightly turning the handwheel back and forth until manual operation
engages (figure 18).
Figure 18 Figure 19
Manual force is sufficient for operating the change-over

lever. It is not necessary to use an extension. Excessive
force may damage the change-over mechanism.
. Release change-over lever (should snap back into initial position by spring
action, figure 19), if necessary, push it back manually.
Operating the change-over lever while the motor is running

(figure 20) can lead to increased wear at the change-over
mechanism.
Figure 20 Figure 21
. Turn handwheel into desired direction (figure 21).
Disengaging manual operation

Manual operation is automatically disengaged when motor is started again.
The handwheel does not rotate during motor operation.
18
10. Operation and indications of the local controls
Figure 22: Local controls
Push buttons Indication lights
Selector switch
Selector switch
0
I I Position OFF (0):
- No remote control possible
- No local control possible
- Actuator remains ready for signalisation
signalisation (the controls’ power supply is maintained)
0
I I Position Local control (I):
The actuator can be operated locally via the push buttons
OPEN - STOP - CLOSE.
0
I I Position Remote control (II):
The actuator can be controlled from remote, e.g. via the
control room.
Position Test (III):

0 ΙΙ
Ι Test PTC tripping device (refer to page 26)
Only available in combination with motor protection
ΙΙΙ ΙΙΙ
Test Reset(PTC thermistor).
Red indication light (fault) is illuminated.
Position Reset (III):

0 ΙΙ
Ι Reset fault signal (red indication light) after the motor pro-
tection has tripped (refer to page 49).
ΙΙΙ ΙΙΙ
Test ResetOnly available in combination with motor protection
(PTC thermistor).
19
Push buttons
If the selector switch is in position local control (I), use the push buttons
OPEN - STOP - CLOSE to operate the actuator locally.
OPEN: Actuator runs in direction OPEN
STOP: Actuator stops
CLOSE: Actuator runs in direction CLOSE
The operation commands OPEN - CLOSE can be used for control during
push-to-run operation or in the self-retaining mode.
In the push-to-run operation, the actuator runs as long as the push button is
pressed.
In the self-retaining mode, the actuator runs to the defined end position,
unless another command has been received beforehand.
For further information on the programming, refer to page 33.
Indication lights
The 3 indication lights give the following signals (standard indication).
Illuminated (green): Actuator is in end position OPEN
Collective fault signal (red)
IIlluminated (yellow): Actuator is in end position CLOSED
Collective fault signal:

The collective fault signal (red indication light) will be activated if one of the
.
following events occurs:
Torque fault, i.e. the set torque (page 24) was exceeded before reaching
..an end position.

Motor protection has tripped (refer to page 49), i.e. the motor is overheated.
.A phase failure (for 3-phase AC motors) has occurred.

Test PTC tripping device
Indication lights are blinking:

If the actuator is equipped with a blinker, the indication lights can be used as
running indication.
If the blinker transmitter is active (page 33), the respective indication light
blinks during operation.
20
11. Opening the switch compartment

To be able to carry out the following settings (up to and including clause 18.),
the switch compartment must be opened and, if installed, the indicator disc
must be removed.
These settings are only valid for “clockwise closing”, i.e. driven shaft turns
clockwise to close the valve.
Work on the electrical system or equipment must only be

carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.
11.1 Removing the cover from the switch compartment
. Remove 4 bolts and take off the cover at the switch compartment
(figure 23 or figure 24).
Figure 23: Cover with Figure 24: Cover without
indicator glass indicator glass
11.2 Pulling off the indicator disc (option)
. If installed, pull off indicator disc (figure 25) Open end wrench
(approx. 14 mm) may be used as lever.
Figure 25: Pulling off the indicator disc
RSD
RDW
Indicator disc
21
12. Setting the limit switching

12.1 Setting end position CLOSED (black section)
.. Turn handwheel clockwise until valve is closed.

Turn handwheel back by approximately half a turn (overrun). During test
. run check overrun and, if necessary, correct setting of the limit switching.
Press down and turn setting spindle A (figure 26) with screw driver
(5 mm) in direction of arrow, thereby observe pointer B.
While a ratchet is felt and heard, the pointer B moves 90° every time.
When pointer B is 90° from mark C, continue turning slowly. When pointer
B has reached the mark C, stop turning and release setting spindle. If you
override the tripping point inadvertently (ratchet is heard after the pointer
has snapped), continue turning the setting spindle in the same direction
and repeat setting process.
Figure 26: Control unit
A D
T P
B E
C F
12.2 Setting end position OPEN (white section)
.. Turn handwheel counterclockwise until valve is open.

Turn handwheel back by approximately half a turn (overrun). During test
. run check overrun and, if necessary, correct setting of the limit switching.
Press down and turn setting spindle D (figure 26) with screw driver
(5 mm) in direction of arrow, thereby observe pointer E.
While a ratchet is felt and heard, the pointer E moves 90° every time.
When pointer E is 90° from mark F, continue turning slowly.
When pointer E has reached the mark F, stop turning and release setting
spindle. If you override the tripping point inadvertently (ratchet is heard
after the pointer has snapped), continue turning the setting spindle in the
same direction and repeat setting process.
12.3 Checking the limit switches

The red test buttons T and P (figure 26) are used for manual operation of
the limit switches.
. Turning T in direction of the arrow LSC (WSR) triggers limit switch CLOSED.
The yellow indication light on the local controls is illuminated as long as
. the test button is pushed down.

Turning P in direction of the arrow LSO (WÖL) triggers limit switch OPEN.
The green indication light on the local controls is illuminated as long as the
test button is pushed down.
22
13. Setting the DUO limit switching (option)

Any application can be switched on or off via the two intermediate position
switches.
For setting, the switching point (intermediate position) must

be approached from the same direction as afterwards in
electrical operation.
..
13.1 Setting direction CLOSE (black section)
Move valve to desired intermediate position.
Press down and turn setting spindle G (figure 27) with screw driver
(5 mm) in direction of arrow, while observing pointer H.
While a ratchet is felt and heard, the pointer H moves 90° every time.
When pointer H is 90° from mark C, continue turning slowly. When pointer
H has reached the mark C, stop turning and release setting spindle. If you
T P
C F
H L
G K
..
13.2 Setting direction OPEN (white section)
Move valve to desired intermediate position.
Press down and turn setting spindle K (figure 27) with screw driver
(5 mm) in direction of arrow, while observing pointer L.
While a ratchet is felt and heard, the pointer L moves 90° every time.
When pointer L is 90° from mark F, continue turning slowly. When pointer
L has reached the mark F, stop turning and release setting spindle. If you
13.3 Checking the DUO limit switches

.
the DUO limit switches.
Turning T in direction of the arrow TSC (DSR) triggers DUO limit switch CLOSED.
.
The torque switch CLOSED is actuated at the same time.
Turning P in direction of the arrow TSO (DÖL) triggers DUO limit switch OPEN.
.
The torque switch OPEN is actuated at the same time.
After checking the switches, the fault (red indication light) has to be reset using
the OPEN or CLOSE push buttons of the local controls for operation in the oppo-
site direction.
23
14. Setting the torque switching

14.1 Setting
.. The set torque must suit the valve!
This setting must only be changed with the consent of the
valve manufacturer!
Figure 28: Torque switching heads
Setting CLOSED Setting OPEN
O O O
.. Loosen both lock screws O at the torque dial (figure 28).

Turn torque dial P to set it to the required torque (1 da Nm = 10 Nm).
Example:
Figure 28 shows the following setting:
3.5 da Nm = 35 Nm for direction CLOSE
. 4.5 da Nm = 45 Nm for direction OPEN

Tighten lock screws O again
. The torque switches can also be operated in manual
. operation.
The torque switching acts as overload protection over full
travel, also when stopping in the end positions by limit
switching.
14.2 Checking the torque switches

the torque switches:
. Turning T in direction of the arrow TSC (DSR) triggers torque switch

CLOSED.
. The red indication light (fault) on the local controls is illuminated.

