REPORT ON COMMISSIONING

OF
TRANSFORMER ACCESSORIES

REPORT NO & DATE : /ELE/826/ dtd

PROJECT: CONTRACTOR:
CONSULTANT:
RATING PLATE DETAILS :
MAKE & MFG SR NO.:
TEST DATE : WEATHER: AMB. TEMP:
MEASURING INSTRUMENTS - DETAILS:
Sr no. INSTRUMENT MAKE MFG's SR NO RANGE NEXT CALIBRATION DUE
1 IR TESTER
2 HV TESTER
3 DIGITAL MULTIMETER

DETAILS OF ACCESSORIES
SR NO ITEM QUANTITY MAKE MODEL RANGE SR NO
1 BUCHHOLZ RELAY
2 OIL SURGE RELAY
3 MAGNETIC OIL LVL GUAGE
4 PRESSURE RELEIF DEVICE
5 WINDING TEMP INDICATOR
6 OIL TEMP INDICATOR
7 BUSHINGS
8 NEUTRAL CT
9 WINDING CT's
10 COOLING FANS
11 PUMPS
12 ONLINE DGA SYSTEM
13 OLTC (OCTC) & MARSH. BOX
15 RADIATORS
16 TR MARSHALLING BOX
17 OTHER ACCESSORIES

BUCHHOLZ RELAY SIMULATION TEST.

Physical Inspection:
(1) Any Break / Damage on the body (If Yes, replace the relay) :
Installation Checks :
(1) Assembly Completed (Y/N) :
(2) Direction Of Assembly verified & found as per Arrow mark (Y/N) :
(3) Oil Leakage from flange joints arrested by proper H/w Tightening (Y/N):
(4) Operation Checked for Functionality for Air Collection, Oil level, Oil movement upwards, etc. (by hand pump / compressed O2 / by The relay is successfully
simulation / by oil draining.) (Y/N ) : Commissioned
YES / NO
Simulation Checks:
Alarm Contacts.

Trip Contacts.

Conclusion: This Relay has been tested as per the Manufacturer's Installation & Commissioning Manual and the Results are
Satisfactory (Y/N) :

OIL SURGE RELAY SIMULATION TEST.

Physical Inspection:
(1) Any Break / Damage on the body (If Yes, replace the relay) :
Installation Checks :
(1) Assembly Completed (Y/N) :
The relay is successfully
(2) Oil Leakage from flange joints arrested by proper H/w Tightening (Y/N):
Commissioned
Simulation Checks:
YES / NO
Alarm Contacts.

Trip Contacts.
Conclusion: This Relay has been tested as per the Manufacturer's Installation & Commissioning Manual and the Results are
Satisfactory (Y/N) :

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MAGNETIC OIL GUAGE RELAY SIMULATION TEST.

Physical Inspection:
(1) Any Break / Damage on the body (If Yes, replace the relay) :
Installation Checks :
(1) Assembly Completed (Y/N) :
(2) Oil Leakage from flange joints arrested by proper H/w Tightening (Y/N):
(3) Comparison of Oil Level in POLG & MOLG - is matching (Y/N)
Simulation Checks: The relay is successfully
Alarm Contacts. Commissioned
YES / NO
Trip Contacts.

Conclusion: This Relay has been tested as per the Manufacturer's Installation & Commissioning Manual and the Results are
Satisfactory (Y/N) :

PRESSURE RELEIF DEVICE SIMULATION TEST.

Physical Inspection:
(1) Any Break / Damage on the body (If Yes, replace the relay) :
Installation Checks :
(1) Assembly Completed (Y/N) :
(2) Oil Leakage from flange joints arrested by proper H/w Tightening (Y/N): The relay is successfully
Simulation Checks: Commissioned
Alarm Contacts. YES / NO

Trip Contacts.

Conclusion: This Relay has been tested as per the Manufacturer's Installation & Commissioning Manual and the Results are
Satisfactory (Y/N) :

RADIATOR
1. No Dents , Damage on the Radiator assembly, Pipings, Tank Body, Conservator Tank (Y/N) :
2. No Oil Leakage from Plugs, Gaskets, Weld Joints & Flange Joints.
3. Level of Radiator checked after assembly (Far End from Trafo shall not be at higher level) (Y/N) :
4. Air is released by opening the Top plug & bottom Valve (Y/N) :
5. All the Plugs are tightened and and valves are kept in Open Position (Y/N) :
6. Radiator Earthing is completed (Y/N) :
7. Fan Assembly is completed after the radiator Assembly (If applicable) (Y/N) :

Conclusion: The Radiators are successfully Commissioned as per the Manufacturer's Installation & Commissioning Manual (Yes / No) :