Turning P in direction of the arrow TSO (DÖL) triggers torque switch
OPEN.
. The red indication light (fault) on the local controls is illuminated.

If a DUO limit switching (optional) is installed in the actuator, the intermedi-
. ate position switches will be operated at the same time.

After checking the switches, the fault (red indication light) has to be reset
using the OPEN or CLOSE push buttons of the local controls for operation
in the opposite direction.
24
15. Test run

15.1 Checking the direction of rotation
. If provided, place indicator disc on shaft.

The direction of rotation of the indicator disc (figure 29) indicates the
. direction of rotation of the output drive.

If there is no indicator disc, the direction of rotation can also be observed
on the hollow shaft. For this purpose, remove screw plug (no. 27)
(figure 30).
Figure 29: Indicator disc Figure 30: Opening the hollow shaft
CLOSED OPEN 27
S1/S2
. Move actuator manually to intermediate position or to sufficient distance
. from end position.

Set selector switch to local control (I) (figure 31).
Figure 31: Selector switch LOCAL
.. Switch on the voltage supply.

Press push button CLOSE (figure 32) and observe the direction
of rotation:
If the indicator disc turns counterclockwise, the direction of rotation
is correct.
Figure 32: Push button CLOSE Figure 33: Push button STOP
If the direction of rotation is wrong, switch off immediately.

Afterwards, correct phase sequence in the connecting cable from
the wall bracket to the actuator and repeat test run.
25
.
15.2 Checking the setting of the limit switching
Set selector switch to position OFF (0) (figure 34).
Figure 34: Selector switch OFF
The controls’ power supply is maintained in position OFF.
.. Move actuator manually into both end positions of the valve.

Check if limit switching is set correctly for both end positions. Hereby
observe that the appropriate switch is tripped in each end position and
released again after the direction of rotation is changed. If this is not the
case, the limit switching must be set again.
..
When limit switching is set correctly:
Set selector switch to local control (I) (figure 31).
Perform test run at the local controls via push buttons OPEN - STOP -
CLOSE.
15.3 Checking the type of seating

The valve manufacturer states whether switching off in the end positions
.
should be by limit switch (limit seating) or torque switch (torque seating).
For checking the setting, refer to page 33, subclause 20.2.
.
15.4 Checking the PTC tripping device (option)
Turn selector switch to position TEST (wiping) (figure 35).
If the PTC tripping device is working properly, the tripping of the motor pro-
tection is signalled via the collective fault signal (refer to wiring diagram)
and via the fault indication light on the local controls.
Figure 35: Selector switch TEST
. Turn selector switch to position RESET (wiping) (figure 36):

The fault signal is reset if the device is working properly.
Figure 36: Selector switch RESET
In case the selector switch position TEST does not initiate a fault signal, the
wiring and the selector switch have to be checked by the AUMA service.
.
If no other options (clauses 16. to 18.) require setting:
Close switch compartment (see page 31, clause 19.).
26
16. Setting the potentiometer (option)

— For remote indication —
.. Move valve to end position CLOSED.

Turn potentiometer (E2) clockwise to the stop.
. End position CLOSED corresponds to 0 %, end position OPEN to 100 %.

Turn potentiometer (E2) slightly back.
Due to the ratio of the reduction gearings for the position

transmitter, the complete resistance range is not always
utilized for the whole travel. Therefore, an external possi-
bility for adjustment (setting potentiometer) must be
provided.
. Perform fine-tuning of the zero point at external setting potentiometer

(for remote indication).
E2
27
17. Setting the electronic position transmitter RWG (option)

— For remote indication or external control —
After mounting the actuator on the valve, check setting and adjust, if neces-
sary (refer to subclauses 17.1 or 17.2).
Table 3: Technical data RWG 4020

Terminal plans KMS TP_ _ 4 / _ _ _ KMS TP _ 4 _ / _ _ _
KMS TP _ 5 _ / _ _ _
3- or 4- wire system 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power Uv 24 V DC, ±15 % 14 V DC + (I x RB),
supply smoothed max. 30 V
Max. input I 24 mA at 20 mA 20 mA
current output current
Max. load RB 600 W (Uv - 14 V)/20 mA
The position transmitter board (figure 38) is located under the cover plate
(figure 39).
Figure 38: Position transmitter board
S1
28
17.1 Setting 2-wire system 4 – 20 mA and 3-/4-wire system 0 – 20 mA
.. Connect voltage to electronic position transmitter.
. Move valve to end position CLOSED.

Connect ammeter for 0 – 20 mA to measuring points (figure 39).
The circuit (external load) must be connected

(observe max. load RB), or the appropriate poles at the termi-
nals (refer to wiring diagram) must be linked, otherwise no
value can be measured.
.. Turn potentiometer (E2) clockwise to the stop.

Figure 39
“0” (0/4 mA) “max.” (20 mA)
Cover plate E2
Meas.point (+) Meas.point (–)

0/4 – 20 mA 0/4 – 20 mA
.. Turn potentiometer “0” clockwise until output current starts to increase.

Turn potentiometer “0” back until the following value is reached:
for 3- or 4-wire system: approx. 0.1 mA
for 2-wire system: approx. 4.1 mA.
.. This ensures that the signal remains above the dead and live zero point.
Move valve to end position OPEN.
. Set potentiometer “max.” to end value 20 mA.

Approach end position CLOSED again and check minimum value
(0.1 mA or 4.1 mA). If necessary, correct the setting.
If the maximum value cannot be reached, the selection of the

reduction gearing must be checked.
29
17.2 Setting 3-/4- wire system 4 – 20 mA
.. Connect voltage to electronic position transmitter.

Connect ammeter for 0 – 20 mA to measuring points (figure 40).
The circuit (external load) must be connected

(observe max. load RB), or the appropriate poles at the termi-
nals (refer to wiring diagram) must be linked, otherwise no
value can be measured.
.. Turn potentiometer (E2) clockwise to the stop.

Figure 40
“0” (0/4 mA) “max.” (20 mA)
Cover plate E2
Meas. point (+) Meas. point (–)

0/4 – 20 mA 0/4 – 20 mA
.. Turn potentiometer “0” clockwise until output current starts to increase.

Turn back potentiometer “0” until a residual current of approx. 0.1 mA is
.. reached.
Move valve to end position OPEN.
.. Set potentiometer “max.” to end value 16 mA.

Move valve to end position CLOSED.
Set potentiometer “0” from 0.1 mA to initial value 4 mA.
This results in a simultaneous shift of the end value by 4 mA, so that the
. range is now 4 – 20 mA.

Approach both end positions again and check setting. If necessary, correct
the setting.
If the maximum value cannot be reached, the selection of the

reduction gearing must be checked.
30
18. Setting the mechanical position indicator (option)
.. Place indicator disc on shaft.

Turn lower indicator disc (figure 41) until symbol CLOSED is in alignment
.. with the mark on the cover (figure 42).

Move actuator to end position OPEN.
Hold lower indicator disc CLOSED in position and turn upper disc with
symbol OPEN until it is in alignment with the mark on the cover.
Figure 41 Figure 42
Indicator disc
Mark
Indicator disc rotates approximately 180° to 230° at full travel from OPEN to
CLOSED or vice versa. For this purpose, a suitable reduction gearing was
installed in our works.
If the turns per stroke of the actuator are changed at a later date, the reduc-
tion gearing may have to be exchanged.
19. Closing the switch compartment
.. Clean sealing faces of housing and cover
.. Check whether O-ring is in good condition.

Apply a thin film of non-acidic grease to the sealing faces.
Replace cover on switch compartment and fasten bolts evenly crosswise.
Check the multi-turn actuator for damage to paint finish. If

damage to paint-finish has occurred after mounting, it has to
be touched up to avoid corrosion.
31
20. Actuator controls AUMA MATIC
Figure 43: Positions of the boards within the controls
Cover
Timer board
(option)
Cover plate
Interface board
Logic boards
Positioner board
(option)
20.1 Functions of the diagnosis LEDs on the interface board (standard version)
V14 is illuminated: Phase failure and/or motor protection tripped.

In combination with motor protection (PTC thermistor)
(option):
Reset by selector switch position III at local controls
V15 is illuminated: Torque fault: Torque switch operated in mid-travel
The LEDs STOP, CLOSE, OPEN indicate the available control commands
(only in selector switch position REMOTE).
Figure 44: Cover plate on interface board
32
20.2 Programming the logic board
The type of seating – limit or torque seating – (switch S1-2 and switch S3-2,
figure 45) must be determined by the valve manufacturer.
Figure 45: Logic board A2

Position 1:
Limit
seating
in end position OPEN
Position 2:
Torque
S3-2 seating
in end position OPEN
S2-2
Position 1:
Limit
S1-2 seating
in end position CLOSED
Position 2:
Torque
seating
in end position CLOSED
. Set desired programming according to table 4 at the switch S2-2.
Table 4
DIP switch S2-2 Programming
(ON = pressed)
Direction CLOSE Direction OPEN
Self-retaining REMOTE
Push-to-run operation REMOTE
Self-retaining LOCAL
Push-to-run operation LOCAL
activated deactivated
Blinker transmitter (option)
Torque fault: Torque switch trip- included not included

ping (in mid-travel) contained in
collective fault signal
33
20.3 EMERGENCY - OPEN and EMERGENCY - CLOSE signal (option)
(5th digit in wiring diagram MSP … C, D, or P)
When an EMERGENCY operation command is given, the actuator operates

the valve to the predetermined end position (effective in all three selector
switch positions: LOCAL, OFF, REMOTE).
. The input at terminal XK 1 (refer to wiring diagram) must be connected to
. an NC contact (closed circuit principle) at + 24 V DC.

If EMERGENCY - OPEN or EMERGENCY - CLOSE signal is generally
not desired:
Take off cover plate and disconnect links B1 (for EMERGENCY - CLOSE)
and B2 (for EMERGENCY - OPEN).
Figure 46: Cover plate for EMERGENCY - OPEN or EMERGENCY - CLOSE option
Links:B1 (EMERGENCY-CLOSE) LED for EMERGENCY
B2 (EMERGENCY-OPEN) operation command
B2
B1
34
21. Electronic positioner (option)

21.1 Technical data
Table 5: Technical data for positioner

Command signal (input signal E1, set value) 0/4 – 20 mA (option: 0 – 5 V)
Feedback (input signal E2, actual value) 0/4 – 20 mA (option: 0 – 5 V)
Sensitivity (dead band) ΔE (P9) 0.5 % – 2.5 %
Fine tuning “Sens” (P7)
(useful for output speeds < 16 rpm only; min. 0.25 %
not possible for 1-ph AC motors)
Pause time “t-off ”(P10) 0.5 – 10 s
Input resistance 250 Ohm
Modulating duty with stepping mode (not required for modulating setting):
Running time “t-on” (P8)
effective until error is £ 25 %; then set value is 0.5 – 15 s
automatically reduced by 3.
21.2 Setting
The positioner in the actuator controls AUMA MATIC is programmed
according to the purchase order details and is set together with the actuator
prior to delivery.
Due to peculiarities of the regulating system not known beforehand, a read-
justment may become necessary. Before adjusting the positioner, the pro-
gramming of the positioner should be checked.
. Check programming of the logic board according to subclause 20.2.
The self-retaining REMOTE function (see table 4) must be

switched off in conjunction with the positioner.
. Take off cover plate (figure 47) and carry out required programming at
positioner board (figure 48) according to tables 6 and 7.
Prior to setting, it must be ensured that the circuit for the

position feedback E2 (see wiring diagram) is closed
(measuring device or link). In case of missing signal E2, the
LED (V10) “E1/E2 < 4 mA” (figure 47) is illuminated and the
positioner shows no reaction.
Figure 47: Cover plate positioner - standard
Label with signal indication

(in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)
V10 (red)
P10
P8
35
Multi-turn actuators SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1
with actuator controls AUMA MATIC AMExC 01.1 Operation instructions
Figure 48: Positioner board A7

P9 (ΔE) S2-7
P7 (Sens) S3-7
P3 (0)
P4 (max)
V28
Meas. V27
points: V18
V10
P10
E2 { MP2(+)
MP1(–)
Meas. points: MP3(+)/MP4(–) for E1
21.2.1 Setting type of signal (option)

The signal type (current/voltage signal) of nominal value E1 and actual
value E2 is set in the factory and marked with a label on the cover plate of
the positioner (refer to figure 47).
For split range version (page 38) and for versions with a setpoint
E1 ≠ 0/4 – 20 mA, it is possible to change the type of signalling. For these
versions, the positioner board is equipped with an additional switch S1-7:
If the setting is subject to subsequent change, the marking also has to be

changed. Furthermore, the wiring diagram indicated on the name plate of
the actuator controls also changes (see page 56).
Table 6: Possible settings
Programming
Command signal Feedback via DIP switch S1-7
Setpoint E1 Actual value E21) (see figure 48)
4 – 20 mA 4 – 20 mA
0 – 20 mA 0 – 20 mA
4 – 20 mA
0–5V
0 – 20 mA
4 – 20 mA
0–5V
0 – 20 mA
0–5V 0–5V
4 – 20 mA
0 – 10 V
0 – 20 mA
0 – 10 V 0–5V
1) Signals for internal feedback:

0/4 – 20 mA from electronic position transmitter
or 0 – 5 V from precision potentiometer 5 k Ω
36
21.2.2 Setting actuator behaviour on loss of signal
In case of a loss of signal of nominal value E1 or actual value E2, the reac-
tion of the actuator can be programmed via the switch S2-7. The complete
range of choices, however, is only available with signals 4 – 20 mA.
The following reactions are possible:

Fail as is:
Actuator stops immediately and remains in this position.
Fail close
Actuator moves the valve to the end position CLOSED.
Fail open:
Actuator moves the valve to the end position OPEN.
Table 7: Possible settings (recommended settings are shaded in grey)

Behaviour on loss of signal of Prerequisite1) Programming
Command signal Feedback via DIP switch S2-7
E1 E2
Setpoint E1 Actual value E22) (see figure 48)
fail as is 4 – 20 mA 4 – 20 mA
4 – 20 mA 4 – 20 mA
fail close
0 – 20 mA
4 – 20 mA
0–5V
4 – 20 mA 4 – 20 mA
fail open
0 – 20 mA
4 – 20 mA
0–5V
fail as is fail open 4 – 20 mA 0–5V
4 – 20 mA
0–5V
0 – 20 mA
fail close fail open 0 – 20 mA 4 – 20 mA
0 – 20 mA
0 – 20 mA
0–5V
0–5V
0 – 10 V
0 – 20 mA 4 – 20 mA
fail close fail as is
0 – 10 V 4 – 20 mA
1) During loss of signal, signals from 0 – 20 mA and 0 – 5 V may be misinterpreted since E1 or E2 (without any fault) can also
be < 4 mA (end position CLOSED = 0 mA or 0 V) when working properly.
0/4 – 20 mA from electronic position transmitter or 0 – 5 V from precision potentiometer 5 k Ω
37
21.3 Positioner adjustment for end position CLOSED (standard version)
Before beginning the setting of the positioner, it has to be

ensured that the limit and torque switching of the actuator
as well as the feedback have been set (clauses 16. and 17.).
.. Set selector switch (local controls) to position LOCAL.

Move multi-turn actuator by pressing push button to
.. end position CLOSED.