TRANSFORMER MARSHALLING BOX:

1. Wiring Completeness of the TR Marshalling box is Checked as per the scheme drawings Y/N) :
2. Working of Space Heater, Thermostat, Lighting Circuit is checked and satisfactory (Y/N) :
3. Continuity of Wiring from Accessories to TR Marshalling Box & from Marshalling box to Feeder Panel is checked & satisfactory (Y/N) :
4. Setting of all the accessories in the Marshalling box viz. OLR, Thermostat, OTI/WTI etc. is complete (Y/N) :

Conclusion: The Tr Marshalling Box is successfully Commissioned as per the Manufacturer's Installation & Commissioning Manual (Yes / No) :

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TRANSFORMER ACCESSORIES

CALIBRATION OF TEMPERATURE INDICATORS

Standard Thermometer
OTI Readings in Deg. C Error in OTI WTI Reading in Deg. C Error in WTI
Sr No Readings Remarks
Rising Falling Rising Falling Error % age Rising Falling Error % age

Winding Temperature Indicator:

1. Alarm set @ Deg. C & operated @

2. Trip set @ Deg. C & operated @

Oil Temperature Indicator:

1. Alarm set @ Deg. C & operated @

2. Trip set @ Deg. C & operated @

Final Settings after Calibration:

* WTI _ Alarm Contact Temp set point deg.C ; WTI _ Trip Contact Temp set point deg.C.

* OTI _ Trip Contact Temp set point deg.C. * OTI _ Trip Contact Temp set point deg.C.

CONCLUSION:
1. The WTI & OTI are tested as per the Manufacturer's Installation & Commissioning Manual & found Satisfactory (Yes / No) :
2. The OTI & WTI are Set as per the Settings given in the Approved Dwgs (Yes / No) :
3. The WTI & OTI are commissioned successfully (Yes / No) :

COOLING FANS: FAN Current Start @ Stop @

(1) Cooling Fans are Erected as per the Drawing ( As per Cooling Air Flow Path - Y/N ) :
1
(2) Wiring, Termination, Dressing of Cables are completed as per the Drawing / Cable Schedule (Y/N) :
(3) Check for Insulation Resistance of Each Fan is completed & found > 10Mohms (Y/N) : 2
(4) Check the Current in each Fan & Compare with the Fan FLC. (Fan Current must be < FLC - Y / N): 3
(5) Open Gland holes are plugged in the Fan TB by Blinding Plugs (Y/N) :
(6) Fan Body is earthed securely with Transformer body Earthing (Y /N) : 4
(7) Group Start & Stop Settings are Verified for automatic Start / Stop as per the Drawing (Y / N ) : 5
(8) Overload Settings for FAN Assy set at A, As Per Dwg, at A.
6
Fan Start at Deg. C Fan Stop at Deg C . 7
8
Conclusion: Cooling Fans haves been commissioned successfully (Yes / No) :

OIL CIRCULATION PUMPS: Pump Current Start @ Stop @

(1) Pumps are Erected as per the Drawing ( As per Oil Flow Path - Y/N ) :
1
(2) Wiring, Termination, Dressing of Cables are completed as per the Drawing / Cable Schedule (Y/N) :
(3) Check the Current in each Pump & Compare with the Pump FLC. (Pump Current must be < FLC - Y / N): 2
(4) Open Gland holes are plugged in the Pump TB by Blinding Plugs (Y/N) : 3
(5) Pump Body is earthed securely with Transformer body Earthing (Y /N) :
(6) Oil leakage (if any) is arrested by properly tightening the H/w (Y / N) : 4
(7) Start & Stop Settings are Verified as per the Drawing (Y / N ) : 5
(8) Overload Settings for Motors set at A , As per Dwg A
6
(9) Insulation Resistance of the Motors checked and Found > 10MOhms (Y/N) :
7
Pump Start at Deg. C Pump Stop at Deg C . 8

Conclusion: The Oil Circulation Pumps have been commissioned successfully (Yes / No) :

ONLINE DISSOLVED GAS ANALYSER SYSTEM:

(1) System is erected as per drawing (Y/ N) :
(2) Oil Leakage is arrested from flange joints(If Any) by properly tightening the h/w (Y/N) :
(3) Wiring is completed as per the Scheme (Y/N) :
(4) Testing of the System is carried out as per the Manufacturer's Installation & Commissioning Manual (Y/N) :
(5) System is commissioned as per the Manufacturer's Installation & Commissioning Manual (Y/N) :

Conclusion: System is Commissioned as per the Installation & Commissioning Manual successfully (Yes / No) :

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 REPORT ON COMMISSIONING
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TRANSFORMER ACCESSORIES