Supply nominal value E1 of 0 or 4 mA (see wiring diagram).
Turn potentiometer “t-off” (P10) counterclockwise to the stop (figure 49).
Missing signals E1/E2 or wrong polarity are indicated by

LED (V10) “E1/E2 < 4 mA" (figures 47 or 49)
. Connect voltmeter to measuring points MP3 and MP4 (figure 49) for mea-
suring the nominal value (0 – 5 V).
For a nominal value E1 of 0 mA, the voltmeter shows 0 V.
In case nominal value (0 V or 1 V) is not correct:
. Correct nominal value signal in control room.

Connect voltmeter to measuring points MP2 and MP1 for measuring the
actual value signal.
For an actual value E2 of 0 mA, the voltmeter shows 0 V.
If measured value is not correct:
Adjust position feedback according to clause 16. and 17. and repeat
“positioner adjustment”.
Table 8
Possible LED display: Required setting in end position CLOSED:
(refer to figures 49 and 50) (refer to figures 49 and 50)
Turn potentiometer “0” (P3) slightly clockwise until
the LEDs are not illuminated
LED (V27 yellow) is illuminated
Then

LED (V28 green) is
LED (V28 green) is no longer illuminated and
illuminated
If

Turn potentiometer “0” (P3) counterclockwise until
LED (V27 yellow) LED (V27 yellow) is no longer illuminated.
is illuminated Then turn potentiometer “0” (P3) slightly clockwise until
Figure 49: Positioner board A7 - standard

P9 (ΔE) S2-7
P7 (Sens) S3-7
P3 (0)
P4 (max)
V28
V27
V18
Meas- V10
points:
P10
E2 { MP2(+)
MP1(–)
38
21.4 Positioner adjustment for end position OPEN (standard version)
. Run multi-turn actuator by pressing push button (local controls) to
. end position OPEN.

actual value E2:
When position feedback is set correctly, the voltmeter shows 5 V.
.. “positioner adjustment”.
Connect max. command signal (nominal value E1) = 20 mA.
nominal value E1:
For a nominal value of 20 mA, the voltmeter shows 5 V.
If measured value is not 5 V:
Check the externally supplied command signal E1.
Table 9
LED display: Required setting in end position OPEN:
Turn potentiometer “max.” (P4) slightly counterclockwise until
LED (V28 green) is illuminated
Then
Turn potentiometer “max” (P4) clockwise until LED (V28 green)

LED (V28 green) is no longer illuminated.
If
is illuminated Then turn potentiometer “max” (P4) slightly counterclockwise until

Turn potentiometer “max” (P4) slightly counterclockwise until
LED (V27 yellow)
LED (V27 yellow) is no longer illuminated and
is illuminated
21.5 Setting the sensitivity

.. Set selector switch at the local controls to position REMOTE.
Set command signal E1 according to label on cover plate (see figure 50).
The sensitivity (DE/dead band) is set to maximum value (2.5 %) in the fac-
. tory.
The deadband can be increased by turning the potentiometer DE (P9)
clockwise. Left stop = small dead band (= high sensitivity). For a precise
setting of the dead band, a set point device with setting options in the 0.1
. mA range is required.
A better sensitivity (DEmin= 0.25 %) can be achieved by turning the poten-
tiometer P7 (sens) clockwise.
When setting DE, the following must be observed:

If the number of starts is too high, this will lead to unneces-
sary wear at the valve and actuator. Therefore the maximum
possible dead band acceptable for the process must be set.
To prevent exceeding the max. permissible number of starts (refer to Techni-

cal data sheets for modulating actuators) in extreme cases, a pause time
between 0.5 s (left stop) and 10s (right stop) may be set with the potentio-
meter “t-off” (P10).
39
Figure 50: Cover plate for positioner - standard
Label with signal indication

(in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)
V28 (green)
V27 (yellow)
V18 (red)
V10 (red)
P10

P9 (ΔE) S2-7
P7 (Sens) S3-7
P3 (0)
P4 (max)
V28
V27
Meas- V18
points: V10
P10
E2 { MP2(+)
MP1(–)
40
21.6 Positioner adjustment for end position OPEN (inverse operation)
In standard version the maximum input signal (E1 = 20 mA) results in opera-
.
tion to end position OPEN.
By switching the code switch S3-7 (figure 52) to position “1”, an inversion
. of this signal definition (inverse operation) can be achieved.

In case an RWG (option) is installed, the connections 7 (red) and 5 (black)
. on the positioner board (figure 38) of the actuator have to be exchanged.

In case a potentiometer is installed, (option) the connections 21 (red) and
22 (black) at XA (connection for actuator) must be interchanged.
Before beginning the setting of the positioner, it has to be

ensured that the limit and torque switching of the actuator
as well as the feedback have been set (clauses 16. and 17.).
.. Set selector switch (local controls) to position LOCAL.
.. Run actuator with push button to end position OPEN .

Supply nominal value E1 of 0 or 4 mA (see wiring diagram).
Turn potentiometer “t-off” (P10) counterclockwise to the stop
(figure 52).
Missing signals E1/E2 or wrong polarity are indicated by

LED (V10) “E1/E2 < 4 mA" (figures 50 or 52)
. Connect voltmeter to measuring points MP3 and MP4 (figure 52) for mea-
suring the nominal value (0 – 5 V).
In case nominal value (0 V or 1 V) is not correct:
. Correct nominal value signal in control room.

actual value signal.
“positioner adjustment”.
Table 10
Possible LED display: Required setting in end position OPEN:
Then

LED (V27 yellow)
LED (V27 yellow) is no longer illuminated and
is illuminated
If

Turn potentiometer “0” (P3) counterclockwise until
LED (V28 green) LED (V28 green) is no longer illuminated.
is illuminated Then turn potentiometer “0” (P3) slightly clockwise until
41
21.7 Positioner adjustment end position CLOSED (inverse operation)
. Run actuator with push button (local controls) to end position
. CLOSED.
actual value E2:
When position feedback is set correctly, the voltmeter shows 5 V.
Adjust position feedback according to clauses 16. and 17. and repeat
.. “positioner adjustment”.
Connect max. command signal (nominal value E1) = 20 mA.
nominal value E1:
For a nominal value of 20 mA, the voltmeter shows 5 V.
If measured value is not 5 V:
Check the externally supplied command signal E1.
Table 11
LED display: Required setting in end position CLOSED:
Turn potentiometer “max” (P4) slightly counterclockwise until
Then
Turn potentiometer “max” (P4) clockwise until LED (V27 yellow)

LED (V27 yellow) is no longer illuminated.
If
is illuminated Then turn potentiometer “max” (P4) slightly counterclockwise until

LED (V27 yellow) is illuminated.
Turn potentiometer “max” (P4) slightly counterclockwise until the
LED (V28 green)
LED (V28 green) is no longer illuminated and
is illuminated
LED (V27 yellow) is illuminated.

P9 (ΔE) S2-7
P7 (Sens) S3-7
P3 (0)
P4 (max)
V28
V27
V18
Meas. V10
points:
P10
MP2(+)
MP1(–)
42
21.8 Positioner in Split Range version (option)
For Split Range, a modified version of the positioner is used. The standard
version is not suitable for Split Range operation.
Split Range operation is only possible with the position transmitter RWG.
21.8.1 Split Range: description of functions
In Split Range operation, a setpoint is shared by up to four positioners. A

typical example is a pipeline with a bypass. The actuator mounted on the
bypass reacts in the lower range (0 – 10 mA), the actuator on the main
valve in the upper range (10 – 20 mA). Other values such as 4 – 12 mA and
12 – 20 mA can also be set.
21.8.2 Programming
DIP 5 at code switch S1-7 must always be in position ON for Split Range
version.
Table 12: Possible settings for Split Range operation

Programming
Command signal Feedback1) via DIP switch S1-7
Setpoint E1 Actual value E2 (see figure 53)
4 – 12/12 – 20 mA 4 – 20 mA
0 – 10/10 – 20 mA 0 – 20 mA
4 – 12/12 – 20 mA
0–5V
0 – 10/10 – 20 mA
0/4 – 20 mA from electronic position transmitter
The further programming of the positioner via the code switch S2-7 can be
made in the same way as during normal operation.
21.8.3 Positioner adjustment for Split Range (see also example further down the page)
. Supply the specified minimum command signal (nominal value E1) for the
positioner and check by measuring with voltmeter at the measuring points
. MP3 and MP4 (figure 53).