CONSERVATOR / BREATHER :
(1) No Dents , Damage, Rust observed on the conservator Tank Body (Y/N) :
(2) Levels (at both Sides) are checked for Horizontal alignment of Conservator Tank (Y/N) :
(3) Pipings are erected as per the Drawing with Valves (Y/N) :
(4) Air Cell is Commissioned as per the I&C Manual (Y/N) :
(5) Breather is installed & Commissioned as per the Drawing (Y/N) :
(6) Earthing of Conservator is complete (Y/N) :
(7) Oil Level in the Main Conservator & OLTC Conservator is checked & Confirmed to be within Min-Max as per requirement (Y/N) :
(8) All Oil leakages are arrested from Conservator (Flange Joints, H/w, Drain Plugs etc.) Y/N) :
(9) New, dehydrated, Blue Silica Gel is filled in the breather (Y/N) :

Conclusion: The Conservator (Main & OLTC), Breather, Air Cells are successfully Commissioned as per the Manufacturer's Installation &
Commissioning Manual (Yes / No) :

OLTC & OLTC MARSHALLING BOX (Or OCTC) :

1. OLTC Marshalling Box Wiring is Completed & Checked as per the Scheme drawings.
2. Motor IR is checked & found above 10Mohms.
3. Mechanical Operation Checks on OLTC (Or OCTC) : One complete Cycle (Normal Tap - Highest Tap - Lowest Tap - Normal Tap) Checked & the Mechanical
operation of the Tap Changer Assembly is smooth, Indications are clear (Y/N) :
4. Electrical Operation of OLTC from Marshalling Box - One complete Cycle (Normal Tap - Highest Tap - Lowest Tap - Normal Tap) Checked & Mechanical
operation of the Tap Changer Assembly is smooth, Indications at TR, RTCC are clear (Y/N) :
5. Electrical Operation of OLTC from RTCC - Manual Operation : One complete Cycle (Normal Tap - Highest Tap - Lowest Tap - Normal Tap) Checked &
Mechanical operation of the Tap Changer Assembly is smooth, Indications at TR, RTCC are clear (Y/N) :
6. Electrical Operation of OLTC from RTCC - (Automatic Operation, Master / Follower) One complete Cycle (Normal Tap - Highest Tap - Lowest Tap - Normal Tap)
Checked & Mechanical operation of the Tap Changer Assembly is smooth, Indications at TR, RTCC are clear (Y/N) :
7. Working of Space Heater, Thermostat, Lighting Circuit is working properly in The OLTC Marshalling box (Y/N) :

Conclusion: The OLTC (OCTC) and the Marshalling Box are successfully Commissioned as per the Manufacturer's Installation & Co mmissioning Manual
(Yes / No) :

OTHER CHECKS ON TRANSFORMER :

1. No Leakage of Oil from Valves, Flange Joints of TB, Flange joints of Top Plate, Gaskets, Weld Joints in Pipes & Tank (Y/N) :
2. Top Plate : No missing H/w - Loose H/w, Vent Plug is tightened (Y/N):
3. Bushings: No Crack, Damage on the Bushings, No Dents on the transport hood,
4. Transport hood removed during Erection, Oil Level is Satisfactory, Earthing Cap is assembled to Bushing (Y/N) :
5. Explosion Vent: Diaphragm is intact, No Oil spillage around the Vent (Y/N):
6. HV/LV Jumpers : No Mismatch of Holes, No missing H/w, Assembly tightness Torque checked as per Torque chart (Y/N):
7. Fire Protection System installation and commissioning is Completed as per the drawing / Supplier's manual (Y/N) :
8. CT circuit checks : Circuits checked by secondary injection, Safety Earthing of CT circuits (Y/N):
9. Trapped Air Released from Buchholz relay, radiators, Tank, OLTC, Bushings (Y/ N) :
10. External Earthing of Transformer Body, radiators, Marshalling Boxes, Fans, Pumps, Bushing Hood, Terminal Boxes is Complete (Y/N):
11. Oil Testing is done for the BDV Value & found satisfactory (Y/N) :
12. Oil is available in the Thermometer Pockets (Y/N) :
13. Valve Status _ Correct as per the Valve Schedule, Correctness / Operation position of Valves checked & found as per Transformer Manual (Y/N) :
14. Neutral Earth Pits are complete ly erected and commissioned (Y/N) :

CONCLUSION: All the accessories of the Transformer are commissioned successfully. The transformer is Cleared for Final Commis sioning (Y/N) :

CONTRACTOR THERMAX CUSTOMER

Name Name Name
Sign Sign Sign
Date Date Date

FORMAT NO.- PWR-QAC-FT-826 Rev. 00 dated 30/04/2014

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