Connect voltmeter between measuring point M3 and measuring point MP1.
Calculate setting value:
Initial value = E 1min [in Ampere] x 250 Ohm
. Set initial value with potentiometer P5.

Supply specified maximum command signal (nominal value E1) and check
. by measuring at the measuring points MP3 and MP4.

Connect voltmeter between measuring point M9 and measuring point MP1.
. Set potentiometer P6 to 5 V.
Supply input signal E1 from minimum to maximum value and check the set
. range 0 – 5 V at measuring point M9. If necessary, readjust with P5 or P6.

Apply the same procedure to the second actuator’s positioner and set
. according to the specified nominal values E1.

After setting the Split Range operation, perform further readjustment as
described on page 38.
43
Figure 53: Positioner board A7, Split Range version

P9 (ΔE)
P7 (Sens)
P3 (0) S2-7
P4 (max)
P6 S3-7
P5
Meas.points
V28 (green)
M9
M3 V27 (yellow)
V18 (red)
V10 (red)
E1{ P10
Meas.points
E2{
S1-7
Example:
Two actuators are to be operated in Split Range version. Actuator 1 must be
in position CLOSED with a nominal value signal E1 of 0 mA and in position
OPEN with a signal of 10 mA.
Actuator 2 must be in position CLOSED with a nominal value signal of
10 mA and in position OPEN with a signal of 20 mA.
. Positioner actuator 1:
Supply E1 = 0 mA, set with P5 = 0 V at M3 (measured against MP1),
. supply E1 = 10 mA, set with P6 = 5V at M9 (measured against MP1).

Positioner actuator 2:
Supply E1 = 10 mA, set with P5 = 0 V at M3 (measured against MP1),
. supply E1 = 20 mA, set with P6 = 5V at M9 (measured against MP1).

Perform adjustments and settings for E2, etc. Afterwards the nominal
value E1 can be transmitted through both actuators (connected in series).
When operating within range E1 = 0 – 10 mA, actuator 1 moves, actuator
2 remains in end position CLOSED. When operating within range
E1 = 10 – 20 mA, actuator 2 moves, actuator 1 remains in end position
OPEN.
44
22. Timer (option)

The timer board is used to increase the operating time for the entire or any
portion of the valve travel.
Example:
In order to avoid water hammer in long pipelines, stepping mode can be
chosen for any part of the travel.
. The timer is installed in the actuator controls AUMA MATIC instead of the
. interface board.
Electronic timer is not possible in combination with positioner.
22.1 Functions of the diagnosis LEDs (timer)
Figure 54: Cover plate for timer A1.6
V14 is illuminated: Phase failure and/or motor protection tripped,

For version with PTC thermistors:
Reset by selector switch position III at local controls.
V15 is illuminated: Torque fault: Tripping torque was exceeded before
reaching the end position.
V21 is illuminated: Stepping mode in direction CLOSE is switched on.
V22 is illuminated: Stepping mode in direction OPEN is switched on.
45
22.2 Setting start and end of stepping mode via DUO limit switching (option)
Start and end of stepping mode can also be set via external switches
(use potential-free contacts).
..
Direction OPEN, first normal operation then stepping mode
Run valve in direction OPEN to the desired start of stepping mode.
normal operation stepping (5 mm) in direction of arrow, thereby observe LED V22 (figure 54).
Start of stepping mode in direction OPEN is set correctly if the LED chan-
V 22 off V22 on ges from off to on (see sketch on the left).
Start stepping mode OPEN
..
Direction CLOSE, first normal operation then stepping mode
Run valve in direction CLOSE to the desired start of stepping mode.
stepping normal operation (5 mm) in direction of arrow, thereby observe LED V21 (figure 54).
Start of stepping mode in direction CLOSE is set correctly if the LED
V 21 on V21 off changes from off to on (see sketch on the left).
Start stepping mode CLOSED
G K
..
Direction OPEN, first stepping mode then normal operation
Run valve in direction OPEN to the desired end of stepping mode.
stepping normal operation (5 mm) in direction of arrow, thereby observe LED V22 (figure 54).
End of stepping mode is correctly set if the LED changes from on to off
V 22 on V22 off (see sketch on the left).
End stepping mode OPEN
..
Direction CLOSE, first stepping mode then normal operation
Run valve in direction CLOSE to the desired end of stepping mode.
normal operation stepping (5 mm) in direction of arrow, thereby observe LED V21 (figure 54).
End of stepping mode is correctly set if the LED changes from on to off
V 21 off V21 on (see sketch on the left).
End stepping mode CLOSED
46
22.3 Setting ON and OFF times
ON and OFF times can be set independently of each other between 1 – 30

seconds at the 4 potentiometers R10 to R13.
Clockwise rotation: Time extension

Counterclockwise rotation: Time reduction
R10 (t-off) : OFF time in direction OPEN
R11 (t-on) : Running time in direction OPEN
R12 (t-off) : OFF time in direction CLOSE
R13 (t-on) : Running time in direction CLOSE
Figure 56: Cover plate for timer A1.6

R 10 R 12
R 11 R 13
47
..
23. Fuses
Switch off the mains before changing the fuses.
When replacing fuses, only fuses according to table 13
may be used.
23.1 Fuses within the actuator controls
Fuses (figures 58 and 57) are accessible after removal of the local controls.
Figure 58: Fuses on signal and control board Figure 57: Fuses on power supply board
1F1 1F2 F3 F4
Table 13
Switchgear Voltage supply Voltage output G fuses: (figures 58 and 57)
(mains voltage) (power supply unit)
F 1/F 2 F 3*) F 4*)
(Board A20, refer to (Boards A2, refer to (Boards A8, refer to
wiring diagram) wiring diagram) wiring diagram)
24 V 1 A T; 500 V 1.6 A T; 250 V
≤ 500 V AUMA article no.:
115 V K002.277 0.4 A T; 250 V
Reversing
contactors 24 V 2 A FF; 660 V 1.6 A T; 250 V
> 500 V AUMA article no.: 500 mA T; 250 V
115 V K002.665 0.4 A T; 250 V
24 V 16 A FF; 500 V 1.6 A T; 250 V
Thyristors ≤ 500 V AUMA article no.:
115 V K001.189 0.4 A T; 250 V
Size 6.3 x 32 mm 5 x 20 mm 5 x 20 mm
*) according to IEC 60127-2/III
F1/F2: Primary fuses on power supply unit

F3: Internal 24 V DC supply, RWG, logic board
F4: Internal 24 V AC supply (optional: 115 V AC);
Heater, tripping device for PTC thermistors,
control reversing contactors
. After replacing the fuses, screw local controls back on again.
Carefully lead cables back into the housing to prevent them

from jamming.
48
23.2 Motor protection

In order to protect against overheating and impermissibly high temperatures
at the actuator, PTC thermistors or thermoswitches are embedded in the
motor winding. The thermoswitch is tripped as soon as the max. permissible
winding temperature has been reached.
The actuator is stopped and the red indication light on the local controls is
illuminated.
The motor has to cool down before the operation can be resumed.
Version with thermoswitch (standard)

The actuator can be controlled again after the motor has cooled down.
As soon as the actuator receives a operation command (OPEN - CLOSE),
the fault signal (red indication light) is no longer illuminated.
Version with thermoswitch and additional thermal overload relay

within the controls (option):
The operation can only be continued after the fault signal (red indication
light) has been reset. The fault signal is reset via the overload relay inte-
grated in the actuator controls. Therefore the controls has to be opened at
the cover (15.0 page 56) and the relay held down. The relay is located on
the contactors (4.1).
Version with PTC thermistor (option)

The operation can only be continued after the fault signal (red indication
light) has been reset. The fault signal is reset via selector switch position
RESET (figure 59) of the local controls.
Figure 59: Selector switch RESET
49
24. Enclosure protection IP 68 (option)

Definition
According to EN 60 529, the conditions for meeting the requirements of
enclosure protection IP 68 are to be agreed between manufacturer and
user.
AUMA actuators and controls in enclosure protection IP 68 meet the follow-
..
ing requirements according to AUMA:
Duration of submersion in water max. 72 hours
..
Head of water max. 6 m
Up to 10 operations during submersion
Modulating duty is not possible during submersion
Enclosure protection IP 68 refers to the interior of the actuators (motor,

gearing, switch compartment, controls, and terminal compartment).
Inspection
AUMA actuators and controls in enclosure protection IP 68 undergo a rou-
tine testing for tightness in the factory.
.
Cable glands
For the entries of the motor and control cables, appropriate cable glands
in enclosure protection IP 68 must be used. The size of the cable glands
must be suitable for the outside diameter of the cables, refer to recommen-
.dations of the cable gland manufacturers.

As standard, actuators and controls are delivered without cable glands.
.For delivery, the threads are sealed with plugs in the factory.
When ordered, cable glands can also be supplied by AUMA at an addi-
tional charge. For this, it is necessary to state the outside diameter of the
.cables.
The cable glands must be sealed against the housing at the thread with an
.O-ring.
It is recommended to additionally apply a liquid sealing material
(Loctite or similar).
Commissioning
..
When commissioning, the following should be observed:
Sealing faces of housing and covers must be clean.
..
O-rings of the covers must not be damaged.
A thin film of non-acidic grease should be applied to sealing faces.
Covers should be tightened evenly and firmly.
..
After submersion
Check actuator.
In case of ingress of water, dry actuator correctly and check for proper
function.
Further notes
When using output drive types A and AF (stem nut), it cannot be prevented
that water enters the hollow shaft along the valve stem during submersion.
This leads to corrosion. The water also enters the axial bearings of output
drive type A, causing corrosion and damage to the bearings. The output
drive types A and AF should therefore not be used during submersion.
50
25. Applications in Ex zone 22 (option)
Multi-turn actuators of type range SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1

in version AUMA MATIC basically meet the requirements for applications in
dust hazardous locations of ZONE 22, in compliance with the ATEX direc-
tive 94/9/EC.
The actuators are designed to meet enclosure protection IP 67 or IP 68 and

fulfil the requirements of EN 50281-1-1:1998 section 6 – Electrical appara-
tus for use in presence of combustible dust hazards, requirements for elec-
trical equipment of category 3 – protected by enclosures.
To comply with all requirements of EN 50281-1-1: 1998, the following points
must imperatively be observed:
. In compliance with the ATEX directive 94/9/EC, the actuators must be

equipped with an additional identification – II3D IP6X T150 °C.
. The maximum surface temperature of the actuators, based on an ambient

temperature of + 40 °C in accordance with EN 50281-1-1 section 10.4, is
150 °C. In accordance with section 10.4, an increased dust deposit on the
equipment was not considered for the determination of the max. surface
temperature.
. The correct connection of the thermoswitches or the PTC thermistors as

well as the fulfilment of the type of duty and the technical data are prereq-
uisites for compliance with the maximum surface temperature of part-turn
actuators.
. The connection plug may only be plugged in or pulled out when actuator
and controls are disconnected from the mains.
. The cable glands used also have to meet the requirements of category
II3D and must at least comply with enclosure protection IP 67.
. The actuators must be connected by means of an external ground con-

nection (accessory part) to the potential equalization or integrated into a
grounded piping system.
. The screw plug (part no. 27) or the protection tube with cap
(part nos. 160.1 and 160.2) for sealing the hollow shaft must imperatively
be mounted to guarantee the combustible dust hazard protection.
. As a general rule, the requirements of EN 50281-1-1 must be respected in

dust hazardous locations. During commissioning, service, and mainte-
nance, respective special care as well as qualified and trained personnel
is required for the safe operation of multi-turn actuators.
51
26. Maintenance
After commissioning, check multi-turn actuator for damage to paint finish.
Do a thorough touch-up to prevent corrosion. Original paint in small quantities
can be supplied by AUMA.
AUMA multi-turn actuators require very little maintenance.

Precondition for reliable service is correct commissioning.
Seals made of elastomers are subject to ageing and must therefore regu-
larly be checked and, if necessary, be exchanged.
It is also very important that the O-rings at the covers are placed correctly
and cable glands fastened firmly to prevent ingress of dirt or water.
.
We recommend additionally:
If rarely operated, perform a test run about every 6 months. This ensures
.that the actuator is always ready to operate.

Approximately six months after commissioning and then every year check
bolts between multi-turn actuator and valve/gearbox for tightness. If
.required, tighten applying the torques given in table 1, page 11.

For multi-turn actuators with output drive type A: At intervals of approx. 6
months from commissioning, press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with grease gun (quantity
see table 2, page 12).
..
27. Lubrication
The gear housing is filled with lubricant in the factory.
.. A grease change is recommended after the following operation time:

If rarely operated, after 10 – 12 years.
If operated frequently, after 6 – 8 years.
Lubrication of the valve stem must be done separately.
28. Disposal and recycling

AUMA actuators have an extremely long lifetime. However, they have to be
replaced at one point in time.
The actuators have a modular design and may therefore easily be disas-
..
sembled, separated, and sorted according to materials, i.e.:
electronic scrap
.. various metals
plastics
greases and oils
.
The following generally applies:
Collect greases and oils during disassembly. As a rule, these substances
. are hazardous to water and must not be released into the environment.
Arrange for controlled waste disposal of the disassembled material or for
29. Service
. separate recycling according to materials.
Observe the national regulations for waste disposal.
AUMA offers extensive services such as maintenance and inspection for

actuators as well as various training courses. Addresses of AUMA offices
and representatives can be found on page 60 and on the Internet
(www.auma.com).
52
Note
53
Sample name plate
- Actuator type
54
SA 07.1-F07 - Commission number
Com. No. 1309533 - Works number
No.: 3302MD 19302
- Output speed
11 1/min
T close: 120-300Nm Torque range in
T open: 120-300Nm CLOSED/OPEN
Lube: F1 IP67 - Lubricant/encl. protec-
Temp -25°C/+70°C tion
auma CC
- Temperature range
with actuator controls AUMA MATIC AM 01.1/AM 02.1
30. Spare parts list multi-turn actuator SA/SAR 07.1 – SA/SAR 16.1
Note:
Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA
spare parts should be used. Delivered spare parts may slightly vary from the representation.
No. Designation Type No. Designation Type

001.0 Housing Sub-assembly 516.1 Output drive shaft D
002.0 Bearing flange Sub-assembly 535.1 Snap ring
003.0 Hollow shaft without worm wheel Sub-assembly 539.0 Screw plug
005.0 Worm shaft Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
005.1 Motor coupling 549.1 Output socket B3/B4/E
005.2 Coupling pin 551.1 Parallel key
005.3 Manual drive coupling 553.0 Mechanical position indicator Sub-assembly
005.4 Pull rod 554.0 Socket carrier with motor cable harness Sub-assembly
006.0 Worm wheeel 556.0 Potentiometer for position transmitter Sub-assembly
009.0 Planetary gear for manual drive Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
010.0 Retaining flange Sub-assembly 557.0 Heater Sub-assembly
017.0 Troque lever Sub-assembly Blinker transmitter including pins at wires
558.0 Sub-assembly
018.0 Gear segment (without impulse disc and insulation plate)
019.0 Crown wheel Sub-assembly Control unit without torque heads swit-
559.0-1 Sub-assembly
ching and switches
020.0 Swing lever Sub-assembly
control unit with magnetic limit and torque
022.0 Drive pinion II for torque switching Sub-assembly
transmitter (MWG) for Non-intrusive versi-
023.0 Output drive wheel for limit switching Sub-assembly 559.0-2 Sub-assembly
on in combination with AUMATIC integral
024.0 Intermediate wheel for limit switching Sub-assembly controls
025.0 Locking plate Sub-assembly 560.0-1 Switch stack for direction OPEN
058.0 Wire for protective earth (pin) Sub-assembly 560.0-2 Switch stack for direction CLOSE Sub-assembly
061.0 Torque switching head Sub-assembly 560.1 Switch for limit/torque switching
070.0 Motor (VD motor incl. no. 079.0) Sub-assembly 560.2 Switch case
Planetary gear for motor drive 566.0 Positioner transmitter RWG Sub-assembly
079.0 Sub-assembly
(SA/SAR) 07.1 – 14.1 for VD motor) 566.1 Potentiometer for RWG without slip clutch Sub-assembly
Planetary gear for motor drive 566.2 Electronic board RWG Sub-assembly
080.0 Sub-assembly
(SA/SAR 16.1 for AD90 motor)
566.3 Wire harness for RWG Sub-assembly
155.0 Reduction gearing Sub-assembly
567.1 Slip clutch for potentiometer/RWG Sub-assembly
500.0 Cover for switch compartment Sub-assembly
568.1 Stem protection tube (without cap)
501.0 Socket carrier (complete with sockets) Sub-assembly
568.2 Cap for stem protection tube
502.0 Pin carrier without pins Sub-assembly
568.3 V-seal
503.0 Socket for controls Sub-assembly
569.0 Change-over lever assy
504.0 Socket for motor Sub-assembly
569.1 Change-over lever
505.0 Pin for controls Sub-assembly
569.2 Notched pin
506.0 Pin for motor Sub-assembly
574.1 Radial seal output drive A for ISO flange
507.0 Plug cover Sub-assembly
575.1 Stem nut type A
511.0 Screw plug Sub-assembly
S1 Seal kit, small Set
514.0 Output drive form A (without stem nut) Sub-assembly
S2 Seal kit, large Set
514.1 Axial needle roller bearing Sub-assembly
55
56
with actuator controls AUMA MATIC AM 01.1/AM 02.1
31. Spare parts list controls AUMA MATIC

Sample name plate
AM 01.1 P:1.5kW - Type of controls

Com. no:1309533 - Commission number
No.: 2302MA04225 - Works number
KMS: TP101/001 - Terminal plan actuator
MSP:1Q1-C3Q-F18E1 - Wiring diagram
3 ~ 400V IP67 - Mains voltage/Enclosure
Control: 24V DC protection
- Control voltage
Note:
Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA
spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia-
bility. Delivered spare parts may slightly vary from the representation.
No. Designation Type

001.0 Housing
002.0 Local controls Sub-assembly
002.5 Selector switch Sub-assembly
003.0 Local controls board Sub-assembly
003.1 Primary fuse
003.2 Fuse cover
004.0 Carrier for contactors
006.0 Power supply including mounting plate Sub-assembly
006.1 Mounting plate for power supply Sub-assembly
006.2 Power supply
006.2-1 Secondary fuse F3
006.2-2 Secondary fuse F4
008.0 Interface board Sub-assembly
008.1 Interface board
008.2 Cover plate for interface board
009.0 Logic board Sub-assembly
013.0 Adapter board Sub-assembly
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
508.0 Motor power board Sub-assembly
509.0 Padlock
S1 Seal kit Set
57
32. Declaration of Conformity and Declaration of Incorporation
58
Index
A L S
Ambient temperature 8 Limit switching 22,23,26 Safety instructions 4
Local controls 26 Selector switch 26
B
Logic board 33 Self-retaining 20,33
Blinker transmitter 33
Loss of signal 37 Sensitivity 39
C Lubrication 52 Service 52
Collective fault signal 32,33 Short description 5
M
Command signal 35,36,37 Short-circuit protection 14
Mains frequency 6
Corrosion protection 10,52 Signals 9
Maintenance 4
Cross sections 17 Spare parts list 54
Manual operation 18
Current consumption 6,14 Multi-turn actuator 54
Mechanical position indicator 31
Controls 56
D Motor protection 49
Split Range Version 43
Declaration of Conformity 58 Mounting positions of the local
Stepping mode
Declaration of Incorporation 58 controls 13
Operating time 45
Direction of rotation 25 Mounting to valve/gearbox 11
Pause time 47
Disconnect switches 14 N Storage 10
Disposal and recycling 52
Name plate 54,56 T
DUO limit switching 23
O Technical data 6
E
Output drive types 11 TEST (Selector switch position) 26
Electrical connection 14 Test run 25
Overvoltage category 6
Electronic position transmitter Thermoswitches 49
RWG 28 P
Timer 45
2-wire system 29 Packaging 10 Torque setting 24
3-/4-wire system 30 Pause time 35,47 Transport 10
EMERGENCY signal 34 Position indicator 31 Tripping torque 24
Enclosure protection IP 68 50 Position transmitter RWG 14,28 Type of duty 6
Positioner 35 Type of seating 33
F
Potentiometer 27
Finish machining of the stem nut12 W
Power supply 6
Fuses 48 Wall bracket 15
Protection tube 12
H Protective earth 17
Handwheel 18 PTC thermistors 49
Heater 14 PTC tripping device 26
Push-to-run operation 20,33
I
Indicator disc 21,31 R
Interface board 32 Rate power 6
Internet 5 Remote indication 27,28
Inverse operation 41,42 RESET
(Selector switch position) 26
Running time 35,47
59
GRØNBECH & SØNNER A/S Corsusa S.A.C.
Europe DK-2450 København SV PE- Miralflores - Lima
AUMA Riester GmbH & Co. KG Tel +45 33 26 63 00 Tel +511444-1200 / 0044 / 2321
Factory Müllheim GS@g-s.dk corsusa@corsusa.com
DE-79373 Müllheim www.g-s.dk www.corsusa.com
Tel +49 7631 809 - 0 IBEROPLAN S.A. PASSCO Inc.
riester@auma.com ES-28027 Madrid PR-00936-4153 San Juan
www.auma.com Tel +34 91 3717130 Tel +18 09 78 77 20 87 85
Factory Ostfildern-Nellingen iberoplan@iberoplan.com Passco@prtc.net
DE-73747 Ostfildern D. G. Bellos & Co. O.E. Suplibarca
Tel +49 711 34803 - 0 GR-13671 Acharnai Athens VE- Maracaibo Estado, Zulia
riester@wof.auma.com Tel +30 210 2409485 Tel +58 261 7 555 667
Service Centre Cologne info@dgbellos.gr suplibarca@intercable.net.ve
DE-50858 Köln SIGURD SØRUM A. S.
Tel +49 2234 2037 - 9000 NO-1301 Sandvika Asia
Service@sck.auma.com Tel +47 67572600 AUMA Actuators (Tianjin) Co., Ltd.
Service Centre Magdeburg post@sigurd-sorum.no CN-300457 Tianjin
DE-39167 Niederndodeleben INDUSTRA Tel +86 22 6625 1310
Tel +49 39204 759 - 0 PT-2710-297 Sintra mailbox@auma-china.com
Service@scm.auma.com Tel +351 2 1910 95 00 www.auma-china.com
AUMA Armaturenantriebe GmbH jpalhares@tyco-valves.com AUMA (INDIA) PRIVATE LIMITED
AT-2512 Tribuswinkel MEGA Endüstri Kontrol Sistemieri Tic. Ltd. Sti. IN-560 058 Bangalore
Tel +43 2252 82540 TR-06460 Övecler Ankara Tel +91 80 2839 4655
office@auma.at Tel +90 312 472 62 70 info@auma.co.in
www.auma.at megaendustri@megaendustri.com.tr www.auma.co.in
AUMA (Schweiz) AG CTS Control Limited Liability Company AUMA JAPAN Co., Ltd.
CH-8965 Berikon UA-02099 Kiyiv JP-210-0848 Kawasaki-ku, Kawasaki-shi Kanagawa
Tel +41 566 400945 Tel +38 044 566-9971, -8427 Tel +81 44 329 1061
RettichP.ch@auma.com v_polyakov@cts.com.ua mailbox@auma.co.jp
AUMA Servopohony spol. s.r.o. AUMA ACTUATORS (Singapore) Pte Ltd.
CZ-10200 Praha 10 Africa SG-569551 Singapore
Tel +420 272 700056 AUMA South Africa (Pty) Ltd. Tel +65 6 4818750
auma-s@auma.cz ZA-1560 Springs sales@auma.com.sg
www.auma.cz Tel +27 11 3632880 www.auma.com.sg
OY AUMATOR AB aumasa@mweb.co.za Al Ayman Industrial. Eqpts
FI-02270 Espoo A.T.E.C. AE- Dubai
Tel +35 895 84022 EG- Cairo Tel +971 4 3682720
auma@aumator.fi Tel +20 2 3599680 - 3590861 auma@emirates.net.ae
AUMA France S.A.R.L. atec@intouch.com PERFECT CONTROLS Ltd.
FR-95157 Taverny Cédex HK- Tsuen Wan, Kowloon
Tel +33 1 39327272 America Tel +852 2493 7726
stephanie.vatin@auma.fr AUMA ACTUATORS INC. joeip@perfectcontrols.com.hk
www.auma.fr US-PA 15317 Canonsburg DW Controls Co., Ltd.
AUMA ACTUATORS Ltd. Tel +1 724-743-AUMA (2862) KR-153-803 Seoul Korea
GB- Clevedon North Somerset BS21 6QH mailbox@auma-usa.com Tel +82 2 2113 1100
Tel +44 1275 871141 www.auma-usa.com sichoi@actuatorbank.com
mail@auma.co.uk AUMA Chile Respresentative Office www.actuatorbank.com
www.auma.co.uk CL- Buin AL-ARFAJ Eng. Company W. L. L.
AUMA ITALIANA S.r.l. a socio unico Tel +56 2 821 4108 KW-22004 Salmiyah
IT-20023 Cerro Maggiore (MI) aumachile@adsl.tie.cl Tel +965 4817448
Tel +39 0331 51351 LOOP S. A. arfaj@qualitynet.net
info@auma.it AR-C1140ABP Buenos Aires Petrogulf W.L.L
www.auma.it Tel +54 11 4307 2141 QA- Doha
AUMA BENELUX B.V. contacto@loopsa.com.ar Tel +974 4350 151
NL-2314 XT Leiden Asvotec Termoindustrial Ltda. pgulf@qatar.net.qa
Tel +31 71 581 40 40 BR-13190-000 Monte Mor/ SP. Sunny Valves and Intertrade Corp. Ltd.
office@benelux.auma.com Tel +55 19 3879 8735 TH-10120 Yannawa Bangkok
www.auma.nl atuador.auma@asvotec.com.br Tel +66 2 2400656
AUMA Polska Sp. z o.o. TROY-ONTOR Inc. sunnyvalves@inet.co.th
PL-41-310 Dabrowa Górnicza CA-L4N 5E9 Barrie Ontario www.sunnyvalves.co.th/
Tel +48 32 26156 68 Tel +1 705 721-8246 Top Advance Enterprises Ltd.
R.Ludzien@auma.com.pl troy-ontor@troy-ontor.ca TW- Jhonghe City Taipei Hsien (235)
www.auma.com.pl Tel +886 2 2225 1718
MAN Ferrostaal de Colombia Ltda.
OOO Priwody AUMA CO- Bogotá D.C. support@auma-taiwan.com.tw
RU-141400 Moscow region for mail: 124365 Moscow Tel +57 1 401 1300 www.auma-taiwan.com.tw
a/ya 11 dorian.hernandez@manferrostaal.com
Tel +7 495 221 64 28 www.manferrostaal.com Australia
aumarussia@auma.ru BARRON GJM Pty. Ltd.
www.auma.ru PROCONTIC Procesos y Control Automático
EC- Quito AU-NSW 1570 Artarmon
ERICHS ARMATUR AB Tel +593 2 292 0431 Tel +61 294361088
SE-20039 Malmö info@procontic.com.ec info@barron.com.au
Tel +46 40 311550 www.barron.com.au
info@erichsarmatur.se IESS DE MEXICO S. A. de C. V.
www.erichsarmatur.se MX-C.P. 02900 Mexico D.F.
Tel +52 55 55 561 701
informes@iess.com.mx
2006-08-18
AUMA Riester GmbH & Co. KG AUMA Riester GmbH & Co. KG
P.O. Box 1362 P. O. Box 1151
79373 Müllheim, Germany D - 73747 Ostfildern
Tel +49 7631 - 809-0 Tel +49 711 - 34803 0
Fax +49 7631 - 809 1250 Fax +49 711 - 34803 34
riester@auma.com riester@wof.auma.com Certificate Registration No.
12 100/104 4269
www.auma.com www.auma.com
For detailed information about AUMA products, refer to the Internet:

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Electric multi-turn actuators

Certificate Registration No.

Table of contents Page

1.2 Electrical connection

1.4 Warnings and notes

This pictograph means: Note!

This pictograph means: Electrostatically endangered parts!

This pictograph means: Warning!

Switchgear Standard: Reversing contactors2) (mechanically and electrically interlocked)

Further options for version with RWG in the actuator

4. Additional information to the wiring diagram legend

5. Transport, storage and packaging

. the change-over mechanism.

.. force may damage the change-over mechanism.

.. Protect against floor dampness by storage on a shelf or on a wooden pallet.

. parts and mounting surface, with long-term corrosion protection agent.

After mounting, connect actuator immediately to electrical

. Check if mounting flange fits the valve/gearbox.

Spigot at flanges should be loose fit!

Finish machining of stem nut (output drive type A):

.. Remove spigot ring (80.2, figure 5) from mounting flange.

. bly (80.01) and axial bearing washers (80.02).

. from stem nut.

Table 2: Grease quantities for output drive type A

7. Mounting positions of the local controls

Four mounting positions are possible:

Figure 9: Mounting position C Figure 10: Mounting position D

Changing the mounting position

.. Disconnect actuator from the mains before opening.

. Turn local controls by a maximum of 180°!

.. Loosen 4 bolts and remove the local controls.

. Check whether O-ring is in good condition.

Cable installation in accordance with EMC

.the highest possible distance from each other.

.are laid close to the ground potential.

.in areas being subject to low interference.

.ence or interference sources.

Actuator controls on wall bracket (accessory)

For version on wall bracket, please observe the following:

. potentiometer, an RWG has to be used in the actuator

Subsequent mounting of the actuator controls on the actuator

8.1 Connection with AUMA plug/socket connector (S, SH, SE)

Figure12: Version S (standard) Figure 13: Version SH Figure 14: Version SE

Before mains connection

Each time the PE connection has been disconnected, it has

Figure 17: PE connection

Protective earth with ring

Parking frame, protection cover (accessories)

Manual force is sufficient for operating the change-over

Operating the change-over lever while the motor is running

. Turn handwheel into desired direction (figure 21).

Disengaging manual operation

10. Operation and indications of the local controls

Figure 22: Local controls

Push buttons Indication lights

Position Test (III):

Red indication light (fault) is illuminated.

Position Reset (III):

OPEN: Actuator runs in direction OPEN